DPC II Dynamic Process Controller
Intelligent Assembly Solutions
DPC II
Dynamic Process Controller™ (DPC)
INTEGRATED PROCESS CONTROL SYSTEM
FEATURES
• Modular component design maximizes product
flexibility and cost effectiveness by allowing the
selection of various power levels and process
control features
• Retrofittable to existing ultrasonic probe/press
systems to bring precise control and monitoring
features to applications already in production
• Standard 19" (48cm) rack mountable unit for easy
system integration at minimal cost
• Universal IEC 320 power cord receptacle accommodates most worldwide power requirements
• Auxiliary outputs such as cycle activation provide
easy system integration with automated machinery
and PLCs
• Power display for checking acoustic stack characteristics
• System power output indicates normal or possible
overload operating condition during the weld cycle
• System status panel displays any of six self-diagnostic messages, including Fault, Input Test, Overload,
On Line, Overtemperature, or Off Line
www.dukcorp.com/us • e-mail: [email protected]
Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630 ) 797-4900 • FAX (630 ) 797-4949
GENERATOR
• Patented Pulse-Width Modulation design delivers power
more efficiently with substantially less stress on the
electrical components for superior performance, reliability, and extended service life
• Electronic overload protection prevents component
failure, reducing costly downtime
• Advanced transformer and inductor designs increase
efficiency and reliability of electronic components
• Unique Linear Ramp Soft Start accelerates the transducer
and tooling up to operating amplitude eliminating
mechanical and electrical starting stress
• Line regulation compensates for line fluctuations assuring
consistent amplitude
• AUTO-TRAC tuning using phase lock loop technology
automatically locks the generator to the resonant frequency of the transducer and tooling even under varying
conditions of temperature and loading
• Load regulation assures constant amplitude at various
loads improving assembly consistency
• Dukane exclusive FLOW-THROUGH COOLING provides
on demand thermostatically controlled cooling system
that separates electronic components from the cooling air
flow chamber
• Universal Voltage Input automatically compensates for line
voltages between 90-130, or 180-260 volts
DIMENSIONS
OPTIONAL
RACK MOUNTING
18.42
468
17.26
439
ALLOW 5" (130mm)
BEHIND DPC
FOR CABLING
19.00
488
18.38
467
5.17 5.59
132 142
5.59
142
INCHES
MILLIMETERS
24.62 3000, 4000
625 watt models
dimensions
23.75
604
ALLOW OPEN AREA
FOR COOLING AIR
BOTH SIDES
3.82
97
12.35
314
1.69
43
1.60
41
MODELS
POWER /
FREQUENCY
100 W 150 W 350 W 500 W 700 W 1000 W 1200 W 1500 W 1700 W 2200 W
20 kHz
2050
2120
30 kHz
2200
3150
40 kHz
4035
50 kHz
70 kHz
2170
4070
4100
5015
7010
Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information.
Form No. 11471-C-04
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