AC Tool Supply TA-3EA Specifications

AC Tool Supply TA-3EA Specifications
Innovation In Air Distribution
Setting the Industry Standard
for over 27 years
2012 Catalog
Grade-D Air Filtration
Breathing Air Compressors
Air Cylinder Carts and Custom Trailers
Fire/Rescue Equipment
Confined Space Ventilation Products
HEPA Vacuums and Fume Extractors
Area Lighting Systems
The
Systems Team
Quality Products Backed by our Experienced
Customer Service Department
Our dedicated family of safety specialists take the time to deliver the right
solution to your application with our combined knowledge and expertise in the safety field.
Ray Ellis
Senior Vice President
Sales & Marketing
Mick Bowden, V.P.
National Sales Manager
J.D. Jamison, V.P.
Production Manager
Marcey Ricucci
Senior Coordinator
Specialty Markets
Stephen Durr
Marketing Manager
Shane Intravatola, V.P.
Engineering
Patrick Ricucci
Quality Assurance
Manager
Amber Kerzanet
Repair Services
Coordinator
Customer Commitment
For over 25 Years
Mike Fugere
Inside Sales
Air Systems International is committed to our
customers’ needs and special job requirements. We
have always taken great pride in being responsive to
the safety and health concerns of our equipment
users.
The products that we manufacture have been
developed out of a specific need or desire to perform
work more safely and with greater productivity. We
will always continue to respond to the demands and
innovative ideas of our most valued asset –
OUR cUSTOMER
David F. Angelico, President
Andy Iannicelli
Inside Sales
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Order Entry
Administrator
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Innovative New Products
Environmentally
Friendly Products
Emergency Response
Ventilation Kit
See Page 55
contractor Series of
Ventilation Equipment
See Page 49, 54
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ERVK-15DC
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CVF-8EXP
Air Systems International
For Use In
Hazardous
Locations
CVFEX15KIT
Innovative
Products bearing the symbol For Use in Hazardous
Locations are designed and approved for use in
hazardous environments. For a complete listing of
all products approved, please see the Hazardous
Locations Catalog at www.airsystems.com
New Product Improvements
The Industry Standard for
portable blowers for over 20
years has now been improved
for our user’s safety.
Air Systems NEWLY DESIGNED
centrifugal Blowers Feature a
Tubular Steel Frame, Reduced
Weight, Roll cage Protected
components, Ergonomic Dual carry
Handles and upgraded safety and
mechanical certifications.
See Pages 47, 51-52
Innovative Product Testing
Meeting OSHA’s Requirements
We are always striving to provide the highest quality products with the user’s
safety as our number one priority. To that effort, our electrical products are
submitted to a Nationally Recognized Testing Laboratory (NRTL) for third
party certification per OSHA requirements, 29 CFR 1910.303(A) and 1910.7.
We denote our certified products with the CSA, CSA C/US or UL logos.
SVB-E8
Breathing
Basics
Respiratory Training
Understanding Breathing Air Systems
To understand breathing air you MUST first understand the various types of NIOSH
approved respirators available to meet the respiratory hazard.
All respirators are classified as either Negative Pressure or Positive Pressure Respirators.
Negative Pressure Disposable Mask Respirator
The respirator wearer must inhale through the mask. Approved for dusts, mists, vapors and fumes.
Not approved for IDLH use. (Immediately Dangerous to Life or Health)
Negative Pressure Disposable cartridge Respirator
This style of Respirator has replaceable cartridges or filters and comes in half mask or full face.
Powered Air Purifying Respirators (PAPR) are a type of cartridge filtering respirator with a battery
powered blower. They are approved for use where a filter cartridge is approved for the contaminant.
Note: Wearers must be fit tested to assure a proper face seal is achieved.
Not approved for IDLH use
Positive Pressure (Type-c) Airline Respirator - constant Flow Hood Style
All constant flow respirators supply air continuously to maintain
positive pressure inside the face piece or hood.
All airline respirators are classified by NIOSH as Type-C or Type-CE (approved for sandblasting).
Hood Style airline respirators are required by NIOSH to flow 6-15 cfm air flow per person.
Hoods are available in low pressure style for ambient air pumps, requiring 3-15 psi.
High pressure hoods, 25-110 psi, would require Grade-D breathing air provided by a Breather BoxTM.
No fit test is required with a hood style respirator
Not approved for IDLH use
Positive Pressure (Type-c) Airline Respirator - constant Flow Mask
Positive Pressure respirators are available in half mask or full face and are required by NIOSH to
flow 4-15 cfm per mask. They are available in low pressure style for ambient air pumps, requiring
3-15 psi. High pressure style, 25-110 psi, would require Grade-D breathing air provided by a
Breather BoxTM. Constant flow respirators provide higher Protection Factors than air-purifying
negative pressure respirators. They are not recommended for use with high pressure bottled
air systems as they consume a lot of air.
Not approved for IDLH use
Positive Pressure (Type-c) Airline Respirator - Pressure Demand Style
Pressure Demand (PD) respirators supply air “on demand” and maintain a minimum positive
pressure in the face piece at all times and required by NIOSH to flow 4-15cfm to the mask just like a
constant flow style respirator. Pressure demand respirators provide a high protection factor and can
be used on high pressure cylinder air or low pressure filtration systems like a Breather BoxTM.
All PD respirators operate between 60-110 psi and require the use of Grade-D breathing air
provided by a Breather BoxTM or Grade-E cylinder air.
PD’s with a five minute escape cylinder
can be used in IDLH atmospheres
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Breathing
Respiratory Training
Basics
Elements of a Type-C / CE
Breathing Air System
Note: Type-C / CE is a NIOSH designation for an air
supplied breathing air respirator system. All airline
respirators are Type-C or Type-CE. CE designates
an airline respirator approved for abrasive blasting.
A Type-c system consists of the following components:
compressed Air Source:
Electric / Gas / Diesel
Compressor or
Compressed Air Cylinder
Filtration
Grade-D Breathing Air
with Carbon Monoxide
Monitoring (Portable
or Fixed System)
Air Distribution
Consists of: Air Pressure Regulator,
Pressure Gauge, Safety Relief Valve,
and Approved Respirator Couplings.
This assembly is what is called the
Point-of-Attachment (POA)
Respirator
From the Point-OfAttachment (POA), Maximum
300 Feet of NIOSH Approved
Breathing Air Hose with
Approved Couplings
OR
cylinder Air
Must Be Grade-E
Air Quality
No filtration required
for Grade-E cylinder air
Sizing a Type-C / CE Airline Filtration System
Sizing of the filtration system, determining what size Breather Box™
or panel to order, is based on the air flow (CFM) and pressure
requirements (PSI) of the respirators being worn and the number
of workers. Air Consumption (CFM) and Pressure (PSI) ranges for
representative types of respirators are listed below:
Pressure Demand
Constant Flow Half/Full Mask
Constant Flow Hood (Low Pressure)
Constant Flow Hood (High Pressure)
Vortex Cooling Tube (Option)*
4 - 15 cfm @ 60 - 120 psi
4 - 15 cfm @ 4 - 30 psi
6 - 15 cfm @ 3 - 15 psi
6 - 15 cfm @ 25 - 110 psi
15 - 25 cfm @ 60 - 110 psi
*If a vortex cooling or heating tube
is used by the worker, the total air
consumed is calculated by the air
consumption of the vortex device.
Once the total number of workers are established and the type of respirator selected, multiply the number of workers by the
respirator flow rate required per worker, to determine total flow requirements:
4 workers using 4 hood style respirators
4 x 15 cfm = 60 cfm required
Note: System pressure (PSI) will be determined by the device requiring the highest pressure in the system.
Filtration recommended: Air Systems’ BB50-CO Breather Box™, 4-workers, with CO monitor (maximum flow capacity of 79 cfm).
User must have enough compressor flow (cfm) capacity to supply the above respirators, plus additional air needs placed on the
system, i.e. air tools/spray nozzles.
Example:
When ordering a Breather Box™, the customer MUST specify the fittings used on the respirator selected. The Breather Box™
fittings must be the same type as the respirator hose fittings to maintain NIOSH approval on the respirator and hose assembly.
All Air Systems’ filtration products are designed to flow the maximum amount of
air a worker’s respirator could demand. NEVER undersize a filtration system.
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Breathing
Basics
What is Grade-D Air Quality?
Breathing air quality standards have been developed by
ANSI/Compressed Gas Association (CGA) G-7.1 - 1989, and adopted
by OSHA under their respiratory standard 29 CFR, 1910.134.
Air Quality Must Meet or Exceed The Following Requirements:
• Oxygen: 19.5%-23.5% (20%-22% Canada)
• Hydrocarbon (condensed oil) 5 mg/m3 maximum (<1Mg/m3 in Canada)
• Carbon Monoxide (CO): 10ppm maximum (5 ppm in Canada)
• Carbon Dioxide (CO2): 1000ppm maximum (500 ppm in Canada)
• Odor: No noticeable tastes or smells
• Water Content:
High pressure cylinder air must have a dew point of at least -50oF
(-45.6oC) at 1 atmosphere (14.7psi).
Low pressure breathing air must have a dew point of at least 10oF
(5.56oC) below the ambient temperature at 1 atmosphere (14.7 psi)
canada: 5o C below lowest temperature, 27 ppm maximum water vapor
• Total Volatile Hydrocarbons (Canada): 5 ppm maximum
Air Quality Training
Air Systems’ Grade-D Filtration
Specifications:
• 1ST Stage Filter - Filter Change Indicator, Automatic Drain,
Removes Liquids and Particulate to 5.0 micron Particle Size
• 2ND Stage Filter - Filter Change Indicator, Automatic Drain,
Provides Oil Coalescing and Ultra-fine Particulate Filtration to .01
micron Particle Size
• 3RD Stage Filter - Filter Change Indicator, Manual Drain,
Charcoal Removes Organic Vapors and Objectionable Odors
• In-Line Carbon Monoxide (CO) Monitor. Optional C0/02 Monitor
• All portable and fixed units are available with
approved
intrinsically safe monitor for work in hazardous locations
• 2-year Warranty on Sensor and Entire CO Monitor
• Filter Change Indicator provided on all 3 filters (BB15-CO series has
indicator installed on second stage only)
• Three Standard Power Options: Dual 9-Volt Battery, 8-16 VDC
and/or 115 Volt AC, 60Hz (50Hz Optional)
• Safety Relief Valve set at 125 psi on outlet pressure
• Solid Aluminum Block Manifold with manual drain
• 0-160 psi Pressure Gauge
• Visual Flowmeter to Verify Air Flow to Monitor, adjustable flow
rate, 50 -100cc
• External Mounted CO Warning LED Lights and Audible Alarm
• Remote DC Alarm Jack with Cover Cap are standard on portable
units (Optional on Model BB15-CO Series). AC output supplied
on all panel mount units
• Maximum Inlet Pressure - 150 psi
• All respirator couplings provided with safety lock feature
• All portable Air Systems’ Breather BoxTM filtration units are designed to
be used in the closed position to prevent internal contamination
Air Systems’ is so confident that you will be
Our breathing air compressors and filtration
systems meet all of the following specifications when used
and serviced in accordance with our instruction manuals.
• Federal OSHA 29 CFR, 1910.134 “Compressor Operations for Breathing Air”
• CSA Z180.1-00 “Compressed Breathing Air and Systems”
• British Standard BS-EN 12021:1999 “Respiratory Protective Devices”
What is Grade-E Air Quality?
Grade-E air quality is specified by ANSI/Compressed Gas Association (CGA)
G-7.1 1997 for all compressed air stored in air cylinders, e.g., SCBA tanks or
large breathing air cylinders.
Grade-E air quality is the same as Grade-D with the following differences:
• Oxygen content - 20%-22%
• Total Volatile Hydrocarbons - 25 ppm maximum
• Water Content - High pressure cylinder air must have a dew point
of at least -50oF (-45.6oC) and a water vapor content of 67 ppm maximum.
NFPA 1500 regulations for Fire Department use may vary from OSHA
requirements
• Canadian standards for cylinder air may vary. Contact CSA for details
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pleased with your portable or fixed breathing air
filtration system, we will provide, at NO
CHARGE, your first lab certified air quality test
of your new Air Systems’ breathing air filtration
device or compressor system. Contact
Customer Service for details.
Breathing
Air Quality Training
Basics
CO Monitor Specifications:
cO / O2 Monitor
• Calibration: Less than 2 minutes
• Monitor display: LCD 3-digit readout
• Temperature range: 4 to 113 degrees F (-20 to 45 degrees C)
• Accuracy: +/- 1% of full scale
• Monitor range: 0-200 ppm CO (15-23% for optional O2)
• Pressure range: 1-3 psi, flow 50-100cc
• Response: 90% of full scale in 10 seconds
• Sensor type: 3-electrode electrochemical with bias voltage
• Humidity range: 5% to 95% relative humidity
• Warranty: 2 years on entire unit and CO sensor (1 year on oxygen sensor)
• Alarm set point: 10ppm CO (5 ppm Canada)
• Voltage operation: 115 VAC, dual 9-volt DC battery, or 8-16 volt DC
• Test circuitry: manual push-to-test for sensor operation and alarms
• Shielding: internal RFI/EMI circuitry, aluminum case
• Warning indicators: low battery (amber), normal operation (green), high
CO level (red) (LED indicators vary with model ordered)
• Output signals (standard): DC output on portables, AC output on panel
versions
• Monitor case housing; black anodized aluminum
• Control panel standard features: inlet gas quick connect coupling, auxiliary
12 VDC jack, on/off/test switch, auxiliary/remote alarm jack, 115 VAC jack
• Dimensions: 7.0” L x 2.75” H x 5.1” W
• Weight: 2.1 lbs.
•
•
•
•
•
•
•
Dimensions: 9.5” L x 5.1” W x 2.75” H
Weight: 2.8 lbs
Dual display for CO and O2 content
Alarm set point: 19.5% O2
O2 Range: 15-23%
1 year O2 sensor warranty
approved model available
Model - CO2-91
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Intrinsically Safe cO Monitor for
use in Hazardous Locations
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Intrinsically safe,
Available on all filtration models
Air Systems International
For Use In
Hazardous
Locations
approved monitor available for hazardous locations
Approved Intrinsically Safe
Model - CO-91IS
All filtration units are designed to flow
the NIOSH maximum capacity per worker
Panel Mounted CO Monitor
for Fixed Systems
Continuous Sampling of CO and/or 02 levels
CO-91PM
This durable carbon monoxide (CO) airline monitor panel can be ordered
to retrofit any existing Grade-D breathing air system. It can be ordered
with dual monitoring for CO and Oxygen (O2) content. Units supplied
with high intensity audible alarm and 115 VAC power cord. All units are
powder coated steel and are ready for wall mounting. Available in
approved Intrinsically safe version, 9 VDC only.
Sizing the filters correctly assures worker safety,
comfort and extends filter life. All Air Systems’
filtration systems are designed to flow the
NIOSH maximum capacity per worker.
All Air Systems’ filtration units are available with
approved intrinsically safe CO or CO/O2 monitor for work
in hazardous locations.
Model No.
CO-91PM
CO-91PMIS
CO2-91PM
Description
Panel mounted CO monitor, 9 VDC and/or 115 VAC, audible alarm,
visual lights, flowmeter, quick connect calibration fitting, LCD display
Panel mounted intrinsically safe CO monitor, 9 VDC only,
approved for
Class I, Division 1, Groups C and D environments, audible alarm, visual lights,
flowmeter, quick connect calibration fitting, LCD display
Panel mounted carbon monoxide (CO) and oxygen (O2) monitor, simultaneously
monitors for high CO and low O2 levels in breathing air with independent digital
readout, audible alarm, visual lights, flowmeter, quick connect calibration fitting,
LCD display
see page 12 for calibration kit ordering information
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Grade-D Filtration
Portable Systems - The Breather BoxTM
The Breather BoxTM
High Performance Portable Grade-D Breathing Air Filtration System
The Breather BoxTM is a portable Grade-D filtration system designed to provide breathing
air for a specific number of workers. The system filters incoming air from a compressor to
provide respirator users with Grade-D quality air and monitors for CO and/or Oxygen.
The first stage element filters bulk water and particulate and has an auto drain. The second stage coalescing filter eliminates
atomized oils, mists, ultra-fine particulates, and has an auto drain. The third stage filter removes organic vapors and odors and
has a manual drain. Filter change indicators are standard on all three stages of filtration. Filtration efficiency is 99.99% @ .01
micron. All Breather BoxesTM are designed to be used in the upright and closed position to prevent internal contamination.
The standard carbon monoxide (CO) airline monitor operates on disposable 9-volt batteries, 8-16 volt DC, or 115 VAC for
continuous air monitoring. An external audible alarm and light signals the workers of high CO content. A remote alarm jack is
provided on all models except for Model BB15-CO. Point-of-Attachment (POA) boxes can extend respirator usage beyond 300 feet.
See page 11 for additional details.
2
year
warranty
on SenSor &
Monitor
Remote Alarm Jack
External Warning
Lights and Alarm
Filter Change
Indicators
Safety Relief Valve
Incoming Air Plug
1/2” Industrial
Interchange
User Specified
Respirator Couplings
w/ Dust Caps
Automatic
Drains
AC Power
Visual Air Flow
Meter to Monitor
Carbon Monoxide
Monitor
CO/02 Optional
Please specify 1/4” Hansen style or
Schrader style fittings when ordering.
Other fittings available for an
additional charge.
Model No.
BB15-CO
BB15-CO2
BB30-CO
BB30-CO3
BB50-CO
BB75-CO6
BB100-CO
BB100-CO6
BB100-CO8
BB150-CO
Intrinsically safe
approved models
available for class I, Division 1,
Groups c and D environments.
Units are 9VDc operation only
BB50-CO
Description
15 cfm Breather BoxTM , CO monitor - (30 cfm flow capacity) -1 coupling
15 cfm Breather BoxTM , CO monitor - (30 cfm flow capacity) - 2 couplings
30 cfm Breather BoxTM , CO monitor - (48 cfm flow capacity) - 2 couplings
30 cfm Breather BoxTM , CO monitor - (48 cfm flow capacity) - 3 couplings
50 cfm Breather BoxTM , CO monitor - (79 cfm flow capacity) - 4 couplings
75 cfm Breather BoxTM , CO monitor - (97 cfm flow capacity) - 6 couplings
100 cfm Breather BoxTM , CO monitor - (123 cfm flow capacity) - 4 couplings
100 cfm Breather BoxTM , CO monitor - (123 cfm flow capacity) - 6 couplings
100 cfm Breather BoxTM , CO monitor - (123 cfm flow capacity) - 8 couplings
150 cfm Breather Box™ , CO monitor - (203 cfm flow capacity) - supplied with 3 each 1/2˝ sockets
BB100-CO8
BB50-CO
carbon Monoxide and Oxygen Monitoring
BB30-CO
BB30-COO2
BB50-COO2
BB100-COO2
30 cfm Breather BoxTM , CO/O2 monitor - (48 cfm flow capacity) - 2 couplings
50 cfm Breather BoxTM , CO/O2 monitor - (79 cfm flow capacity) - 4 couplings
100 cfm Breather Box™ CO/O2 monitor - (123 cfm flow capacity) - 4 couplings
BB30-CO2R
BB50-CO4R
BB100-CO4R
30 cfm Breather BoxTM - (48 cfm flow capacity) - 2 couplings, 2 independent regulators & pressure gauges
50 cfm Breather BoxTM - (79 cfm flow capacity) - 4 couplings, 4 independent regulators & pressure gauges
100 cfm Breather BoxTM - (123 cfm flow capacity) - 4 couplings, 4 independent regulators & pressure gauges
BB15-CO
Independent Regulators
see page 12 for calibration kit ordering information
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Approved for class I, Division 1, Groups c
and D environments and are 9VDc operation only
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30 cfm Breather BoxTM Intrinsically Safe - (48 cfm flow capacity) 2 couplings
50 cfm Breather BoxTM Intrinsically Safe - (79 cfm flow capacity) 4 couplings
100 cfm Breather BoxTM Intrinsically Safe - (123 cfm flow capacity) - 4 couplings (Optional 6 or 8 couplings)
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BB30-COIS
BB50-COIS
BB100-COIS
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Description
Intrinsically Safe
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Model No.
Air Systems International
For Use In
Hazardous
Locations
Custom Designed Breather BoxTM Options
• Clear View Windows
• Independent Regulators to allow different
respirators and lengths of hoses to be used
simultaneously
• Fully Automated Reserve Air System
• Low Pressure Alarms
contact customer
Service for Details
Grade-D Filtration
Fixed Systems
Breathing Air Panels
for Permanent Mounting Applications
Permanent mounted Grade-D filtration systems are designed to provide breathing air for a specific number of workers.
The system filters compressor air to provide respirator users with Grade-D quality air. The first stage element filters bulk
water and particulate, the second stage coalescing filter removes atomized oils and ultra-fine particulate, and the third stage
removes organic vapors and odors. Filter change indicators are standard on all three filtration stages. Filtration efficiency
is 99.99% @ .01 microns. A built-in carbon monoxide monitor operates on twin 9-volt DC, 115 VAC, or 8-16 VDC for
continuous detection. A high intensity audible alarm and light signals the workers of high CO content in their breathing air.
A 115 VAC electrical conduit box is provided as standard to provide AC power in and connection for AC powered remote
alarms. Filtration components are mounted on a powder coated steel panel.
• All portable and fixed breathing air filtration systems
meet or exceed OSHA 1910.134, Canadian Z180.1
Breathing Air Standards and British Standard BS-EN
12021:1999 “RESPIRATORY PROTECTIVE DEVICES”
• All filtration units are designed to flow the NIOSH
maximum capacity per worker
• Air Systems provides at NO CHARGE your first lab
certified air quality test of your new breathing air
filtration device. Contact Customer Service for details.
BB30-COPM
2 Worker Grade-D Filtration
2
year
warranty
on SenSor &
Monitor
Model No.
Description
Standard Panels
BB15-COPM
BB30-COPM
BB50-COPM
BB75-COPM
BB100-COPM
BB150-COPM
BB250-COPM
15 cfm Grade-D breathing air panel with CO monitor (30 cfm flow capacity) - 1 coupling or NPT outlet*
30 cfm Grade-D breathing air panel with CO monitor (48 cfm flow capacity) - 2 couplings or NPT outlet*
50 cfm Grade-D breathing air panel with CO monitor (79 cfm flow capacity) - 4 couplings or NPT outlet*
75 cfm Grade-D breathing air panel with CO monitor (97 cfm flow capacity) - 6 couplings or NPT outlet*
100 cfm Grade-D breathing air panel with CO monitor (123 cfm flow capacity) - 4 couplings or NPT outlet*
150 cfm Grade-D breathing air panel with CO monitor (203 cfm flow capacity) - NPT outlet*
250 cfm Grade-D breathing air panel with CO monitor (741 cfm flow capacity) - NPT outlet*
*Consult Customer Service
carbon Monoxide and Oxygen Monitoring Panels
BB30-C02PM
BB50-C02PM
BB100C02PM
30 cfm Grade-D breathing air panel with CO/O2 monitor (48 cfm flow capacity) - 2 couplings or NPT outlet
50 cfm Grade-D breathing air panel with CO/O2 monitor (79 cfm flow capacity) - 4 couplings or NPT outlet
100 cfm Grade-D breathing air panel with CO/O2 monitor (123 cfm flow capacity - 4 couplings or NPT outlet
BB30C0AAPM
BB50C0AAPM
B100C0AAPM
30 cfm Grade-D Auto-AirTM breathing air panel with CO monitor - (48 cfm flow capacity) 2 couplings or NPT outlet
50 cfm Grade-D Auto-AirTM breathing air panel with CO monitor - (79 cfm flow capacity) 4 couplings or NPT outlet
100 cfm Grade-D Auto-AirTM breathing air panel with CO monitor - (123 cfm flow capacity) 4 couplings or NPT outlet
Auto-AirTM Option Panels
see page 12 for calibration kit ordering information
Please specify 1/4” Hansen style or Schrader style fittings when ordering.
Other fittings available for an additional charge.
Model No.
Description
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Approved for class I, Division 1, Groups c
and D environments and are 9VDc operation only
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B100COPMIS
15 cfm Grade-D breathing air panel with intrinsically safe CO monitor - (30 cfm flow capacity) - 1 coupling
30 cfm Grade-D breathing air panel with intrinsically safe CO monitor - (48 cfm flow capacity) - 2 couplings
50 cfm Grade-D breathing air panel with intrinsically safe CO monitor - (79 cfm flow capacity) - 4 couplings or
NPT outlet
100 cfm Grade-D breathing air panel with intrinsically safe CO monitor - (123 cfm flow capacity) - 4 couplings or
NPT outlet
for
Intrinsically Safe Panels
BB15COPMIS
BB30COPMIS
BB50COPMIS
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BB15-COPM
Single worker Grade-D Filtration
16” W x 14.5” H x 5.25” D
Air Systems International
For Use In
Hazardous
Locations
Grade-D Filtration
Auto-AirTM Breather BoxTM
The Auto-AirTM Breather BoxTM
What Is an Auto-AirTM System?
If IDLH work environments exist, the Auto-Air™ Breather BoxTM option
should be considered. The Auto-AirTM filtration system was developed
to provide Grade-D breathing air with full automatic reserve air in the
event of either electrical failure or reduced pressure from the main air
source while working in hazardous environments. Reserve air
activation occurs at 60 psi and/or loss of electrical supply, the system
automatically switches to the reserve air cylinder(s). Local and optional
remote alarms signal the workers that the primary air system has failed
and has switched to the back-up air system. This Auto-Air™ feature is
offered in electric or pneumatic versions.
Note:
Fully Automatic Reserve Air System for Work in
IDLH Environments
IDLH conditions require the use of a pressure
demand respirator with at least a 5 minute
escape cylinder. For technical questions,
contact Air Systems’ Customer Service
Department.
2
year
warranty
on SenSor &
Monitor
Primary
Air Line
BB50-COAA
STANDARD ELECTRIC VERSION
Reserve
Air Line
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Air Systems International
For Use In
Hazardous
Locations
Please specify 1/4” Hansen style or Schrader style fittings when ordering.
Other fittings available for an additional charge.
Model No.
BB30-COAA
BB50-COAA
BB100-COAA
The system can be tested prior to each use to
ensure proper function of the Auto-AirTM system.
Description - Electric Versions
30 cfm Auto-AirTM Breather BoxTM - (48 cfm flow capacity) - 2 couplings
50 cfm Auto-AirTM Breather BoxTM - (79 cfm flow capacity) - 4 couplings
100 cfm Auto-AirTM Breather BoxTM - (123 cfm flow capacity) - 4 couplings
see page 12 for calibration kit ordering information
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Approved for class I, Division 1, Groups c
and D environments and are 9 VDc operation only
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BB30-COAAP
BB50-COAAP
BB100COAAP
Description - Pneumatic Versions
Intrinsically Safe
30 cfm Intrinsically Safe Auto-AirTM Breather BoxTM (48 cfm flow capacity) - 2 couplings
50 cfm Intrinsically Safe Auto-AirTM Breather BoxTM (79 cfm flow capacity) - 4 couplings
100 cfm Intrinsically Safe Auto-AirTM Breather BoxTM (123 cfm flow capacity) - 4 couplings
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Model No.
for
contact customer Service for Reserve Air cylinders and Regulators
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Always size the reserve air systems to
allow an adequate safety factor for all
workers to egress the environment.
with
certified intrinsically safe CO
monitor for use in hazardous location
environments
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The primary air line connection is attached from
the compressor to the Auto-AirTM Breather BoxTM A
reserve air line is attached from a single or bank of
air cylinders based on the required egress duration
and number of workers using the system.
BB100COAAP
Fully Pneumatic System
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NIOSH requires the use of a 5
minute airline escape respirator
when working in IDLH environments. Our Auto-AirTM feature does
not replace the NIOSH requirement,
however, some work environments
may require a 30-minute (or longer)
airline escape method to safely
egress the hazardous area. This
situation would require the use of
an Auto-AirTM Breather BoxTM or
Auto-AirTM Cart.
Air Systems International
For Use In
Hazardous
Locations
Grade-D Filtration
Auto-AirTM Cart
The Auto-AirTM Cart
The Auto-Air™ Cart provides a systems approach to breathing air filtration. The cart
contains our Grade-D filtration unit, with either a pneumatic or electric reserve air system,
and twin air cylinder storage. Choose a cart size based on the desired amount of reserve
air needed to allow workers to safely egress the work area. Carts can operate with 2400
to 5000 psi cylinders.
The pneumatic version should be selected for hazardous work locations.
Intrinsically Safe Auto-AirTM Cart
Complete Pneumatic Operation
Note: Intrinsically Safe (IS) CO monitors are
approved for Class I,
Division 1, Groups C and D environments and are 9VCDC operation only
APPLICATIONS
• Refineries
• Chemical and Pharmaceutical Manufacturing
• Refueling Applications
• Tank Cleaning
• Fuel Cell Entry
• Grain Silo Entry
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The Auto-AirTM Cart
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All lights and remote alarms are pneumatically operated
and spark free. The intrinsically safe CO monitor is
approved and operates on 9-volt DC batteries only.
Air Systems International
Standard Electric Model
For Use In
Hazardous
Locations
Applications
• Confined space entry
• Hazardous material handling
• Boiler cleaning operations
• Nuclear work
• Fuel cell maintenance
• Tank entry and cleaning
System mounted on
2300 series large
cylinder cart
All HTAA Series Standard Carts
Hold Two 87 or 60 CF Air Cylinders.
Large Cylinder Carts
Pictured are for Long Duration
Applications.
B10023HTAP
BB50-HTAA
year
warranty
on SenSor &
Monitor
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Air Systems International
For Use In
Hazardous
Locations
see page 12 for calibration kit ordering information
Approved for class I, Division 1, Groups c
and D environments and are 9 VDc operation only
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
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Intrinsically Safe
30 cfm Intrinsically Safe Auto-AirTM Small Cart - (48 cfm flow capacity) - 2 couplings
50 cfm Intrinsically Safe Auto-AirTM Small Cart - (79 cfm flow capacity) - 4 couplings
100 cfm Intrinsically Safe Auto-AirTM Small Cart - (123 cfm flow capacity) - 4 couplings
100 cfm Intrinsically Safe Auto-AirTM Large Cart - (123 cfm flow capacity) - 4 couplings
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BB30-HTAAP
BB50-HTAAP
BB100HTAAP
B10023HTAP
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Description
30 cfm Auto-AirTM Small Cart - requires 115 VAC (48 cfm flow capacity) - 2 couplings
50 cfm Auto-AirTM Small Cart - requires 115 VAC (79 cfm flow capacity) - 4 couplings
100 cfm Auto-AirTM Small Cart - requires 115 VAC (123 cfm flow capacity) - 4 couplings
100 cfm Auto-AirTM Large Cart - requires 115 VAC (123 cfm flow capacity) - 4 couplings
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Model No.
BB30-HTAA
BB50-HTAA
BB100HTAA
BB100-23AA
for
Please specify 1/4” Hansen style or Schrader style fittings when ordering.
Other fittings available for an additional charge.
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Consult Customer
Service to design a
cart to meet your
application
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System mounted on
small cylinder cart
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The custom Auto-Air™ Cart,
pictured left, utilizes our
Ergo-Air® Cart frame. The
unit holds two large storage
air cylinders and provides
ease of mobility for use in
plant air operations. Any size
Auto-Air™ Breather Box™ can
be added to the Ergo-Air®
Cart frame.
8
Grade-D Filtration
Blast-AirTM Cart
The Blast-AirTM Cart
Designed for the Commercial Sandblasting,
Paint and Coatings Industry
The Blast-Air™ Cart has been designed to meet the demanding needs of the sandblast
and coatings industry. The Blast-Air™ 50 pictured is our standard 4 worker Breather
Box™ mounted on a BA-1CAA pre-filter cart. Air can be supplied to the cart from
mobile or plant air compressors and pre-filtered
through high capacity water, oil, and particulate
separators located on the rear of the rugged steel
cart. These pre-filters automatically drain large
amounts of oil and water discharged from a
compressor before it enters the Breather Box™. This
process will extend the filter life of the Breather Box™
and reduce maintenance downtime and costs.
Specifications:
• Dual 300 cfm Cart Mounted Pre-Filters with
Automatic Drains
• 1ST Stage Filter w/ Filter Change Indicator,
Removes Bulk Water and Particulate, 5.0 micron
• 2ND Stage Filter w/ Filter Change Indicator,
Coalescing Oil and Ultra-fine Particulate Filtration,
.01 micron
• 3RD Stage Filter w/ Filter Change Indicator,
Charcoal Removes Organic Vapors and
Objectionable Odors, .03 micron
• Automatic Drains in 1st and 2nd Stage Filter
Assemblies; manual drain on 3rd Stage
• 2-year Warranty on CO Sensor and Monitor
• In-Line Carbon Monoxide (CO) Monitor with
optional C0/02 Monitor - Intrinsically Safe CSA
Approved Models available
• Electro-chemical Sensor for Specific Gas Detection
and Rapid Calibration in less than 2 minutes
• Dual 9-Volt Battery Operation, 8-16 VDC and/or
115 Volt AC
• Safety Relief Valve set at 125 psi
• Solid Aluminum Block Manifold with manual drain
• 0-160 psi Pressure Gauge
• Visual Flowmeter to Verify Air Flow to Monitor
• External Case Mounted CO Warning Lights and
Audible Alarm
• Remote DC Alarm Jack with Cover Cap, standard
• Maximum Inlet Pressure - 150 psi
• All respirator couplings provided with safety lock
feature
BA-50
Cart Dimensions: 40” H x 20” W
Weight: 42 lbs
2
Two 300 cfm Rear
Pre-Filters with Auto-Drains
Save The Breather BoxTM
Filters, Reduces Equipment
Damage and Lowers
Maintenance Costs.
year
warranty
on SenSor &
Monitor
Please specify 1/4” Hansen style or Schrader style fittings when ordering.
Other fittings available for an additional charge.
Model No.
BA-30
BA-50
BA-100
BA-100-6
BA-100-8
BA-1CAA
BB100-A
Description
30 cfm Breather BoxTM installed on the Blast-AirTM Cart (48 cfm flow capacity) - 2 couplings
50 cfm Breather BoxTM installed on the Blast-AirTM Cart (79 cfm flow capacity) - 4 couplings
100 cfm Breather BoxTM installed on the Blast-AirTM Cart (123 cfm flow capacity) - 4 couplings
100 cfm Breather BoxTM installed on the Blast-AirTM Cart (123 cfm flow capacity) - 6 couplings
100 cfm Breather BoxTM installed on the Blast-AirTM Cart (123 cfm flow capacity) - 8 couplings
Blast-AirTM cart only with rear filters and connect hose - customer mounts existing Breather BoxTM
Pre-filter replacement element for Blast-AirTM Cart, rear filters
see page 12 for calibration kit ordering information
9
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Grade-D Filtration
Airline Monitors
Portable CO Monitoring
Intermittent or Continuous Sampling
This portable airline monitor connects easily to a breathing air filtration source or ambient
air pumps and monitors the air for CO content. The audible alarm (90 dBA) and light
will activate when the CO level exceeds 10ppm (5ppm Canadian). External alarm and
lights allow for the unit to be used in the closed position and eliminates damage and
contamination of the internal components.
Specifications:
• Operates on 9-volt batteries, 8-16 VDC, and/or 115 VAC
• Connector kit includes 1/4” Industrial Interchange coupling supplied
on 5ft. hose
• Standard alarm jack allows for connection to remote alarm devices
• Standard version allows air pressures up to 150psi
• Available in high pressure version up to 6000psi for fill compressors
• Optional high intensity alarm
• Available in
approved Intrinsically safe version, 9 VDC only
• Consult page 4 for complete monitor specifications
Model No.
CO91-14LAC
CO91-14HAC
CO-91LACG
CO-91HACG
CO2-91LAC
Model No.
Description
Portable CO monitor, 9 VDC and/or 115 VAC, 5ft. hose,
150psi maximum inlet pressure
Portable CO monitor, 9 VDC and/or 115 VAC, 5ft. hose, rated for
5000psi maximum pressure, includes 6000psi regulator and 5ft. hose
Portable CO monitor with built-in calibration gas cylinders, 150psi
maximum, includes calibration gas and regulator
Portable CO monitor with built-in calibration gas cylinders, rated
for 6000psi maximum pressure, includes calibration gas and
regulator
Portable CO/O2 monitor, 9 VDC and/or 115 VAC, 5ft. hose,
150psi maximum inlet pressure
Description - Intrinsically Safe
approved for
Portable Intrinsically Safe CO monitor, 9 VDC only,
Class I, Division 1, Groups C and D environments, audible alarm, visual lights,
flowmeter, quick connect calibration fitting, LCD display
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Air Systems International
See page 12 for calibration
kit ordering information
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
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Alarm set point is set at 10 ppm in compliance
with U.S. and International standards.
Specify 5 ppm for Canadian operation.
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CO91-14LAC
Portable CO Monitor
Ha
for
CO91-14IS
Applications
• Portable filter pots
• Filter systems
• Ambient air pumps
• Equipment Rentals
• Retro-fit old style compressors
and filtration systems
For Use In
Hazardous
Locations
10
Grade-D Filtration
Point-of-Attachments
Remote Air Manifolds
Point of Attachments (POA)
A remote air manifold is often
called a Point-of-Attachment
(POA). All of our remote air
manifolds meet NIOSH
requirements of the 87-116 (1989)
document for point-of-attachment.
Specifications:
•
•
•
•
•
•
•
•
Adjustable regulator
1/2” industrial interchange male inlet plug
Pressure gauge (0-160 psi)
Safety relief valve - set at 125 psi
1/4” respirator couplings supplied with safety locks
Aluminum block manifold
Unbreakable water resistant polycarbonate case
Rubber gasketed lid helps to prevent internal
contamination
• Unit can be taken into wet or hazardous locations
The Point-Of-Attachment (POA) series
provides remote manifold capability for
respirator users, while complying with
NIOSH regulations. The POA consists of
a regulator, pressure gauge, safety relief
valve, and fitting congruency necessary
for proper respirator operation. The POA
box can be located any distance from
the Grade-D filtration Breather-BoxTM or
filtration panel. The remote air manifold
(POA) assembly becomes the NIOSH
attachment point for the respirators and
is now limited to a maximum 300 feet of
breathing air hose at the air outlet fitting
on the remote POA box.
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Air Systems International
For Use In
Hazardous
Locations
POA-XWM
Using POA units, you can move the
NIOSH point-of-attachment for airline
respirators closer to the worker.
Ha
for
POA-4
POA units can be used in hazardous locations.
POA-5RF
POA-4R
Replace “X” in part
number for the required
number of fittings
•
•
•
•
•
•
Available from 1-8 outlets
Adjustable regulator
Pressure gauge (0-160 psi)
Safety relief valve - set at 125 psi
Aluminum block manifold
Use with plant compressor systems,
see page 23-24
Model No.
POA-4
POA-4R
POA-4F
POA-4RF
POA-X
BBM-4LF
POA-XWM
Four independent regulators allow each worker
to adjust their desired pressure depending on
the style of respirator and length of hose.
Description
Standard POA Box - 4 couplings
POA Box with 4 independent regulators
POA Box with final particulate filter
POA Box with final particulate filter and 4 independent regulators
POA Box, replace “X” in part number for the required number of fittings
“NRC” POA Box, final particulate filter, 4 independent regulators, low pressure warning alarm
and lights (a clear gauge viewing window is optional) - Not for Hazardous Locations
Wall mounted POA manifold, replace “X” in part number for the required number of fittings
Please specify 1/4” Hansen style or Schrader style fittings when ordering.
Other fittings available for an additional charge.
11
Independent Regulator
POA Manifold with Final Filtration
Independent Regulator
POA Manifold
Wall Mounted POA Manifold
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Five independent regulators allow each worker
to adjust their desired pressure depending on
the style of respirator and length of hose.
Final filtration is added to remove water and
particulates in plant air piping systems.
Custom Designed POA Options
•
•
•
•
•
Clear view windows
Multiple filters and regulators
Stainless steel or aluminum cases
Low pressure warning alarms
Models available for 1 - 8 workers
Contact Customer Service for Details
Grade-D Filtration
Accessories
Portable Pre-Filter
Designed for use with compressors
discharging a large volume of oil and water.
Ideal for use in humid climates.
• High capacity 300 cfm bulk filtration and moisture
removal - 200 psi rated with metal bowl
• Automatic drain assembly
• Use after compressor and before Grade-D Breather
BoxTM filtration unit
• Galvanized steel frame with carry handle
• Supplied with 1/2” Chicago fitting on inlet, 1/2”
industrial interchange socket on outlet
Air from
compressor
Air Flow
Model PF-240
1/2” Connect
Hose
Breather BoxTM
Description
Model No.
High capacity portable compressor prefilter with stand,
PF-240
300 cfm capacity, 1/2” Chicago inlet, and 1/2” 5000
series Hansen socket outlet, includes auto drain
BB100-A
Replacement particulate filter for PF-240
Replacement Filters
for Breather BoxesTM and Filtration Panels
BB30 Series Filters
BB50 Series Filters
BB100 Series Filters
BB50 Series
BB50-A Replacement particulate filter - Stage 1
BB50-C Replacement coalescing filter - Stage 2
BB50-D Replacement charcoal filter - Stage 3
BB50-FK Filter kit for BB50-CO series models
Contains 1 ea. “A”, “C”, and “D” replacement filter
BB15 Series
BB15-AW Replacement particulate filter - Stage 1
BB15-CW Replacement coalescing filter - Stage 2
BB15-DW Replacement charcoal filter - Stage 3
BB15-FK
Filter kit for BB15-CO series models
Contains 1 ea. “A”, “C”, and “D” replacement filter
BB75 Series
BB75-A
Replacement particulate filter - Stage 1
BB75-C
Replacement coalescing filter - Stage 2
BB75-D
Replacement charcoal filter - Stage 3
BB75-FK Filter kit for BB75-CO series models
Contains 1 ea. “A”, “C”, and “D” replacement filter
note: For all BB15 Series units purchased prior to 12/1/04
consult Customer Service for correct ordering information
BB30 Series
BB30-A
Replacement particulate filter - Stage 1
BB30-C
Replacement coalescing filter - Stage 2
BB30-D
Replacement charcoal filter - Stage 3
BB30-FK Filter kit for BB30-CO series models
Contains 1 ea. “A”, “C”, and “D” replacement filter
BB100 Series
BB100-A Replacement particulate filter - Stage 1
BB100-C Replacement coalescing filter - Stage 2
BB100-D Replacement charcoal filter - 1 Stage 3
BB100-FK Filter kit for BB100-CO series models
Contains 1 ea. “A”, “C”, and “D” replacement filter
In order to maintain
Grade-D air quality, filters
must be changed on a
regular basis
Note: For replacement filters not listed, contact Customer Service.
Airline Monitor Calibration Kits
Model No.
BBK-20
BBK-10
BBK-20103
BBK-20
BBK-20103
Monitor calibration should be done monthly or
whenever the reading may be questionable.
Use only Air Systems’ gas concentration or an
inaccurate calibration may occur.
BBG-00
BBG-20
BBG-02
Description
Calibration kit for CO monitor - 20 ppm CO, zero air, regulator, tubing, and
hard case– 17 liter size disposable cylinders
Calibration kit – same as above with 10 ppm CO gas for Canadian calibration
Large calibration Kits
Large calibration kit includes 20 ppm CO, zero air,
regulator, pressure gauge, tubing, and hard case – 103 liter size disposable
cylinders
Replacement cylinders
17 Liter replacement cylinder, zero air
17 Liter replacement cylinder, 20ppm CO
17 Liter replacement cylinder, 20.9% O2 in nitrogen
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
12
Grade-D Filtration
Accessories
Breathing Air Hose & Accessories
Model No.
Description
3/8” Hose
H-6-3
H-10-3
H-25-3
H-50-3
H-100-3
H-300-3
LF2H
6 ft. 3/8” breathing air hose
10 ft. 3/8” breathing air hose
25 ft. 3/8” breathing air hose
50 ft. 3/8” breathing air hose
100 ft. 3/8” breathing air hose
300 ft. 3/8” breathing air hose
Polyethylene Hose Cover - fits 3/8” or 1/2” Hose - 600’ Roll
3/8” ID
1/2” ID
LF2H
1/2” Hose
H-6-5
H-10-5
H-50-5
H-100-5
H-300-5
LF2H
6 ft. 1/2” breathing air hose
10 ft. 1/2” breathing air hose
50 ft. 1/2” breathing air hose
100 ft. 1/2” breathing air hose
300 ft. 1/2” breathing air hose
Polyethylene Hose Cover - fits 3/8” or 1/2” Hose - 600’ Roll
H-25-12
H-50-12
H-100-12
25 ft. 3/4” breathing air hose
50 ft. 3/4” breathing air hose
100 ft. 3/4” breathing air hose
ASWHIPLINE
ASWHIPLN10
ASWHIPLN15
ASWHIPTL20
ASWHIPTL38
Whip
Whip
Whip
Whip
Whip
Polyethylene Hose Cover
for 3/8” or 1/2” hose
Please specify Hansen style or Schrader style fittings when
ordering. Other fittings available for an additional charge.
3/4” Hose
ASWHIPTL38
Whip check Safety cable
check
check
check
check
check
safety cable - fits 1/2” to 1 1/2” hose - 20”
safety cable - fits 1” to 2 1/2” hose - 28”
Hose to Hose - fits 1 1/2” to 3” hose - 38”
Hose to Tool - fits 1/2” to 1 1/4” hose - 20”
Hose to Tool - fits 1 1/2” to 3” hose - 38”
ASWHIPLINE
Attached to
3/8” Hose
Quick Connect Couplings
•Hansen • Schrader • Parker • Snap-Tite • National • Perfecting • CEJN • Chicago • Breco
CEJN Plug
* Specify size and type when ordering breathing air systems and hoses
Schrader Plug
Chicago Coupling Snap-Tite Plug Hansen S.S. HK Plug
Hansen Plug
A complete guide to
understanding quick connect
couplings to assist you in the
proper size and selection.
See page 22.
CEJN Coupling Hansen Coupling Schrader Coupling
Chicago Coupling Snap-Tite Coupling Hansen S.S. HK Coupling
Breathing Air Hose Reels
Colors may vary depending
on reel type ordered.
All reels can be supplied with hose installed. Hose reels can be
mounted on roller carts. Consult Customer Service for details.
Note: Breathing air hose must be ordered separately
Model No.
HR-50
HR-50SS
HR-50POA
HR-100
Description
Automatic Rewind Hose Reels - 3/8” Hose (150 psi max)
Automatic hose reel, holds 50’ of 3/8” ID breathing air hose with automatic retracting and
multi-position installation
Stainless steel automatic hose reel, holds up to 50’ of 3/8” ID breathing air hose with automatic
retracting and multi-position installation
NIOSH point of attachment automatic hose reel, holds 50’ of 3/8” ID breathing air hose with
installed regulator, pressure gauge, and safety relief valve - use with NIOSH approved respirator hose
Automatic hose reel, holds 100’ of 3/8” ID breathing air hose with automatic retracting and
multi-position installation
HR-505
HR-575
Automatic Rewind Hose Reels - 1/2” Hose (250 psi max)
Holds up to 50’ of 1/2” ID breathing air hose with auto retracting and multi-position installation
Holds up to 75’ of 1/2” ID breathing air hose with auto retracting and multi-position installation
HR-100M
HR-400M
HR-550M
HR-500MC
Manual Hose Reels (250 psi max)
Manual hose reel, holds 100’ of 3/8” ID hose or 50’ of 1/2” ID breathing air hose
Manual hose reel, holds 400’ of 3/8” ID hose or 200’ of 1/2” ID breathing air hose
Manual hose reel, holds 550’ of 3/8” ID hose or 300’ of 1/2” ID breathing air hose
Manual hose reel cart with fold down handle, holds 400’ of 3/8” or 300’ of 1/2” ID breathing air hose
HPR-350
HPR-300M
High Pressure Hose Reels (6000 psi max)
Auto hose reel, holds 50’ of 1/4” ID high pressure air hose
Manual hose reel, holds 300’ of 1/4” ID high pressure air hose
13
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Auto Hose Reel
When ordering hose
reels for use with
NIOSH approved
hose, order
HR-50POA or
contact Customer
Service.
Manual
Hose Reel
HR-500MC
Grade-D Filtration
Accessories / Air Quality Testing
Remote Alarms
Remote alarms act as a valuable warning device
for the isolated worker and allows him to make
a safe egress when a system fault alarm occurs.
These alarm units are been designed to duplicate local alarms found on the primary
equipment, such as the Breather BoxTM, to signal workers in a remote location of an
alarm condition with their system.
DC OPERATED
ALARM
Note: Portable Breather Box TM units
require DC alarms. Wall mount filter
panels require AC alarms.
Models Available:
50-ALMST
Model No.
115 VAC Wall
Mount Alarm
• Standard audible alarm, 90 dbA
• High intensity audible, 123 dbA
• Audible and visual combination units
• Explosion-proof alarm
• Wall mount alarm
Horn
ALMSTH120
Description
50-ALM
50-ALMH
50-ALMST
50-ALMSTH
Remote alarms for standard 9-12 VDc Breather BoxTM Models ONLY
Remote audible alarm, includes 50 ft. cable, 9-12 VDC
Remote high intensity audible alarm, 123 dbA, includes 50 ft. cable, 9-12 VDC
Remote audible alarm with mounted visual strobe and guard, includes 50 ft. cable, 9-12 VDC
Remote high intensity audible alarm, 123 dbA, with mounted visual strobe and guard, includes 50ft. cable, 9-12 VDC
50-ALMAA
50-ALMSTAA
Remote alarms for standard 9-12 VDc Auto-Air Breather BoxTM Models ONLY
Remote dual audible alarm, includes 50 ft. cable, 9-12 VDC
Remote dual audible alarm with mounted visual strobe, includes 50 ft. cable, 9-12 VDC
50-ALMP
ALMSTH120
EXAL
EXVST
Strobe
Remote Pneumatic alarm
Remote audible alarm, pneumatic horn
custom only - contact customer Service for details
Additional cable
lengths available
contact Customer
Service
Remote alarms for panel mounted filtration Models ONLY
Remote audible/visual strobe with conduit box - 120 VAC
Explosion-proof remote audible alarm - 120 VAC
Explosion-proof strobe light - 120 VAC
Laboratory Air Testing Service
Fast * Easy * Accurate
The responsibility for quality
of breathing air rests
with the user.
The air supply compressor should be
located in a safe, clean ambient air
environment. This “safe” location should
be tested periodically to ensure clean
ambient air quality on a consistent basis.
Total system air quality should be tested
at the time the compressor is initially
set up. If the compressor is moved,
retesting air quality is recommended.
Should the location or environment
significantly change, the air quality
should be retested.
Air Systems provides at NO cHARGE
your first lab certified air quality test
of your new Air Systems’ breathing air
filtration device or compressor.
contact customer Service for details.
Certified laboratory air testing is now available
for high pressure bottled air or low pressure
compressor air requirements. Take your own
samples in 10 minutes and send out for precise
laboratory results. A 2LA accredited lab will test
to any recognized standards, e.g., CGA, NFPA,
or Federal MIL Specs.
Results can be obtained in less than 3 days; same
day service is available for an additional charge.
Air Sampling Kits Available
for Rental or Purchase
Model No.
ACK-97
ACK-97 & AQT-1LS
Description
ACK-97R
Air Check Kit to collect air sample. Specify pressure adapter required for testing SCBA, SCUBA, or low
pressure. Purchase of AQT -1LS required
RENTAL Air Check Test Kit - 2 week rental period. Purchase of AQT -1LS required
AQT -1LS
Laboratory analysis fee and sample media kit. One kit required for each air test performed.
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
14
Grade-D Filtration
Air Quality Testing
Compressed Air Cylinder Test Meter For Blended Air
Test Air Quality
Prior to Use
The Model AQT-O2 Air Quality Test Meter has been developed out of a need to test
rented cylinder’s blended air quality before putting them to use. Obtain an immediate
and accurate oxygen (O2) reading for both high pressure cylinder air and low pressure
plant air lines. The tester can be ordered with an additional sensor to read carbon
monoxide (CO) simultaneously with oxygen (O2), order Model AQT-COO2. The tester
requires two 9-volt batteries for operation and is supplied with 5 feet of hose.
For cylinder air testing, order the optional high pressure adapter pictured below, Model AQT-347LP
High Pressure
Air Cylinder Adapter
AQT-347LP
Air Cylinder Adapter
When testing high pressure air cylinders, the AQT-347LP
adapter must be ordered. It reduces cylinder pressures up to
5000psi down to 100psi. The AQT’s sample hose can then be
plugged directly into the air cylinder adapter. The low pressure
air sample is then attached to the AQT-COO2 test meter.
Model No.
AQT -O2
AQT -COO2
AQT -347LP
BBK-10
BBK-20
BBG-02
AQT-C002
Description
Air Quality Test Meter, O2 only, max. pressure 125 psi
Air Quality Test Meter, CO and O2, max. pressure 125 psi
High pressure air cylinder adapter, 5000 psi max to 100 psi reducer
Calibration kit - 10 ppm CO and zero air - Canadian Requirement - 17 liter cylinders
Calibration kit - 20 ppm CO and zero air - 17 liter cylinders
Oxygen calibration gas, 17 liter, 20.9% in nitrogen
Note: All meters are supplied with 5 feet of test hose and a 1/4” Hansen or Schrader style low pressure plug.
For cylinder air testing, order high pressure cylinder adapter above, AQT -347LP
Air Quality Test Kit
Air Systems’ breathing air quality test kits are designed to test the air produced by compressors (use
Model LP-A4) and compressed air in cylinders (use Model HP-A4 and HP-A445). These tests are
accomplished through the use of low cost detector tubes that provide a “go/no go” test of the air
quality. If a high reading is found, this signals the user that they have a potentially unacceptable
quality of breathing air. If this occurs, a laboratory analysis of the air components must be made to
determine the exact readings of the air quality and take corrective action.
For precise laboratory analysis, see Air check Kit information on page 14.
High Pressure Cylinder
Air Test Module
Low Pressure Compressor
Air Quality Test Module
LP-A4
HP-A445 & HP-A4
Plugs directly into outlet
fitting on Breather Box™
or high pressure regulator- specify fitting
Air Flow
Complete Test Kit
LP/HP-A445K
Rated for 5000 psi Testing
Model No.
LP-A4
Attaches Here
CGA-346 (3000 psi)
or
CGA-347 (5000 psi)
Air
Flow
Description
Basic Components for All Tests
HP-1A*
HP-2A*
HP-6A*
HP-109AD*
15
Replacement carbon monoxide test tube - 10/Box
Replacement carbon dioxide test tube - 10/Box
Replacement water vapor test tube - 10/Box
Replacement oil mist test tube - 10/Box
* Denotes Tubes Supplied In Kits Below
HP-A4
HP-A445
LP-47PF
LP-A4
Basic Component Test Modules
Cylinder air test module – 3000 psi maximum– use with test module LP-A4
Cylinder air test module – 5000 psi maximum– use with test module LP-A4
Total particulate test module – maximum 20 psi – add to test modules above – includes one filter
Compressor air quality test module – 100 psi max.
LP/HP-A4K
LP/HPA445K
Complete Test Kits
Consists of: LP-A4, HP-A4, LP-47PF, 4 boxes assorted test tubes, polycarbonate padded carry case – 3000 psi maximum
Same as above kit, includes HP-A445 test module in place of HP-A4 module – 5000 psi maximum
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
100 psi Maximum
Pressure
Grade-D Filtration
Custom Breathing Air Systems
Custom Designed Filtration Systems
Air Systems’ engineering and design
team will manufacture a custom
Grade-D breathing air system to meet
your most stringent needs.
BB650-COPM
650 cfm Grade-D Filtration
Plant Filtration Systems are
Available up to 3000 cfm
Custom Plant Breathing Air
Explosion-Proof Grade-D System
Model B50-COPMEX, 50cfm,
explosion-proof Grade-D Filtration
supplied with NEMA 7 enclosure
for CO monitor and electronics with
viewing window mounted on a
steel panel. The 50-EXALPST,
explosion-proof visual alarm and
strobe, is designed for use with
the explosion-proof panel and has
a high intensity pneumatic audible
alarm with adjustable volume.
Consult factory for additional details.
Explosion-Proof Grade-D
Filtration Panel
B50-COPMEX
Explosion-Proof
Remote Alarm
50-EXALPST
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Grade-D Filtration for
Clean Room Applications
Air Systems International
For Use In
Hazardous
Locations
Custom Breather BoxTM
150 cfm portable
Grade-D Filtration for use
with remote POA boxes
Portable Plant
Filtration Cart with Auto-AirTM Feature
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
16
Breathing Air Compressors
Portable
COMP-3™ Breathing Air Compressor System
TA-3
H-10-5
The Twin-Air™ Compressor system is designed to
provide Grade-D breathing air to 3 workers wearing
pressure demand respirators. The TA-3 has twin
ASME receiver tanks that act as the mounting frame
for the compressor. The use of the receiver tanks
provides air that has been cooled to within 10
degrees of the ambient temperature. We’ve added
pneumatic tires for ease of mobility in rough terrain
and a bottom skid plate for going up and down
stairs. This plate becomes the frame for the addition
of a reserve air cylinder on the model TA-3EA.
This compressor is not designed for use with
constant flow respirators or Vortex cooling tubes.
All compressors MUST
be placed in a clean
air environment per
OSHA 1910.134
Model No.
TA-3
COMP-3
BBK-20
BBK-10
BB30-FK
BB30-CO3
Designed for use with
Pressure Demand Respirators Only
TA-3 Compressor Specifications
• Rotary vane air compressor rated for continuous duty
• Pressure range to 110 psi output
• 2 HP electric motor,1750 rpm continuous duty – thermally protected
• 115/230 VAC, 1-phase, 60Hz, 17.2 amps (Requires 20 amp service)
• Low maintenance - 500 hours between oil changes
• 10” pneumatic tires
year
• 50,000 hour minimum vane life
warranty
on SenSor &
• Built-in skid plate for stair climbing
Monitor
• USDA approved food grade oil in compression end
• Automatic pressure unloading - full modulation air control
• Breather Box™ Grade-D filtration package required
• Noise level below 70 dbA at 3 feet
• 8 Gallon Twin-AirTM tank assembly, 8.5 cf air storage @ 110 psi, ASME coded
• 1/2” 5000 series Hansen style coupling on air outlet
• Optional explosion-proof motor (230/3 VAC only), MODEL TA-3EXP, see page 18
• Dimensions: 46” L x 24” W x 22” H
• Weight: 150 lbs
2
Description
Twin-Air™ Compressor, 115/230 VAC, 1 phase, 2HP, 20amp
Package system includes: Model TA-3 compressor, H-10-5 (1/2” x 10’) connect hose, and BB30-CO3
Breather Box™ filtration package, 3 respirator fittings
Calibration kit for CO monitor - 20 ppm CO, zero air, regulator and case – 17 liter size disposable cylinders
Calibration kit – same as above with 10ppm CO gas for Canadian calibration
Replacement filter kit
COMP-1TM Breathing Air Compressor System
Designed for use with Two Pressure Demand Respirators Only
The TA-1 compressor has been designed to operate 1 or 2 pressure demand airline respirators.
Grade-D filtration must be provided in the form of a 1 or 2 worker Breather BoxTM. The TA-1
uses a 115/230 VAC 60Hz electrical supply. Model TA-3G uses a gasoline engine for mobile
operations. USDA food grade oil is used in the compressor air end.
Model No.
TA-1
TA-3G
COMP-1
COMP-2
TA-1
(Non--Coded Twin Air Tanks)
This compressor is not designed for use with
constant flow respirators or Vortex cooling tubes.
BB15-CO
17
Description
Electric compressor,1-2 worker, 115 VAC
Gasoline compressor, 1-2 worker with remote intake snorkel
note: Grade-D filtration and hoses ordered separately
or available in packages below
Grade-D compressor package includes: TA-1 compressor,
BB15-CO Breather BoxTM, H-25-3 connect hose
Same as COMP-1 with the addition of Model BB15-CO2,
2-outlet Breather BoxTM
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Breathing Air Compressors
Portable
Compressors for use in IDLH and Hazardous Environments
COMP-3EA™ Breathing Air Compressor System
Designed for use with Pressure
Demand Respirators Only
The Auto-Air™ Compressor System Package
BB30-COAA
Auto-Air TM
Breather Box TM
This compressor system is designed to provide automatic back-up air for up to 3
workers in the event of compressor failure. An optional 60 or 87cf cylinder can be
installed on the compressor frame to provide additional egress air.
The package consists of the Auto-Air™ Breather Box™ model BB30-COAA, the TA-3EA
compressor supplied with a CGA-347 high pressure reducing regulator, primary and
secondary hoses. NIOSH requires the use of a 5 minute airline escape respirator
when working in IDLH environments. Our Auto-AirTM feature does not replace
the NIOSH requirement, however, some work environments may require longer
than a 5 minute airline hip bottle to safely egress the hazardous area.
TA-3EA
Compressor
Model No.
TA-3EA
COMP-3EA
Description
2
Twin-Air™ Compressor System: Includes TA-3 with an adjustable high pressure (5000psi) regulator for attachment to a CGA-346
or CGA-347 cylinder, bottle strap, and cylinder protection molding.
Package system includes: Model TA-3EA compressor, H-10-5 (1/2” x 10’) hose,
H-10-3 (3/8” x 10’) hose, high pressure regulator, and BB30-COAA Breather Box™ (order reserve air cylinder separately).
60cf aluminum cylinder - 2400psi rated
87cf carbon fiber cylinder - 4500psi rated
Calibration kit for CO monitor - 20ppm CO, zero air, regulator and case – 17 liter size disposable cylinders
Calibration kit – same as above with 10ppm CO gas for Canadian calibration
Replacement filter kit
year
warranty
on SenSor &
Monitor
ign
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Air Systems International
For Use In
Hazardous
Locations
Note: Size the reserve air system to achive the required egress time
Explosion-Proof Auto-Air™ Compressor
Designed for use with Pressure Demand
Respirators Only
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Twin-Air™ Compressor, 2 HP explosion-proof electric, 230/3VAC, on-off switch, no plug, user wired per NEC requirements
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Model No.
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AC-60
AC-87
BBK-20
BBK-10
BB30-FK
This compressor is not designed for use with constant
flow respirators or Vortex cooling tubes.
Grade-D, 3-stage Filtration with
approved Intrinsically Safe carbon Monoxide Monitor
Specifications:
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AC-60
AC-87
BB15-FKW
BBK-20
BBK-10
Description
Explosion-proof compressor includes: Grade-D filtration, air control panel with CO monitor, 25 ft. power cord, user wired
per NEC requirements. Reserve air cylinders sold separately.
60cf aluminum cylinder - 2400 psi rated
87cf carbon fiber cylinder - 4500 psi rated
Replacement Filter Kit
Calibration kit for CO monitor - 20 ppm CO, zero air, regulator and case – 17 liter size disposable cylinders
Calibration kit – same as above with 10 ppm CO gas for Canadian calibration
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TA3-AXAF
TA3-AXAF
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• 110 psi output air pressure, 3 couplings supplied
• Explosion-proof electric motor - 230 VAC, 3 phase
• Explosion-proof on/off switch
• 25 ft. power cord, no plug, user wired per NEC requirements
• 3-worker operation - pressure demand respirators only
• Full automatic back-up air feature, up to 4500 psi capability
• Pneumatic visual indicator and audible alarm for system failure
• Grade-D, 3-stage filtration with 30 cfm flow capacity
• Twin-Air™ tank design for cool breathing air output, ASME coded
• Intrinsically safe carbon monoxide monitor,
approved for 9-volt
DC operation in Class 1, DIV. 1, Groups C and D Environments
• Holds one SCBA cylinder up to 4500 psi back-up air
• Steel air control panel with high pressure regulator
• Pneumatic 10” tires
This compressor is not designed for use with constant flow
respirators or Vortex cooling tubes due to low output pressures.
Air Systems International
For Use In
Hazardous
Locations
note: Size the reserve air system to achieve the required egress time
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
18
Breathing Air Compressors
Ambient Air Pumps
Low Pressure Ambient Air Pumps
For use with Constant Flow Respirators Only
Specifications
For proper air pump operation:
Always choose a constant flow respirator
that is designed and approved to operate
with an ambient air pump, UNDER 15 psi.
Specify the approved respirator coupling
size when ordering a particular model
pump that matches the respirator hose
selected. Compressors MUST be placed in a
• Operates 1 hood style respirator or 2 tight fitting constant
flow masks. Respirator requirements CAN NOT exceed
maximum pressure of 15psi
• Maximum 10psi at 9cfm output, 9.5 cfm output at 4 psi
• Electric motor: 3/4 HP, ODP, 100-115/208-230 VAC,
12.2/6.1 amps, 50/60 Hz, 1 phase, thermally protected,
CSA approved
• 0.5-0.7 micron inlet and compressor filters
• 0-30 psi pressure gauge
• Prewired with on/off switch and plug (115 VAC plug
only)
• Approximate weight: 55 lbs.
clean air environment per OSHA 1910.134.
Ambient air pumps are not designed
for use with pressure demand
respirators or Vortex cooling tubes
due to low output pressure.
BAC-10
2-WORKER AIR PUMP
For Respirator Cooling, See Page 21
Specifications
• Operates 2 hood style respirators or 3 tight fitting constant flow masks as
long as the combined flow requirements DO NOT exceed 15 cfm at 4 psi
• Maximum pressure 15 psi at 12 cfm output, 15 cfm output at 4 psi
• Electric motor: 1.5 HP, TEFC, 115/208-230 VAC, 15.2/8.2 amps, 60 Hz,
1 phase, thermally protected, CSA approved
• 0.5-0.7 micron inlet and compressor filters
• 0-30 psi pressure gauge
• Prewired with on/off switch and plug (115 VAC plug only)
• Approximate weight: 96 lbs.
• Optional explosion-proof electric motor available – Model BAC-17EXP,
230/460 VAC, 3 phase motor
BAC-17
3-WORKER AIR PUMP
Specifications
• Operates 2 hood style respirators or 4 tight fitting constant flow masks
• Maximum pressure 15 psi at 16 cfm output, 20 cfm output at 4 psi
• Electric motor: 2 HP, TEFC, 115/208-230 VAC, 20.0/10.0 amps, 60 Hz,
1 phase, thermally protected, CSA approved
• 0.5-0.7 micron inlet and compressor filters
• 0-30 psi pressure gauge
• Prewired with on/off switch and plug (115 VAC plug only)
• Approximate weight: 103 lbs.
BAC-20
4-WORKER AIR PUMP
Model No.
Note: BAc-17, BAc-20, and BAc-20P models are now available
with an optional HEPA intake filter
Description
Basic air Pumps
BAC-10
BAC-17
BAC-20
BAC-20P
2-worker ambient air pump
3-worker ambient air pump
4-worker ambient air pump
4-worker pneumatic ambient air pump
replacement Filters
Note: All ambient air pumps require two (2) replacement filters - the pump/compressor filter and the air intake filter.
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3-worker explosion-proof ambient air pump, 230/460 VAC, 3-Phase, explosion-proof on/off switch sold separately
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BAC-17EXP
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Description
air Pump - explosion Proof
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Model No.
Replacement pump compressor filter for all models (Box of 10)
Replacement air intake filter - Model BAC-10 (Box of 27)
Replacement air intake filter - Models BAC-17, BAC-20, BAC-20P (Box of 14)
Replacement HEPA (99%) air intake filter for Models BAC-17, BAC-20 and BAC-20P
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BAC-393
BAC-10F
BAC-20F
BAC-20HF-1
Air Systems International
For Use In
Hazardous
Locations
19
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Breathing Air Compressors
Ambient Air Pumps
Low Pressure Ambient Air Pumps
For use with Constant Flow Respirators Only
Portable Cool-AirTM Pump
All air pumps deliver output air temperatures ranging between
140-180oF. The low cost solution to cool the pump’s air is to order
Air Systems’ air pump mounted on the ASME Twin-Air™ tank/cart
frame assembly. Output air temperatures will be approximately
20oF above the ambient temperature. The system has large tires
for ease of mobility. Each tank is supplied with a manual moisture
drain valve. A COOL-BOX™ can be ordered for additional cooling,
see page 21 for details.
Optional
CO Monitor with
Lights and Alarm
These compressors are not designed for use with pressure
demand respirators. Vortex cooling tubes can not be used
on air pumps due to low output pressure.
Approximate weight: 180 lbs.
BAC-203TCO
Model No.
2
year
warranty
on SenSor &
Monitor
Description
BAC-103TCO
BAC-173TCO
BAC-203TCO
air Pumps with Co Monitoring
BAC-10 compressor pump on TA-3T, Twin-Air™ tank with CO monitor
BAC-17 compressor pump on TA-3T, Twin-Air™ tank with CO monitor
BAC-20 compressor pump on TA-3T, Twin-Air™ tank with CO monitor
BAC-10-3T
BAC-17-3T
BAC-20-3T
BAC-20P-3T
tank Mounted Pumps
BAC-10 compressor pump on TA-3T, Twin-Air™ tank
BAC-17 compressor pump on TA-3T, Twin-Air™ tank
BAC-20 compressor pump on TA-3T, Twin-Air™ tank
BAC-20P compressor pump on TA-3T, Twin-Air™ tank
Portable CO Monitor for Air Pumps
OSHA REQUIRES CO MONITORING
“For compressors not oil lubricated, the employer
shall ensure that CO (carbon monoxide) levels
do not exceed 10ppm.” (OSHA 1910.134(i)(6))
Air Systems’ CO-91 series monitor can be fitted
to ANY ambient air pump.
See Page 10 for Monitor Details
on CO91-14LAC
High Volume Air Pumps
Air Systems offers large, high volume, oilless air pumps that deliver a maximum
15 psi. These pumps operate only constant flow respirators. Due to high output
air temperatures, a small receiver tank is recommended to provide cooler air to
the workers. A six outlet manifold or straight pipe outlet is supplied as standard.
Custom variations available. Call Customer Service for details and specifications.
These compressors are not designed for use with pressure demand
respirators or Vortex cooling tubes due to low output pressure.
BAC-30RT30
6-Worker Air Pump
Optional CO Monitor available
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
20
Breathing Air Compressors
Personal Cooling
Heat Stress Prevention
As temperatures rise, so do heat related injuries
including heat exhaustion & heat stress.
The COOL–BOX
™
Portable Cooling Air Distribution Manifold
30 feet of coated
aluminum tubing cools air
applications
• Sand Blasting
• Confined Space
• Utility Companies
• Welding
• Maintenance
• Construction
• Production
• Low cost cool breathing air
• 50°F output air temperature with input temperatures
up to 180°F
• Easy to use and maintain - manual drain provided
• Aluminum jacketed tubing USDA approved
• 20 lbs. of ice provides up to 4 hours of cooling
• Provides NIOSH point-of-attachment components
and cooling in one system
• Operates with any airline mask or hood style
respirator, including level “A” chemical suits &
abrasive blasting hoods. Choose the model at right
to match your air supply pressure.
Model No.
Description
BACB-196
COOL-BOXTM complete with 1/4˝ Hansen or Schrader style
fittings – rated to 125 psi inlet pressure
COOL-BOXTM designed specifically for use with Ambient Air Pumps
(0-20 psi max.), low pressure pump conversion kit BACB-196K included
BACB-196LP
Note: Cooler color may vary
KOOL-VEST
™
Personal Airline Cooling
• Durable double coated PVC on nylon scrim material with
velcro front closures and sewn-in adjustable belt
• Vented interior of vest to direct air around the body
• Rear velcro strip controls air volume to the neck ring
• Air cooled using vortex cooling tube or Cool-BoxtM and
distributed to back, chest, neck & face
• Meets thermal and flame resistance tests 191 and 5903
Model No.
KV -99NR
KV -99NONR
99-4X
KV -99AA25
KV -99AA50
21
Description
KOOL-VESTTM airline model - add either a vortex tube or straight airline adapter
KOOL-VESTTM airline model - No Neck Ring
Vortex tube assembly for KOOL-VESTTM
Airline Adapter for KOOL-VESTTM with 1/4” Hansen style plug
Airline Adapter for KOOL-VESTTM with 1/2” Hansen style plug
Vest with Cool-BoxtM and
KV-99AA25 airline adaptor
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Vest with Optional
Vortex Cooling Tube
99-4X
UNDERSTANDING QUICK CONNECT FITTINGS
Air Systems offers standard 1/4" Hansen style Industrial Interchange Brass (pull to disconnect style) or
1/4” Schrader Twist Lock (twist to disconnect style) fittings on most of our products. In ALL cases, the fitting
on the end of the respirator hose and what it is being connected to MUST be compatible or they will not
connect. For example, Hansen 1/4” Industrial Interchange plug fits to a 1/4” Industrial Interchange Socket.
Fitting - can refer to either a Plug or a Socket
Plug - Is commonly referred to as the male end
Hansen Style Plug
Male Threads
Hansen Style Plug
Female Threads
Schrader Style Plug
Male Threads
Schrader Style Plug
Female Threads
Schrader Style Socket
Male Threads
Schrader Style Socket
Female Threads
Socket - Is commonly referred to as the female end
Hansen Style Socket
Female Threads
Hansen Style Socket
Male Threads
MPT (Male Pipe Thread) - Threads that are on the outer body part of a plug or socket. Thread sizes are typically 1/8",
1/4", 3/8", 1/2" or 3/4" pipe thread. A fitting that has male pipe threads (MPT) can only mate to something with
female pipe threads (FPT) that are of the same pipe thread size.
The male end will only
thread to female pipe
threads of the same size
FPT (Female Pipe Thread) - threads that are on the inner body part of a plug or socket. Thread sizes are typically
1/8", 1/4", 3/8", 1/2" or 3/4" pipe thread. A fitting that has female pipe threads (FPT) can only mate to something
with male pipe threads (MPT) that are of the same pipe thread size.
the female end
will only thread to
male pipe threads
of the same size
“Nominal” refers to the inner diameter size that the compressed air passes through. A plug and socket must both
have the same "nominal size" in order to mate together properly.
1/4” Inner diameter
of the Socket
1/4” Inner diameter
of the Plug
When "coupling" a plug and socket together, only the
"nominal" diameter size must be the same; thread sizes
QUICK-CONNECT COUPLINGS*
may differ. When trying to attach a plug or socket to
•Hansen • Schrader • Parker • Snap-Tite • National • Perfecting • CEJN • Chicago
another device, the thread size must match and if the
*Specify size and type when ordering breathing air systems and hoses
fitting has male threads, the part being connected to
must have female threads and visa versa.
CEJN Plug
Hansen Plug
Schrader Plug
Chicago Coupling
Snap-Tite Plug
Hansen S.S. HK Plug
There are a large number of companies manufacturing
quick connect couplings. Hansen, Parker and Foster
are a few of the more popular names. Almost all
manufacturers make an industrial interchange style.
A 1/4” industrial interchange from Hansen will be
compatible with a 1/4” industrial interchange with
either Parker or Foster. If a customer states they are
in need of a Foster fitting, ask if it is a Foster Schrader
or Foster Hansen style. We can cross reference
additional fitting types, please provide part numbers CEJN Coupling Hansen Coupling Schrader Coupling
imprinted on the socket or plug.
Chicago Coupling
Snap-Tite Coupling
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Hansen S.S. HK Coupling
22
Breathing Air Compressors
Stationary
Designing a Breathing Air System:
Air Systems’ technical staff will assist
you in selecting the proper compressor
package as the first step in designing a
breathing air system to meet your
needs. The compressor styles and specifications listed below are for general
information. Once a specific compressor package is selected, detailed information such as technical specifications
and Auto-Cad® drawings will be
provided for customer review and
approval.
All systems are designed
and engineered to be
ready for immediate use.
Plant Breathing Air Compressor Systems
Electric, Gasoline & Diesel Rotary Screw
Plant breathing air systems are designed to provide Grade-D breathing air for industrial applications.
Remote air manifolds are used at various work stations. The system pictured below includes our 135
cfm compressor, a 120 gallon ASME receiver tank, Air Systems’ Grade-D filtration panel with our CO-91
series carbon monoxide monitor and a refrigerated air dryer. The entire filtration system is mounted on
a steel forklift frame assembly. This package configuration can be designed for any required flow (cfm)
capacities and output pressures.
For a quote, please fill out the Plant Breathing Air Questionnaire
in the back of the catalog or on-line at www.airsystems.com
Plant plumbing and electrical
service should be completed
prior to delivery.
Air Systems provides at NO CHARGE
your first lab certified air quality test.
120 Gallon
Receiver
It is recommended that after the
initial set-up of a plant breathing air
compressor system and before workers
are allowed to use the breathing air
system, a certified laboratory analysis of
the air quality should be performed to
assure that the system is functioning
properly and that the compressor is
located in a clean fresh air environment.
Air Systems provides at NO CHARGE your
first lab certified air quality test. Contact
Customer Service for details.
Electric Drive Compressor with Digital Control
Panel and Integrated Dryer
BAC-HP135
Skid-mounted Grade-D
Breathing Air Package
Typical Breathing
Air Packages
Model
Motor
Number
BAC-HP20
BAC-HP40
BAC-HP70
BAC-HP90
BAC-HP115
BAC-HP135
BAC-HP170
BAC-HP195
BAC-HP240
BAC-HP280
BAC-HP360
23
acfm Output
@ 110 psi
21
42
68
92
115
135
170
195
240
282
360
Typical Compressor System Layout
Electric
Horsepower
5
10
15
20
25
30
40
40
50
60
75
A
S
M
Oil Removal
Coalescing Filter
E
Water
Compressor
Aftercooler
Separator
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Receiver Tank
Dryer
Dryer
Normal Location
Alternate Location
After Receiver Tank
Before Receiver Tank
Breathing Air Compressors
Stationary
Plant Breathing Air Compressor Systems
Choose the Industry’s Finest Compressors
Select from vertical or horizontal
compressor systems
Engineered Options
• Standard and HEPA Remote Intake
Air Filters Available
• Refrigerated Air Dryers
• ASME Receiver Tanks
• Air or Water Cooled Aftercoolers
• Automatic Moisture Separators
• Skid Mounting
• Trailer Mounting
• Heat and Air Conditioning Systems
• Sequencers
• On-site Field Training Available
Packages Ready
for Plant Installation
Compressor
Filtration /
CO Monitor
Air Dryer
Dual Air Tower Compressors
with Auto Sequencing
Portable Rotary Screw Compressors
Available in Gas or Diesel Engines.
Flow Ranges: 50 cfm – 950 cfm @ 100 psi
Grade-D Filtration Required for Breathing
Applications
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
24
Breathing Air Compressors
High Pressure
High Fill Compressors
Air Systems provides a full line of high pressure fill compressors with high CO
shutdown, air storage, air distribution systems and containment fill stations.
We can provide output air pressures to 6000 psi and 26 cfm capacity.
We specialize in designing custom systems to meet
Military, Fire/Rescue and Industrial fill applications.
Call Customer Service to discuss your particular application or fill out the
High Pressure Compressor Questionnaire located in the back of the catalog
or at www.airsystems.com to design a custom system to meet your needs.
a Complete Fill System includes:
• High Pressure Fill Compressor with
CO Monitor
• Air Storage Cylinders
• Full Containment Fill Station
Electric, Gasoline or Diesel
Models Available
Horizontal Fill Compressor
Our compressors meet or exceed the Grade-E air quality
specifications found in NFPA 1989 and OSHA 1910.134 when
used in accordance with manufacturer’s recommendations.
Vertical Fill Compressor
Air Systems provides at NO CHARGE your first lab certified
air quality test with the purchase of a new compressor with
CO monitor. Contact Customer Service for details.
Portable Fill Compressors
CFM outputs available from 3.5 to 10.8 cfm, Electric, Gas or Diesel
SCUBA fill
whips available
Laboratory Air Testing Service
Certified laboratory air testing is now available for high pressure bottled air or low pressure compressor air
requirements. Take your own samples in 10 minutes and send out for precise laboratory results. A 2LA
accredited lab will test to any recognized standards, e.g., CGA, NFPA, or Federal MIL Specs. Results can be
obtained in less than 3 days or expedited service is available at an extra charge.
Air Sampling Kits Available for Rental or Purchase.
Contact Customer Service For Details
25
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Breathing Air Compressors
Fragmentation / Storage Racks
Containment Fill Stations
Meets NFPA-1901 Fill Requirements
Fill stations are designed to meet NFPA cylinder
containment requirements. They are the ideal
choice for flexibility and trouble-free
performance with supply pressures to 6000 psi
and cylinder capacities from 2 to 6 positions.
All fill stations have been 3rd party tested
to NFPA 1901 requirements and are
individually tested and certified for
performance prior to shipment.
custom multi-bank cascade control
panels are available upon request.
Standard Features
All Steel Construction
Grade-8 Steel Structural Hardware
Vertical Blast Tubes with Liners
Designed to Fit All Size SCBA Cylinders
Third Party Tested to Meet NFPA 1901
3-Cylinder Fragmentation Fill
Station with Cascade Control Panel
and Pneumatic Opening Door
Optional Features
Single or Multiple Fill Pressures
Isolation Valves for Each Fill Position
Color Coded Fill Lines and Labels for Each
Fill Pressure and Position
Cascade Bank Control Panels
contact customer Service to Discuss
Your Fill Station Needs
AIR-KADDyTM
Modular Aluminum SCBA Cylinder Storage Racks
The AIR-KADDy’sTM unique modular aluminum design allows for expansion as
needed to accommodate your SCBA storage requirements...today and in the
future! Available in Free Standing, Series 40, and Vehicle Style, Series 24. All
racks are lined with nylon pads to prevent cylinder scratches.
Contact Customer
Service for
custom sizes
AK40-35
Series 40 Rack
Series 24 Rack
Model No.
Series 24 is designed to fit in
fire/rescue trailers and trucks
requiring a narrower profile.
AK24-8
AK24-11
AK24-18
AK24-24
Thread Savers®
Add TS to the model number
when ordering to have
Thread Savers® installed.
AK40-15
AK40-25
AK40-35
AK40-40
VAL -TS
Description
Series 24: 25.25” w X 22.25” D
AIR-KADDYTM 8 cylinder rack - 32”H
AIR-KADDYTM 11 cylinder rack - 48”H
AIR-KADDYTM 18 cylinder rack - 60”H
AIR-KADDYTM 24 cylinder rack - 76”H
Series 40: 37.5” w X 22.5” D
AIR-KADDYTM 15 cylinder rack - 36”H
AIR-KADDYTM 25 cylinder rack - 60”H
AIR-KADDYTM 35 cylinder rack - 68”H
AIR-KADDYTM 40 cylinder rack - 76”H
Thread Saver® - cylinder thread protector
Thread Saver®
AK24-11TS
Shown
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
26
High Pressure Breathing Air
Cascade Fill
Cascade Cylinder Fill Assemblies
Air Systems’ cascade fill assemblies are used for refilling either 2216 or 4500 psi
SCBA cylinders. Fill assemblies include a 5 ft. high pressure fill whip with gauge,
universal hand-tight nut, on/off and bleed valve. Cylinder connecting whips are
supplied with a CGA stem, nut, and tee assembly. Additional cylinder connecting
whips can be added to any of the below assemblies for multiple or extended
SCBA fill capacity.
Model No.
CBF4-346NB
CBF4-347NB
CBF4-702NB
Description
4 cylinder fill assembly, 2400 psi, CGA-346 fill whip and connecting whips, no cylinders
4 cylinder fill assembly, 5000 psi, CGA-347 fill whip and connecting whips,no cylinders
4 cylinder fill assembly, 6000 psi, CGA-347 fill whip and connecting whips, no cylinders
CBF3-346NB
Cylinders Not Included
Additional Fill Assemblies Available.
Contact Our Customer Service Department.
CW-30
Cylinder Fill Whips
Low Pressure
HP-FW5-346
CGA-346 Fill Whip
3000psi Maximum
High Pressure
HP-FW5-347
CGA-347 Fill Whip
5000psi Maximum
Ultra High Pressure
HP-FW5-702
CGA-702 Fill Whip
6000psi Maximum
Air Cylinder
Connecting
Whips
HP-FW5-346
5 ft. Hose
Cylinders Not Included
On/Off Valve
Model No.
Pressure Gauge
Bleed Valve
Universal
Hand-Tight Nut
Cylinder Not
Included
Description
CW -30
CW -30HP
CW -30-702
without Check Valves
30” Connecting whip with tee, CGA-346 stem and nut, no cylinders
30” Connecting whip with tee, CGA-347 stem and nut, no cylinders
30” Connecting whip with tee, CGA-702 stem and nut, no cylinders
CWCV -30
CWCV -30HP
CWCV -702
with Check Valves
30” Connecting whip with check valve, tee, CGA-346 stem and nut, no cylinders
30” Connecting whip with check valve, tee, CGA-347 stem and nut, no cylinders
30” Connecting whip with check valve, tee, CGA-702 stem and nut, no cylinders
We Specialize in Custom Fill Panels
contact customer
Service for assistance in
designing a fill panel
for your specific needs.
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High Pressure Breathing Air
Cascade Breathing
Cascade Breathing Air Assemblies
Air Systems’ cascade breathing air assemblies offer a complete
system for use with airline respirators. Additional cylinder
connecting whips can be added to extend breathing air
capacity with additional cylinders.
Model No.
Description
CBA3-346NB
CBA3-347NB
CBA4-702NB
3 cylinder breathing air assembly, 2400 psi, includes regulator, 4-outlet manifold
assembly, low pressure alarm whistle, relief valve, connecting whips with check
valves, no cylinders
3 cylinder breathing air assembly, 4500 psi, includes regulator, 4-outlet manifold
assembly, low pressure alarm whistle, relief valve, connecting whips with check
valves, no cylinders
4 cylinder breathing air assembly, 6000 psi, includes regulator, 4-outlet manifold
assembly, low pressure alarm whistle, relief valve, connecting whips with check
valves, no cylinders
Additional Breathing Air Assemblies Available.
Contact Our Customer Service Department.
CBA3-346NB
Cylinders Not Included
Breathing Air Regulator / Manifolds
Model No.
Description
HP-CW1-346
4-outlet manifold assembly with safety relief valve,
3000 psi regulator, CGA-346 connection, low pressure
alarm whistle, 4 fittings, no cylinders
Same as above with CGA-347 connection, 5000 psi
regulator, low pressure alarm whistle, 4 fittings, no cylinders
Same as above with CGA-702 connection, 6000 psi
regulator, low pressure alarm whistle, 4 fittings, no cylinders
CGA-346, 3000 psi, adjustable regulator, dual gauge, relief valve
and 1/4” QD fitting, no cylinders
CGA-347, 5000 psi, adjustable regulator, dual gauge, relief valve
and 1/4” QD fitting, no cylinders
HP-CW1-347
HP-CW1-702
RG-3000
HP-CW1-346
RG-3000
RG-5000
Manifold assemblies available from 1 to 8 outlets
Cylinders Not Included
Low Pressure Bell Alarm Available - Contact Customer Service.
Please specify fittings when ordering.
Safety Fill Adapter
Fill Regulator
High Pressure to
Low Pressure
Adapter
Relief Valve
CGA-347 TO
CGA-346
2400 psi relief pressure
RG-6000FIL
CGA-347
Model No.
RG-6000FIL
Model No.
Description
Fill regulator, 6000 psi inlet, 0-5000 psi outlet with gauges,
HT -346RV
CGA-346
Description
Safety fill adaptor CGA-347 to CGA-346
CGA-347 or CGA-702 inlet
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
28
High Pressure Breathing Air
Accessories
Test Air Quality
Prior to Use
AC-444
Air Storage
Cylinders
AC-60
AC-87
Compressed Air
Cylinder Test
Meter for
Blended Air
The AQT-O2 Air Quality Test Meter
was developed to test rented
cylinder’s blended air quality
before putting into service.
Obtain an immediate and accurate
oxygen (O2) reading for both high
pressure cylinder air and low
pressure plant air lines.
The tester can be ordered with an
additional sensor to read carbon
monoxide (CO) simultaneously with
oxygen (O2) - model AQT-COO2.
Model No.
AC-60
AC-87
AC-300
AC-444
AC-472
AC-509
ASME-420
ASME-480
AQT-C002
The tester requires two 9-volt
batteries for operation and
supplied with 5 feet of hose.
For cylinder air testing, order
the high pressure adapter
Part No. AQT-347LP.
Description
60 cf CGA-346, 2216 psi, aluminum
87 cf CGA-347, 4500 psi, fully wrapped carbon fiber
300 cf CGA-346, 2400 psi, steel
444 cf CGA-347, 4500 psi, steel
472 cf CGA-347, 5000 psi, steel
509 cf CGA-702, 6000 psi, steel
420 cf ASME, 5000 psi, steel, requires special fittings and gauges
480 cf ASME, 6000 psi, steel, requires special fittings and gauges
Model No.
AQT -O2
AQT -COO2
AQT -347LP
Description
Air quality test meter, Oxygen test only 125 psi
maximum inlet pressure
Air quality test meter, dual Oxygen and Carbon
Monoxide testing, 125 psi maximum inlet pressure
High pressure (5000 psi) to low pressure (100 psi)
adapter, CGA-347 stem and nut
High Pressure CGA Fittings
Hand Tight Fittings
SS347HT
CGA-347 Universal hand tight
fits CGA-346 or 347 male thread,
maximum pressure 5500 psi
SS347SNHT
CGA-347 High pressure hand
tight fits CGA-347 male thread
only, maximum pressure 5500 psi
Quick-Fill Coupling
FD-17 Aeroquip®
Wrench Tight Fittings
CGA-346 Series
Maximum pressure, 3000 psi
HPBR025
HPBR026
HPBR027
CGA-346 Brass Nut
CGA-346 Brass Stem
CGA-346 Brass Stem
with Check Valve
CGA-347 Series
Maximum pressure, 5500 psi
HPBR049
HPBR050
VC4SMMSS
CGA-347 Brass Nut
CGA-347 Brass Stem
CGA-347 Brass Stem with
Check Valve
QDAFD17F
Coupler
CGA-702
Maximum pressure, 7500 psi
QDAPD17F
Plug
QDAPD17F
QDAFD17F
Quick-Fill Coupling - Plug
Quick-Fill Coupling - Coupler
Contact Customer Service for ordering information
29
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SS702N
SS702S
VC4SMMSS
CGA-702 Brass Nut
CGA-702 Brass Stem
CGA-702 Brass Stem with
Check Valve
High Pressure Breathing Air
Storage Racks
LIFT-PAKTM
Air Cylinder Transport PAKS
LIFT-PAK™ is designed for ease of lifting and securing
multiple air cylinders. LIFT-PAK™ can be supplied complete
with a respirator regulator, manifold, safety relief valve,
low pressure alarm whistle, hardware, and cylinders.
The LIFT-PAK™ frame has a center lift hook and is
manufactured with heavy gauge steel or aluminum.
All LIFT-PAK™ units are made to order on a custom basis.
Certified Load testing available
Model No.
LP-3LNB
LP-3HNB
LP-3
BR-6AL
Steel Lift-Pak
LP-3LNB
Cylinders Not Included
TM
BR-4AL
Description
3-cylinder LIFT -PAK™ includes stand and 3 cylinder hook-up,
2400 psi regulator and 4 outlet manifold, no cylinders
3-cylinder LIFT -PAK™ includes stand and 3 cylinder hook-up,
4500 psi regulator and 4 outlet manifold, no cylinders
3-cylinder LIFT -PAK™ frame only, no cylinders or hardware
6-cylinder LIFT -PAK™ aluminum rack with fork guides and lift hook no cylinders or hardware
4-cylinder LIFT -PAK™ aluminum rack with fork guides and lift hook no cylinders or hardware
Aluminum Lift-Pak TM
“The Shark Cage”
BR-6AL
Cylinders Not Included
Custom Large Air Cylinder Storage Racks
Custom heavy-duty steel floor storage racks can
be ordered in any combination to meet cylinder
storage requirements. Racks can be floor or wall
mounted. Two heavy gauge chains with snap
hooks are supplied for each row of cylinders.
Order any size rack in either vertical or horizontal
style. Systems can be ordered with cylinders and
all hardware supplied at pressures up to 6000 psi.
Air control panels can be customized for the most
demanding applications. Racks can be designed
for slide-in vehicle mounting.
Model No.
BR-1
BR-2
BR-3
BR-22
BR-23
Description
1-cylinder rack wide, no cylinders
2-cylinder rack wide, no cylinders
3-cylinder rack wide, no cylinders
2 deep x 2 wide, 4-cylinder rack, no cylinders
2 deep x 3 wide, 6-cylinder rack, no cylinders
BR-1
Optional
Forklift
Guides
Cylinders Not Included
TR-4
Economical SCBA / SCUBA
Cylinder Storage Rack
• Steel wire basket
• Floor mountable
• Dimensions:
34” L x 8.75” W x 11” H
Model No.
TR-4
Description
4 cylinder strage rack
Cylinders Not Included
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
30
Air Cylinder Carts
Small Cylinder Cart
MULTI-PAKTM Air Cylinder Carts
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Specifications
U.S. Patent
#D443,744
Ha
for
The patented MULTI-PAK™ series of SCBA Cylinder carts has been designed with the user in mind.
Choose from many basic designs to fit any job application. All of the small MULTI-PAK™ carts feature
fold-down handles, recessed air control panels, rounded cart corners, quick release hose racks, and
many other unique features. Choose the pressure range and number of fittings required. All carts
have input and output pressure gauges.
Ideal for working in hazardous locations and emergency response.
Air Systems International
For Use In
• Fold down handle
Hazardous
Locations
• Intrinsically safe low pressure alarm whistle
(Bell alarm available)
• High flow adjustable regulator
• Input and output pressure gauges
• Solid aluminum block manifold
• Universal handtight CGA fittings with bleeder valves
• Wrenchtight fittings on Model MP-2L
• Nylon cylinder straps with Velcro®
• Quick release hose rack
• In-line check valves
• 8” Semi-pneumatic tires
• Steel frame with black powder coat paint
MP-4H
• 21” L x 16” W x 41” H (Handle up) 34.5” (Handle down)
Cylinders
Not Included
• Weight: 49 lbs.
MULTI-PAKTM Rescue Cart
MP-4R
• High pressure auxiliary CGA-347
inlet for continuous operation from
an external air supply, e.g. truck air
• Secondary low pressure regulator to
operate pneumatic tools and lift bags
at low pressure
• Cylinder selector valve for
independent cylinder operation
Cart Models Available
for 2216 to 4500 PSI
Nylon Cart Cover
Cylinders Not Included
Model No.
Description
MP-TR1
MULTI-PAKTM 2-cylinder air cart, 2400 psi, supplied with 2-outlet manifold,
CGA-346 wrenchtight nuts
MULTI-PAKTM 2-cylinder air cart, 4500 psi, supplied with 2-outlet manifold,
CGA-347 handtight nuts
MULTI-PAKTM 2-cylinder air cart, 4500 psi, supplied with 4-outlet manifold,
high flow regulator, CGA-347 handtight nuts
MULTI-PAKTM Rescue, 2-cylinder air cart, 4500 psi, supplied with 4-outlet
manifold, high flow regulator, CGA-347 handtight nuts
Tech-RescueTM Cart - See pg 37 for details
AC-87
AC-60
MP-C
87cf carbon fiber cylinder, 4500 psi
60cf aluminum cylinder, 2216 psi
Black nylon cart cover for small MP-series carts
MP-2L
MP-2H
MP-4H
MP-4R
Transport and store
Multi-Pak™ carts with a
400 denier black nylon
cover with velcro closures
at the top and base.
Accessories
MP-C
31
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Air Cylinder Carts
Large Cylinder Cart
MULTI-PAKTM Large Cylinder Air Carts
Large cylinder Air carts Available in
cylinder Pressures from 2400 TO 5000 PSI
The MULTI-PAK™ series of large air cylinder
carts are designed for long duration industrial
applications. The entire line of carts are built
for easier mobility and function. The large
cylinder carts incorporate features such as protected recessed controls, an equipment storage box, narrow profile, 16” pneumatic tires
and quick-release hose hangers. Pick and
choose the features that best suit your job
application and work environment.
Model MP-2300ENB
Pneumatic Alarm Whistle
Specifications
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Front view with hose
storage rack - holds
200 feet of 3/8˝ hose
Ha
• 5000 psi hardware
• Pneumatic low pressure alarm whistle, available with bell alarm
• Solid aluminum block manifold
• In-line check valves
• High flow adjustable regulator
• Input and output pressure gauges
• Storage box with latch
• Universal handtight nuts -- fits 2400 to 5000 psi cylinders
• Quick release hose rack - holds 200ft of 3/8” hose
• 16” pneumatic tires
• 62” H x 25” W x 30” D w/cylinders
• Weight: 112 lbs. without cylinders
Air Systems International
Ideal for working in
hazardous locations or
emergency response
For Use In
Hazardous
Locations
MP-2300ENB
Cylinders Not Included
Model No.
Description
Pneumatic alarm
MP-2300ENB
2-cylinder cart complete with pneumatic alarm whistle, no cylinders supplied,5000 psi rated
For Hazardous Locations
electronic alarm
MP-2300HNB
2-cylinder cart complete with electronic alarm, no cylinders supplied 5000 psi rated -
For Non-Hazardous Locations
remote alarms for standard 9-12 VDC Breather BoxtM Models onLy
50-ALM
50-ALMH
50-ALMST
50-ALMSTH
Remote audible alarm, includes 50 ft. cable, 9-12 VDC
Remote high intensity audible alarm, 123 dbA, includes 50 ft. cable, 9-12 VDC
Remote audible alarm with mounted visual strobe and guard, includes 50 ft. cable, 9-12 VDC
Remote high intensity audible alarm, 123 dbA, with mounted visual strobe and guard, includes
50 ft. cable, 9-12 VDC
optional Cylinders
AC-300
AC-444
AC-472
300 cf steel cylinder - 2400 psi
444 cf steel cylinder - 4500 psi
472 cf steel cylinder - 5000 psi
Cart Cover
MP-2300C
Black nylon cart cover for 2300 series carts
Rear Storage Box
Custom applications are always welcome!
Model MP-2300HNB
Electric Alarm Version
Specifications
CONTROL BOX WITH
ELECTRONIC ALARM
MP-2300HNB
MP-2300HnB
NOT approved for
hazardous locations
• 5000 psi hardware
• Electronic, high intensity, low pressure alarm
• Solid aluminum block manifold
• In-line check valves
• High flow adjustable regulator
• Input and output pressure gauges
• Alarm jack for remote low pressure alarms
• Quick release hose rack - holds 200 ft of 3/8” hose
• 16” pneumatic tires
• 62” H x 25” W x 30” D w/cylinders
• Weight: 112 lbs. without cylinders
Cylinders Not Included
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
32
Air Cylinder Carts
Ergo-Air®
Ergo-Air® Cart System
Helps Reduce Back Injuries
Lift hooks
Ergonomically Designed Mobile
Breathing Air Cart System
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Optional
upper
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No back strain is placed on the operator during
pushing or pulling the cart. The basic cart design
comes standard with Air Systems’ unique air control
panel and cart assembly. Several hose reel options
are available to meet particular job applications.
Recessed
air control
panel
Ha
Air Systems’ innovative air cylinder cart has been
ergonomically designed to help prevent back injuries
and facilitate mobility. The Ergo-Air® Cart features
one-hand operation during raising or lowering of the
air control panel and cylinders.
Air Systems International
For Use In
Hazardous
Locations
Cylinders, hose
and reel ordered
separately
EAC-97NB
with Available Upper
Storage Case
Raising cart: 15 lbs. of force
Lowering cart: 35 lbs. of force
ergo-air® is a registered
trademark of
air Systems international, inc.
Available with twin
auto hose reels and
16” pneumatic tires
ergo-air® Cart Details
• 2400 or 5000 psi rated air pressure regulator
• Steel air control panel with 4-outlet respirator manifold
• 16” semi-pneumatic rear tires and front locking swivel casters
• High pressure hardware with in-line check valves
• Twin cylinder straps with padded brackets
• Cart lifting hooks
• Cart Dimensions: 32”W x 41”D x 62”H
• Available steel upper storage cabinet:
Dimensions: 24” W x 12” H x 12” D
ergo-air Cart alarm Details
®
Dual 9-volt electronic low pressure audible and visual alarms
supplied on the electronic versions only. Remote audible
and visual alarm jack on all electronic versions.
Not approved for hazardous locations
Low pressure alarm whistle is standard on the pneumatic version.
Bell alarm available.
Approved for hazardous locations
33
Model No.
Description (Reels and cylinders Sold Separately)
Semi-Pneumatic tires - LP alarm whistle
EAC-97NB
EAC-97HNB
Ergo-Air® cart, 2400 psi regulator - Hazardous Location Approved
Ergo-Air® cart, 5000 psi regulator - Hazardous Location Approved
EAC-97ENB
EAC-97HENB
Semi-Pneumatic tires - electronic alarm
Ergo-Air® cart, 2400 psi regulator - For Non-Hazardous Locations
Ergo-Air® cart, 5000 psi regulator - For Non-Hazardous Locations
EAC-97PTNB
EAC-97PHNB
Ergo-Air® cart, 2400 psi regulator - Hazardous Location Approved
Ergo-Air® cart, 5000 psi regulator - Hazardous Location Approved
EAC-97PENB
EAC97PHENB
Ergo-Air® cart, 2400 psi regulator - For Non-Hazardous Locations
Ergo-Air® cart, 5000 psi regulator - For Non-Hazardous Locations
EAC-97150A
EAC-97250A
EAC-97300M
EAC-97210M
EAC-97450M
H-300-5
H-300-3
EAC-97SBU
EAC-C
Single HR-50. auto hose reel - holds 50 ft. 3/8˝ hose
Dual 50 ft. auto hose reels installed
300 ft. manual hose reel – holds 200 ft., 1/2˝ or 300 ft., 3/8˝ hose
Dual 100ft. manual hose reels installed – holds 100 ft. 3/8˝ hose
Manual hose reel - holds 450ft. of 3/8˝ hose or 300 ft. of 1/2˝ ID hose
Breathing air hose 1/2˝ ID - 300 ft.
Breathing air hose 3/8˝ ID - 300 ft.
Storage cabinet - upper
Nylon cart cover- fits all Ergo-Air® carts
Pneumatic tires - LP alarm whistle
Pneumatic tires - electronic alarm
Cart options
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Air Cylinder Carts
PAK Series
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UNI-PAKTM
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Single Cylinder PAK
Air Systems International
For Use In
Hazardous
Locations
Specifications:
• Steel frame with powder coat orange paint
• 2-outlet manifold
• Holds either a 2216 or 4500 psi SCBA cylinder
• Adjustable regulator and low pressure alarm whistle
• Specify desired respirator fittings when ordering
• Dimensions: 34” L x 7.4” W x 4.5” D
• Weight: 7 lbs. w/out cylinder
Ideal for working in hazardous
locations or emergency response
Accepts either 2216 psi
or 4500 psi cylinders
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Twin Cylinder PAK
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PAK-UNI1
Ha
PORTA-PAKTM
for
Optional UNI-PAK™ Carrier
SVH-DC25
Cylinder Not Included
Air Systems International
For Use In
Hazardous
Locations
Specifications:
• High pressure 4500 psi regulator with CGA-347 connections,
universal handtight nuts
• Low pressure alarm whistle
• Check valves in-line to allow independent cylinder operation
and removal
• Orange powder coated aluminum frame with padded carry
handles
• 4-outlet breathing air manifold with safety relief valve
• Quick connect couplings with dust caps; specify desired fittings
when ordering
• Wall mount brackets and pull cart available
• Dimensions: 29” L x 21” W x 6” D
• Weight: 25 lbs. w/out cylinders
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Rescue Cart With
Removable Air Cylinder Tray
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Telescoping
2-Position Handle
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PAK-4R
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for
PAK-3
Cylinders Not Included
Air Systems International
For Use In
Hazardous
Locations
Specifications:
PAK-4R
Cylinders Not Included
• CGA-347 operation at 4500 psi
• Adjustable cylinder straps with velcro
• 3-way high pressure directional cylinder valve
• High pressure male inlet, CGA-347
• Low pressure regulator for pneumatic tools
• 8” diameter ball bearing wheels
• Adjustable output regulator w/relief valve
• In-line check valves
• Telescoping aluminum handle
• Rear hose rack
• Removable air cylinder tray
• Low pressure alarm whistle
• Dimensions: 33” H x 25” W x 17” D
• Weight: 37 lbs. w/out cylinders
Model No.
Description
PAK-UNI1
PAK-3
PAK-4
UNI-PAK™, single cylinder PAK, no cylinders
PORTA-PAK™ tray assembly, no cylinders
Bottled air tray assembly complete without cylinders, cart, or
cover Includes cylinder directional valve, secondary low pressure
regulator, gauge, and outlet fitting
PAK-4RTM Rescue Cart - same as PAK-4TM with PAK-CRT included
PAK-4R
accessories
PAK-CRT
PAK-CRTC
PAK-C
PAK-WM
SVH-DC25
PORTA-PAK™ cart only
Cart cover - aluminum
PORTA-PAK™ nylon cover
PORTA-PAK™ wall mount brackets, 2 each
Polyethlene carrier for PAK-UNI1
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
34
Air Cylinder Carts
Large Cylinder Air Carts
Air-WagonTM
Mobile Plant Air cylinder carts for Emergency Response
the air-wagontM has been designed to hold four or six large breathing air cylinders for use in industrial
plants and hospitals. a six outlet air control panel is installed with a low pressure alarm bell or optional
electronic high intensity alarm. a CGa-347 male inlet is provided to bulk fill the air cylinders without
removing from the cart. 10” semi-pneumatic tires provide ease of mobility.
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Customize a
Cylinder Cart to
your needs!
Air Systems International
For Use In
Hazardous
Locations
Available high intensity
electronic alarm
Steerable
front end
our engineering
Department will design a
cart to your specifications
and provide autoCaD®
drawings for approval.
Air control panel with
gauges, on/off pressure
valves, adjustable output pressure regulator,
low pressure alarm, and
CGA-347 bulk fill port
AW-6HNB-HA
Cylinders Not Included
Model No.
Steel Cylinder Rack
Powder Coat Black Steel Deck
30” W x 72” L
Description
For Hazardous Locations
AW -6NB
AW -6HNB
Air-Wagon™, includes hardware and cylinder straps for 6 cylinders,
low pressure alarm bell - 2400 psi, order cylinders separately
Air-Wagon™, includes hardware and cylinder straps for 6 cylinders,
low pressure alarm bell - 4500 psi, order cylinders separately
Not for Hazardous Locations
AW -6NB-HA
AW -6HNB-HA
Air-Wagon™, includes hardware and cylinder straps for 6 cylinders,
electronic alarm - 2400 psi, order cylinders separately
Air-Wagon™, includes hardware and cylinder straps for 6 cylinders,
electronic alarm - 4500 psi, order cylinders separately
All carts can be customized to
your particular application.
Consult customer service for
more details
PART NUMBERS AND DESCRIPTIONS SUBJECT TO CHANGE
35
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Air Cylinder Carts
Custom High Pressure Trailers / Carts
Custom High Capacity
Breathing Air Cylinder Carts and Trailers
air Systems’ experienced technical staff and engineering department
can design a breathing air trailer with custom storage and air delivery
for ANY application. Custom mobile air cylinder carts are available for
industrial plant and emergency response applications.
Emergency Response Open or Enclosed Trailers for Long
Duration Breathing or Cylinder Filling Applications
Slide-In Vehicle Cylinder Rack Systems
for Breathing and Filling Applications
Long Duration Air Storage for Work in
Hazardous Response Locations
Economical Air-Responder™ Trailer for Emergency
Response Breathing Air and Filling Applications
Custom Rack Designs for Mobile
Breathing Air Applications and
Quick Filling of SCBA Cylinders
Contact Customer Service for Details
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
36
Fire & Rescue
Technical Rescue Cart
Tech-RescueTM Cart
The patented Tech-Rescue™ Cart was designed to provide
air for all of the various respirators and unique rescue tools
used by Fire and Technical Rescue teams.
Air Systems designed a unique stainless steel cart with a
color-designated control panel - one side for primary
respirator breathing air and the other for tool / secondary
air requirements.
Two 2216/4500 psi cylinders or high pressure cascade (fire
truck) cylinder air can be used to operate the air control panel.
The standard features of the Tech-Rescue™ Cart make it the
most versatile and unique air cart in the fire service industry.
for
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CGA-347 Auxiliary
Inlet
Hi/Low Pressure
Relief Valve Switch
Tool Air
L/P Alarm Bell
Air Isolation
Valve
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Handle
Upper Hose
Rack
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Blue Side
Tool Air control
Respirator
L/P Alarm Whistle
The Tech-RescueTM cart is available with a 5 ft.
Quick-Fill hose assembly (pictured below.)
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Respirator Air control
Air Systems International
For Use In
Hazardous
Locations
0-250 psi Output
Tool Regulator
0-125 psi Output
Regulator
Respirator
Fittings
(user specified)
Tool Fittings
(user specified)
0-125psi Regulator
for Accessory Tool Outlet
Fitting
Quick-Fill Hose Installs
on rear of Cart
Low Pressure Accessory
Air Tool/Lift Bag Fitting
Lower Hose
Rack with Quick
Release Pin
Cart Weight & Dimensions
MP-TR1
MP-TR1
CONTROL PANEL
FD-17 Aeroquip®
Quick-Fill
Couplings
U.S. Patent
#D443,744
Width:
Depth:
Height with
Handle Down:
Height with
Handle Up:
Weight:
21.0”
15.5”
34.5”
41.5”
55 lbs.
QFH-5MPTR1 Shown
Model No.
MP-TR1
QFH-5MPTR1
AC-87
AC-60
CW -300
MP-C
Description
Tech-RescueTM Cart, 1/4” Hansen style or Schrader style fittings standard
Optional fittings available at an additional charge. (Cylinders sold separately)
Accessories
5ft Quick-Fill hose installed on MP-TR1 (installed at time of order)
87cf carbon fiber cylinder, 4500 psi
60cf aluminum cylinder, 2216 psi
25 ft. (300”) high pressure connect whip, CGA-347 hand-tight on each end
with bleed valves, connects from cart to truck cascade air supply - 5000 psi
Black nylon cart cover, fits all small Multi-PakTM Series carts
Emergency Area Lighting Available
See pages 59-64
37
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Fire & Rescue
PPV and Carts
U.S. Patent
#D443,744
MULTI-PAKTM Rescue Air Cart
MP-4R
The patented MULTI-PAK™ series of small air cylinder carts has been
designed with the user in mind. Choose from many basic designs to fit
the simplest or most complex job application. All of the small MULTI-PAK™
carts feature fold-down handles, recessed air control panels, rounded
cart corners, quick release hose racks, and many other unique features.
Choose the pressure range and the number of fittings that you
require. All carts have input and output pressure gauges.
Model No.
Description
MP-4R
MULTI-PAK™ Rescue Air Cart, 2-cylinder, 4500 psi, air cart designed for the fire/rescue
market. Supplied with 4-outlet manifold, powder coat steel frame, high flow
regulator, CGA-347 hand-tight nuts, cylinder selector valve, additional 0-125psi
regulator with 1-outlet manifold for low pressure tools or lift bags, no cylinders
MP-4RSS
MULTI-PAK™ Rescue Air Cart, Stainless Steel, same as MP-4R above, no cylinders
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• High pressure CGA-347 auxillary inlet
• Secondary low pressure regulator to operate
pneumatic tools and lift bags
• Fold down handle
• Intrinsically safe low pressure alarm whistle
• High flow adjustable regulator
• Input and output pressure gauges
• Solid aluminum block manifold
• Nylon cylinder straps with Velcro®
• Quick release hose rack
• In-line check valves
• 8” Semi-pneumatic tires
• Steel frame with black powder coat paint
• Stainless Steel frame available
• Cylinder selection switch
for
Cart Specifications
Air Systems International
For Use In
Hazardous
locations
SpitfireTM
Positive Pressure Ventilators
The Air-Responder
TM
Mobile Breathing Air Trailer
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The Air ResponderTM series of breathing air trailers are designed
for mobile quick response at an economical price. The trailers
provide breathing air for airline respirators, rescue air tools, or
SCBA quick filling and come in two series. The 100 series is an
open frame six (6) cylinder trailer. The 200 series is an enclosed
eight (8) cylinder trailer. Both trailers have a rear air control
panel with respirator couplings and CGA-347 fittings to bulk fill
the storage cylinders and provide for attachment of a quick fill
hose for SCBA filling. An optional cascade fill panel is available
for both trailer series. The front of each trailer will hold optional
storage boxes, a small fill compressor or a generator.
Air Systems International
For Use In
Hazardous
Locations
AR-101
Cascade Air Trailer
Available in:
• Standard Electric
• Explosion-proof Electric
• Variable Speed Electric
• Gasoline
U.S. Patent #’s
D484,586S,
D484,589S
Other U.S. and Foreign
Patents Pending
Model No.
PPV-20GH
Description
Gasoline
Honda
HP
6.0
cFM
15,277
PPV-20E
Single Speed
Electric-TEFC
1.5
11,198
PPV-20EV
Variable Speed
Electric-TEFC
1.0
10,987
PPV-20EXP
1.0
Explosion-Proof
Electric, TEFC,, Class 1, Div. 1, Group D,
Class II, Div. 1, Groups E, F, G
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
9,185
38
Fire & Rescue
Multi Air Command Kits
MACK-NFPATM Series
Air Distribution System Designed Specifically
for Confined Space Rescue Teams
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CGA-347 Inlet
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MACK-NFPA3
Description
Dual independent regulators with 3-outlet manifolds, dual low
pressure alarms, 4 each 5 ft.connect whips
MACK-NFPA1 with the addition of a regulator isolation valve and
CGA-347 H/P inlet and cover cap
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Model No.
MACK-NFPA1
MACK-NFPA3
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for
The MACK-NFPA™ series has been developed specifically for
Fire/Rescue teams working under NFPA guidelines. The NFPA version
of the MACK™ unit comes in two standard models. Each has
two separate regulator/manifold systems and two SCBA connect
whips are provided for each regulator. In the event of a regulator
malfunction, rescue can be performed on the standby regulator
system. The basic unit described above, Model MACK-NFPA1, can
have a regulator isolation valve added to allow one or both air
sources to be used simultaneously; this addition forms the Model
MACK-NFPA3 which has a CGA-347 high pressure inlet included.
Air Systems International
For Use In
Hazardous
Locations
MACKTM Systems
MACK-1
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The MACK™ units have been designed as a series of
portable air distribution boxes to meet the most demanding
air handling needs of the Fire, Rescue, and Emergency
Response industry. Each unit has been designed and tested
by professional firefighters to meet the rigorous industry
and NFPA requirements.
All models have been manufactured to provide emergency
low pressure breathing air from either SCBA cylinders or
from a bank of large storage cylinders located on
department vehicles. More advanced models offer multiple
air pressure regulators for confined space rescue operations,
mid-range pressure for rescue tool devices, and high
pressure emergency air cylinder filling systems. Choose a
standard MACK™ unit to fit your needs or call our Customer
Service Department to design a unit for your special
air handling applications.
for
Air Distribution for Breathing,
Filling, and Rescue Applications
All MACK™ Series units start with the
MACK-1 basic functions. One or two
SCBA cylinders provide air to the
system. A CGA-347 high pressure
inlet is also provided to allow
continuous operation from truck
mounted air cylinders. A low pressure
regulator provides 0-125 psi air to a
four outlet respirator manifold. A low
pressure alarm whistle and a DC lamp
to illuminate the case interior are
provided as standard.
Air Systems International
For Use In
Hazardous
Locations
MACK-2TM
Model No.
MACK-1
MACK-2
MACK-3
The MACK-2 is ideal for
emergency refilling SCBA cylinders
from aerial command stations
TM
39
Description
4-outlet manifold, 5000 psi regulator, 2 high pressure cylinder whips, 1 H/P inlet port,
L/P alarm whistle
MACK-1 with the addition of a high pressure fill regulator and 1 fill whip
(optional 2nd fill whip available for installation)
8 L/P respirator/tool outlets (0-150psi), 3 medium pressure outlets (0-250psi), 4 H/P
inlet whips, 1 H/P CGA-347 inlet and pressure cap, L/P alarm whistle, optional fill
regulator and hose
Accessories
MACK-3FA
Fill regulator assembly for MACK-3, includes 5ft. fill hose
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Fire & Rescue
Multi Air Command Kits
The MACK-3TM System
Designed and Tested by Fire & Rescue Professionals
Four separately regulated air systems provide a portable
air distribution package for any pressure requirement.
MACK-3 with
the FA Option
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Light for operation in low
light conditions
Air Systems International
For Use In
Hazardous
Locations
Fill whip
included with
MACK-3FA option
Inlet whips are connected
to 2216 or 4500 psi
cylinders
Low pressure breathing
air manifold, 125 psi
max
CGA-347 male adapter
used as a high pressure
auxiliary inlet. It can be
connected to a high
pressure compressor or a
truck mounted cascade
system.
System isolation valve used
to isolate breathing air
manifolds so unit can be
used in rescue operations.
This design was
implemented to conform
with NFPA confined space
entry rescue regulations.
Medium pressure tool
manifold, 250 psi max
Low pressure
alarm whistle
Low pressure breathing air
manifold, 125 psi max
Inlet whips are
connected to 2216 or
4500 psi cylinders
Optional fill
regulator to fill
ScBA cylinders
Fill Whip Connection
Pressure
Gauge
MACK-3FA
Fill Regulator Assembly
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
40
Fire & Rescue
SCBA Storage
AIR-KADDyTM
Modular Aluminum SCBA Cylinder
Storage Racks
The AIR-KADDy’sTM unique modular design allows for expansion as needed
to accommodate your SCBA storage requirements - today and in the
future! Available in Free Standing, Series 40, and Vehicle Style, Series 24.
All racks are lined with nylon pads to prevent cylinder scratches.
Series 24 is designed to fit in fire/rescue trailers
and trucks requiring a narrower profile.
Series 24 Rack
Model AK24-11TS
Series 40 Rack
Model AK40-35
Thread Saver®
Thread Savers®
Rack can be ordered with an optional
L-Cart for easy transportation
Model No.
Add TS to the model number
when ordering to have
Thread Savers® installed.
Description
Series 24: 25 1/4” W X 22 1/4” D
AK24-8
AK24-11
AK24-18
AK24-24
AIR-KADDYTM 8 cylinder rack - 32”H
AIR-KADDYTM 11 cylinder rack - 48”H
AIR-KADDYTM 18 cylinder rack - 60”H
AIR-KADDYTM 24 cylinder rack - 76”H
Series 40: 37 1/2” W X 22 1/2” D
AK40-15
AK40-25
AK40-35
AK40-40
AIR-KADDYTM 15 cylinder rack - 36”H
AIR-KADDYTM 25 cylinder rack - 60”H
AIR-KADDYTM 35 cylinder rack - 68”H
AIR-KADDYTM 40 cylinder rack - 76”H
thread Savers®
VAL -TS
41
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Thread Saver® - cylinder thread protector
Fire & Rescue
Custom Trailers
Custom Fire and Rescue
Trailers and Accessories
Products engineered to
your specifications
Air Systems’ experienced technical staff and engineering department
can design a mobile breathing air response system tailored to your
exact specifications. Complete our design questionnaire available on
page 70 or online at www.airsystems.com and we will provided
AutoCAD® drawings, specifications and pricing.
Custom cascade air
control panels to manage
entire fill system
Gasoline or Diesel Fill
Compressors from 3.5 to 26 cfm
Custom SCBA Storage
Using Air Systems’
Unique AIR-KADDyTM
SCBA Cylinder Racks
NFPA Compliant Full
Containment Fill
Stations from 2 to 4
cylinder fill positions
Air Storage Systems in horizontal
or vertical configurations
Slide in vehicle rack
systems to upgrade
rescue vehicles
Fully Enclosed Breathing Air
Trailer with Fill compressor, Air
Storage cylinders and
containment Fill Station
Optional sound proofing, air
conditioning or heating
packages, generators and lighting
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
42
Ventilation Basics
Hazardous Location Identification: Selecting Proper Equipment
Confined spaces are some of the most dangerous and potentially life-threatening work environments in industry, making ventilation,
respiratory and PPE equipment an integral component of a total safety program. U.S. OSHA states “electical equipment must be
approved by a Nationally Recognized Testing Laboratory (NRTL) “ . . . and stated in 29 CFR 1910.303(a). In addition, NRTL’s
must approve this equipment using U.S. recognized test standards, 29 CFR 1910.7.” Proper selection and training with
approved hazardous location safety equipment can reduce the cause of potential accidents and even loss of life. In order to select the
proper equipment, the worker must first determine whether the location is considered a “Hazardous” or “Non-Hazardous” location.
What is a Hazardous Location?
All confined spaces should be considered a “Hazardous Location” until proven otherwise. Federal OSHA refers to the National Electrical
Code (NEC) as the “Bible” for reference information concerning hazardous locations. NEC defines a hazardous location as those areas
“where fire or explosion hazards may exist due to flammable gases or vapors, flammable liquids, combustible dust, or ignitable
fibers or flyings.”
NEC classifies hazardous locations in three ways: Type, Condition, and Nature.
Type
Three “Types” of hazardous conditions exist called Classes, describing the type of hazard expected:
CLASS I (NEC-500-5) - Areas in which flammable gasses or vapors may be present in the air in sufficient quantities to be
explosive or ignitable.
CLASS II (NEC-500-6) - Areas made hazardous by the presence of combustible dust
CLASS III (NEC-500-7) - Areas in which easily ignitable fibers or flyings
present, due to the type of material being handled, stored, or processed
Condition
Two kinds of hazardous “Conditions” exist called Divisions:
DIVISION I (NEC-800-5, 6, 7) - The hazard is present continuously
DIVISION II (NEC-500-5, 6, 7) - The hazard is atypical - may occur
accidentally such as a ruptured drum of fuel or chemical spill
Nature
The “Nature” of the hazardous substance is called a Group (NEC-500-3).
Groups A, B, C, or D where Group A is most volatile (Acetylene) and
Group D would be least flammable (Propane). All Class I locations, Flammable Gases and Vapors, fall into Groups A, B, C
or D.
Groups E, F, and G where Group E is conductive and explosive metal dust, Group F is carbon (coal) dust, and Group G is
flour and grain dust. All Class II locations, Combustible Dusts, fall under Groups E, F or G.
Not Grouped - Hazards consisting of textile and wood fibers. Class III locations, Ignitable Fibers for Flying, are not grouped.
Ventilation Tips
1) Proper ventilation procedures should be followed in accordance with all Federal, State, and local laws. For work in hazardous locations, follow
ANSI/API 2015 and 2016 procedures.
2) Always test the confined space for hazardous gases and sufficient oxygen with a calibrated multi-gas monitor prior to ventilating the space. After
ventilating for a sufficient amount of time, re-test the confined space before entering the space. Ventilation must remain in operation during entry.
3) Use a purge time chart, provided on Air Systems’ blowers, to calculate purge times prior to entering a confined space. Each 90º bend in a section
of 8” duct will reduce flow approximately 10-15%.
4) If toxic or combustible gases or low oxygen levels are encountered, increase ventilation purge times by 50% and retest the air quality.
5) When ventilating a manhole or tank, always set the blower back from the opening a minimum of five (5) feet. This should prevent any hazardous
gases that may be purged from the confined space from being drawn back into the intake of the blower and forced back into the confined space.
6) Never block or restrict entry and egress to or from a confined space opening. Always use Air Systems’ Conductive Saddle Vent® System placed in
the opening of the manhole or tank to allow continuous ventilation without restricting entry and egress to the opening.
7) With gases heavier than air, ventilation duct should be placed at the bottom of the confined space allowing the blower’s air to push the gases out
the top of the confined space.
8) Always use non-sparking tools in and around a hazardous work site
9) When using a Venturi style pneumatic air horn (also called an eductor) on a steel tank, make sure the aluminum base is not dragged along the
surface of the steel tank; this may cause a spark where rust is forming. Always make certain that the Venturi blower has been properly bonded
to the tank prior to ventilating and assure the tank is properly grounded.
10) Always have proper respiratory equipment for the ventilated work space and for emergency rescue.
11) The build-up of static electricity is more prevalent during cool dry conditions, typically below 50% relative humidity. Depending on the work
environment, anti-static clothing and special static removal devices may be necessary to prevent ignition from static electrical discharge.
43
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Ventilation Basics
Ventilation Equipment Selection for Hazardous Locations
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Once it is determined there is a hazardous location or potential for a hazardous work location, it is necessary
to take every precaution to guard against ignition of the hazardous atmosphere. The traditional “Combustion
Triangle” is made up of three elements: 1) fuel, 2) oxygen and 3) an ignition source. All three must be
For Use In
Hazardous
considered when developing a plan to ventilate hazardous or potentially hazardous environments.
Locations
Hazardous location electrical equipment, approved by a Nationally Recognized Testing Laboratory (NRTL) such
as UL or CSA, is designed and constructed to eliminate the potential for ignition of the work environment.
Air Systems International
The following is a list of equipment criteria to consider for all hazardous locations:
Explosion-Proof Electric Products - Units should have a hazard label
stating Class, Group, and Division approvals listed from the approving agency,
e.g. CSA or UL. Blowers should have a grounding lug to ground the unit and
safely remove the build-up of static electricity to a safe grounded source. These
types of electric blowers should have a metal frame and housing or a conductive
plastic housing to assure a good ground to the electrical source and an aluminum
non-sparking blower wheel to prevent metal sparking.
Explosion-Proof
Electric Blower
SVB-E8EXP
Intrinsically Safe Equipment - Electrical equipment should be certified as intrinsically safe due to its low voltage properties. Pneumatic or air
driven equipment cannot cause a spark and do not require third party electrical approval because there are no electrical parts. Even with intrinsically safe
equipment, proper grounding and non-sparking components should still be
utilized at all times.
Conductive Duct
SVH-CND15
Pneumatic Air
Powered Blower
SVB-A8
Conductive Ducting - Choose ventilation duct that has fabric made of conductive
material. This type of duct will reduce the potential build-up of static electricity on both
the interior and exterior surfaces of the duct that can result from the movement of air
and small dust particles during ventilation. Air Systems adds a grounding wire to the
conductive duct’s interior wire helix; it attaches to the blower so that any static charges
can be removed to either the blower’s ground lug or to Air Systems’ Conductive
Saddle Vent® Ventilation System.
Controlling Static Electricity in Hazardous Ventilation Locations
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
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Controlling static electricity discharge will prevent spontaneous ignition of hazardous vapors
and dusts. As a work tool, The Conductive Saddle Vent® Ventilation System will allow workers
to concentrate on the many other hazards associated with working in a confined space while
maintaining continuous ventilation.
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Achieving an electrical resistance reading less than 500K ohms will assure an electrical path is
made for static electricity to safely discharge back to the blower and its grounded electrical
connection. This ventilation system is the only safety industry method for safely removing
static build-up during confined space entry; it provides continuous confined space ventilation,
unrestricted entry and egress and the entire system can be tested prior to commencing work
operations in a hazardous work area.
Ha
The new recommended method, The Conductive Saddle Vent® Ventilation System, uses conductive
ventilation ducting connected to the Conductive Saddle Vent® which is then connected to an
explosion-proof or pneumatic blower. The entire system is assembled above ground in less than
five minutes before installing it in the opening to the manhole or tank; it can then be tested for
electrical conductivity using a standard ohm meter.
for
The Saddle Vent® was developed and patented by Air Systems International over 25 years ago
as a safety tool to maintain continuous ventilation while allowing unrestricted entry and egress to
a manhole or tank. Air Systems has continued to improve the Saddle Vent® by developing a fully
conductive Saddle Vent® and a ventilation method for removing static electricity from the entire
ventilation system. This system consists of the entire length of ventilation duct all the way back
to the blower and safely discharging static to a safe electrical ground.
Air Systems International
For Use In
Hazardous
Locations
Conductive
Saddle Vent®
SV-189CND
44
Confined Space Ventilation
The Saddle Vent®
The Original Saddle Vent®
Designed for use in
Non-Hazardous Locations
The Saddle Vent® was developed by Air Systems and in use around the
world for over 20 years to make it easier and safer for workers to enter
and exit a confined space. The Saddle Vent® takes up only 3 inches in a
manhole opening and functions as a fresh air conduit to the workers in the
confined space. With the Saddle Vent® in place, continuous ventilation is
supplied to the workers by eliminating the need to remove the air duct
each time a worker needs to enter or exit a confined space, increasing
safety and productivity.
The Saddle Vent®
allows unrestricted
entry and exit and
improves ambient
light in a confined
space opening
Length: 43.5˝
Width: 14.5˝
Depth: 3.5˝
Top Opening: 8˝ O.D.
Bottom Opening: 8˝ O.D.
Construction: Polyethylene
Temperature Rating:
+250°F Melt Temp.
- 158°F Brittleness Temp.
The Saddle Vent® Ventilation System
The Saddle Vent®
SV-189
Typical Saddle Vent® Setup Procedure
5 ft. minimum set-back required
Blower or
Fan
Manhole
Opening
Saddle Vent® is the
Registered Trademark of
Air Systems International
Select a blower or fan based on environmental
conditions and the size of the confined space.
For information or guidance in selecting the
proper set-up, please contact Customer Service
STEP 1
STEP 2
STEP 3
STEP 4
-
Install 6 ft. duct on blower or fan
Install 90° elbow on top of Saddle Vent®
Install duct on bottom of Saddle Vent®
Install universal mount on Saddle Vent®
and set in place with manhole lid for support
STEP 5 - Install duct from blower to 90° elbow
STEP 6 - Turn on blower or fan
Warning:
For ventilation in
hazardous locations,
see warning below
or call
Customer Service
for assistance.
Warning: For hazardous locations,
follow ANSI / API 2015 and 2016 procedures
WARNING: HAzARDOUS LOCATION OPERATIONS
Universal Mount
SV-UM
Model No.
SV -189
SV -90
SV -UM
Use a certified explosion-proof blower or fan, conductive ducting and the conductive Saddle Vent® system.
Attach all grounding wires and assure a complete circuit to the blower in order to remove static charges.
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1-800-866-8100 • w w w . a i r s y s t e m s . c o m
90° Elbow
SV-90
Description
Non-Hazardous Locations
The Saddle Vent®
90° elbow for Saddle Vent®
Universal Saddle Vent® Mounting Bracket
Confined Space Ventilation
The Conductive Saddle Vent®
The Conductive Saddle Vent® System
Approved for use in Hazardous Locations
The Latest Innovation in Saddle Vent® Technology
Saddle Vent® Safety Improvements
The original Saddle Vent® was constructed of standard polyethylene
which carries the potential of static electricity build-up on its surface.
Static electricity is a source of ignition for fire and explosions.
Air Systems developed an improved Saddle Vent® to safely remove potential
static electricity charges from the ventilation system. The use of conductive
polyethylene to construct the Saddle Vent® and conductive ventilation duct now
provides the safest possible confined space ventilation procedure available.
The fully Conductive Saddle Vent® removes static electricity
from the entire ventilation system when installed properly.
Saddle Vent® is a Registered Trademark
of Air Systems International, Inc.
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Step 1) Select an electric explosion-proof or pneumatic blower with an
installed metal grounding lug.
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The Conductive Saddle Vent®
System Set Up Procedure
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The Conductive Saddle Vent® System is now
standard with our explosion-proof & pneumatic
blower kits or it can be purchased separately to
upgrade your current ventilation procedures.
#6,843,274
#7,467,645
#7,992,593 B2
Canadian Patents #2,561,299
#2,436,809
China Patents
CN1813137B
European Patents #1491695
Australian Patents 2004 202394
Other U.S. and International
Patents Pending
for
U.S. Patents
Air Systems International
For Use In
Hazardous
Locations
Pic. 1
Length: 43.5˝
Step 2) Read and follow recommended work procedures found in ANSI/API
2015 and 2016 prior to entering a tank or confined space.
Width: 14.5˝
Step 3) Use only conductive ducting supplied with a continuous metal
helix and a static ground wire connected to the helix. The ground wire is
connected to the metal ground lug on the blower. (See Pic. 1).
Top Opening: 8˝ O.D.
Step 4) Attach the conductive elbow to the top of the black Conductive
Saddle Vent®, (see Pic. 2), and attach the ground wire from the duct to the
elbow. If no elbow is used, an alternate ground lug is provided on the top
of the Saddle Vent®.
Depth: 3.5˝
Bottom Opening: 8˝ O.D.
Construction: Polyethylene
Pic. 2
Temperature Rating:
+250°F Melt Temp.
- 158°F Brittleness Temp.
Step 5) Attach conductive duct to the base of the Saddle Vent® and attach
the ground wire to the Saddle Vent®.
Conductive
Saddle Vent®
SV-189CND
Step 6) Test the ventilation set-up for conductivity prior to starting
ventilation. Use a volt/ohm meter set to read ohms in “thousands”.
Attach a lead from the meter to the farthest end of the duct’s grounding
wire and the other lead touching the ground lug on the blower. A reading
less than 500K ohms will assure a good ground is achieved to allow any
static charges to flow toward the grounded source (See Pic. 3). Pneumatic
blowers should have a ground wire run from the blower to a grounded
source.
Step 7) The ventilation system is now ready for use. Place the duct and
Saddle Vent® system in the manhole and secure with the universal mount.
Follow the “Typical Saddle Vent® set-up procedure found in your blower’s
instruction manual.
For work in hazardous locations, read and follow
recommended work procedures found in ANSI/API 2015
and 2016 prior to entering a tank or confined space.
Pic. 3
90° Conductive Elbow
SV-90CND
Model No.
SV -189CND
SV -90CND
SV -UM
Description
Hazardous Locations
The Conductive Saddle Vent®
90° elbow for Conductive Saddle Vent®
Universal Saddle Vent® Mounting Bracket
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
46
Confined Space Ventilation
Hazardous Location Ventilation
Centrifugal Blowers
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Heavy Duty, Industrial Grade, Ergonomically Designed
Air Systems International
For Use In
Hazardous
Locations
International blowers
available.
Contact Customer
Service for details
and specifications.
SVB-E8EXP
SVB-A8
Pneumatic Air Powered Blower
Explosion-Proof Electric Blower
• Explosion-proof switch installed and wired with 25 ft cord,
no plug, user wired per NEC requirements
• 3/4 HP electric motor, 115 VAC, 12.6 amp
• Approved for Class I, Div. 1, Groups C and D Class II,
Div. 1, Groups E, F, G
• CSA approved and CE registered
• Conductive Polyethylene fan housing
• Aluminum non-sparking blower wheel
• Static grounding lug installed
• Powder coat tubular steel frame with dual handles
• Molded conductive safety guards
• 8” intake and exhaust flange
• Weight: 68 lbs.
Inlet Filters are available
• 1570 cfm, free air delivery
• 1047 cfm, 25ft duct, 1 - 90o bend
for all models. See
page 57 for details
Saddle Vent® VentilationTM Technology
Intrinsically Safe Operation
• 4HP air motor, operates from 10 - 100 psi
• Ultra-quiet operation – under 80 dbA
• CE registered
• Conductive Polyethylene fan housing
• Aluminum non-sparking blower wheel
• Static grounding lug installed
• Powder coat tubular steel frame with dual handles
• Adjustable flow output regulator
• In-line moisture separator/lubricator provided as standard
• Air Systems’ unique muffler and oil coalescing filter installed at air
motor discharge
• 8˝ intake and exhaust flange
• Molded conductive safety guards
• Weight: 48 lbs.
• 1500 cfm free air delivery, at min psi and cfm
• 1040 cfm free air delivery, at min psi and cfm, 25ft duct 1 - 90o bend
• 3000 cfm free air delivery, at max psi and cfm
• 1725 cfm free air delivery, at max psi and cfm, 25ft duct 1 - 90o bend
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Conductive Saddle Vent®
Ventilation Kits for
Hazardous Locations
Air Systems International
For Use In
Hazardous
Locations
All Conductive Blower Kits Include:
1)
2)
3)
4)
5)
6)
7)
Pneumatic or Explosion-proof Blower
Conductive Saddle Vent®- SV-189CND
90° elbow for Saddle Vent®- SV-90CND
15 ft. duct - SVH-CND15
6 ft. duct - SVH-CND6
Duct canister (holds 50ft. of duct) - SVH-DC25
Universal mount - SV-UM
47
SVB-E8XCUP
Model No.
SVB-E8XCUP
SVB-A8CUP
SV -CUPCND
Description
Explosion-Proof 8” Electric Blower Kit, includes SVB-E8EXP blower and SV -CUPCND Conductive Saddle Vent® Ventilation Kit
Pneumatic 8” Blower Kit, includes SVB-A8 blower and SV -CUPCND Conductive Saddle Vent® Ventilation Kit
Kit only - Includes Conductive Saddle Vent® and elbow, 6 and 15 ft Conductive duct, Duct canister, and universal mount
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Confined Space Ventilation
Hazardous Location Ventilators
Saddle Vent® VentilationTM Technology
Hook Multiple Blowers in Series to Run
Long Sections of Duct
Inline Axial Fan
The 10” in-line axial fan has been designed to
be used as a stand alone fan or it can be
attached in series to run long lengths of ventilation duct. Intake and exhaust flanges allow
for either 8” or 10” duct to be attached to
either end of the blower to achieve positive or
negative ventilation. The blower is made of
light weight steel and is available in standard
electric or explosion-proof electric.
10” In-Line
Explosion-Proof Electric Axial Fan
• Explosion-proof Electric Motor: 1/3 HP, 115 VAC, 1-phase, 60 Hz.
UL and CSA approved for Class 1, Div. 1, Groups C and D, Class II,
Groups E, F, and G - built-in on/off switch
• Automatic reset thermal overload
• Dual grounding lugs installed on steel housing
• Frame: All steel, powder coat red with rubber base feet
• Inlet/Exhaust flange made of molded conductive polyethylene
• Power cord: 10ft. power cord without plug, user wired per NEC
requirements
• Dimensions: 16”L x 16.75”H x 12.5”W
• Weight: 32 lbs.
• 72 dbA @ 3ft.
• 1390 cfm, free air delivery
• 973 cfm, 25ft duct, 1 - 90o bend
10” to 8” Duct Adapters
Supplied with Blower for
Intake and Exhaust
Grounding Lug
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ATEX Approved Motor Available.
Contact Customer Service for
details and specifications.
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for
SVF-10EXP
Air Systems International
For Use In
Hazardous
Locations
Model No.
Description
SVF-10EXP
10” Explosion-proof Electric In-Line Fan - plug not provided
SVF-10X220
10” Explosion-proof Electric 220 VAC, 50/60 Hz, ATEX approved motor
Conductive Saddle Vent®
Ventilation Kits for
Hazardous Locations
Conductive Fan Kits Include:
1)
2)
3)
4)
5)
6)
7)
Explosion-proof Fan, SVF-10EXP
Conductive Saddle Vent®- SV-189CND
90° elbow for Saddle Vent®- SV-90CND
15 ft. duct - SVH-CND15
6 ft. duct - SVH-CND6
Duct canister (holds 50ft. of duct) - SVH-DC25
Universal mount - SV-UM
SVF-10EXCUP
Model No.
SV -CUPCND
SVF10EXCUP
Description
Includes Conductive Saddle Vent® and elbow, 6 and 15 ft Conductive duct, Duct canister, and universal mount
Explosion-Proof 10” Electric Fan Kit, includes SVF-10EXP fan and SV -CUPCND Conductive Saddle Vent® Ventilation Kit
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
48
Confined Space Ventilation
Hazardous Location Ventilators
Contractor Grade
Explosion-Proof Axial Fans
The contractor’s series of ventilation fans is the latest addition to Air Systems’ ventilation product group. Known
for product quality and performance, Air Systems’ offers a rugged polyethylene ventilation line designed to
accommodate a variety of applications as well as demanding jobsite conditions at an economical price point.
Fans meet OSHA 29 cFR 1910.303(a) and 1910.7 electric certification requirement.
Explosion-Proof
Electric Ventilation Fan
Applications:
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• 8” Fan, 115 VAC, 1/3 HP
• 10ft. Power Cord
• Built-In Sealed On/Off Switch, No Plug, user
wired per NEC requirements
• UL/CSA Approved Explosion-Proof for Class I,
Groups C and D, Class II, Groups E, F, and G
environments
• Weight: 19 lbs.
• 974 cfm, free flow
• 786 cfm, 15ft. duct, 1 - 90o bend
• 661 cfm, 15ft. duct, 2 - 90o bends
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Boiler Work
Utility Companies
Telecommunications
Petrochemical Tanks
Construction
Electrical Transformers
Maintenance
Manhole Entry
Tank Cleaning
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•
•
•
•
•
•
•
•
•
Air Systems International
For Use In
Hazardous
Locations
Model No.
CVF-8EXP
CVF-8X220
CVF-8EXP
Description
Contractors Explosion-Proof Axial Fan
Contractors Explosion-Proof Axial Fan - 220 VAC,
50/60 Hz, ATEX approved motor
Contractors Explosion-Proof Canister Fan, includes CVF-8EXP
Fan, 15 ft conductive duct, conductive canister, no plug, user
wired per NEC requirements
Contractors Explosion-Proof Canister Fan, includes CVF-8EXP
Fan, 25 ft conductive duct, conductive canister, user wired per
NEC requirements
CVF15CANEX
CVF15CANEX
WITH REMOVABLE DUCT CANISTER
WEIGHT: 35 LBS.
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CVF25CANEX
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Conductive Saddle Vent
®
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Air Systems International
For Use In
Hazardous
Locations
Air Systems International
Ventilation Kits for Hazardous Locations
For Use In
Hazardous
Locations
The conductive Saddle Vent® is
now available in a low cost contractor’s kit
Air Systems’ Conductive Saddle Vent® System provides optimal
safety for your confined space ventilation needs. One part number
at one low price provides a high quality ventilation system with a
variety of applications for hazardous work environments.
Model No.
CVFEX15KIT
Description
Contractors Ventilation Kit, includes CVF-8EXP Fan, 6 ft conductive duct
with conductive canister and 15 ft ccnductive duct, conductive Saddle
Vent®, conductive 90o elbow, and universal mount
CVFEX25KIT
CVFEX15KIT
Kit Weight 64 Lbs
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1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Contractors Ventilation Kit, includes CVF-8EXP Fan, 6 ft conductive duct
with conductive canister and 25 ft conductive duct, conductive Saddle
Vent®, conductive 90o elbow, and universal mount
Confined Space Ventilation
Hazardous Location Ventilators
Ideal For
Exhausting
Hazardous Vapors
From Below
Ground Locations
Venturi Blowers
Often Called “Air Horns” or “Eductors”
Venturi Blower Features
ASI-4100
ASI-2900
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ASI-1000
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This blower has been designed to
meet ventilation requirements for
underground storage tanks. A special
flange adapter has been developed
to thread directly on the 4-inch vent
pipe found on most storage tanks. The
ASI-1000, ASI-1200 and ASI-2900
bolts directly on the compatible flange.
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Tank Ventilator
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Air
Flow
‘
‘
Custom Mounting
Adapters Available
• Used to ventilate hazardous vapors or
fumes safely
• Operates on compressed air or steam
• No moving parts
• Static grounding lug is standard
• Lightweight cast aluminum base
• Galvanized steel horn (replaceable)
• Steel Handle
ASI-1200
• Use in high heat locations
• Operating pressures up to 140 psi
• Larger models available up to
8000 cfm capacity
• API standard base sizes
Air Systems International
For Use In
Hazardous
Locations
Model ASI-1000 & ASI-1200
Order adapter ASI-12ADPT
Note: Order air inlet fittings separately
Model ASI-2900
Order adapter ASI-29ADPT
Blower Attached to
Petro-Vent™
Adapter
Compressor
Hose w/
Shut-Off Valve
‘
Vapor Removal
System
‘
Air Flow
‘ ‘ ‘
‘ ‘
‘
Petro-Vent™ Threaded
To 4˝ Vent Pipe Flange
Underground
Storage Tank
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Chemical In Tank
Air Systems International
For Use In
Hazardous
Locations
Pneumatic Circular Jet Fan
Designed for Hazardous Location Tank Ventilation
Model No.
Fits API
Diameter
Inch
ASI-JF20
20
10,400
40-110
60-290
95
ASI-JF24
24
16,130
40-110
76-338
122
Inlet
Max Free Pressure
Air cFM
PSI
Inlet Flow
Required
cFM
Weight
Lbs.
ASI-JF20
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
50
Confined Space Ventilation
Non-Hazardous Location Ventilators
Saddle Vent® VentilationTM Technology
Centrifugal Blowers
Gasoline Powered Ventilation Kit
Model SVB-G8CUP
Heavy Duty, Industrial Grade,
Ergonomically Designed
Single Speed Electric Blower
Air Systems’ electric blowers
and fans have been tested
by
to meet OSHA 29 CFR
1910.303(a) and 1910.7 for
electrical certification.
• 3/4 HP electric motor, TEFC, 115 VAC
• 10.8 amp, 60 Hz
• GFI power cord
• Aluminum non-sparking blower wheel
• Polyethylene fan housing
• Powder coat tubular steel frame with dual handles
• Molded polethylene safety guards
• 8˝ intake and exhaust flange
• Inlet filters available
• Weight: 53 lbs.
• Dimensions: 23” L x 12” W x 19”H
• 1570 cfm, free air delivery
• 1047 cfm, 25ft. duct, 1 - 90o bend
SVB-E8
SVB-G8
SVB-E8-2
SVB-E8EC
5 ft. Exhaust
Hose for Gas &
Propane Blowers
Economy Electric Blower
• 1/2 HP electric motor, 9 amps, TEFC,
60 Hz, 115 VAC
• GFI power cord
• Steel blower wheel
• Polyethylene fan housing
• Powder coat steel frame
• Molded polethylene safety guards
• 8˝ intake and exhaust flange
• Weight: 37 lbs.
• Dimensions: 17”L x 17”W x 18”H
• 1390 cfm, free air delivery
• 973 cfm, 25ft. duct, 1 - 90o bend
2-Speed Electric Blower
• 3/4 HP, 2-speed electric motor, TEFC
• 115 VAC, 11.5 amp, 60 Hz
• GFI power cord
• Aluminum non-sparking blower wheel
• Polyethylene fan housing
• Powder coat tubular steel frame with dual handles
• Molded polethylene safety guards
• 8˝ intake and exhaust flange
• Weight: 58 lbs.
• Dimensions: 23”L x 12”W x 19”H
• 750 cfm low/1570 cfm high, free air delivery
• 490 cfm low/1047 cfm high, 25ft. duct, 1 - 90o Bend
Inlet Filters Available for All Models. See page 57 for details
international blowers available.
Contact Customer Service for
details and specifications.
51
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Gasoline Powered Blower
• 127 cc Briggs & Stratton motor (Approx. 4 HP)
• Meets CAL/OSHA emission standards
• 5ft. remote flexible steel exhaust hose with custom
gas-tight muffler to prevent intake of CO exhaust
• Polyethylene fan housing
• Powder coat tubular steel frame with dual handles
• Molded polethylene safety guards
• 8” intake and exhaust flange
• Weight: 53 lbs.
• Dimensions: 23”L x 12”W x 19”H
• 1500 cfm min/3000 cfm max free air delivery
• 1040 cfm min/1725 cfm max, 25ft. duct, 1 - 90o bend
Honda Engine - Model SVB-G8-H
• 118 cc Honda engine option
Propane Engine - Model SVB-G8P
• Includes propane conversion kit, Briggs & Stratton engine
and propane tank
Confined Space Ventilation
Non-Hazardous Location Ventilators
Industrial Grade Blower Kits for Non-Hazardous Locations
Kits Include:
1)
2)
3)
4)
5)
6)
7)
Saddle Vent
Ventilation Kits for
Non-Hazardous
Locations
®
Centrifugal Blower of your choice
Industrial Saddle Vent®- SV-189
90° elbow for Saddle Vent®- SV-90
15 ft. duct - SVH-15
6 ft. duct - SVH-6
Duct canister (holds 50ft. of duct) - SVH-DC25
Universal mount - SV-UM
Model No.
SVB-E8CUP
SVB-E8SCUP
SVB-E82CUP
SVB-G8CUP
SV -CUP
Description
Economy 8” Electric Blower Kit, includes SVB-E8EC blower
and SV -CUP Saddle Vent® Ventilation Kit
Standard 8” Electric Blower Kit, includes SVB-E8 blower
and SV -CUP Saddle Vent® Ventilation Kit
2-Speed 8” Electric Blower Kit, includes SVB-E8-2 blower
and SV -CUP Saddle Vent® Ventilation Kit
Gasoline 8” Blower Kit, includes SVB-G8 blower
and SV -CUP Saddle Vent® Ventilation Kit
Saddle Vent® Ventilation Kit - no blower
SVB-E8SCUP
In-Line Steel Axial Fans for Non-Hazardous Locations
The 10” in-line axial fan has been designed to be used as a stand alone
fan or attached in series to run long lengths of ventilation duct. Intake
and exhaust flanges allow for either 8” or 10” duct to be attached to
either end of the blower to achieve positive or negative ventilation.
The blower is light weight and weighs less than thirty pounds.
Fan meets OSHA 29 cFR 1910.303(a) and
1910.7 electrical certification requirement
Attach Fan in Series to
Run Long Sections of Duct
SVF-10E
10” to 8” Duct
Adapters Supplied
with fan for Intake
and Exhaust
10” In-Line Electric Fan
Saddle Vent®
Ventilation Kit for
Non-Hazardous
Locations
• Standard Electric Motor: 1/3 HP, continuous duty, 115 VAC,
1-phase, 60 Hz
• Power cord: 10ft. SOOW cable with installed strain release
• Frame: All steel, powder coat red with rubber base feet
• Inlet/Exhaust flange made of molded polyethylene
• 72 dbA @ 3ft.
• Dimensions: 16”L x 16.75”H x 12.5”W
• Weight: 28 lbs.
• 1390 cfm, free air delivery
Model No.
SVF-10E
SVF-10ECUP
Description
Standard 10” Electric Fan
Standard 10” Electric Fan Kit, includes SVF-10E fan and
SV -CUP Saddle Vent® Ventilation Kit
Kit Includes:
SVF-10ECUP
1)
2)
3)
4)
5)
6)
7)
In-line Axial Fan
Industrial Saddle Vent®- SV-189
90° elbow for Saddle Vent®- SV-90
15 ft. duct - SVH-15
6 ft. duct - SVH-6
Duct canister (holds 50ft. of duct) - SVH-DC25
Universal mount - SV-UM
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
52
Confined Space Ventilation
Non-Hazardous Location Ventilators
Steel Axial Fans
Saddle VentTM Ventilation System
Air Systems manufactures a combination ventilation fan and duct
storage unit to meet the most demanding customer needs. Our
rugged polyethylene duct canister is securely attached to one of our
industrial lightweight steel fans to make an ideal ventilator for the
customer who wants a one piece ventilation package.
CANISTER FAN
SVF-15DCAN
Fan meets OSHA 29 cFR
1910.303(a) and 1910.7 electrical
certification requirement
WEIGHT: 39 LBS. w/25’ DUCT
35 LBS. w/15’ DUCT
AC Version - SVF-8AC
Model No.
SVF-8AC
SVF-8DC
SVF-6ACAN
SVF-15ACAN
SVF-25ACAN
SVF-6DCAN
SVF-15DCAN
SVF-25DCAN
•
•
•
•
•
Description
AC axial fan only. 1395 cfm free air
DC axial fan only, 1170 cfm free air
AC axial canister fan with 6 ft. duct installed - 890 cfm output
AC axial canister fan with 15 ft. duct installed – 870 cfm output
AC axial canister fan with 25 ft. duct installed - 858 cfm output
DC axial canister fan with 6 ft. duct installed - 825 cfm output
DC axial canister fan with 15 ft. duct installed - 815 cfm output
DC axial canister fan with 25 ft. duct installed - 796 cfm output
1/3 HP - 115 VAC
8” diameter outlet
1395 cfm, free air delivery
72 dbA @ 3 ft.
Weight: 22 lbs.
DC Version - SVF-8DC
•
•
•
•
•
•
•
SVF-8AC
Saddle Vent®
Ventilation Kits for
Non-Hazardous
Locations
12-volt DC, 1/4 HP, 19 amps
8” diameter outlet
1170 cfm, free air delivery
10´ power cord with battery clips
In-line 20 amp fuse holder
72 dbA @ 3 ft.
Weight 22 lbs.
Saddle Vent TM Ventilation Kit
Kit Includes:
1)
2)
3)
4)
5)
6)
7)
Axial Fan of your choice
Industrial Saddle Vent®- SV-189
90° elbow for Saddle Vent®- SV-90
15 ft. duct - SVH-15
6 ft. duct - SVH-6
Duct canister (holds 50ft. of duct) - SVH-DC25
Universal mount - SV-UM
SVF-8ACUP
Model No.
SVF-8ACUP
SVF-8DCUP
53
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Description
Economy 8” Electric Fan Kit, includes SVF-8AC fan and
SV -CUP Saddle Vent® Ventilation Kit
Economy 8” Electric Fan Kit, includes SVF-8DC fan and
SV -CUP Saddle Vent® Ventilation Kit
Confined Space Ventilation
Non-Hazardous Location Ventilators
Contractor Grade Axial Fans
The Contractor’s series of ventilation products is the latest addition to
Air Systems’ ventilation product group. Known for product quality and
performance, Air Systems offers a rugged portable polyethylene fan line
designed to accommodate a variety of applications as well as demanding
job site conditions at an economical price.
Fan meets OSHA 29 cFR 1910.303(a) and
1910.7 electrical certification requirement
AC Ventilation Fan
CVF-8AC
• 1/3 HP, 8” Fan, 115 VAC, 60Hz
• 10 ft. cord
• Weight: 15 lbs.
• 974 cfm, free flow
• 786 cfm, 15ft. duct, 1 - 90o bend
• 661 cfm, 15ft. duct, 2 - 90o bends
DC Ventilation Fan
•
•
•
•
•
•
•
•
•
CVF-8DC
1/4 HP, 12 VDC, 19 amps
20 amp fuse holder
10 ft. cord with Battery Clips
8” Fan
Optional Battery Pack Available
Weight: 15 lbs.
848 cfm, free flow
702 cfm, 15ft. duct, 1 - 90o bend
590 cfm, 15ft. duct, 2 - 90o bends
CVF-15ACAN
WEIGHT: 32 LBS.
CVF-8AC
•
•
•
•
Applications:
Boiler Work
Manhole Entry
Utility Companies
Telecommunications
•
•
•
•
Construction
Electrical Transformer Repair
Maintenance
Tank Cleaning
Contractor Fans for
Non-Hazardous Locations
Model No.
Description
Contractor Fan Only
CVF-8AC
CVF-8DC
CVF-8DCSB
CVF-15ACAN
CVF-25ACAN
CVF-15DCAN
CVF-25DCAN
Contractor Grade AC Axial Fan, 115VAC, CSA/US Approved
Contractor Grade DC Axial Fan, with Battery Clips
Contractor Grade DC Axial Fan, with SB® Battery Connector
Contractor Canister Fans
Contractor Canister Fan, includes CVF-8AC Fan with 15 ft duct canister
Contractor Canister Fan, includes CVF-8AC Fan with 25 ft duct canister
Contractor Canister Fan, includes CVF-8DC Fan with 15 ft duct canister,
supplied with Battery Clips
Contractor Canister Fan, includes CVF-8DC Fan with 25 ft duct canister,
supplied with Battery Clips
Contractor Duct Canister Only
CVF-CAN15
CVF-CAN25
Saddle Vent® Ventilation Kits
for Non-Hazardous Locations
Duct Canister with 15 ft duct fits CVF-8AC & CVF-8DC Fans Only
Duct Canister with 25 ft duct fits CVF-8AC & CVF-8DC Fans Only
Saddle Vent® Ventilation Kits
The Saddle Vent® Ventilation Systems is now
available in a low cost contractor’s kit.
One part number at one low price provides
the high quality Saddle Vent® ventilation
system with a variety of applications for
non-hazardous locations.
CVF8A15KIT
Model No.
CVF8A15KIT
CVF8D15KIT
CVF8A25KIT
CVF8D25KIT
Description
Contractors Ventilation Kit, includes CVF-8AC Fan. 6 ft duct with canister
and15 ft duct, Saddle Vent®, 90o elbow, and universal mount
Contractors Ventilation Kit, includes CVF-8DC Fan. 6 ft duct with canister
and15 ft duct, Saddle Vent®, 90o elbow, and universal mount
Contractors Ventilation Kit, includes CVF-8AC Fan. 6 ft duct with canister
and 25 ft duct, Saddle Vent®, 90o elbow, and universal mount
Contractors Ventilation Kit, includes CVF-8DC Fan. 6 ft duct with canister
and 25 ft duct, Saddle Vent®, 90o elbow, and universal mount
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
54
Confined Space Ventilation
Special Application Ventilators / Carts
Emergency Response Ventilation Kit
for Non-Hazardous Locations
Ever notice emergencies happen when you least expect it?
Environmentally
Friendly Products
During storms, inside difficult to access areas in the dark, or any emergency
ventilation requirement, don’t be caught without proper lighting or electrical service.
Completely portable, the Emergency Response
Ventilation Kit provides 2 hours of simultaneous light
and fan run time. The Kit includes the Mini-CubeTM area
light with a water and dust tight 800 lumen LED
lamphead, an 8 ft. retractable aluminum pole
supporting the multi-directional head and collapsible legs
providing a 30” support base. The 33 amp AGM lead
ERVK-15DC
battery pack has a built-in charger and voltage meter.
Also included is the Contractor Canister Fan,
providing 815 cfm free air flow with 15 ft ducting.
One part number... one price...
buys peace of mind from the unexpected.
Model No.
Description
ERVK-15DC
Emergency Response Ventilation Kit. Includes Mini-CubeTM, Mode
AL1MCBPC and Contractors Canister Fan, Model CVF15DCNBP
ALHL25
LED Hand Light, 800 Lumens, 25ft. cord with power port male adapter
ALHL25
Magnetic Hand-Held Single Cube LED Light
Mini-CubeTM provides a
12 Volt Power Port for
operating 12-volt
devices like our
ergonomically designed
800 lumen pistol grip
hand held light
Confined Space Entry Carts
Cart shown with
Model CBA2-346
breathing air
assembly option
Cylinders
optional
Model CSC-3072
Standard Cart
or Customize your own cart!
2 each 14” deep cabinets
1 each 28” deep cabinet
Cabinet height:
Optional Tripod
34˝
CSC-3072P CART
WITH PNEUMATIC TIRES
Steerable
front end
Cabinet widths:
Model No.
CSC-3072
CSC-3072P
CBA2-346NB
CBA2-347NB
AC-300
AC-444
AC-472
Standard confined space cart with 10” semi-pneumatic tires.
Order cylinders and high pressure hardware, and tripod
separately (tripod sold through local distributors)
Standard confined space cart with 10” pneumatic tires
2 cylinder breathing air assembly, no cylinders - 2400 psi
2 cylinder breathing air assembly, no cylinders - 4500 psi
300 cf air cylinder, 2400 psi
444 cf air cylinder, 4500 psi
472 cf air cylinder, 5000 psi
Customizing Suggestions
Cart only (no cabinet), add blower, add extra air
cylinders, make cart wider or longer
55
30˝
30˝
Description
Specifications
• Steel cart rated for 1200 lbs. with 10” semi-pneumatic tires, optional pneumatic tires
• 3-cabinet design, galvanized steel, with shelving; 2 each 14” deep, 1 each, 28” deep
• Nylon bottle straps and steel safety chains for cylinder security
• Combination “T” handle with “Pintle Hitch”
• Articulating (steerable) front end
• Top rubber mat with tie-downs for storing retrieval tripod
• Order cylinders, regulator/manifold assembly, separately
• Wheel chocks available
• Dimensions 30” W x 72” L x 48” H Weight: 515 lbs.
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Confined Space Ventilation
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The Saddle Vent ® for Special Applications
SaddlatorTM
Tank Saddle Vent ®
Ha
for
Special Applications
Air Systems International
For Use In
Hazardous
Locations
Pneumatic Powered
Saddle Vent® Blower
The Tank Saddle Vent® is specially designed to
fit 18”W x 20”L oval shipboard hatch openings.
The tank model is installed in the hatch entry
area with complete entry and egress access to
the ladder. The required metal guard is left in
place without interference from the Tank
Saddle Vent®. The Tank Saddle Vent® also fits
all small round openings, 20” and smaller.
The SaddlatorTM provides positive or negative
pressure ventilation to supplement confined
space entry operations in large work areas or
tanks and is ideal for hazardous environments.
Specifications
Model No.
Air Flow
Fire
Retardant
›
Conductive Saddle Vent® with Venturi blower installed
90o bolt-on conductive elbow, SV90-29, supplied
Air operated with no moving parts
1/2” Industrial Interchange plug
Static ground lug installed
Delivers 2000 - 3000 cfm on pressures from 50-100psi
›
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•
Description
SV189-29
Saddlator™ w/ elbow, positive pressure
SV189-29-N
Saddlator™ w/ elbow, negative pressure
SV-189T
™
SV90-29
90° bolt-on elbow to fit Saddlator
SV189T -29
Tank Saddlator™
H-50-5
H-50-12
SV189-29
1/2˝ compressor connect hose – 50 ft.
3/4˝ compressor connect hose – 50 ft.
Model No.
Description
SV189T
SV -90T
Tank Saddle Vent®
90° elbow to fit Tank Saddle Vent®
Special Application Blowers
Large Centrifugal Blowers
Air Systems can design a custom blower to meet your
most demanding requirements. Our blowers are used by
steel mills, shipbuilding companies and power generating
stations. Select from a wide variety and style of inlet and
outlet flange sizes. The blower at right is a 15 HP electric
with a 14” inlet and outlet flange set on a 4-way steel
fork lift skid and designed to deliver high static pressure
and high cfm output for maximum lengths of ducting.
8500 cfm
Output
SVB-E14
Specifications:
8500 cfm free flow
13.9” W.G. static pressure @ 4200 cfm output
TEFC 15HP motor
Sealed NEMA 4 on/off switch box
230/460 VAC, 3-phase motor
User wired per NEC requirements
14” intake and exhaust flange
Welded steel safety guards on inlet and exhaust
Adjustable flow control gate
Forklift guide on all four sides plus sling hooks
Custom variations available
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Air Systems International
For Use In
Hazardous
Locations
Models available up to 50 HP.
Custom Small Portable
6” Pressure Blower
Designed for
Hazardous Location
Ventilation
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
56
Confined Space Ventilation
Accessories
Inlet Filter Assembly
Filter Holder
Standard Filter
HEPA Filter
SVB-IFH9
SVB-IF9ST
SVB-IF9HE
for SVB Series Blowers
Model No.
SVB-IFH9
SVB-IF9ST
SVB-IF9HE
Air Flo
w
›
The inlet filter is designed for Air Systems’ SVB series
of portable industrial blowers. The unit filters inlet ambient
air so workers in a confined space are not exposed to
ambient dust. The system controls dust and particulates
from entering a confined space where industrial coatings
are being applied. The filter also reduces the potential for
dust ignition in a confined space when used with an
explosion-proof or intrinsically safe blower. Filters are
available with 5 micron or 99.97% HEPA rating.
Description
Inlet filter holder, no filter, order filter choice below
Inlet filter, standard, 99% efficient at 5 micron, <1% flow loss with 25 ft duct
Inlet filter, HEPA 99.97% efficient at 0.3 micron, 40% flow reduction with 25 ft duct
See pages 47 & 51 for SVB blowers
Blower sold separately
Ventilation Accessories
In-line HEPA Filter Holder
• Attaches before or after blower for positive or
negative filtration
• Pre-filter for dusts or odors
• 8” inlet and exhaust flange
• Galvanized steel
• Optional stainless steel or aluminum frame
• Holds a 24” x 24” x 11.5” HEPA filter plus
a 24” x 24” x 2” pleated pre-filter
FH24-8-14
Closed
FH24-8-14
Open
In-line Pleated Filter Holder
Model No.
Specifications
•
•
•
•
•
•
Holds a 24” x 24” x 2” pleated filter
8” duct flange on one side
Allows user to filter intake or discharge air
Galvanized steel
Optional stainless steel or aluminum frame
Custom sizes and designs available
FH24-8
FH24-8-14
ASI-242C
FLTR004C
PFE-2412HF
Description
In-line Filter Holder holds 24” x 24” x 2” pre-filter
In-line Filter Holder holds 24” x 24” x 11.5” HEPA and 2”pre-filter
Pleated Carbon Odor Removal Filter, 24˝ x 24˝ x 2˝, case of 6
Pleated dust Filter, 24˝ x 24˝ x 2˝, case of 12
HEPA Filter, 24˝ x 24˝ x 11.5˝
FH24-8
Electric Ventilation Heaters
27" L X 16" H X 15.5" W
40 LBS.
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SVF-15KW-8
Heaters operate with blower or fan only
8” inlet and exhaust flange
Aluminum frame with steel control box
Automatic start with blower running
Built-in safety pressure switch
Automatic thermal shutdown at 170oF
144oF output at exhaust, 112oF with 15’ duct
Order 3 ft. heater connect duct, Model no SVH-3
All Electric heaters are available with optional duct size flanges
SVF-7KW-8
32" L X 27" H X 37.5" W
95 LBS.
Model No.
SVF-7KW -8
SVF-10KW -6
SVF-15KW -8
57
Specifications
Description
Electric 8” ventilation heater, 7kw, 230/1, 28 amps, 23,900 BTU - 30 amp plug
Electric 6” ventilation heater, 10kw, 440/3, 15 amps, 34,145 BTU - user wired
Electric 8” ventilation heater, 15kw, 440/3, 26 amp, 51,216 BTU - user wired
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Confined Space Ventilation
Accessories
Vent FlowTM Alarm
Designed to Meet Confined Space
Ventilation Flow Loss Alarm Requirements
Specifications
SVF-8ALM In Use
• Meets canadian alarm requirements
• Attaches inline to any 8" blower duct. (Optional larger and
smaller duct sizes available upon request)
• Operates on two standard 9-volt batteries
• Audible alarm (92dbA) and visual red light activate with
approximately 50% flow loss in the duct
• Alarms deactivate when normal flow is re-established
• Galvanized tubular steel housing
• Weight: 7 lbs.
• Overall length, 13"
• No AC power required
SVF-8ALM
For Use In Non-Hazardous Locations
Ducting and Accessories
• Vinyl polyester ventilation air duct hose
• 8” diameter with external wear strips – custom sizes
available on request
• Internal steel reinforced wire hoop – 5” pitch
• 6” long attachment cuff, 8 3/8” diameter, with
adjustable belt straps on both hose ends
• Maximum temperature rating 180oF
Conductive Ducting With Ground Wires
Attached to Each End of Wire Helix
Standard Ducting
8˝ Conductive
Duct to Duct Connector
8˝ Duct to Duct Connector
SVH-88CND
SVH-88C
Galvanized Steel or
Polyethylene Supplied
Model No.
Description
SVH-3
SVH-6
SVH-15
SVH-25
Standard Duct
8˝ Diameter - 3 ft. Standard Duct - Yellow
8˝ Diameter - 6 ft. Standard Duct - Yellow
8˝ Diameter - 15 ft. Standard Duct - Yellow
8˝ Diameter - 25 ft. Standard Duct - Yellow
SVH-CND86
SVH-CND815
SVH-CND825
Conductive Duct
8˝ Diameter - 6 ft. Conductive Duct - Black
8˝ Diameter - 15 ft. Conductive Duct - Black
8˝ Diameter - 25 ft. Conductive Duct - Black
SVH-88C
SVH--88CND
Duct to Duct Connector
8˝ Duct to Duct Connector
8˝ Conductive Duct to Duct Connector w/ Ground Lugs
Custom Sizes available Up to 36" Diameter
Custom Duct Transitions
Duct Carrier
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enlarging and reducing adapters are available
to accommodate any transition Size - Contact
Customer Service for ordering information
Holds 50 ft of 8” diameter duct
Snap-lock lid
Large carry handle
Polyethylene construction
Keeps duct from getting ripped
Solves duct storage problem
SVH-DC25
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
58
DC Powered Area Lighting
The Mini-CubeTM
The Mini-CubeTM
Flagger Light
8 foot
Extension!
600 Feet /
183 Meters
The Mini-CubeTM is a Lightweight, Highly
Portable Light Source with Extended Runtime
to Light Up The Job Site.
Designed to Meet National and State Flagger Illumination Regulations.
Complies with NCHRP Report 476 Section 2.5.2 (Illumination, Visibility, and
Temporary Lighting) and the MUTCD Section 6E.05
450 Feet /
137 Meters
225 Feet /
68 Meters
Use your 12-Volt Adapter Cable to Charge and/or
Run your DC Powered Electrical Devices
75 Feet /
46 Meters
AL1MCBP
Model No.
AL1MCBP
AL2MCBP
Description
Mini-Cube™ LED Light, 800 Lumens, Includes Battery Pack/Charger
Mini-Cube™ Dual LED Light, 1600 Lumens, Includes Battery
Pack/Charger
Magnetic Hand-Held Single Cube LED Light
Additional U.S. and
Foreign Patents Pending
D645,199
D644,089
59
ALHL25
LED Hand Light, 25ft. cord with power port male adapter
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
DC Powered Area Lighting
The Mini-CubeTM
The Mini-CubeTM
Portable Area Lighting
The Mini-Cube was developed as a lightweight, high output Portable Area Lighting System. The
internal 33 amp AGM battery pack provides over 30 hours of runtime. The water and dust tight
800 Lumen LED head is multi-directional on an 8 ft. retractable aluminum pole. The Mini-CubeTM
is available with a single or dual 800 Lumen LED lamphead.
Operational Features
TM
• Full 8 ft. light elevation
• Collapsible aluminum extension mast with locking thumb screws
and retractable cable - 24” collapsed height
• Single cube,10 watts, 800 lumens per cube
• Dual cube, 20 watts, 1600 total lumens
• Rated 50,000 hours service on LED lamphead
• Push-to-test volt meter built in to front panel
• 12-volt power port for quick charge from an external battery
source or voltage out to run 12-volt devices
• Adjustable directional lamphead(s)
• Weight: 35 lbs.
Internal Battery
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12 VDC sealed 33amp AGM lead acid battery
Deep cycle, with built-in 115 VAC charger system and cord
Run time for Single LED Mini-CubeTM with full charge, 32+ hours
Run time for Dual LED Mini-CubeTM with full charge, 16+ hours
Battery pack rated for 500+ charge cycles
Approved for continuous charging when light not in use.
If fully depleated, it may require up to 24 hours
to fully recharge
• One year replacement warranty on battery
pack and charger
Mini-Cube tM applications
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Flagger Lighting
emergency response Lighting
area Lighting
Small enough for Use in Bucket trucks
Construction
Maintenance
Mini-CubeTM Features
Hand Held LED Light
115 VAC Charge Jack
Digital push to test
voltage meter
Independent light
on/off switches
DC Power Port
ALHL25
Power Port Connection
NEMA 3 protection
Polyethylene collapsible legs
provides a 30” support base
AL2MCBP
Approvals
• Battery FAA, DOT, CAB, IA, and TA approved for air transport
• RoHs (Restriction of Hazardous Substances) compliant
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
60
DC Powered Area Lighting
The Air-LightTM System
The Air-LightTM System (A.L.S.)
DC Powered Portable LED Light Series
Lamps
Extend up to
87” Height
The Air-Light™ Systems have been designed to provide high power
lighting for indoor and the most adverse outdoor conditions.
The compact portable design comes fully assembled for use
and deploys rapidly in under 30 seconds without the need for
component assembly. It’s stable platform insures reliable lighting
on rugged terrain and high wind conditions.
With it’s high capacity 22 amp/hr internal battery and the ability
to switch over to Ac power or Dc power from a response vehicle,
the Air-Light™ will see you through until your job is complete.
Additional
U.S. and Foreign
Patents Pending
D645,199
D644,089
air-Light ™ applications
• emergency response Lighting
• area Lighting
• Construction
• Maintenance
• Crime Scene investigation
AL2CUBEBP
AL4CUBEBP
Operational Features
• Power supply can be switched from internal battery to external 12 VDC power or
110-240 VAC 50/60Hz power without interrupting light operation
• Internal battery can be charged from external 12 VDC or 110-240 VAC
50/60Hz power sources
• Power port socket for charging of internal battery or powering external accessories
Such as cell phones, laptops, handheld lights or any device utilizing 12 VDC power
• Operate/charge with clamp style jumper cables
• Unit delivered fully assembled
• Unit deploys/stows rapidly without the use of tools and folds to fit within the
integral storage case
• Operational in sustained 35 mph full frontal winds, 65+ mph rear winds
• Mast extends from a range of 30” - 87” above ground
61
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
DC Powered Area Lighting
The Air-LightTM System
Dc Power Port to
charge cell Phones
and Other Accessories
Power Source Features
Internal Battery and Charger
AL4CUBEBP
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•
12 VDC, 22amp/hr, deep cycle sealed lead acid, AGM battery
Maintenance-free, non-spillable, and operates in any position
Safely stored/operated at -40oF to 140oF, (-40oC to 60oC)
6 hour minimum recharge time. 12 hours or overnight to
condition the battery from full discharge
• Rated for 500+ discharge cycles, 3 -5 year service life
• One year replacement warranty on battery pack and charger
• 3 amp Internal charger rated 50/60 hz, 110-240 VAC
• Supplied with charge cord and power port cable
Dc TO Dc Power cable
LP-PC-DE
115 VAc
Power cable
C7-PC-USA
DC to DC power cord
and 115 VAC charger
cables provided
12 volt DC power port
can operate / charge
accessory equipment like
cell phones or laptops
Battery can be charged from a direct connection
from a vehicle’s battery system via jumper cables to
battery posts located on the standard battery pack
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
62
DC Powered Area Lighting
The Air-LightTM System
LED Light Specifications
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50,000 + hours LED service life
Lamp assembly auto shut-off at 9VDC
Color temperature 5,000o Kelvin (pure white)
Flood pattern light beam diffusion (Spot and EURO beam patterns available)
Water proof, dust proof, IP68 rating
Independent directional adjustment of each lamp assembly
87” Full Extension - aluminum mast with locking thumb screws
Specifications and Features
Apply to ALL A.L.S. Series
Light Products
Note: Infrared LED cube lights available in 850nm and 940nm
Dual Cube Specifications:
Quad Cube Specifications:
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12 VDC, 1.5amps, 20 watts
1600 Lumens (800 lumens per cube)
Anodized aluminum with polycarbonate lens
Operating temperature, -40°C to 85°C (-40°F to 140°F)
Full Charge Run Time: 10+ hours
IR Models, Full Charge Run Time: 30+ hours
12 VDC, 3amps, 40 watts
3200 Lumens (800 Lumen per cube)
Anodized aluminum w/ polycarbonate lens
Operating temperature, -40°C to 85°C (-40°F to 140°F)
Full Charge Run Time: 5+ hours
IR Models, Full Charge Run Time: 15+ hours
Control Panel
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NEMA 3 protection
Independent light control switches
Digital push to test voltage meter
External color coded POS (+) and NEG (-) connection posts
Dual ended power port cable for connection to vehicle cigarette
lighter or auxiliary power outlet supplied
• 110 VAC US cord standard, (international cord sets available)
Interior Frame
Approvals / Conformances
• Declaration of Conformity CE council directive 2006/95/EC
• Specifications Declared : Essential Health and Safety
Requirements of Annex 1 of the Low Voltage Directive
• RoHs (Restriction of Hazardous Substances) compliant
• CE registered lights
• Battery FAA, DOT, CAB, IA, and TA approved for air transport
63
• Unit collapses for storage
• Integral stainless steel unitized structural frame assembly
and battery box
• Drop tested from 1 meter, (all 6 sides, all 4 corners)
with no internal, structural, or electrical failures
• Stainless steel telescoping stabilizer leg assemblies
• Stabilizer legs fully deployed to create a stable
36” x 32” 3-point platform
• Stainless steel support legs unfold with the push of a
spring release button
• Support legs extend to either 19” or 32” length
• Mast extends from a range of 30” - 87” above ground
• Dimensions:
Retracted 22.5” H x 12.7” W x 9.75” D
Deployed 87” H x 32” W x 36” D
• Weight: 48 lbs.
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
DC Powered Area Lighting
The Air-LightTM System
The Air-LightTM System
Choose a light assembly to meet your application
Model No.
Description
LED Cube Light Models
AL2CUBEBP
AL4CUBEBP
Air-LightTM Dual Cube LED Light Assembly - Includes internal battery pack
and 3 amp battery charger and cables
Air-LightTM Quad Cube LED Light Assembly - Includes internal battery pack
and 3 amp battery charger and cables
Night Vision Models
AL2C-IR850
AL2C-IR940
AL4C-IR850
AL4C-IR940
Air-LightTM Dual Cube Light Assembly - Includes internal battery pack and
3 amp battery charger, 850 nm output light spectrum for night vision
Air-LightTM Dual Cube Light Assembly - Includes internal battery pack and
3 amp battery charger, 940 nm output light spectrum for night vision
Air-LightTM Quad Cube Light Assembly - Includes internal battery pack and
3 amp battery charger, 850 nm output light spectrum for night vision
Air-LightTM Quad Cube Light Assembly - Includes internal battery pack and
3 amp battery charger, 940 nm output light spectrum for night vision
Magnetic Hand-held Single Cube LED Light
LED Hand Light, 25ft. cord with power port male adapter
ALHL25
Additional LED cubes can be added to your assembly
as needed. Contact Customer Service.
Accessories / Kits
Model No.
Hand Held LED Light
Specifications:
Description
Magnetic Hand-Held Single Cube LED Light
ALHL25
LED Hand Light, 800 lumen, 25ft. cord with power port male adapter
ERVK-15DC
AL1MCBP Mini-CubeTM LED light and CVF-15DCAN fan with
SB® connector
LP-PC-DE
C7-PC-USA
C7-PC-EUR
C7-PC-UK
C7-PC-AUS
Dual end power port connector cable, 8ft.
7ft. DC charge cord to AC - United States
7ft. DC charge cord to AC - Europe
7ft. DC charge cord to AC - United Kingdom
7ft. DC charge cord to AC- Australia
Emergency Response Ventilation Kit
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12 VDC, .75amps, 10 watts, 800 Lumens
Anodized aluminum housing with polycarbonate lens
Operating temperature, -40°C to 85°C; -40°F to 140°F
25 ft power cord with male power port connector
Ergonomically designed polyethylene pistol grip
Magnet rated @ 30 lbs. with adjustable base
Charging Cord Sets
Power Port Connection
Magnetic Base
ALHL25
Emergency Response
Ventilation Kit
ALHL25
Environmentally
Friendly Products
Charging cord sets supplied
with all Air-LightTM Models
ERVK-15DC
Emergency response ventilation and
high output DC lighting for a full 2 hour
simultaneous fan and light run time.
See details on page 55
Dc TO Dc
Power cable
LP-PC-DE
115 VAc
Power cable
C7-PC-USA
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
64
Environmental Control
Large Portable Fume Extractor
Fume-AirTM 750
Source Capture to Meet OSHA Standards
The Fume-AirTM 750 HEPA filtered fume extractor provides
750 cfm flow through a 13” hood and is ideal for welding and
soldering applications where large flow volume is required.
With 270 degree movement and 10 foot arm, it is easy to
position the hood next to the workpiece.
The pleated pre-filter and HEPA filter remove 99.97% at 0.3
micron and meets the OSHA Permissible Exposure Limit
(PEL) for hexavalent chromium of 5 µg/m³.
Specifications
• 115 VAC motor, 12.5 amps
• 13 inch fume capture hood with adjustable
flow damper - optional hood light
• HEPA Filter, 99.97%, UL-586 approved,
DOP Tested 1000 cfm flow rate
• 6 inch diameter, 10 ft. ducted arm with
270 degree movement
• 750 cfm flow with 10 ft. arm
• Filter change indicator
• Steel Cabinet
• 24” x 24” x 1” Pleated pre-filter holder
• Lift-up filter door for easy access filter change
• 5” Heavy Duty Casters
• Weight: 307 lbs. with 10ft. arm
• Size: 27" W X 40" D X 32.5" H
Arm shipped
completely
assembled and
ready to bolt on
main extractor
cabinet
Lift up filter door for easy access filter change
Closed
Pre-Filter
Open
HEPA
Filter
Filter change indicator
Model No.
Description
PFE-750-8
PFE-750CAB
Portable Extractor, Fume-AirTM 750 complete with 10 ft arm assembly, and 99.97% HEPA filter
Fume-AirTM 750 with no arm assembly designed for permanent central duct systems, includes HEPA filter
PFE-2412HF
PFE-2424PF
PFE-2424C
PFE-750LK
HEPA filter 24” x 24” x 11.5”
Pre-filter pad 24” x 24” x 1” (pkg. of 10)
Charcoal impregnated pre-filter pad, used with PFE-2424PF 24” x 24” x 1” (pkg/10)
Light kit for PFE-750-8 Fume Hood
Filters
Important Welding Fume Health Standard Change:
Effective May 30, 2006, OSHA lowered the PEL for Hexavalent Chromium and its
compounds called Hex Chrome from 52 to 5 micrograms per cubic meter. This
standard affects all general industry, shipyards, and construction industry activities
with regard to welding on stainless steel and painted surfaces. The new standard
necessitates source capture of these extremely harmful compounds with the use of
HEPA filtered portable welding fume extractors. (FED REG 71:10099-10385)
65
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Environmental Control
Small Portable Fume Extractor
Fume-AirTM 230
Specifications
• 2 each, 115 VAC, 800 watt vacuum
motors with 15amp overload protector
• Final stage HEPA filter, 99.97% at 0.3
micron
• 70 dbA noise level at 3 feet w/ built-in
noise suppressor
• 230 cfm flow rate - variable speed
• Fire retardant, 10 ft, flexible
• Dual handle assembly
• Three pleated intermediate filters
2.5” ID hose supplied with 2.5” hose
coupler for adding additional hose
• 5” fume capture hood with magnetic
base stand supplied
• 5-stage filtration
• Stainless steel spark screen
• Removable slag tray
• Size: 28.5” L x 15” H x 18.5” W
• Weight: 57 lbs.
Designed for Light Duty, Short Duration Welding
Air Systems’ small HEPA filtered portable fume extractor, Model PFE-230,
provides 230cfm flow through a 5” hood and magnetic base stand. Ideal
for many small welding and soldering applications where large cabinet
style fume extractors are not practical, such as, spot or bench top welding.
The PFE-230 features removable slag tray, spark screen, 3 pleated pre-filters
and a final HEPA filter (99.97% at 0.3 micron).
PFE-230
HEPA Filtered for Hazardous
Welding Applications
5-Stage Filtration
with Slag Tray
SVB-LCRT
Cart Dimensions
30” L x 30” D x 42” H
Variable Speed Switch
and Control Panel
5-Stage Filter Assembly
Model No.
Description
PFE-230
Portable Fume Extractor - complete with hose, filters, and accessories
PFE-230-F1
PFE-230PF
PFE-230-HF
SVB-LCRT
Stainless Steel Filter - captures up to 95% of the spark and steel chips down to 1-2 microns
Pleated Filter - 12” x 12” x 2” MERV 7 rated, 70% efficient (3 filters required)
Pleated HEPA filter 12” x 12” x 5 7/8” captures 99.97% of the 0.3 micron particles. DOP certified
Mobile steel cart with Storage Box
Filters
Optional Cart holds Model PFE-230 and
provides a storage cabinet for welding
supplies. Cart is made of steel with black
powder coat paint, front swivel casters
and rear locking casters.
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
66
Environmental Control
Electric HEPA Vacuums
Electric HEPA Filtered Vacuums
Hazardous material vacuums are equipped with a HEPA filter system consisting of a certified
absolute HEPA filter, a double layer intermediate micro filter, and a totally enclosed 2-ply disposable
paper filter bag. The HEPA filter has a steel outer casing and micro-fibered glass paper filter media
separated by corrugated aluminum sheeting that is encased in a protective steel screen. All HEPA
filters are rated with a minimum efficiency of 99.97% at 0.3 microns. They are tested using the
HOT DOP method @ 100cfm, UL 586 certified, maximum 1” resistance. Models AV-2 and AV-15
motor heads are provided with a remote exhaust port for 1.5” or 2.0” hose. All motors have a
2 year warranty.
Models AV-2, AV-5, and AV-15 are shipped with a HEPA filter, an intermediate pre-filter, a 2-ply
disposable paper filter bag, and tool kit. The tool kit includes, 5 ft. curved steel wand, 10 ft. vacuum
hose with end cuffs, crevice tool, inlet swivel connector and hard floor brush. An optional wet
conversion kit converts the dry vacuum for liquid pick up (not available on Model AV-4POLY).
All HEPA filters meet or exceed
the following standards:
• ieSt-rP-CC007
• MiLF-561079
• UL-586
• anSi-2-92
Contractors Model
AV-4POLy
AV-2
AV-5
with power head plug
AV-15
w/ Optional Auto
Shut-off for Wet Pickup
Specifications
AV-4POLy
120 VAC, 60 Hz, 1.3 HP, by-pass, 7.5 amps, 900 watts, 94cfm, 84” water lift, 4 gallon recovery, 6 gallon polyethylene tank, 30ft/18-3 power cord with
plug, 78dbA, 10 ft. hose (1 1/4”) supplied. Motor head has a 2 year warranty. Includes all filters and tool kit. (Uses pneumatic beater bar).
AV-2
120 VAC, 60 Hz, 1.3 HP, 2 stage by-pass, 7.5 amps, 900 watts, 94cfm, 84” water lift, 2 gallon recovery, 3 gallon stainless steel tank, 30ft/18-3 power cord
with plug, 78dbA, 10 ft. hose (1 1/2”) supplied. Motor head has a 2 year warranty. Includes all filters and tool kit.
AV-5
120 VAC, 60 Hz, 1.3 HP, 2 stage by-pass, 7.5 amps, 900 watts, 94cfm, 84” water lift, 5 gallon recovery, 7 gallon stainless steel tank, 30ft/18-3 power cord
with plug, 78dbA, 10 ft. hose (1 1/2”) supplied, on/off switch, MIL SPEC water dump valve. Motor head has a 2 year warranty. Includes all filters, tool kit,
handles and wheel kit. (Electric beater bar option, Model AV-33150 only).
AV-15
120 VAC, 60 Hz, 2.3 HP, 2 stage by-pass, 11 amps, 1320 watts, 115cfm, 110” water lift, 15 gallon recovery, 20 gallon stainless steel tank, 30ft/14-3
power cord with plug, 10 ft. hose (1 1/2”) supplied, 78dbA, on/off switch, MIL SPEC water dump valve. Motor head has a 2 year warranty. Includes all
filters, tool kit, handles and wheel kit. (Electric beater bar option, Model AV-33150 only).
NOTE: Optional voltage and Hertz available. consult customer service for details.
Model No.
AV -4POLY
AV -55
4 gallon recovery, 1.3 HP motor, HEPA, polyethylene tank, complete with wand, accessory
tools, and filters. Pneumatic beater bar avaialble.
2 gallon recovery, 1.3 HP motor, HEPA, stainless steel tank, complete with wand, accessory
tools, and filters.
5 gallon recovery, 1.3 HP motor, HEPA, stainless steel tank with floor casters and handles,
complete w/ wand, accessory tools, and filters. Fitted with a power nozzle receptacle
15 gallon recovery, 2.3 HP motor, HEPA, stainless steel tank, cart, wand, accessory tools,
and filters. External electric receptacle for beater bar option.
5 gallon recovery, 1.3 HP motor, HEPA, polyethylene tank, wheels, wand, accessory tools,
and filters. External electric receptacle for beater bar option.
15 gallon recovery, 2.3 HP motor, HEPA, polyethylene tank, cart, wand, accessory tools, and
filters. External electric receptacle for beater bar option
55 gallon drum lid assembly with HEPA filter, 1.5˝ hose connection, and 2.3 HP motor
AV -2BP
2 gallon HEPA stainless steel vacuum with back pack frame
AV -2
All of our Electric HEPA Vacuums meet the
EPA’s New RRP (Renovation, Repair, and
Painting Regulations) 40CFR, Part 745,
Subpart E. Models AV-5 and AV-15 are
supplied standard with an external electric
receptacle to operate the optional beater
bar power head for use on lead and
asbestos abatement projects.
Electric vacuums are
67
listed.
Description
AV -5
AV -15
AV -5PTE
AV -15PTE
Back-Pack electric Model
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Environmental Control
Pneumatic HEPA Vacuums - For Hazardous Locations
Pneumatic HEPA Vacuums
Pneumatic powered vacuums are ideal for working
in wet environments or where long lengths of
vacuum hose are required. Air motors require no
maintenance and contain no moving parts. A built-in
pressure relief valve restricts water lift to 160” to
prevent tank collapse. An on/off flow valve and
pressure gauge are provided. Spark-free air motor.
AV-2PBP
Specifications
• Inlet Pressure: 80 psi with 1/2” I.D. hose
• Inlet Flow: 70 cfm required
• Vacuum Pressure: 250” water lift maximum, adjusted to
160” water lift with relief valve
• Vacuum Flow: 100 - 170 cfm based on inlet pressure
• Noise Level: 75dbA @ 90 psi inlet pressure
• Tank: Stainless Steel
AV-15P
Model No.
AV -2P
AV-5P
Description
AV -5P
AV -15P
AV -55P
2 gallon recovery, pneumatic motor, stainless steel tank, complete with wand,
filters, and accessories
5 gallon recovery, pneumatic motor, stainless steel tank, wand, accessory tools, and filters
15 gallon recovery, pneumatic motor, stainless steel tank, cart, wand, accessory tools, and filters
55 gallon drum lid assembly with HEPA filter, 1.5˝ hose connection, and pneumatic motor
AV -2PBP
Back-Pack Pneumatic Model
2 gallon, pneumatic motor, stainless steel vacuum with back pack frame
See Page 69 for Replacement Bags, Filters and Accessories
Conductive Pneumatic HEPA Vacuums
Safely Remove Potential Static Charge Build-up
•
•
•
•
•
Pneumatic spark free vacuum motor
All aluminum non-sparking tools and 2-piece aluminum wand
10 ft., 1.5” Conductive Vacuum hose with cuffs (grounds to tank)
Motor head has grounding wire attached to the recovery can
25 ft. ground wire is attached to the vacuum recovery can to
attach to a grounded external device for static removal
Specifications
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tio
ign
ed
es
nt
D
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uip
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a
oc
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ou
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za
AV-15P-CND
Ha
for
• Inlet Pressure: 1/2” I.D. hose - 80 psi
• Inlet Flow: 70 cfm required
• Vacuum Pressure: 250” water lift maximum,
adjusted to 160” water lift with relief valve
• Vacuum Flow: 100 -170 cfm based on inlet
pressure
• Noise Level: 75dbA @ 90 psi inlet pressure
Air Systems International
For Use In
Hazardous
Locations
Model No.
AV -2P-CND
AV -5P-CND
AV -15P-CND
AV -55P-CND
AV -55DL
AV -55DD
AV-55DD
Description
2 gallon recovery, pneumatic motor, stainless steel tank, complete with wand,
filters, accessory tools and ground wires
5 gallon recovery, pneumatic motor, stainless steel tank, wand, filters, accessory tools and ground wires
15 gallon recovery, pneumatic motor, stainless steel tank, cart, wand, filter accessory tools and ground wires
55 gallon drum lid assembly with HEPA filter, 1.5˝ conductive 10ft hose, pneumatic motor, steel 55 gallon drum,
drum dolly, filters, accessory tools and ground wires
Drum lid includes 1.5˝ goose neck adapter (order motor, filters, and hoses separately)
Drum Dolly - 55 gallon
AV-55P-CND
Note: AV-55P-CND is supplied
with all ground wires connected,
conductive hose, steel drum and
a 55 gallon drum dolly
See Page 69 for Replacement Bags, Filters and Accessories
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
68
Environmental Control
Vacuum Accessories
HEPA Vacuum Accessories
Other Accessories Available
1
8.Hose-to-hose coupler
9.Squeegee tool for water pick-up
10.Carpet tool
11.Round brush
12.Pneumatic motor head (fits 5, 15, & 55 gallon tanks)
13.Automatic water shut-off device with extension collar
14.Poly tool – adjustable roller height squeegee tool designed
to pick up water from polyethylene sheeting
15. 55 gallon drum adapter – accepts 15 gallon electric or
pneumatic motor head and HEPA filter
13
2
1
15
5
3
4
8
14
All of our Electric HEPA
Vacuums meet the EPA’s
New RRP 40CFR, Part
745, Subpart E.
1
7
11
6
9
Accessories Included with Vacuum Models
AV-2, AV-5 & AV-15
1.HEPA filter
2.Intermediate filter (installed under HEPA filter)
3.2-ply 5 micron rated paper recovery bag
4.Vacuum hose with end cuffs
5.Inlet swivel connector
6.Crevice tool
7.Hard floor brush
* Curved wand – 5 ft. (not pictured)
Model No.
Description
replacement Bags and Filters
AV -2B
AV -5I
AV -2H
AV -5B
AV -4B
AV -5I
AV -5H
AV -15B
AV-15I
AV -15H
Paper recovery bags, 2 gallon, 5/package
Intermediate filter, fits AV -5 and AV -2 Series, 2/package
HEPA filter (99.97% UL), 2 gallon, 1 each
Paper recovery bags, 5 gallon, 5/package
Paper recovery bags, 4 gallon, 5/package
Intermediate filter, 2/package, fits AV -5 and AV -2 Series
HEPA filter (99.97% UL), 5 gallon,1 each
Paper recovery bags, 15 gallon, 5/package
Intermediate Filter - 15 gallon - 2/package - fits AV-15 and 55 Series
HEPA filter (99.97% UL) - 15 gallon - fits AV -15 and 55 Series
AV -335150
AV -4POLYTN
AV -5WP
AV -15WP
AV -55DD
AV -55DL
Electrically operated beater bar for AV -5 and AV -15 models
Pneumatically operated beater bar for AV -4POLY
5 gallon water pick-up with auto shut-off
15 gallon water pick-up with auto shut-off (can be used on AV-55)
55 gallon drum dolly with wheels and handle
Drum lid for 55 gallon drum, includes 1.5” goose neck adapter
AV -H10
AV -H10CND
AV -H50
AV -HC-1
AV -HN10
AV -C1
AV -103
AV -100
AV -6200
AV -6203
AV -102
AV -101
AV -105
AV -3RB
Vacuum extension hose, 1 1/2”, 10ft. with cuffs
Vacuum hose, conductive, 10ft., 1 1/2” I.D., with cuffs
Vacuum extension hose, 1 1/2”, 50ft. with cuffs
Hose-to-hose coupler, 1 1/2” hose, metal
Neoprene extension hose, 10ft.,1 1/2” with cuffs
Hose cuff, 1 1/2”
11” plastic crevice tool, 1 1/2”
Curved aluminum wand - 54”, fits 1 1/2” hose
Floor brush, 14” - fits 1 1/2” hose
Water squeegee tool, 14”, fits 1 1/2”” hose
Carpet tool, 14”, fits 1 1/2” hose
Inlet swivel connector, fits 1 1/2” hose
Goose neck hose adapter for 55 gallon drum lid - fits 1 1/2” hose
3” round brush, 1 1/2” connector
AV -31AB
AV -314
AV -208
AV -HC-2
AV -C2
AV -2360
AV -H10-2
2” x 56” aluminum wand, curved
2” aluminum floor tool
2” x 15” crevice tool, aluminum
Hose-to-hose coupler, 2” hose, metal
Hose cuff, 2”
2” inlet swivel connector
2” extension hose, 10ft. with cuffs
Accessories
Accessories - 1 1/2” Hose
AV-4POLyTN
Pneumatic Beater Bar
Accessories - 2” Hose
AV-335150
Electric Beater Bar
69
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
Note: Vacuum hose can be
ordered to any desired length.
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Cut Here and Fax to 1-800-247-5850- - - - - - - - - - - - - - - - - - - - - - -
FILL COMPRESSOR QUOTE REQUEST
Please fill out as completely as possible and fax back to (800) 247-5850.
If help is required, please contact us Monday - Friday 8AM - 5PM EST at (800) 866-8100
www.airsystems.com
Contact
Information
___________________________________________________________________________________________
Contact Name:
Company Name:
Address:
Telephone Number:
Fax Number:
Email Address:
Cellular Number:
Method of Contact:
City:
State:
Zip Code:
Phone
Fax
Email
Fill
Compressor
___________________________________________________________________________________________
1.
2.
Would you prefer a mobile or stationary system?
Which power source would you prefer?
If electric: Voltage:
3.
208 VAC
Portable
Stationary
Trailer Mounted
Skid Mounted
1-Phase Electric
3-Phase Electric
Gasoline
Diesel
230 VAC
460 VAC
Hertz: 60 Hz
What pressure SCBA/SCUBA cylinders do you need to fill?
2216 PSI
3000 PSI
4500 PSI
50 Hz
5000 PSI
4.
What is the maximum number of these cylinders to be filled per day (per use)?
5.
6.
0-5
6-10
11-14
15-19
20-24
25+
What is the CFM output _______cfm and pressure _____________psi required?
Would you like a carbon monoxide monitor installed?
yes
No
Fill
Station
___________________________________________________________________________________________
1.
What kind of fill station is preferred?
NFPA-1901 Compliant Full Containment
2.
Partial Containment
If none, what length fill whip is required?
5 Ft.
10 Ft.
15 Ft.
25 Ft.
50 Ft.
100 Ft.
3.
What kind of control panel is required?
Cascade-Style
Bulk-Style
4.
Do you need safety fill adapters?
yes
No
If yes, which pressure set(s) will you require?
2216 PSI
5.
None
3000 PSI
How many SCBA's would you like to fill simultaneously? One
4500 PSI
Two
Three
AIr
Storage
___________________________________________________________________________________________
1.
Will you be purchasing an air storage system? yes
No - Using Existing Cylinders
No - Not Using Storage
If you are using existing cylinders, do you still need connection hardware? yes
No
2.
Will you prefer high pressure flexible whips or rigid stainless steel tubing?
Flexible Whips
Rigid Stainless Steel
3.
Storage Rack preferences: Vertical
4.
How many storage cylinders would you like in this system? 2
Horizontal
Wall Mountable
4
6
Free Standing
8
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
10
70
PLANT AIR COMPRESSOR QUOTE REQUEST
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Cut Here and Fax to 1-800-247-5850- - - - - - - - - - - - - - - - - - - - -
Please fill out as completely as possible and fax back to (800) 247-5850.
If help is required, please contact us Monday - Friday 8AM - 5PM EST at (800) 866-8100
www.airsystems.com
Contact
Information
___________________________________________________________________________________________
Contact Name:
Company Name:
Address:
Telephone Number:
Fax Number:
Email Address:
Cellular Number:
Method of Contact:
City:
State:
Zip Code:
Phone
Fax
Email
System
Requirements
___________________________________________________________________________________________
1.
This system will need to be:
Portable
Stationary
If Stationary, this system will be permanently located
2.
Indoors
Outdoors
What are the power requirements for this system?
1-Phase Electric
3-Phase Electric
Gasoline
Diesel
If electric, what are the voltage requirements?
115 VAC
3.
208 VAC
230 VAC
460 VAC
60 Hz
50 Hz
What type of respirator is being used?
Pressure Demand Mask
Continuous Flow Mask
Continuous Flow Hood
4.
What are the flow and pressure requirements?
5.
Are cooling tubes being used (i.e. Vortex)? If so, what are the flow and pressure requirements?
cfm @
psi
6.
How many workers do you anticipate using this system at any given time? (quote maximum)
7.
What other types of devices are you planning to use? (pneumatic tools, air vests, etc.)
8.
Will remote air manifolds (point-of-attachments) be required? yes
No
9.
Number of remote air manifolds required?
1
2
3
4
10.
Number of outlets desired per manifold?
1
2
3
11.
Will the remote air manifold need to be: Portable (Case Mounted)
12.
Will audible and/or visual remote alarms be required? yes
If yes, Audible
Visual
cfm @
psi
4
5
6
Other:
5
6
Other:
Stationary (Wall Mounted)
No
Both
13.
Will this system be used in an IDLH (Immediately Dangerous to Life or Health) environment? yes
14.
Are there any special environmental conditions that may exist where the system is located?
(i.e. rain, chemicals, vapors, dust, heat, cold, etc)
71
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
No
WARRANTy DISCLAIMER
Air Systems’ manufactured equipment is warranted to the original user against defects in workmanship or materials under normal use for
one year after date of purchase. Any part which is determined by Air Systems to be defective in material or workmanship will be, as the
exclusive remedy, repaired or replaced at Air Systems’ option. This warranty does not apply to electrical systems or electronic components.
Electrical parts are warranted, to the original user, for 90 days from the date of sale. During the warranty period, electrical components
will be repaired or replaced at Air Systems’ option. Airline monitors are warranted for two years from date of purchase. Carbon monoxide
sensors are warranted for two (2) years; oxygen sensors are warranted for one (1) year from date of purchase.
NO OTHER WARRANTY, ExPRESSED OR IMPLIED, AS TO DEScRIPTION, QUALITY, MERcHANTABILITY, FITNESS FOR A
PARTIcULAR PURPOSE, OR ANY OTHER MATTER IS GIVEN BY AIR SYSTEMS IN cONNEcTION HEREWITH. UNDER NO
cIRcUMSTANcES SHALL THE SELLER BE LIABLE FOR LOSS OF PROFITS, ANY OTHER DIREcT OR INDIREcT cOSTS, ExPENSES,
LOSSES OR DAMAGES ARISING OUT OF DEFEcTS IN, OR FAILURE OF THE PRODUcT OR ANY PART THEREOF.
The purchaser shall be solely responsible for compliance with all applicable Federal, State and Local OSHA and/or MSHA requirements.
Although Air Systems International believes that its products, if operated and maintained as shipped from the factory and in accordance
with our “operations manual”, conform to OSHA, MSHA , or NFPA requirements, there are no implied or expressed warranties of such
compliance extending beyond the limited warranty described herein. Product designs, specifications, and prices are subject to
change without notice.
Air leaks are not covered under warranty except when they result from a defective system component, i.e. an on/off valve or
regulator or upon initial delivery due to poor workmanship. Air leaks due to poor delivery or damage will be covered under
delivery claims. Minor air leaks are part of routine maintenance and service and are the responsibility of the customer just as
filter and oil changes.
DISCLAIMER OF SAFE DELIVERy:
IMPORTANT NOTICE – WE DO NOT GUARANTEE SAFE DELIVERy
1.
Our terms of sale are FOB our factory – the responsibility for damage in transit is the carrier’s, whether it is visible damage or
concealed damage.
2.
Inspect truck shipments immediately. Insist that visible damages be indicated on your copy of the freight bill.
3.
Claims for damages must be made immediately by you to the truck carrier.
4.
IN cASE OF DAMAGE BY UPS OR FEDEx, cALL AIR SYSTEMS’ REPAIR SERVIcE FOR ASSISTANcE. DO NOT RETURN
DAMAGED GOODS OR DISPOSE OF ORIGINAL PAcKAGING MATERIALS UNTIL INSPEcTED BY THE cARRIER.
5.
Merchandise shortage must be reported within 10 days of receipt of goods.
MERCHANDISE RETURNS
No equipment can be returned without prior factory authorization and return freight must be prepaid. call Repair Service Dept.
toll free: 1-800-866-8100 or 757-424-3967 to obtain a return authorization number. Equipment returned under 90 days must
be in like new condition in order to receive credit. A return authorization form will be faxed to you for use as your return
merchandise packing slip.
PATENT AND TRADEMARK DISCLAIMER
Photographs and descriptions of Air Systems’ products found within our catalogs may not be reproduced or reprinted in any fashion
without prior written approval from Air Systems International. Patents and trademarks approved for use by Air Systems International
must be clearly represented as the property of Air Systems International. Failure to do so can result in civil damages.
CUSTOM APPLICATIONS
We welcome any custom design applications to meet your specific needs. We will provide technical drawings and installation
recommendations to ensure proper utilization of equipment. We feel that this phase of our business is one of the most important
services to our distributors and customers. Custom products, once approved by the customer and delivered, are not returnable for credit.
1-800-866-8100 • w w w . a i r s y s t e m s . c o m
72
Look What’s Inside
Grade-D Air Filtration
Fire & Rescue
Breathing Air Basics - Training......................1-4
Portable Systems - The Breather BoxTM..................5
Fixed Systems - Panel Mounted ..............................6
Auto-AirTM Breather BoxTM ......................................7-8
Blast-AirTM Cart ..............................................................9
Airline Monitors ....................................................4, 10
Point-of-Attachments (POA) ................................11
Accessories............................................................12-14
Air Quality Testing..............................................14-15
Custom Breathing Air Systems ............................16
Tech-RescueTM Carts ..........................................37-38
PPV - SpitfireTM ..........................................................38
Multi Air Command Kits - MACKTM. ..............39-40
AIR-KADDyTM SCBA Storage ................................41
Custom Trailers ........................................................42
Breathing Air Compressors
Portable, Low Pressure ....................................17-18
Ambient Air Pumps............................................19-20
Personal Cooling - The Cool-BoxTM ......................21
Understanding Quick connect Fittings......22
Stationary, Low Pressure..................................23-24
High Pressure Breathing Air
High Pressure, Filling ..............................................25
Fragmentation Fill Stations ....................................26
Cascade Fill Assemblies ..........................................27
Cascade Breathing Assemblies ............................28
Accessories............................................................28-29
Cylinder Storage Racks ............................................30
Air Cylinder Carts
MULTI-PAKTM Small Cylinder Carts........................31
MULTI-PAKTM Large Cylinder Carts........................32
Ergo® Air Carts ..........................................................33
PORTA-PAKTM Cart Series ........................................34
Air-WagonTM Large Cylinder Carts ......................35
Custom High Pressure Carts and Trailers ..36, 38
Customer Service
1-800-866-8100 or
1-757-424-3967
Air Systems International, Inc.
corporate Headquarters
829 Juniper Crescent
Chesapeake, Virginia 23320
Toll Free U.S.A. and Canada: 1-800-866-8100
Phone: (757) 424-3967
Toll Free Fax: 1-800-247-5850
Fax: (757) 424-5348
Email: [email protected]
Catalog Request: [email protected]
Ventilation
Ventilation Basics - Training ....................43-44
Saddle Vent® ............................................................45
Conductive Saddle Vent® ......................................46
Hazardous Location Blowers ..............................47
Hazardous Location Kits ................................47-49
Hazardous Location Inline Fan............................48
Hazardous Location Contractor Fan ................49
Hazardous Location Venturi Air Movers..........50
Non-Hazardous Location Blowers ....................51
Non-Hazardous Location Kits........................52-54
Non-Hazardous Location Inline Fans................52
Non-Hazardous Location Axial Fans ..........52-53
Non-Hazardous Location Contractor Fans......54
Emergency Response Ventilation ......................55
Confined Space Entry Cart ..................................55
Special Application Ventilators............................56
Accessories, Ventilation ..................................57-58
Area Lighting
Mini-CubeTM ........................................................59-60
Air-LightTM ............................................................61-64
Lighting Accessories ..............................................64
Environmental Control
Large Portable Fume Extractor ..........................65
Small Portable Fume Extractor ............................66
Electric HEPA Vacuums ........................................67
Pneumatic HEPA Vacuums ..................................68
Conductive HEPA Vacuums ................................68
Vacuum Accessories ..............................................70
Fill Compressor Questionnaire ........................70
Plant Air Compressor Questionnaire ............71
Warranty/Return Information ..........................72
canada
Vendedores de Fábrica Para
centroamerica, México, Sudamérica
Manufacturer’s Representative
20 Arthur Hall Drive
Sharon, ON L0G 1VO Canada
Phone: 1-905-478-8042
Email: [email protected]
www.pacesettersales.com
Safety Sales International, LLc
Pacesetter Sales & Associates
Manufacturer’s Representatives
Phone: 1-704-366-0589
Phone: 1-704-469-3064
Phone: 1-704-831-8284
Fax: 1-704-367-3413
Email: [email protected]
[email protected]
[email protected]
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Copyright 2011-2012 All Rights Reserved
CAT2012 REV. 0
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