Full System System

Full System System
Installation Instructions
1 . M a k e s u r e t h e b i k e i s c o m p l e t e l y c o o l before starting
t h e i n s t a l l a t i o n . M a k e s u r e t h e b i k e i s secure on the
s i d e s t a n d o r i d e a l l y a r e a r s e r v i c e s t a n d.
V.A.L.E.
Kawasaki KLK110 &
Suzuki DR-Z110
2 . R e m o v e t h e r i g h t , r e a r n u m b e r p l a t e p anel.
Complete Exhaust System with M-6 Canister
Part # 005-490104M / 005-490104TI
3. Remove the stock exhaust system.
4 . I n s t a l l t h e T B R h e a d e r.
5 . P l a c e a b e a d o f t h e h i - t e m p s e a l a n t on the outside
e d g e o f t h e h e a d e r t h a t g o e s i n t o t h e canister. Slide
t h e T B R c a n i s t e r o n t o t h e e n d o f t h e h eader. Wipe off
t h e e x c e s s s e a l a n t t h a t w i l l s q u e e z e o u t.
6. Make
sure
everything
is
aligned
and
tighten
all
hardware.
7 . B e f o r e y o u r u n t h e b i k e , c l e a n o ff a l l f ingerprints and
d i r t , a s a n y o i l y r e s i d u e w i l l e t c h t h e m e tal and become
Parts List
Qty.
Description
Part Number
1
1
1
1
1
1
2
Header
Muffler
Spark Arrestor (installed)
Spark Arrestor Spacer (installed)
HARDWARE KIT
Permatex Ultra Black Gasket Maker
Two Brothers Racing Stickers
Varies
Varies
005-107-S
005-107-S1
005-49-3
031-P22072
015-10208-A
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
s o m e w h a t p e r m a n e n t w h e n t h e s y s t e m gets hot. Run
t h e b i k e a n d e n j o y. I t i s n o r m a l f o r s o me white smoke
t o a p p e a r t h e f i r s t t i m e y o u s t a r t t h e bike. This is
p a c k i n g / m a n u f a c t u r i n g o i l f r o m i n s i d e t he pipe burning
o ff . C h e c k f o r g a p s o r l e a k s . I f y o u f i n d a leak, a little
h i g h t e m p e r a t u r e s i l i c o n s e a l a n t s h o uld fix it. After
y o u r f i r s t r i d e , r e c h e c k a l l f a s t e n e r s f o r tightness.
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