CP91 AC Controller Guide

CP91 AC Controller Guide
Cp91 AC controller
PL1
COURTESY
LIGHT
FUSE F1
NEUTRAL
N
LIVE
L
MOTOR
1
MOTOR
2
MOTOR
3
CONTACT
A
CONTACT
B
FUSE F2
E
EARTH
220-240V
MAINS
INPUT
LIVE
J1
GATE STATUS LED
CP91
MOTOR
CONTROLLER
3
4
5
6
7
8
9
MICRO CONTROLLER
AUTOCLOSE
TEST
PUSHBUTTON
10 11 12 13 14
TRG
13
14
12V COM
Summary of features
 Proven lightning protection
 High noise immunity
 Microcontroller platform allows customization
 Trigger input with local test button
 Timed potential-free contact (e.g. courtesy lights)
 Low voltage switching of potential-free contact
 Selectable/adjustable Autoclose timer via trigger input
 Local diagnostic LEDs
IRB
OLS
CLS
Specifications
Supply voltage:
220-240V AC ±
10%
Maximum motor rating:
650W @ 220V AC
Protection fuses:
Motor fuse F1 5A Fast Blow
 Pedestrian opening input
 Safety beam input
 Safety beam input
 Local and remote multi function gate status LED
 Free-exit input (only opens gate)
PED
DIAGNOSTIC LED's
AUX 12V -
2
10
11
12
OLS COM CLS
OPEN LIMIT
FREE-EXIT
OPENING
8
9
COM FRX
LIGHT SWITCH
7
LIT
GATE STATUS LED
4
5
6
IRB COM LED
INFRARED BEAM
PEDESTRIAN
OPENING
GATE TRIGGER
1
2
3
TRG COM PED
1
AUX 12V+
PL2
CLOSE LIMIT
NEUTRAL
MAINS ON LED
Electronic fuse F2 1A Fast Blow
Manufactured by:
Centurion Systems (Pty) Ltd
Tel: +27(0)11 699 2400 Fax: +27(0)11 704 3412 or (0)11462 6669
(Omit (0) when dialing from outside South Africa)
Unit 13 Northlands Production Park Epsom Avenue
North Riding Johannesburg 2196
P.O. Box 506 Cramerview 2060 South Africa
www.centsys.com.au
email: [email protected]
[email protected]
CENTSYS CP91 AC Controller
The CP91 AC controller is a versatile controller designed to drive single phase 220V AC motor systems.
As well as offering many desirable features, reliability is enhanced through comprehensive surge and lightning
protection, high noise immunity and zero cross switching.
Installation Notes
General
1. Different versions of micro controller firmware are available for different applications. Consult Centurion Systems
(Pty) Ltd for further details. (Standard version is 91V1.05)
2. All signals are switched to common.
3. Limit switch and infrared beam inputs are normally-closed. (Standard firmware version)
4. If an infrared beam is not used, a link must be used to simulate the normally-closed beam contact. This link must
be between PL2/4 and PL2/5.
5. Trigger, pedestrian and free-exit inputs are normally-open.
6. The test pushbutton on the card simulates a closure of the trigger input.
7. An internal cutout timer limits gate travel time to 1 minute.
Diagnostic and Status LEDs
1. Diagnostic LEDs on the card light up to indicate the presence of valid signals at the trigger, pedestrian, infrared
beam and limit switch inputs. These LEDs are useful when troubleshooting a system.
2. The Gate Status LED will indicate the following conditions:
Gate open:
Gate closed:
Gate opening:
Gate closing:
Pedestrian opening:
LED
LED
LED
LED
LED
on
off
flashes slowly
flashes quickly
flashes very quickly
3. The green MAINS ON LED indicates the presence of mains voltage on the card. Please exercise caution when
working on a live system.
Autoclose
1. The Autoclose function is enabled by fitting the jumper J1 across the two selection pins. If Autoclose is not required,
place the jumper onto just one pin, thereby ensuring that the jumper does not get lost.
2. If Autoclose is enabled, holding the trigger down for 4 seconds or more will temporarily disable the Autoclose.
The gate will stop, and remain so until the trigger is released, then it will continue opening. This provides visual
feedback that the override request has been registered. The Autoclose will be re-instated when the gate is next
closed.
Power Connections
1. The motor capacitor must be fitted between PL1/1 and PL1/3. These pins must also be connected to the two motor
direction leads respectively. The common motor lead must be connected to PL1/2.
2. If motor direction is wrong, swap the two motor direction wires, as well as the two limit switch wires. This will
effectively reverse the direction of the system. (When gate is on closed limit, gate status LED must be off)
3. The light relay is potential-free, and closes every time the gate is operated. The contact remains closed for two
minutes after the last gate transaction. The contact also flashes before pedestrian opening, providing a visual
warning that the gate is going to start moving.
Signal Inputs
1. The pedestrian input will open the gate approximately 1.2m. The gate will Autoclose after 5 seconds. The gate will
remain in the pedestrian open position as long as the switch is held closed. A short delay is provided before
opening to allow the pedestrian to remove his key. The pillar lights (if fitted) will flash during this period.
2. The trigger input functions as a START STOP REVERSE control.
3. The free-exit input will only open the gate, and can be used for free-exit, or as the primary trigger in cases where it
is not desirable for the user to close the gate himself, e.g. multi user systems etc.
The free-exit input is not able to override Autoclose.
4. The beam input will prevent the gate from closing when the beam is broken. A
closing gate will stop and reverse if the beam is broken. Each time the beam is
broken, the Autoclose timer is reset.
5. The LIT input is used to close the potential-free contact via a remote toggle
switch (On/Off switch). This allows remote low voltage switching of high voltage
loads.
0.07.B.0025
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