Heat & Glo ST-HVBI AUB, ST-HVBILP AUB fireplace Owner's Manual
The ST-HVBI AUB and ST-HVBILP AUB are balanced flue fireplaces that are approved for use with natural gas or propane. These fireplaces are equipped with an electronic ignition system and a variable speed fan. They can be installed with a direct vent flue system that can be run inside an enclosed wall. The fireplaces are also equipped with a safety barrier to prevent direct contact with the fixed glass panel.
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Owner’s Manual Installation and Operation MODELS: ST-HVBI-AUB ST-HVBILP-AUB SAI Global Ref No GSCS20165 AS 4553:2008 NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. • DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE. • DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION. • What to do if you smell gas - DO NOT try to light any appliance. • Leave this manual with party responsible for use and operation. D DI O N SC OT AR D WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. • DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE. - DO NOT touch any electrical switch. DO NOT use any phone in your building. • Keep clothing, furniture, draperies and other flammable materials away. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. - If you cannot reach your gas supplier, call the fire department. • Installation and service must be performed by a qualified installer, service agency, or the gas supplier. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. This is a room sealed appliance and no other ventilation is required than what is provided. WARNING! DO NOT modify this appliance. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 1 PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING THIS APPLIANCE. MODEL ST-HVBI-AUB SAI GLOBALAPPROVED FOR NATURAL GAS OR PROPANE AS A BALANCED FLUE HEATER. Refer to the appliance data plates for gas consumptions and pressures. Installation of this appliance should only be carried out by an authorized person in accordance with the manufacturers instructions. All relevant codes and regulations laid down by the gas fitting authorities, municipal building regulations, electrical wiring regulations, and the requirements of the AGA Gas Installation Code must be observed. This appliance and its components are tested and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, specifically check glass condition. The gas logs and flue system components are in separate packages. Read all instructions before starting installation and follow these instructions carefully during installation to ensure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard. The Heat & Glo warranty will be voided by, and Heat & Glo disclaims any responsibility for the following actions: • Installation of any damaged heater or flue system component. • Modification of the heater or balanced flue system installation other than as instructed by Heat & Glo. • Improper positioning of the gas logs or the glass door. • Installation and/or use of any component part not manufactured or approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory. IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty. Save this manual for future reference. Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 Copyright 2015 • Printed in U.S.A. 2 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 TABLE OF CONTENTS 1.0 INSTALLATION INSTRUCTIONS...................................................................... 4 1.1 Locating the Heater ..................................................................................... 5 1.2 Framing the Heater ...................................................................................... 6 1.3 Exhaust Restrictor Installation ..................................................................... 9 1.4 Flue System Approvals and Installations ..................................................... 10 1.5 Connecting the Gas Supply ......................................................................... 22 1.6 Ignition System Wiring ................................................................................. 23 1.7 Blower Wiring .............................................................................................. 24 1.8 Mantel Clearances ....................................................................................... 25 1.9 Log Placement ............................................................................................. 26 1.10 Installation / Removal of Optional Vanity Panel .......................................... 28 1.11 Control Module Heat Shield Instruction ...................................................... 29 1.12 Installer Testing .......................................................................................... 30 2.0 OPERATING INSTRUCTIONS. ......................................................................... 31 2.1 Operation Cautions ...................................................................................... 31 2.2 Safety and Lighting Information ................................................................... 31 2.3 Control Module Operation ........................................................................... 33 2.4 Remote Control Operation ........................................................................... 34 3.0 SERVICING AND MAINTENANCE. .................................................................. 39 3.1 Removal of Covers for Servicing ................................................................. 41 3.2 Removal of Components for Service ........................................................... 41 3.3 Parts Replacement ...................................................................................... 41 3.4 Adjustments and Replacement Parts .......................................................... 41 3.5 Maintenance Tasks ...................................................................................... 42 3.6 Troubleshooting ........................................................................................... 43 4.0 REPLACEMENT PARTS. .................................................................................. 44 Limited Lifetime Warranty ................................................................................... 47 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 3 • Whether optional accessories—devices such as wall switch, or remote control—are desired. 1.0 INSTALLATION INSTRUCTIONS When planning a heater installation, it’s necessary to determine: • • • • • If the heater is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the heater should be installed on a metal or wood panel that extends the full width and depth of the heater. Where the unit is to be installed. The flue system configuration to be used. Gas supply piping. Electrical wiring. Framing and finishing details. 5-1/4” (132mm) ½” (13mm) 12” (306mm) Ø7-7/8” (202mm) 12” (306mm) Ø8” (202mm) 46-5/8” (1184mm) ELECTRICAL ACCESS 34-3/4 in. (882mm) GAS LINE ACCESS 4-1/16” (102mm) 42” (1067mm) 17-15/16” (456mm) 4-1/2” (114mm) 2-1/4 in. (58mm) 9-11/16” (245mm) 32-1/2 in. (816mm) 36-3/16 in. (919.3mm) 4-3/4 in. (121mm) 4-1/2” (114mm) 24 in. (610m) TOP STANDOFFS FLUE COLLAR FLUE COLLAR TOP LOUVER BOTTOM LOUVER GAS LINE ACCESS GAS CONTROLS & LABELS ELECTRICAL ACCESS Figure 1. Diagram of the ST-HVBI-AU 4 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 2-9/16” (64mm) 1.1 Locating the Heater The diagram below shows space and clearance requirements for locating a heater within a room. The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together. Minimum Clearances from the Flue Pipe to Combustible Materials 914 mm mm Inches Vertical Sections. .............25 ................. 1 Horizontal Sections Top .....................................76 ................. 3 Bottom ...............................25 ................. 1 Sides..................................25 ................. 1 GLASS At Wall Firestops Top .....................................64 ..............2-1/2 Bottom ...............................13 ............... 1/2 Sides..................................25 ................. 1 For minimum clearances, see the direct flue termination clearance diagrams on pages 6 and 7 in this manual. GLASS 914 mm Figure 2. Heater Dimensions and Locations Clearance Requirements The top, back, and sides of the heater are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the heater is 1 in. (25 mm). The metal ends of the heater may NOT be recessed into combustible construction. Minimum Clearances from the Heater to Combustible Materials mm inches Glass Sides or Ends ..........914 ................... 36 Floor ....................................0 ......................0 Rear Flue ............................13 ................... 1/2 Metal Sides or Ends ...........13 ................... 1/2 Top ......................................64 ..................2-1/2 Ceiling* ..............................787 ...................31 * The clearance to the ceiling is measured from the top of the unit, excluding the standoffs (see Figures 1 and 2). Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 5 1.2. Framing the Heater ! Framing can be built before or after the heater is set in place. Framing should be positioned to accommodate wall coverings and heater facing material. The diagram below shows framing reference dimensions. WARNING: FRAMING DIMENSIONS ASSUME USE OF 10 MM (THICK WALL COVERING MATERIALS ON EXTERIOR OF FRAMING ONLY AND NO SHEETROCK ON INTERIOR OF FRAMING. CAUTION: MEASURE HEATER DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS, BEFORE FRAMING CONSTRUCTION BEGINS. * Note: These dimensions show the center of the horizontal flue pipe. The center of the framing hole is 1 in. (25 mm) above the center of the flue pipe. Framing should be constructed of 2 in. x 4 in. (51 mm x 102 mm) lumber or heavier. B C A E* D* A 42-5/8 in. (1.21 m) B 42-1/2 in. (1.08 m) C 23.2 in. (590 mm) D* 35 in. (889 mm) E* 53-3/4 in. (1.37 m) Figure 3. Framing Dimensions 6 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 a j c e j e d See note 3 openable window h P h door n g f M T k c T h j d I b g T k See note 2 T = Flue terminal I = Mechanical air inlet a - b c d e f g - h j - k n - M = Gas meter P = Electricity meter or fuse box Shading indicates prohibited areas for flue terminals Below eaves, balconies or other projections: MIN. CLEARANCE - in. (mm) Appliances up to 50 MJ/h input .................................................................................... 12 (300) Appliances over 50 MJ/h input ..................................................................................... 20 (500) From the ground or above a balcony ............................................................................... 12 (300) From a return wall or external corner............................................................................... 20 (500) From a gas meter (M) ...................................................................................................... 39 (1000) From an electricity meter or fuse box (P)......................................................................... 20 (500) From a drain or soil pipe .................................................................................................... 6 (150) Horizontally from any building structure (unless appliance approved for closer installation) or obstruction facing a terminal..................................................... 20 (500) From any other flue terminal, cowl, or combustion air intake .......................................... 20 (500) Horizontally from an openable window, door, non-mechanical air inlet, or any other opening into a building, with the exception of sub-floor ventilation: Appliances up to 150 MJ/h input .................................................................................. 20 (500) Appliances over 150 MJ/h input ................................................................................... 59 (1500) From a mechanical air inlet, including a spa blower ....................................................... 59 (1500) Vertically below an openable window, non-mechanical air inlet or any other opening into a building, with the exception of ...................................... See table sub-floor ventilation................................................................................................................ below CLEARANCE Space Heaters All other appliances Up to 50 MJ/h input Up to 50 MJ/h input Over 50 MJ/h input and Up to 150 MJ/h input Over 50 MJ/h input 6 in. (150 mm) 20 in. (500 mm) 39 in. (1000 mm) 59 in. (1500 mm) NOTES: 1. All distances are measured vertically or horizontally along the wall to a point in line with the nearest part of the terminal. 2. Prohibited area below electricity meter or fuse box extends to ground level. 3. See clause 5.13.6.6 for restrictions on a flue terminal under a roofed area. 4. See Appendix J, Figure J1(a) and J2(a) for clearances required from a flue terminal to a LP Gas cylinder. A flue terminal is considered to be a source of ignition. MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES Figure 4 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 7 102 mm 152 mm 305 mm DVP4 DVP6 DVP12 362 mm 310 mm MAX. 610 mm DVP12A 914 mm 51 mm MIN. 1219 mm 251 mm 45 º DVP24 261 mm DVP45 DVP36 286 mm 185 mm 32 mm 218 mm DVP48 18 mm 320 mm DVP90ST NOTE: PIPES OVERLAP 32 mm (1-1/4 in.) AT EACH JOINT. Figure 5. DVP-Series Direct Flue Component Specifications (127 mm (5 in.) inner pipe / 203 mm (8 in.) outer pipe) 8 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 1.3. Exhaust Restrictor Installation AIR PASSAGE Exhaust restrictors are recommended for these vertically terminated products which have excessive draft. Exhaust restrictors will compensate for high draft and restore visual flame height. If the vent configuration has a total vertical of 15 ft. - 40 ft. (4.6 m - 122 m) an exhaust restrictor may be needed. The exhaust restrictor can be located in the manual bag. Exhaust Restrictor Instructions: 1. Locate the center vent hole of the air passage on the inside firebox chamber as shown in Figure 6. 2. Center the exhaust restrictor such that the center hole of the restrictor aligns with the center vent hole of the air passage inside the firebox chamber. 3. Use (2) 1/2 in. (13 mm) self-tapping screws to secure exhaust restrictor to the firebox air passage. See Figure 7. Figure 6. Air Passage Inside Firebox 4. In some applications, such as those that where the fireplace is elevated off the floor, the exhaust restrictor may be painted but painting is not required. EXHAUST RESTRICTOR NOTICE: Before painting, contact your dealer for information on the appropriate high temperature paint. Figure 7. Exhaust Restrictor - Air Passage 9 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 1.4 Flue System Approvals and Installation Identifying Flue Components A. Flue System Approvals The flue systems installed on this gas heater may include one, two, or three 90° elbow assemblies. The relationships of vertical rise to horizontal run in flue configurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the flueing drawings and tables. Refer to the diagrams on the next several pages. These models are approved to use DVP series direct flue pipe components and terminations (see Figures 5 and 8). Approved flue system components are labeled for identification. This pipe is tested and listed as an approved component of the heater. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. There is no required pitch for horizontal flue runs. NO OTHER FLUEING SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are included with each flue termination kit and should be used in conjunction with this Installers Guide. This model has a 45° elbow built into it. It may be positioned to flue either horizontal or vertical. Depending on the installation, decide which direction the elbow should be facing. Remove the 8 screws from the corner cover plate. Position the 45º elbow as desired and replace the corner cover plate with the 8 screws. The flame and ember appearance may vary based on the type of fuel burned and the flueing configuration used. STORM COLLAR VERTICAL TERMINATION ROOF FLASHING HORIZONTAL TERMINATION WALL FIRESTOPS PIPE LENGTH 90º ELBOW TERMINATION KITS DVP-TRAP2 CEILING FIRESTOP DVP-TVHW Figure 8. Flue System Components and Termination Kits Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 10 STRAIGHT UP VERTICAL FLUEING V (FT.) 12.2 M MAX. (40 ft.) TERMINATION CAP V Figure 9 STRAIGHT OUT HORIZONTAL FLUEING H Max. Run 610 mm (24 in.) H Figure 10 11 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 NATURAL GAS - FLUEING WITH ONE 90° ELBOW V (FT.) H (FT.) 1’ MIN. (305 mm) 3’ MAX. (914 mm) 2’ MIN. (610 mm) 6’ MAX. (1.83 m) 3’ MIN. (914 mm) 9’ MAX. (2.7 m) 4’ MIN. (1.22 m) 12’ MAX. (3.6 m) 5’ MIN. (1.5 m) 15’ MAX. (4.5 m) 6’ MIN. (1.83 m) 18’ MAX. (5.5 m) V + H = 40’ MAX. (12.2 m) PROPANE - FLUEING WITH ONE 90° ELBOW V (FT.) H (FT.) 1’ MIN. (305 mm) 2’ MAX. (610 mm) 2’ MIN. (610 mm) 4’ MAX. (1.22 m) 3’ MIN. (914 mm) 6’ MAX. (1.83 m) 4’ MIN. (1.22 m) 8’ MAX. (2.4 m) 5’ MIN. (1.5 m) 10’ MAX. (3.0 m) 6’ MIN. (1.83 m) 12’ MAX. (3.6 m) V + H = 40’ MAX. (12.2 m) V H Figure 11. Flueing with One 90° Elbow H V NATURAL GAS FLUEING WITH ONE 90° ELBOW V (FT.) H (FT.) 1’ MIN. (305 mm) 3’ MAX. (914 mm) 2’ MIN. (610 mm) 6’ MAX. (1.83 m) 3’ MIN. (914 mm) 9’ MAX. (2.7 m) 4’ MIN. (1.22 m) 12’ MAX. (3.6 m) 5’ MIN. (1.5 m) 15’ MAX. (4.5 m) V + H = 40’ MAX. (12.2 m) PROPANE FLUEING WITH ONE 90° ELBOW V (FT.) H (FT.) 1’ MIN. (305 mm) 2’ MAX. (610 mm) 2’ MIN. (610 mm) 4’ MAX. (1.22 m) 3’ MIN. (914 mm) 6’ MAX. (1.83 m) 4’ MIN. (1.22 m) 8’ MAX. (2.4 m) 5’ MIN. (1.5 m) 10’ MAX. (3.0 m) V + H = 40’ MAX. (12.2 m) Figure 12. Flueing with One 90° Elbow Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 12 H1 V NATURAL GAS FLUEING WITH TWO 90° ELBOWS V (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 3’ MAX. (914 mm) 2’ MIN. (610 mm) 6’ MAX. (1.83 m) 3’ MIN. (914 mm) 9’ MAX. (2.7 m) 4’ MIN. (1.22 m) 12’ MAX. (3.6 m) 5’ MIN. (1.5 m) 15’ MAX. (4.5 m) V + H + H1 = 40’ MAX. (12.2 m) H + H1 = 15’ MAX. (4.5 m) H PROPANE FLUEING WITH TWO 90° ELBOWS V (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 2’ MAX. (610 mm) 2’ MIN. (610 mm) 4’ MAX. (1.22 m) 3’ MIN. (914 mm) 6’ MAX. (1.83 m) 4’ MIN. (1.22 m) 8’ MAX. (2.4 m) 5’ MIN. (1.5 m) 10’ MAX. (3.0 m) V + H + H1 = 40’ MAX. (12.2 m) H + H1 = 10’ MAX. (3.0 m) NATURAL GAS FLUEING WITH TWO 90° ELBOWS V + V1 (FT.) H (FT.) 1’ MIN. (305 mm) 3’ MAX. (914 mm) 2’ MIN. (610 mm) 6’ MAX. (1.83 m) 3’ MIN. (914 mm) 9’ MAX. (2.7 m) 4’ MIN. (1.22 m) 12’ MAX. (3.6 m) 5’ MIN. (1.5 m) 15’ MAX. (4.5 m) V + V1 + H = 40’ MAX. (12.2 m) V1 PROPANE FLUEING WITH TWO 90° ELBOWS V + V1 (FT.) H (FT.) 1’ MIN. (305 mm) 2’ MAX. (610 mm) 2’ MIN. (610 mm) 4’ MAX. (1.22 m) 3’ MIN. (914 mm) 6’ MAX. (1.83 m) 4’ MIN. (1.22 m) 8’ MAX. (2.4 m) 5’ MIN. (1.5 m) 10’ MAX. (3.0 m) V + V1 + H = 40’ MAX. (12.2 m) Figure 13. Flueing with Two 90° Elbows 13 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 H V NATURAL GAS FLUEING WITH TWO 90° ELBOWS V (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 3’ MAX. (914 mm) 2’ MIN. (610 mm) 6’ MAX. (1.83 m) 3’ MIN. (914 mm) 9’ MAX. (2.7 m) 4’ MIN. (1.22 m) 12’ MAX. (3.6 m) 5’ MIN. (1.5 m) 15’ MAX. (4.5 m) V + H + H1 = 40’ MAX. (12.2 m) H + H1 = 15’ MAX. (4.5 m) PROPANE FLUEING WITH TWO 90° ELBOWS V (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 2’ MAX. (610 mm) 2’ MIN. (610 mm) 4’ MAX. (1.22 m) 3’ MIN. (914 mm) 6’ MAX. (1.83 m) 4’ MIN. (1.22 m) 8’ MAX. (2.4 m) 5’ MIN. (1.5 m) 10’ MAX. (3.0 m) V + H + H1 = 40’ MAX. (12.2 m) H + H1 = 10’ MAX. (3.0 m) H1 V H Figure 14. Flueing with Two 90° Elbows NATURAL GAS FLUEING WITH TWO 90° ELBOWS V (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 3’ MAX. (914 mm) 2’ MIN. (610 mm) 6’ MAX. (1.83 m) 3’ MIN. (914 mm) 9’ MAX. (2.7 m) 4’ MIN. (1.22 m) 12’ MAX. (3.6 m) 5’ MIN. (1.5 m) 15’ MAX. (4.5 m) V + H + H1 = 40’ MAX. (12.2 m) H + H1 = 15’ MAX. (4.5 m) PROPANE FLUEING WITH TWO 90° ELBOWS V (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 2’ MAX. (610 mm) 2’ MIN. (610 mm) 4’ MAX. (1.22 m) 3’ MIN. (914 mm) 6’ MAX. (1.83 m) 4’ MIN. (1.22 m) 8’ MAX. (2.4 m) 5’ MIN. (1.5 m) 10’ MAX. (3.0 m) V + H + H1 = 40’ MAX. (12.2 m) H + H1 = 10’ MAX. (3.0 m) V H1 H Figure 15. Flueing with Two 90° Elbows 14 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 NATURAL GAS FLUEING WITH THREE 90° ELBOWS V + V1 (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 3’ MAX. (914 mm) 2’ MIN. (610 mm) 6’ MAX. (1.83 m) 3’ MIN. (914 mm) 9’ MAX. (2.7 m) 4’ MIN. (1.22 m) 12’ MAX. (3.6 m) 5’ MIN. (1.5 m) 15’ MAX. (4.5 m) V+ V1 + H + H1 = 36’ MAX. (10.9 m) H + H1 = 15’ MAX. (4.5 m) PROPANE FLUEING WITH THREE 90° ELBOWS V + V1 (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 2’ MAX. (610 mm) 2’ MIN. (610 mm) 4’ MAX. (1.22 m) 3’ MIN. (914 mm) 6’ MAX. (1.83 m) 4’ MIN. (1.22 m) 8’ MAX. (2.4 m) 5’ MIN. (1.5 m) 10’ MAX. (3.0 m) V+ V1 + H + H1 = 36’ MAX. (10.9 m) H + H1 = 10’ MAX. (3.0 m) V1 V H1 H V H2 H1 H NATURAL GAS FLUEING WITH THREE 90° ELBOWS V + V1 (FT.) H + H1 + H2 (FT.) 1’ MIN. (305 mm) 3’ MAX. (914 mm) 2’ MIN. (610 mm) 6’ MAX. (1.83 m) 3’ MIN. (914 mm) 9’ MAX. (2.7 m) 4’ MIN. (1.22 m) 12’ MAX. (3.6 m) V+ V1 + H + H1 + H2 = 36’ MAX. (10.9 m) H + H1 + H2 = 12’ MAX. (3.6 m) PROPANE FLUEING WITH THREE 90° ELBOWS V + V1 (FT.) H + H1 + H2 (FT.) 1’ MIN. (305 mm) 2’ MAX. (610 mm) 2’ MIN. (610 mm) 4’ MAX. (1.22 m) 3’ MIN. (914 mm) 6’ MAX. (1.83 m) 4’ MIN. (1.22 m) 8’ MAX. (2.4 m) V+ V1 + H + H1 + H2 = 36’ MAX. (10.9 m) H + H1 + H2 = 8’ MAX. (2.4 m) Figure 16. Flueing with three 90° elbows Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 15 NATURAL GAS FLUEING WITH THREE 90° ELBOWS V + V1 (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 3’ MAX. (914 mm) 2’ MIN. (610 mm) 6’ MAX. (1.83 m) 3’ MIN. (914 mm) 9’ MAX. (2.7 m) 4’ MIN. (1.22 m) 12’ MAX. (3.6 m) V+ V1 + H + H1 = 36’ MAX. (10.9 m) H + H1 = 12’ MAX. (3.6 m) PROPANE FLUEING WITH THREE 90° ELBOWS V + V1 (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 2’ MAX. (610 mm) 2’ MIN. (610 mm) 4’ MAX. (1.22 m) 3’ MIN. (914 mm) 6’ MAX. (1.83 m) 4’ MIN. (1.22 m) 8’ MAX. (2.4 m) V+ V1 + H + H1 = 36’ MAX. (10.9 m) H + H1 = 8’ MAX. (2.4 m) H1 V1 V H V1 NATURAL GAS H1 H V FLUEING WITH THREE 90° ELBOWS V + V1 (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 3’ MAX. (914 mm) 2’ MIN. (610 mm) 6’ MAX. (1.83 m) 3’ MIN. (914 mm) 9’ MAX. (2.7 m) 4’ MIN. (1.22 m) 12’ MAX. (3.6 m) 5’ MIN. (1.5 m) 15’ MAX. (4.5 m) V+ V1 + H + H1 = 36’ MAX. (10.9 m) H + H1 = 15’ MAX. (4.5m) PROPANE FLUEING WITH THREE 90° ELBOWS V + V1 (FT.) H + H1 (FT.) 1’ MIN. (305 mm) 2’ MAX. (610 mm) 2’ MIN. (610 mm) 4’ MAX. (1.22 m) 3’ MIN. (914 mm) 6’ MAX. (1.83 m) 4’ MIN. (1.22 m) 8’ MAX. (2.4 m) 5’ MIN. (1.5 m) 10’ MAX. (3.0 m) V+ V1 + H + H1 = 36’ MAX. (10.9 m) H + H1 = 10’ MAX. (3.0 m) Figure 17. Flueing with three 90° elbows 16 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 B. Installing Flue Components HEAT SHIELD After determining which direction the 45º elbow will be used follow flueing instructions accordingly. ARROWS • This heater requires the attachment of supplied 45º elbow to unit before connection of flue components. • To attach the elbow flue, the elbow cover plate must first be removed from the unit (see Figure 18). • The elbow can be removed from the unit by aligning the seams of the elbow to the arrows on the surrounding heat shield (see Figure 19). ELBOW ELBOW SEAM FRONT VIEW • Position the elbow in the horizontal or the vertical position. Snap in place with the starting collar. • Replace the elbow cover plate aligning it with the elbow and secure in place with the 8 screws. • Place the rope ring around the first section of pipe and slide it up against the cover plate. TOP VIEW Figure 19 NOTE: The rope ring is needed for the heat management and to prevent cold air infiltration. ELBOW COVER PLATE Figure 20 WARNING Figure 18 Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 inches (38 mm). • Use pilot holes for screws. • Screws must not exceed one inch long. • Pipe may separate if not properly joined. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 17 C. Assembling Flue Components Insert the inner flue of section A into the flared inner flue of section B. Start the outer flue of section A over the outer flue of section B (see Figure 21). Note: The end of the pipe sections with the lances/tabs on it will face towards the appliance. A CORRECT B Figure 21 Figure 22 Once both inner and outer flues are started, press section A onto section B firmly until all lances have snapped into place. Check to make sure they have snapped together (see Figure 22) and the seams are not aligned (see Figure 23). Tug slightly on section A to confirm it has completely locked into place. INCORRECT Note: Make sure that the seams are not aligned to prevent unintentional disconnection. Figure 23. Seams Note: Make sure that seams are NOT aligned to prevent unintentional disconnection. For elbows that are changing the flue direction, two screws minimum should be put in the outer flue at the joint to prevent the elbow from rotating. 18 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 D. Install Support Brackets Refer to Cinch Pipe and Termination Cap installation Instructions. HEAT SHIELD TRIM HEAT SHIELD IF TOO LONG, ADD TO SHIELD IF TOO SHORT E. Install Firestops For Horizontal Runs - Firestops are REQUIRED on both sides of a combustible wall through which the flue passes. EXTERIOR FIRESTOP INTERIOR FIRESTOP Note: Model DVP-TRAP2 does not need an exterior firestop on an exterior combustible wall. The firestop is built into the cap. To install firestops (heat shield) for horizontal runs that pass through either interior or exterior walls: • Cut a 10 in. x 12 in. (254 mm x 305 mm) hole through the wall. Note: The center of the hole is 1 in. (25 mm) above the center of the horizontal flue pipe. Figure 25. Heat Shield, Interior & Exterior Firestops For Vertical Runs - One firestop is REQUIRED at the hole in each ceiling through which the flue passes. To install firestops for vertical runs that pass through ceilings: • Position the firestops on both sides of the hole previously cut and secure the firestops with nails or screws. • Position a plumb bob directly over the center of the vertical flue component. • The heat shields of the firestops MUST BE placed towards the bottom of the firestop. • Drill a hole or drive a nail through this center point. • Continue the flue run through the firestop. Note: There must be NO INSULATION or other combustibles inside the framed firestop opening. • Mark the ceiling to establish the centerpoint of the flue. • Check the floor above for any obstructions, such as wiring or plumbing runs. • Reposition the heater and flue system, if necessary, to accommodate the ceiling joists and/or obstructions. • Cut a 10" x 10" (254 mm X 254 mm) hole through the ceiling, using the firestop pipe opening as a guide. • Frame the hole with framing lumber the same size as the ceiling joists. 10 in. (254 mm) INTERIOR WALL SHIELD 10" (254 mm) 10” (254 mm) 12 in . (305 mm) CHIMNEY HOLE Figure 24. 254 mm x 305 mm Hole and Flue Pipe NEW FRAMING MEMBERS EXISTING CEILING JOISTS CEILING Figure 26. Hole & New Framing Members Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 19 If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole. JOIST F. Flue Termination For Horizontal Terminations - To attach and secure the termination to the last section of horizontal flue: • The rear flue heat shield MUST be placed one inch above the top of the flue between the wall shield and the base of the termination cap. • One section of the heat shield is attached to the wall shield. The other is attached to the termination cap in the same manner. • The heat shield sections will overlap to match the wall thickness (depth). CEILING NAILS (4 REQUIRED) CEILING FIRESTOP Figure 27. Ceiling Firestop (Ceiling Side) If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole. NOTE: Keep insulation away from the flue pipe at least 1 in. (25 mm). • If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap, an extended heat shield must be used. The extended heat shield will need to be cut to the thickness of the wall and be attached to the wall shield. • The small leg in the shield rests on top of the flue to properly space it from the pipe section (see Figure 29). Interior Wall Shield Rear Vent Heat Shield 1-1/2 in. (38 mm min.) overlap NOTE: There must be NO INSULATION or other combustibles inside the framed firestop opening. Outer Flue NAILS (4 REQUIRED) Inner Flue INTERIOR RAFTER 1-12 in. 38 cm min. Overlap EXTERIOR Figure 29. Flueing through the Wall • The termination kit should pass through the wall firestops from the exterior of the building. CEILING CEILING FIRESTOP Figure 28. Attic Firestop Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 20 • Adjust the termination cap to its final exterior position on the building and interlock the flue sections. ! WARNING: THE TERMINATION CAP MUST BE POSITIONED SO THAT THE ARROW IS POINTING UP. • Use a high-temperature sealant gasket to seal between the pipe and exterior firestop. NOTE: This also pertains to vertical flue systems installed on the outside of the building. To seal the roof hole, and to divert rain and snow from the flue system: • Attach a flashing to the roof using nails, and use a non-hardening flexible joint sealant around the edges of the flashing base where it meets the roof. • Attach a storm collar over the flashing joint to form a water-tight seal. Place non-hardening flexible joint sealant around the joint, between the storm collar and the vertical pipe. 1 in. (25 mm) • Slide the termination cap over the end of the flue pipe and snap into place. NOTICE: Failure to properly caulk the roof flashing and pipe seams may permit entry of water. • Caulk the gap between the roof flashing and the outside diameter of the pipe. • Caulk the perimeter of the flashing where it contacts the roof surface. See Figure 31. 7-1/2 in. (192 mm) MINIMUM • Caulk the overlap seam of any exposed pipe sections that are located above the roof line. Figure 30. Termination Cap For Vertical Terminations - To locate the flue and install the flue sections: • Locate and mark the flue center point on the underside of the roof, and drive a nail through the center point. CAULK • Make the outline of the roof hole around the center point nail. • The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a 1 in. (25 mm) clearance from the vertical flue pipe to combustible materials. • Mark the roof hole accordingly. • Cover the opening of the installed flue pipes. • Cut and frame the roof hole. • Use framing lumber the same size as the roof rafters and install the frame securely. Flashing anchored to the frame must withstand heavy winds. Figure 31 • Continue to install concentric flue sections up through the roof hole and up past the roof line until you reach the appropriate distance above the roof. ! 21 WARNING: FOLLOWING NATIONAL REGULATIONS AND CODES OF PRACTICE FOR MINIMUM CLEARANCES FROM GAS TERMINALS, AND PLACEMENT OF GAS TERMINAL. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 HORIZONTAL OVERHANG 510 mm MIN. 610 mm MIN. VERTICAL WALL LOWEST DISCHARGE OPENING TERMINATION CAP X 305 mm ROOF PITCH IS X/ 305 mm H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 33 GAS LINE ACCESS 1.5 CONNECTING THE GAS SUPPLY Angle H (Min.) mm 0°-26.6° .......................................................... 500* 26.6°-30.3° .......................................................... 500* 30.3°-33.7° .......................................................... 500* 33.7°-36.9° .......................................................... 610* 36.9°-39.8° .......................................................... 760* 39.8°-42.5° .......................................................... 990 42.5°-45.0° ........................................................ 1220 45.0°-49.4° ........................................................ 1520 49.4°-53.1° ........................................................ 1830 53.1°-56.3° ........................................................ 2130 56.3°-59.0° ........................................................ 2290 59.0°-60.3° ........................................................ 2440 *910 mm minimum in snow regions Figure 32. Minimum Height from Roof to Lowest Discharge Opening The gas is introduced to the appliance on the left hand side (see Figure 33). After the gas pipe installation is complete, check carefully all gas connections for leaks with a soap solution. DO NOT USE AN OPEN FLAME. NOTE: The gas supply line should be purged of any trapped air prior to the first firing of the unit. IMPORTANT NOTICE: (Items 1, 2 and 3 applies to ALL Heat & Glo gas appliances) 1. 1/2 in. GAS LINE: Run through cavity 70 mm above finished hearth level, NOT RIGID, NOT CLIPPED, with minimum 500 mm into cavity and 120 mm back from plaster face. 2. PVC (COMPOSITE) GASLINE must terminate minimum 500 mm short of gas heater. Copper pipe MUST be the final connection to the gas heater. 3. ISOLATING SWITCH: Location within 1 metre of fireplace, subject to mantelpiece etc. Check to ensure it remains clear of any mantelpiece installation. 22 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 1.6 IGNITION SYSTEM WIRING • This gas heater is equipped with an electronic ignition system which operates on a 6 volt system. • This appliance requires 220/240 VAC to be wired to the factory installed junction box. Check factory installed power cord for damage before using. WARNING Shock hazard. • Replace damaged wire with type 105º C (221° F) rated wire. • Wire must have high temperature insulation. CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. 240V FAN GAS TUBE IGNITOR FLAME SENSE 6V DC SUPPLY I ORANGE CONTROL MODULE WHITE DC REGULATOR AUX300CE MODULE S FAN AUX 1 8K1 WIRE HARNESS AUX 2 TO JUNCTION CORD 220-240 VAC TO OPTIONAL COMPONENTS JUNCTION CORD RED ORANGE (PILOT) GREEN (MAIN) OPTIONAL ON/OFF WALL SWITCH BLACK BATTERY PACK 6V DC (C X 4) BROWN GROUND Figure 34 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 23 1.7 BLOWER WIRING These heaters have a factory installed electrical junction box, variable speed fan and temperature sensing remote. These components are located behind the front. Use of the fan requires that the junction box (factory installed) be connected to 220/240 VAC service before permanently enclosing the heater. The access hole for connecting the service wires is found on the lower exterior side of the appliance. See Figure 33. Figure 35 shows the fan, switches, and fan wiring diagram. NOTE: If the supply cord is damaged, it must be replaced by the manufacturer, an authorized service agent, or a similarly qualified person in order to avoid a hazard. Note: if any of the original wire as supplied with the appliance must be replaced, it must be replaced with type 105º C (221° F) rated wire. Wires must have high temperature insulations. 240V BLOWER GROUND TERMINAL TO FIREPLACE CHASSIS JUNCTION CORD BLUE BROWN GREEN/ YELLOW AUX 300 CE Figure 35. Fan, Switches and Fan Wiring Diagram 24 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 1.7 MANTEL CLEARANCES Clearance to a mantelpiece is 279 mm. See Figure 35. If joints between the finished walls and the heater surround (top and sides) are sealed, a 149 ºC (300 °F). minimum sealant material must be used. These joints are not required to be sealed. Only non-combustible material (using 149 ºC (300 °F). minimum adhesive, if needed) can be applied as facing to the heater surround (see Figure 38). CEILING 305 279 254 229 203 178 152 127 102 1010 76 533 51 482 431 507 457 406 380 355 330 304 279 INSIDE EDGE OF DRESS GUARD OPENING DRESS GUARD NOTE: ALL DIMENSIONS ARE SHOWN IN MILLIMETERS Figure 37 HIGH TEMP (300 ºF. 150 ºC. MIN.) SEAL JOINT Figure 38 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 25 1.9 LOG PLACEMENT Log Assembly: LOG-ST-CE TABS 5 1 4 3 2 6 CAUTION: Logs are fragile. Carefully remove the log packages from the heater and the tags from their packages. Handle logs gently. Place the logs in the heater by following the steps shown. Replace the glass door and dress guard previously removed prior to lighting the unit. Be certain the gas logs are properly positioned. Logs #4 and #5 are the same log. See Service Parts pages for individual assembly photos. 1 1 LOG #1 (SRV2068-700): Place log #1 behind grate tabs on the second and third grate bars on the left rear corner. Position so that the bottom grooves fit over bars and the log is snug against the grate tabs. 2 2 LOG #2 (SRV2068-701): Locate log #2 in left front corner of the log grate using bottom grooves for placement. Push log against grate tabs on first and second bars. 26 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 3 3 LOG #3 (SRV2068-702): Position log #3 across the third, fourth and fifth grate bars and push towards the rear against the grate tabs on bars three and five. 4 4 LOG #4 (SRV2068-703): Place log #4 in the right rear corner of the log grate using bottom grooves for placement. Align log #4 by using the grate corner and rear cross bar as stops. 5 5 LOG #5 (SRV2068-703): Place log #5 on top of flat spot on log #1 and against the inside of log #2. Be careful not to reposition log #2 when placing this log. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 27 6 LOG #6 (SRV582-705): 6 Position log #6 on top of the groove in log #3 with the forked end resting on the grate assembly as shown. 1.10. Installation / Removal of Optional Vanity Panel • Place vanity panel in appliance on right side of component cavity, and slide left into position as shown in Figure 40. • Remove packaging from around the vanity panel. • Attach with 1/4 in. (6 mm) hex fastener (in manual bag) until snug. • Remove front from appliance. • Locate valve mount bracket. ATTACH WITH 1/4 IN. (6 MM) HEX FASTENER If necessary, loosen wing nut on bracket and rotate ground wire as shown in Figure 39. Tighten wing nut. Note hole used for fastening vanity panel. WING NUT LOCATION HOLE FOR ATTACHING VANITY PANEL VANITY MOUNT BRACKET GROUND WIRE Figure 40 Hex Fastener • Reattach front. Figure 39 Wing Nut on Bracket 28 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 1.11. Control Module Heat Shield Installation CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. • Position heat shield in appliance over control module, being careful not to pinch any wires. The (2) narrow legs of the heat shield are facing the rear of the appliance. See Figure 42. • Remove black sheet metal plate from manual bag. Bend (3) tabs approximately 90 degrees on plate to form shield as shown in Figure 41. Figure 42. Heat Shield Placement Figure 41. Heat Shield Bends 29 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 Table 2 . 1.12 INSTALLER TESTING The space heater must be tested and be operating according to manufacturers specifications prior to the installer leaving the site. Note: the tips of the flames should never hit the top of the firebox after the unit has warmed up. Please contact your dealer or a qualified service person to replace injector or adjust valve. Upon completing the gas line connection, a small amount of air will be in the lines. When first lighting the pilot, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the pilot and burner will light and operate as indicated in the Lighting Instructions. Subsequent lightings of the appliance will not require such purging. Follow the Safety Information and Lighting Instructions pages of this manual to light the appliance. To obtain proper operation, it is imperative that the pilot and main burner flame characteristics are steady, not lifting or floating. Typically, the top 3/8 inch (9.5 mm) of the flame sensor rod should be engulfed in the pilot flame (see Figure 43). See Table 1 for pressure requirements. See Table 2 for primary aeration settings. Follow TROUBLESHOOTING section for adjusting the appliance to operate properly. Gas Type Aeration Setting Natural Gas 1/2 in. (13 mm) Propane Gas Full Open 2.0 OPERATING INSTRUCTIONS This appliance is a balanced flue heater and is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. ! WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL. The control system for this model employs an electronic pilot ignition. It consists of a 6V gas control valve/variable regulator, an electronic module, a thermocouple and a remote control. The controls are located in the compartment behind the front, and access is gained by lifting the door up. ! WARNING: DO NOT CONNECT 220/240 VAC TO THE GAS CONTROL VALVE OR CONTROL WIRING SYSTEM OF THIS UNIT. When lit for the first time, the appliance will emit a slight odor for an hour or two. This is due to paint and lubricants used in the manufacturing process. Additionally, for the first few minutes after each lighting, vapor may condense and fog the glass and the flames may be blue. After a few minutes this moisture will disappear and within 15-30 minutes the flames should become yellow. The heater may produce a noise, caused from metal expansion and contraction as it heats up and cools down. This noise is similar to one that a furnace or heat duct may produce and does not affect the operation or longevity of the heater. Figure 43. Pilot Assembly Table 1. Inlet Gas Pressure Outlet (Manifold) Gas Pressure Max. Gas Consumption Burner Injector Natural Gas Propane Gas 1.13 -3.40 kPa 2.75 -3.40 kPa .80 kPa 2.40 kPa 44.0 MJ/h 42.5 MJ/h #30 (3.26 mm) #49 (1.85 mm) An in-line regulator MUST be installed if the gas pressure exceed 3.40 kPa. Failure to install a regulator could damage valve. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 30 240V FAN GAS TUBE IGNITOR FLAME SENSE 6V DC SUPPLY I ORANGE CONTROL MODULE WHITE DC REGULATOR AUX300CE MODULE S FAN AUX 1 AUX 2 8K1 WIRE HARNESS TO JUNCTION CORD 220-240 VAC TO OPTIONAL COMPONENTS JUNCTION CORD RED ORANGE (PILOT) GREEN (MAIN) OPTIONAL ON/OFF WALL SWITCH BLACK BATTERY PACK 6V DC (C X 4) BROWN GROUND Figure 44 WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. • Keep clothing, furniture, draperies and other flammable materials away. This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. 2.2. SAFETY & LIGHTING INFORMATION 2.1 OPERATING CAUTIONS • This appliance may exhibit a slight carbon deposition. • Do not place articles on or against this appliance. • Do not use or store flammable materials near this appliance. • Do not spray aerosols in the vicinity of this appliance while it is in operation. 31 • The dress guard is fitted to this appliance to reduce the risk of fire or injury from burns and no part of it should be permanently removed. For protection of young children or the infirm, a secondary guard is required. • The dress guard must be in place and sealed and the fixed mesh trim assembly must be in place on the heater before the unit can be placed into safe operation. • Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been underwater. • Do not operate this appliance with the glass door removed, cracked, or broken. Replacement of the glass door should be done by a licensed or qualified person. Do not strike or slam the glass door. • The glass door assembly shall only be replaced as a complete unit as supplied by the gas heater manufacturer. No substitute materials may be used. Follow SAFETY INFORMATION and LIGHTING INSTRUCTIONS to light the appliance. By design, the flame pattern will not be identical from unit to unit. Additionally, flame pattern may vary depending on installation type and weather conditions. NOTE: THE TIPS OF THE FLAMES SHOULD NEVER HIT THE TOP OF THE FIREBOX. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 LIGHTING INSTRUCTIONS (IPI) FOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS (IPI) WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. C. DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. WHAT TO DO IF YOU SMELL GAS • DO NOT try to light any appliance. Equipped with wall switch: Turn ON/OFF switch to ON. WARNING: CAUTION: DO NOT CONNECT LINE VOLTAGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE. Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance. 2. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step. 3. To light the burner: • DO NOT touch any electric switch; do not use any phone in your building. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. GAS VALVE • If you cannot reach your gas supplier, call the fire department. DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person. NOT FOR USE WITH SOLID FUEL For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel. Equipped with remote or wall control: Press ON or FLAME button. Equipped with thermostat: Set temperature to desired setting. 4. If the appliance does not light after three tries, call your service technician or gas supplier. TO TURN OFF GAS TO APPLIANCE 1. Equipped with wall switch: Turn ON/OFF switch to OFF. Equipped with remote or wall control: Press OFF button. Equipped with thermostat: Set temperature to lowest setting. 2. Service technician should turn off electric power to the control when performing service. Also Certified for Installation in a Bedroom or a Bedsitting Room. 593-913G For assistance or additional information, consult a qualified installer, service agency or the gas supplier. For additional information on operating your Hearth & Home Technologies fireplace, please refer to www.fireplaces.com. Final inspection by Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 32 2.3 CONTROL MODULE OPERATION 1. 2. 3. 4. 5. 6. 33 The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 43. OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or optional remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCKOUT mode as a result of an error code. ON Position: Appliance will ignite and run continuously in the HI flame setting, with no adjustment in flame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup. REMOTE Position: Appliance will initiate commands from a wired wall switch and/or one of the optional wireless remote options. A wall switch can be wired into the control module brown and red wires. See Figure 44. If using a wired wall switch with the module in REMOTE mode, the flame output can be adjusted with the HI/LO selector switch on the module. See Figure 45. Note that the flame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the fireplace on HI and remain so for the initial 10 seconds of operation. If the HI/ LO is switched to the LO position, the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec. After this 10 second period, the flame can be adjusted from HI to LO with the switch. The control module has safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the wall switch or optional remote. If you intend to use both a wired wall switch and an optional remote control to operate your fireplace, the wall switch will override any commands given by the remote. The module has the capability to recognize potential malfunctions. If these occur, it will fail to ignite and/or respond to a command to ignite via the wall switch and/or optional remote. In this case, the module may have gone into LOCK-OUT mode. In this state, it will emit a LED error code. To reset the error code, switch the selector to OFF, and then back to REMOTE or ON. If the ignition command again fails, the module will emit an LED error code, prior to going back into LOCKOUT mode. Contact your dealer for service if this occurs. MODULE SELECTOR SWITCH FLAME HI/LOW SWITCH STATUS INDICATOR LED NG/LP GAS-TYPE SELECTOR SWITCH Figure 45. Control Module Nine Hour Safety Shutdown Feature This appliance has a safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the RC300AU remote. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 2.4 REMOTE CONTROL OPERATION Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions: • Installation and use of any damaged system component. • Modification of the system component. • Installation other than as instructed by Hearth & Home Technologies. • Installation and/or use of any component part not approved by Hearth & Home Technologies. Introduction The RC300AU multifunctional remote control is designed to control pilot light, flame height, blower speed, and up to two 220/240 VAC auxiliary functions on your gas fireplace. The RC300AU is equipped with thermostat functions which can automatically control the temperature in the room in which it is installed. The control is only for use with the Hearth & Home Technologies IntelliFire™ Plus system (IPI). The AUX300CE module is rated for 220/240 VAC, 50-60 Hz, and is required for operation of this remote control device. Any such action may cause a fire hazard. • Read, understand and follow these instructions for safe installation and operation. Fireplace Specific Information Standard fireplace features vary. Consult the installation manual for available options. The included AUX300CE receiver provides additional features: Fan control and two Aux functions. Installation Precautions The installation of this remote control must be performed by a qualified service technician. This remote control is tested and safe when installed in accordance with this installation manual. Do not install any components that may be damaged. Do not modify, disassemble, or substitute any of the components included with this kit. Installation of this unit must be done by a qualified service technician. The RC300AU remote control system functions include: On/Off, Thermostat Mode, Timer Countdown, and Flame Adjustment (for fireplaces with variable flame). Placement of this remote control may affect performance. An assessment of the space should be done prior to installation for optimum performance. Kit Contents Determine the location for the remote control. The selected location should be in the same space as the gas fireplace. Never place this unit in a separate room. The remote control must be placed within 30 feet (9.14 m) of the fireplace but should not be exposed to extreme heat. RC300AU • RC300AU Transmitter • AAA Batteries (3) • Wall Holder • Drywall Anchor (2) • Screws (2) 34 Determine Location The RC300AU is approved for interior installation and should not be used in exterior applications. • Keep remote control out of reach of children. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 FCC Requirements Installation of Remote Control Housing WARNING! Risk of Fire! Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. CAUTION! Risk of Fire! DO NOT install damaged or modified components. Warranty will be voided if damaged or modified components are installed. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules and EN298 for multi-functional control. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Contact the dealer or an experienced radio TV technician for help. 1. Remove remote packaging. control components from 2. Remove battery cover from the back of the remote by sliding it down and install 3 AAA batteries. To prevent unintended operation when not using your fireplace for an extended period of time (summer months, vacation, trips, etc): • Remove batteries from remote control. • Unplug switching adapter and remove back-up batteries. 3. Secure the remote control housing on a flat wall surface using the two screws and wall anchors provided. See Figure 47. Changing Temperature Scale Figure 47. Mounting Remote Control Housing To change the temperature display between Celsius and Fahrenheit, remove the battery cover from the back of the remote control and slide the switch to your desired temperature scale (see Figure 46. The screen will automatically change the indicators on the room temperature and set temperature portion. 4. Place remote control inside housing. See Figure 48. Figure 48. Remote in Housing Figure 46. Temperature Scale 35 5. Close the housing door. See Figure 49. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 Programming the RC300AU to the Control Module CAUTION! Risk of burns! DO NOT program the remote control to the control module when fireplace is hot. • Verify the ON/OFF/REMOTE switch is in the REMOTE position. Green LED light will blink three times and the control module will beep once 5 seconds later when ready. See Figure 52. • Using a small item (such as a paper clip) press and release the LEARN button located near the ON/OFF/ REMOTE switch. See Figure 52. • Control module will beep once and LED will blink green for 10 seconds. Figure 49. Mounting Remote Control Housing AUX300CE Module Installation • Insert the 4 hole harness from the AUX300CE module into the 4 pin plug on the control module. See Figure 50. CONTROL MODULE AUX 300CE CABLE • While the LED is blinking, press the POWER button on the remote control. A double beep will come out of the control module to indicate that it has been programmed successfully. NOTICE: Up to three remote controls can be programmed into the control module. Simply press a button on the other remote controls during the 10 second programming process to add another remote into the system. It is recommended to program only one RC300AU remote control. To clear memory in the control module, use a small item (such as a paper clip) to press and release the LEARN button. Control module will beep once and LED will blink green for 10 seconds DO NOT press any buttons on the remote during the ten seconds that the green LED blinks. The memory will be cleared. Note that the RC300AU will not be programmed if it’s in STANDBY mode. Press the ON/OFF button twice to switch to IDLE mode. Figure 50. AUX 300 module installation Fan Installation • Insert the 3 prong plug from the fan into the receptacle located in the AUX300CE module. See Figure 51. REMOTE POSITION • Insert 3 prong plug from AUX300CE module into REM/AUX receptacle of fireplace junction box. AUX 1: 3 steps, HIGH, MED and LOW AUX 2: ON/OFF 3 PRONG PLUG (FAN): 3 steps, timer based, 3 min. ON, 12 min. OFF FAN CORD AUX 300 MODULE LEARN BUTTON Figure 51. Plug Fan into AUX300CE Module 36 Figure 52. Programming RC300AU Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 Display Screen FIREPLACE STATUS Idle When Remote is in ON Mode THERMOSTAT DESIRED TEMP SETTING The remote control will go into an idle mode if no buttons are pressed within 5 seconds. Press any button to resume full functionality. In idle mode only active functions will show on the screen. THERMOSTAT FLAME HEIGHT FAN SPEED ADJUSTABLE AUXILIARY ADJUSTABLE OUTPUT (ON/OFF) CHILD LOCK INDICATOR TRANSMISSION INDICATOR LOW BATTERY INDICATOR FUNCTION LEVEL INDICATOR ROOM TEMP DISPLAY TIMER DISPLAY/FUNCTION Figure 53. RC300AU Display Screen Function Buttons Use POWER button to turn the unit on and off. Menu Select V V 37 Use MENU button to display the menu functions. Only functions that can be activated will be displayed. For example: Flame Height will not be displayed when the remote status is OFF. Use the SELECT button to select the current feature. Standby mode The remote control will go into a standby mode if no buttons are pressed within 5 minutes. Press the POWER button to reactivate the remote control to ON mode. Active functions will be displayed Use the UP and DOWN arrows to toggle through the menu functions and value selections in the submenus. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 About ON Mode Adjusting Fan Speed • All functions can be accessed when the remote control is in the ON mode. • Press the MENU button to activate the menu. • Only active functions will be displayed when the remote control is in the ON mode. For example: if the fan is the only function that’s active, the fan icon and flame will be the only icon shown in the display. About OFF Mode Only the following functions can be accessed in the OFF mode: • AUX1 • AUX2 • Using the UP and DOWN arrows highlight the FAN icon and press SELECT. • Use the UP and DOWN arrows to adjust the FAN SPEED, then press SELECT. The FAN SPEED can be adjusted to 3 different settings: HIGH, MEDIUM, LOW. NOTICE: The fan has a timer built into the control module. After the fireplace is turned ON the timer will wait for 3 minutes before turning on the fan. In addition, the fan will remain on for 12 minutes after the fireplace has been turned OFF. Only active functions will be displayed when the remote control is in the OFF mode. NOTICE: Whenever the fan is turned ON, the FAN will start up on the high setting for 10 seconds before adjusting to the previous user setting. Turning ON the Fireplace AUX1 Function (Unit dependent Function) • Press the POWER button to turn the fireplace ON. The fireplace will first ignite the pilot. Once the pilot flame is estabilshed the main burner will be lit. • Press the MENU button to activate the menu. NOTICE: Whenever the fireplace is cycled from OFF to ON, the main burner will light on high for 10 seconds before returning to the previous user setting. • Use the UP and DOWN arrows to adjust the AUX1 output, then press SELECT. The AUX1 function can be adjusted to 4 different settings: HI, MED, LOW and OFF. Adjusting Flame Height AUX2 Function (Unit dependent Function) • Press the MENU button to activate the menu. • Using the UP and DOWN arrows highlight the FLAME icon and press SELECT. • Use the UP and DOWN arrows to adjust the FLAME HEIGHT, then press SELECT. The FLAME HEIGHT can be adjusted to 5 different settings. NOTICE: FLAME HEIGHT will not be adjustable for first ten seconds when fireplace is turned on. NOTICE: The system will remember the previous FLAME HEIGHT setting and will automatically adjust after 10 seconds. 38 • Using the UP and DOWN arrows highlight the AUX1 icon and press SELECT. • Press the MENU button to activate the menu. • Using the UP and DOWN arrows highlight the AUX2 icon and press SELECT. • Use the UP and DOWN arrows to turn the AUX2 ON or OFF, then press SELECT. The AUX2 function can be either be turned ON or OFF. NOTICE: When the fireplace is turned OFF both AUX1 and AUX2 will be turned off. The AUX1 and AUX2 functions can be activated from the remote’s OFF mode, when the flame is off. When the fireplace is turned back ON, the AUX1 and AUX2 settings will be restored to the previous setting. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 Adjusting Thermostat Power Outage • Press the MENU button to activate the menu. • If fireplace battery backup system IS installed at time of power outage, fireplace operation will not be interrupted. • Using the UP and DOWN arrows highlight the THERMO icon and press SELECT. • Use the UP and DOWN arrows to turn the THERMO ON or OFF, then press SELECT (the SET TEMP will start blinking). Using the UP and DOWN arrows select the desired temperature and press SELECT. NOTICE: If the THERMO function is on, the SET TEMP can be adjusted at any time by pressing the UP and DOWN arrows. NOTICE: As the ROOM TEMP (RT) approaches SET TEMP (ST), the remote system will automatically adjust the flame height. If the RT rises above ST, the fireplace will shut down the main burner. After this, the fireplace will turn back on after the RT drops below the ST. NOTICE: The system will remember the previous TEMPERATURE setting when THERMOSTAT mode is cycled ON or OFF. NOTICE: If your installation includes an optional wired ON/ OFF wall switch, it should be in the OFF position when using the RC300AU in thermostat mode. • If fireplace battery backup system IS NOT installed at time of power outage, fireplace will shut off. To resume fireplace operation, install battery backup. NOTICE: Battery polarity must be correct or module damage will occur. Manual Fireplace Shutoff In the unlikely event that the remote wall switch malfunctions and will not turn off the fireplace, call your dealer for service assistance. In the meantime, you may choose one of the following actions to turn off the fireplace: CAUTION! Risk of burns! Fireplace surfaces are hot when operating and during cool down. Use care and wear gloves when opening the front and accessing components inside the fireplace. Check remote screen for battery level indicator, replace the batteries if low battery is indicated. See Figure 49. Turn off the control module: Adjusting Timer • Open or remove the decorative front to access the control module. • Press the MENU button to activate the menu. • Move switch to OFF. See Figure 45. • Using the UP and DOWN arrows highlight the TIMER icon and press SELECT. Disconnect power to the control module: • Use the UP and DOWN arrows to turn the TIMER ON or OFF, then press SELECT. Using the UP and DOWN arrows select the desired set time and press SELECT. Timer operates in increments of 15, 30, 45, 60, 90, 120 and 180 minutes. • Open or remove the decorative front to access power cord to the junction box and/or back-up batteries. • Unplug the control module and/or remove back-up batteries. Shut off gas to the appliance: • Open or remove the decorative front and locate the gas shut-off valve to the left of the gas control. Setting the Child Lock • Press and hold the MENU and UP arrow buttons simultaneously for 4 seconds to enable or disable the child lock feature. • Rotate the shut off valve 90 degrees to turn off gas supply. NOTICE: No functions will be usable until child lock feature is disabled. • Locate house circuit breaker for fireplace. 39 Turn off power to the fireplace (if back-up batteries are not installed): • Turn off the circuit breaker. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 3.0 SERVICING AND MAINTENANCE 1. HEATER SERVICING: Frequency of heater servicing will depend upon use and type of installation. 2. IMPORTANT: TURN OFF GAS BEFORE SERVICING APPLIANCE. IT IS RECOMMENDED THAT A COMPETENT SERVICE TECHNICIAN PERFORM SERVICE CHECK-UPS AT THE BEGINNING OF EACH HEATING SEASON. 3. The appliance and flue system should be inspected before initial use and at least annually by a qualified field service person. 4. Inspect the external flue cap on a regular basis to make sure that no debris is interfering with the air flow. 5. Keep the control compartment, logs, and burner area surrounding the logs clean by vacuuming or brushing at least twice a year. 8. In order to properly clean the burner and pilot assembly, turn off the gas to the unit and remove the logs exposing the burner and pilot assembly. Clean all foreign materials from top of burner. Check to make sure that the burner orifice is clean. 9. Visually inspect the pilot periodically. Brush or blow away any dust or linen accumulations. If the pilot orifice is plugged, disassembly may be required to remove any foreign materials from the orifice or tubing. When the appliance is put back in service, check burner flame patterns. Flames should be steady, not floating. To obtain proper operation, it is imperative that the pilot and main burner flame characteristics are steady, not lifting or floating. Typically, the top 3/8 inch of the thermocouple should be engulfed in the pilot flame (See Figure 54). CAUTION: THE LOGS GET VERY HOT - HANDLE ONLY WHEN COOL. ! WARNING: DO NOT USE ABRASIVE CLEANERS ON THE GLASS DOOR ASSEMBLY. DO NOT ATTEMPT TO CLEAN THE GLASS DOOR WHEN IT IS HOT. 6. The glass door should be cleaned using a household glass cleaner. DO NOT handle or attempt to clean the glass when it is HOT. 7. Visually inspect the flexible power supply cord; if damaged, contact the service agent for a special replacement cord assembly. 40 Figure 54 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 3.1. REMOVAL OF DOORS FOR SERVICING PILOT BRACKET RETAINING SCREWS NOTICE: To access the gas controls, the entire front trim door must be removed. A. Trim door and Glass Door • Lift the front trim door up and out away from the appliance side surrounds. Replace the door when servicing is complete. • Note carefully how the glass assembly is held in place. Release the four spring latches at the bottom and top of the glass door. Carefully lift the glass up and out away from the appliance. See Figure 55. B. Optional Vanity Panel • To access the valve, it may be necessary to remove the vanity panel. See Section 14E for Installation / Removal of Vanity Panel. Figure 56 CAUTION: ALL SCREWS WHICH WERE REMOVED MUST BE REPLACED. B. Pilot Assembly/Ignition System • Remove the log set, log grate, base pan and burner. LATCHES (BOTH TOP AND BOTTOM) • Disconnect the gas supply tube from the underside of the gas valve. • Disconnect the ignition cable and thermocouple retaining nut. GLASS ASSEMBLY • Unscrew the pilot assembly bracket and remove. 3.3 PARTS REPLACEMENT A. Fan/Switches Figure 55 3.2. REMOVAL OF COMPONENTS FOR SERVICE A. Burner • Remove the logs and grate. • Remove the cover plates at the ends of the burner. • Remove the four retaining screws in the burner corners. Remove two pilot bracket retaining screws (see Figure 56.) Slide the burner away from the burner orifice. • Unplug the fan wires from the junction box wires by pulling the male and female connectors apart and slide the fan out the front of the controls compartment. • Disconnect the wires from the fan speed control switch, pull off the knob and remove the nut holding the speed control to the bracket. • Disconnect the wires from the fan temperature sensor switch and remove the nut holding the switch bracket onto the side of the firebox. 3.4 ADJUSTMENTS AND REPLACEMENT PARTS Adjustments and replacement parts for this appliance should only be done by a qualified service person. A wiring diagram for the appliance is shown in SECTION 2.0 OPERATING INSTRUCTIONS. A replacement part table is shown in SECTION 4.0 of this manual. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 41 3.5. MAINTENANCE TASKS Inspect Doors Maintenance Tasks 1. Inspect for scratches, dents or other damage and repair as necessary. 2. Verify no obstructions to airflow. 3. Verify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gasket seal and its condition. 2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat. 3. Confirm there is no damage to glass or glass frame. Replace as necessary. 4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are intact and operating properly. Replace as necessary. 5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed. Valve Compartment and Firebox Top 1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. 2. Remove any foreign objects. 3. Verify unobstructed air circulation. Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary. 2. Verify correct log placement and no flame impingement causing sooting. Correct as necessary. Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary. 2. Replace appliance if firebox has been perforated. Burner Ignition and Operation 1. Verify burner is properly secured and aligned with pilot or igniter. 2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. 3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths. 4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay. 5. Inspect for lifting or other flame problems. 6. Inspect orifice for soot, dirt or corrosion. 7. Verify manifold and inlet pressures. Adjust regulator as required. 8. Inspect pilot flame strength. Clean or replace orifice as necessary. 9. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Polish with fine steel wood.or replace as required. Flueing 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc. 2. Confirm that termination cap remains clear and unobstructed by plants, etc. 3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds) has been maintained. 4. Inspect for corrosion or separation. 5. Verify weather stripping, sealing and flashing remains intact. Remote controls 1. Verify operation of remote. 2. Replace batteries in remote transmitters and battery-powered receivers. 42 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 3.6 TROUBLESHOOTING IntelliFire™ Plus Ignition System Symptom Possible Cause 1. Pilot won’t light. A. Incorrect wiring. The ignitor/module makes noise, but no B. Loose connections or electrical spark. shorts in the wiring. 2. Pilot won’t light, there is no noise or spark. 3. Pilot sparks, but Pilot will not light. 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot flame has been lit, flame rectification has not occurred.) Corrective Action Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and pilot assembly. Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify igniter and flame sense wires are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object. C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). A. No power, transformer installed incorrectly, or depleted batteries. Verify that transformer is installed and plugged into module. Check voltage of transformer at connection to module. Acceptable readings of a good transformer are between 6.4 and 6.6 volts DC. Battery power supply voltage must be at least 4 volts. If below 4 volts, replace batteries. B. A shorted or loose connection in wiring configuration or wiring harness. Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fit. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace any damaged components. C. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of appliance. A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is within acceptable limits. B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Pilot valve solenoid Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module. If below 1.5 volts, replace module. If 1.5 volts or greater, replace valve. A. A shorted or loose connection in flame sensing rod. Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify flame sense or igniter wires are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object. B. Poor flame rectification or contaminated flame sensing rod. With fixed glass assembly in place, verify that flame is engulfing flame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. With a multi-meter, verify that current in series between module and sense lead is at least 0.14 microamps. Verify correct pilot orifice is installed and gas inlet is set to pressure specifications. Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod. C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. Verify that wire harness is firmly connected to the module. D. Damaged pilot assembly or contaminated flame sensing rod. Verify that ceramic insulator around the flame sensing rod is not cracked, damaged, or loose. Verify connection from flame sensing rod to white sensor wire. Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod. Verify continuity with a multi-meter with ohms set at lowest range. Replace pilot if any damage is detected. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 43 ST-HVBI-AUB 4.0 Replacement Parts Service Parts Beginning Manufacturing Date: Mar 2011 Ending Manufacturing Date: Active 36” See-thru Gas Fireplace - DV Log Set Assembly 5 11 10 4 1 7 3 2 6 9 8 10 13 11 12 9 IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor. ITEM DESCRIPTION COMMENTS PART NUMBER Log Set Assembly LOGS-ST-CE 1 Log #1 SRV2068-700 2 Log #2 SRV2068-701 3 Log #3 SRV2068-702 4 Log #4 SRV2068-703 5 Log #5 SRV2068-703 6 Log #6 SRV582-705 7 Insulation Board 2005-272 8 Grate 2068-020 9 Side Refractory Qty 2 req SRV2005-730 10 Glass Door Assembly Qty 2 req GLA-6TRXI 11 Door Assembly Qty 2 req 2083-070 12 13 Burner Assembly N SRV2082-014 Burner Assembly P SRV2082-015 Vanity Panel 2078-182 Lower Door 2082-042 Dress Guard 2068-040 Additional service part numbers appear on following page. Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 4/15 44 ST-HVBI-AUB Service Parts Beginning Manufacturing Date: Mar 2011 Ending Manufacturing Date: Active #14 Valve Assembly 14.1 14.2 14.6 14.3 14.4 14.7 14.5 14.8 14.9 14.10 14.18 14.11 14.12 14.17 14.16 14.13 14.15 14.14 IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor. ITEM 14.1 14.2 DESCRIPTION COMMENTS PART NUMBER Pilot Bracket 2082-118 Pilot Assembly N, 24” 2166-370 Pilot Assembly P, 24” 2166-371 Pre SN #0022998833 Must order both pilot assembly and pilot bracket Pre 0022998833 2082-112 Post 0022998833 2082-212 14.3 Burner Support 14.4 Flexible Gas Connector 530-302A 14.5 3-Hole Grommet 2118-420 Ori¿ce N (#30C) 582-830 Ori¿ce P (#49C) 582-849 14.6 Pre 0022998833 2082-113 Post 0022998833 2082-213 14.7 Burner Leg 14.8 Wire Harness 2166-304 14.9 Jumper Wire 2187-198 14.10 Battery Pack** 4067-223 14.11 Transformer 2326-131 14.12 Jumper to Fan 2166-375 14.13 Aux 300 CE, Pre Sn # 0023019789 must also order Jumper Wire (2222-375) 2166-340 14.14 Module, Gray 14.15 Male Connector 2166-306 Pkg of 5 303-315/5 Valve N 2166-302 Valve P 2166-303 14.17 Gas Shutoff Assembly 2098-034 14.18 Valve Bracket 2118-104A 14.16 **Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4” long Additional service part numbers appear on following page. 45 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 ST-HVBI-AUB Service Parts Beginning Manufacturing Date: Mar 2011 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor. ITEM DESCRIPTION COMMENTS PART NUMBER Blower Assembly 240V 100-505A Fiber Glass Rope 060-455 Glass Latch Assembly Pkg of 2 33858/2 Heat Shield Upper 2082-109 Heat Shield, control Module 2078-121 Junction Box 2222-374 Lava Rock 2005-790 Mesh Screen 537-300 Mineral Wool 050-721 RC300 AU Remote REM300-HNG-AU Component Bag 2166-036 Touch-Up Paint TUP-GBK-12 Conversion Kits Propane to Natural P2N-STHVBI-AUB Natural to Propane N2P-STHVBI-AUB Pilot Ori¿ce N (.020) 2098-520 Pilot Ori¿ce P(.0121) 2098-512 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 46 Limited Lifetime Warranty AUSTRALIAN WARRANTY INFORMATION Warranty information in the attached manual is for international markets, not Australia. For Australian warranty information, please see below. Hearth & Home Technologies (HHT) 7571 215th Street West, Lakeville, MN 55044 0011-1-651-345-1777 www.heatnglo.com HHT extends the following manufacturer’s warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under this manufacturer’s warranty by replacing the product itself or refunding the YHUL¿HGSXUFKDVHSULFHRIWKHSURGXFWLWVHOI7KHPD[LPXPDPRXQWUHFRYHUDEOHXQGHUWKLVZDUUDQW\LVOLPLWHGWRWKHSXUFKDVH price of the product. This warranty is subject to conditions, exclusions and limitations as described below. Warranty coverage begins on the date of original purchase. In the case of new home construction, coverage under this PDQXIDFWXUHU¶VZDUUDQW\EHJLQVRQWKHGDWHRI¿UVWRFFXSDQF\RIWKHGZHOOLQJRUVL[PRQWKVDIWHUWKHVDOHRIWKHSURGXFWE\ an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty period for this manufacturer’s warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The manufacturer’s warranty period for parts and labour for covered components is produced in the following table. 7KHWHUP³/LPLWHG/LIHWLPH´LQWKHWDEOHEHORZLVGH¿QHGDV\HDUVIURPWKHEHJLQQLQJGDWHRIZDUUDQW\FRYHUDJHIRUJDV DSSOLDQFHVDQG\HDUVIURPWKHEHJLQQLQJGDWHRIZDUUDQW\FRYHUDJHIRUZRRGSHOOHWDQGFRDODSSOLDQFHV7KHVHWLPH SHULRGVUHÀHFWWKHPLQLPXPH[SHFWHGXVHIXOOLYHVRIWKHGHVLJQDWHGFRPSRQHQWVXQGHUQRUPDORSHUDWLQJFRQGLWLRQV Warranty Period Parts Labor 1 Year 2 years Heat & Glo Manufactured Appliances and Venting Components Covered Gas Wood Pellet EPA Wood Coal Electric Venting X X X X X X X X X X Igniters, Electronic Components, and Glass X X X Factory-installed blowers X X All Parts and Material Except as covered by Conditions, Exclusion, and Limitations listed X Molded refractory panels 3 years % 47 X Firepots and burnpots Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 3DJHRI Warranty Period Parts Labor Heat & Glo Manufactured Appliances and Venting Gas Wood \HDUV 1 years 7 years 3 years X Components Covered Pellet EPA Wood X X &DVWLQJVEDIÀHV X X Manifold tubs HEAT & GLO chimney and termination Coal \HDUV 1 year X Limited 3 year Lifetime X X X X X 'D\V X X X X X Electric Venting %XUQHUVORJVDQGUHIUDFWRU\ Firebox and heat exchanger X All Replacement Parts beyond warranty period X OTHER RIGHTS The HHT manufacturer’s warranty is in addition to other rights and remedies that you may have under Australian law. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. WARRANTY CONDITIONS AND EXCLUSIONS: The HHT manufacturer’s warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. This warranty is only valid while the HHT appliance remains at the site of original installation. WARRANTY EXCLUSIONS: 7KLV++7PDQXIDFWXUHU¶VZDUUDQW\GRHVQRWFRYHUWKHIROORZLQJ &KDQJHVLQVXUIDFH¿QLVKHVDVDUHVXOWRIQRUPDOXVH$VDKHDWLQJDSSOLDQFHVRPHFKDQJHVLQFRORURILQWHULRUDQG H[WHULRUVXUIDFH¿QLVKHVPD\RFFXU7KLVLVQRWDÀDZDQGLVQRWFRYHUHGXQGHUZDUUDQW\ 'DPDJHWRSULQWHGSODWHGRUHQDPHOOHGVXUIDFHVFDXVHGE\¿QJHUSULQWVDFFLGHQWVPLVXVHVFUDWFKHVPHOWHGLWHPV or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts inFOXGHSDLQWZRRGSHOOHWDQGFRDOJDVNHWV¿UHEULFNVJUDWHVÀDPHJXLGHVOLJKWEXOEVEDWWHULHVDQGWKHGLVFRORUDWLRQ of glass. Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty. 'DPDJHVUHVXOWLQJIURPIDLOXUHWRLQVWDOORSHUDWHRUPDLQWDLQWKHDSSOLDQFHLQDFFRUGDQFHZLWKWKHLQVWDOODWLRQ LQVWUXFWLRQVRSHUDWLQJLQVWUXFWLRQVDQGOLVWLQJDJHQWLGHQWL¿FDWLRQODEHOIXUQLVKHGZLWKWKHDSSOLDQFHIDLOXUHWRLQVWDOOWKHDSSOLDQFHLQDFFRUGDQFHZLWKORFDOEXLOGLQJFRGHVVKLSSLQJRULPSURSHUKDQGOLQJLPSURSHURSHUDWLRQ abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/incorrectly SHUIRUPHGUHSDLUVHQYLURQPHQWDOFRQGLWLRQVLQDGHTXDWHYHQWLODWLRQQHJDWLYHSUHVVXUHRUGUDIWLQJFDXVHGE\ WLJKWO\VHDOHGFRQVWUXFWLRQVLQVXI¿FLHQWPDNHXSDLUVXSSO\RUKDQGOLQJGHYLFHVVXFKDVH[KDXVWIDQVRUIRUFHGDLUIXUQDFHVRURWKHUVXFKFDXVHVXVHRIIXHOVRWKHUWKDQWKRVHVSHFL¿HGLQWKHRSHUDWLQJLQVWUXFWLRQVLQVWDOODWLRQRU use of components not supplied with the appliance or any other components not expressly authorized and approved E\++7PRGL¿FDWLRQRIWKHDSSOLDQFHQRWH[SUHVVO\DXWKRUL]HGDQGDSSURYHGE\++7LQZULWLQJDQGRULQWHUUXSWLRQVRUÀXFWXDWLRQVRIHOHFWULFDOSRZHUVXSSO\WRWKHDSSOLDQFH % Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 3DJHRI 48 Non Heat & Glo venting components, hearth components or other accessories used in conjunction with the appliance. $Q\SDUWRIDSUHH[LVWLQJ¿UHSODFHV\VWHPLQZKLFKDQLQVHUWRUDGHFRUDWLYHJDVDSSOLDQFHLVLQVWDOOHG Removal, installation, reinstallation, set up or any other costs associated with a claim including travel and shipping charges for parts HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. ConsiderDWLRQPXVWEHJLYHQWRDSSOLDQFHORFDWLRQDQGFRQ¿JXUDWLRQHQYLURQPHQWDOFRQGLWLRQVLQVXODWLRQDQGDLUWLJKWQHVVRI the structure. This warranty is void if: 7KHDSSOLDQFHKDVEHHQRYHU¿UHGRURSHUDWHGLQDWPRVSKHUHVFRQWDPLQDWHGE\FKORULQHÀXRULQHRURWKHUGDPDJLQJ FKHPLFDOV2YHU¿ULQJFDQEHLGHQWL¿HGE\EXWQRWOLPLWHGWRZDUSHGSODWHVRUWXEHVUXVWFRORUHGFDVWLURQEXEEOLQJ FUDFNLQJDQGGLVFRORUDWLRQRIVWHHORUHQDPHO¿QLVKHV The appliance is subjected to prolonged periods of dampness or condensation. There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. HOW TO CLAIM To make a claim against this warranty, contact your local distributor during regular business hours. See addresses EHORZIRUDGHDOHUQHDUHVW\RX9LF3W\/WG$&1-HWPDVWHU Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. &KHFNZLWK-HWPDVWHULQDGYDQFHIRUDQ\FRVWVWR\RXZKHQDUUDQJLQJDZDUUDQW\FDOO7UDYHODQGVKLSSLQJFKDUJHVIRU parts are not covered by this manufacturers’ warranty. ++7DQG-HWPDVWHUZLOODVVHVV\RXUFODLP++7RU-HWPDVWHUPD\QHHGWRLQVSHFWWKHSURGXFWDVSDUWRIWKHDVVHVVPHQWRI\RXUFODLP,IWKHSURGXFWUHTXLUHVLQVSHFWLRQ++7RU-HWPDVWHUZLOOGLVFXVVZLWK\RXWKHEHVWZD\IRUWKLVWR occur. To make a claim under this manufacturer’s warranty, you must be able to prove when you purchased the product. The easiest way to do this is through your original proof of purchase, for example your invoice or receipt. However, if you GRQRWKDYH\RXURULJLQDOSURRIRISXUFKDVH++7RU-HWPDVWHUPD\DFFHSWRWKHUHYLGHQFHRIWKHGDWHRISXUFKDVH Melbourne Perth Sydney -HWPDVWHU 444 Swan Street Richmond 3121 Fireplace Corner 277 Lord Street (DVW3HUWK -HWPDVWHU 0DUWLQ$YHQXH $UQFOLII % 49 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 3DJHRI E. Contact Information Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer, please visit www.heatnglo.com. - NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. • Leave this manual with party responsible for use and operation. This product may be covered by one or more of the following patents: (United States) 5613487, 5647340, 5890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending. Printed in U.S.A. - Copyright 2015 50 Heat & Glo • ST-HVBI-AUB • 2082-980 Rev. Q • 5/15 2000-945C
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Key Features
- Balanced Flue
- Natural Gas or Propane
- Electronic Ignition
- Variable Speed Fan
- Direct Vent Flue System
- Safety Barrier
Frequently Answers and Questions
What are the minimum clearances from the heater to combustible materials?
The minimum clearances from the heater to combustible materials are as follows: Glass Sides or Ends: 914 mm (36 in.), Floor: 0 mm (0 in.), Rear Flue: 13 mm (1/2 in.), Metal Sides or Ends: 13 mm (1/2 in.), Top: 64 mm (2-1/2 in.), Ceiling: 787 mm (31 in.)
What are the minimum clearances from the flue pipe to combustible materials?
The minimum clearances from the flue pipe to combustible materials are as follows: Vertical Sections: 25 mm (1 in.), Horizontal Sections (Top): 76 mm (3 in.), Horizontal Sections (Bottom): 25 mm (1 in.), Horizontal Sections (Sides): 25 mm (1 in.), At Wall Firestops (Top): 64 mm (2-1/2 in.), At Wall Firestops (Bottom): 13 mm (1/2 in.), At Wall Firestops (Sides): 25 mm (1 in.)
How do I install the flue system?
The flue system installation instructions can be found in the installer's guide. The flue system must be installed in accordance with the manufacturer's instructions. It is important to note that only approved flue system components can be used.
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