hab

Operating Instruction

42/18-46-EN

I/P signal converter

TEIP11, TEIP11-PS

Blinder Text

I/P signal converter

TEIP11, TEIP11-PS

Operating Instruction

42/18-46-EN

10.2012

Rev. I

Translation of the original instruction

Manufacturer:

ABB Automation Products GmbH

Process Automation

Schillerstraße 72

32425 Minden

Germany

Tel.: +49 551 905-534

Fax: +49 551 905-555

Customer service center

Phone: +49 180 5 222 580

Fax: +49 621 381 931-29031 [email protected]

© Copyright 2012 by ABB Automation Products GmbH

Subject to changes without notice

Contents

This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder.

Contents

1

 

Safety ............................................................................................................................................................. 5

 

1.1

 

General information and notes for the reader ................................................................................................ 5

 

1.2

 

Intended use ................................................................................................................................................... 5

 

1.3

 

Target groups and qualifications .................................................................................................................... 5

 

1.4

 

Warranty provisions ........................................................................................................................................ 6

 

1.5

 

Plates and symbols ........................................................................................................................................ 6

 

1.5.1

 

Safety- / warning symbols, note symbols ................................................................................................ 6

 

1.6

 

Transport safety information........................................................................................................................... 7

 

1.7

 

Storage conditions .......................................................................................................................................... 7

 

1.8

 

Safety information for electrical installation .................................................................................................... 8

 

1.9

 

Operating safety information .......................................................................................................................... 8

 

1.10

 

Returning devices ........................................................................................................................................... 8

 

1.11

 

Integrated management system ..................................................................................................................... 9

 

1.12

 

Disposal .......................................................................................................................................................... 9

 

1.12.1

 

Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment) ................... 9

 

1.12.2

 

RoHS Directive 2002/95/EC ................................................................................................................... 9

 

2

 

3

 

4

 

Technical Ex-relevant safety instructions - "Ex d" ................................................................................. 10

 

Design and function ................................................................................................................................... 11

 

Mounting ..................................................................................................................................................... 13

 

4.1

 

Operating conditions at installation site ........................................................................................................ 13

 

4.2

 

Delivery scope .............................................................................................................................................. 13

 

4.3

 

TEIP11/TEIP11-PS ...................................................................................................................................... 13

 

4.3.1

 

Mounting the control room housing unit for rail mounting ..................................................................... 13

 

4.3.2

 

Mounting the aluminum/stainless steel field housing unit ..................................................................... 14

 

4.4

 

TEIP11 .......................................................................................................................................................... 15

 

4.4.1

 

Mounting the field housing unit as a mounting module for OEM applications ...................................... 15

 

4.5

 

TEIP11-PS ................................................................................................................................................... 16

 

4.5.1

 

Mounting the control room housing unit for block mounting ................................................................. 16

 

5

 

4.5.2

 

Mounting of the plastic field housing ..................................................................................................... 17

 

Electrical connections ............................................................................................................................... 18

 

5.1

 

Signal cables ................................................................................................................................................ 18

 

5.2

 

Cable glands ................................................................................................................................................ 18

 

6

 

5.3

 

Position of the terminals ............................................................................................................................... 19

 

5.4

 

Connection ................................................................................................................................................... 19

 

Pneumatic connection ............................................................................................................................... 20

 

7

 

Commissioning .......................................................................................................................................... 20

 

8

 

Maintenance ................................................................................................................................................ 21

 

8.1

 

Readjusting the signal conversion ............................................................................................................... 21

 

9

 

Specifications ............................................................................................................................................. 22

 

9.1

 

TEIP11/TEIP11-PS ...................................................................................................................................... 22

 

9.1.1

 

Input ...................................................................................................................................................... 22

 

9.1.2

 

Environmental capabilities .................................................................................................................... 22

 

9.1.3

 

Design for rail mounting ........................................................................................................................ 22

 

9.1.4

 

Design for field housing unit (aluminum/stainless steel) ....................................................................... 22

 

9.2

 

TEIP11 .......................................................................................................................................................... 23

 

9.2.1

 

Output (pneumatic) ............................................................................................................................... 23

 

9.2.2

 

Power supply (pneumatic) .................................................................................................................... 23

 

9.2.3

 

Transmission data and influences ........................................................................................................ 23

 

3

Contents

9.3

 

TEIP11-PS ................................................................................................................................................... 23

 

9.3.1

 

Output (pneumatic) ............................................................................................................................... 23

 

9.3.2

 

Power supply (pneumatic) .................................................................................................................... 23

 

9.3.3

 

Transmission data and influences ........................................................................................................ 23

 

9.3.4

 

Operating conditions at installation site ................................................................................................ 24

 

9.3.5

 

Design for block mounting .................................................................................................................... 24

 

9.3.6

 

Design for field housing unit (plastic) .................................................................................................... 24

 

9.3.7

 

Accessories ........................................................................................................................................... 24

 

10

 

9.3.8

 

Spare parts ............................................................................................................................................ 24

 

Ex relevant specifications ......................................................................................................................... 25

10.1

 

TEIP11/TEIP11-PS ...................................................................................................................................... 25

 

 

10.2

 

ATEX / GOST ............................................................................................................................................... 25

 

10.2.1

 

Flameproof enclosure ........................................................................................................................... 25

 

10.3

 

Operation as intrinsically safe equipment .................................................................................................... 25

 

10.3.1

 

Intrinsically Safe FM .............................................................................................................................. 26

 

10.3.2

 

Non-Incendive FM ................................................................................................................................. 26

 

11

 

10.3.3

 

Intrinsically Safe CSA............................................................................................................................ 26

 

10.3.4

 

Non-Incendive CSA ............................................................................................................................... 26

 

Dimensions ................................................................................................................................................. 27

11.1

 

TEIP11/TEIP11-PS ...................................................................................................................................... 27

 

 

11.1.1

 

Design for control room housing unit for rail mounting ......................................................................... 27

 

11.1.2

 

Design for aluminum or stainless steel field housing unit ..................................................................... 28

 

11.2

 

TEIP11-PS ................................................................................................................................................... 29

 

11.2.1

 

Design for control room housing unit for block mounting ...................................................................... 29

 

11.2.2

 

Design for plastic field housing unit ...................................................................................................... 30

 

11.3

 

TEIP11 .......................................................................................................................................................... 31

 

11.3.1

 

Design for field housing unit as a mounting module for OEM applications .......................................... 31

 

12

 

Appendix ..................................................................................................................................................... 32

 

12.1

 

Approvals and certifications ......................................................................................................................... 32

 

1 Safety

Safety

1.1 General information and notes for the reader

You must read these instructions carefully prior to installing and commissioning the device.

These instructions are an important part of the product and must be kept for future reference.

These instructions are intended as an overview and do not contain detailed information on all designs for this product or every possible aspect of installation, operation and maintenance.

For additional information or if specific problems occur that are not discussed in these instructions, contact the manufacturer.

The content of these instructions is neither part of any previous or existing agreement, promise or legal relationship nor is it intended to change the same.

This product is built based on state-of-the-art technology and is operationally safe. It has been tested and left the factory in perfect working order from a safety perspective. The information in the manual must be observed and followed in order to maintain this state throughout the period of operation.

Modifications and repairs to the product may only be performed if expressly permitted by these instructions.

Only by observing all of the safety instructions and all safety/warning symbols in these instructions can optimum protection of both personnel and the environment, as well as safe and fault-free operation of the device, be ensured.

Information and symbols directly on the product must be observed. They may not be removed and must be fully legible at all times.

The TEIP11, TEIP11-PS is used to control pneumatic actuators or pneumatic positioners for positioning valves. It also converts input current proportionally into a compressed air signal. The

TEIP11, TEIP11-PS may be used in accordance with the "Ex relevant specifications" section, page 25 and the "Specifications" section, page 22. All other use is improper use.

1.3 Target groups and qualifications

Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have been authorized by the plant operator to do so. The specialist personnel must have read and understood the manual and comply with its instructions.

Prior to using corrosive and abrasive materials for measurement purposes, the operator must check the level of resistance of all parts coming into contact with the materials to be measured.

ABB Automation Products GmbH will gladly support you in selecting the materials, but cannot accept any liability in doing so.

The operators must strictly observe the applicable national regulations with regards to installation, function tests, repairs, and maintenance of electrical products.

5

Safety

Using the device in a manner that does not fall within the scope of its intended use, disregarding this instruction, using underqualified personnel, or making unauthorized alterations releases the manufacturer from liability for any resulting damage. This renders the manufacturer's warranty null and void.

1.5 Plates and symbols

1.5.1 Safety- / warning symbols, note symbols

DANGER – <Serious damage to health / risk to life>

This symbol in conjunction with the signal word "Danger" indicates an imminent danger.

Failure to observe this safety information will result in death or severe injury.

DANGER – <Serious damage to health / risk to life>

This symbol in conjunction with the signal word "Danger" indicates an imminent electrical hazard. Failure to observe this safety information will result in death or severe injury.

WARNING – <Bodily injury>

This symbol in conjunction with the signal word “Warning“ indicates a possibly dangerous situation. Failure to observe this safety information may result in death or severe injury.

WARNING – <Bodily injury>

This symbol in conjunction with the signal word "Warning" indicates a potential electrical hazard. Failure to observe this safety information may result in death or severe injury.

CAUTION – <Minor injury>

This symbol in conjunction with the signal word “Caution“ indicates a possibly dangerous situation. Failure to observe this safety information may result in minor or moderate injury.

This may also be used for property damage warnings.

NOTICE – <Property damage>!

The symbol indicates a potentially damaging situation.

Failure to observe this safety information may result in damage to or destruction of the product and/or other system components.

IMPORTANT (NOTE)

This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation.

Safety

1.6 Transport safety information

Check the devices for possible damage that may have occurred during transport. Damages in transit must be recorded on the transport documents. All claims for damages must be claimed without delay against the shipper and before the installation.

The unit must be stored in dry and dust-free conditions. The unit is also protected by a dessicant in the packaging.

The storage temperature should be between -40 ... 85 °C (-40 ... 185 °F).

The storage time is basically indefinite. However, the warranty conditions stipulated in the order confirmation of the supplier are valid.

7

Please

Safety

o

1.8 Safety information for electrical installation

• The electrical connection may only be made by authorized specialist personnel and in accordance with the electrical circuit diagrams.

• The electrical connection information in the manual must be observed; otherwise, the type of electrical protection may be adversely affected.

• Safe isolation of electrical circuits which are dangerous if touched is only guaranteed if the connected devices satisfy the requirements of DIN EN 61140 (VDE 0140 Part 1) (basic requirements for safe isolation).

• To ensure safe isolation, install supply lines so that they are separate from electrical circuits which are dangerous if touched, or implement additional isolation measures for them.

1.9 Operating safety information

Before switching on the unit make sure that your installation complies with the environmental conditions listed in the chapter "Technical data" or in the data sheet.

If there is a chance that safe operation is no longer possible, take the unit out of operation and secure against unintended startup.

When mounting the unit in areas that may be accessed by unauthorized persons, take the required protective measures.

Prior to installation, check the devices for any damage that may have occurred as a result of improper transport. Details of any damage that has occurred in transit must be recorded on the transport documents. All claims for damages must be submitted to the shipper without delay and before installation.

Use the original packaging or suitably secure shipping containers if you need to return the device for repair or recalibration purposes. Fill out the return form (see the Appendix) and include this with the device.

According to EC guidelines for hazardous materials, the owner of hazardous waste is responsible for its disposal or must observe the following regulations for shipping purposes:

All devices delivered to ABB Automation Products GmbH must be free from any hazardous materials (acids, alkalis, solvents, etc.).

Please contact Customer Center Service acc. to page 2 for nearest service location.

Safety

1.11 Integrated management system

ABB Automation Products GmbH operates an integrated management system, consisting of:

• Quality management system to ISO 9001:2008

• Environmental management system to ISO 14001:2004

• Occupational health and safety management system to BS OHSAS 18001:2007 and

• Data and information protection management system

Environmental awareness is an important part of our company policy.

Our products and solutions are intended to have a minimal impact on the environment and on people during manufacturing, storage, transport, use, and disposal.

This includes the environmentally-friendly use of natural resources. We conducts an open dialog with the public through our publications.

1.12 Disposal

This product is manufactured from materials that can be reused by specialist recycling companies.

1.12.1 Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment)

This product is not subject to WEEE Directive 2002/96/EC or relevant national laws

(e.g., ElektroG in Germany).

The product must be disposed of at a specialist recycling facility. Do not use municipal garbage collection points. According to the WEEE Directive 2002/96/EC, only products used in private applications may be disposed of at municipal garbage facilities. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials.

If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee.

1.12.2 RoHS Directive 2002/95/EC

With the Electrical and Electronic Equipment Act (ElektroG) in Germany, the European

Directives 2002/96/EC (WEEE) and 2002/95/EC (RoHS) are translated into national law.

ElektroG defines the products that are subject to regulated collection and disposal or reuse in the event of disposal or at the end of their service life. ElektroG also prohibits the marketing of electrical and electronic equipment that contains certain amounts of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyls (PBB), and polybrominated diphenyl ethers

(PBDE) (also known as hazardous substances with restricted uses).

The products provided by ABB Automation Products GmbH do not fall within the current scope of the directive on waste from electrical and electronic equipment according to ElektroG. If the necessary components are available on the market at the right time, in the future these substances will no longer be used in new product development.

9

Technical Ex-relevant safety instructions - "Ex d"

2 Technical Ex-relevant safety instructions - "Ex d"

Requirements / prerequisites for safe use of the I/P signal converter in Ex version "Ex d" in a hazardous area design (type doc. 900771)

IMPORTANT (NOTE)

Prior to mounting, check to ensure that the I/P signal converter meets the measurement and safety requirements that apply at the measuring point.

• When making the electrical connections, characteristic values in the "Specifications" section and the information in the explosion protection certificate must be complied with.

• The device may only be operated with instrument air that is free of oil, water, and dust. Do not use flammable gases, oxygen, or oxygen-enriched gas.

• Never open the device immediately after switch-off: Wait for at least four minutes.

ATTENTION - component damage!

Handle the cover with care. Damage to the cover thread results in loss of the "Ex d" protection.

IMPORTANT (NOTE)

For "Ex d" operation only use cable glands with full "Ex d" approval.

• Secure the cable and line entries against twisting and loosening by using a medium-strength securing adhesive and self-locking elements.

• If the I/P signal converter is used at an ambient temperature above 60°C (140°F) or below -20°C (-4 °F), use cable entries and cables suitable for an operating temperature of up to the maximum ambient temperature plus 10 K, or for an operating temperature down to the minimum ambient temperature.

ATTENTION - component damage!

Devices that comply in new condition with "Ex ia" and "Ex d" protection classes should not be used in intrinsically safe "Ex ia" applications once they have been commissioned and used in an environment with “Ex d” protection, since the electronics may have been damaged.

For this reason the devices must be permanently marked (e.g. cross out or mask over "Ex i").

Design and function

3 Design and function

The TEIP11, TEIP11-PS signal converters transform electrical signals into pneumatic standard signals, e.g., 4 … 20 mA into 0.2 … 1 bar (3 ... 15 psi). They represent, therefore, a connecting link between electrical/electronic and pneumatic systems. The patented signal conversion principle is based on the force balance method.

5 9 4 3 2 1 11 10

6

0 … 20 / 4 … 20 mA

7

8

0,2 … 1 bar (3 … 15 psi)

13

1,4 bar (14.5 psi)

12

M00318

Fig. 1

1 Coil

2 Yoke gap

4 Magnet

5 Flapper

6 Nozzle

7

 Throttle

8

9

 Converter stage

 Lever arm

10

11

12

13

Potentiometer

Resistor

Filter

Air supply

Functionality

Force balancing takes place at the lever arm, which is pivoted with a tension band at (9). The coil (1) and yoke (2) generate a magnetic field in the air gap (3), which applies a force to the magnet (4) on the lever arm. The force changes in proportion to the current (input signal) flowing through the coil (1).

A counterforce is applied on the other side of the lever arm, through the dynamic air pressure present at the nozzle (6) and the flapper (5). The force is controlled in such a way that a balance of the two torques is achieved. If a torque imbalance occurs, the lever arm rotates. This rotation changes the air gap between the nozzle (6) and the flapper (5) and, thus, the dynamic air pressure. Air is permanently supplied to the nozzle (6) through the throttle (7). The converter stage (8) converts the dynamic air pressure into a 0.2 ... 1 bar or 3 ... 15 psi output signal.

11

Design and function

Supply air

During operation the pneumatic unit needs a steady supply of air (13) according to unit specifications. Zero position adjustment can be performed by turning the tension band suspension (9), and range adjustment via the potentiometer (10).

Special features

Special features of the TEIP11, TEIP11-PS signal converter are its relatively small dimensions and outstanding operational stability when subject to shock and vibration. The stability is due to the light weight (only around 100 mg) of the moving system, which consists of the lever arm with the magnet (4) and the flapper (5) with balancing weight.

Filter

The filter (12) prevents malfunctions caused by polluted air. Note that the filter capacity is only sufficient for collecting dirt that occurs occasionally (e.g., residual dirt in the air pipes at first commissioning). It is no substitute for proper air conditioning.

Deliverables

For details on the deliverable signal converter models and their accessories, please refer to the appropriate data sheet, which also includes the order numbers of the individual items.

4 Mounting

Mounting

4.1 Operating conditions at installation site

IMPORTANT (NOTE)

Prior to mounting, check to ensure that the TEIP11, TEIP11-PS signal converter meets the measurement and safety requirements that apply at the installation location.

See the "Specifications" chapter, page 22.

• Check the delivery for completeness, signs of damage, model, and scope immediately upon arrival.

• Check whether the delivery is in accordance with your order.

Accessories

The following loose accessories are delivered with the unit as extra items:

• Mounting bracket for the aluminium or stainless steel field housing unit (for wall or 2" pipe mounting)

• Cable entry for signal converter with "Ex d" type of protection

4.3 TEIP11 / TEIP11-PS

4.3.1 Mounting the control room housing unit for rail mounting

This design is snap-mounted onto a DIN top-hat rail.

M00324

Fig. 2: Control room housing unit for rail mounting

TheTEIP11, TEIP11-PS signal converter has a special mounting base. Due to its universal design, it is suitable for mounting onto EN 50022 - 35 x 7.5, EN 50045 - 15 x 5, and EN 50035 -

G32 top-hat rails.

Top-hat rail mounted in a vertical position

For top-hat rails that are mounted in a vertical position, the electrical connection for the unit should preferably be on the left.

Top-hat rail mounted in a horizontal position

For top-hat rails that are mounted in a horizontal position, the electrical connection for the unit should preferably be facing up.

13

Mounting

The sturdy housing unit can be installed outdoors without protection.

M00325

Fig. 3: Aluminium / stainless steel field housing unit

Mounting

Position the housing unit so that the cable gland is facing downwards or sideways, to prevent moisture from penetrating the unit.

Accessories

A stainless steel mounting bracket is provided as an accessory for installation. The mounting bracket is available in two versions:

• For wall mounting only

• Universal for wall or 2" pipe mounting

4.4 TEIP11

4.4.1 Mounting the field housing unit as a mounting module for OEM applications

Mounting

M00539

Fig. 4: Aluminium / stainless steel field housing unit

Mounting

Position the housing unit so that the cable gland is facing downwards or sideways, to prevent moisture from penetrating the unit.

Accessories

A stainless steel mounting bracket is provided as an accessory for installation. The mounting bracket is available in two versions:

• For wall mounting only

• Universal for wall or 2" pipe mounting

15

Mounting

4.5 TEIP11-PS

4.5.1 Mounting the control room housing unit for block mounting

For this design, a special connection block is used to mount the unit.

M00327

Fig. 5: Control room housing unit for block mounting

Design

The connection block is designed for mounting a maximum of 4 I/P signal converters. The connection blocks can be expanded to units of 2, 3, or 4 blocks to create block units with 4, 8,

12, or 16 I/P signal converters.

Mounting

The material for forming the block units is delivered separately for self-installation; in addition to the connection blocks, it includes the necessary screws and gaskets (O-rings).

Air supply

The air supply for the connected units is provided via a central connection block. The connection block's air connector features a non-return coupling for every single I/P signal converter. This allows connection sites to remain unused, and individual I/P signal converters to be dismounted or mounted during operation.

4.5.2 Mounting of the plastic field housing

The plastic housing unit is suitable for mounting on-site.

Mounting

M00326

Fig. 6: Plastic field housing unit

Mounting types

Units can be mounted on walls or vertically on a 2" pipe.

The connections for the input and output signals should face downwards, to prevent moisture from penetrating the unit.

DANGER - explosion hazard!

The I/P converter type, doc. 901069 must be set up outdoors for operation with flammable gases as pneumatic auxiliary energy.

The supplied gas must be kept free of air or oxygen, so that an explosive atmosphere does not form.

The gas must always be dissipated to the outside.

17

s

Electrical connections

IMPORTANT (NOTE)

For electrical installation, the following standards, data, and documents must be complied with:

• The relevant regulations and safety standards pertaining to the installation and operation of electrical systems

• The additional regulations, standards, and directives pertaining to the installation and operation of explosion-proof systems, if explosion-proof units are used

• The values for the electrical connection in the "Specifications" section, page 22

• For explosion-proof devices, also observe the information on the explosion protection certificate

Do not the install the signal line together with power supply lines.

IMPORTANT (NOTE)

Power supply lines may produce interference in the immediate vicinity, which can impair the measured values transmitted on the signal cable.

The field housing units feature a Pg 11 cable entry.

Aluminum or stainless steel field housing unit

• Normal / Ex ia

• Ex d

Cable gland 1/2" NPT

Tapped bore M20 x 1.5

• FM / CSA "Intrinsically Safe" / "Explosion Proof" Tapped bore 1/2“ NPT

IMPORTANT (NOTE)

Use only cable glands with full "Ex d" approval for "Ex d" operation (partially approved cable glands labeled "U" are not sufficient).

Secure the screwed-in "Ex d" cable gland with adhesive (e.g. Loctite 242/243) to prevent autonomous loosening.

5.3 Position of the terminals

The electrical connection is provided by 2-pole screw terminals for cables with a max. crosssectional area of 2.5 mm

2

(14 AWG).

Control room housing unit for rail and block mounting

The terminals are located on the side of the housing unit.

Plastic, aluminium, or stainless steel field housing unit

The terminals are located inside the housing unit. Therefore, the field housing unit must be opened in order to connect the cable.

5.4 Connection

Do not reverse polarity when connecting the cable.

19

Pneumatic connection

IMPORTANT (NOTE)

The TEIP11, TEIP11-PSsignal converter must be supplied with instrument air that is free of oil, water, and dust.

The purity and oil content should meet the requirements of Class 3 according to

DIN/ISO 8573-1.

The pressure dew point should be 10 K below the lowest operating temperature.

For versions with a plastic housing unit and when operating units with flammable gas, an additional line must be added to route the gas to a safe site.

1/8, 1/4, and 3/8 NPT tap holes are provided to connect the air pipes (supply and output); see the information contained in the "Specifications" section, page 22.

The connections for air supply and output are marked accordingly.

ATTENTION - component damage!

Dust, splinters, and any other particles of dirt must be blown off the pipe before it is connected. Such particles could block the unit.

The supply pressure for the unit has to be set as follows:

At output 0.2 ... 1 bar (3 ... 15 psi)

1.4

 0.1 bar (20  1.5 psi)

The maximum allowable overload limit for the supply pressure is 4 bar (60 psi).

ATTENTION - component damage!

Provisions should be made to ensure that in the event of an error the pressure does not rise above 4 bar (60 psi). This could result in mechanical damage to the unit.

7 Commissioning

The signal converter is ready for operation immediately after installation and connection. No further adjustment is required.

8 Maintenance

Maintenance

8.1 Readjusting the signal conversion

The signal converters are delivered in an adjusted condition. After longer operating periods, however, the tolerance limits may be exceeded due to aging or drift. Overshoots of the tolerance limits can be undone through a readjustment.

1 2

M00317

Fig. 7: Adjustment screws

IMPORTANT (NOTE)

When using a field housing unit first remove the cover to access the screws.

The readjustment is executed with two adjustment screws (see Fig. 7).

Designation

1

Description

Setting of range

2 Setting of zero point

21

Specifications

9 Specifications

9.1 TEIP11 / TEIP11-PS

Change from one to two columns

9.1.1 Input

wohl

Signal range

0 ... 20 mA or 4 ... 20 mA

0 ... 10 mA or 10 ... 20 mA

4 ... 12 mA or 12 ... 20 mA

(additional ranges available upon request)

Input resistance

Ri = 260 Ω at 20 °C (68 °F), Tk + 0.4 %/K

Overload limit

30 mA (for explosion-proof units, see the information contained in the "Ex relevant specifications" section, page 25)

Capacitance/Inductance

Negligible

Climate class

GPF or FPF acc. to DIN 40040

Temperature:

-55 … 85 °C (-67 ... 185 °F)

-45 … 85 °C (-49 ... 185 °F)

Relative humidity for operation, storage, or transport:

75 % mean, 95 % short-term, no condensation

9.1.3 Design for rail mounting

Material / Ingress protection

IP 20 aluminum housing unit, with plastic cover

Mounting

Rail mounting:

EN 50022 - 35 x 7.5

EN 50035 - G 32

EN 50045 - 15 x 5

Electrical connection

2-pole screw terminal for 2.5 mm

2

(14 AWG)

Pneumatic connection

1/8 NPT tap hole for air supply and output

Weight

0.25 kg (0.55 lb)

Dimensions

See Section 11, "Dimensions"

9.1.4 Design for field housing unit (aluminum / stainless steel)

r

Material / Ingress protection

IP 65 aluminum or stainless steel housing unit

Surface

Aluminum housing, painted with dual component coating, lower section, black, RAL 9005, screw-on cover, Pantone 420, stainless steel housing unit, electrolytically polished

Mounting

Wall or 2" pipe mounting

With stainless steel mounting bracket (accessory)

Electrical connection

2-pole screw terminal for 2.5 mm

2

(14 AWG) in housing unit,

NPT 1/2" cable gland for cable entry

For ATEX "intrinsically safe":

M20 x 1.5 tap hole for cable entry

For ATEX "Ex d":

(Cable gland with Ex d approval available as an accessory on request)

NPT 1/2" tap hole for cable entry with FM/CSA

Pneumatic connection

1/4" NPT tap hole for air supply and output

Weight

0.62 kg (1.37 lb) with aluminum housing unit

1.20 kg (2.65 lb) with stainless steel housing unit

Dimensions

See Section 11, "Dimensions"

Specifications

Change from one to two columns

9.2 TEIP11

Change from one to two columns

9.2.3 Transmission data and influences

Signal range

0.2 ... 1 bar (3 ... 15 psi)

Air capacity

At supply air pressure kg/h

1.4 bar (20 psi)

2.0 bar (30 psi)

4.0 bar (60 psi)

6.0 bar (90 psi)

10.0 bar (150 psi)

0,05

0,07

0,10

0,16

0,25

Nm3/h

0,041

0,057

0,082

0,130

0,205

9.2.2 Power supply (pneumatic)

Instrument air

Free of oil, water, and dust acc. to DIN / ISO 8573-1

Pollution and oil content according to Class 3

Pressure dew point 10 K below operating temperature

Supply pressure

1.4 ... 10 bar (20 ... 150 psi)

Air consumption

Equivalent to air capacity

scfm

0,024

0,033

0,048

0,076

0,120

Characteristic

Linear, direct, or reverse action

Deviation

 1 %

Hysteresis

 0.3 %

Dead band

 0.1 %

Temperature

 1 % / 10 K within -20 ... 85 °C (-4 ... 185 °F)

 2 % / 10 K within -55 ... -20 °C (-67 ... -4 °F)

Influence of supply air pressure

 0.8 % at 1.4 ... 2 bar (20 ... 30 psi)

 0.8 % at 2 ... 3 bar (30 ... 45 psi)

 0.5 % at 3 ... 10 bar (45 ... 150 psi for every 1 bar (15 psi))

Mechanical vibration

 1 % up to 10 g and 20 ... 80 Hz

Seismic vibration

Meets the requirements of DIN IEC 68-3-3 Class III for strong and strongest earthquakes.

Mounting orientation

Zero point

 0.5 % at 90° change of position

EMC

Meets the requirements of EMC Directive 89/336/EEC of May

1989 (increased interference immunity as per EN 50082-2 PR of

11/93).

CE Marking

Complies with the EC directive for CE conformity

Change from one to two columns

Change from one to two columns

9.3 TEIP11-PS

Change from one to two columns

9.3.3 Transmission data and influences

Signal range

0.2 ... 1 bar (3 ... 15 psi)

Air capacity

 5 kg/h = 4.1 Nm3/h = 2.4 scfm

Load power acc. to VDE / VDI 3520

 0.95 kg/h = 0.9 Nm3/h = 0.5 scfm

9.3.2 Power supply (pneumatic)

Instrument air

free of oil, water and dust acc. to DIN / ISO 8573-1 pollution and oil content according to Class 3

Pressure dew point 10 K below operating temperature

Supply pressure

1.4 ± 0.1 bar (20 ± 1.5 psi) (with output 1 bar (15 psi))

Air consumption

 0.2 kg/h = 0.16 Nm3/h = 0.1 scfm

Characteristic

Linear, direct, or reverse action

Deviation

 0.5 %

Hysteresis

 0.3 %

Dead band

 0.1 %

Temperature

 1 % / 10 K within -20 ... 85 °C (-4 ... 185 °F)

 2 % / 10 K within -55 ... -20 °C (-67 ... -4 °F)

Power supply

 0.3 % / 0.1 bar (1.5 psi) change in pressure

Mechanical vibration

 1 % up to 10 g and 20 ... 80 Hz

Seismic vibration

Meets the requirements of DIN IEC 68-3-3 Class III for strong and strongest earthquakes.

Mounting orientation

Zero point

 0.4 % at 90° change of position

Step response

10 ... 90 % and 90 .... 10 % 0.6 s

5 ... 15 % and 15 ... 5 % 0.25 s

45 ... 55 % and 55 ... 45 % 0.2 s

85 ... 95 % and 95 ... 85 % 0.15 s

EMC

Meets the requirements of EMC Directive 89/336/EEC of May 1989

(increased interference immunity as per EN 50082-2 PR of 11/93).

CE Marking

Complies with the EC directive for CE conformity

23

Specifications

9.3.4 Operating conditions at installation site

Ambient temperature

Depending on the ordered model:

-40 … 85 °C (-40 ... 185 °F)

-55 … 85 °C (-67 ... 185 °F)

For Ex d:

-40 … 85 °C (-40 ... 185 °F)

Required protection

IP 20 for control room housing unit for rail or block mounting,

IP 54 for plastic housing unit,

IP 65 for aluminum or stainless steel field housing unit

Installation position

Any

9.3.5 Design for block mounting

Material / Ingress protection

IP 20 aluminum housing unit, with plastic cover

Mounting

In block format with special connection block (accessory), max. 4 connection blocks each with 4 signal converters

Electrical connection

2-pole screw terminal for 2.5 mm

2

(14 AWG)

Pneumatic connection

3/8 NPT tap hole for air supply

(main connection to connection block)

1/8 NPT tap hole for output

(on each individual signal converter)

Installation position

Any

Weight

0.3 kg (0.66 lb)

Dimensions

See Section 11, "Dimensions"

Change from one to two columns

Change from one to two columns

9.3.6 Design for field housing unit (plastic)

Material / Ingress protection

Polyester housing unit, black, IP 54

Mounting

Wall or 2" pipe mounting

(2" pipe mounting for vertical pipes only)

Electrical connection

2-pole screw terminal for 2.5 mm

2

(14 AWG) in housing unit,

Pg 11 cable gland for cable entry

Pneumatic connection

1/8 NPT tap hole for air supply and output

Air outlet

For gas exhaust with 6 mm (0.24 inch) cut or crimp connection

Installation position

Any

Weight

1.0 kg (2.20 lb)

Dimensions

See Section 11, "Dimensions"

9.3.7 Accessories

"Ex d" cable gland

Brass, with M20 x 1.5 thread

Stainless steel mounting bracket for wall or 2" pipe mounting

For aluminum or stainless steel field housing unit

Material for block mounting

Connection block for 4 signal converters, panel with central air connector 3/8 NPT, dummy panel

Except for the textile filter, the signal converter is wear free and does not require maintenance.

10 Ex relevant specifications

10.1 TEIP11 / TEIP11-PS

10.2 ATEX / GOST

10.2.1 Flameproof enclosure

Designation:

Type Examination Test

Certificate:

II 2G Ex d IIC T4/T5/T6

DMT 02 ATEX E 121 X

Device class:

Electrical data TEIP11

Amperage

Pneumatic data

Supply pressure

Output signal

Pneumatic data TEIP11-PS

Supply pressure

II 2G

< 50 mA

< 10 bar

< 1 bar

< 2.5 bar

Output signal < 2 bar

Thermal data

T4: -40°C < T amb

< 85°C

T5: -40°C < T amb

< 70°C

T6: -40°C < T amb

< 55°C

Special conditions

The I/P converter is suitable for use in an ambient range from -40°C to maximum 85°C.

If the signal converter is operated at an ambient temperature above 60°C (140°F) or below -20°C (-4 F), use cable entries and cables approved for an operating temperature corresponding to the maximum ambient temperature plus 10 K or corresponding to the minimum ambient temperature.

Variants with intrinsically safe control head, after use of the flameproof enclosure type of protection with an infeed that is not intrinsically safe, can no longer be operated as intrinsically safe devices.

Ex relevant specifications

10.3 Operation as intrinsically safe equipment

Designation:

Type test certification:

Type:

Device class:

II 2G Ex ia IIC T6 resp. T4 Gb

TÜV 99 ATEX 1487 X

TEIP11, Doc. 901068-SMDxxxx

TEIP11-PS, Doc. 901068-SMDxxxx

TEIP11-PS, Doc. 901069-SMDxxxx

II 2G

EN 60079-11:2012

Temperature classes for the versions:

TEIP11 Doc. 901068-SMD or TEIP11-PS Doc. 901068-SMD or

TEIP11-PS Doc. 901069-SMD

Temperature class

Input current Ambient temperature range

T4

T4

120 mA

100 mA

-55 ... 60 °C

-55 ... 85 °C

T6 60 mA -55 ... 40 °C

TEIP11 Doc. 901068 or TEIP11 -PS Doc. 901069 or

TEIP11 -PS Doc. 901069

Temperature class

Input current Ambient temperature range

T6

T6

T5

T4

T5

T4

T5

T4

60 mA

100 mA

120 mA

150 mA

50 mA

60 mA

60 mA

60 mA

100 mA

100 mA

120 mA

120 mA

T4 150 mA

Explosion protection ratings l i

50 mA

U i

42.5 V

38.8 V

30 V

28 V

25.5 V

-55 ... 60 °C

-55 ... 55 °C

-55 ... 70 °C

-55 ... 85 °C

-55 ... 55 °C

-55 ... 85 °C

-55 ... 45 °C

-55 ... 80 °C

-55 ... 70 °C

P i

2.125 W

2.328 W

3.0 W

3.36 W

3.825 W

Special conditions:

The I/P converter TEIP11-PS type doc. 901069 or doc. 901069-

SMD must be set up outdoors for operation with flammable gases as pneumatic auxiliary energy.

The supplied gas must be kept free of air or oxygen, so that an explosive atmosphere does not form.

The gas must always be dissipated to the outside.

25

Ex relevant specifications

10.3.1 Intrinsically Safe FM

FM "Intrinsically Safe" (not for the metal field housing)

I.S.: CL I / Div 1 / Grp A B C D

FM "Intrinsically Safe" (only for the metal field housing)

I.S.: CL I-II-II / Div 1 / Grp A B C D E F G

S.: CL II / Div 2 / Grp G

S.: CL III / Div 2

10.3.2 Non-Incendive FM

N.I.: CL I / Div 2 / Grp A B C D (not for the metal field housing)

N.I.: CL I / Div 2 / Grp A B C (not for metal field housing units)

10.3.3 Intrinsically Safe CSA

CSA "Intrinsically Safe" (not for the metal field housing)

I.S.: CL I / Div 1 / Grp A B C D

CL I / Div 2 / Grp A B C D

CSA "Intrinsically Safe" (only for the metal field housing)

I.S.: CL I / Div 1 / Grp A B C D

CL II / Div 1 / Grp E F G

CL III

CL I / Div 2 / Grp A B C D

CL II / Div 2 / Grp E F G

10.3.4 Non-Incendive CSA

FM "Explosion Proof" (only for the metal field housing)

X.P.: CL I / Div 1 / Grp B C D

D.I.P.: CL II III / Div 2 / Grp E F G

CSA "Explosion Proof" (only for the metal field housing)

X.P.: CL I / Div 1 / Grp B C D

Change from one to two columns

11 Dimensions

11.1 TEIP11 / TEIP11-PS

11.1.1 Design for control room housing unit for rail mounting

1

2

Dimensions

5

Ø 3,3 (0.13)

20 (0.79)

36 (1.42)

Ø 3,3 (0.13)

3

4

20 (0.79)

1

Fig. 8: Dimensions in mm (inch)

1

 Electrical connections

2

 Filter

3

 Output

*TEIP11 only

32 (1.26)

5 Mounting bracket for DIN rail mounting

M00323

27

Dimensions

11.1.2 Design for aluminum or stainless steel field housing unit

1

2

5

4

62 (2.44)

100 (3.94)

3

4

5

100 (3.94)

70 (2.76)

6

Ø 75 (2.95)

36 (1.42)

7

M00322

Fig. 9: Dimensions in mm (inch)

1

 Ground terminal

2

 Electrical connections

3

 Output

4

 Supply air

5

 Filter

6

 Profiled sheet for wall mounting

7

 Cable gland

11.2 TEIP11-PS

11.2.1 Design for control room housing unit for block mounting

1

2

Dimensions

25 (0.98) 80 (3.15) n x 80 (3.15) 3)

4

12,4 (0.49)

25 (0.98)

3

6,4 (0.25)

7

6

Fig. 10: Dimensions in mm (inch)

1

 Output

2

 Supply air

3

 Filter

4

 Electrical connections

1) 0.2 ... 1 bar (2.90 ... 14.50 psi) version

2) 0.4 ... 1 bar (5.80 ... 14.50 psi) version

3) Length 80 mm (3.15 inch) for each connection block

5

5

 Panel with central air connector

6

 Connection blocks

7

 Dummy panel

M00320

29

Dimensions

11.2.2 Design for plastic field housing unit

128 (5.04)

72 (2.83)

7 (0.28)

69 (2.72)

1

25 (0.98)

20 (0.79)

4

69 (2.72)

98,5 (3.88)

3

2

Ø66 (2.60)

24,5 (0.96)

35 (1.38)

M00321

Fig. 11: Dimensions in mm (inch)

1

 Electrical connections

2

 Connection only with version for operation with flammable gas for diverting the escaping gas / 6 mm (0.24) screw terminal connection

3

 Supply air

4

 Output

5

 Cable gland

11.3 TEIP11

11.3.1 Design for field housing unit as a mounting module for OEM applications

1

4

Ø 75 (2.95)

+ -

1,6

(0.06)

Dimensions

Ø 22 (0.87)

Fig. 12: Dimensions in mm (inch)

1

 Electrical connections

2

 Output

3

3

 Supply air

4

 Cable gland

10,5 (0.41)

25,5 (1.00)

11 (0.43)

36 (1.42)

2

M00351

31

Appendix

12 Appendix

12.1 Approvals and certifications

CE mark

Explosion

Protection

The version of the meter in your possession meets the requirements of the following European directives:

- EMC directive 2004/108/EC

- ATEX directive 94/9/EC

Identification for intended use in potentially explosive atmospheres according to:

- ATEX directive (marking in addition to CE marking)

- FM Approvals (US)

- CSA International (Canada)

IMPORTANT (NOTE)

All documentation, declarations of conformity and certificates are available in ABB's download area. www.abb.com/instrumentation

Appendix

33

Appendix

Statement on the contamination of devices and components

Repair and / or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.

Otherwise, the device / component returned may be rejected. This statement form may only be completed and signed by authorized specialist personnel employed by the operator.

Customer details:

Company:

Address:

Contact person: Telephone:

Fax: E-mail:

Device details:

Reason for the return/description of the defect:

Was this device used in conjunction with substances which pose a threat or risk to health?



Yes



No

If yes, which type of contamination (please place an X next to the applicable items)?

Biological

Toxic



Corrosive / irritating



Combustible (highly / extremely combustible) 



Explosive

Radioactive



Which substances have come into contact with the device?

1.

2.

3.

We hereby state that the devices / components shipped have been cleaned and are free from any dangerous or poisonous substances.

Signature and company stamp n

Town/city, date

Notes

Notes

35

ABB has Sales & Customer Support expertise in over

100 countries worldwide.

www.abb.com/instrumentation

ABB Ltd.

Process Automation

Salterbeck Trading Estate

Workington, Cumbria

CA14 5DS

UK

Tel: +44 (0)1946 830 611

Fax: +44 (0)1946 832 661

ABB Inc.

Process Automation

125 E. County Line Road

Warminster, PA 18974

USA

Tel: +1 215 674 6000

Fax: +1 215 674 7183 [email protected]

ABB Automation Products GmbH

Process Automation

Schillerstr. 72

32425 Minden

Germany

Tel: +49 551 905-534

Fax: +49 551 905-555

The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice.

Printed in the Fed. Rep. of Germany (10.2012)

© ABB 2012

3KXE311001R4201