®
IC Pro / IC Elite
ASSEMBLY INSTRUCTIONS
NS-75
4
step
#1
SCHWINN IC BIKE - PACKAGE COMPONENTS LIST
Ref. #
1.
42.
3.
A
B
51.
Description
Frame
Handle Bar
Seat Slider Assembly with Saddle
Front Stabilizer Bar with Wheels and Feet
Rear Stabilizer Bar with Feet
Water Bottle Cage
Small Parts Box
Small Part Box Contents
34.
Pedals with Toe Clips & Straps (Left & Right)
29.
Pop Pin Assembly for Head Tube
46.
44.
45.
13mm Hex Bolt
Flat Washer
13mm Lock Nut
Tools Supplied
Stamped Steel 13/14/15/17mm Combination Wrench
3mm Hex Wrench
1 Pair
1
4
8
4
1
1
Prior to assembly of the product, remove all components from the packaging and check them against the packaged components list supplied above. Once you are certain that all the necessary parts have been supplied, begin with the first assembly step.
Tools Needed
Qty.
1
1
1
1
1
2
1
3mm Hex Wrench
Stamped Steel
Combination wrench
17/15
13/14
Adjustable wrench (not included)
Grease (not included)
2
IC Pro / IC Elite
step
#2
MATERIALS & TOOLS
Front Rear
Ref. #
1
A
B
46
44
45
Description
Frame
Front Stabilizer Bar with Wheels and Feet
Rear Stabilizer Bar with Feet
13mm Hex Bolt
Flat Washer
13mm Lock Nut
Tools Required
Stamped Steel Combination Wrench
Adjustable wrench or 13mm Socket (not supplied)
Qty
1
1
1
4
8
4
1
1
ATTENTION
The following steps utilize stainless steel hardware. Stainless steel hardware is susceptible to “cold welding”, also known as galling, if not handled properly. To reduce the chances for cold welding, make sure you apply grease to the threads at the end of the stainless hex bolts
#46. When tightening the 13mm lock nuts #45, turn them at a fairly low rotational speed.
High rotational speeds as well as lack of grease are common causes for cold welding of stainless steel hardware.
A. Position the Front Stabilizer Bar (A) on the frame bracket as shown in the illustration.
B. Make sure the adjustable feet are on the bottom and the transport wheels are facing up and toward the front of the bike.
C. Attach Front Stabilizer Bar (A) to Frame (1) using two hex bolts (46), four washers (44), and two lock nuts (45). Tighten hardware firmly but do not over tighten as deformation of the stabilizer tube may occur
D. At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer.
E. Position the Rear Stabilizer Bar (B) on the frame bracket as shown in the illustration.
F. Make sure the adjustable feet are on the bottom.
G. Attach Rear Stabilizer Bar (B) to Frame (1) using two hex bolts (46), four washers (44), and two lock nuts (45). Tighten hardware firmly but do not over tighten as deformation of the stabilizer tube may occur
H. At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer.
NS-75
IC Pro / IC Elite
3
step
#3
MATERIALS & TOOLS
Ref. #
1
29
42
7, 8, & 9
51
Description
Frame
Pop Pin Assembly for Head Tube
Handle Bar
Seat Slider Assembly
Water Bottle Cage
Qty
1
1
1
1
2
Tools Required
3mm Hex
Adjustable wrench (not supplied)
1
1
A. Using your hand, grab the T-handled of the Pop Pin attached to the seat tube of the frame. Turn the Pop Pin counter clockwise for several revolutions to make sure it is free of the securing threads and can be pulled freely.
B. Pull the entire seat slider assembly (7,8,9) from the frame and reverse its direction. Reinsert the seat slider assembly into the frame (with the holes facing the front of the bike) while pulling out on the Pop Pin. Release the Pop Pin and make sure it fully engages one of the holes provided in the seat post.
C. Using the stamped steel combination wrench supplied, loosen up the 14mm nuts that secure the saddle bracket to the seat slider (8). Once loose, rotate the saddle so that the nose of the saddle is facing the handle bars and is level with the ground or in your desired position. Tighten the 14mm nut securely and manually attempt to twist the saddle sideways to confirm that it is secure before ridding.
D. Remove the Pop Pin Assembly (29) from the small parts bag and add some grease to the threads of the large 21mm nut that will screw into the head tube boss on the bike.
E. Thread the Pop Pin Assembly (29) into the head tube boss using a large adjustable wrench and tighten firmly.
F. Using your hand, grab the T-handled of the Pop Pin, turn it counter clockwise for several revolutions to make sure it is free of the securing threads and can be pulled freely.
G. Insert the handle bar (42) into the head tube of the bike while pulling the Pop Pin out. Lower the handle bar to the desired height and release the Pop Pin. Make sure the Pop Pin fully engages one of the holes provided in the handle bar. Turn the T-handle of the Pop Pin clockwise until it is fully tightened, this will secure the handle bar firmly at the desired height.
H. Using the 3mm hex tool supplied, mount the two water bottle cages (51) to each side of the fork legs. The necessary mounting screws have previously been installed and must be removed from the fork legs prior to securing the water bottle cage.
4
IC Pro / IC Elite
step
#4
MATERIALS & TOOLS / INITIAL SETUP ADJUSTMENTS
Ref. # Description
1 Frame
43 Pedals with Toe Clips & Straps (Left & Right)
Qty
1
1 Pair
Tools Required
Stamped Steel Combination Wrench 1
A. Remove Pedals (43) from the small parts box and look at the ends of the pedal threads. You will notice that each pedal is market with an "R" or an "L" on the very end of the spindle past the threads. This mark indicates which side of the bike the pedal is intended to mount. This is important since the thread directions are different for each pedal.
B. Locate the Pedal that has the "R" on the spindle. This pedal is for the right side crank arm of the bike (chain guard side) and is right hand threaded (turn clockwise to tighten). It is a good idea to apply grease to the threads before attaching them to the crank, this will assure that they can be removed in the future. Using the supplied Combination
Wrench thread the right Pedal on to the crank arm, tighten firmly.
C. Locate the Pedal that has the "L" on the spindle. Follow the directions in step B. however, you will need to turn the spindle left (counter-clockwise) to tighten as the "L" spindle is reverse threaded.
Prior to first using the Schwinn IC bike it is a good idea to follow these initial set up steps.
A. Move bike into its final location. Confirm that all four feet are firmly in contact with the floor and that the bike is stable. If any of the feet are not making full contact it is recommended that you adjust them by turning the entire foot assembly counter-clockwise which will extend it further from the stabilizer bar. Once the foot is in full contact and the bike is stable, thread the jam nut clockwise until it comes into contact with the stabilizer at the point the foot assembly threads in. Tighten the jam nut snug using an adjustable wrench. This will secure the foot at the desired height.
B. With the resistance adjustment knob turned fully in the counter-clockwise position (no brake contact with flywheel) it is recommended that you soak the brake pads with Schwinn Fit-Tech Lube.
This will extend the life of the brake pads and assure a smooth resistance interface with the flywheel.
C. Once the pads are lubricated it is recommended that you tighten the resistance adjustment knob clockwise to tighten the brake pads against the flywheel surface. Do this until the brake pads are firmly clamped against the flywheel. This will set the brake parts and give the springs some initial compression. This process will also assure that the Fit-Tech Lube penetrates the entire brake pad surface.
D. Confirm that the Saddle is positioned in the desired location on the saddle mounting bracket. If the angle of the saddle or the fore/aft position of the saddle needs to be adjusted, use the Combination
Wrench to loosen the 14mm nuts on either side of the saddle mounting bracket. This will allow you to adjust the tilt angle and fore/aft position of the saddle. Once in the correct position, tighten both
14mm nuts on the saddle mounting bracket with the Combination Wrench.
That's it! Initial set up is complete and you can now enjoy all these features and quality of you new Scwhinn IC Bike!
NS-75
IC Pro / IC Elite
5
Tech
Info
IC PRO ASSEMBLY DRAWING AND REPLACEMENT PARTS
14
10
6
43
5
63 62
68
19
18
19
23
29
17
2
11
18
19
55
53
8
71
72
80
3
4
40
9
54
PRO
44
45
42
74
73
12
1
31
7
13
79
76
77
47
15
16
45
51
12
75
78
51
47
21
33
34
34
19 60
23
32
19
46
44
27
26
75
37
39
22
24
65
56
45
44
58
41
44
48
59
80
Dwg# Description
74
75
76
77
78
79
80
68
71
72
73
60
62
63
65
55
56
58
59
48
51
53
54
44
45
46
47
40
41
42
43
33
34
37
39
27
29
31
32
22
23
24
26
17
18
19
21
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part #
FRAME 84958
RIGHT CRANK W/SPOCKET, ISIS M12 80034
B.B. SET, OVERDRIVE W/BOLTS 68X113L 84990
CHAIN, 1/2x3/32", 112L 95120
RESISTANCE ASSY
BRAKE PADS
SEAT POST
SEAT ADJUSTING BRACKET
84965
92874
84973
84975
SEAT, 7777-1 BLACK
OUTER CHAINGUARD
INNER CHAINGUARD
SLEEVE, SEAT POST/HANDLEBAR
TENSION KNOB BALL PIVOT
RUBBER CHAINGUARD RING
ROD CARRIER
SQUARE NUT FOR TENSION KNOB
93092
84968
84967
84966
84976
91719
98009
98022
CRANK BOLT 8MM HEX FOR ISIS
HEX HEAD SCREW M6 X 1.0 X 12L
WASHER M6 6.5 X 16 x 1T
FLANGED AXLE NUT
LEVELER NUT
NYLON NUT M6 X 1.0
LEVELER FOOT
HEX HEAD SCREW M6 X 1.0 X 15L
80044
95432
95431
95149
80016
95456
84995
98775
ADJUSTING BOLT, STAINLESS
T-HANDLE POP PIN, DOUBLE LEAD
TENSION KNOB
CHAIN ADJ BRACKET, LEFT
95433
84994
84974
84970
CHAIN ADJ BRACKET, RIGHT 84969
YELLOW PLASTIC BUSHING, SET OF 2 92204
FLYWHEEL, COMPLETE 16T 84996
FRONT STABILIZER ASSY 22" W/ TRANSPORT 84964
REAR STABILIZER 22"
TRANSPORT WHEEL
HANDLEBAR
PEDALS
84963
92220
84959
95129
WASHER M8 19 X 8.5 X 1T STAINLESS 95426
NYLON NUT M8 X 1.25 STAINLESS 91731
HEX BOLT M8 X 1.25 X 40L STAINLESS 95434
BOTTLE CAGE BOLT 95428
BOLT M8 X 1.25 X 45L
BOTTLE CAGE
LOCK RING 1.29 X 24 X 4T B.E.D.
SPROCKET, 16T
92218
84998
95450
84997
WASHER 95457
LEFT CRANK ARM , ISIS 80035
TOE CLIP
TOE STRAP
47046
57880
FRAME PLUG FOR BRAKE ASSEMBLY 80052
SAFETY RELEASE CLIP 92450
END CAP FOR SEAT SLIDER
HUB SHELL PLASTIC COVER
84971
92451
SLEEVE, SEAT SLIDER 84972
PROTECTIVE STEP PLATE STAINLESS 84961
MACHINE SCREW M5X.08X12L SS
SHROUD - RIGHT
84957
84978
SHROUD - LEFT
MACHINE SCREW M4X.7X10L SS
EMERGENCY BRAKE LEVER
EMERGENCY BRAKE BUSHING
EMERGENCY BRAKE PIVOT PIN
EMERGENCY BRAKE E-CLIP
RUBBER FRAME GUARD
84977
84961
84979
84957
84981
84960
84999
6
IC Pro / IC Elite
Tech
Info
IC ELITE ASSEMBLY DRAWING AND REPLACEMENT PARTS
14
10
6
43
5
63 62
68
19
23
18
19
29
17
2
8
71
72
11
18
19
80
3
4
40
9
ELITE
44
45
42
73
74
12
1
31
7
13
79
76
77
47
15
16
45
51
12
75
78
51
47
21
33
34
34
19 60
23
32
19
46
44
27
26
75
70
55
54
53
54
67
64
66
39
22
24
37
56
45
44
58
65
41
44
48
59
80
Dwg# Description
73
74
75
76
68
70
71
72
77
78
79
80
62
63
64
65
56
58
59
60
66
67
47
48
51
53
43
44
45
46
54
55
34
37
39
40
29
31
32
33
41
42
21
22
23
24
16
17
18
19
26
27
10
11
12
13
6
7
8
9
14
15
1
2
3
4
5
Part #
FRAME 84958
RIGHT CRANK W/SPOCKET, ISIS M12 80034
B.B. SET, OVERDRIVE W/BOLTS 68X113L 84990
CHAIN, 1/2x3/32", 112L 95120
RESISTANCE ASSY 84965
BRAKE PADS
SEAT POST
SEAT ADJUSTING BRACKET
SEAT, 7777-1 RED
OUTER CHAINGUARD
INNER CHAINGUARD
SLEEVE, SEAT POST/HANDLEBAR
TENSION KNOB BALL PIVOT
RUBBER CHAINGUARD RING
ROD CARRIER
92874
84973
84975
92202
84956
84967
84966
84976
91719
98009
SQUARE NUT FOR TENSION KNOB
CRANK BOLT 8MM HEX FOR ISIS
HEX HEAD SCREW M6 X 1.0 X 12L
WASHER M8 19 X 8.5 X 1T
FLANGED AXLE NUT
LEVELER NUT
NYLON NUT M6 X 1.0
LEVELER FOOT
HEX HEAD SCREW M6 X 1.0 X 15L
ADJUSTING BOLT, STAINLESS
T-HANDLE POP PIN, DOUBLE LEAD
TENSION KNOB
CHAIN ADJ BRACKET, LEFT
CHAIN ADJ BRACKET, RIGHT
84994
84974
84970
84969
YELLOW PLASTIC BUSHING, SET OF 2 92204
FLYWHEEL, COMPLETE 92207
FRONT STABILIZER ASSY 22" W/TRANSPORT 84964
REAR STABILIZER 22" 84963
TRANSPORT WHEEL
HANDLEBAR
92210
84959
98022
80044
95432
95431
95149
80016
95456
84995
98775
95433
PEDALS 95129
WASHER M8 19 X 8.5 X 1T STAINLESS 95426
NYLON NUT M8 X 1.25 STAINLESS 91731
HEX BOLT M8 X 1.25 X 40L STAINLESS 95434
BOTTLE CAGE BOLT
BOLT M8 X 1.25 X 45L
BOTTLE CAGE
HUB SPROCKET W/ BEARING
95428
92218
84998
98419
ELITE BRAKE PAD SET, WHITE U.H.P.
92213
FLANGED HUB LOCKNUT 92214
LEFT CRANK ARM , ISIS
TOE CLIP
80035
47046
TOE STRAP 57880
FRAME PLUG FOR BRAKE ASSEMBLY 92206
SAFETY RELEASE CLIP
END CAP FOR SEAT SLIDER
CONICAL SPRING
HUB SHELL PLASTIC COVER
80052
84971
92208
92451
INNER ADJUSTABLE SMART RELEASE PLATE92452
INTERFACINE PLATE TO BRAKE PADS 92453
SLEEVE, SEAT SLIDER
BEARING RETAINING RING
84972
92458
PROTECTIVE STEP PLATE STAINLESS 84961
MACHINE SCREW M5X.08X12L SS 84957
SHROUD - RIGHT
SHROUD - LEFT
MACHINE SCREW M4X.7X10L SS
EMERGENCY BRAKE LEVER
EMERGENCY BRAKE BUSHING
EMERGENCY BRAKE PIVOT PIN
84978
84977
84961
84979
84957
84981
EMERGENCY BRAKE E-CLIP
RUBBER FRAME GUARD
84960
84999
4
NS-75
IC Pro / IC Elite
7
®
Nautilus Health & Fitness Group • 1886 Prairie Way• Louisville, CO 80027
© 2003 Nautilus, Inc. • SCHWINNFITNESS.COM
1.800.864.1270
