Miller Electric OFR-210 User manual

Miller Electric OFR-210 User manual
Millermatic 210
Issued January 2003 • Index No. DC/12.46
®
Quick
Specs
Industrial Applications
Processes
Light Fabrication
Garages/Body Shops
Vocational/Technical Schools
Farm/Ranch
MIG (GMAW)
Flux Cored (FCAW)
The Power of Blue .
MIG Arc Welding
Power Source
Rated Output 160 A at 24.5 VDC, 60% Duty Cycle
Max. Open-Circuit Voltage 34.5
Amperage Range 30 – 210 A
Wire Feed Speed 35 – 700 IPM (0.9 – 17.8 m/min)
Weight 200 lb (91 kg)
®
Built-in dual gun and cable holder for
your MIG gun, spool gun and cables.
Comes Complete With:
Removable consumable compartment
and access to wire drive system located
under side door.
Industrial power cord and plug
12 ft (3.7 m), 250 amp M-25
MIG gun for .030/.035 in wire
Factory-installed dual gas solenoids
10 ft (3 m) work cable and clamp
Argon mix regulator/flow gauge
and hose
Extra contact tips
Factory-installed running
gear/cylinder rack
.030/.035 in reversible dual groove
drive rolls
Set-up and operation video
Add the Spoolmate™ 3035 spool gun
for aluminum welding. Easy to install
with new, direct hook up. And with
Miller’s exclusive Gun-On-Demand,™
simply pull the trigger for either gun
and you’re ready to weld. No time
wasted toggling switches!
Seven taps provides wider welding range
of 30 – 210 amps with improved high and
low ends to weld materials from 22 gauge
up to 3/8 in (9.5 mm) thick in a single pass.
Easily accessible primary
voltage switchover board
for quick set up.
Industrial, dual-gear-driven,
cast-aluminum drive system
features no-tool, quick-change
drive rolls and an easy-to-set
tension adjustment knob with
a scale for consistent settings.
Thermal overload protection shuts down
unit if necessary to protect the machine.
12 ft, 250 amp M-25 MIG gun features
durable one-piece handle, unicable outer
jacket, trigger rated for one million cycles,
and steel spring coils protecting cable ends.
Reversible drive rolls with dual
grooves allow one set of drive rolls
for both .030 and .035 in wire.
Welder/generator is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Gun warranted for 90 days, parts and labor.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
Rated Output
(Subject to change without notice.)
Amperage Max. OpenAmps Input at Rated Output, 60 Hz
Wire Type and Diameter
Range
Circuit Voltage 200 V
230 V
KVA
KW
30 – 210 A 34.5
160 A at
24.5 VDC,
60% Duty Cycle
31
27
6.5
5.5
Mild Steel/Stainless Steel:
.023 – .035 in (0.6 – 0.9 mm)
Net
Weight
Wire Feed Speed
Dimensions
35 – 700 IPM
(0.9 –17.8 m/min)
H: 32 in (813 mm)
W:19 in (483 mm)
D: 39 in (991mm)
Flux Cored:
.030 –.045 in (0.8 –1.2 mm)
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Control Panel
V
WIRE SPEED
50
VOLTAGE
1. Wire Speed Control
2. MIG Gun Connector
3. Voltage Control
4. Power Switch
5. Spool Gun Connector
1
3
70
30
1
2
60
40
20
4
80
10
6
90
DO NO T SWITCH
WHILE WELDING
7
100
®
3
5
210
Wire Welder
ON
MIG GUN
4
OFF
SPOOL GUN
5
2
Performance Data
DUTY CYCLE CHART
VOLT/AMP CURVES
RATED OUTPUT
40
210
160
DC VOLTS
WELD AMPERES
30
10
100
0
30
40
50
60
% DUTY CYCLE
2
20
70
80
90
100
0
50
100
150
200
DC AMPERES
250
300
350
200 lb
(91 kg)
Genuine Miller Accessories
M-25 Replacement Gun
#169 594 10 ft (3 m)
#169 596 12 ft (3.7 m) standard
Gun shipped to run .030 –.035 in
(0.8 – 0.9 mm) wire.
Dual Cylinder Rack
#042 758
Converts single cylinder
rack to a dual rack.
Consumables
Millermatic®
Protective Cover
with Helmet Bag
#195 142
Spoolmate™ 3035 Spool Gun #195 016
Spool gun for aluminum and other wires.
4 in spools; .023 – .035 in (0.6 – 0.9 mm)
aluminum, steel and stainless steel. Rated
at 150 amps, 60% duty cycle with 20 ft
(6 m) cable assembly.
CO2 Regulator/Flow Gauge #212 492
Required if using 100% CO2 gas.
Spoolmate 3035 25 ft Extension Cable Kit
#194 996
Extends Spoolmate 3035 an additional
25 ft (7.6 m) from power source.
(Order from Miller Service Parts.)
For M-25 Gun
Contact Tips
#087 299 .023/.025 in (0.6 mm)
#000 067 .030 in (0.8 mm)
#000 068 .035 in (0.9 mm)
#000 069 .045 in (1.1 mm)
#187 117 .035 in (0.9 mm) heavy-duty tip
#187 118 .045 in (1.2 mm) heavy-duty tip
#169 726
5/8 in (16 mm) diameter orifice.
Nozzle flush with contact tip.
#169 727
5/8 in (16 mm) diameter orifice. Contact tip
sticks out of nozzle 1/8 in (3.2 mm).
#169 724
1/2 in (13 mm) diameter orifice. Contact tip
recessed 1/8 in (3.2 mm) into nozzle.
#169 725
5/8 in (16 mm) diameter orifice. Contact tip
recessed 1/8 in (3.2 mm) into nozzle.
Tapered Contact Tips
#176 797 .030 in (0.8 mm)
#176 793 .035 in (0.9 mm)
#176 794 .045 in (1.2 mm)
Spot Nozzles
#176 238 Flat
#176 240 Inside corner
#176 242 Outside corner
Drive Rolls
Note: Drive roll kits include two drive rolls and an
inlet guide.
V-Grooved Drive Roll Kits (solid wire)
#204 579 .030 & .035 in (0.8 & 0.9 mm)
Combination (Reversible)
#087 131 .023/.025 in (0.6 mm)
#079 594 .030 in (0.8 mm)
#079 595 .035 in (0.9 mm)
V-Knurled Drive Roll Kits
(Flux Cored or difficult-to-feed wire)
#079 606 .035 in (0.9 mm)
For Spoolmate 3035 Gun
™
Tapered Nozzles
Contact Tip Adapter
#169 728
Note: Tapered tips are recommended when using a
tapered nozzle.
#176 243 3/8 in (9.5 mm) diameter orifice
#178 386 11/32 in (8.7 mm) diameter orifice
Replacement Liners
#194 010 .023/.025 in
#194 011 .030 –.035 in (standard)
#194 012 .035 –.045 in
Note: Flush or stickout
nozzles should be used for
the short-circuit process.
Nozzles
#200 258 Standard
1/2 in (13 mm) diameter orifice.
Nozzle flush with contact tip.
Contact Tips (5 per package)
#199 730 For .023 in (0.6 mm) wire.
#186 419 For .030 in (0.8 mm) wire.
#186 406 For .035 in (0.9 mm) wire.
Nozzle #186 405
Gun Convenience Kit #193 975
Contains:
5 – .035 in (0.9 mm) contact tips
(#000 068)
5 – .045 in (1.2 mm) contact tips
(#000 069)
2 – Tip adapters (#169 728)
1 – Nozzle adapter (#169 729)
3 – O-rings (#170 468)
2 – Shock washers (#169 730)
1 – 5/8 in (16 mm) diameter orifice nozzle
(#169 726)
Drive Roll (1)
#199 731 For .023 in
(0.6 mm) wire.
#186 413 For .030/.035
in (0.8/0.9 mm) wire.
Push Roll (1)
#199 732 For .023 in
(0.6 mm) wire.
#186 414 For .030/.035
in (0.8/0.9 mm) wire.
3
Typical Installations
Gun
Shielding
Gas Cylinder
MIG (GMAW) or Flux Cored (FCAW)
Basic Equipment
Work
Ordering Information
Equipment and Options
Stock No.
Description
Qty.
Millermatic® 210
#907 046
200(208)/230 V, 60 Hz
Millermatic® 210 Package
#951 006
200(208)/230 V, 60 Hz with Spoolmate 3035, dual cylinder rack,
and Argon mix regulator/flow gauge and hose
M-25 Gun
#169 594
#169 596
10 ft (3 m), .023 –.035 in (0.6 – 0.9 mm)
12 ft (3.7 m), .023 –.035 in (0.6 – 0.9 mm)
Spoolmate™ 3035
#195 016
Spool gun for aluminum
25 ft Extension Kit
#194 996
For Spoolmate 3035
Guns
Accessories
Protective Cover with Helmet Bag
#195 142
CO2 Regulator/Flow Gauge
#212 492
Required if using 100% CO2 gas
#042 758
Field installed
Electrode Wire
Dual Cylinder Rack
Shielding Gas Cylinder
Helmet/Gloves/Wire Brush
Consumables (Order from Miller Service Parts.)
Contact Tips
Contact Tip Adapter
Replacement Liners
Nozzle
Spot Nozzles
Gun Convenience Kit
#193 975
Drive Rolls
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
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