Modine CMD, CMP, CMS ClassMate Single Package Vertical Unit Technical Manual

Modine CMD, CMP, CMS ClassMate Single Package Vertical Unit Technical Manual
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Below you will find brief information for ClassMate Single Package Vertical Unit CMD, ClassMate Single Package Vertical Unit CMP, ClassMate Single Package Vertical Unit CMS. The ClassMate Single Package Vertical Unit is engineered to provide one stage of free cooling and two stages of mechanical cooling. The unit shall be constructed in accordance with UL & CSA standards. The cabinet shall be constructed from aluminized steel with 20 gauge panels (16 gauge optional), degreased and coated with electrostatically applied baked-on polyester powder paint.

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ClassMate Single Package Vertical Unit CMD, CMP, CMS Technical Manual | Manualzz

ClassMate

®

Single Package Vertical Unit

Models CMD, CMP and CMS Technical Manual

INTRODUCTION

ClassMate

®

Modine is located in Racine, Wisconsin, and is one of the world’s leading manufacturers of heat pump and air conditioning systems for schools. Our reputation for product excellence has been earned through innovative design, our use of the highest quality controls, engineering selections of component parts, and the highest quality manufacturing and assembly of all products.

State-of-the-art test facilities reflect Modine’s commitment to the latest design and manufacturing technology to maintain leadership in the production of systems of unsurpassed quality and reliability.

In addition to creating a healthier and safer learning environment for our children, many of the features in Modine products are unique, and the range of systems available offer schools a variety of options.

Table of Contents

Model Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Standard features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Options - factory Installed . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8 accessories - field Installed. . . . . . . . . . . . . . . . . . . . . . . . .9-10 performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-17

Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . .18-20 control Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-23

unit arrangement

general arrangement . . . . . . . . . . . . . . . . . . . . . . . . .24-26

Base unit dimensional data . . . . . . . . . . . . . . . . . . . .26-27

Standard Wall Sleeve and Louver dimensions

and Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-29

Rear extension Wall Sleeve and Louver dimensions

and Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-32

Supply air arrangement

plenum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

duct Shroud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

2

MOdIne haS a cOntInuOuS pROduct IMpROveMent pROgRaM and theRefORe

ReSeRveS the RIght tO change deSIgn and SpecIfIcatIOnS WIthOut nOtIce.

AIR 2-104

MODEL IDENTIFICATION

ClassMate

®

- Model Nomenclature

1,2 3 4,5 6 7 8 9

PT UC MBH SV G C VC

10

F

11 12 13

CC DS DO

14 15,16

D HO

1,2 - Product Type (PT)

cM - classmate

®

3 - Unit Configuration (UC)

d - dX cooling p - hp heating & cooling

S - Split fan coil unit

4,5 - Nominal Capacity (MBH)

24 - 24,000 Btu/hr

36 - 36,000 Btu/hr

48 - 48,000 Btu/hr

60 - 60,000 Btu/hr

6 - Supply Voltage (SV)

a - 115/60/1

B - 208/60/1 c - 230/60/1 d - 208/60/3 e - 230/60/3 f - 460/60/3 g - 575/60/3 h - 277/60/1

7 - Generation (G)

a - current design

8 - Control (C)

M - Modine control System f - factory Installed free Issue

B - By Others - field Installed

9 - Ventilation Configuration (VC)

CMD & CMP

a - economizer

B - economizer with Oa damper

c - eRv with Oa damper

d - eRv with Oa damper & economizer

e - eRv with Oa & Ra damper & economizer

Z - Return air Only

CMS - No Exhaust

a - economizer

B - economizer with Oa damper

Z - Return air Only

CMS - Gravity Damper

f - economizer

g - economizer with Oa damper

h - eRv with Oa damper

J - eRv with Oa damper & economizer

K - eRv with Oa & Ra damper & economizer

CMS - Powered Exhaust

L - economizer

M - economizer with Oa damper

h - eRv with Oa damper

n - eRv with Oa damper & economizer

p - eRv with Oa & Ra damper & economizer

10 - Filtration (F)

a - MeRv 8

B - MeRv 11 c - MeRv 13 d - MeRv 16

ClassMate

11 - Case Construction (CC)

a - 20ga (Standard)

B - 16ga

12 - Door Mounted Stat (DS)

n - none v - vertical Stat h - horizontal Stat

13 - Door Mounted Other (DO)

n - none

K - Key Over-ride

S - Occupancy Sensor

L - Indicator Light t - twist timer

14 - Dehumidification (D)

n - none a - hgRh coil

15,16 - Heating Option (HO)

02 - 2 kW (1-stage)

03 - 3 kW (1-stage)

05 - 5 kW (1-stage)

08 - 7.5 kW (1-stage)

09 - 9 kW (1-stage)

10 - 10 kW (2-stage)

15 - 15 kW (2-stage)

18 - 18 kW (2-stage)

20 - 20 kW (2-stage)

91 - 1R hW coil (1/2")

92 - 1R hW coil (3/4")

93 - 2R hW coil (1/2")

94 - 2R hW coil (3/4")

®

Modine endeavors to ensure that the information contained in this document is correct and fairly stated, but none of the statements contained in this document are to be relied upon as a statement or representation of fact. Modine does not accept liability for any error or omission, or for any reliance placed on the information contained in this document.

the development of Modine products and services is continuous and therefore the information contained in this document may not be up to date. It is important to check the current position of

Modine at the address shown at the end of this document. this document is not part of a contract or license save insofar as may be expressly agreed.

no part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, of informational storage and retrieval systems, for any purpose other than the purchaser’s personal use, without the expressed written permission of Modine.

© 2013 Modine. all rights reserved. printed in the uSa.

AIR 2-104

3

STANDARD FEATURES

General Description – ClassMate

®

Unit

SuppLy fan

WIth ec MOtOR eLectRIcaL cOntROL paneL

ClassMate

MeRv 8 fILteRS eRv MOduLe aSSeMBLy eXhauSt fan aSSeMBLy tWO Stage

R410a cOMpReSSOR view from front of unit. parts of casing and sheet metal components removed for ease of viewing.

4

Overview

the supplied product shall be a self-contained air conditioning unit in three possible configurations: Split fan coil Operation, dX cooling Operation, heat pump heating and cooling

Operation. the unit may employ options for electric, hot water, or steam (plenum mount only) heating. the unit shall be floor-mounted and vertically sized to allow the supply air to be ducted or supplied through a high level plenum. all access and maintenance shall be through the front of the unit.

the unit shall be engineered to provide one stage of free cooling and two stages of mechanical cooling. a third dehumidification stage of mechanical cooling may be used when using a humidity sensor. heat pump units shall also offer two stages of mechanical heating with automatic defrost control.

the unit shall be constructed in accordance with uL & cSa standards with a label affixed to the unit listing the product code under which it is registered. unit performance shall be tested in accordance with ahRI 390.

Cabinet

the cabinet shall be constructed from aluminized steel with 20 gauge panels (16 gauge optional), degreased and coated with electrostatically applied baked-on polyester powder paint. the standard color shall be beige with a hammertone textured finish. additional colors are available from manufacturers color chart. the paint finish shall be easily cleanable and hard wearing to give maximum protection. the cabinet shall be double-wall insulated with acoustic foam insulation containing no fibrous materials. the cabinet insulation is 1-inch thick, acoustic hushcloth polyester/polyurethane foam with density of 2-pounds per cubic foot containing no fibrous materials. the foam insulation shall have a fire rating of uL94hf-1. Surfaces in contact with the airstream shall comply with requirements in aShRae 62.1-

AIR 2-104

2010. unit shall employ 20 gauge aluminized steel full double wall construction on interior right and left hand sides.

access to all components shall be through the front of the unit only.

Return air openings shall be integrated into the cabinet sides and front bottom base of unit with excess face area to allow installation of unit against one adjacent wall if required. a condensate connection stub shall also be provided internally at the rear of the unit for connection to the field installed building condensate drain.

Access Door

access door is factory installed on the front of the unit. face of door shall be absent of return air openings to allow for easy cleaning. door shall be fully insulated to provide for superior noise deadening at front of unit. door shall employ heavy duty

¼" zinc plated steel plunger hinges with a spring-loaded ¼" zinc plated steel pin to allow for easy removal, if required. door is secured with two (2) key locks. door swing designed to turn into itself allowing side of the unit to be installed directly against a wall in the corner of a room.

Compressor

two stage hermetic scroll compressor mounted on four (4)

125# all neoprene rubber 35-45 durometer vibration absorbers for quiet operation. equipped with a crankcase heater to guard against liquid flood-back conditions and the elimination of oil foaming upon start-up. two-stage compressor shall contain an internal unloading mechanism to provide capacity control and enable part load efficiencies to be increased. an internal overload protector shall protect the compressor against excessive motor temperatures and currents.

®

STANDARD FEATURES / OPTIONS - FACTORy INSTALLED

ClassMate

®

Indoor Coil

patented micro-channel cf™ evaporator coil designed for maximum heat transfer with minimum footprint and pressure drop. Quick draining evaporator coil designed, tested and fabricated by unit ventilator manufacturer for optimal airflow and heat transfer specific to the unit. coil is fitted to non-corrosive stainless steel drain trays.

Outdoor Coil

enhanced, high-efficiency, cross rifled coil designed, tested and fabricated by unit ventilator manufacturer for optimal airflow and heat transfer specific to the unit. coil is fitted to non-corrosive stainless steel drain trays.

Digit 3: Unit Configuration (UC)

D = Direct Expansion Cooling

Refrigeration system utilizes hfc-R410a and contains a factory fitted thermal expansion device and a filter drier. fitted with automatic reset high and low-pressure cut-out switches and a sight glass is included for system observation.

H = Heat Pump Heating and Cooling

heat pump systems shall utilize hfc-R410a and shall be fitted with dual thermal expansion devices and a reversing valve to enable the unit to operate in either cooling or heat pump mode. factory mounted outdoor coil stat allows defrosting of the outside coil when in heat pump mode. fitted with automatic reset high-pressure and low-pressure cut-out switches and a sight glass for system observation.

Indoor Fan Assembly

the indoor fan assembly consists of one blower located inside a teardrop housing assembly engineered specifically for optimal airflow with low noise and minimal power consumption. Blower is powered by electronically commutated motor (ecM). the dc motor features brushless, permanently lubricated ball bearing construction for maintenance free operation. a wide range of programmable speeds and torque characteristics is possible for ultra-high-efficiency and superior acoustics. the ecM provides constant airflow by automatically adjusting the speed if the external static pressure changes.

Outdoor Fan Assembly (Powered Exhaust)

the outdoor fan assembly consists of one backward curved plug fan with centrifugal blower wheels powered by electronically commutated motor (ecM). the dc motor features brushless, permanently lubricated ball bearing construction for maintenance free operation. a wide range of programmable speeds and torque characteristics is possible for ultra-highefficiency and low audible noise. fan design capable of overcoming external static pressures from outdoor air rear extensions and supply air ductwork or plenums. fans are sized such that powered exhaust shall be integral to the unit to prevent over pressurization of the space when the unit is introducing outside air. capable of exhausting 100% equivalent of the fresh air intake of the unit.

S = Split Fan Coil Unit

Refrigeration system utilizes hfc-R410a and contains a factory fitted thermal expansion device and a filter drier. fitted with automatic reset high and low-pressure cut-out switches and a sight glass is included for system observation.

Digit 8: Control (C)

M = Modine Control System

the unit is fitted with a programmable microprocessor controller provided by the unit manufacturer mounted outside the air stream in the control panel. the controller is designed specifically for operating the unit in its most energy efficient manner using pre-engineered control strategies. the microprocessor determines mode of operation based on the factory installed return air, supply air, and outdoor air temperature sensors. the controller shall also modify the minimum damper position to compensate for mode of operation and fan speed.

the factory Microprocessor control includes a time clock card for units where time functions, night and weekend setback, etc. are not transmitted from a building management system or remote central time clock. the time clock shall have a full

7-day schedule and calendar function incorporated. the 7-day schedule shall have two adjustable occupied/unoccupied periods per day. the calendar function shall allow 20 calendar periods (start date / stop date = 1 period).

Control Panel

Located at top of the unit behind the front door for direct, centrally located access to controller, class II controls transformer (24v), and all necessary contactors, relays, and circuit breakers. control panel shall swing away from unit case to facilitate easy access to posterior indoor blower, coil, and heating options.

F = Factory Installed Free Issue

the unit is fitted in the factory with a controller, and temperature sensors provided by others. the controller provided by others will be required to operate in a similar fashion to Modine control

Systems (same inputs and outputs will be required). Modine will provide coordination with the controls contractor. the controls contractor will be responsible for appropriate sequence of operations. a wiring diagram agreed upon by Modine and the controls contractor will be required before the units can be released to production.

all components located in the panel shall be clearly marked for easy identification. all terminal blocks and wires shall be individually numbered. Individually numbered terminal blocks and wires are to match job-specific wiring diagrams. all electrical wires in the control panel will run in an enclosed trough. Wiring outside the control panel to be contained in a protective sleeve. all controls and wiring is factory installed in a clean, organized arrangement.

Supply and exhaust fan decks, compressor, damper assembly, economizer, and energy wheel assembly (if applicable) wiring includes plugs local to the assembly allowing for quick wiring disconnection when the component requires removal for service.

AIR 2-104

B = By Others – Field Installed

the unit will not have any controller or temperature sensors mounted in the factory. the controller provided by others will be required to operate in a similar fashion to Modine control

Systems (same inputs and outputs will be required). the controls contractor will be responsible for appropriate sequence of operations. a wiring diagram will be installed within the unit, but will reflect a generic controller.

5

OPTIONS - FACTORy INSTALLED

ClassMate

®

Digit 9: Ventilation Configuration (VC)

A, F, L = Economizer Ventilation

Single-blade damper that pivots using a central single shaft attached to a single actuator allowing for complete balance of the return, outside, and exhaust air streams. capable of full modulation allowing any mixture of outside air and return air to be possible. Will allow for 100% of the units airflow to be taken from the outside during conditions allowing for full economizer savings. damper blade edges lined with rubber gasket to prevent air infiltration in full recirculation or full economizer operation. complete damper assembly slides out of unit on rails allowing for the damper assembly to be removed through the front of the unit if it requires service. electrical and control wiring to damper assembly includes quick disconnect plug local to assembly.

Low voltage modulating damper actuator operates damper and is spring-return, fail safe. When power is cut to actuator, damper actuator will force damper blade closed to outside air.

B, G, M = Economizer Ventilation with Outside Air Damper

Standard economizer operation except with additional outside air damper and actuator provided for protection from outdoor elements when unit is not in use (See figure 6.1).

Figure 6.1 - Ventilation Configuration Digits: B, G, M

OutSIde aIR daMpeR

D, J, N = Exhaust Recovery Ventilation (ERV) with Outside

Air Damper and Economizer (Only available when Digit 8 =

Modine Control Systems)

Standard eRv operation except with the addition of an economizer damper with actuator. this option enables enhanced economizer functionality allowing up to 75% volume of outside air during free cooling applications

E, K, P = Exhaust Recovery Ventilation (ERV) with Outside air Damper, Economizer and Return Air Damper (Only available when Digit 8 = Modine Control Systems)

Standard eRv operation except with the addition of an economizer damper with actuator and return air damper with actuator. this option enables further enhanced economizer functionality by closing off return air allowing up to 100% volume of outside air during free cooling applications (See figure 6.2).

Figure 6.2 - Ventilation Configuration Digits: E, K, P

eneRgy

RecOveRy

WheeL

OutSIde aIR daMpeR

RetuRn aIR daMpeR ecOnOMIZeR daMpeR ecOnOMIZeR daMpeR

Digit 10: Filtration (F)

Minimum efficiency Reporting value (MeRv) corresponding to the MeRv value shown below when evaluated per aShRae standard 52.2. arrestance and dust Spot efficiency ratings are based on the aShRae 52.1 - 1992 test method.

C, H = Exhaust Recovery Ventilation (ERV) with Outside Air

Damper energy recovery ventilation (eRv) provided within the unit through an enthalpy transfer wheel mounted in an insulated cassette frame complete with seals, drive motor, and belt. the rotary wheel is coated with silica gel desiccant and is sized to handle a maximum of 500 cfm of outside air. the entire assembly shall be a uL tested component. performance shall be certified in accordance with the aShRae Standard 84 method of test and aRI Rating Standard of 1060.

eRv section employs dual electronically commutated ventilation fans to ensure precise control of airflow through energy wheel and provide optimal wheel frost protection as required.

Separate outside air damper with actuator provided for protection from outdoor elements when unit is not in use.

complete energy recovery ventilator installed on rails to allow the entire assembly to be slid out of the unit for service. electrical and control wiring to damper assembly includes quick disconnect plug local to assembly.

the heat Recovery Wheel can be disabled to provide 500 cfm of outside air in economizer mode.

6

A = MERV 8

2" thick radial pleated disposable cotton and synthetic blend filters.

B = MERV 11

2" thick and utilize 14.3 pleats per foot. electrostatically enhanced pleated filter shall be constructed from 100%

Synthetic media. 99% arrestance and 35-40% dust Spot efficiency.

C = MERV 13

2" thick and utilize 17.5 pleats per foot. filter shall be constructed from 100% Synthetic media and be Leed/green compliant. 99% arrestance and 70-80% dust Spot efficiency.

D = MERV 16

2" thick and incorporate a Mini-pleat design. filter shall incorporate a durable plastic frame and be constructed with no metal components. 95% evaporated di-Octyl phthalate (dOp) tested efficiency (Military Standard 282).

AIR 2-104

OPTIONS - FACTORy INSTALLED

ClassMate

®

Digit 12: Door Mounted Stat (DS)

N = None

V = Vertical Stat

for units fitted with Modine control systems. a stainless steel flush-mount thermistor sensor with insulated back provides for +/- 3º set-point adjustment and momentary push button override. Sensor is wall mounted remote from the unit or mounted on the front door of the unit, 48" above the finished floor (48" aff only if no floor stand selected) (See figure 7.1).

Figure 7.1 - Temperature Sensor

Digit 13: Door Mounted Other (DO)

N = None

K = Key Override Switch

Key operated override switch mounted on the front of the unit sends a timed override signal to the factory Microprocessor control system. the time the unit will remain in occupied mode when the override key has been operated can be adjusted using the user Interface display Module.

S = Occupancy Sensor

a passive infrared sensor mounted on the exterior of the unit controls the unit’s occupancy mode based on changes in infrared energy (moving body heat) within the coverage area. the occupancy sensor shall utilize a dense wide angle lens, covering up to 2000 sq. ft. of walking motion and 1000 sq. ft. of desktop motion. If the sensor detects movement in the coverage area when the unit is in unoccupied mode, the unit shall switch to occupied mode. If the sensor detects no movement in the coverage area for a predetermined amount of time (adjustable) while the unit is in occupied mode, the unit shall switch to unoccupied mode.

L = Indicator Light

a factory mounted amber signal light shall illuminate upon alarm or fault signal from factory microprocessor control.

T = Twist Timer

the unit shall be provided with a manually adjustable 6 hour timer located on the exterior door of the unit which enables the unit for the specified time period.

H = Horizontal Stat (Digital Thermostat)

digital thermostat with (or without) humidity sensing used in conjunction with Modine control systems. displays current room temperature, cooling/heating set-point, current room humidity level, humidity set-point, current time and day, current occupied mode, and the unit’s compressor and fan speeds. the display will also display a remote alarm from the Microprocessor control. thermostat allows for occupied temperature and humidity set-point adjustment (when selected). the allowable set-point adjustment range can be limited by the Microprocessor control. thermostat allows for occupied override activation allowing user to select the amount of time the unit is to remain in the override state. thermostat is mounted on the front door of the unit, 48" above the finished floor(48” aff only if no floor stand selected) (See figure 7.2).

Figure 7.2 - Digital Thermostat

Digit 14: Dehumidification (D)

N = None

A = Hot Gas Reheat Coil

Required for units without hot water heating when utilizing the dehumidification cycle.

unit is equipped with a reclaim valve and a second condenser coil (reheat coil). When the unit enters the dehumidification mode, the unit will reclaims the heat of rejection to maintain dry bulb temperature and reduce the need for an auxiliary heat source.

AIR 2-104

7

OPTIONS - FACTORy INSTALLED

ClassMate

®

Digit 15,16: Heating Option (HO)

00 = None

Electric Heating

unit is equipped with electric resistance heating elements controlled in one or two stages, factory mounted downstream of the evaporator coil. a manual thermal protection and automatic thermal protection switch is included.

02 = 2 KW (1-stage)

03 = 3 KW (1-stage)

05 = 5 KW (1-stage)

08 = 7.5 KW (1-stage)

09 = 9 KW (1-stage)

10 = 10 KW (2-stage)

15 = 15 KW (2-stage)

18 = 18 KW (2-stage)

20 = 20 KW (2-stage)

Hot Water Heating

unit is equipped with a hot water heating coil integral to the unit mounted in the reheat position relative to the evaporator coil. the coil is manufactured from refrigeration quality copper tubing mechanically bonded onto aluminum fins. coil is fitted with both an air bleed and a drain valve with hose bib.

91 = 1 Row Hot Water Coil (1/2")

92 = 1 Row Hot Water Coil (3/4")

93 = 2 Row Hot Water Coil (1/2")

94 = 2 Row Hot Water Coil (3/4")

Factory Mounted Options

CO

2

Sensor

Single beam, dual-wavelength ndIR sensor mounted in the interior return air passage of the unit to provide demand ventilation. When the level of cO

2

rises over a predetermined set point, the sensor proportionally adjusts the minimum damper position to allow larger quantities of outside air into the room. the sensor shall have the capability of measuring cO

2

levels from 0 to 2,000 ppm with an accuracy of +/- 40 ppm cO

2

+ 3.0% of the reading.

Dirty Filter Switch

the unit shall be provided with an internally mounted pressure switch to detect pressure drop across the filters and indicate dirty or clogged filters.

BacNet Plug-In Card

the factory Microprocessor control includes a plug-in card allowing for complete compatibility with an MS/tp Bacnet control system.

LonWorks Plug-In Card

the factory Microprocessor control includes a plug-in card allowing for complete compatibility with ft-10 LonWorks control system.

Condensate Pump

capable of 5gph maximum flow rate, 2.5gph at maximum discharge head of 20 feet of lift. Sound level <27 dBa. Includes piston pump, detection unit, built-in thermal protection and safety switch.

8

AIR 2-104

Display Module

user Interface for Modine control system, and can be mounted inside the access door. displays status of controllers inputs and outputs, allows for unoccupied/occupied set-point changes, displays service settings, allows adjustment of control parameters, and is used for troubleshooting the unit. (this is required to change any factory setpoints if it is not receiving a signal from a BMS system).

Outdoor Coil Filter

a 20-30 ppI polyester foam washable filter attached to a corrosion resistant metal wire frame fitted across the air inlet of the outdoor coil. average synthetic dust weight arrestance of 60-

80%. the filter is reusable and can be vacuum cleaned.

Disconnect Switch

Located on the control panel, a power disconnect switch sized for the full load amperage of the unit. allows the unit to be disconnected from the power supply prior to any maintenance.

In the off position the switch can be locked out.

Smoke Detector

Mounted in th return air stream, if smoke is present the detector will sense it and will force the unit to shut down.

Fire Detection

Mounted in the return air stream, a liquid element fire detection device prevents the unit from operating if the return air temperature should rise above the adjustable high limit setting.

Compressor Acoustic Wrap

for improved sound attenuation, compressor casing consists of

18 oz. pvc barrier laminated to 1/2 inch non-woven polyester. casing includes integral 4 inch foil backed fiberglass heat shield for use with crankcase heater. compressor base consists of 2 pound eva barrier with embedded ¼ inch layered closed cell foam. cover is easily removable for service.

Hot Water Control Valve, and Valve Package (Unit Mounted

– Factory Installed)

capacity control shall be achieved by either a two or three way modulating valve or a two position valve.

the valve package can include factory piped circuit setter, manual shut off valves, strainer, and pt ports (when selected).

Coil Freeze Protection

a manual reset freeze protection bulb and capillary sensor prevents any freezing of the hot water coil assembly. When the sensor detects a freeze up condition it will force the damper to close off the outside air, open the hot water control valve, and prevent the unit fans from running.

ACCESSORIES - FIELD INSTALLED

ClassMate

®

Field Installed Accessories

Hot Water Heating Coil, Control Valve, and Valve Package

(Plenum Mounted)

field installed plenum includes a factory mounted hot water heating coil. capacity control shall be achieved by either a two or three way modulating valve or a two position valve.

the coil can include factory piped circuit setter, manual shut off valves, strainer, drain with hose bib and pt ports (when selected).

Steam Coil (Plenum Mounted)

field installed plenum includes a factory mounted steam heating coil. the coil is manufactured from refrigeration quality copper tubing mechanically bonded onto aluminum fins. capacity control shall be achieved by either a field installed solenoid or modulating valve.

Remote Temperature Sensor

for units fitted with the Modine control system. a stainless steel flush-mount thermistor sensor with insulated back provides for +/- 3º set-point adjustment and momentary push button override. Sensor is wall mounted remote from the unit (See figure 7.1).

Digital Thermostat (Temperature Only)

digital thermostat used in conjunction with the Modine control system displays current room temperature, cooling/heating set-point, current time and day, current occupied mode, and the unit’s compressor and fan speeds. the display will also display a remote alarm from the Microprocessor control. thermostat allows for occupied temperature set-point adjustment. the allowable set-point adjustment range can be limited by the

Microprocessor control. thermostat allows for occupied override activation allowing user to select the amount of time the unit is to remain in the override state. thermostat is wall mounted remote from the unit (See figure 7.2).

Digital Thermostat with Humidity Sensor

Same functionality as digital thermostat, except with the addition of humidity sensing capability, and humidity setpoint adjustments (See figure 7.2).

Floor Stand

fully enclosed floor stand manufactured from heavy duty sheet metal, painted and finished to match the unit color. this accessory will be valuable in matching up the airflow openings in the back of the unit, to the existing wall openings, in lieu of using a Rear extension.

Rear Extension

Where site conditions do not permit the use of the standard locations for outside air intake and exhaust air discharge, an insulated outside air rear extension can be supplied for site installation between the back of the unit and the outside wall by the mechanical contractor. painted and finished to match the unit. Rear extensions available:

- 6" deep, with adjustable panels to allow for the sill height above finished floor of 22"-30", or 30"-38".

- 15" deep, with adjustable panels to allow for the sill height above finished floor of 38"-50", or 51"-60".

Duct Flange

factory fitted discharge duct flange allowing for easy field connection of a discharge duct to top of the unit, or plenum.

Duct Shroud

three sided duct shroud field mounted on top of the unit for extending the cabinet through the ceiling/soffit. field trimmed by the installing contractor to suit the ceiling height. finished and painted to match the unit. available 26" or 38" tall.

Standard Plenum

discharge plenum mounted on top of the unit allowing for supply air to discharge from the unit. Lined with acoustic foam to minimize noise levels. finished and painted to match the unit. plenums can be supplied with aluminum grills with a clear anodized finish when discharging to the space. plenums available in following configurations:

- no discharge (field cut openings)

- top discharge

- front discharge (with aluminum grills)

- front and 1 Side discharge (with aluminum grills)

- front and 2 Sides discharge (with aluminum grills)

Acoustic Plenum

discharge plenum mounted on top of the unit allowing for supply air to discharge through the top only. fitted with acoustic shelf and lined with acoustic foam to minimize noise levels. finished and painted to match the unit. plenums can be supplied with aluminum grills with a clear anodized finish when discharging to the space.plenums available in following configurations:

- front discharge (with aluminum grills)

- front and 1 Side discharge (with aluminum grills)

- front and 2 Sides discharge (with aluminum grills)

Filler Panels

Rear filler panel supplied for rear extensions used in conjunction with a plenum or duct shroud to fill the gap between the rear of the plenum/shroud, above the rear extension. painted and finished to match the unit (See figure 9.1).

Figure 9.1 - Rear Filler Panels

pLenuM fILLeR paneLS

ReaR eXtenSIOn

AIR 2-104

9

ACCESSORIES - FIELD INSTALLED

ClassMate

®

Wall Sleeve

designed to provide a sealed plenum for the fresh air intake and exhaust air outlet on the back of the classroom unit to the outside of the building. Intake and exhaust airstreams are separated with an insulated horizontal splitter plate. a two-piece frame allows for the sleeve to adjust to wall depths between 4" and 7", or 8" and 14". Includes double-sided gasket to create an air tight seal between the wall sleeves and the back of the unit.

Louver

Outdoor louver furnished by Modine suitable for masonry, glass, or panel wall construction. Louver is flanged style with bird screen (when selected) and provided in clear anodized, or

Baked enamel finishes.

Side Trim Pieces

trim pieces available to aesthetically finish the installation where walls, floors or ceilings do not allow for a seamless and clean installation. painted and finished to match the unit (See figures 10.1-10.4).

Figure 10.1 - Side Trim – 6" Flat with (qty 1)

Hanger Strip

Figure 10.3 - Side Trim – 6" x 2" “C” with (qty 2)

Hanger Strips

Figure 10.4 -Side Trim – 6" x 2" Hat with 1" Flanges

Figure 10.2 - Side Trim – 6" x 2" Angle with (qty 1)

Hanger Strip

10

AIR 2-104

PERFORMANCE DATA

ClassMate

®

Table 11.1 - Performance Data - CMD

CMD (Rated in accordance with AHRI 390)

Full Load Cooling (80/67˚F Air On, 95/75˚F Outdoor)

total cooling

Sensible cooling eeR

Rated airflow

Part Load Cooling (80/67˚F Air On, 80/67˚F Outdoor)

total cooling

Sensible cooling

IpLv

Rated airflow

Table 11.2 - Performance Data - CMP

CMP (Rated in accordance with AHRI 390)

Full Load Cooling (80/67˚F Air On, 95/75˚F Outdoor)

total cooling

Sensible cooling eeR

Rated airflow

Full Load Heating (70/60˚F Air On, 47/43˚F Outdoor)

total heating cOp

Rated airflow

Part Load Cooling (80/67˚F Air On, 80/67˚F Outdoor)

total cooling

Sensible cooling

IpLv

Rated airflow

Part Load Heating (70/60˚F Air On, 62/56.5˚F Outdoor)

total heating cOp

Rated airflow

Units

MBh

MBh

MBh/KW cfM

MBh

MBh

MBh/KW cfM

Units

MBh

MBh

MBh/KW cfM

MBh

W/W cfM

MBh

MBh

MBh/KW cfM

24

17.1

11.1

14.1

700

24.4

17.5

12.1

900

24

22.0

17.0

11.2

900

20.9

3.4

900

18.0

14.6

15.6

700

36

34.0

24.3

11.0

1100

36

33.5

24.0

10.5

1100

32.8

3.7

1100

26.7

19.1

14.3

800

27.3

19.3

14.4

800

48

46.8

31.5

11.6

1500

37.1

24.9

16.1

1100

48

45.2

32.2

11.0

1500

47.2

4.0

1500

36.8

26.0

15.4

1100

MBh

W/W cfM

19.0

4.6

700

28.5

4.2

800

42.7

4.4

1100

Table 11.3 - Performance Data - ENERGy RECOVERy WHEEL (OPTIONAL)

ENERGy RECOVERy WHEEL (optional)

Outdoor air volume total capacity Recovered (cooling) ➀

Measured cooling effectiveness total capacity Recovered (heating) ➁

Measured heating effectiveness cfM

MBh

%

MBh

%

cooling capacity based on: Room 75/63˚f dry/Wet Bulb, ambient 95/78˚f dry/Wet Bulb.

heating capacity based on: Room 70/58.5˚f dry/Wet Bulb, ambient 35/33˚f dry/Wet Bulb.

200

8.6

78.4

9.1

79.8

data ShOWn fOR aLL unItS

300

11.7

400

13.9

71.3

12.5

73.1

64.3

15.1

66.7

60

56.0

37.0

9.7

1800

43.4

29.8

11.6

1500

60

52.7

37.6

9.0

1800

58.8

3.6

1800

43.8

33.4

11.6

1500

52.1

4.3

1500

500

15.3

57.5

16.9

60.2

AIR 2-104

11

THIS PAGE INTENTIONALLy LEFT BLANK

12

AIR 2-104

TECHNICAL DATA

ClassMate

®

Table 13.1 - Technical Data - CMD & CMP

DIMENSIONS – (H x W x D)

INDOOR (Evaporator) COIL - face area

OUTDOOR (Condenser) COIL - face area

SUPPLy FAN

fan Quantity

Motor Size (Qty 1)

Motor type

Indoor coil airflow

Rated/Max external Static pressure

EXHAUST FAN

fan Quantity

Outdoorcoil airflow

Motor type

Max Room exhaust airflow

Rated/Max external Static pressure

COMPRESSOR

Stages

Refrigerant type

UNIT WEIGHT

Operating Weight

FILTER

Quantity dimensions

ELECTRIC HEATING (optional)

electric heating capacity

Stages

HOT WATER HEATING (optional)

factory Installed - 1 row heating capacity - 3/6 gpM ➀

Water pressure drop - 3/6 gpM heating capacity - 3/6 gpM ➀ factory Installed - 2 row

Water pressure drop - 3/6 gpM heating capacity - 3/6 gpM ➀ plenum Mounted - 1 row

Water pressure drop - 3/6 gpM heating capacity - 3/6 gpM ➀ plenum Mounted - 2 row

Water pressure drop - 3/6 gpM

STEAM HEATING (optional)

plenum Mount 1 Row heating capacity - 2/5 psig ➀

In

In

In

In

2

2 hp cfM

In.Wg

cfM cfM

In.Wg

LBS.

KW

MBh pSI

MBh pSI

MBh pSI

MBh pSI

720

90 X 42 X 30

720

952

1

1/2

685

2

16 x 25

20

2

70/82

0.37/1.23

94/106

0.75/2.50

71/83

0.45/1.50

93/107

0.13/0.44

952

1

735

2

16 x 25

20

2

74/88

0.37/1.23

101/118

0.75/2.5

78/94

0.45/1.50

104/126

0.13/0.44

1

1/2 1 electronically commutated Motor (ecM)

765

MeRv 8,11,13,16

2

20 x 25

20

2

82/101

0.37/1.23

113/139

0.88/2.94

82/102

0.45/1.50

109/139

0.13/.44

1

1

900

0.10/0.50

1,100

0.15/0.50

1,500

0.20/0.50

Backward curved Motorized Impellor

1,800

0.20/0.50

1

2100

1

2100

1

2800

1

3000

900 electronically commutated Motor (ecM)

1,100 1,500 1,800

0.10/0.50

0.15/0.50

0.20/0.50

0.20/0.50

copeland Scroll uLtRatech

0, 67%, 100% hfc-R410a

863

90 X 48 X 30

1156

direct drive centrifugal

863

1156

830

2

20 x 25

20

2

87/111

0.37/1.23

122/158

0.88/2.94

84/106

0.45/1.50

111/146

0.13/0.44

MBh 93/97 103/108 116/122 124/131

hot water/steam heating capacity based on an air On 33˚f (24MBh), 38˚f (36MBh), 47˚f (4ton), and 51˚f (5 ton). the air On based on 450 cfM outside air at 0˚f and

70˚f room ambient for 24 MBh unit, and 500 cfM outside air at 0˚f and 70˚f room ambient for 36, 48, and 60 MBh unit. for hot Water: entering water temperature

180˚f, and water flow rate of 3 and 6 gpM. for Steam: Steam pressure of 2 and 5 psig.

AIR 2-104

13

ELECTRICAL DATA

ClassMate

®

Table 14.1 - Electrical Data

Model Voltage

BASE UNIT 2kW 3kW 5kW 6kW 7.5kW

MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOp

208v/1ph 24.1

21.2

35 24.1

21.2

35 28.6

22.9

35 39.8

31.9

40 45.4

36.3

50 53.8

43.0

60

230v/1ph 23.0

20.1

30 23.0

20.1

30 29.0

23.2

30 41.4

33.1

45 47.6

38.1

50 56.8

45.5

60

208v/3ph 17.6

16.0

20 18.3

16.0

20 21.6

17.2

25 28.0

22.4

30 31.2

25.0

35 36.1

28.9

40

CMD

24

230v/3ph 16.5

14.9

20

460v/3ph 8.5

7.6

15

17.6

8.7

14.9

7.6

20

15

21.2

10.5

17.0

8.4

25

15

28.3

15.8

22.7

12.6

30

20

31.9

15.9

25.5

12.7

35

20

37.3

18.5

29.8

14.8

40

20

575v/3ph

277v/1ph 18.6

16.3

25 20.2

16.3

25 25.8

20.7

30 37.0

29.6

40 42.6

34.1

45 51.1

40.8

60

208v/1ph 28.6

24.8

40 28.6

24.8

40 28.6

24.8

40 39.8

31.9

40 45.4

36.3

50 53.8

43.0

60

CMD

36

CMD

48

230v/1ph 27.5

23.7

40 27.5

23.7

40 29.0

23.7

40 41.4

33.1

45 47.6

38.1

50 56.8

45.5

60

208v/3ph 24.0

21.1

35 24.0

21.1

35 24.0

21.1

35 28.0

22.4

35 31.2

25.0

35 36.1

28.9

40

230v/3ph 22.9

20.0

30 22.9

20.0

30 22.9

20.0

30 28.3

22.7

30 31.9

25.5

35 37.3

29.8

40

460v/3ph 11.2

9.8

15 11.2

9.8

15 11.2

9.8

15 15.8

12.6

20 15.9

12.7

20 18.5

14.8

20

575v/3ph 8.4

7.4

15 8.4

7.4

15 8.5

7.4

15 11.3

9.1

15 12.8

10.2

15 14.9

11.9

15

277v/1ph 23.5

20.2

35 23.5

20.2

35 25.8

20.7

35 37.0

29.6

40 42.6

34.1

45 51.1

40.8

60

208v/1ph 39.3

34.0

60 39.3

34.0

60 39.3

34.0

60 43.9

35.2

60 49.5

39.6

60 57.9

46.3

60

230v/1ph 37.9

32.6

50 37.9

32.6

50 37.9

32.6

50 45.2

36.1

50 51.3

41.1

60 60.6

48.5

70

208v/3ph 30.3

26.8

40 30.3

26.8

40 30.3

26.8

40 32.1

26.8

40 35.4

28.3

40 40.2

32.2

45

230v/3ph 28.9

25.4

40 28.9

25.4

40 28.9

25.4

40 32.1

25.7

40 35.7

28.5

40 41.0

32.8

45

CMD

60

460v/3ph 13.6

12.0

20 13.6

12.0

20 13.6

12.0

20 17.7

14.1

20 17.7

14.2

20 20.4

16.3

25

575v/3ph 10.3

9.2

15 10.3

9.2

15 10.3

9.2

15 12.8

10.3

15 14.3

11.4

15 16.4

13.1

20

277v/1ph 29.7

25.7

45 29.7

25.7

45 29.7

25.7

45 40.2

32.1

45 45.8

36.6

50 54.2

43.3

60

208v/1ph 46.7

39.9

70 46.7

39.9

70 46.7

39.9

70 46.7

39.9

70 49.5

39.9

70 57.9

46.3

70

230v/1ph 45.3

38.5

70 45.3

38.5

70 45.3

38.5

70 45.3

38.5

70 51.3

41.1

70 60.6

48.5

70

208v/3ph 33.4

29.3

45 33.4

29.3

45 33.4

29.3

45 33.4

29.3

45 35.4

29.3

45 40.2

32.2

45

230v/3ph 32.0

27.9

45 32.0

27.9

45 32.0

27.9

45 32.1

27.9

45 35.7

28.5

45 41.0

32.8

45

460v/3ph 14.6

12.8

20 14.6

12.8

20 14.6

12.8

20 17.7

14.1

20 17.7

14.2

20 20.4

16.3

25

575v/3ph 11.5

10.1

15 11.5

10.1

15 11.5

10.1

15 12.8

10.3

15 14.3

11.4

15 16.4

13.1

20

277v/1ph 37.7

32.1

60 37.7

32.1

60 37.7

32.1

60 40.2

32.1

60 45.8

36.6

60 54.2

43.3

60

Model Voltage

9kW 10kW 12kW 15kW 18kW 20kW

MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP

208v/1ph 62.2

49.7

70 67.8

54.2

70 78.9

63.2

80 95.7

76.6

100

230v/1ph 66.1

52.9

70 72.3

57.8

80 84.7

67.7

90 103.2 82.6

110

CMD

24

208v/3ph 40.9

32.7

45 44.1

35.3

45 50.6

40.5

60 60.3

48.2

70 69.9

56.0

70 74.5

59.6

80

230v/3ph 42.6

34.1

45 46.2

36.9

50 53.3

42.7

60 64.0

51.2

70 74.7

59.8

80 79.8

63.8

80

460v/3ph 21.2

17.0

25 26.5

21.2

30 26.6

21.3

30 31.9

25.6

35 37.3

29.8

40 40.9

32.7

45

575v/3ph

277v/1ph 59.4

47.6

60 65.1

52.1

70 76.3

61.0

80 93.1

74.5

100

CMD

36

208v/1ph 62.2

49.7

70 67.8

54.2

70 78.9

63.2

80 95.7

76.6

100

230v/1ph 66.1

52.9

70 72.3

57.8

80 84.7

67.7

90 103.2 82.6

110

208v/3ph 40.9

32.7

45 44.1

35.3

45 50.6

40.5

60 60.3

48.2

70 69.9

56.0

70 74.5

59.6

80

230v/3ph 42.6

34.1

45 46.2

36.9

50 53.3

42.7

60 64.0

51.2

70 74.7

59.8

80 79.8

63.8

80

460v/3ph 21.2

17.0

25 26.5

21.2

30 26.6

21.3

30 31.9

25.6

35 37.3

29.8

40 40.9

32.7

45

575v/3ph 17.0

13.6

20 18.4

14.7

20 21.3

17.0

25 25.5

20.4

30 29.8

23.8

30 32.6

26.1

35

277v/1ph 59.4

47.6

60 65.1

52.1

70 76.3

61.0

80 93.1

74.5

100

208v/1ph 66.3

53.0

70 71.9

57.5

80 83.1 66.5

90 99.8

79.9

100

230v/1ph 69.9

55.9

70 76.1

60.8

80 88.4

70.7

90 106.9 85.6

110

208v/3ph 45.0

36.0

50 48.3

38.6

50 54.7

43.8

60 64.4

51.5

70 74.1

59.3

80 78.6

62.9

80

CMD

48

CMD

60

230v/3ph 46.4

37.1

50 49.9

39.9

50 57.1

45.7

60 67.8

54.2

70 78.5

62.8

80 83.5

66.8

90

460v/3ph 23.1

18.5

25 28.3

22.7

30 28.5

22.8

30 33.8

27.1

35 39.2

31.3

40 42.8

34.2

45

575v/3ph 18.5

14.8

20 19.9

15.9

20 22.8

18.2

25 27.0

21.6

30 31.3

25.0

35 34.1

27.3

35

277v/1ph 62.6

50.1

70 68.2

54.6

70 79.4

63.5

80 96.2

77.0

100

208v/1ph 66.3

53.0

70 71.9

57.5

80 83.1

66.5

90 99.8

79.9

100

230v/1ph 69.9

55.9

70 76.1

60.8

80 88.4

70.7

90 106.9 85.6

110

208v/3ph 45.0

36.0

50 48.3

38.6

50 54.7

43.8

60 64.4

51.5

70 74.1

59.3

80 78.6

62.9

80

230v/3ph 46.4

37.1

50 49.9

39.9

50 57.1

45.7

60 67.8

54.2

70 78.5

62.8

80 83.5

66.8

90

460v/3ph 23.1

18.5

25 28.3

22.7

30 28.5

22.8

30 33.8

27.1

35 39.2

31.3

40 42.8

34.2

45

575v/3ph 18.5

14.8

20 19.9

15.9

20 22.8

18.2

25 27.0

21.6

30 31.3

25.0

35 34.1

27.3

35

277v/1ph 62.6

50.1

70 68.2

54.6

70 79.4

63.5

80 96.2

77.0

100

MOp = Maximum Overcurrent protection Mca = Minimum circuit ampacity fLa = full Load amps

14

AIR 2-104

ELECTRICAL DATA

ClassMate

®

Table 15.1 - Electrical Data

Model Voltage

BASE UNIT 2kW 3kW 5kW 6kW 7.5kW

MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP

208v/1ph 27.3

24.4

35 27.3

24.4

35 32.6

26.1

35 43.8

35.1

45 49.4

39.5

50 57.8

46.2

60

CMD

24 with

ERV

230v/1ph 25.8

22.9

35 26.4

22.9

35 32.5

26.0

35 44.9

35.9

45 51.1

40.9

60 60.3

48.3

70

208v/3ph 20.8

19.2

25 22.3

19.2

25 25.6

20.4

30 32.0

25.6

35 35.2

28.2

40 40.1

32.1

45

230v/3ph

460v/3ph

19.3

9.9

17.7

9.0

25

15

21.1

10.5

17.7

9.0

25

15

24.7

12.2

19.8

9.8

25

15

31.8

17.5

25.5

14.0

35

20

35.4

17.6

28.3

14.1

40

20

40.8

20.3

32.6

16.2

45

25

575v/3ph

277v/1ph 18.6

16.3

25 20.2

16.3

25 25.8

20.7

30 37.0

29.6

40 42.6

34.1

45 51.1

40.8

60

208v/1ph 31.8

28.0

45 31.8

28.0

45 32.6

28.0

45 43.8

35.1

45 49.4

39.5

50 57.8

46.2

60

CMD

36 with

ERV

CMD

48 with

ERV

230v/1ph 30.3

26.5

45 30.3

26.5

45 32.5

26.5

45 44.9

35.9

45 51.1

40.9

60 60.3

48.3

70

208v/3ph 27.2

24.3

35 27.2

24.3

35 27.2

24.3

35 32.0

25.6

35 35.2

28.2

40 40.1

32.1

45

230v/3ph 25.7

22.8

35 25.7

22.8

35 25.7

22.8

35 31.8

25.5

35 35.4

28.3

40 40.8

32.6

45

460v/3ph 12.6

11.2

15 12.6

11.2

15 12.6

11.2

15 17.5

14.0

20 17.6

14.1

20 20.3

16.2

25

575v/3ph 8.4

7.4

15 8.4

7.4

15 8.5

7.4

15 11.3

9.1

15 12.8

10.2

15 14.9

11.9

15

277v/1ph 23.5

20.2

35 23.5

20.2

35 25.8

20.7

35 37.0

29.6

40 42.6

34.1

45 51.1

40.8

60

208v/1ph 42.5

37.2

60 42.5

37.2

60 42.5

37.2

60 47.9

38.4

60 53.5

42.8

60 61.9

49.5

70

230v/1ph 40.7

35.4

60 40.7

35.4

60 40.7

35.4

60 48.7

38.9

60 54.8

43.9

60 64.1

51.3

70

208v/3ph 33.5

30.0

45 33.5

30.0

45 33.5

30.0

45 36.1

30.0

45 39.4

31.5

45 44.2

35.4

45

230v/3ph 31.7

28.2

45 31.7

28.2

45 31.7

28.2

45 35.6

28.5

45 39.2

31.3

45 44.5

35.6

45

CMD

60 with

ERV

460v/3ph 15.0

13.4

20 15.0

13.4

20 15.0

13.4

20 19.4

15.5

20 19.5

15.6

20 22.2

17.7

25

575v/3ph 10.3

9.2

15 10.3

9.2

15 10.3

9.2

15 12.8

10.3

15 14.3

11.4

15 16.4

13.1

20

277v/1ph 29.7

25.7

45 29.7

25.7

45 29.7

25.7

45 40.2

32.1

45 45.8

36.6

50 54.2

43.3

60

208v/1ph 49.9

43.1

70 49.9

43.1

70 49.9

43.1

70 49.9

43.1

70 53.5

43.1

70 61.9

49.5

70

230v/1ph 48.1

41.3

70 48.1

41.3

70 48.1

41.3

70 48.7

41.3

70 54.8

43.9

70 64.1

51.3

70

208v/3ph 36.6

32.5

50 36.6

32.5

50 36.6

32.5

50 36.6

32.5

50 39.4

32.5

50 44.2

35.4

50

230v/3ph 34.8

30.7

50 34.8

30.7

50 34.8

30.7

50 35.6

30.7

50 39.2

31.3

50 44.5

35.6

50

460v/3ph 16.0

14.2

20 16.0

14.2

20 16.0

14.2

20 19.4

15.5

20 19.5

15.6

20 22.2

17.7

25

575v/3ph 11.5

10.1

15 11.5

10.1

15 11.5

10.1

15 12.8

10.3

15 14.3

11.4

15 16.4

13.1

20

277v/1ph 37.7

32.1

60 37.7

32.1

60 37.7

32.1

60 40.2

32.1

60 45.8

36.6

60 54.2

43.3

60

Model Voltage

kW 10kW 12kW 15kW 18kW 20kW

MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP

208v/1ph 66.2

52.9

70 71.8

57.4

80 82.9

66.4

90 99.7

79.8

100

230v/1ph 69.6

55.7

70 75.8

60.6

80 88.2

70.5

90 106.7 85.4

110

CMD

24 with

ERV

208v/3ph

230v/3ph

460v/3ph

575v/3ph

44.9

46.1

23.0

35.9

36.9

18.4

45

50

25

48.1

49.7

28.2

38.5

39.7

22.6

50

50

30

54.6

56.8

28.3

43.7

45.5

22.7

60

60

30

64.3

67.5

33.7

51.4

54.0

27.0

70

70

35

73.9

78.2

39.1

59.2

62.6

31.2

80

80

40

78.5

83.3

42.6

62.8

66.6

34.1

80

90

45

277v/1ph 59.4

47.6

60 65.1

52.1

70 76.3

61.0

80 93.1

74.5

100

CMD

36 with

ERV

CMD

48 with

ERV

208v/1ph 66.2

52.9

70 71.8

57.4

80 82.9

66.4

90 99.7

79.8

100

230v/1ph 69.6

55.7

70 75.8

60.6

80 88.2

70.5

90 106.7 85.4

110

208v/3ph 44.9

35.9

45 48.1

38.5

50 54.6

43.7

60 64.3

51.4

70 73.9

59.2

80 78.5

62.8

80

230v/3ph 46.1

36.9

50 49.7

39.7

50 56.8

45.5

60 67.5

54.0

70 78.2

62.6

80 83.3

66.6

90

460v/3ph 23.0

18.4

25 28.2

22.6

30 28.3

22.7

30 33.7

27.0

35 39.1

31.2

40 42.6

34.1

45

575v/3ph 17.0

13.6

20 18.4

14.7

20 21.3

17.0

25 25.5

20.4

30 29.8

23.8

30 32.6

26.1

35

277v/1ph 59.4

47.6

60 65.1

52.1

70 76.3

61.0

80 93.1

74.5

100

208v/1ph 70.3

56.2

80 75.9

60.7

80 87.1

69.7

90 103.8 83.1

110

230v/1ph 73.4

58.7

80 79.6

63.6

80 91.9

73.5

100

208v/3ph 49.0

39.2

50 52.3

41.8

60 58.7

47.0

60 68.4

54.7

70 78.1

62.5

80 82.6

66.1

90

CMD

60 with

ERV

230v/3ph 49.9

39.9

50 53.4

42.7

60 60.6

48.5

70 71.3

57.0

80 82.0

65.6

90 87.0

69.6

90

460v/3ph 24.8

19.9

25 30.1

24.1

35 30.2

24.2

35 35.6

28.5

40 40.9

32.7

45 44.5

35.6

45

575v/3ph 18.5

14.8

20 19.9

15.9

20 22.8

18.2

25 27.0

21.6

30 31.3

25.0

35 34.1

27.3

35

277v/1ph 62.6

50.1

70 68.2

54.6

70 79.4

63.5

80 96.2

77.0

100

208v/1ph 70.3

56.2

80 75.9

60.7

80 87.1

69.7

90 103.8 83.1

110

230v/1ph 73.4

58.7

80 79.6

63.6

80 91.9

73.5

100

208v/3ph 49.0

39.2

50 52.3

41.8

60 58.7

47.0

60 68.4

54.7

70 78.1

62.5

80 82.6

66.1

90

230v/3ph 49.9

39.9

50 53.4

42.7

60 60.6

48.5

70 71.3

57.0

80 82.0

65.6

90 87.0

69.6

90

460v/3ph 24.8

19.9

25 30.1

24.1

35 30.2

24.2

35 35.6

28.5

40 40.9

32.7

45 44.5

35.6

45

575v/3ph 18.5

14.8

20 19.9

15.9

20 22.8

18.2

25 27.0

21.6

30 31.3

25.0

35 34.1

27.3

35

277v/1ph 62.6

50.1

70 68.2

54.6

70 79.4

63.5

80 96.2

77.0

100

MOp = Maximum Overcurrent protection Mca = Minimum circuit ampacity fLa = full Load amps

AIR 2-104

15

ELECTRICAL DATA

ClassMate

®

Table 16.1 - Electrical Data

Model

CMP

24

Voltage

BASE UNIT 2kW 3kW 5kW 6kW 7.5kW

MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP

208v/1ph 24.1

21.2

35 35.3

30.1

40 40.9

34.6

45 52.1

43.6

60 57.7

48.0

60 66.0

54.7

70

230v/1ph 23.0

20.1

30 35.4

30.0

40 41.6

34.9

45 53.9

44.8

60 60.1

49.8

70 69.4

57.2

70

208v/3ph 17.6

16.0

20 24.1

21.2

25 27.3

23.7

30 33.8

28.9

35 37.0

31.5

40 41.8

35.4

45

230v/3ph 16.5

14.9

20 23.7

20.6

25 27.2

23.5

30 34.4

29.2

35 37.9

32.0

40 43.3

36.3

45

460v/3ph 8.5

7.6

15 12.1

10.5

15 13.8

11.9

15 19.1

16.1

20 19.2

16.2

20 21.9

18.3

25

575v/3ph

277v/1ph 18.6

16.3

25 29.8

25.3

35 35.4

29.8

40 46.6

38.7

50 52.2

43.2

60 60.6

49.9

70

208v/1ph 28.6

24.8

40 39.8

33.7

50 45.4

38.2

50 56.6

47.2

60 62.2

51.6

70 70.5

58.3

80

230v/1ph 27.5

23.7

40 39.9

33.6

50 46.1

38.5

50 58.4

48.4

60 64.6

53.4

70 73.9

60.8

80

CMP

36

CMP

48

208v/3ph 24.0

21.1

35 30.5

26.3

40 33.7

28.8

40 40.1

34.0

45 43.4

36.6

50 48.2

40.5

50

230v/3ph 22.9

20.0

30 30.0

25.7

40 33.6

28.6

40 40.7

34.3

45 44.3

37.1

50 49.7

41.4

50

460v/3ph 11.2

9.8

15 14.8

12.7

15 16.6

14.1

20 21.9

18.3

25 22.0

18.4

25 24.6

20.5

25

575v/3ph 8.4

7.4

15 8.4

7.4

15 12.7

10.8

15 15.5

13.1

20 16.9

14.2

20 19.0

15.9

20

277v/1ph 23.5

20.2

35 34.7

29.2

45 40.3

33.7

45 51.5

42.6

60 57.1

47.1

60 65.5

53.8

70

208v/1ph 39.3

34.0

60 50.5

42.9

60 56.1

47.4

70 67.2

56.4

80 72.8

60.8

80 81.2

67.5

90

230v/1ph 37.9

32.6

50 50.3

42.5

60 56.4

47.4

70 68.8

57.3

80 75.0

62.3

80 84.2

69.7

90

208v/3ph 30.3

26.8

40 36.8

32.0

45 40.0

34.5

50 46.4

39.7

50 49.7

42.3

50 54.5

46.2

60

230v/3ph 28.9

25.4

40 36.0

31.1

45 39.6

34.0

50 46.7

39.7

50 50.3

42.5

60 55.7

46.8

60

460v/3ph 13.6

12.0

20 17.2

14.9

20 19.0

16.3

20 24.3

20.5

25 24.3

20.6

25 27.0

22.7

30

CMP

60

575v/3ph 10.3

9.2

15 10.3

9.2

15 14.6

12.6

15 17.4

14.9

20 18.9

16.0

20 21.0

17.7

25

277v/1ph 29.7

25.7

45 40.9

34.7

50 46.5

39.2

50 57.7

48.1

60 63.3

52.6

70 71.8

59.3

80

208v/1ph 46.7

39.9

70 57.9

48.8

80 63.4

53.3

80 74.6

62.3

90 80.2

66.7

100 88.6

73.4

100

230v/1ph 45.3

38.5

70 57.6

48.4

80 63.8

53.3

80 76.2

63.2

90 82.4

68.2

100 91.6

75.6

100

208v/3ph 33.4

29.3

45 39.9

34.5

50 43.1

37.0

50 49.6

42.2

60 52.8

44.8

60 57.6

48.7

60

230v/3ph 32.0

27.9

45 39.2

33.6

50 42.7

36.5

50 49.9

42.2

60 53.4

45.0

60 58.8

49.3

60

460v/3ph 14.6

12.8

20 18.2

15.7

20 20.0

17.1

25 25.3

21.3

30 25.3

21.4

30 28.0

23.5

30

575v/3ph 11.5

10.1

15 11.5

10.1

15 15.7

13.5

20 18.6

15.8

20 20.0

16.9

20 22.1

18.6

25

277v/1ph 37.7

32.1

60 48.9

41.1

60 54.5

45.6

70 65.7

54.5

80 71.3

59.0

80 79.8

65.7

90

Model Voltage

9kW 10kW 12kW 15kW 18kW 20kW

MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP

208v/1ph 74.4

61.4

80 67.8

54.2

70 78.9

63.2

80 95.7

76.6

100

230v/1ph 78.6

64.6

80 72.3

57.8

80 84.7

67.7

90 103.2 82.6

110

208v/3ph 46.7

39.2

50 44.1

35.3

45 50.6

40.5

60 60.3

48.2

70 69.9

56.0

70 74.5

59.6

80

CMP

24

230v/3ph 48.6

40.6

50 46.2

36.9

50 53.3

42.7

60 64.0

51.2

70 74.7

59.8

80 79.8

63.8

80

460v/3ph 24.6

20.5

25 26.5

21.2

30 26.6

21.3

30 31.9

25.6

35 37.3

29.8

40 40.9

32.7

45

575v/3ph

277v/1ph 69.0

56.7

70 65.1

52.1

70 76.3

61.0

80 93.1

74.5

100

208v/1ph 78.9

65.0

80 67.8

54.2

70 78.9

63.2

80 95.7

76.6

100

CMP

36

CMP

48

230v/1ph 83.1

68.2

90 72.3

57.8

80 84.7

67.7

90 103.2 82.6

110

208v/3ph 53.0

44.3

60 44.1

35.3

45 50.6

40.5

60 60.3

48.2

70 69.9

56.0

70 74.5

59.6

80

230v/3ph 55.0

45.7

60 46.2

36.9

50 53.3

42.7

60 64.0

51.2

70 74.7

59.8

80 79.8

63.8

80

460v/3ph 27.3

22.7

30 26.5

21.2

30 26.6

21.3

30 31.9

25.6

35 37.3

29.8

40 40.9

32.7

45

575v/3ph 21.2

17.6

25 18.4

14.7

20 21.3

17.0

25 25.5

20.4

30 29.8

23.8

30 32.6

26.1

35

277v/1ph 73.9

60.6

80 65.1

52.1

70 76.3

61.0

80 93.1

74.5

100

208v/1ph 89.6

74.2

100 71.9

57.5

80 83.1

66.5

90 99.8

79.9

100

230v/1ph 93.5

77.1

100 76.1

60.8

80 88.4

70.7

90 106.9 85.6

110

208v/3ph 59.3

50.0

60 48.3

39.7

50 54.7

43.8

60 64.4

51.5

70 74.1

59.3

80 78.6

62.9

80

230v/3ph 61.0

51.1

70 49.9

39.9

50 57.1

45.7

60 67.8

54.2

70 78.5

62.8

80 83.5

66.8

90

CMP

60

460v/3ph 29.7

24.9

30 28.3

22.7

30 28.5

22.8

30 33.8

27.1

35 39.2

31.3

40 42.8

34.2

45

575v/3ph 23.1

19.4

25 19.9

15.9

20 22.8

18.2

25 27.0

21.6

30 31.3

25.0

35 34.1

27.3

35

277v/1ph 80.1

66.1

90 68.2

54.6

70 79.4

63.5

80 96.2

77.0

100

208v/1ph 97.0

80.1

110 74.6

62.3

90 83.1

66.7

100 99.8

79.9

100

230v/1ph 100.9 83.0

110 76.2

63.2

90 88.4

70.7

100 106.9 85.6

110

208v/3ph 62.5

52.5

70 49.6

42.2

60 54.7

44.8

60 64.4

51.5

70 74.1

59.3

80 78.6

62.9

80

230v/3ph 64.1

53.6

70 49.9

42.2

60 57.1

45.7

60 67.8

54.2

70 78.5

62.8

80 83.5

66.8

90

460v/3ph 30.7

25.7

35 28.3

22.7

30 28.5

22.8

30 33.8

27.1

35 39.2

31.3

40 42.8

34.2

45

575v/3ph 24.2

20.3

25 19.9

15.9

20 22.8

18.2

25 27.0

21.6

30 31.3

25.0

35 34.1

27.3

35

277v/1ph 88.1

72.5

100 68.2

54.6

80 79.4

63.5

80 96.2

77.0

100

MOp = Maximum Overcurrent protection Mca = Minimum circuit ampacity fLa = full Load amps

16

AIR 2-104

ELECTRICAL DATA

ClassMate

®

Table 17.1 - Electrical Data

Model

CMP

24 with

ERV

Voltage

BASE UNIT 2kW 3kW 5kW 6kW 7.5kW

MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP

208v/1ph 27.3

24.4

35 38.5

33.3

45 44.1

37.8

50 55.3

46.8

60 60.9

51.2

70 69.2

57.9

70

230v/1ph 25.8

22.9

35 38.2 32.8

45 44.4

37.7

50 56.7

47.6

60 62.9

52.6

70 72.2 60.0

80

208v/3ph 20.8

19.2

25 27.3

24.4

30 30.5 26.9

35 37.0

32.1

40 40.2

34.7

45 45.0 38.6

50

230v/3ph 19.3

17.7

25 26.5 23.4

30 30.0

26.3

35 37.2

32.0

40 40.7

34.8

45 46.1

39.1

50

460v/3ph 9.9

9.0

15 13.5

11.9

15 15.2

13.3

20 20.5

17.5

25 20.6

17.6

25 23.3

19.7

25

575v/3ph

277v/1ph 18.6 16.3

25 29.8 25.3

35 35.4

29.8

40 46.6

38.7

50 52.2

43.2

60 60.6 49.9

70

208v/1ph 31.8 28.0

45 43.0 36.9

50 48.6

41.4

60 59.8 50.4

60 65.4 54.8

70 73.7 61.5

80

230v/1ph 30.3

26.5

45 42.7 36.4

50 48.9

41.3

60 61.2 51.2

70 67.4 56.2

70 76.7 63.6

80

CMP

36 with

ERV

208v/3ph

230v/3ph

460v/3ph

27.2

25.7

12.6

24.3

22.8

11.2

35

35

15

575v/3ph 8.4

7.4

15

33.7 29.5

32.8 28.5

16.2 14.1

8.4

7.4

40

40

20

15

36.9

36.4

18.0

12.7

32.0

31.4

15.5

10.8

45

45

20

15

43.3 37.2

43.5 37.1

23.3 19.7

15.5 13.1

50

50

25

20

46.6 39.8

47.1 39.9

23.4 19.8

16.9 14.2

50

50

25

20

51.4 43.7

52.5 44.2

26.0 21.9

19.0 15.9

60

60

30

20

277v/1ph 23.5

20.2

35 34.7 29.2

45 40.3

33.7

45 51.5 42.6

60 57.1 47.1

60 65.5 53.8

70

CMP

48 with

ERV

CMP

60 with

ERV

208v/1ph 42.5

37.2

60 53.7

46.1

70 59.3

50.6

70 70.4

59.6

80 76.0

64.0

90 84.4

70.7

90

230v/1ph 40.7 35.4

60 53.1 45.3

70 59.2

50.2

70 71.6

60.1

80 77.8

65.1

90 87.0 72.5

90

208v/3ph 33.5 30.0

45 40.0

35.2

50 43.2 37.7

50 49.6

42.9

60 52.9

45.5

60 57.7 49.4

60

230v/3ph 31.7 28.2

45 38.8 33.9

50 42.4

36.8

50 49.5

42.5

50 53.1

45.3

60 58.5

49.6

60

460v/3ph 15.0 13.4

20 18.6

16.3

20 20.4 17.7

25 25.7

21.9

30 25.7

22.0

30 28.4

24.1

30

575v/3ph 10.3

9.2

15 10.3

9.2

15 14.6

12.6

15 17.4

14.9

20 18.9

16.0

20 21.0 17.7

25

277v/1ph 29.7 25.7

45 40.9 34.7

50 46.5

39.2

50 57.7

48.1

60 63.3 52.6

70 71.8 59.3

80

208v/1ph 49.9 43.1

70 61.1 52.0

80 66.6

56.5

90 77.8 65.5

90 83.4 69.9

100 91.8

76.6

110

230v/1ph 48.1 41.3

70 60.4 51.2

80 66.6 56.1

90 79.0 66.0

90 85.2

71.0

100 94.4 78.4

110

208v/3ph 36.6 32.5

50 43.1 37.7

50 46.3

40.2

60 52.8

45.4

60 56.0 48.0

60 60.8 51.9

70

230v/3ph 34.8 30.7

50 42.0 36.4

50 45.5 39.3

50 52.7

45.0

60 56.2

47.8

60 61.6 52.1

70

460v/3ph 16.0 14.2

20 19.6 17.1

25 21.4

18.5

25 26.7 22.7

30 26.7

22.8

30 29.4

24.9

30

575v/3ph 11.5 10.1

15 11.5 10.1

15 15.7 13.5

20 18.6 15.8

20 20.0 16.9

20 22.1

18.6

25

277v/1ph 37.7 32.1

60 48.9 41.1

60 54.5

45.6

70 65.7

54.5

80 71.3 59.0

80 79.8 65.7

90

Model Voltage

9kW 10kW 12kW 15kW 18kW 20kW

MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP MCA FLA MOP

208v/1ph 77.6 64.6

80 71.8 57.4

80 82.9

66.4

90 99.7 79.8

100

CMP

24 with

ERV

230v/1ph 81.4 67.4

90 75.8 60.6

80 88.2 70.5

90 106.7 85.4

110

208v/3ph 49.9 42.4

50 48.1 38.5

50 54.6 43.7

60 64.3 51.4

70 73.9 59.2

80 78.5

62.8

80

230v/3ph

460v/3ph

51.4 43.4

26.0 21.9

60

30

49.7 39.7

28.2 22.6

50

30

56.8

45.5

28.3 22.7

60

30

67.5

33.7

54.0

27.0

70

35

78.2 62.6

39.1

31.2

80

40

83.3 66.6

42.6 34.1

90

45

575v/3ph

277v/1ph 69.0 56.7

70 65.1 52.1

70 76.3

61.0

80 93.1 74.5

100

208v/1ph 82.1 68.2

90 71.8 57.4

80 82.9

66.4

90 99.7

79.8

100

CMP

36 with

ERV

CMP

48 with

ERV

230v/1ph 85.9 71.0

90 75.8 60.6

80 88.2

70.5

90 106.7 85.4

110

208v/3ph 56.2 47.5

60 48.1 38.5

50 54.6

43.7

60 64.3

51.4

70 73.9 59.2

80 78.5 62.8

80

230v/3ph 57.8 48.5

60 49.7 39.7

50 56.8 45.5

60 67.5

54.0

70 78.2

62.6

80 83.3 66.6

90

460v/3ph 28.7 24.1

30 28.2 22.6

30 28.3

22.7

30 33.7 27.0

35 39.1

31.2

40 42.6

34.1

45

575v/3ph 21.2 17.6

25 18.4 14.7

20 21.3 17.0

25 25.5 20.4

30 29.8 23.8

30 32.6

26.1

35

277v/1ph 73.9 60.6

80 65.1 52.1

70 76.3

61.0

80 93.1 74.5

100

208v/1ph 92.8 77.4

100 75.9 60.7

80 87.1 69.7

90 103.8 83.1

110

230v/1ph 96.3 79.9

100 79.6 63.6

80 91.9 73.5

100

208v/3ph 62.5 53.2

70 52.3 42.9

60 58.7

47.0

60 68.4

54.7

70 78.1

62.5

80 82.6 66.1

90

230v/3ph 63.8 53.9

70 53.4 42.7

60 60.6

48.5

70 71.3

57.0

80 82.0 65.6

90 87.0 69.6

90

CMP

60 with

ERV

460v/3ph 31.1 26.3

35 30.1 24.1

35 30.2

24.2

35 35.6

28.5

40 40.9

32.7

45 44.5 35.6

45

575v/3ph 23.1 19.4

25 19.9 15.9

20 22.8

18.2

25 27.0

21.6

30 31.3 25.0

35 34.1 27.3

35

277v/1ph 80.1 66.1

90 68.2 54.6

70 79.4

63.5

80 96.2

77.0

100

208v/1ph 100.2 83.3

110 77.8 65.5

90 87.1 69.9

100 103.8 83.1

110

230v/1ph 103.7 85.8

110 79.6 66.0

90 91.9 73.5

100

208v/3ph 65.7 55.7

70 52.8 45.4

60 58.7

48.0

60 68.4

54.7

70 78.1 62.5

80 82.6 66.1

90

230v/3ph 66.9 56.4

70 53.4 45.0

60 60.6

48.5

70 71.3

57.0

80 82.0

65.6

90 87.0 69.6

90

460v/3ph 32.1 27.1

35 30.1 24.1

35 30.2

24.2

35 35.6

28.5

40 40.9 32.7

45 44.5 35.6

45

575v/3ph 24.2

20.3

25 19.9

15.9

20 22.8

18.2

25 27.0

21.6

30 31.3

25.0

35 34.1

27.3

35

277v/1ph 88.1

72.5

100 68.2

54.6

80 79.4

63.5

80 96.2

77.0

100

MOp = Maximum Overcurrent protection Mca = Minimum circuit ampacity fLa = full Load amps

AIR 2-104

17

SEQUENCE OF OPERATION

ClassMate

®

Sequence of Operation - CMD

CMD – Cooling Only

the cMd cooling only unit is designed to maintain the desired set point temperature within a conditioned space by switching and modulating via the programmable microprocessor, controlling the unit in one of five occupied modes:

1. free cooling – using outside air

2. dX cooling stage 1 – mechanical cooling with 67% compressor, low speed fan, minimum fresh air

3. dX cooling stage 2 – mechanical cooling with 100% compressor, low speed fan, minimum fresh air (this is a dehumidification stage, used in conjunction with hgRh option)

4. dX cooling stage 3 – mechanical cooling with 100% compressor, high speed fan, minimum fresh air

5. heating (optional) – room return air and minimum fresh air these modes are switched based on the following parameters: return air temperature, supply air temperature and the ambient air temperature.

Mechanical Cooling (All Stages)

If the return air temperature is higher than the occupied set point and if the ambient air temperature is high enough the unit will call for mechanical dX cooling. the microprocessor controller will determine which stage of mechanical cooling is most efficient to handle the cooling load based on the return air, supply air, and ambient air temperatures, and pre-engineered control strategies. the microprocessor controller will then place the unit in one of the three stages of mechanical cooling.

1. Stage one utilizes 67% compressor capacity and a low speed supply fan

2. Stage two utilizes 100% compressor capacity and a low speed supply fan

3. Stage three utilizes 100% compressor capacity and a high speed supply fan.

Free Cooling

If the return air temperature is higher than the occupied set point and if the ambient air temperature is low enough to satisfy the cooling load in the occupied space, the microprocessor controller will signal the fresh air economizer damper. this will automatically modulate between 0-100% and the conditioned space temperature will be maintained by full fresh air or “free cooling”. during free cooling the outdoor fan will operate at reduced speed to match supply air volume.

On units equipped with energy recovery but no economizer, energy wheel is de-energized and outdoor air ventilation fan is

100% energized to allow up to 500cfm of outdoor air.

On units equipped with energy recovery and economizer but with no return air damper, energy wheel is de-energized and outdoor air ventilation fan is 100% energized. economizer damper will automatically modulate between 0-100% allowing up to 75% free cooling to maintain conditioned space temperature.

On units equipped with energy recovery and economizer and return air damper, energy wheel is de-energized and outdoor air ventilation fan is 100% energized. economizer damper and return air damper will automatically modulate between 0-100% allowing up to 100% free cooling to maintain conditioned space temperature. the free cooling mode of operation leads to much reduced running time for the compressor leading to cost and equipment savings.

Ventilation

during occupied cooling or heating modes, economizer damper or outdoor air ventilation fan can be set to achieve the necessary amount of outside air to be introduced prior to being conditioned, thus satisfying minimum ventilation code requirements.

Hot Gas Reheat (Optional)

during a call for dehumidification from return air humidity sensor, hgRh valve is opened and unit enters second stage of mechanical cooling. Outdoor air fan may modulate to maintain proper reheat capacity. hgRh valve will close when return air humidity falls below set point or when other modes of cooling are required.

Heating (Optional)

as standard, this unit is not fitted with any heating capability; however, optional electric, hot water or steam heating may be provided and will be energized if the return air temperature falls below the occupied set point.

18

AIR 2-104

SEQUENCE OF OPERATION

ClassMate

®

Sequence of Operation – CMP

CMP – Cooling & Heating

the cMp heat pump unit is designed to maintain the desired set point temperature within a conditioned space by switching and modulating via the programmable microprocessor, controlling the unit in one of seven occupied modes:

1. free cooling – using outside air

2. dX cooling stage 1 – mechanical cooling with 67% compressor, low speed fan, minimum fresh air

3. dX cooling stage 2 – mechanical cooling with 100% compressor, low speed fan, minimum fresh air (this is a dehumidification stage, used in conjunction with hgRh option)

4. dX cooling stage 3 – mechanical cooling with 100% compressor, high speed fan, minimum fresh air

5. dX heating stage 1 – reverse cycle with 67% compressor, low speed supply fan, and minimum fresh air

6. dX heating stage 2 – reverse cycle with 100% compressor, high speed supply fan, and minimum fresh air

7. heating (optional) – room return air and minimum fresh air these modes are switched based on the following parameters: return air temperature, supply air temperature and the ambient air temperature.

Free Cooling

If the return air temperature is higher than the occupied set point and if the ambient air temperature is low enough to satisfy the cooling load in the occupied space, the microprocessor controller will signal the fresh air economizer damper. this will automatically modulate between 0-100% and the conditioned space temperature will be maintained by full fresh air or “free cooling”. during free cooling the outdoor fan will operate at reduced speed to match supply air volume.

On units equipped with energy recovery but no economizer, energy wheel is de-energized and outdoor air ventilation fan is

100% energized to allow up to 500cfm of outdoor air.

On units equipped with energy recovery and economizer but with no return air damper, energy wheel is de-energized and outdoor air ventilation fan is 100% energized. economizer damper will automatically modulate between 0-100% allowing up to 75% free cooling to maintain conditioned space temperature.

On units equipped with energy recovery and economizer and return air damper, energy wheel is de-energized and outdoor air ventilation fan is 100% energized. economizer damper and return air damper will automatically modulate between 0-100% allowing up to 100% free cooling to maintain conditioned space temperature. the free cooling mode of operation leads to much reduced running time for the compressor leading to cost and equipment savings.

Mechanical Cooling (All Stages)

If the return air temperature is higher than the occupied set point and if the ambient air temperature is high enough the unit will call for mechanical dX cooling. the microprocessor controller will determine which stage of mechanical cooling is most efficient to handle the cooling load based on the return air, supply air, and ambient air temperatures, and pre-engineered control strategies. the microprocessor controller will then place the unit in one of the three stages of mechanical cooling.

1. Stage one utilizes 67% compressor capacity and a low speed supply fan

2. Stage two utilizes 100% compressor capacity and a low speed supply fan

3. Stage three utilizes 100% compressor capacity and a high speed supply fan.

Heating (All Stages)

If the return air temperature is below the set point and the ambient air temperature is high enough (the heat pump will be locked out at 28°f ambient), the microprocessor controller will de-energize the reversing valve allowing the unit to operate in the reverse cycle dX heating mode. the microprocessor controller will also determine which stage of dX heating is most efficient to handle the heating load based on pre-engineered control strategies and the return air, supply air, and ambient air temperatures. the microprocessor controller will then place the unit in one of two dX heating stages of operation.

1. dX heating stage one utilizes 67% compressor capacity and a low speed supply fan

2. dX heating stage two utilizes 100% compressor capacity and high speed supply fan.

3. Optional hot water, steam, or first stage of electric heat.

Note: if electric heat is capable of two stages, the second stage

will be utilized for emergency backup only. during periods of operation in low ambient temperature, the unit will periodically enter into a defrost mode to remove the frost build up on the coil acting as the evaporator. the microprocessor controller will de-energize the outdoor fan and energize the reversing valve allowing the unit to operate in the cooling mode using hot refrigerant to melt the frost build up. defrost cycle will end when outdoor coil sensor is satisfied or when microprocessor defrost time limit expires, whichever comes first. an alternate heating source e.g. optional electric or hot water heating should be provided and will be energized to offset the cooling effect of the defrost cycle.

Ventilation

during occupied cooling or heating modes, economizer damper or outdoor air ventilation fan can be set to achieve the necessary amount of outside air to be introduced prior to being conditioned, thus satisfying minimum ventilation code requirements.

Hot Gas Reheat (Optional)

during a call for dehumidification from return air humidity sensor, hgRh valve is opened and unit enters second stage of mechanical cooling. Outdoor air fan may modulate to maintain proper reheat capacity.

hgRh valve will close when return air humidity falls below set point or when other modes of cooling are required.

AIR 2-104

19

SEQUENCE OF OPERATION

ClassMate

®

Sequence of Operation - CMS

CMS – Cooling Only

the cMS cooling only unit is designed to maintain the desired set point temperature within a conditioned space by switching and modulating via the programmable microprocessor, controlling the unit in one of three occupied cooling modes:

1. free cooling – using outside air

2. dX cooling stage 1 – mechanical cooling with compressor, low speed fan

3. dX cooling stage 2 – mechanical cooling with compressor, high speed fan these modes are switched based on the following parameters: return air temperature, supply air temperature and the ambient air temperature.

Mechanical Cooling (All Stages)

If the return air temperature is higher than the occupied set point and if the ambient air temperature is high enough the unit will call for mechanical dX cooling. the microprocessor controller will determine which stage of mechanical cooling is most efficient to handle the cooling load based on the return air, supply air, and ambient air temperatures, and pre-engineered control strategies. the microprocessor controller will then place the unit in one of the three stages of mechanical cooling.

1. Stage one utilizes compressor and a low speed supply fan

2. Stage two utilizes compressor and a high speed supply fan

Ventilation

during occupied cooling or heating modes, economizer damper or outdoor air ventilation fan can be set to achieve the necessary amount of outside air to be introduced prior to being conditioned, thus satisfying minimum ventilation code requirements.

Free Cooling

If the return air temperature is higher than the occupied set point and if the ambient air temperature is low enough to satisfy the cooling load in the occupied space, the microprocessor controller will signal the fresh air economizer damper. this will automatically modulate between 0-100% and the conditioned space temperature will be maintained by full fresh air or “free cooling”. during free cooling the outdoor fan will operate at reduced speed to match supply air volume.

On units equipped with energy recovery but no economizer, energy wheel is de-energized and outdoor air ventilation fan is

100% energized to allow up to 500cfm of outdoor air.

On units equipped with energy recovery and economizer but with no return air damper, energy wheel is de-energized and outdoor air ventilation fan is 100% energized. economizer damper will automatically modulate between 0-100% allowing up to 75% free cooling to maintain conditioned space temperature.

On units equipped with energy recovery and economizer and return air damper, energy wheel is de-energized and outdoor air ventilation fan is 100% energized. economizer damper and return air damper will automatically modulate between 0-100% allowing up to 100% free cooling to maintain conditioned space temperature. the free cooling mode of operation leads to much reduced running time for the compressor leading to cost and equipment savings.

Heating (Optional)

as standard, this unit is not fitted with any heating capability; however, optional electric, hot water or steam heating may be provided and will be energized if the return air temperature falls below the occupied set point.

20

AIR 2-104

CONTROL STRATEGy

ClassMate

®

Control Strategy

the unit shall be either a heat pump or cooling only unit. When cooling only, the compressor will energize only for a call for cooling in both occupied and unoccupied mode. the defrost settings & outdoor coil sensor shall be disabled. first and second stage heat will either be electric, hot water or steam.

Occupied and Unoccupied Modes: the digital input shall

accept a dry contact (volt free) signal from a central time clock or building management system. closed equals occupied, open equals unoccupied. Standard time clock module will override the digital input (user selectable).

FAN

Occupied

(Occ/UnOcc Closed)

the fan will run continuously during occupied mode in low speed. If the third stage of cooling is energized (fan high), the fan will go to 100%. the fan will also have a dehumidification speed (fan Low) during a call for dehumidification.

Unoccupied

(Occ/UnOcc Open)

the fan will energize when there is a call for cooling or heating based on the return air temperature and the controller’s internal control loops. the set point for these loops will be 62˚ f heat and 85˚f cool (adjustable by user terminal).

COMPRESSOR – CMD and CMP Only

Occupied

the compressor will energize based upon the return air temperature (only on a demand for cooling when cooling only unit), via a pI loop with adjustable p & I point, and with adjustable dead-bands. the control output, for units with 2-stage compressor, shall have 3 stages:

Stage 1: compressor on 67%, fan low (comp Stage 1 On, comp Stage 2 Off, fan high Off)

Stage 2: compressor on 100%, fan low (comp Stage 1 On, comp Stage 2 On, fan high Off).

Stage 3: compressor 100%, fan high (comp Stage 1 On, comp

Stage 2 On, fan high On).

Note: In heat pump mode the unit shall use Stage 1 and

Stage 3 only.

the compressor shall have a compressor off time of 5 minutes.

If the hp-Lp switch or float switch opens or the indoor freeze protection sensor falls below the set point the compressor shall shut down.

Unoccupied

the compressor will energize when there is a call for cooling or heating (hp Only) based on the return air temperature and the controller’s internal control loops. the set point for these loops will be 62˚f heat and 85˚f cool (adjustable by user terminal).

COMPRESSOR – CMS Only

Occupied

the compressor will energize based upon the return air temperature (only on a demand for cooling when cooling only unit), via a pI loop with adjustable p & I point, and with adjustable dead-bands. the control output, for units with 1-stage compressor, shall have 2 stages:

Stage 1: compressor on, fan low (comp Stage 1 On, fan high Off)

Stage 2: compressor on, fan high (comp Stage 1 On, fan high On).

the compressor shall have a compressor off time of 5 minutes.

If the hp-Lp switch or float switch opens or the indoor freeze protection sensor falls below the set point the compressor shall shut down.

Unoccupied

the compressor will energize when there is a call for cooling or heating (hp Only) based on the return air temperature and the controller’s internal control loops. the set point for these loops will be 62˚f heat and 85˚f cool (adjustable by user terminal).

REVERSING VALVE (Heat Pump Only)

Occupied

the reversing valve will energize when in cooling mode and will stay energized until the unit goes into heating mode. Reversing valve is also energized during defrost cycle (see below).

Unoccupied

the reversing valve will energize or de-energize when there is a call for cooling or heating based on the return air temperature and the controller’s internal control loops. the set point for these loops will be 62˚f heat and 85˚f cool (adjustable by user terminal). Reversing valve is also energized during defrost cycle

(see below).

ELECTRIC HEAT

Occupied

the electric heat shall energize based on the return air temperature via a pI loop with an adjustable dead-band. there will be an outside temperature lockout of 60˚f (user adjustable).

Unoccupied

the call for electric heat will be based on the return air temperature and the controller’s internal control loops. the set point shall be 2˚f below the heat pump set point. there will be a delay of 10 minutes (user adjustable) when the unit switches from unoccupied to occupied.

AIR 2-104

21

CONTROL STRATEGy

ClassMate

®

EMERGENCy HEAT

Occupied

the emergency heat will energize only when the compressor can not operate (hp Lp trip or outside air temperature is below the lockout setpoint). the emergency heat will energize based on the return air temperature via a pI loop with an adjustable dead-band. there will be an outside temperature lockout of 60˚f

(user adjustable).

Unoccupied

the emergency heat will energize only when the compressor can not operate (hp Lp trip or outside air temperature lockout of

60°f - user adjustable).

will remain fully closed for 15 minutes when changing from unoccupied to occupied. the control signal shall be selectable

0-10, 2-10 vdc.

Note: there will be a low temperature lockout;

when the outdoor temperature is below 35˚ (adjustable) economizer cooling will be disabled.

CO

2

OPTION

the unit will be fitted with a 0-20ma cO

2

sensor, with a range of

0 to 2000 ppm. If the cO

2

is 800 or less, the damper will remain at its normal minimum position. If the cO

2

increases above 800, the damper will open. When the cO

2

level reaches 1000 (800 +

Band), the damper will be at its maximum ventilation position.

ENERGy RECOVERy WHEEL

Occupied

the energy recovery wheel will energize when the unit is in occupied mode. If the outside temperature is warmer than the room and heat is needed, the energy wheel will be turned off. If the outside air is cooler than the room air and cooling is required, the energy wheel will be off.

Unoccupied

the energy recovery wheel will be off.

OUTDOOR FAN – CMD and CMP Only

the outdoor fan shall be controlled via a 0-10vdc control signal. the fan shall run in low speed (adjustable %) when the indoor fan is in low speed (fan high Off). the fan will be off when the indoor fan is off. the fan shall be in high speed (adjustable %) when the indoor fan is in high speed (fan high On) or when the compressor is at 100% (comp Stage 2 On). the outdoor fan will be off when the unit is in defrost mode (heat pump only). the fan will run at a low speed (adjusting %) when the unit is in economizer mode.

HOT WATER/STEAM VALVE

Occupied

the hot water/steam valve will open based on the return air temperature via a pI loop (adjustable). If the supply air temperature exceeds 120˚f (user adjustable), then the valve shall modulate closed to maintain 120˚f. (If the supply air temperature falls below 55˚f, then the heating valve shall open to maintain 55˚f.)

Unoccupied

the call for hot water/steam heat will be based upon the return air temperature and the controller’s internal loops. If heating is not required, the valve will remain closed unless the outside air temperature is below the unoccupied heat override set point

(45˚f) which would cause the valve to be open. If there is a hot water coil freeze stat trip, the valve shall spring open. the control signal shall be 2-10v analog signal with the electric heat

& emergency heat using binary outputs.

RETURN AIR SENSOR

this sensor will be used to control the unit during occupied and unoccupied times. It will be a ntc sensor mounted in the return air passage. If the sensor fails, the unit will go to full heat. If hot water heat is installed, the valve will open.

OUTDOOR FAN (Exhaust Fan) – CMS Only

the outdoor fan shall be controlled via a 0-10vdc control signal. the fan shall run in low speed (adjustable %) when the indoor fan is in low speed (fan high Off). the fan will be off when the indoor fan is off. the fan shall be in high speed (adjustable %) when the indoor fan is in high speed (fan high On). the fan will run at a low speed (adjusting %) when the unit is in economizer mode.

SUPPLy AIR SENSOR

this sensor will be used in the economizer loop to maintain

55˚f. It will also be used in the hot water heating loop to maintain 120˚f. It will be a ntc sensor mounted in the supply fan inlet, or if hot water is installed, after the coil. If the sensor fails, the unit shall still run but the economizer will close.

ECONOMIZER DAMPER

(Occupied Mode Only)

the damper will open to the minimum position as set in the microprocessor. the minimum position will be decreased by an adjustable amount when the unit goes into high speed fan

(fan high On) (user adjustable). If cooling is required and the outside temperature is below the economizer lockout temp (60˚f

- user adjustable), then the economizer will open dependent upon the loop output. the compressor set point will be reset by

–2˚f. If the compressor is required, the damper shall return to its minimum position. If the supply air temperature goes below the supply air temperature set point (55˚f - user adjustable), then the damper will modulate closed to maintain the supply air temperature set point. If the supply air temperature cannot be maintained at minimum position, then the damper shall go fully closed (unless supplied with hot water heating). the damper

22

AIR 2-104

OUTSIDE AIR SENSOR

this sensor will be used to enable economizer control and to override the heating valve in unoccupied. It will be a ntc sensor mounted in the outside air section. If this sensor fails, the unit shall run but the economizer will be disabled.

INDOOR COIL FREEZE PROTECTION

this sensor will be attached to the indoor coil. If the coil temperature falls below the indoor coil temperature set point

(28˚f), the compressor shall turn off until the coil temperature reaches (55˚f). If the sensor fails, the compressor will be disabled.

CONTROL STRATEGy

OUTDOOR COIL SENSOR (HEAT PUMP ONLy)

this sensor will measure the temperature of the outdoor coil

(see defrost mode).

DEFROST MODE (HEAT PUMP ONLy)

the run time when in heat pump heating (compressor on &

Reversing valve off) will be monitored. When the unit has run for a total of 30–60 minutes and the outdoor coil sensor is below 28˚f (adjustable), the unit shall go into defrost. this will energize the reversing valve and energize the first stage of electric heat; the outdoor fan will be de-energized. the unit will stay in defrost (even if a call for hp heat has stopped) until the outdoor coil temperature has risen to 55˚f (adjustable) or 10 minutes (adjustable) has elapsed. the compressor run time will then be reset. the compressor run time will also be reset if the outdoor coil temperature is not below 28˚f.

FLOAT SWITCH (OPTION)

the digital input will be normally closed. If the switch opens, the unit will run but cooling will be disabled.

FAN STATUS

the digital input would be normally closed when the fan is running. If the contact goes open with the fan running, the compressor, electric heat, damper, and energy wheel will be disabled. the fan will remain on.

TIME CLOCK and SCHEDULING

a full 7 day schedule and calendar function shall be standard with Modine control Systems. the 7 day schedule shall have two adjustable occupied/unoccupied periods per day. the calendar function shall allow 20 calendar periods (start date / stop date = 1 period).

OCCUPIED OVERRIDE (OPTION)

If the return air sensor is shorted for five seconds and the unit is in unoccupied mode, the unit shall revert to occupied mode for an adjustable time period.

DEHUMIDIFICATION MODE

(HOT GAS REHEAT) OPTION

the unit shall go into dehumidify mode when the room is occupied and the humidity goes above the humidity set point

(user adjustable). this will energize the compressor and the hot gas reheat solenoid (if supplied). If the dry bulb temperature falls below the cooling set point by 4°f, dehumidification mode shall stop. If cooling is required during dehumidification, the hot gas reheat solenoid shall be de-energized. If the unit has a twostage compressor, it runs at full capacity during dehumidification mode.

AIR 2-104

ClassMate

®

23

UNIT ARRANGEMENT

Figure 24.1 - General Arrangement - CMD and CMP

SUPPLY FAN (EC)

CF EVAPORATOR COIL

FILTER

ENERGY WHEEL

ECONOMIZER DAMPER

SUPPLY

VENTILATION FAN

OUTSIDE AIR DAMPER

WALL SLEEVE &

SPLITTER PLATE

LOUVER

ClassMate

®

OPTIONAL UNIT

MOUNTED HEAT

(SEE BELOW)

ELECTRIC PANEL

RETURN AIR DAMPER

EXHAUST

VENTILATION FAN

RETURN AIR GRILLS

(1 EACH SIDE)

CONDENSER COIL

EXHAUST FAN/

CONDENSER FAN

2-STAGE COMPRESSOR unit shown with optional unit mounted heat, energy recovery wheel ventilation configuration with economizer damper, single wall sleeve and louver. for project-specific general arrangement, contact your local sales representative for submittal data.

24

AIR 2-104

UNIT ARRANGEMENT

Figure 25.1 - General Arrangement - CMS

SUPPLY FAN (EC)

CF EVAPORATOR COIL

Filter

ENERGY WHEEL

ECONOMIZER DAMPER

SUPPLY

VENTILATION FAN

OUTSIDE AIR DAMPER

WALL SLEEVE &

SPLITTER PLATE

LOUVER

POWERED

EXHAUST

ClassMate

OPTIONAL UNIT

MOUNTED HEAT

(SEE BELOW)

ELECTRIC PANEL

RETURN AIR DAMPER

EXHAUST

VENTILATION FAN

RETURN AIR GRILLS

(1 EACH SIDE) unit shown with optional unit mounted heat, energy recovery wheel ventilation configuration with economizer damper, powered exhaust, single wall sleeve and louver. for project-specific general arrangement, contact your local sales representative for submittal data.

AIR 2-104

25

®

UNIT ARRANGEMENT

Figure 26.1 - Dimensional Data - Base Unit CMD and CMP

9.40

11.46

7.60

4.00

B

TOP

C

A

16.35

SUPPLY AIR

OUTLET

MOUNTING HOLES FOR

PLENUMS OR SHROUDS

2 X O 1.5 ELECTRICAL

SUPPLY ENTRANCE

6.43

9.32

2 X

O

1.27

6.00

HOT WATER CONNECTIONS

30.00

ClassMate

FRONT SIDE REAR

2.54

10.32

12.84

4 HOLES O.100

BASE FIXING

POSITION

6.00

10.32

12.84

90.00

RETURN

AIR

INLET x2

3.25

2.50

6.00

1.00

D E

OUTSIDE AIR IN

OUTSIDE AIR IN

7.05

F

G

EXHAUST AIR

OUT

9.13

O 1.31

CONDENSATE DRAIN LINE

49.84

35.75

10.30

Table 25.1 - Unit Dimensions

Model

Size

A B

Dimensions (inches)

C D E

24/36

42.00

13.70

10.52

48/60

48.00

15.70

13.12

7.30

6.30

31.00

37.00

F

40.00

46.00

G

25.12

31.12

6.00

RETURN AIR

INLET

BASE

6.00

®

26

AIR 2-104

UNIT ARRANGEMENT

Figure 27.1 - Dimensional Data - Base Unit CMS

9.40

11.46

7.60

4.00

7.60

B

TOP

C

A

16.35

SUPPLY AIR

OUTLET

MOUNTING HOLES FOR

PLENUMS OR SHROUDS

2 X O 1.5 ELECTRICAL

SUPPLY ENTRANCE

6.43

9.32

2 X O 1.27

6.00

HOT WATER CONNECTIONS

30.00

FRONT SIDE

90.00

RETURN

AIR

INLET x2

REAR

6.00

D E

OUTSIDE AIR IN

ClassMate

®

49.84

3.25

2.50

O 1.31

CONDENSATE DRAIN LINE

2.54

10.32

12.84

4 HOLES O.100

BASE FIXING

POSITION

6.00

10.32

12.84

6.00

RETURN AIR

INLET

BASE

6.00

AIR 2-104

27

UNIT ARRANGEMENT

ClassMate

®

Standard Single Wall Sleeve and Louver Dimensions and Mounting

Figure 28.1 - Standard Single Arrangement Figure 28.3 - Standard Single Wall Sleeve

MOUNTING HOLES IN 1" FLANGE

TO ACCOMMODATE MASONRY

SCREWS FOR ATTACHMENT TO

INSIDE WALL.

DO NOT ATTACH TO UNIT.

B

WALL DEPTH

MAX 14"

WALL SLEEVE &

SPLITTER PLATE

LOUVER

EXHAUST FAN/

CONDENSER FAN

47.75

8.00

INNER SPLITTER PLATE

SLIDES INSIDE OUTER

TO CORRECT WALL DEPTH

INNER SLEEVE SLIDES INSIDE

OUTR SLEEVE TO CORRECT

WALL DEPTH (UP TO 14")

Figure 28.4 - Standard Single Wall Opening

Figure 28.2 - Standard Single Louver

A

C

WALL OPENING

1.44

47.00

1.00

Table 28.1 - Standard Single Louver Dimensions

Model

Size

24/36

48/60

A

39.00

45.00

Dimensions (inches)

B

39.75

45.75

C

40.00

46.00

28

AIR 2-104

31.88

SPLITTER

PLATE

48.00

WALL

OPENING

8.00

NOTE: MEASURED FROM FINISHED FLOOR

UNIT ARRANGEMENT

ClassMate

®

Standard Dual Wall Sleeve and Louver Dimensions and Mounting

Figure 29.1 - Standard Dual Arrangement Figure 29.3 - Standard Dual Wall Sleeve (x2)

MOUNTING HOLES IN 1" FLANGE

TO ACCOMMODATE MASONRY

SCREWS FOR ATTACHMENT TO

INSIDE WALL.

DO NOT ATTACH TO UNIT.

B

WALL DEPTH

MAX 14"

LOUVER

EXHAUST

FAN

LOUVER

15.75

8.00

INNER SLEEVE SLIDES INSIDE

OUTER SLEEVE TO CORRECT

WALL DEPTH (UP TO 14")

Figure 29.4 - Standard Dual Wall Opening

C

WALL OPENING

Figure 29.2 - Standard Dual Louver (x2)

A

16.00

16.00

1.44

15.00

1.00

Table 29.1 - Standard Dual Louver Dimensions

Model

Size

24/36

48/60

A

39.00

45.00

Dimensions (inches)

B

39.75

45.75

C

40.00

46.00

AIR 2-104

12.00

8.00

29

UNIT ARRANGEMENT

ClassMate

®

6" Deep, Fixed Rear Extension Wall Sleeve and Louver Dimensions and Mounting

Figure 30.1 - 6" Rear Extension General Arrangement Figure 30.3 - 6" Rear Extension Wall Sleeve

MOUNTING HOLES IN 1" FLANGE

TO ACCOMMODATE MASONRY

SCREWS FOR ATTACHMENT TO

INSIDE WALL.

DO NOT ATTACH TO UNIT.

B

WALL DEPTH

MAX 14"

REAR

EXTENSION

LOUVER

WALL SLEEVE

WITH SPLITTER

PLATE

REAR EXTENSION

WITH SPLITTER

EXHAUST

FAN

31.75

8.00

INNER SPLITTER PLATE

SLIDES INSIDE OUTER

TO CORRECT WALL DEPTH

INNER SLEEVE SLIDES INSIDE

OUTER SLEEVE TO CORRECT

WALL DEPTH (UP TO 14")

Figure 30.4 - 6" Rear Extension Wall Opening

C

WALL OPENING

32.00

WALL OPENING

Figure 30.2 - 6" Rear Extension Louver

A

E (FIXED)

SPLITTER

PLATE

F

SILL HEIGHT

RANGE

1.44

31.00

NOTE: MEASURED FROM FINISHED FLOOR

Figure 30.5 - 6" Rear Extension

6.00

D

6.00

1.00

Table 30.1 - 6" Rear Extension Dimensions

Model

Size

24/36

48/60

Sill

Height

22-30"

30-38"

22-30"

30-38"

A B

Dimensions (inches)

C D E F

42.00

22-30

38.00

38.75

39.00

42.00

50.00

30-38

44.00

44.75

45.00

48.00

42.00

22-30

50.00

30-38

30

AIR 2-104

REAR EXTENSION

SPLITTER PLATE

3” REMOVABLE

PANELS

12.00

90.00

UNIT ARRANGEMENT

ClassMate

®

15" Deep, Adjustable Sill Height Rear Extension Wall Sleeve and Louver Dimensions and Mounting

Figure 31.1 - 15" Rear Extension General Arrangement

REAR

EXTENSION

Figure 31.3 - 15" Rear Extension Wall Sleeve

MOUNTING HOLES IN 1" FLANGE

TO ACCOMMODATE MASONRY

SCREWS FOR ATTACHMENT TO

INSIDE WALL.

DO NOT ATTACH TO UNIT.

WALL DEPTH

MAX 14"

B

LOUVER

WALL SLEEVE

WITH SPLITTER

PLATE

31.75

REAR EXTENSION

SPLITTER PLATE

EXHAUST

FAN

8.00

INNER SPLITTER PLATE

SLIDES INSIDE OUTER

TO CORRECT WALL DEPTH

INNER SLEEVE SLIDES INSIDE

OUTER SLEEVE TO CORRECT

WALL DEPTH (UP TO 14")

Figure 31.4 - 15" Rear Extension Wall Opening

C

WALL OPENING

Figure 31.2 - 15" Rear Extension Louver

A

32.00

WALL OPENING

E (FIXED)

SPLITTER

PLATE

1.44

1.00

31.00

Table 31.1 - 15" Rear Extension Dimensions

Model

Size

24/36

48/60

Sill

Height

38-50"

51-60"

38-50"

51-60"

A B

Dimensions (inches)

C D E F

60.00

38-50

38.00

38.75

39.00

42.00

68.50

51-60

60.00

38-50

44.00

44.75

45.00

48.00

68.50

51-60

NOTE: MEASURED FROM FINISHED FLOOR

Figure 31.5 - 15" Rear Extension

15.00

D

6.00

REAR EXTENSION

SPLITTER PLATE

3” REMOVABLE

PANELS

12.00

90.00

F

SILL HEIGHT

RANGE

AIR 2-104

31

UNIT ARRANGEMENT

Split No Exhaust Wall Sleeve and Louver Dimensions and Mounting

Figure 32.1 - Standard Arrangement Figure 32.3 - Standard Wall Sleeve

MOUNTING HOLES IN 1" FLANGE

TO ACCOMMODATE MASONRY

SCREWS FOR ATTACHMENT TO

INSIDE WALL.

DO NOT ATTACH TO UNIT.

B

ClassMate

®

WALL DEPTH

MAX 14"

WALL SLEEVE

LOUVER

ECONOMIZER

DAMPER

15.75

8.00

INNER SLEEVE SLIDES INSIDE

OUTER SLEEVE TO CORRECT

WALL DEPTH (UP TO 14")

Figure 32.4 - Standard Wall Opening

Figure 32.2 - Standard Louver

A

B

WALL OPENING

16.00

A

SILL HEIGHT

RANGE

1.44

15.00

1.00

Table 32.1 - Standard Louver Dimensions

Model

Size

24/36

48/60

A

39.00

45.00

Dimensions (inches)

B

39.75

45.75

C

40.00

46.00

32

AIR 2-104

SUPPLy AIR ARRANGEMENT

Typical Supply Air Arrangements

Figure 33.1 - Three-way Discharge Plenum

ClassMate

H

D

W

SIDE DISCHARGE

14"W x 10"H GRILL

PLENUM LINED WITH 2"

ACOUSTIC INSULATION

Figure 33.2 - Top Discharge Plenum

FRONT DISCHARGE

37"W x 10"H GRILL

SIDE DISCHARGE

14"W x 10"H GRILL

FRONT ACCESS

PANEL

H

D

A

W

24.00

20.00

B

TOP DISCHARGE

OPENING

PLENUM MOUNTED

HOT WATER OR

STEAM COIL

®

Table 33.1 - Discharge Plenum Dimensions

Model

Size

24/36

48/60

W

42.00

48.00

Dimensions (inches)

D

30.00

30.00

H

12" to 48"

(2" increments)

PLENUM LINED WITH

2" ACOUSTIC INSULATION

FRONT ACCESS

PANEL

AIR 2-104

33

SUPPLy AIR ARRANGEMENT

Duct Shroud

Figure 34.1 - Duct Shroud

ClassMate

®

Table 34.1 - Duct Shroud Dimensions

Model

Size

24/36

48/60

A

42.00

48.00

Dimensions (inches)

B

30.00

30.00

C

26" or 38"

26" or 38"

34

AIR 2-104

THIS PAGE INTENTIONALLy LEFT BLANK

AIR 2-104

35

Products from Modine are designed to provide indoor air-comfort and ventilation solutions for residential, commercial, institutional and industrial applications.

Whatever your heating, ventilating and air conditioning requirements, Modine has the product to satisfy your needs, including:

HVAC

• Unit Heaters:

– Gas

– Hydronic

– Electric

– Oil

• Ceiling Cassettes

• Duct Furnaces

• Hydronic Cabinet Unit Heaters, Fin Tube, Convectors

• Infrared Heaters

• Make-up Air Systems

• Unit Ventilators

Ventilation

• Packaged Rooftop Ventilation

School Products

• Vertical Packaged Classroom HVAC:

– DX Cooling/Heat Pump

– Water/Ground Source Heat Pump

– Horizontal/Vertical Unit Ventilators

Geothermal

• Water-to-Water

• Water-to-Air

• Combination

Specific catalogs are available for each product. Catalogs 75-136 and 75-137 provide details on all Modine HVAC equipment.

Modine Manufacturing Company

1500 DeKoven Avenue

Racine, Wisconsin 53403-2552

Phone: 1.866.823.1631

www.modinehvac.com/schoolsystems

© Modine Manufacturing Company 2013

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Key Features

  • One stage free cooling and two stages of mechanical cooling
  • UL & CSA standards
  • Aluminized steel cabinet, 20 gauge panels
  • Micro-channel evaporator coil
  • Electronically commutated motors (ECM)
  • Modine Microprocessor Control
  • Optional electric, hot water, or steam heating
  • Optional economizer, ERV, and filtration
  • Optional door-mounted thermostat and sensors

Frequently Answers and Questions

What types of heating options are available for the ClassMate Single Package Vertical Unit?
The unit offers optional electric, hot water, or steam heating.
What ventilation configurations are available for the ClassMate Single Package Vertical Unit?
Ventilation configurations include economizer, ERV (Exhaust Recovery Ventilation), and various filtration options.
What types of controls are available for the ClassMate Single Package Vertical Unit?
The unit can be equipped with either the Modine Microprocessor Control or a controller provided by others.

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