PLANTEX (for grinding steel and stainless steel) and PLANTEX COOL TOP (for grinding stainless steel)

PLANTEX (for grinding steel and stainless steel) and PLANTEX COOL TOP (for grinding stainless steel)
Steel/Stainless Steel/Aluminum
PLANTEX ®
High-tech Compound
A quantum leap in
flap disc technology.
Provides:
✓Higher Productivity
✓Lower Cost
✓Increased Safety
PLANTEX® offers important advances in
grinding performance, service life, protection
for the environment and personal safety.
The development of the new PLANTEX®
high-tech compound has resulted in the
production of the first flap discs in the world
with a backing plate made of natural hemp,
with polypropylene used to bind it. In
addition to excellent material abrasion and a
long service life, the discs offer maximum
operator safety, protection of natural resources
and environmental friendliness.
Made
in Germany
This new composite material (hemp and polypropylene)
minimizes pollution from production to waste disposal.
Even the polypropylene binding material combusts to
approximately 1% carbon when disposed of by thermal
methods, producing almost zero residue. Polypropylene
is physiologically safe and is used in automotive
engineering (interior) and medical technology for
common items such as syringes, cannulae and infusion
bottles. As a result of its fiber structure, the hemp fiber
offers excellent tearing strength values. The superior
strength values of this high-tech compound are achieved
through a patented new treatment ("impact method") for
hemp fibers.
PATENTED!
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Safer working conditions
– No fiberglass, no mineral fibers, no epoxy resin
– Easy to trim, safe to use, easy to dispose of
Hemp fiber high-tech compound is an almost ideal
base material for flap disc backing plates – it is elastic,
heat-absorbent (for low grinding temperatures), very
easy to trim, safe to use and easy to dispose of. The
cavities of the hemp fiber structure, in conjunction with
polypropylene, have a highly insulating, damping and
noise-reducing effect, thus enhancing the safety features
of the discs.
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•
1-800-700-5919
Earth friendly
– Minimizes pollution, from production to disposal
– Hemp plant counteracts greenhouse effect
Competitively priced
– Lower cost of production
– Superior service life; 100% utilization
•
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• Superior material abrasion and service life due to the discs’
springy elasticity and 100% pure zirconium.
• Self-trimming and very easy to cut – the backing plate reduces in
size automatically during the grinding process.
• Adjusts better to the surface of the workpiece during grinding.
• Absorbs vibration and noise due to its high fiber content.
• Heat-absorbent high-tech compound (with hollow fiber insulation)
reduces the temperature during grinding.
Trimming with cutting tools produces soft, harmless chips that can be
disposed of as domestic waste (smell is similar to wood chips).
Thermal disposal incinerates without residue, apart from 1% carbon.
• High strength, yet lightweight.
• High shape stability while maintaining elasticity.
• High-tech compound is resistant to most chemicals.
Grinding down to the
last fraction of an inch
• Made of a sustainable raw material – protects valuable
natural resources.
The backing plate used on
PLANTEX® flap discs reduces in
diameter automatically during
grinding. It can also be trimmed
with cutting tools, a process that
is simple and straightforward.
The PLANTEX® flap disc can be
used down to the last flap of the
abrading fabric – and saves you
money in the process!
• The backing plate can be disposed of safely and easily
(polypropylene binding combusts to approx. 1% carbon).
• Hemp provides good energy and CO2 balance.
• Outstanding value: PLANTEX® costs no more than a medium-quality
conventional flap disc.
The clever ones give way!
The fiber substrate of the PLANTEX® high-tech compound gives it
absorbent, spring-like properties that enhance grinding performance.
This elasticity provides a greater contact surface area with the
workpiece (more grit is used) that results in more material being
abraded. The material removal capacity is therefore higher. The
larger contact surface area also dissipates more heat, making the
grinding work cooler – the workpiece does not suffer smearing and
the abrasive fabric does not burn.
100%
Service
Life!
Use down to the last abrasive flap by automatic trimming during grinding
or trimming using cutting tools on a sharp steel edge.
Grinding area with an
elastic backing plate
P L A N T E X ® F L A P D I S C S F O R S T E E L / S TA I N L E S S S T E E L
PLANTEX® – features
to convince everybody!
The high-tech compound material used for the PLANTEX®
flap disc is perfectly safe. The backing plate is trimmed
automatically during the grinding process or can be
trimmed manually using cutting tools. The CO2 and
energy balance are also impressive. During its growth,
1 ton of hemp converts approximately 2 tons of carbon
dioxide into oxygen by means of photosynthesis. Hemp
therefore plays a beneficial role in counteracting the
greenhouse effect.
Grinding area with a
rigid backing plate
Ordering information for
general-use PLANTEX® flap
discs, as well as the full line
of PLANTEX® products,
begins on the next page.
elastic
•
1-800-700-5919
•
backing plate
rigid
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19
PLANTEX®
PLANTEX® GENERAL-USE GRINDING DISCS
Elastic flap disc for general use.
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The PLANTEX® high-tech compound is becoming
the standard flap disc for many companies. The backing
plate is made of hemp fiber and can be trimmed completely.
High grinding performance is achieved with the extreme
elasticity of the backing plate and the 100% RZ-Zirconium
abrasive fabric.
PLANTEX® Specifications
Dimensions
Diameter: 4", 4-1/2", 5", 7"
Max. speed
13,300 RPM for 4-1/2" diameter
Ideal speed
5000 to 8000 RPM
ANSI B7.1, 260 ft./sec. DIN EN 13743
Complies with
40, 60, 80, 120
Grits
5/8" or 7/8"
Arbor size
PLANTEX® Ordering Information
•
1-800-700-5919
Part No.
Size (dia. x width x arbor)
Grit
Max. Speed
Quantity
93514
93516
93518
93519
4"
4"
4"
4"
40
60
80
120
15,000
15,000
15,000
15,000
RPM
RPM
RPM
RPM
10
10
10
10
pack
pack
pack
pack
93524
93526
93528
93529
4-1/2"
4-1/2"
4-1/2"
4-1/2"
40
60
80
120
13,300
13,300
13,300
13,300
RPM
RPM
RPM
RPM
10
10
10
10
pack
pack
pack
pack
93534
93536
93538
93539
5"
5"
5"
5"
x
x
x
x
0.87"
0.87"
0.87"
0.87"
x
x
x
x
7/8"
7/8"
7/8
7/8"
40
60
80
120
12,200
12,200
12,200
12,200
RPM
RPM
RPM
RPM
10
10
10
10
pack
pack
pack
pack
93544
93546
93548
93549
7"
7"
7"
7"
x
x
x
x
0.87"
0.87"
0.87"
0.87"
x
x
x
x
7/8"
7/8"
7/8"
7/8"
40
60
80
120
8600
8600
8600
8600
10
10
10
10
pack
pack
pack
pack
•
x
x
x
x
0.63"
0.63"
0.63"
0.63"
x
x
x
x
x
x
x
x
5/8"
5/8"
5/8"
5/8"
0.87"
0.87"
0.87"
0.87"
x
x
x
x
7/8"
7/8"
7/8"
7/8"
RPM
RPM
RPM
RPM
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PLANTEX® COOL TOP ®
The PLANTEX® high-tech compound is becoming
the standard flap disc for many companies. It is
fiberglass free and provides excellent performance
and service life. PLANTEX® also protects the
environment and precious resources.
The PLANTEX® COOL TOP ® high-tech compound has
been specifically developed for grinding stainless steel.
A new abrasive fabric with additional top-size coating
improves grinding performance and service life and also
provides additional cooling.
PLANTEX® COOL TOP® Specifications
Dimensions
Diameter: 4", 4-1/2", 5", 7"
Max. speed
13,300 RPM for 4-1/2" diameter
Ideal speed
5000 to 8000 RPM
Complies with
Grits
Arbor size
Strength & safety with FEM
The backing plate for the PLANTEX®
high-tech compound is calculated
using the finite element method
(FEM). That ensures that it provides
the optimal strength and safety
properties, while minimizing material
use. Like all flap discs from CS Unitec, PLANTEX® flap
discs are approved for 260 ft./sec. to DIN EN 13743 and
have been approved by the MPA (Material Testing
Institute) in Hanover and by the BGIA (Professional
Association Institute for Industrial Safety). PLANTEX®
additionally complies with ANSI standard B7.1.
ANSI B7.1, 260 ft./sec. DIN EN 13743
40, 60 (for finer grits, use PLANTEX 80 and 120)
5/8" or 7/8"
PLANTEX® COOL TOP® Ordering Information
Part No.
Size (dia. x width x arbor)
Grit
Max. Speed
Quantity
93614
93616
4" x 0.63" x 5/8"
4" x 0.63" x 5/8"
40
60
13,300 RPM
13,300 RPM
10 pack
10 pack
93624
93626
4-1/2" x 0.87" x 7/8"
4-1/2" x 0.87" x 7/8"
40
60
13,300 RPM
13,300 RPM
10 pack
10 pack
93634
93636
5" x 0.87" x 7/8"
5" x 0.87" x 7/8"
40
60
12,200 RPM
12,200 RPM
10 pack
10 pack
93644
7" x 0.87" x 7/8"
40
12,200 RPM
10 pack
Easy Disc Changeover No Wrenches or Hubs Required!
Grinding discs can be changed in seconds,
without tools, using the 5/8"-11 EASY-LOCK
SPEED NUT. It is easily tightened
by hand and eliminates the need
for wrenches or expensive hubs.
Part Number: 65008-1
•
1-800-700-5919
•
Visit our Web site at www.csunitec.com
P L A N T E X ® C O O L T O P ® G R I N D I N G D I S C S F O R S TA I N L E S S S T E E L
Flap disc with cool performance for
grinding stainless steel.
STAINLESS STEEL
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