Vacuumsystem EU

Vacuumsystem EU
Vacuum System Peripherals
Vacuum regulator, Electronic vacuum regulator, Directional control valve, Pressure
gauge for vacuum, Fitting & Tubing, Flow control equipment, Vacuum line equipment.
Related Equipment
ZX
Air filter, Regulator, Filter regulator, Mist separator
ZM
ZR
lNDEX
ZH
Vacuum System Peripherals
ZU
Vacuum regulator
ZL
Vacuum regulator: IRV····································P.3.12-2
Electronic vacuum regulator
Electronic vacuum regulator: ITV209 ········P.3.12-7
ZF
ZP
ZCU
Directional control valve
Selection guide of directional control valve········P.3.12-8
(Ejector system/External vacuum supply system)
SY, SYJ/VZ/VK/VX2-3 ······································P.3.12-10
VT, VP/VS/VG/VEX3 ········································P.3.12-12
Pressure gauge for vacuum
Pressure gauge for vacuum: GZ46 ··············P.3.12-13
Fitting & tubing
qCompact One-touch mini: Series KJ ········P.3.12-14
wOne-touch fitting: Series KQ ······················P.3.12-14
eOne-touch fitting manifold: Series KM ······P.3.12-14
rMiniature fitting: Series M3, M5, R ············P.3.12-14
tTubing ··························································P.3.12-15
Flow control equipment
qSpeed controller: Series AS························P.3.12-15
wCheck valve: Series AK ······························P.3.12-15
Vacuum line equipment
qFilter: Series AF ··········································P.3.12-16
Related Equipment
Air line equipment/Modular style
qAir filter: Series AF ······································P.3.12-16
wRegulator: Series AR ··································P.3.12-16
eFilter regulator: Series AW ··························P.3.12-16
rMist separator: Series AM, AFM ················P.3.12-16
tDrain separator for vacuum: Series AMJ ······P.3.12-17
3.12-1
CYV
Vacuum
related
Vacuum Regulator
Series IRV1000/2000/3000
150
l/min (ANR) Note)
100
3 sizes
l/min (ANR) Note)
60
l/min (ANR) Note)
offered in the series
Variations have been expanded
to three sizes from only one in
the previous series T203.
Selection is possible to accommodate the applicable flow rate.
Note)˚Flow rate corresponds to VAC
pressure of —101kPa, SET pressure of —80kPa, and initial flow rate
setting of 0l/min(ANR).
Compact
Light weight
35mm
120g
50
mm
270
Pressure gauge can be mounted
from the front or rear
mm
700
g
Rear pressure gauge mounting
Standard
66
g
Back
LO
(Pad side)
C
K
VAC
PU
K
C
SH
LO
PU
(Vacuum pump
side)
Pressure
gauge
SET
SMC
SH
VAC
SET
SMC
(Vacuum pump
side)
Pressure
gauge
(Pad side)
Panel mounting capability
is standard
Front
Applications
Lifting of work pieces
Leak tester
With a single pressure
Vacuum
pump
Pressure
Solenoid converter
Solenoid valve
valve
Solenoid valve
IRV
Tank
Filter
Suction pad
Work piece
With multiple pressures
Vacuum
pump
Solenoid valve
IRV
Tank
Filter
Suction pad
Work piece
3.12-2
Vacuum
pump
IRV
Filter Work piece
Vacuum Regulator
Series
IRV1000/2000/3000
Standard Specifications
Symbol
ZX
IRV1000
Model
IRV3000
IRV2000
Fluid
ZR
Air
Regulating pressure range Note 1)
Atmospheric intake consumption Note 2)
—100 to —1.3kPa
1.1 l /min (ANR) or less
0.6 l /min (ANR) or less
Knob resolution
ZM
0.13kPa or less
Ambient and fluid temperature
ZH
5 to 60¡C
Port size
1/8
Pressure gauge port size
Weight (kg) [without accessory]
0.12
1/4, 3/8, 1/2
1/4
ZU
Rc 1/8 (2 locations)
0.7
0.27
ZL
Note 1) Note that the pressure range fluctuates depending on the vacuum pump pressure.
Note 2) Air is always supplied from the atmosphere.
ZF
ZP
How to Order
ZCU
IRV 1 000
01
CYV
Pressure gauge position
Vacuum regulator
VAC
∗ Option
SMC
S
K
(Vacuum pump
side)
PU
Specification Combinations
Rc
NPT
G
Nil
N∗
F
IRV1000
IRV2000
IRV3000
H
C
Thread type
Body size
1
2
3
Nil Standard
LO
SET
(Pad side)
Pressure
gauge
Standard specification Valid combination
Invalid combination
R
Rear pressure gauge mounting
Pressure
gauge
Connection G 1/2
F 04
Accessories
Bracket
B
Pressure gauge
G
Rear pressure gauge mounting
Options
F 03
R
Connection NPT 1/8
N01
Connection NPT 1/4
N02
Connection NPT 3/8
N03
Connection NPT 1/2
N04
Connection Rc 1/8
01
Connection Rc 1/4
02
Connection Rc 3/8
03
Connection Rc 1/2
04
VAC
(Vacuum pump
side)
PU
IRV3000
LO
F 02
IRV2000
SMC
Connection G 1/4
Standard
specifications Connection G 3/8
IRV1000
K
F 01
C
Connection G 1/8
H
Symbol
S
Specification
Applicable model
SET
(Pad side)
Accessory
Nil
B
G
None
With bracket Note)
With pressure gauge
Note)˚Brackets are shipped with the package (unassembled).
Port size
Symbol Size
01
02
03
04
1/8
1/4
3/8
1/2
Applicable model
IRV1000 IRV2000 IRV3000
Accessory (Optional) Part Nos.
Description
Bracket
Pressure gauge ∗
IRV1000
P53801018
GZ33-K-01
Part no.
IRV2000
P53802016
GZ43-K-01
IRV3000
P53803013
GZ43-K-01
∗ Pressure gauge accuracy: –3% (full span)
3.12-3
Vacuum
related
Series IRV1000/2000/3000
Construction
o
o
!0
o
t
!0
t
t
!0
VAC
side passage
VAC
side passage
SET
side passage
VAC
side passage
SET
side passage
!5
!5
o
SET
side passage
y
y
Atmospheric
air intake valve
Knob
w
Adjusting spring
q
Vacuum chamber
Main valve
Diaphragm
!2
Atmospheric air
w
Atmospheric air
u
SET
r
!4
VAC
SET
e
!2
!1
!1
VAC
!3
!3
q
!3
u
q
y
i
VAC
SET
!2
IRV1000
IRV2000
i
IRV3000
Working principle (for IRV1000)
When the knob is turned to the right, the adjusting spring’s
generated force pushes down the diaphragm and the main
valve. This connects the VAC side and SET side, and the
degree of vacuum on the SET side increases (becomes closer
to an absolute vacuum). Furthermore, the SET side vacuum
pressure moves through the air passage into the vacuum
chamber, where it is applied to the top side of the diaphragm
and counters the adjusting spring’s compression force; and this
adjusts the SET side pressure. When the degree of vacuum on
the SET side is higher than the designated setting value
(becomes closer to an absolute vacuum), the balance between
the adjusting spring and the SET side pressure in the vacuum
chamber is lost, and the diaphragm is pushed up. This causes
the main valve to close and the atmospheric intake valve to
open, which lets atmospheric air into the SET side. When the
adjusting spring’s compression force and the SET side pressure
are balanced, the SET side pressure is set. Also, when the
degree of vacuum of the SET side pressure is lower than the
designated setting value (becomes closer to the atmosphere),
the balance between the adjusting spring and the SET side
pressure of the vacuum chamber is lost, and the diaphragm is
pushed down. This causes the atmospheric intake valve to
close and the main valve to open, which lets air into the VAC
side. When the adjusting spring’s compression force and the
SET side pressure are balanced, the SET side pressure is set.
Replacement parts
Description
No.
Material
1
Diaphragm assembly
2
Valve
Stainless steel, H-NBR
H-NBR, etc.
3
Valve
Brass, H-NBR
4
Valve
Brass, H-NBR
5
Fixed orifice
SUS304
6
O-ring
H-NBR
7
O-ring
H-NBR
8
O-ring
NBR
9
O-ring
NBR
10
O-ring
NBR
11
O-ring
NBR
12
O-ring
NBR
13
O-ring
NBR
14
Seal (A)
NBR
15
Seal (B)
NBR
Repair kit no. (A set of above nos. q to !5.)
Note 1) For O-ring numbers 8 and 13, use mini-flicking type.
Note 2) Replacement part numbers correspond to the item numbers in the figures.
3.12-4
Part no.
IRV1000
IRV2000
IRV3000
KT-IRV1000
KT-IRV2000
KT-IRV3000
IRV1000/2000/3000
Vacuum Regulator Series
Dimensions
IRV1000-01
IRV2000-02
53
16.5
22
30
41
2.3
2.3
55
6
50
K
5
ZX
LO
¿3
8
SH
C
K
C
¿28
PU
LO
SMC
)
(R
PU
SH
35
)
(R
SMC
Panel cut
Panel thickness: Max. 3
ZR
Panel cut
Panel thickness: Max. 4
ZM
34
ZH
40
15.4 x 5.4
ZL
Atmospheric air
Approx. 43
VAC
Vacuum
pump
side
SET
Pad side
50
Approx. 60
2- 1/8
Pressure gauge
connection port
70
54
2.3
02
IRV3000- 03 04
2- 1/4
Connection port
50
24
K
6
C
PU
LO
¿4
2
SH
66
)
(R
SMC
Panel cut
Panel thickness: Max. 4
10.5 x 8.5
¿43
74
Approx. 130
2- 1/8
Pressure gauge
connection port
G
SET
SET
Pad side
Atmospheric
22
VAC
Vacuum pump side
66
Approx. 68
ZF
ZP
ZCU
18
2- 1/8
Connection port
2- 1/8
Pressure gauge
connection port
SET
G
¿43
35
50.6
13
SET
Pad side
¿30
SET
G
VAC
Vacuum
pump side
8 x 6.5
Approx. 106
45.5
Atmospheric
air
Approx. 79
ZU
1/2
2- 1/4, 3/8, 1/2
Connection port
3.12-5
CYV
Vacuum
related
Series IRV1000/2000/3000
Flow Characteristics
Conditions: Vacuum pump exhaust speed 500l/min
VAC side pressure –101kPa at initial setting
IRV1000
Pressure Characteristics
Conditions: Vacuum pump
exhaust speed 500l/min
IRV1000
0
–53.0
–10
–53.5
SET side pressure kPa
Set pressure kPa
–20
–30
–40
–50
–60
–70
–54.0
–54.5
–55.0
Set point
–55.5
–56.0
–80
–56.5
–90
–100
0
10
20
30
40
50
60
–57.0
–100
70
–95
–90
Flow rate l/min (ANR)
–85
–80
–75
–70
–65
–60
–70
–65
–60
–70
-65
–60
VAC side pressure kPa
IRV2000
IRV2000
0
–53.0
–10
–53.5
SET side pressure kPa
Set pressure kPa
–20
–30
–40
–50
–60
–70
–54.0
–54.5
–55.0
Set point
–55.5
–56.0
–80
–56.5
–90
–100
0
20
40
60
80
100
–57.0
–100
120
–95
–90
Flow rate l/min (ANR)
–80
–75
VAC side pressure kPa
IRV3000
IRV3000
0
–53.0
–10
–53.5
SET side pressure kPa
–20
Set pressure kPa
–85
–30
–40
–50
–60
–70
–54.0
–54.5
–55.0
Set point
–55.5
–56.0
–80
–56.5
–90
–100
0
20
40
60
80
100
Flow rate l/min (ANR)
3.12-6
120
140
160
–57.0
–100
–95
–90
–85
–80
–75
VAC side pressure kPa
Vacuum System Peripherals
Electronic Vacuum Regulator:
Vacuum pressure control in
proportion to the electric
signal from outside
ITV209
Standard Specifications
Model
Voltage
Power supply
Current
consumption
ITV2090
ITV2091
24V DC – 10%
12 to 15V DC
Power supply voltage 24V DC type: 0.12A or less
Power supply voltage 12 to 15V DC type: 0.18A or less
Minimum supply vacuum pressure(1)
—101kPa
Current type (2)
Input impedance
4 to 20mA, 0 to 20mA
Voltage type
0 to 5V DC, 0 to 10V DC
Preset input
4 points
Output signal (3)
(Monitor output)
Output pressure (kPa)
0
250‰ or less
Voltage type
Approx. 6.5k‰
Analogue output
4 to 20mA (sink type) (load impedance: 250‰ or less)
Within –1% (full span)
Hysteresis
Within 0.5% (full span)
Repeatability
Within –0.5% (full span)
—60
kPa (4) Minimum display: 1
Units
IP65 equivalent
Note 1) The minimum supply vacuum pressure should be 13.3kPa less than the maximum vacuum pressure
setting value.
Note 2) 4 to 20mA is not possible with the 2 wire type. Power supply voltage (24V DC or 12 to 15V DC) is
required.
Note 3) Either analog output or switch output must be selected. Furthermore, when switch output is selected,
either NPN output or PNP output must also be selected.
Please note that the preset input type is not equipped with an output signal function.
Note 4) Contact SMC regarding indication with other units of pressure.
Input signal (%F.S.)
Hysteresis
Output deviation (%F.S.)
1
0.5
How to Order
Out
0
ITV 209 0
Return
0 1
S 5-Q
2
Pressure display
units
Pressure range
—0.5
9
—1.3 to —80kPa
5
Power supply
voltage
—1
0
25
50
75
100
Input signal (%F.S.)
0
1
S
Straight type 3m
Right angle type 3m
L∗
N∗ Without cable connector
24V DC
12 to15V DC
0 Current type 4 to 20 mA DC
1 Current type 0 to 20 mA DC
Voltage type 0 to 5V DC
2
Voltage type 0 to 10V DC
3
Preset input
4∗
1.0
0.5
∗ Option
Monitor output
0∗ Without (in case of preset input)
Analogue output 1 to 5V DC
1
Switch output/NPN output
2∗
Switch output/PNP output
3∗
4∗ Analogue output 4 to 20mA DC
0
—0.5
kPa
Cable connector type
∗ Option
Input signal
Repeatability
Output deviation (%F.S.)
350g
Weight
100
Vacuum
related
0 to 50¡C (with no condensation)
Enclosure
75
CYV
–3% (full span)
Accuracy
Ambient and fluid temperature
50
ZCU
Within 0.2% (full span)
Output pressure display
25
ZP
Within –0.12% (full span)/¡C
Temperature characteristics
0
ZF
PNP open collector output: Max. 30mA
Sensitivity
—80
Bracket
Port size
2
1/4
Thread type
—
N∗
T∗
F
Rc(PT)
NPT
NPTF
G(PF)
—
B∗
C∗
Without bracket
Flat bracket
L-bracket
∗ Option
∗ Option
∗ Option
—1.0
0
2
4
6
8
ZL
NPN open collector output: Max. 30V, 30mA
Linearity
—40
ZU
Approx. 2.7k‰
1 to 5V DC (load impedance: 1 k‰ or more)
Switch output
—20
ZM
ZH
Current type
Preset input
Linearity
ZR
—1.3 to —80kPa
Regulating pressure range
Input signal
ZX
Set pressure —13.3kPa
Maximum supply vacuum pressure
10
Count
3.12-7
Vacuum System Peripherals
Directional Control Valve
A guide for selecting the solenoid valve model to accommodate the system
An array of solenoid valves (2/3 port valve) for controlling the ejector/external vacuum supply system
How to read
The solenoid valves are available in
the following constructions: the
standard product (for general use),
the external pilot specification, and
the vacuum specification. Select the
optimal model in accordance with
your circuit configuration and the
effective area. For detailed
specifications of these products,
refer to the respective catalog that
Solenoid valve
Compact 3 port solenoid valve
SY100 Series, SYJ
Compact size: 10mm (SY100, SYJ300)
15mm (SYJ500)
(width)
18mm (SYJ700)
Ejector System
System
Vacuum release valve
Supply valve
Circuit construction
Valve construction
Standard
—
SY100
SYJ300/500/700
External
External
Vacuum
Vacuum
pilot
pilot
Standard
spec. (V)
spec. (V)
spec. (R)
spec. (R)
—
—
—
—
—
Low power consumption: 0.5W
3 port solenoid valve
Series VZ
Compact size: 15mm (VZ100/200/300)
(width)
18mm (VZ400/500)
—
VZ100
—
—
—
VZ300/500
—
—
—
—
VZ200/400
—
—
—
—
3 port solenoid valve
Series VX31/32/33
—
—
—
—
3 port solenoid valve
Series VK
—
—
—
—
Compact 2 port solenoid valve
Series VX2
—
—
—
—
—
Note 1)
3 port solenoid valve
Series VT
—
—
VT325/307/317
3 port solenoid valve
Series VP
—
—
—
—
VP300/500/700
3 position valve
Series VEX3
—
—
—
—
(Closed center)
3 port solenoid valve
VG342
—
—
Note 1) For up to 1 ton of vacuum, it can be used as the standard product (1cc/min max. leakage).
Above that, it will be the V specification (10-5 atmcc/sec max. leakage).
3.12-8
—
—
Vacuum System Peripherals
Cautions for Model Selection
External Vacuum Supply System
Vacuum switching valve
Caution
Divider valve of vacuum supply air
Use a plug cap at R port of 2 port valve and 3 port valve for
vacuum release valve and vacuum switching valve. (Except VEX
3 series)
1) Leakage 1ml/min or less
2) Leakage 10-5atmcc/sec or less
3) Applications are different from vacuum holding valve.
Note 3)
ZX
ZR
ZM
Standard
External
External
Vacuum
Vacuum
pilot
Standard pilot
spec.(V)
spec. (V)
spec.(R)
spec.(R)
—
—
—
—
—
—
—
—
—
—
—
Effective area mm2
0.1
1
10
100
1000
Effective area
(mm2)
0.14 to 9
—
—
—
—
—
—
Note 1)
Note 2)
Note 1)
—
—
—
—
—
—
—
—
—
—
—
Note 1)
—
Note 2)
—
M3
M5
Rc(PT) 1 8,
Refer
Best
Pneumatics 1
for details
3.24
to
12.6
M5
Rc(PT) 1 8,
1.4
to
9
—
—
—
—
—
—
—
—
—
—
16.2
to
72
Refer
Best
38
Pneumatics 1
for details
Refer
Best
Pneumatics 1
for details
Refer
Best
12
Pneumatics 1
for details
Rc(PT) 1 8 to
Refer
Best
38
Pneumatics 1
for details
8
to 1 2
Refer
Best
Pneumatics 1
for details
Rc(PT) 1 8 to 2
Refer
Best
Pneumatics 1
for details
Rc(PT)1 2 to 1
Refer
Best
Pneumatics 1
for details
Rc(PT)1 8
25
to
670
140
to
235
Refer
Best
Pneumatics 1
for details
to
Rc(PT) 1
3 to 43
2.1
to
27
—
14
M5
Rc(PT)1 8
Note 2)
—
Refer
Best
Pneumatics 1
for details
Rc(PT)1 8 to
2.7
to
4.2
—
14
M5
Rc(PT)
0.6 to 9
—
Volumen Nº
ZH
ZU
—
—
Port size
3.12-9
ZL
ZF
ZP
ZCU
CYV
Vacuum
related
Vacuum System Peripherals
Directional
Control Valve/Solenoid Valve
Refer Best Pneumatics 1 for details.
Compact 3 port solenoid valve
Series SY100, SYJ
Can be used at –100kPa vacuum
Compact size: Width 10mm (SY100, SYJ300)
Width 15mm (SYJ500)
Width 18mm (SYJ700)
1 :Flow Qn (Nl/mm)
Model
Piping specifications
Body ported
Solenoid valve
Port size
Effective area (mm2)
1
SYJ312/322
M3
0.9(49)
SYJ512/522
M5
3.6(196)
SYJ712/722
18
9(490)
SY114/124 (A)
M3
0.14 to 0.22
(7.6 to 121)
SYJ314/324
M5
1.8(98)
SYJ514/524
18
4.5(245)
SYJ714/724
18 14
9(490)
Low power consumption 0.5W
Base mounted
(With sub-plate)
3 port solenoid valve
Series VZ
Model/Rubber seal
Compact size: Width 15mm (VZ100, 200, 300)
Width 18mm (VZ400, 500)
Low power consumption 1.8W
Body ported
Base mounted
(With sub-plate)
Body ported
VZ110/120
M5
Effective area (mm2)
1
0.6 to 0.9
(32.6 to 49)
VZ312/322
M5
3.6(196)
VZ512/522
18
9.0(490)
Solenoid valve
Piping specifications
Base mounted
Port size
VZ314/324
18
4.5(245)
VZ514/524
18 14
9.0(490)
Model/Metal seal
Piping specifications
Port size
VZ212/222
M5
VZ412/422
1 8
VZ215/225
18
VZ415/425
1 8, 1 4
10.8 to 12.6
(588 to 686)
Solenoid valve
Port size
Effective area (mm2)
1
VK332
M5
2.7 to 3.6
(147 to 196)
For vacuum/VK332V∗
M5
3.6(196)
VK334
18
2.7 to 4.2
(147 to 228.6)
For vacuum/VK334V∗
18
4.2(228.6)
Body ported
Body ported
Base mounted
Base mounted
(With sub-plate)
Effective area (mm2)
1
3.24 to 3.42
(176.4 to 186.2)
Solenoid valve
9 to 9.9
(490 to 186.2)
4.68 to 5.4
(255 to 294)
Model
3 port solenoid valve
Series VK
Compact size: Width 18mm
Possible to use with vacuum
Piping specifications
Body ported
Base mounted
(With sub-plate)
∗Vacuum specification: Operating pressure range –101.2kPa to 0.1MPa
∗Low wattage style (2WDC) and long period energized style available.
Body ported
3.12-10
Base mounted
Vacuum System Peripherals
Compact 2 port solenoid valve
Series VX2 options V & M
For vacuum, non leakage
Series VX21
Series VX22
Series VX23
Model
Orifice dia. (mm ¿) Valve specifications
N.C.
2
N.O.
N.C.
N.O.
N.C.
3
N.O.
N.C.
N.O.
N.C.
N.O.
N.C.
4.5
N.O.
N.C.
N.O.
N.C.
N.O.
6
N.C.
N.O.
N.C.
8
N.C.
Model
VX2110 MV
VX2112 MV
VX2120 MV
VX2122 MV
VX2220 MV
VX2222 MV
VX2320 MV
VX2322 MV
VX2130 MV
VX2132 MV
VX2230 MV
VX2232 MV
VX2330 MV
VX2332 MV
VX2240 MV
VX2242 MV
VX2340 MV
VX2342 MV
VX2250 MV
VX2350 MV
N.C.
VX2260 MV
N.C.
VX2360 MV
Port size
Effective area (mm2) 1
1 8, 1 4
3(163.3)
1 8, 1 4
6(326.6)
1 4, 3 8
ZX
1 8, 1 4
ZR
11(599)
1 4, 3 8
ZM
1 4, 3 8
19(1034.4)
1 4, 3 8
31(1687.6)
14
3 8, 1 2
14
34(1851)
43(2341)
34(1851)
43(2341)
ZU
10
3 8, 1 2
ZL
ZF
ZP
Model (N.C., N.O., C.O.)
Orifice dia. (mm ¿)
Model
Compact 3 port solenoid valve
Series VX3 options V & M
For vacuum, non leakage
Port size
0
VX311 2 M
V -01
1.5
4
0
VX312 2 M
-01
4V
2.2
1.5
18
1
CYV
4.3 (234.1)
Vacuum
related
2.8 (152.4)
VX3224 M
V -02
2.2
3.4 (185.1)
VX3324 M
V -02
0
VX313 2 M
V -02
14
4
4.3 (234.1)
VX3234 M
V -02
3
6 (326.6)
VX3334 M
V -02
VX3244 M
V -02
4
9 (490)
VX3344 M
V -02
VX3224 M
V -03
2.2
3.4 (185.1)
VX3324 M
V -03
VX3234 M
V -03
3
38
6 (326.6)
VX3334 M
V -03
VX3244 M
V -03
4
9 (490)
VX3344 M
V -03
For Vacuum Pad
Model
VXV313
VXV324
VXV334
Port size
1 8, 1 4
1 4, 3 8
ZCU
2.8 (152.4)
1.4 (76.2)
0
VX312 2 M
-02
4V
Series VX31
Series VX32
Series VX33
Effective area (mm2)
1.4 (76.2)
0
VX313 2 M
-01
4V
0
M
VX311 2 V -02
4
3
ZH
Orifice dia. (mm¿)
Pressurized side Vacuum side
1.5
3
2.2
4
2.2
4
Effective area (mm2) 1
R→A
A→P
1.4(76.2)
4.3(234.1)
3.4
9(490)
(185.1)
3.12-11
Vacuum System Peripherals
3 port solenoid valve
Series VT, VP
Model/Rubber Seal
Piping specification
Solenoid valve
Port size
VT325(V)
VT307(V)∗
VT317(V)∗∗
VP342
VP542
VP742
VP344
VP544
VP744
1/4 , 3/8
1/8 , 1/4
Body ported
Body ported
VT307
VT317
VP542
3 port solenoid valve
VG342
VT325
Base mounted
3 position valve
Series VEX3
1/4
1/8 , 1/4
1/4 , 3 /8
3 /8 , 1/ 2
1/8 , 1/4
1/4 , 3 /8
3/8 , 1 /2
∗ Low wattage(2WDC) style and long period energized style available.
∗∗ Long period energized style available.
V: Vacuum specification: Operating pressure range —101.2kPa to 0.1MPa
Model/Rubber Seal
Piping specification
Body ported
VG342
1 :Flow Qn (Nl/mm)
Effective area (mm2)
1
Port size
Solenoid valve
VG342
1 2, 3 4,
1
For Vacuum/VG342R∗
1 2, 3 4,
1
140 to 235
(7622 to 12793)
140 to 235
(7622 to 12793)
∗Operating pressure range: —101.2kPa to 0.9MPa
Model/Switching Valve + Switching Valve
Model
Body
ported
VEX3 13 20
Air operated
5
Base
mounted
Air operated
Port size Rc (PT)
P, A port
R port
18
to 1 4
VEX3 7 00
1 8 to
VEX3 24 20
18
9
3.12-12
Effective area (mm2)
1
25(1361) to 27(1470)
2.1(114.3) to 3.8(107)
12.6(686)
16.2(882) to 18(980)
36(1960) to 41.4(2254)
62(3375) to 72(3920)
16.2(882) to 18(980)
36(1960) to 41.4(2254)
62(3375) to 72(3920)
2
to 1 2
Effective area (mm2)
1
16 to 70
(871 to 3811)
130 to 670
(7077 to 36475)
16 to 70
(871 to 3811)
Vacuum System Peripherals
Pressure Gauge for Vacuum: Series GZ46
Specifications
D type (Back screw)
± 3%F.S. (Full span)
Rolled steel (Black melamine coating)
Polycarbonate Model no: G46-00-00-3
Brass
Model No: 1305104-1A
Model No: 1305104-3A
Type
Indication accuracy
Case
Transparent cover
Body
C type
With attachment cover assembly
C1 type
Material
Precautions
Be sure to read before handling.
Refer to p.0-20 and 0-21 for Safety Instructions
and common precautions on the products
mentioned in this catalogue.
Selection
Caution
qDo not expose the gauge to shocks or
vibrations.
wContact SMC if the gauge is exposed to
pressure pulsations or high frequency
operation.
Mounting
qDuring transport and installation, make sure the
gauge is not exposed to shocks, such as
dropping, to maintain the precision.
wTo ensure the proper posture of the gauge, the
zero point of the graduation on the gauge must
face downward and perpendicular to the
ground.
eDo not install the gauge in an area that is
exposed to high temperatures or humidity in
order to prevent faulty operation.
rWhen attaching the pressure gauge, make sure
to place a wrench directly on the squared off
portion. If a force is applied to some other area
to screw in the gauge, it could cause the gauge
to leak or to become damaged.
kPa
Pressure range
mmHg mmHg to kgf/cm2
Units
Connection
(Dual)
Note
GZ46-A-01 to 02
–100 to 0
–760 to 0
kPa
mmHg
GZ46-A-02 to C1
–100 to 0
–760 to 0
kPa (Dual)
mmHg
GZ46-A-02M
–100 to 0
–760 to 0
kPa (Dual) R(PT) 1 4
With M5 female thread
mmHg
GZ46E-A-02M
–100 to 0
–760 to 0
Oil free, Transparent cover:
kPa (Dual) R(PT)1 4
Hard coating treatment
mmHg
With M5 female thread
Model No: G46-00-00-2
GZ46-2A-01 to 2
–100 to 200
–760 to 2
R(PT) 1 8, 1 4
R(PT) 1 4
With cover
assembly
kPa (Dual)
mmHg
R(PT) 1 8, 1 4
to kgf/cm2
GZ46-1A-01 to 02
–760 to 1
ZH
ZU
ZL
ZF
ZCU
Pressure range
kPa
mmHg to kgf/cm2
–100 to 100
ZM
ZP
Model (Made to Order)
Model No.
Caution
ZR
Model
Model No.
ZX
Units
Connecting
Note
kPa
(Dual) R(PT) 1 8, 1 4
mmHg to kgf/cm2
CYV
Vacuum
related
Dimensions
With cover assembly
(For panel mounting)
1. Remove machine screw (1 location) of
pressure gauge.
2. Set the cover on pressure gauge.
3. Tighten the machine screw to cover.
Tightening torque is 0.3 to 0.5Nm.
( ): Port size is R(PT)1/4
3.12-13
Vacuum System Peripherals
Fitting & Tubing/Flow Control Equipment
General Fittings
∗Refer in Best Pneumatics 4 for
further specifications of fittings.
One-touch Mini
Series KJ
PAT.PEND
•Unique shape of release bushing allows easy
tube release.
•Standard with thread sealant
•Possible to be used in application where
copper-free material is required.
•Possible to be used in vacuum from 10Torr
Series
Applicable tube
material
Tube O.D.
KJ
Nylon, Soft nylon,
Polyurethane
ø3.18, ø4, ø6
Connection
M3
M5
R(PT) 1 8
Operating vacuum
pressure
From 10Torr
Applicable tube O.D. – ø3.2, ø4, ø6
Connection thread – M3, M5, R(PT)1 8
One-touch Mini fitting
One-touch fitting
Series KQ2
PAT.PEND
It can be used for nylon, soft nylon, or
polyurethane. It dramatically reduces
piping labour and saves space.
Standard with thread sealant.
Series
Applicable tube
material
Tube O.D.
Connection
KQ2
Nylon, Soft nylon,
Polyurethane
ø3. 18, ø4
ø6, ø8, ø10,
ø12, ø16
R(PT) 1/8 to 1/2
M5
Operating vacuum
pressure
From 10Torr
One-touch fitting
One-touch fitting/Manifold
Series KM
Model
Applicable tube –– Nylon, Soft nylon
–– Polyurethane
Tube O.D.–– ø4, ø6, ø8, ø10, ø12
KM11
Piping specification
Port A
Port B
One-touch
fitting
One-touch
fitting
Number of
Port A
6, 10
One-touch
Rc(PT)
6, 10
fitting
Applicable tube Nylon, Soft nylon, Polyurethane
Tube O.D. ø4, ø6, ø8, ø10, ø12
KM12
KM12
Port A piping port
ø4
ø6
ø8
KM11
Miniature fitting
Series M3, M5, R(PT)1/8
It is a hose nipple that provides a large
tube gripping force and can be removed
and installed easily.
Miniature fitting
3.12-14
Port B piping
port
ø8
ø10
ø12
Rc(PT) 1 4
Rc(PT) 3 8
Series
Applicable tube
material
Tube O.D.
Connection
M
Nylon, Soft nylon,
Polyurethane
ø3.18, ø4, ø6
M3, M5
R(PT)1 8
Vacuum System Peripherals
Tubing
Tubing
Nylon, Soft nylon, Polyurethane
Model
T
TS
TU
Metric size (O.D./I.D.) mm
ø6
ø8
ø10
4 4.5 5
6 6.5 7.5
ø3.18
ø4
2 2.18 2.5 3
Material
ø12
8
9
ø16
12 13
Nylon
Soft nylon
Polyurethane
ZX
Nylon
Polyurethane coil tubing
Polyurethane flat tubing
Description
These tubes make compact piping
possible and can be used with
One-touch fittings.
Model
1
Tube size (O.D. X I.D. X No. of cores)
ø8
ø4
ø6
2.5
4
5
2
3
1
2
3
1
2
ZR
ZM
3
TCU0425B
TCU0604B
TCU0805B
TFU0425B
TFU0604B
TFU0805B
Polyurethane
coil tubing
Polyurethane
flat tubing
ZH
ZU
ZL
ZF
ZP
Polyurethane flat tubing
ZCU
Flow Control Equipment
Speed Controller
Series AS
Possible to control vacuum release air
With One-touch fitting
The tube can be removed and installed
through One-touch operation. The body can
be screwed in directly to the equipment that
you are using. As a result, the piping labour
can be dramatically reduced.
Check valve
Series AK
Large valve capacity
Low cracking
pressure/0.01MPa
Model
Elbow
AS1201F-M5--X214
AS2201F-01-S-X214
AS2201F-02-S-X214
AS3201F-03-S-X214
AS4201F-04-S-X214
Universal
AS1301F-M5--X214
AS2301F-01-S-X214
AS2301F-02-S-X214
AS3301F-03-S-X214
AS4301F-04-S-X214
CYV
Port
size
R(PT)
M5
18
14
38
12
Controlled flow
Applicable tube O.D.
(l/min)
(ANR)
3.2 4
6
8 10 12
100
230
460
910
1690
∗Dimensions are same as one on Cat.no.E201-G.
∗At 0.5MPa, temperature 20°C
Model
AK2000
AK4000
AK6000
Port size
Rc(PT)
18, 14
1 4, 3 8, 1 2
3 4, 1
Effective area
(mm2)
27.5(RC 1 4)
95(RC 1 2 )
230(RC1)
3.12-15
Vacuum
related
Related Equipment
Air Line Equipment
Air filter, Regulator, Filter regulator, Mist separator
Modular air filter
Series AF
Model
AF1000
AF2000
AF3000
AF4000
AF4000-06
AF5000
AF6000
Port size
Flow rate∗
(l/min (ANR))
M5
130
950
2600
5000
6000
7000
9000
1 8, 1 4
1 4, 3 8
1 4 , 3 8, 1 2
34
3 4,
1
1
Filtration
(µm)
Bowl capacity
(cm3)
2.5
8
23
45
45
45
45
5
∗Primary pressure = 0.7MPa, Pressure drop = 0.05MPa
Modular regulator
Series AR
Model
Port size
AR1000
AR2000
AR2500
AR3000
AR4000
AR4000-06
AR5000
AR6000
M5
1 8, 1 4
1 4, 3 8
1 4, 3 8
1 4, 3 8 , 1 2
34
3 4, 1
1
Flow rate∗
(l/min(ANR))
100
600
2000
2700
6000
6000
8000
10000
Setting pressure
(MPa)
0.05 to 0.7
Pressure gauge
connection port
Rc(PT)
1 16
Construction
18
18
0.05 to 0.85
18
14
Relieving
style
14
14
14
∗Primary pressure = 0.7MPa, Setting pressure = 0.5MPa, Pressure drop = 0.1MPa
Modular filter regulator
Series AW
Model
AW1000
AW2000
AW3000
AW4000
AW4000-06
AW1000
AW3000
Mist separator
Series AM
Separates
and
removes the oil mist
that is contained in
compressed
air,
which is not easily
performed by an
ordinary air filter.
Solid
particules
measuring
more
than 0.3 µm, such
as carbon, can be
removed.
Port size
M5
1 8, 1 4
1 4, 3 8
1 4, 3 8 , 1 2
34
Flow rate∗
(l/min (ANR))
100
600
2000
4000
4500
Setting pressure
Bowl capacity Filtration
Construction
range (MPa)
(cm3)
(µm)
0.05 to 0.7
2.5
0.05 to 0.85
8
Relieving
0.05 to 0.85
23
5
style
45
0.05 to 0.85
0.05 to 0.85
45
∗Primary pressure = 0.7MPa, Setting pressure = 0.5MPa, Pressure drop = 0.1MPa
Model
Port size
AM150
AM250
AM350
AM450
AM550
AM650
AM850
1 8, 1 4 ,3 8
1 4, 3 8 , 1 2
3 8 , 1 2, 3 4
1 2, 3 4 , 1
3 4, 1
1, 11 2
11 2, 2
Flow capacity∗
(l/min (ANR))
Filtration
(µm)
Oil mist consentration at
secondary side
300
750
1500
2200
3500
6000
12000
0.3
MAX.∗
1.0mg/m3(ANR)
(Approx 0.8ppm)
Can produce with auto drain type, drain piping type.
∗At compressor discharge concentration 30mg/m3 (ANR)
Modular mist separator
Series AFM
Model
Port size
Rated flow rate∗
(l/min (ANR))
Filtration
(µm)
Oil mist concentration
at secondary side
AFM2000
AFM3000
AFM4000
AFM4000-06
18,14
1 4, 3 8
1 4 , 3 8, 1 2
34
200
450
1100
1100
0.3
MAX.∗∗
1.0mg/m3(ANR)
(Approx 0.8ppm)
∗ At primary pressure 0.7MPa (Rated flow depends on primary pressure.)
∗∗At compressor discharge concentration 30mg/m3 (ANR)
AFM2000
3.12-16
AFM4000
Drain Separator for Vacuum
Series
AMJ
ZX
ZR
ZM
ZH
ZU
ZL
ZF
ZP
ZCU
CYV
Vacuum
related
Remove water droplets from air by simply
installing in vacuum equipment connection lines.
Effective for removing water droplets from the air sucked into
vacuum pumps and ejectors, etc.
3.12-17
Drain Separator for Vacuum
Series AMJ
How to Order
Over 90% of droplets can be removed
through the use of a special water
droplet removing element.
AMJ 30 00-
The provision of a drain cock makes
it possible to discharge the drain
manually after breaking the vacuum.
03
Body size
Even when the element is saturated
with water, there is almost no drop in
pressure (increase in resistance).
Bracket
30
3/8
Nil
Without bracket
40
1/2
B
With bracket
50
3/4
Thread type
The element can be replaced with a
single touch.
Port size
Nil
Rc(PT)
02
1/4
F
G(PF)
03
3/8
N
NPT
04
1/2
06
3/4
10
1
Models
AMJ3000
Model
Recommended flow rate l /min (ANR)
Port size (nominal size B)
Weight (kg)
AMJ4000
AMJ5000
200
300
500
1/4, 3/8
3/8, 1/2
3/4, 1
0.3
0.6
1.1
Specifications
Air
Fluid
1.0MPa {10.2kgf/cm²}
Maximum operating pressure
–750mmHg
Minimum operating pressure
1.5MPa {15.3kgf/cm²}
Proof pressure
5 to 60°C
Ambient & fluid temperature
90%
Water drop removal ratio
Element life
2 years or when pressure drops by 0.02MPa {0.2kgf/cm²}
Accessories (Optional)
Applicable model
Bracket assembly
(with 2 mounting screws)
3.12-18
AMJ3000
AMJ4000
AMJ5000
B340A
B440A
B640A
Drain Separator for Vacuum
Series
AMJ
Flow Rate Characteristics
0.01
Fluid: Air (pressurized)
Measured pressure:Downstream
release to
atmosphere
Supply pressure MPa
0.005
ZX
AMJ5000
0.001
AMJ4000
0.0005
ZR
AMJ3000
ZM
ZH
0.0001
10
50
100
500
ZU
1000
Air flow rate l /min (ANR)
ZL
ZF
Construction
ZP
ZCU
1
1
OUT
IN
IN
OUT
Vacuum
related
5
4
2
2
3
4
3
Parts list
No.
1
Description
Body
Material
Note
Die-cast aluminum
Platinum silver coating
Replacement parts
No.
2
3
4
5
Description
Material
Element assembly
Case assembly Note)
CYV
Part No.
AMJ3000
AMJ4000
AMJ5000
AMJ-EL3000
AMJ-EL4000
AMJ-EL5000
Polycarbonate
AMJ-CA3000-A
AMJ-CA4000-A
AMJ-CA5000-A
O-ring
NBR
111512
111636
111636
O-ring
NBR
—
—
111710
Note) The case assembly includes a case guard (material: SPCE).
3.12-19
Series
AMJ
Dimensions
AMJ3000, 4000
L
A
F
G
Bracket
(option)
K
J
M
H
C E
D
OUT
IN
2- Port size
Maintenance
space 40
B
Q
P
Rc(PT)1/8
Drain
AMJ5000
L
F
A
Bracket
(option)
G
K
C
H
E
D
J
M
OUT
IN
2- Port size
Maintenance
space 20
B
Q
Rc(PT)1/8
Drain
(mm)
Model
Port size
Q
A
B
C
D
Bracket mounting dimensions
E
F
G
H
J
K
L
M
P
AMJ3000
1/4, 3/8
53
169
14
53
16
41
40
23
6.5
8
53
2.3
56
AMJ4000
AMJ5000
3/8, 1/2
70
205
18
70
17
50
54
26
8.5
10.5
70
2.3
73
3/4, 1
90
284
24
90
23
70
66
35
11
13
90
3.2
—
3.12-20
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