Vulcan V-90/V-100 [0501128] [09/2002]

Vulcan V-90/V-100 [0501128] [09/2002]
OWNER'S MANUAL
V-90 / V-100
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-7227 ï FAX (423) 238-7237
FORM NO. 0501128
09 / 02
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in
material and workmanship for a period of twelve (12) months from date placed in service, but in no event
shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The
purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event
shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve
(12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at
the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be
used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not
obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or
replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER
WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime,
claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages
concerning or relating to any product or parts, whether based on negligence, strict liability, breach of
contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss
resulted from any general or particular requirement which MILLER knew or had reason to know about at
the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any
accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR
PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such
warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted
under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended.
C. Alterations or modifications that affect performance, operation or reliability.
D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-7227
SERIAL NUMBER
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering
any component part of the VULCAN V-90 / V-100 that may be required
when part replacement is necessary. Be certain to use only original equipment
replacement parts for warranty purposes as well as for keeping your
VULCAN V-90 / V-100 in its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer’s Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner without delay. Should additional
information be required for repair or replacement of certain components,
contact your Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models and
feature availability.
VI-1
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
VI-2
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
2
6
2
1
6
10
2
12
3
14
1
10
6
4
14
2
10
6
8
6
4
3
24
9
2
1
1
1
2
1
5
6
0301505
0301895
0301945
0305006
0400066
0400109
0400126
0400128
0400149
0400176
0400205
0400306
0400379
0400382
0400392
0400408
0400437
0400452
0400463
0400464
0400480
0400482
0400491
0400492
0400508
9011014
9018142
9018143
9018171
9023085
9041402
9043477
DESCRIPTION
HOOK-UP LIGHT
GREASE FITTING, 1/8" NPT
GLADHAND PLUG
FILLER CAP
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 5/16"-18 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1" HEX HD CAP
SCREW, 3/8"-16 FL HD SKT
SCREW, 3/8"-16 X 5/8" HEX HD CAP
SCREW, 1/2"-13 X 1" HEX HD CAP
SCREW, 1/2"-13 X 3" HEX HD CAP
SCREW, 7/8"-9 X 3" HEX HD CAP
NUT, 5/16"-18 “J” TINNERMAN
NUT, 5/16"-18 NYLOK HEX
NUT, 3/8"-16 NYLOK HEX
NUT, 1/2"-13 NYLOK HEX
NUT, 7/8"-9 NYLOK HEX
LOCKWASHER, 1/4" HELICAL
WASHER, 5/16" FLAT
LOCKWASHER, 5/16" HELICAL
WASHER, 3/8" FLAT
LOCKWASHER, 3/8" HELICAL
LOCKWASHER, 1/2" HELICAL
WASHER, 1/2" FLAT
LOCKWASHER, 5/8" HELICAL
PLUG, 1/4 NPT
GLADHAND, BLUE COLLAR
GLADHAND, RED COLLAR
BULKHEAD FITTING
FEMALE CONNECTOR, 7-PIN
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP
SCREW, 5/16"-18 X 1" SKT HD CAP
VI-3
REF.
NO.
NO.
REQ'D
PART
NUMBER
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
6
2
2
8
1
1
17
8
1
2
6
2
2
2
1
1
1
2
4
1
1
1
2
2
2
2
1
1
1
1
1
9043827
9043950
9053041
9054150
9401408
9401418
9402970
94310004
915780500
920051108
920400003
920400521
920900007
930020001
930020002
930020003
930202500
930202504
930202505
930209500
930220000
930227000
930350001
945020001
945351500
945720000
945801000
946210000
946402501
946402600
946402700
DESCRIPTION
SCREW, #10-32 X 3/4"
SCREW, 5/8"-11 X 1-1/2" HEX HD CAP
BEARING, SPHERICAL
RETAINING RING, 1-1/2"
INSPECTION COVER
DIPSTICK WELDMENT
TOOLBOX MOUNTING PAD
TOOLBOX MOUNTING WASHER
HYDRAULIC TANK
GUIDE PAD, NYLATRON
WASHER PLATE
REINFORCING CHANNEL
STIFF LEG PIN, LOWER
SPACER PLATE, STIFF LEG
STIFF LEG COVER PLATE, LH
STIFF LEG COVER PLATE, RH
PIVOT BLOCK WELDMENT, LH
TIE PLATE, BOOM PIVOT
WASHER PLATE, BOOM PIVOT
PIVOT BLOCK WELDMENT, RH
INNER STIFF LEG, LH
INNER STIFF LEG, RH
STIFF LEG PIN, UPPER
THRUST WASHER
PIN, LOWER LIFT CYLINDER
STIFF LEG CYLINDER
MAIN JUNCTION BOX
SUBFRAME WELDMENT
TOP PANEL COVER, DCV
REAR PANEL COVER, DCV
FRONT PANEL COVER, DCV
Section VI - PARTS (cont'd)
OUTER BOOM ASSEMBLY
VI-4
Section VI - PARTS (cont'd)
OUTER BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
2
4
2
4
4
1
1
2
1
1
1
2
2
2
2
2
2
2
1
1
1
1
2
2
2
1
1
2
2
2
1
0301895
0400066
0400424
0400426
0400452
0400491
0400492
0400505
0708555
0715517
9041403
9043605
9043975
9044409
9048800
9056137
9056150
9400004
920255003
930100002
930290002
930350002
945020001
945030007
945040001
945350001
945350500
945351500
945700000
946700000
946250000
30
DESCRIPTION
GREASE FITTING, 1/8" STR
SCREW, 1/4"-20 X 3/4" HEX HD CAP
NUT, 5/8"-18 HEX
NUT, 5/8"-11 NYLOK HEX
LOCKWASHER, 1/4" HELICAL
LOCKWASHER, 1/2" HELICAL
WASHER, 1/2" FLAT
WASHER, 5/8" FLAT
D-RING, TOWING
PIN, D-RING
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
SCREW, 5/8"-18 X 2" SKT HD CAP
SCREW, 5/8"-11 X 3-1/2" HEX HD CAP
SCREW, 5/8"-11 X 2-1/4" HEX HD CAP
WELDLESS CHAIN LINK, 5/8"
RETAINING RING, 1-3/8"
RETAINING RING, 1-1/2"
BRONZE BUSHING
SPACER, LOCK PIN WELDMENT
WEAR PAD, LOWER
COVER PLATE, VERTICAL BOOM
PIN, EXTENSION CYLINDER FRONT
WASHER PLATE, LOWER LIFT CYLINDER
CABLE TIE BACK SPRING
SPACER, MAIN BOOM PIVOT
PIVOT PIN, MAIN BOOM
PIN WELDMENT, TILT CYLINDER UPPER
PIN WELDMENT, LOWER LIFT CYLINDER
LIFT CYLINDER (V-90)
LIFT CYLINDER (V-100)
OUTER BOOM WELDMENT
VI-5
Section VI - PARTS (cont'd)
INNER BOOM ASSEMBLY
VI-6
Section VI - PARTS (cont'd)
INNER BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
6
14 FT.
2
2
5
2
6
6
1
1
1
2
2
2
2
2
2
1
1
1
1
1
2
2
2
2
1
1
1
0301895
0301949
0301215
0400126
0400132
0400140
0400392
0400482
9012549
9012552
9012584
9043827
9044434
9054150
9055207
9401004
9401007
9403411
930350003
945030001
945030004
945710000
946030002
946030003
946030500
946031000
946032000
946032500
946280000
DESCRIPTION
GREASE FITTING, 1/8" STR
SYNFLEX HOSE, 3/8"
WINCH CABLE, 3/4" X 200'
SCREW, 3/8"-16 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP
SCREW, 3/8"-16 X 4" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
LOCKWASHER, 3/8" HELICAL
CONNECTOR, 3/8" TUBE X 1/8" NPT
BULKHEAD COUPLING, 1/8"
ELBOW, 1/4" NPT X 3/8" TUBE 90
SCREW, #10-32 X 5/8" PAN HD PH HD
SCREW, 3/8"-16 X 1" FL SKT HD
RETAINING RING, 1-1/2"
RETAINING RING, 4-1/2"
PIN, SHEAVE
BUSHING
LUBRICATOR MOUNTING PLATE
PIN, EXTENSION CYLINDER REAR
PAD RETAINING PLATE, UPPER PAD
WEAR PAD, UPPER
RECOVERY BOOM EXTENSION CYLINDER
SHEAVE
SPACER, SHEAVE
CABLE GUIDE WELDMENT
SHEAVE BRACKET WELDMENT
TOP SPIDER CLAMP WELDMENT
BOTTOM SPIDER CLAMP WELDMENT
INNER BOOM WELDMENT
VI-7
Section VI - PARTS (cont'd)
UNDERLIFT ASSEMBLY
VI-8
Section VI - PARTS (cont'd)
UNDERLIFT ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
4
5
3
1
1
1
3
3
2
10
8
1
1
8
2
2
1
4
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
0300113
0301895
0400134
0400176
0400177
0400248
0400491
0400492
0400505
0400508
0400594
9040602
9041403
9044471
9046315
924190004
924902000
930150001
930150002
930150003
930150004
930150011
930151000
930152000
930160500
930170500
930180500
930770500
930901500
945300000
945350500
945351000
946750000
DESCRIPTION
GREASE FITTING, 1/4"-28
GREASE FITTING, STR 1/8" NPT
SCREW, 3/8"-16 X 1" FL HD SKT
SCREW, 1/2"-13 X 1" HEX HD CAP
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP
SCREW, 5/8"-11 X 1" HEX HD CAP
LOCKWASHER, 1/2" HELICAL
WASHER, 1/2" FLAT
WASHER, 5/8" SAE FLAT
LOCKWASHER, 5/8" HELICAL
SCREW, 1/4"-20 X 5/8" SKT FL HD
SCREW, 5/8"-11 X 1-1/4" HEX HD CAP
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
SCREW, 5/8"-18 X 1-1/4" HEX HD CAP
ROLL PIN, 3/16" DIA X 1-3/4" LG
BRONZE BUSHING
LOWER TILT CYLINDER PIN WELDMENT
STOP PAD (FOLDING BOOM)
SPACER (1ST STAGE STINGER)
TOP PAD
BOTTOM PAD
PIN (CYLINDER STIFFENER PLATE)
REAR MOUNTING PIN WELDMENT
FRONT MOUNTING PIN WELDMENT
FOLDING BOOM WELDMENT
1ST STAGE STINGER WELDMENT
2ND STAGE STINGER WELDMENT
STINGER EXTENSION CYLINDER
SHAFT WELDMENT, FOLDING BOOM PIVOT
PIVOT FOOT WELDMENT
UPPER TILT CYLINDER PIN WELDMENT
SHAFT WELDMENT, FOLDING BOOM PIVOT
TILT CYLINDER
VI-9
Section VI - PARTS (cont'd)
CROSSBAR ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
3
6
1
1
1
2
2
1
1
1
1
0301895
0400344
9044170
9046625
920220008
945510006
945510007
946350005
946570500
946571000
946571100
DESCRIPTION
GREASE FITTING, STR 1/8" NPT
SCREW, 1/2"-13 X 3/4" FL HD SKT
SCREW, 1"-8 X 1-1/2" SKT SET
HITCH PIN, 7/8" X 6-1/2"
LOCKING TAB
BEARING
THRUST WASHER
CROSSBAR PIVOT PIN
5" CROSSBAR WELDMENT
TOP COVER PLATE WELDMENT
BOTTOM COVER PLATE WELDMENT
VI-10
Section VI - PARTS (cont'd)
WINCH ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
4
2
2
16
16
16
16
2
8
0304566
0303504
0303505
0400262
0400421
0400505
0400508
174006210
946041001
3
4
5
6
7
8
DESCRIPTION
AIR BAG, CABLE TENSIONER
WINCH, 50K SINGLE SPEED (V-90)
WINCH, 50K 2 SPEED (V-100)
SCREW, 5/8"-11 X 2-1/2" HEX HD CAP
NUT, 5/8"-11 NYLOK HEX
WASHER, 5/8" FLAT
LOCKWASHER, 5/8" HELICAL
CABLE TENSIONER
WINCH MOUNTING ANGLE
VI-11
Section VI - PARTS (cont'd)
LEFT HAND TOOLBOX ASSEMBLY
VI-12
Section VI - PARTS (cont'd)
LEFT HAND TOOLBOX ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
14
7
8
4
14
4
4
14
4
8
28
4
1
3
1
1
9
2
3
1
9 FT.
50 FT.
8
8
28
10
2
2
3
7
11 FT.
1
1
1
1
1
1
1
1
1
7
7
0300113
0303120
0400066
0400070
0400109
0400126
0400367
0400382
0400392
0400451
0400463
0400480
9024011
9024041
9025060
9025070
9025073
9025087
9025107
9025120
9032114
9032157
9042312
9043394
9043980
9048175
9048589
9048686
9048759
9049016
9061802
94320052
920400005
920400515
930400300
930400400
930400016
930400200
945070500
945390500
945400518
945400800
DESCRIPTION
GREASE FITTING, 1/4"-28
LATCH PADDLE
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 1/4"-20 X 1" HEX HD CAP
SCREW, 5/16"-18 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1" HEX HD CAP
NUT, 1/4"-20 NYLOK HEX
NUT, 5/16"-18 NYLOK HEX
NUT, 3/8"-16 NYLOK HEX
WASHER, 1/4" FLAT
WASHER, 5/16" FLAT
WASHER, 3/8" FLAT
INDICATOR LIGHT, AMBER
SWITCH, SEALED
CLEARANCE LIGHT, AMBER
BACK UP LIGHT
LIGHT, TOOLBOX (DOME)
TAIL LIGHT ASSEMBLY, RED
GROMMET, LIGHT
MARKER LIGHT, TURN SIGNAL
RUBBER TRIM
RUBBER SEAL, 7/16" X 1/8"
SCREW, #10-32 X 1-1/4" RD HD MACH
NUT, #10-32 NYLOK HEX
SCREW, #8-32 X 3/4" ONE WAY
GAS STRUT, 5/16" BALL STUD
GAS STRUT, 1/8" EXT.
BUMPER, SCREW 1" X 1/2" X #10-24 THD
GAS STRUT
RUBBER GASKET (FOR PADDLE LATCH)
RUBBER STRIP, 3/32" X 1-1/4"
MUDFLAP
MUDFLAP BRACE PLATE
INSIDE PANEL, REAR TOOL BOX
MOUNTING ANGLE, LH DCV COVER
MOUNTING ANGLE, RH DCV COVER
UPPER PANEL, DCV
LOWER PANEL WELDMENT, DCV
LH FENDER WELL WELDMENT, 52"
TOOLBOX WELDMENT, LH 160
WASHER PLATE, STRIKER PIN WELDMENT
STRIKER PIN WELDMENT
VI-13
Section VI - PARTS (cont'd)
RIGHT HAND TOOLBOX ASSEMBLY
VI-14
Section VI - PARTS (cont'd)
RIGHT HAND TOOLBOX ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
14
7
8
4
14
4
4
14
4
8
28
4
1
3
1
1
9
2
3
1
9 FT.
50 FT.
8
8
28
10
2
2
3
7
11 FT.
1
1
1
1
1
1
1
1
7
7
0300113
0303120
0400066
0400070
0400109
0400126
0400367
0400382
0400392
0400451
0400463
0400480
9024011
9024041
9025060
9025070
9025073
9025087
9025107
9025120
9032114
9032157
9042312
9043394
9043980
9048175
9048589
9048686
9048759
9049016
9061802
94320052
920400005
930400300
930400400
930400016
930400200
945077500
945397500
945400518
945400800
DESCRIPTION
GREASE FITTING, 1/4"-28
LATCH PADDLE
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 1/4"-20 X 1" HEX HD CAP
SCREW, 5/16"-18 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1" HEX HD CAP
NUT, 1/4"-20 NYLOK HEX
NUT, 5/16"-18 NYLOK HEX
NUT, 3/8"-16 NYLOK HEX
WASHER, 1/4" FLAT
WASHER, 5/16" FLAT
WASHER, 3/8" FLAT
INDICATOR LIGHT, AMBER
SWITCH, SEALED
CLEARANCE LIGHT, AMBER
BACK UP LIGHT
LIGHT, TOOLBOX (DOME)
TAIL LIGHT ASSEMBLY, RED
GROMMET, LIGHT
MARKER LIGHT, TURN SIGNAL
RUBBER TRIM
RUBBER SEAL, 7/16" X 1/8"
SCREW, #10-32 X 1-1/4" RD HD MACH
NUT, #10-32 NYLOK HEX
SCREW, #8-32 X 3/4" ONE WAY
GAS STRUT, 5/16" BALL STUD
GAS STRUT, 1/8" EXT.
BUMPER, SCREW 1" X 1/2" X #10-24 THD
GAS STRUT
RUBBER GASKET (FOR PADDLE LATCH)
RUBBER STRIP, 3/32" X 1-1/4"
MUDFLAP
MUDFLAP BRACE PLATE
MOUNTING ANGLE, LH DCV COVER
MOUNTING ANGLE, RH DCV COVER
UPPER PANEL, DCV
LOWER PANEL WELDMENT, DCV
RH FENDER WELL WELDMENT, 52"
TOOLBOX WELDMENT, RH 160
WASHER PLATE, STRIKER PIN WELDMENT
STRIKER PIN WELDMENT
VI-15
Section VI - PARTS (cont'd)
SUBFRAME HYDRAULICS
VI-16
Section VI - PARTS (cont'd)
SUBFRAME HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
2
2
2
4
2
4
2
4
2
2
1
1
2
2
2
1
1
1
2
2
4
1
2
1
2
1
1
1
1
2
2
0301611
0301619
0302083
0302577
0302696
0302699
0302901
0303394
0306538
0306539
9011014
9012913
9012968
0306984
9015571
9016021
9016022
9016815
9018139
9018140
9019043
9401418
915770017
915780500
920981901
946760001
946760002
946760012
946760021
946760016
0300649
DESCRIPTION
STRAINER PIPE, 1-1/4"
BRANCH TEE, 6MJ-6MJ-6MB
ELBOW, 16MJ-12MB90
CONNECTOR, 6MJ-4FP
CONNECTOR, 16MJ-20MP
PIPE NIPPLE, 1-1/4" X 2"
HOSE ASSEMBLY, 120"
HOSE ASSEMBLY, 46"
HOSE BARB, 20HOSE-20MP
HOSE BARB, 20HOSE-16MB90
PIPE PLUG, 1/4"
PIPE PLUG, 3/4" (MAGNETIC)
CONNECTOR, 12MJ-16MB
ELBOW, 12MJ-12MB90
BALL VALVE, 1-1/4"
DIR. CONTROL VALVE, 6-SPOOL
DIR. CONTROL VALVE, 2-SPOOL
HYDRAULIC PUMP
SUCTION STRAINER
OIL FILTER
GUAGE, FLUSH MOUNT, 6000 PSI
DIP STICK WELDMENT
HOSE ASSEMBLY
HYDRAULIC TANK WELDMENT
SUCTION HOSE ASSEMBLY
HYDRAULIC TUBE, PRESSURE FRONT
HYDRAULIC TUBE, PRESSURE REAR
HYDRAULIC TUBE, RETURN LINE FRONT
HYDRAULIC TUBE, RETURN LINE REAR
HYDRAULIC TUBE
UNION, 12MJ-12MJ
VI-17
Section VI - PARTS (cont'd)
BOOM LIFT HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
2
3
5
1
2
1
1
1
2
2
1
2
2
2
2
0301376
0301522
0302275
0302276
0400452
9016021
9016022
0306700
0400236
915770002
0301620
946760015
930700000
945700000
946770001
14
DESCRIPTION
CONNECTOR, 8MJ-10MB
CONNECTOR, 6MJ-6MB
CONNECTOR, 8MJ-6MB
ELBOW, 8MJ-6MB90
LOCKWASHER, 1/4" HELICAL
DIR. CONTROL VALVE, 6-SPOOL
DIR. CONTROL VALVE, 2-SPOOL
TRANSITION BLOCK
SCREW, 1/4"-20 X 1-3/4" HEX HD CAP
HOSE ASSEMBLY
ELBOW, 6MJ-6MB90
HYDRAULIC TUBE, BOOM LIFT
LIFT CYLINDER (V-90)
LIFT CYLINDER (V-100)
HOSE ASSEMBLY
VI-18
Section VI - PARTS (cont'd)
BOOM EXTEND HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
2
2
2
1
1
4
1
2
2
2
0302275
0302827
0307003
9016021
9016022
9018254
930720000
946760003
946760017
946770005
DESCRIPTION
CONNECTOR, 8MJ-6MB
CONNECTOR, 10MJ-10MB
UNION, 10MJ-10MJ
DIR. CONTROL VALVE, 6-SPOOL
DIR. CONTROL VALVE, 2-SPOOL
TUBE CLAMP, 5/8"
BOOM EXTENSION CYLINDER
HYDRAULIC TUBE, BOOM EXT
HYDRAULIC TUBE
HOSE ASSEMBLY
VI-19
Section VI - PARTS (cont'd)
UNDERLIFT TILT HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
4
2
2
2
1
1
10
1
1
2
2
2
1
2
2
0300865
0301376
0301522
0301696
9016021
9016022
9018255
946760006
946760007
945770002
946770003
946760019
946750000
946760018
946760020
DESCRIPTION
UNION, 8MJ-8MJ
CONNECTOR, 8MJ-10MB
CONNECTOR, 6MJ-6MB
ELBOW, 6MJ-6FJX90
DIR. CONTROL VALVE, 6-SPOOL
DIR. CONTROL VALVE, 2-SPOOL
TUBE CLAMP, 1/2"
HYDRAULIC TUBE, TILT PORT A
HYDRAULIC TUBE, TILT PORT B
HOSE ASSEMBLY
HOSE ASSEMBLY
HYDRAULIC TUBE, UNDER BOOM SUPPLY
UNDERLIFT TILT CYLINDER
HYDRAULIC TUBE
HYDRAULIC TUBE
VI-20
Section VI - PARTS (cont'd)
UNDERLIFT EXTEND HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
2
4
2
1
1
10
1
1
1
1
2
2
2
2
2
1
0301376
0300865
9012510
9016021
9016022
9018255
915760022
915760023
930770500
946760004
946760018
946760019
946760020
946770002
946770003
946770005
DESCRIPTION
CONNECTOR, 8MJ-10MB
UNION, 8MJ-8MJ
CONNECTOR, 9/16" SAE X 3/8" TUBE
DIR. CONTROL VALVE, 6-SPOOL
DIR. CONTROL VALVE, 2-SPOOL
TUBE CLAMP, 1/2"
HYDRAULIC TUBE (UPPER)
HYDRAULIC TUBE (LOWER)
UNDERLIFT EXTENSION CYLINDER
HYDRAULIC TUBE
HYDRAULIC TUBE
HYDRAULIC TUBE, UNDER BOOM SUPPLY
HYDRAULIC TUBE
HOSE ASSEMBLY
HOSE ASSEMBLY
HYDRAULIC TUBE
VI-21
Section VI - PARTS (cont'd)
WINCH HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
3
2
2
4
1
1
8
1
1
1
1
4
2
1
1
1
0300041
0302827
0303504
0303505
0307003
9016021
9016022
9018254
946760010
946760011
946760013
946760014
946760017
946770007
946770008
946770009
GX263
4
5
6
7
8
9
10
11
12
13
14
15
16
DESCRIPTION
CONNECTOR, 8MJ-8MB
ADAPTER, 10MJ-10MB
WINCH, 50K SINGLE SPEED (V-90)
WINCH, 50K 2 SPEED (V-100)
UNION, 10MJ-10MJ
DIR. CONTROL VALVE, 6-SPOOL
DIR. CONTROL VALVE, 2-SPOOL
TUBE CLAMP, 5/8"
HYDRAULIC TUBE, FRONT WINCH PORT A
HYDRAULIC TUBE, FRONT WINCH PORT B
HYDRAULIC TUBE, REAR WINCH PORT A
HYDRAULIC TUBE, REAR WINCH PORT B
HYDRAULIC TUBE
HOSE ASSEMBLY
HOSE ASSEMBLY
HOSE ASSEMBLY
ELBOW, 10MJ-10MB90
VI-22
Section VI - PARTS (cont'd)
STIFF LEG HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
3
8
8
2
1
1
4
8
1
1
2
4
2
1
1
0300052
0301376
0301522
0400452
9015738
9016021
9016022
9018255
9041011
930760010
930760011
945720000
945770003
945770016
946760008
946760009
DESCRIPTION
ELBOW, 8MJ-10MB90
CONNECTOR, 8MJ-10MB
CONNECTOR, 6MJ-6MB
LOCKWASHER, 1/4" HELICAL
HOLDING VALVE
DIR. CONTROL VALVE, 6-SPOOL
DIR. CONTROL VALVE, 2-SPOOL
TUBE CLAMP, 1/2"
SCREW, 1/4"-20 X 2-1/2" HEX HD CAP
HYDRAULIC TUBE, RH STIFF LEG PORT A
HYDRAULIC TUBE, RH STIFF LEG PORT B
STIFF LEG CYLINDER
HOSE ASSEMBLY
HOSE ASSEMBLY
HYDRAULIC TUBE, LH STIFF LEG PORT A
HYDRAULIC TUBE, LH STIFF LEG PORT B
VI-23
Section VI - PARTS (cont'd)
DUAL CONTROL ASSEMBLY
VI-24
Section VI - PARTS (cont'd)
DUAL CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
12
4
16
20
4
32
26
16
8
40
1
1
4
6
8
8
16
32
2
1
8
8
2
2
1
6
2
8
8
1
1
0300341
0300834
0301397
0400126
0400382
0400387
0400392
0400393
0400463
0400480
9016021
9016022
9041108
9041212
9043371
9043713
9048513
9053524
930400001
930400009
930400012
930400013
930400300
930400400
930400501
930402600
930402700
930403000
930403500
946400600
946400700
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
DESCRIPTION
CONTROL KNOB, BLACK
CONTROL KNOB, RED
GREASE FITTING, 90°
SCREW, 3/8"-16 X 1" HEX HD CAP
NUT, 5/16"-18 NYLOK HEX
NUT, 3/8"-24 HEX JAM
NUT, 3/8"-16 NYLOK HEX
NUT, 3/8"-16 HEX JAM
WASHER, 5/16" FLAT
WASHER, 3/8" FLAT
DIR. CONTROL VALVE, 6-SPOOL
DIR. CONTROL VALVE, 2-SPOOL
SCREW, 5/16"-18 X 1-3/4" HEX HD CAP
SCREW, 3/8"-16 X 2-3/4" HEX HD CAP
LOCKNUT, 6 MM
SKT SHOULDER BOLT, M8 x 20
SPERICAL ROD END
BRONZE BEARING, .752 X .879 X 3/4 FL
PIN, CONTROL HANDLE PIVOT
BOTTOM PLATE, DCV DUAL CONTROLS
RH CONTROL ROD (LONG), DCA
LH CONTROL ROD (SHORT), DCA
LH MTG ANGLE WELDMENT, DC
RH MTG ANGLE WELDMENT, DC
CONTROL VALVE MTG PLATE - DCV FRAME
SHORT LUG WELDMENT, DCA
LONG LUG WELDMENT, DCA
LH CONTROL HANDLE WELDMENT, DCA
RH CONTROL HANDLE WELDMENT, DCA
CHANNEL WELDMENT REAR, DCV FRAME
CHANNEL WELDMENT FRONT, DCV FRAME
VI-25
Section VI - PARTS (cont'd)
WINCH AIR FREE SPOOL
& CABLE TENSIONERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
105 FT.
6
2
3
2
1
1
1
2
2
0301577
9012537
9012538
9012575
9012623
9015925
9019006
9024071
9048242
9048243
DESCRIPTION
PLASTIC TUBING, 1/4" O.D.
ELBOW, 4TB-2MP90
CONNECTOR
BRANCH TEE, 4TB-4TB-2MP
ELBOW, 4TB-2MP90
SHUTTLE VALVE
PRESSURE GUAGE
MANIFOLD ASSEMBLY, 15 STATION
WINCH, 30K
WINCH, 35K
VI-26
Section VI - PARTS (cont'd)
LIFT ADAPTERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
2
2
2
2
2
2
2
2
1
1
2
1
1
2
2
0200018
0200020
0200021
0200023
0200024
0400585
0711002
0800590
0801186
0801187
0802810
0803591
0803592
0900900
0902321
DESCRIPTION
FORK, SHORT (3" OPENING)
FORK, MEDIUM (3" OPENING)
FORK, MEDIUM (4-1/2" OPENING)
FORK, LONG (4-1/2" OPENING)
FORK, OFFSET REAR AXLE
HAIR PIN COTTER, 1-1/4"
BOLT, MODIFIED 5/8"-11 X 6" WITH HOLE
TEE HANDLE, FORK ADAPTER
CHAIN HOOK ADAPTER, RT
CHAIN HOOK ADAPTER, LT
PIVOT PIN LIFT BRACKET
FORK ADAPTER, LT
FORK ADAPTER, RT
RETAINER PIN ASSEMBLY
RETAINING PIN, SPRING LIFT BRACKET
VI-27
Section VI - PARTS (cont'd)
KING PIN ADAPTER
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
0803605
KING PIN ADAPTER WELDMENT
2
3
4
5
6
-1
2
1
1
1
0902782
0400555
HD1259
VA0660
VA0661
VA0662
FIFTH WHEEL ADAPTER (COMPLETE)
ROLL PIN, 3/8" X 1-1/2"
SNAPPER PIN
FIFTH WHEEL PIVOT PLATE WELDMENT
PULL PIN WELDMENT
PIVOT PIN WELDMENT
7
8
9
10
-1
4
4
1
124002211
0302198
0400176
0400491
0803604
11
2
0902378
DESCRIPTION
PINTLE HOOK KIT (COMPLETE)
PINTLE HOOK (NOT SHOWN)
SCREW, 1/2"-13 X 1" HEX HD CAP
LOCKWASHER, 1/2" HELICAL
5TH WHEEL, KING PIN ADAPTER & PINTLE
HOOK BRACKET WELDMENT
RETAINING PIN ASSEMBLY
VI-28
Section VI - PARTS (cont'd)
TRUCK WHEEL LIFT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
1
1
1
1
2
4
2
2
2
2
0804493
0804494
0804495
0804496
0902947
0903089
0903480
945520100
945525000
DESCRIPTION
OUTER CROSSTUBE WELDMENT, LEFT
OUTER CROSSTUBE WELDMENT, RIGHT
TIRE SUPPORT WELDMENT, LEFT
TIRE SUPPORT WELDMENT, RIGHT
CROSSTUBE RETAINER PIN
RETAINER PIN
ADJUSTMENT TUBE
RATCHET HANDLE ASSEMBLY
TIE-DOWN STRAP, 1" WIDE
TIE-DOWN STRAP, 3" WIDE
VI-29
Section VI - PARTS (cont'd)
LIGHT PYLON ASSEMBLY
VI-30
Section VI - PARTS (cont'd)
LIGHT PYLON ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1
2
6
6
8
8
1
2
2
4
3
8
2
3
2
2
4
1
1
--0400070
0400367
0400408
0400492
9025062
9025069
9025070
9025107
9025118
9041405
9045055
174027019
915160001
945160513
946170102
946170500
946170600
DESCRIPTION
LIGHT BAR, LONG (OPTIONAL)
LIGHT BAR, SIDE (OPTIONAL)
SCREW, 1/4"-20 X 1" HEX HD CAP
NUT, 1/4"-20 HEX
NUT, 1/2"-13 NYLOK HEX
WASHER, 1/2" FLAT
LICENSE BRACKET C/W LIGHT
STOP/TAIL LIGHT
BACKUP LIGHT
GROMMET, TAIL LIGHT
GROMMET, MARKER LIGHT
SCREW, 1/2"-13 X 2" HEX HD CAP
LOCKWASHER, 1/4" BS
MARKER LIGHT, 2" RED
REINFORCING CHANNEL
RUBBER STRIP - 4" X 24-1/2"
SUPPORT ANGLE
PYLON WELDMENT - TOP MOUNT
PYLON WIRING HARNESS
VI-31
NOTES
NOTES
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-7227
www.millerind.com
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