Advertisement
Advertisement
Operating Instructions (ENG)
MODEL : CMPS
10070050
CMPSR
10070080
FROM SN: 1000170681
Read instructions before operating the machine.
C
86290230 04/20/07
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
Copyright 2003 Windsor Industries, Printed in USA
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Compass
™
is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank.
2
CMPS 86290230 02/22/07
Machine Data Log/Overview.........................1
Table of Contents..........................................2
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
Safety Label Location. ..................................2-4
OPERATIONS
Technical Specifications. ..............................3-1
How the Machine Works. ..............................3-2
Components..................................................3-3
Controls.........................................................3-4
Machine Operation........................................3-6
Chemical Operations ....................................3-8
MAINTENANCE
Maintenance. ................................................4-1
Strainer....................................................4-2
Vacuum Motor Replacement...................4-3
Solution Pump Replacement...................4-4
Regulating Unloader…………………….. 4-4
Periodic/Daily Maintenance ..........................4-5
Service Schedule. .........................................4-5
Machine Troubleshooting..............................4-6
Notes.............................................................4-7
TABLE OF CONTENTS
GROUP PARTS LIST
Controls ........................................................ 5-1
Recovery Tank.............................................. 5-3
Solution Tank.............................................. 5-5
Vacuum....................................................... 5-7
Wheels & Frame ........................................ 5-9
Pump .......................................................... 5-11
Tools – Standard ........................................ 5-15
Vacuum Hose Rack – CMPSR ................... 5-17
Wiring – Schematic..................................... 5-19
Suggested Spare Parts............................... 5-20
Dry Clean Option ........................................ 5-21
Low Flow Spray Gun Option....................... 5-23
Grout Cleaner Option.................................. 5-25
High Pressure Wand Option ....................... 5-27
Carpet Tool Option ..................................... 5-29
Storage Bag Option .................................... 5-31
Chemical Lock Option................................. 5-33
Notes .......................................................... 5-35
Warranty. .................................................... 5-36
CMPS 86290230 04/20/07 3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers.
When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
Copyright 2003 Windsor Industries, Printed in USA
The model and serial number of your machine is on the bottom back-end of the machine.
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Vacuum Motor
- Solution Pump
- Daily Maintenance
- Periodic Maintenance
- Service Schedule
- Machine Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number
- QTY – column lists the quantity of the part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.
The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
1-1
CMPS 86290230 02/22/07
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
!
WARNING:
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Do not point spray gun at people.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
CMPS 86290230 02/22/07 2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
!
WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
. machine. Use Windsor approved replacement parts.
2-2 CMPS 86290230 02/22/07
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA, this machine operates on a standard 15 amp 115V, 60 Hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine.
Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
CMPS 86290230 02/22/07
GROUNDING INSTRUCTIONS
Improper connection of the equipment- grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet; have a proper outlet installed by a qualified electrician.
GROUND-FAULT CIRCUIT-INTERRUPTER
PROTECTION
This pressure washer is provided with a
(GFCI) built into the plug of the power supply cord. This device provides additional protection from the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection. If the GFCI is not the AUTOMATIC RESET TYPE, it must be manually TESTED and RESET each time the cleaning system is plugged in. Press firmly to assure internal spring activates switch. Push
“test“ then push “reset”. Motor will not start if
GFCl does not reset. Check circuit breakers or outlet. If circuit breaker is not tripped and unit will not reset, contact local service center.
23
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the Compass
™
.
If, at any time, the labels become illegible contact your Windsor representative for prompt replacement.
WARNING LABEL 86242230
PRV NO. 500009
2-4 CMPS 86290230 02/22/07
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Electrical
Electric Pump Motor
Solution Pump
Electric Vacuum Motor
Waterlift
Solution Capacity
115V, 12A, 60HZ
1/3hp, 1725rpm
500psi (34 bars), Axial plunger
2stage, 1.25hp (2.80m
3
/min.)
82 in. (208 cm)
29 gallons (111L)
Recovery Capacity
Wheels
- Front (2)
- Rear (2)
Dimensions – Weight (CMPS)
Dimensions – Weight (CMPSR)
Dimensions – Length (CMPS)
Dimensions – Length (CMPSR)
Dimensions - Height
Dimensions - Width
Power Cable
19 gallons (70L)
6 in. dia. (15.24cm) X 1.5
12 in. dia. ( 30.48cm)X 1.75
155 lb. (70kg)
157 lb. (71kg)
36 in. (91.4cm)
41.5 (105.4 cm)
43 in. (109.2cm)
24.75 in. (62.87cm)
50 ft. (127m) 14 gauge
LENGTH
CMPSR*
HEIGHT
LENGTH
CMPS
WIDTH
SIDE VIEW FRONT VIEW
*NOTE: Hose rack standard ONLY on CMPSR.
SPECIAL NOTES:
The sound pressure level at 1m from the machine was measured to be 79 dBA. This was a nearfield, broadband measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure is below 63 Pa.
The weighted root mean square acceleration at the operator’s arms was measured to be below
2.5m/s
2
. This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI
S3.34-T986.
CMPS 86290230 02/22/07 3-1
HOW THE MACHINE WORKS
The Compass
™
is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank.
The machine's primary systems are the clean water system, recovery system, chemical system and pressure washer system.
The function of the clean water system is to store clean water and deliver it to the available tools. The clean water system consists of the clean water tank, strainer and check valve. The clean water tank stores water until it is delivered to the tools. The strainer protects the check valve and pump from debris.
The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the wand and wheeled squeegee, vacuum motor, float shut-off and recovery tank. The wand and wheeled squeegee wipes the dirty solution off the floor. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The float shut-off protects the vacuum fan from over filling. The recovery tank stores the dirty solution.
The function of the chemical system is to dispense chemical into the clean water system.
The chemical system consists of the chemical reservoir, chemical cap and a chemicalmetering selector. The chemical reservoir stores and dispenses chemical into the clean water system. The chemical-metering selector meters the amount of chemical and selects between chemical A or B and turn chemical off.
The function of pressure washer system is to clean fixtures and other surfaces. The pressure washer system consists of a pump, highpressure hose and spray gun. The pump delivers cleaning solution to the tools. The high-pressure hose connects the pump to the spray gun. The spray gun is an adjustable Hi-Lo that applies clean water and chemical to the surface being cleaned.
3-2 CMPS 86290230 02/22/07
3. Solution Tank Lid
4. Solution Tank Drain Hose
5. Solution Tank Fill Hose
COMPONENTS
7. Recovery Tank Lid
8. Recovery Tank Drain Hose
9. Chemical Siphon Caps
10. Electrical Cord
11. High Pressure Hose Storage
12. Vac Hose Rack (Standard CMPSR only)
CMPS 86290230 02/22/07 3-3
CONTROLS
2
1. Solution Accessory Tool Hook-Up
2. Vacuum Accessory Tool Hook-Up
4
7
8
5. Chemical Selector and Metering Valve
3
1
5
6
7. Vacuum Circuit Breaker
8. Pump Circuit Breaker
3-4 CMPS 86290230 02/22/07
1. SOLUTION ACCESSORY TOOL HOOK-UP
Used for various auxiliary-cleaning tools.
2. VACUUM ACCESSORY TOOL HOOK-UP
To use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor.
Turns the pump On and Off.
Turns the vacuum motor On and Off.
5. CHEMICAL SELECTOR AND METERING VALVE
Meters the amount of chemical being dispensed and selects between chemical A or B and turn off.
Locks the wheels in place to keep the machine from moving.
7. VACUUM CIRCUIT BREAKER
10 Amp. Protects the vacuum motor.
8. PUMP CIRCUIT BREAKER
6 Amp. Protects the pump motor.
CONTROLS
CMPS 86290230 02/22/07 3-5
OPERATIONS
FILLING THE MACHINE
Do not put defoamer, solvents spotter or prespray chemicals in the solution tank.
1. Always use gloves and eye protection. Never spray solution towards people.
2. To fill Use fill hose or pour directly into solution tank. Use COLD WATER. Add 1 ½ oz of
CompassRinse
TM to each full solution tank.
3-6 CMPS 86290230 02/22/07
3. Attach the adapter cap and intake hose to the
Compass
TM
Chemical bottle. Refer to the
Compass
TM
Chemical Label for the desired dilution.
Compass
TM machine in the door way, lock front casters. Start at furthest point in the room and work towards the door.
5. Always Spray chemical using low pressure.
7. Use brush or grout tool for heavy soiled areas.
8. Turn Chemical off. Pressure clean by rinsing surfaces at high pressure.
9. Use Squeegee or Gulper tool to remove standing water.
OPERATIONS
10. Store and secure hoses and tools neatly.
11. Drain machine at proper disposal areas. Use pressure gun to rinse and clean recovery tank.
12. When using dry filter, gently remove and wash with water after every use. Allow to dry before re-using.
CMPS 86290230 02/22/07 3-7
OPERATIONS
Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages.
The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals. But they are susceptible to chemical attack from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These non-compatible materials are not of the type used for carpet cleaning.
CHEMICALS
Suitable Chemicals Non-Compatible
Alkalis
Detergents
Hydroxides
Soaps
Aldehydes
Aromatics Hydrocarbons
SP Butyls
Carbon Tetrachloride
Vinegar Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manfacturer’s label before using any product in this machine.
Do not let pump run dry.
Do not let pump run unattended.
3-8 CMPS 86290230 02/22/07
2. Strainer
5. Pump
MAINTENANCE
CMPS 86290230 02/22/07 4-1
MAINTENANCE
The float shut-off is located inside the recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full. Remove daily and clean any debris for maximum airflow.
2. STRAINER
The strainer is located on the lower right side between the front and rear wheels.
The strainer protects the check valve and pump from debris. If there is little or no solution flow to the ground, check the stainer for debris. Drain the solution tank and clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and reassemble. Make sure the o-ring gasket is in place when reassembled.
Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.
6 Amp. Protects the pump motor.
10 Amp. Protects the vacuum motor.
4-2 CMPS 86290230 02/22/07
MAINTENANCE
(Refer to vacuum group in the parts section of manual).
ONLY QUALIFIED MAINTENANCE PERSONNEL
ARE TO PERFORM THE FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the 5 screws holding the vacuum motor cover to the solution tank.
4. Locate the vacuum motor wires and disconnect at the connector.
5. Remove the vacuum motor.
6. Reverse process to install.
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3
8
[9.5mm]
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
CMPS 86290230 02/22/07 4-3
MAINTENANCE
5. PUMP
ONLY QUALIFIED MAINTENANCE
PERSONNEL ARE TO PERFORM THE
FOLLOWING REPAIRS.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug machine.
2. Tilt machine back so bottom is exposed.
3. Remove the 6 screws that fasten the frame to the solution tank.
4. Remove the solution hoses from the fittings on the pump.
5. Reverse process to install.
PUMP REPLACEMENT KITS
MOTOR ONLY 86290270
PUMP HEAD ONLY 86290280
CAM & BEARING KIT
86290330
6. REGULATING UNLOADER
ONLY QUALIFIED MAINTENANCE
PERSONNEL ARE TO PERFORM THE
FOLLOWING REPAIRS.
UNLOADER REPLACEMENT
1. Turn off all switches and unplug machine.
2. Tilt machine back so bottom is exposed.
3. Remove the 6 screws that fasten the frame
to the solution tank.
4. Remove the solution hoses from the fittings
on the pump.
5. Remove the unloader.
6. Reverse process to install.
VALVE & O-RINGS KIT
(BOTH SIDES)
86290340
PLUNGER & SEALS KIT
86290350
4-4 CMPS 86290230 02/22/07
PERIODIC MAINTENACE
Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or antibrowning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow dry.
NOTE: Do not use pins, wires, etc. to clean nozzles as this could destroy the spray pattern.
Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. The electrical cable must be well insulated and cable connector screw kept tight. If the cable insulation is broken or frayed, repair or replace immediately. Don’t take chances with elctrical fire or shock.
SERVICE SCHEDULE
Check machine for cord damage
Check recovery dome and gasket for damage and cleanliness
Check hoses for wear, blockages, or damage
Check handles, switches, and knobs for damage
Check vac motor intake filter and clean
Run one gallon of water through system
MAINTENANCE
DAILY/REGULAR MAINTENANCE
Before making any adjustments to the machine, disconnect the power cord from the electrical source.
1. Empty unused cleaning solution from the solution tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 4 to 7 liters of clean water.
4. After each use, rinse tank with fresh water.
Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital
Grade Virucide or a 10-1 bleach to water solution. Waste water should be disposed of properly.
5. Remove filter to clean. Filters used for wet pickup including striper must be thoroughly cleaned before being allowed to dry.
6. Check spray jets for full spray pattern.
NOTE: Worn filters can affect vacuum performance. Replace the filter when it becomes worn out and normal cleaning will not restore vac performance.
*
*
*
*
*
*
Clean out recovery tank and check float valve to make sure it moves freely
Clean out solution tank and remove and clean vacuum intake screen
Clean outside of all tanks and check for damage
Run vac motor for at least one minute to allow motor to dry
Store with dome off tank to allow the tank to dry
Check all bearings for noise
Check all gaskets for wear and leakage
Check vacuum intake screen for damage; replace if necessary
Check pump pressure; observe spray pattern and check with gauge if necessary
Check and clean solution screen
Check cables for fraying
Check overall performance of machine
Check vac motor carbon brushes
*
*
*
*
*
*
*
*
*
*
*
*
*
CMPS 86290230 02/22/07 4-5
TROUBLESHOOTING
PROBLEM
Loss of Power
Electrical shock
Vac motor speed varies or doesn’t run
Loss of vacuum
Pump runs no solution
Pump runs, loss of pressure
Pump will not run
Solution hose fitting hard to connect
CAUSE SOLUTION
Dead electrical circuit
Faulty power cord
GFCI breaker is tripped
Check building circuit breaker or fuse box.
Replace
Reset breaker on power cord
Equipment not grounding Follow grounding instructions exactly
Receptacle not grounded Contact an electrician to check building’s wiring
Internal wiring problem
Have a trained service technician check machine’s wiring
Worn motor brushes
Motor worn out
Faulty switch
Loose vacuum dome
Replace
Replace
Replace
Center and seal dome over tank
Vacuum circuit breaker tripped.
Reset breaker.
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging vacuum screen
With power off clean screen
Loose cuffs on vacuum hose
Vac motor seals leaking
Floor tool vac chamber clogged
Vac motor, hose, or dome gasket
Tighten cuffs turning counterclockwise
Replace
Wash out with hose. Pick lint out with a wire
Replace
Pump inlet screen plugged Clean inlet screen
Pump circuit breaker tripped.
Reset breaker.
Faulty pump switch.
Faulty pump motor.
Pump air locked
Call for service.
Call for service.
Press trigger to open valve on cleaning wand to relieve air
Internal or external solution line damaged and leaking
Jet orifice on cleaning wand is to large
Internal pump components wearing out
Replace
Total jet opening for 100 psi should be .06 to .08
Replace, see pump kit components (pg 4-3)
Note: Operation of pump using a wand or hand tool with an orifice of less than .06 will cause pump to cavitate or pulsate and could result in premature wear of pump components.
Check valves in pump head for particles or cuts in seals
Unit not plugged in
Loose wiring
Corrosion on fittings.
Take piston from BPR and lubricate with Superlube.
If problem still exists change BPR kit
Connect unit to 3 prong grounded outlet
See dealer
Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
4-6 CMPS 86290230 02/22/07
NOTES:
CMPS 86290230 02/22/07
4-7
CONTROLS
5-1 CMPS 86290230 02/22/07
CONTROLS
REF PART NO. PRV NO. QTY
1 86243990 500780
2 86234690 270012
3 86270990 57090
4 86258930 84187
5 86197390 31021
6 86279560 87178
7 86230210 14832
8 86001940 14635
9
10
11A
11B
12
86002450
86002010
86007130
86007140
86290050
22015
14942
72128
72130
-
DESCRIPTION
1 LABEL, COVER PANEL
1 COVER, SWITCH PANEL
2 NUT, 10-32 HEX NYLOCK SS
1 VALVE, CHEMICAL METERING
1 ELBOW, 1/4 NPT 45º STREET
3 WASHER, 5/8 ID X 1.7 OD 0.05 T
1 BREAKER, 6A VDE CIRCUIT
1 BREAKER, 10A CIRCUIT
1 COUPLER, 1/4 QD
2 BOOT, 3/8 CIRCUIT BREAKER
2 SWITCH, DPDT 2-POSITION POCKER
1 SWITCH, SPST 2-POSITION ROCKER
1 LABEL, SWITCH PANEL, CMPS
14
15
16
17
18
19
20
86276600
86282280
86232110
86270800
86010640
86238030
86233090
70696
39634
270699
57104
87016
36235
20016
4
2
2
2
1
2
2
SCR, #10 X 3/4 PTHSMS SS
HOSE, 1/4 NYLOBRAID X 23”
CAP, CHEM FEED W/DIP TUBE
NUT, 10-32 W/ STAR WASHER PLTD
WASHER, #10 LOCK EXT STAR SS
GASKET, SWITCH CARLING
CLAMP, 1/4 ID HOSE
SERIAL NO.
FROM
NOTES:
CMPS 86290230 02/22/07
5-2
RECOVERY TANK
11
12
13
14
16
17
18
5
6
7
8
1
2
3
4
REF PART NO. PRV NO. QTY DESCRIPTION
86271830
86277040
86010670
86070510
57283
70781
87029
140659
1 NUT, 3/8 NPT PLASTIC
11 SCR, 5/16-18 X 1/2 HHCS SS NP
11 WASHER, 5/16 FLAT SS
2 BRKT, TANK MOUNT
86197940
86070450
40027
140651
1 HOSEBARB, 3/8 MPT X 1/2 90º DL
1 BRKT, UTILITY MOUNT
86004190 39337 1 HOSE, 1.5 BLK VAC X 24”
86177050 03-000176 2 CLAMP, HOSE #20
86031160
86199840
86033250
86004000
86275800
86241450
86002870
75438
090-12A
66402
35255
70546
500806
27417
1
1
1
1
6
1
1
TANK, RECOVERY COMPASS
FLOAT CAGE ASM, COMPLETE
PIPE ASM, VACUUM STACK
GASKET, TANK LID
SCR, 8 X 3/4 PFHT/S BLK ZINC
INSTRUCTION CARD, CMPS
CORD, 99807 1/8 X 12”
CABLE UL/CSA
SERIAL NO.
FROM
NOTES:
CMPS 86290230 02/22/07
5-4
SOLUTION TANK
5-5 CMPS 86290230 02/22/07
SOLUTION TANK
REF PART NO. PRV NO. QTY DESCRIPTION
1
2
3
4
86290070
86239680
86276600
86243960
-
41476
70696
500777
1 TANK, SOLUTION CMPS
1 HOOK, HOSE STORAGE
10 SCR, #10 X 3/4 PTHSMS SS
1 LABEL, COMPASS LEFT
5 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC
6 86226970 49-876215 1 ACCESS COVER, CLEAR 3.5” W/ RIM
7
8
86197910
86233150
40022
20042
1
1
HOSEBARB, 1/2 MPT X 1/2 POLY DL
CLAMP, 3/8 HOSE (D-SLOT)
9 86282260
10 86240400
11 86243970
12 86277040
13 86070490
14 86260810
15 86234510
16 86256080
17 86256070
18 86006590
39630
40077
500778
70781
140657
39633
270018
730232
730231
70088
1
1
1
2
2
1
1
3
2
2
HOSE, 1/2 CLEAR X 34”
HOSEBARB, 3/4MPT X 1/2 HOSE
LABEL, COMPASS RIGHT
SCR, 5/16-18 X 1/2 HHCS SS NP
BRKT, HOOK TAB
HOSE ASM, SOLUTION FILL HOSE
CORD, 1/4 DIA BUNGEE
STRAP, 1.5” X 7.00” VELCRO
STRAP, 1.5” X 4.50” VELCRO
SCR, 10-32 X 1/2 PPHMS SS NP
SERIAL NO.
FROM
NOTES:
CMPS 86290230 02/22/07
5-6
VACUUM
20
19
21
5-7
28
14
GROUND
WIRE
27
(26)
27
9
11
16
18
12
13
14
GROUND
WIRE
26
15
25
10
24
CMPS 86290230 02/22/07
4
22
23
VACUUM
REF
1
2
3
4
5
PART NO.
86237850
86238020
86002390
86282120
PRV NO. QTY
35268
86092220 270010
36234
20063
39582
DESCRIPTION
2 GASKET, 5.0 OD X 1.75 ID X .38T
1 COVER, VAC MOTOR
1 GASKET, 5.0 OD X 3.1 ID X .75
1 CLAMP, 1.75” WORM GEAR X .312
1 HOSE, VAC EXHAUST X 9”
7
8
86004190
86276940
9 86201970
10 86003760
39337
70758
065-92
35166
1 HOSE, 1.5 BLK VAC X 24”
3 SCR, 1/4-20 X 3.5 HHCS SS NP
3 VAC SPACER, 2-1/4 II STAGE
1 GASKET, VAC MOTOR
11 86202040 360-04A 1 VAC MOTOR, 120V 5.7 2 ST TD
- 86202070 360-04B - BRUSHES, VAC FOR 116392-00
-
-
86135320
86028720
140687
53266
-
-
BRUSH SET, 120V VAC WINDSOR
VAC MOTOR ASM, 115V W/ TERM
12 86010630
13 86005810
87013
57245
3 WASHER, 1/4 ID X 5/8 OD SS
3 NUT, 1/4-20 HEX NYLOCK SS
14 86010640 87016 2 WASHER, #10 LOCK EXT STAR SS
15 86274370 70191 1 SCR, 10-24 X 1/2 HHTC TYPE 23
16 86264930
17 86002380
27050
20046
18 86266130 76044L
19 86010670 87029
1
1
2
5
CABLE TIE, 3.5” UL/CSA
CLAMP, 2.25” WORM GEAR
TERM, 14G MALE COUPLER F/I
WASHER, 5/16 FLAT SS
20 86277040
21 86237870
70781
35270
22 86078870 620018
23 86004370 39547
24 86233260
25 86240240
26 86269400
27 86005700
28 86006590
20092
39697
88951
57104
70088
5 SCR, 5/16-18 X 1/2 HHCS SS NP
1 GASKET, 5.0OD X 2.0ID X .50T
1 PLATE, COVER VAC MOUNT
1 HOSE ASM, 1.5 BLK VAC X 21
1 CLAMP, 3.5” WORM GEAR
1 HOSE, 3.15ID X 7.0L VENT
1 WIRE, 10” GRN/18 76008 X 76008
2 NUT, 10-32 W/ STAR WASHER PLTD
1 SCR, 10-32 X 1/2 PPHMS SS NP
SERIAL NO.
FROM
NOTES:
CMPS 86290230 02/22/07
5-8
WHEELS & FRAME
5-9 CMPS 86290230 02/22/07
REF PART NO. PRV NO. QTY DESCRIPTION
6
7
8
9
1
2
3
4
86202280
86271380
86010670
86277040
89252
57196
87029
70781
2
2
18
10
WHEEL, 12” BLK CNTRD HUB
NUT, 1/2 PUSH-ON DOME CAP
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 1/2 HHCS SS NP
5 86014710 - 1 PUMP/WHEEL
86276940
86232620
86078800
86270830
70758
18043
620001
57023
8
2
1
8
SCR, 1/4-20 X 3.5 HHCS SS NP
CASTER, 6” DIA X 4.63 SWIVEL
PLATE, MOUNT CASTER
NUT, 5/16-18 HEX NYLOCK SS
WHEELS & FRAME
SERIAL NO.
FROM
NOTES:
CMPS 86290230 02/22/07
5-10
PUMP
14
13
15
16
5-11
6
7
8
9
13 10 5
11
12
4
3
2
1
18
19
17
CMPS 86290230 04/20/07
PUMP
REF
1
2
3
4
PART NO. PRV NO. QTY DESCRIPTION
86223390 67488 1 RECTIFIER, 50A 600V BRIDGE
86180220 11-800276 1 ELL, 3/8 BR
86290290
86197510
-
40010
1
1
UNLOADER, PMPTC EVK-520-450
HOSEBARB, 3/8MPT X 3/8 BR DL
6
7
8
9
86282270
86233150
39631
20042
86256090 730262
86001530 40039
10 86281980
11 86281390
12 86290280
13 86233090
39549
39356
-
20016
1 HOSE, 1/2ID WIRE BOUND X 25”
4 CLAMP, 3/8 HOSE (D-SLOT)
1 STRAINER, 1/2 FPT 80 MESH
2 HOSEBARB, 1/2MPT X 1/2 HOSE 90
1 HOSE, 1/2ID WIRE BOUND X 5”
1 HOSE, 3/8ID WIRE BOUND X 12”
1 PUMP, PUMPTEC, 500PSI
2 CLAMP, 1/4 ID HOSE
14 86281060 39265 1 HOSE, 1/4ID NYLOBRD X 8”
15 86177610 11-800090 1 CONN, 3/8FP X 1/4P BR
16 86290310
17 86290300
-
-
1
1
INJECTOR, TEE 3/8M X 3/8M 1/4 BR
HOSE, PULSE 48” 3/8MPT X 3/8FPT
18 86190520 11-800224 4 PLUG, 3/8 SOCHD BR
19 86290270 - 1 MOTOR, 120V CIM-PUMPTEC
SERIAL NO.
FROM
NOTES:
NOT SHOWN
CMPS 86290230 04/20/07
5-12
PUMP
1
5
6
4
2
3
5-13 CMPS 86290230 04/20/07
REF
1
2
3
4
5
6
PART NO.
86014510
86004370
86002390
86264940
86010650
86270990
PRV NO.
-
39547
20063
27051
87018
57090
QTY DESCRIPTION
1 PUMP ASM, 500 PSI 120V CMPS
1 HOSE ASM, 1.5 BLK VAC X 21
1 CLAMP, 1.75 WORM GEAR X .312
2 CABLE TIE, 11.38 UL/CSA
4 WASHER, #10 X 9/16 OD
4 NUT, 10-32 HEX NYLOCK SS
PUMP
SERIAL NO.
FROM
NOTES:
COMPLETE
ASSEMBLY
CMPS 86290230 04/20/07
5-14
TOOLS - STANDARD
1
5-15
5
4
6
13A
13B
17
10
9
11
8
7
3
2
16
CMPS 86290230 04/20/07
TOOLS - STANDARD
REF
1
2
PART NO.
86257660
86257650
PRV NO. QTY
02478
02477
DESCRIPTION
1 TOOL, HAND SQUEEGEE
1 TOOL, SCRUB BRUSH HANDLE
4 86257670 02479 1 TOOL, TILE BRUSH
6
7
8
9
86257620
86257690
86290390
86005590
02473
02481
-
56014
1
1
1
1
TOOL, WHEELED SQUEEGEE
TOOL, DOOR WEDGE
GUN, PRESSURE WASH
NIPPLE, 1/4 CLOSE
10 86290400 - 1 NOZZLE, HI-LO
11 86005580 56012
12 86200350 39578
13A 86240180 39637
13B 86240250 39703
1
1
1
1
NIPPLE, 1/4 FPT QD
HOSE ASM, 1/4HP SLTN 25 FT
HOSE ASM, 1.5 X 30 FT
HOSE ASM, 1.5 BLK VAC X 30’
14 86202160 320-05
15 86234200 23215
16 86290380
17 86002400
-
20064
18 86241930 47419
19 86290410 -
1
1
-
1
-
-
STRAP, VELCRO
CORD SET, 14/3 X 50 FT GFCI YLW
TOOL, SPRAY GUN ASM
CLAMP, 2.9” WORM GEAR X .312W
KIT, SQUEEGEE TOOL BLADES
NOZZLE REPLACEMENT JET
SERIAL NO.
FROM
NOTES:
NOT SHOWN
CMPSR ONLY
NOT SHOWN
NOT SHOWN
SERVICE ONLY
SERVICE ONLY
SERVICE ONLY
NOT SHOWN
CMPS 86290230 04/20/07
5-16
VAC HOSE RACK – CMPSR ONLY
5-17 CMPS 86290230 04/20/07
2
3
4
5
6
7
REF PART NO.
86276600
86006590
86275210
86270250
86005680
86068180
VAC HOSE RACK - CMPSR
PRV NO.
70696
70088
70384
03-000133
57047
140710
QTY DESCRIPTION
3 SCR, #10 X 3/4 PTHSMS SS
2 SCR, 10-32 X 1/2 PPHMS SS NP
2 SCR, 1/4-20 X ½ PHTR BLK DL
2 CLAMP, 1/4X1/4 BLT VIN DP
2 NUT, ¼-20 HEX NYLOCK
1 BRACKET, TOP HOSE RACK
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-18
WIRING – SCHEMATIC
PUMP
MOTOR
BLK
GRN/YEL
WHT
POWER
POWER
CORD
GRN/YEL
WHT
BLK
WHT
GRN/YEL
BLK
PUMP MOTOR
GROUND
WHT
VAC MOUNT
GROUND
GRN/YLW
BLK
INCLUDED W/PUMP MOTOR
86015000
86014950
PANEL
GROUND
BLK
WHT
86014960
86014970
BLK
BLK
WHT
WHT
WHT
GRN/YEL
GRN/YEL
GRN/YEL
BLK
6 3
4
7
5
1
8
2
VACUUM
SWITCH
880420 BLK
VACUUM
CIRCUIT
BREAKER
6 3
4
7
5
1
8
2
880420 BLK
PUMP
CIRCUIT
BREAKER
PUMP
SWITCH
VACUUM
MOTOR
CMPS 86290230 04/20/07 5-19
PART NO.
86241930
86256090
86202070
86135320
86028720
86002010
86230210
86001940
86241930
86290270
86290280
86290390
86290400
86290410
PRV NO. DESCRIPTION
47419 KIT, SQUEEGEE TOOL BLADES
730262 STRAINER, 1/2 FPT 80 MESH
360-04B BRUSHES, VAC FOR 116392-00
140687 BRUSH SET, 120V VAC WINDSOR
53266 VAC MOTOR ASM, 115V W/ TERM
14942 BOOT, 3/8 CIRCUIT BREAKER
14832 BREAKER, 6A VDE CIRCUIT
14635 BREAKER, 10A CIRCUIT
47419 KIT, SQUEEGEE TOOL BLADES
- MOTOR, 120V CIM-PUMPTEC
-
-
PUMP, PUMPTEC, 500PSI
GUN, PRESSURE WASH PMPTC
-
-
NOZZLE, ADJUSTABLE HI-LO PMPTC
NOZZLE, REPLACEMENT JET PMPTC
SUGGESTED SPARE PARTS
SERIAL
NO.
NOTES:
CMPS 86290230 04/20/07
5-20
TOOLS- DRY CLEAN OPTION
5-21 CMPS 86290230 04/20/07
REF
2
3
4
PART NO.
86257630
86257700
86286550
PRV NO. QTY
02474
02485
47422
TOOLS – DRY CLEAN OPTION
DESCRIPTION
1
1
TOOL, WHEELED BRUSH
TOOL, DUST BRUSH
REF KIT, DRY CLEAN
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-22
TOOLS- LOW FLOW SPRAY GUN OPTION
4
1
2
3
6
5
5-23 CMPS 86290230 04/20/07
TOOLS – LOW FLOW SPRAY GUN OPTION
1
2
3
4
5
6
REF PART NO.
86258920
86290390
86005580
86246040
86241690
86041290
PRV NO.
84186
56012
51389
44078
47427
QTY DESCRIPTION
1 VALVE, FLOW ADJUSTMENT
1 GUN, PRESSURE WASH
1 NIPPLE, 1/4 FPT QD
1 LANCE, SPRAY GUN
1 JET, 1/ H-VV 8003
REF KIT, LOW FLOW SPRAY GUN
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-24
TOOLS- GROUT CLEANER OPTION
5-25 CMPS 86290230 04/20/07
TOOLS – GROUT CLEANER OPTION
REF
5
6
7
8
1
2
3
4
PART NO.
86200820
86247720
86194160
86240190
86090230
86241700
86006590
86088740
9 86230820
10 86270990
11 86070460
12 86276290
PRV NO.
270-11A
56032
11-800133
39639
87015
44079
70088
02476
140653
57090
140652
70626
QTY DESCRIPTION
1 NIPPLE, 1/8 FPT QD MALE BRASS
1 NIPPLE, 1/8 CLOSE
1 TEE, 1/8 BR
2 HOSE, 1/8 MPT X 1/4 FPT X 12L
4 WASHER, 9/16 ID X 1.06 OD SS
2 JET, 1/4 MEG 15015
4 SCR, 10-32 X 1/2 PPHMS SS NP
1 TOOL, GROUT CLEANER
2 BRUSH, FLOOR TOOL
4 NUT, 10-32 HEX NYLOCK SS
2 BRKT, BRUSH MOUNT
4 SCR, #10 X 3/4 PPHST HI-LO BLK
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-26
TOOLS- HIGH PRESSURE WAND OPTION
5-27 CMPS 86290230 04/20/07
REF
1
2
3
4
5
6
8
PART NO.
86005580
86240210
86274410
86258950
86240200
86200810
86270990
TOOLS – HIGH PRESSURE WAND OPTION
PRV NO. QTY
56012
39641
70195
84189
39640
270-11
DESCRIPTION
1 NIPPLE, 1/4 FPT QD
1 HOSE, 1/8 MPT X 1/4 MPT X 7 L
1 SCR, 10-32 X 1.25 PPHMS SS
1 VALVE, 500 PSI W/ CLAMP
1 HOSE, 1/8 MPT X 1/8 MPT X 38L
1 NIPPLE, 1/8 FPT QD FEM BRASS
57090 1 NUT, 10-32 HEX NYLOCK SS
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-28
TOOLS- CARPET TOOL OPTION
5-29 CMPS 86290230 04/20/07
TOOLS – CARPET TOOL OPTION
1
2
3
4
5
6
REF PART NO. PRV NO. QTY DESCRIPTION
86200820 270-11A 1 NIPPLE, 1/8 FPT QD MALE BRASS
86240220 39642 1 HOSE, 1/8 MPT X 1/4 FPT X 12L
86197360
86090230
31016
87015
1
4
ELBOW, 1/4 NPT STREET
WASHER, 9/16 ID X 1.06 OD SS
86241710
86284550
44080
02484
1 JET, 1/4 H-VV 11003
- TOOL, CARPET CLEANER
SERIAL NO.
FROM
NOTES:
SERVICE ONLY
CMPS 86290230 04/20/07
5-30
STORAGE BAG-OPTION
5-31 CMPS 86290230 04/20/07
REF
1
PART NO.
86283390
PRV NO. QTY
47423 1
DESCRIPTION
KIT, STORAGE BAG
STORAGE BAG-OPTION
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-32
CHEMICAL LOCK-OPTION
5-33 CMPS 86290230 04/20/07
REF PART NO.
1 86070520
PRV NO. QTY
140660 1
DESCRIPTION
BRKT, CHEMICAL LOCK
CHEMICAL LOCK-OPTION
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-34
NOTES
5-35 CMPS 86290230 04/20/07
Advertisement
