DMSG_SS

DMSG_SS
Shelleyglas
by Delfield
®
Shelleysteel
®
by Delfield
®
®
Shelleyglas /Shelleysteel
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment!
Notify carrier of damage! Inspect all components immediately.
Refrigerated, Heated and Non-Electrical Units
CAUTION
Important Information
Read Before Use
Please Save These Instructions!
May 2013
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Important Warning And Safety Information
WARNING
Read This Manual Thoroughly Before Operating, Installing, Or Performing Maintenance On The Equipment.
WARNING
Failure To Follow Instructions In This Manual Can Cause Property Damage, Injury Or Death.
WARNING
Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other
Appliance.
WARNING
Unless All Cover And Access Panels Are In Place And Properly Secured, Do Not Operate This Equipment.
WARNING
This Appliance Is Not Intended For Use By Persons Who Lack Experience Or Knowledge, Unless They Have
Been Given Supervision Or Instruction Concerning Use Of The Appliance By A Person Responsible For Their
Safety.
WARNING
This Appliance Is Not To Be Played With.
Warning
Do Not Clean With Water Jet.
WARNING
Do Not Use Electrical Appliances Inside The Food Storage Compartment Of This Appliance.
CAUTION
Observe the following:
2
•
Minimum clearances must be maintained from all walls and combustible materials.
•
Keep the equipment area free and clear of combustible material.
•
Allow adequate clearance for air openings.
•
Operate equipment only on the type of electricity indicated on the specification plate.
•
Unplug the unit before making any repairs.
•
Retain this manual for future reference.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Contents
Receiving & Inspecting Equipment............................................ 3
Serial Number Information......................................................... 4
Warranty Information.................................................................. 4
Regulatory Certifications............................................................. 4
Shelleyglas Specifications........................................................5-6
Shelleysteel Specifications.......................................................7-8
Installation: Heated Units ........................................................... 9
Operation: Heated Units.............................................................. 9
Installation: Refrigerated Units.................................................10
Operation: LiquiTec Units..........................................................10
Pressure Control Settings.........................................................11
Maintenance.........................................................................12-13
Food Well Assembly.................................................................14
Wiring Diagrams..................................................................15-18
Replacement Parts List........................................................19-20
Exploded Views & Replacement Parts.....................................21
Standard Labor Guidelines.......................................................22
Notes.........................................................................................23
Receiving And Inspecting The Equipment
Even though most equipment is shipped crated, care should
be taken during unloading so the equipment is not damaged
while being moved into the building.
1. Visually inspect the exterior of the package and skid or
container. Any damage should be noted and reported to
the delivering carrier immediately.
2. If damaged, open and inspect the contents with the
carrier.
3. In the event that the exterior is not damaged, yet upon
opening, there is concealed damage to the equipment
notify the carrier. Notification should be made verbally
as well as in written form.
4. Request an inspection by the shipping company of the
damaged equipment. This should be done within 10
days from receipt of the equipment.
5. Check the lower portion of the unit to be sure legs or
casters are not bent.
6. Also open the compressor compartment housing and
visually inspect the refrigeration package. Be sure lines
are secure and base is still intact.
7. Freight carriers can supply the necessary damage forms
upon request.
8. Retain all crating material until an inspection has been
made or waived.
The units with LiquiTec technology cold pans contain
a non-toxic eutectic fluid within a sealed inner liner.
This fluid may leak if the tank is punctured so care
must be taken when uncrating and setting in place.
The eutectic fluid is non-toxic and may be flushed
down a disposal drain. If the LiquiTec unit cold pans
leak, immediately call the Delfield service department
directly at 1-800-733-8821 not your local service
agent.
Uncrating the Equipment
First cut and remove the banding from around the crate.
Remove the front of the crate material, use of some tools will
be required. If the unit is on legs remove the top of the crate
as well and lift the unit off the skid. If the unit is on casters it
can be "rolled" off the skid.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
3
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Serial Number Information
If your unit is heated, the serial tag is located above the louvered
panel near the on/off switch.
Refrigerated units have the serial tag located in the compressor
area near the on/off switch.
Understorage units often have the serial tag located on the left
inside the storage area.
All purpose counters, utility equipment or delivery carts do
not require serial numbers but a model tag is placed at the top
of the pylon on the back of the unit.
Always have the serial number of your unit available when
calling for parts or service.
This manual covers standard units only. If you have a custom
unit, consult the customer service department at the number
listed below.
©2013 The Delfield Company. All rights reserved. Reproduction without
written permission is prohibited. “Delfield” is a registered trademarks of The
Delfield Company.
Warranty Information
Visit http://www.delfield.com/minisite/service/warranty_info to:
• Register your product for warranty.
• Verify warranty information.
• View and download a copy of your warranty.
Regulatory Certifications
Models are certified by:
National Sanitation Foundation (NSF)
Underwriters Laboratories (UL)
Underwriters Laboratories of Canada (ULC)
4
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Shelleyglas® Specifications
This manual covers standard units only. If you have a custom unit, consult the customer service department at the number listed below.
Heated Serving Counters
Model
V/ Hz/Ph
NEMA Plug
KH-2
120/208-230/60/1
14-20P
Amperage
15.0
KH-3
120/208-230/60/1
14-30P
20.0
KH-4
120/208-230/60/1
14-50P
26.0
KH-5
120/208-230/60/1
14-50P
31.0
KH-6
120/208-230/60/1
14-50P
37.0
KH-2-NU
120/208-230/60/1
14-20P
11.0
KH-3-NU
120/208-230/60/1
14-20P
16.0
KH-4-NU
120/208-230/60/1
14-30P
22.0
KH-5-NU
120/208-230/60/1
14-50P
28.0
KH-6-NU
120/208-230/60/1
14-50P
33.0
Refrigerated Cold Pan Serving Counters
Model
V/ Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
KCSC-36B
115/60/1
5-15P
7.0
1/4
404a
1102
KCSC-50B
115/60/1
5-15P
7.0
1/4
404a
1240
KCSC-60B
115/60/1
5-15P
7.0
1/4
404a
1343
KCSC-74B
115/60/1
5-15P
7.0
1/4
404a
1423
KCSC-96B
115/60/1
5-15P
7.0
1/4
404a
1487
V/ Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
KCSC-36-EF
115/60/1
5-15P
7.0
1/4
404a
1102
KCSC-50-EF
115/60/1
5-15P
7.0
1/4
404a
1240
KCSC-60-EF
115/60/1
5-15P
7.0
1/4
404a
1343
KCSC-74-EF
115/60/1
5-15P
7.0
1/4
404a
1423
KCSC-96-EF
115/60/1
5-15P
7.0
1/4
404a
1487
Shelleyglas with LiquiTec
Model
Heated and Refrigerated Combo Counters
Model
V/ Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
KHCR-50-B
120/60/1
5-20P
16.0
1/4
404a
1102
KHCR-60-B
120/60/1
5-20P
16.0
1/4
404a
1102
KHCR-74-B
120/60/1
5-20P
16.0
1/4
404a
1102
1240
KHCR-96-B
120/60/1
5-20P
16.0
1/4
404a
KH2CR-72-B
120/208-230/60/1
14-30P
18.0
1/4
404a
1102
KH2CR-96-B
120/208-230/60/1
14-30P
18.0
1/4
404a
1343
KH3CR-96-B
120/208-230/60/1
14-30P
23.0
1/4
404a
1240
KH4CR-96-B
120/208-230/60/1
14-50P
29.0
1/4
404a
1102
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
5
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Shelleyglas® Specifications, continued
Heated and Ice Cooled Combo Counters
Model
V/ Hz/Ph
NEMA Plug
Amperage
KHC-50-NU
120/60/1
5-15P
9.0
KHC-60-NU
120/60/1
5-15P
9.0
KHC-74-NU
120/60/1
5-15P
9.0
KHC-96-NU
120/60/1
5-15P
9.0
KH2C-74-NU
120/208-230/60/1
14-20P
11.0
KH2C-96-NU
120/208-230/60/1
14-20P
11.0
KH3C-74-NU
120/208-230/60/1
14-20P
16.0
KH3C-96-NU
120/208-230/60/1
14-20P
16.0
KH4C-96-NU
120/208-230/60/1
14-30P
22.0
Frost Top Serving Counters
Model
V/ Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
KCFT-36-NU
115/60/1
5-15P
7.0
1/4
404a
435
KCFT-50-NU
115/60/1
5-15P
7.0
1/4
404a
595
KCFT-60-NU
115/60/1
5-15P
7.0
1/4
404a
717
KCFT-74-NU
115/60/1
5-15P
7.0
1/4
404a
827
KCFT-96-NU
115/60/1
5-15P
7.0
1/4
404a
921
V/ Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
KCM-36
115/60/1
5-15P
7.0
1/4
404A
1114
KCM-50
115/60/1
5-15P
7.0
1/4
404A
1190
KCM-60
115/60/1
5-15P
7.0
1/4
404A
1329
KCM-74
115/60/1
5-15P
7.0
1/4
404A
1535
Milk Counters
Model
Ice Cream Counters
Model
V/ Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
KCF-36
115/60/1
5-15P
7.1
1/4
404A
915
KCF-50
115/60/1
5-15P
7.1
1/4
404A
1350
KCF-60
115/60/1
5-15P
8.0
1/3
404A
1456
KCF-74
115/60/1
5-15P
8.0
1/3
404A
1609
V/ Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
Milk and Ice Cream Counters
Model
BTU
REF/FRZ
KCFM-50
115/60/1
5-15P
7.1
1/4
404A
789/1580
KCFM-74
115/60/1
5-15P
8.0
1/3
404A
1199/2040
Model
V/ Hz/Ph
NEMA Plug
Amperage
KRB
115/60/1
5-15P
5.0
Carving Counter
6
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Shelleysteel® Specifications
Heated Serving Counters
Model
V/Hz/Ph
NEMA Plug
Amperage
SH-2
120/208-230/60/1
14-20P
15.0
SH-3
120/208-230/60/1
14-30P
20.0
SH-4
120/208-230/60/1
14-50P
26.0
SH-5
120/208-230/60/1
14-50P
31.0
SH-6
120/208-230/60/1
14-50P
37.0
SH-2-NU
120/208-230/60/1
14-20P
11.0
SH-3-NU
120/208-230/60/1
14-20P
16.0
SH-4-NU
120/208-230/60/1
14-30P
22.0
SH-5-NU
120/208-230/60/1
14-50P
28.0
SH-6-NU
120/208-230/60/1
14-50P
33.0
Refrigerated Cold Pan Serving Counters
Model
V/Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
SCSC-36B
115/60/1
5-15P
7.0
1/4
404a
1102
SCSC-50B
115/60/1
5-15P
7.0
1/4
404a
1240
SCSC-60B
115/60/1
5-15P
7.0
1/4
404a
1343
SCSC-74B
115/60/1
5-15P
7.0
1/4
404a
1423
SCSC-96B
115/60/1
5-15P
7.0
1/4
404a
1487
Model
V/Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
SCSC-36-EF
115/60/1
5-15P
7.0
1/4
404a
1102
SCSC-50-EF
115/60/1
5-15P
7.0
1/4
404a
1240
SCSC-60-EF
115/60/1
5-15P
7.0
1/4
404a
1343
SCSC-74-EF
115/60/1
5-15P
7.0
1/4
404a
1423
SCSC-96-EF
115/60/1
5-15P
7.0
1/4
404a
1487
Shelleysteel with LiquiTec
Heated and Refrigerated Combo Counters
Model
V/Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
SHCR-50-B
120/60/1
5-20P
16.0
1/4
404a
1102
SHCR-60-B
120/60/1
5-20P
16.0
1/4
404a
1102
SHCR-74-B
120/60/1
5-20P
16.0
1/4
404a
1102
SHCR-96-B
120/60/1
5-20P
16.0
1/4
404a
1240
SH2CR-62-B
120/208-230/60/1
14-20P
16.0
1/4
404a
1423
SH2CR-72-B
120/208-230/60/1
14-30P
18.0
1/4
404a
1102
SH2CR-96-B
120/208-230/60/1
14-30P
18.0
1/4
404a
1343
SH3CR-96-B
120/208-230/60/1
14-30P
23.0
1/4
404a
1240
SH4CR-96-B
120/208-230/60/1
14-50P
29.0
1/4
404a
1102
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
7
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Shelleysteel® Specifications, continued
Heated and Ice Cooled Combo Counters
Model
V/Hz/Ph
NEMA Plug
Amperage
SHC-50-NU
120/60/1
5-15P
9.0
SHC-60-NU
120/60/1
5-15P
9.0
SHC-74-NU
120/60/1
5-15P
9.0
SHC-96-NU
120/60/1
5-15P
9.0
SHC2-62-NU
120/208-230/60/1
14-20P
11.0
SH2C-74-NU
120/208-230/60/1
14-20P
11.0
SH2C-96-NU
120/208-230/60/1
14-20P
11.0
SH3C-74-NU
120/208-230/60/1
14-20P
16.0
SH3C-96-NU
120/208-230/60/1
14-20P
16.0
SH4C-96-NU
120/208-230/60/1
14-30P
22.0
Model
V/Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
SCFT-36-NU
115/60/1
5-15P
7.0
1/4
404a
435
SCFT-50-NU
115/60/1
5-15P
7.0
1/4
404a
595
SCFT-60-NU
115/60/1
5-15P
7.0
1/4
404a
717
SCFT-74-NU
115/60/1
5-15P
7.0
1/4
404a
827
SCFT-96-NU
115/60/1
5-15P
7.0
1/4
404a
921
Model
V/Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
SCM-36
115/60/1
5-15P
7.0
1/4
404A
1114
SCM-50
115/60/1
5-15P
7.0
1/4
404A
1190
SCM-60
115/60/1
5-15P
7.0
1/4
404A
1328
SCM-74
115/60/1
5-15P
7.0
1/4
404A
1535
Model
V/Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
SCF-36
115/60/1
5-15P
7.1
1/4
404A
915
SCF-50
115/60/1
5-15P
7.1
1/4
404A
1350
SCF-60
115/60/1
5-15P
8.0
1/3
404A
1456
SCF-74
115/60/1
5-15P
8.0
1/3
404A
1609
Model
V/Hz/Ph
NEMA Plug
Amperage
H.P.
Refrigerant
BTU
REF/FRZ
SCFM-50
115/60/1
5-15P
7.1
1/4
404A
789/1580
SCFM-74
115/60/1
5-15P
8.0
1/3
404A
1199/2040
Model
V/Hz/Ph
NEMA Plug
Amperage
SRB
115/60/1
5-15P
5.0
V/Hz/Ph
NEMA Plug
Amperage
208-230/60/1
14-30P
22.0
Frost Top Serving Counters
Milk Counters
Ice Cream Counters
Milk and Ice Cream Counter
Carving Counter
Trimline L-shaped Heated Serving Counter
Model
SLT4 (-L OR -R)
8
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Installation: Heated Units
Electrical Connections
Location
Do not install the unit near combustible objects or surfaces
affected by heat or moisture.
Leveling
The unit must be level, both front and back and left to right,
in order to maintain an equal water depth throughout the
wells.
onnections must be made in accordance with all
C
applicable local codes and/or the National Electrical
Code. Refer to the amperage data in specification
tables or the wiring diagrams. A standard unit is
provided with a power cord and 3-prong grounded
plug. All units should be plugged into a grounded
receptacle with its own circuit protection that
matches the amperage of the plug.
Operation: Heated Units
After plugging in the power supply cord, select desired
temperature by rotating the knob on the temperature control
panel. Indicator light will come on when the switch is
activated. Individual temperature control knobs and indicator
lights are provided for each heated food well.
If the same temperature settings for each well are used every
day, the temperature knobs can be left in their set position
and the wells can be turned off using the ON/OFF switch at
the end of the control panel.
Before the unit is used the first time for serving, turn the
temperature knob to “10” and heat the well for 15 minutes. Do
not be alarmed if smoke appears; this preheat should burn off
any residue or dust that has adhered to the food well element.
When serving thick sauces always use the hot food well in
“wet” operation. This provides more uniform temperature for
the sauce. Product temperature should range from 140˚F to
160˚F
Never place food directly in well. Always use pans.
For most efficient operation, keep covered insets
empty in each well during preheating and when the
well is not in use.
Always place covers on pans when not serving to prevent
food from drying out and to reduce your operating costs.
Wet operation
Fill the food well with about two inches of water and cover
with lid or empty pan. To preheat water, set temperature
control at “High”. With pans in place, wells will boil water.
Food temperature will vary depending on type and amount
of product. To minimize steam and water usage, set control
to lowest setting that will maintain proper food temperature.
To reduce preheating time, use hot water to fill the well.
team can cause serious burns. Always wear some type of
S
protective covering on your hands and arms when removing
lids from the unit. Lift the lid in a way that will
direct escaping steam away from your face and
body. Water temperature will average 180˚F.
Dry operation
Wet operation is usually much more efficient and
is usually preferred. However, these units may be operated
without water with no damage to the unit.
T he dry well should never be preheated longer than 15
minutes. Only 6” deep pans should be used with dry food
wells.
hen operated dry, the well bottoms become very
W
hot. Do not allow unprotected skin to contact any
well surface.
When operated dry, the bottom of the well will
discolor. To clean, use a stainless steel cleaner or
mild abrasive.
Operation of optional heated understorage
If necessary, preheat the heated understorage to desired
temperature. Temperature range of understorage is 100°F to
200°F. The temperature control knob is always the far left knob
on the panel. Indicator light is also at the far left.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
9
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Installation: Refrigerated Units
Location
Be sure the location chosen has a floor strong enough to
support the total weight of the cabinet and contents. Reinforce
the floor as necessary to provide for maximum loading.
garden hose. Units on legs with optional remote drain valve
handle will have 1” threaded pipe extending from bottom of
unit. On standard units, a stainless steel access panel or hinged
louver will be provided for access to drain connections.
For the most efficient refrigeration, be sure to provide good
air circulation inside and out.
Inside cabinet: Do not pack unit so full that air cannot
circulate. Take care not to block air flow to the fans and allow
space along the sides.
Outside cabinet: Be sure the unit has access to ample air;
avoid hot corners and locations near stoves and ovens. It
is suggested the rear of the unit be no less than two inches
from any wall, partition or any other object which will restrict
exhaust air flow.
CAUTION
Electrical connection
A standard refrigerated unit is provided with a power cord and
3-prong grounded plug.
The unit should be plugged into a receptacle with its own
circuit protection that matches the amperage of the plug.
efer to the amperage data in the specification
R
tables or the serial tag data and your local code or
the National Electrical Code to be sure the unit is
connected to the proper power source. A protected
circuit of the correct voltage and amperage must be
run for connection of the supply cord or permanent
connection to the unit.
Leveling
A level cabinet looks better and will perform better because
the doors will line up with the door frames properly, and the
cabinet will not be subject to unnecessary strain.
Stabilizing
Some models are supplied on casters for your convenience,
for ease of cleaning underneath and mobility.
n cord-connected units, an ON/OFF switch is
O
located directly on the face of the compressor
section. The switch must be turned to its OFF
position and power supply disconnected whenever
doing the following:
T he unit must be installed in a stable condition
with the front wheels locked, locking the front
casters after installation is the owner’s and
operator’s responsibility.
Plumbing
Refrigerated units have a drain that exits the unit on the bottom,
and is located on the operator’s left side. Standard units on
casters or legs will have a bronze faucet that fits a standard
oisture collecting from improper drainage can
M
create a slippery surface on the floor and a hazard
to employees. It is the owner’s and operator’s
responsibility to provide a container or outlet for
drainage.
1.
Performing maintenance functions.
2.
Cleaning the refrigerated cabinet area.
3.
Performing service or repair functions.
nder no circumstances should the unit be operated without
U
the louvered panel in place.
Operation: LiquiTec Units
LiquiTec Series cold pans are adjusted at the factory to
provide satisfactory operation without any further adjustments.
However, if it is necessary to adjust the temperature, the control
is located in the machine compartment. Turn the knob clockwise
as indicated on the control. Settings are from 1 through 7;
7 being the coldest. Adjustments should be made gradually.
Several small adjustments will be more effective than one
large adjustment. It may take an hour or longer to realize the
temperature change depending on the application and location
of the unit.
These units are not designed to cool warm food products. Items
should be placed in the unit pre-cooled at least to the desired
holding temperature, if not slightly colder. In some applications,
a gradual warming of product may occur, particularly at the
10
exposed top of the products. Stirring or rotation of the product
may be necessary to maintain overall temperature. Warming of
food product can occur very quickly outside of the unit. When
loading or rotating the product, avoid leaving food items in
a non-refrigerated location for any length of time to prevent
warming or spoilage.
The cold pan is not intended to be used with ice.
The unit has an ON/OFF switch. Turn the unit ON an hour prior
to use to allow for ample cool down time. The unit must be
turned off when not in use or overnight for defrosting and
cleaning.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Pressure Control Settings
All Delfield refrigerated models come equipped with 115-volt,
60 cycle, single phase refrigeration units. The refrigeration
valves are open and ready to operate as soon as the power
supply cord is plugged into the standard 115-volt, grounded
electrical outlet.
Pressure Control
The temperature is controlled by an adjustable pressure
control located in the machine compartment. An adjustable
control has the word COLDER near the knob, with an arrow
to indicate the adjustment direction. These controls are
field adjustable and do not require a service agent. If you
have any questions, feel free to contact the Delfield Service
Department.
In attempting to adjust the pressure control,
you can do damage to your unit by accidentally
adjusting the differential. Please make small
incremental adjustments if a temperature
adjustment is necessary, please contact the
service department at Delfield (800) 733-8821
or your local service agent. Delfield is not
responsible for charges incurred while having
the pressure control adjusted.
Pressure control settings:
KCSC/SCSC, KHCR/SHCR & KCFT/SCFT
55# cut in 30# cut out
KCM/SCM
40# cut in 20# cut out
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
11
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Maintenance
Drain Maintenance - Base
Each unit has a drain located inside the unit that removes
the condensation from the evaporator coil and routes it to an
external condensate evaporator pan. Each drain can become
loose or disconnected during normal use. If you notice water
accumulation on the inside of the unit be sure the drain tube
is connected to the evaporator drain pan. If water is collecting
underneath the unit make sure the end of the drain tube is in
the condensate evaporator in the machine compartment. The
leveling of the unit is important as the units are designed to
drain properly when level. Be sure all drain lines are free of
obstructions.
Caster Maintenance
Wipe casters with a damp cloth monthly to prevent corrosion.
The power switch must be turned to OFF and the
unit disconnected from the power source whenever
performing service, maintenance functions or
cleaning the refrigerated area.
Interiors & Exteriors
The interior and exterior can be cleaned using soap and warm
water. If this isn’t sufficient, try ammonia and water or a
nonabrasive liquid cleaner. When cleaning the exterior, always
rub with the “grain” of the stainless steel to avoid marring the
finish. Do not use an abrasive cleaner because it will scratch the
stainless steel and can damage the breaker strips and gaskets.
For all fiberglass and stainless steel parts, use a mild, nonabrasive soap or detergent and warm water. This may be
followed by an application of stainless steel cleaner or polish
which will eliminate water spotting, fingerprints and bring out
the color of the fiberglass. To maintain the rich, brilliant color
of the fiberglass and to remove shallow surface scratches, wax
twice a year. This can be done in the same manner in which a
car is waxed.
Stainless Steel Care and Cleaning
To prevent discoloration or rust on stainless steel several
important steps need to be taken. First, we need to understand
the properties of stainless steel. Stainless steel contains 7080% iron, which will rust. It also contains 12-30% chromium,
which forms an invisible passive film over the steel’s surface,
which acts as a shield against corrosion. As long as the
protective layer is intact, the metal is still stainless. If the film
is broken or contaminated, outside elements can begin to
breakdown the steel and begin to form discoloration or rust.
Proper cleaning of stainless steel requires soft cloths or plastic
scouring pads.
NEVER USE STEEL PADS, WIRE BRUSHES OR SCRAPERS!
12
Cleaning solutions need to be alkaline based or non-chloride
cleaners. Any cleaner containing chlorides will damage
the protective film of the stainless steel. Chlorides are also
commonly found in hard water, salts, and household and
industrial cleaners. If cleaners containing chlorides are used be
sure to rinse repeatedly and dry thoroughly. Routine cleaning
of stainless steel can be done with soap and water. Extreme
stains or grease should be cleaned with a non-abrasive cleaner
and plastic scrub pad. Always rub with the grain of the steel.
There are stainless steel cleaners available which can restore
and preserve the finish of the steels protective layer. Early signs
of stainless steel breakdown are small pits and cracks. If this
has begun, clean thoroughly and start to apply stainless steel
cleaners in attempt to restore the passivity of the steel.
Never use an acid based cleaning solution! Many
food products have an acidic content, which can
deteriorate the finish. Be sure to clean the stainless
steel surfaces of ALL food products. Common items
include, tomatoes, peppers and other vegetables.
Cleaning the Condenser Coil
In order to maintain proper refrigeration performance, the
condenser fins must be cleaned of dust, dirt and grease
regularly. It is recommended that this be done at least every
three months. If conditions are such that the condenser is totally
blocked in three months, the frequency of cleaning should be
increased. Clean the condenser with a vacuum cleaner or stiff
brush. If extremely dirty, a commercially available condenser
cleaner may be required.
Failure to maintain a clean condenser coil can initially cause high
temperatures and excessive run times. Continuous operation
with a dirty or clogged condenser coil can result in compressor
failure. Neglecting the condenser coil cleaning procedures will
void any warranties associated with the compressor and cost
to replace the compressor.
Never use a high-pressure water wash for this
cleaning procedure as water can damage the
electrical components located near or at the
condenser coil.
Doors/Hinges
Over time and with heavy use doors the hinges may become
loose. If this happens tighten the screws that mount the hinge
brackets to the frame of the unit. Loose or sagging doors can
cause the hinges to pull out of the frame, which may damage
both the doors and the hinges. In some cases this may require
qualified service agents or maintenance personnel to perform
repairs.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Maintenance, continued
Do not place hot pans on/against the blue ABS liner.
Do not throw items into the storage area. Failure
to follow these recommendations could result in
damage to the interior of the cabinet or to the blower
coil. Overloading the storage area, restricting the
airflow, and continuous opening and closing of the
doors and drawers will hamper the units ability to
maintain operational temperature.
Preventing blower coil corrosion
To help prevent corrosion of the blower coil, store all acidic
items, such as pickles and tomatoes, in sealable containers.
Immediately wipe up all spills.
Units with pans should be operated with pans in
place. Operating the unit without all pans in place
will lower efficiency and may damage the unit.
Continuous opening and closing of the doors will hamper the
unit’s ability to maintain optimum refrigeration temperature.
Top section is not intended for overnight storage. Product
should be removed from pans. Pans can remain in unit while
empty.
Defrosting
Refrigerated cold pans and frost tops should be defrosted daily.
Milk or Ice Cream dispensers require defrosting after 3/8 to 1/2
of frost forming. On/Off switch located above louver panel.
Never use sharp objects or tools to clean or scrape
ice/frost build up from the refrigerated cold pans
or frost tops. A puncture to the pan could cause
irreparable damage to the refrigeration system.
Units with a Eutectic Fluid Cold Pan require the
same precautions. The fluid is NOT refillable
and loss of fluid due to a puncture would cause
irreparable damage.
Over shelves and other items mounted to the top of the counters
should never be installed in the field due to the potential damage
to the refrigeration system.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
13
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Food Well Assembly — KH/SH/-NU Series with Infinite Controls
No.
7
3
6
5
7
KNOB, INFINITE CONTROL
6
INSULATION, BLANKET
5
THERMOSTAT, NON-ADJ, 550°F
4
ELEMENT, HEATING, 208/230V,1000/1222W
ELEMENT, HEATING, 120V/1000W
3
PLATE, DEFLECTOR, DFW, W/O DRAIN
4
PLATE, DEFLECTOR, DFW, W/DRAIN
2
2
Part Description
2
INSULATION, FIBERGLASS, 9" X 48"
1
FOOD WELL W/STRAPS, ASSY, WO/ DRAIN
FOOD WELL W/STRAPS, W/ DRAIN
1
208/230V
—
CONTROL, INFINITE, 240V, 13A
—
CONTROL, INFINITE, 120V, 13A
NOTE: See page 19 for part numbers
14
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Wiring Diagram — Units With Infinite and Thermostatic Controls
NEUTRAL WIRE FOR 120 VOLT OPTIONS
(DPST SWITCH)
MASTER ON/OFF SWITCH 1
NEUTRAL
L2
L1
PILOT LIGHT
INFINITE CONTROL
L2
H2
L1
P
H1
GND
LIMIT SWITCH
HEATER
120/208-240V-37A-1PH
NEMA #14-50P CORD/PLUG SUPPLIED
FOOD WELL
PILOT LIGHT
INFINITE CONTROL
H2
L2
L1
P
HL
OFF L
O
LIMIT SWITCH
HEATER
FOOD WELL
2
5
1
6
HI
3
PILOT LIGHT
INFINITE CONTROL
H2
L2
L1
P
H1
LIMIT SWITCH
HEATER
(DPST SWITCH)
MASTER ON/OFF SWITCH 2
FOOD WELL
PILOT LIGHT
INFINITE CONTROL
H2
L2
L1
P
H1
LIMIT SWITCH
HEATER
FOOD WELL
PILOT LIGHT
L2
L1
P
INFINITE CONTROL
H2
H1
LIMIT SWITCH
HEATER
FOOD WELL
PILOT LIGHT
INFINITE CONTROL
H2
L2
L1
P
H1
LIMIT SWITCH
HEATER
FOOD WELL
OFF
1
10
L2
7
3
2
9 8
PILOT LIGHT
L1
6
HEATER
THERMOSTAT
HEATED UNDERSTORAGE
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
15
5 4
4
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Wiring Diagram — Units With Infinite Controls
NEUTRAL WIRE FOR 120 VOLT OPTIONS
NEUTRAL
(DPST SWITCH)
MASTER ON/OFF SWITCH 1
L2
L1
PILOT LIGHT
GND
L2
L1
P
INFINITE CONTROL
H2
H1
LIMIT SWITCH
HEATER
120/208-240V-33A-1PH
NEMA #14-50P CORD/PLUG SUPPLIED
FOOD WELL
PILOT LIGHT
L2
L1
P
OFF L
O
HL
FOOD WELL
2
5
LIMIT SWITCH
HEATER
1
6
HI
INFINITE CONTROL
H2
3
4
PILOT LIGHT
L2
L1
P
(DPST SWITCH)
MASTER ON/OFF SWITCH 2
INFINITE CONTROL
H2
H1
LIMIT SWITCH
HEATER
FOOD WELL
PILOT LIGHT
L2
L1
P
INFINITE CONTROL
H2
H1
LIMIT SWITCH
HEATER
FOOD WELL
PILOT LIGHT
L2
L1
P
INFINITE CONTROL
H2
H1
LIMIT SWITCH
HEATER
FOOD WELL
PILOT LIGHT
L2
L1
P
INFINITE CONTROL
H2
H1
LIMIT SWITCH
HEATER
16
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Wiring Diagram — Cold Pan Combo
CONDENSER FAN
S
C
L1
R
COMPRESSOR
115V
PRESSURE CONTROL
N
RECEPTACLE FOR OPTIONAL
LOW VOLTAGE COOLING FANS
G
Wiring Diagram — kcsc, scsc, kcft And scft Cold Pans
L1
N
G
ON/OFF
SWITCH
CONDENSING UNIT
RECEPTACLE FOR OPTIONAL
LOW VOLTAGE COOLING FANS
ON COLD PANS
ONLY. NOT
AVAILABLE ON
FROST TOP
UNITS.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
17
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Wiring Diagram — kcfm, scfm
ON/OFF
SWITCH
SOL
THERMOSTAT
LOW PSI
COMPRESSOR
S
C
R
CONDENSER FAN
Wiring Diagram — kcf, scf, KCM, SCM
ON/OFF
SWITCH
LOW PSI
COMPRESSOR
S
C
R
CONDENSER FAN
UNITS SUPPLIED WITH EVAPORATOR PRESSURE REGULATOR
18
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Replacement Parts List
Heated Serving Counters
Part Number
Description
KH/SH-2 KH/SH-3 KH/SH-4 KH/SH-5 KH/SH-6 KH/SH-2-NU KH/SH-3-NU KH/SH-4-NU KH/SH-5-NU KH/SH-6-NU
3234557
Control Knob
X
X
*000-519-0001
Food Warmer, 208V, w/o Drain
*000-442-0031
Heated Door Assembly
*000-442-0030
Heated Door Assembly
X
6190215
Heating Element
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
2194110
Infinite Control 208V
X
X
X
X
X
X
X
X
X
X
2194212
On/Off Switch
X
X
X
X
X
X
X
X
X
X
2194095
Pilot Light
X
X
X
X
X
X
X
X
X
X
2194460
Thermostat (Heated Insert)
X
X
X
X
X
Refrigerated Cold Pans
Heated and Refrigerated Combo Counters
Part Number
Description
Part Number
Description
3234902
Caster, 5"
3234902
Caster, 5"
3234783
Caster, 5", with brake
3234783
Caster, 5", with brake
*000-BN5-0030
Condensing Unit, 1/4HP
*000-BN5-0030
Condensing Unit, 1/4HP
3234242
Drain
3234557
Control Knob
3516225
Expansion Valve
3234242
Drain
*356-411-0001
Louver Panel, End
3516225
Expansion Valve
*356-411-0000
Louver Panel, Front/Rear
*000-519-0001
Food Warmer, 208V, w/o Drain
2193927
Low Pressure Control
2194110
Infinite Control 208V
2190154
Rocker Switch
*356-411-0001
Louver Panel, End
*356-411-0000
Louver Panel, Front/Rear
2193927
Low Pressure Control
Shelleyglas & Shelleysteel with LiquiTec
Part Number
Description
2194212
On/Off Switch
3234902
Caster, 5"
2194095
Pilot Light
3234783
Caster, 5", with brake
2190154
Rocker Switch
*000-BN5-0030
Condensing Unit, 1/4HP
3516225
Expansion Valve
*356-411-0001
Louver Panel, End
*356-411-0000
Louver Panel, Front/Rear
2193927
Low Pressure Control
2190154
Rocker Switch
* Exploded views and replacement parts shown on page 21.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
19
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Replacement Parts List
Heated and Ice Cooled Combo Counters
Ice Cream Counters
Part Number
Description
Part Number
Description
*272-412-0000
Access Panel
*000-bn5-0030
Assy, 1/4 Hp Cond Unit
*265-102-0030
Bottom, Perforated
3234902
Caster, 5, Plt, Swvl,
3234902
Caster, 5"
3234783
Caster, 5, Plt, Swvl, Brk,
3234783
Caster, 5", with brake
3234242
Drain, Plastic, 1ips, 2.87
3234557
Control Knob
3234669
Interlock Assy, Sg,
3234242
Drain
3234188
Lid, Large, Ice Cream,
*000-519-0001
Food Warmer, 208V, w/o Drain
*356-411-0001
Panel, Shy Lvr, End
2194110
Infinite Control 208V
*356-411-0000
Panel, Shy Lvr, Frt/rear
2194212
On/Off Switch
6150201
Spring, Extension,
2194095
Pilot Light
2190154
Switch, Rocker, 20a/125v,
Frost Top Serving Counters
Milk And Ice Cream Counters
Part Number
Description
Part Number
Description
*000-bn5-0030
Assy, 1/4 Hp Cond Unit
*000-bn5-0030
Assy, 1/4 Hp Cond Unit
3234902
Caster, 5, Plt, Swvl,
3234902
Caster, 5, Plt, Swvl,
3234783
Caster, 5, Plt, Swvl, Brk,
3234783
Caster, 5, Plt, Swvl, Brk
3234242
Drain, Plastic, 1ips, 2.87
3234242
Drain, Plastic, 1ips, 2.87
3234669
Interlock Assy, Sg
3234669
Interlock Assy, Sg
*356-411-0001
Panel, Shy Lvr, End
3234188
Lid, Large, Ice Cream
*356-411-0000
Panel, Shy Lvr, Frt/rear
*356-411-0001
Panel, Shy Lvr, End
2190154
Switch, Rocker, 20a/125v,
*356-411-0000
Panel, Shy Lvr, Frt/rear
6150201
Spring, Extension,
2190154
Switch, Rocker, 20a/125v,
Milk Counters
Part Number
Description
3234902
Caster, 5, Plt, Swvl,
3234783
Caster, 5, Plt, Swvl, Brk,
3526674
Cond Unit, 1/4hp, Hi, R134a
3234242
Drain, Plastic, 1ips, 2.87
3516101
Drier, Filter, 1/4odf
3234669
Interlock Assy, Sg
3234188
Lid, Large, Ice Cream,
*356-411-0001
Panel, Shy Lvr, End
*356-411-0000
Panel, Shy Lvr, Frt/rear
6150201
Spring, Extension,
2190154
Switch, Rocker, 20a/125v,
* Exploded views and replacement parts shown on page 21.
20
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Exploded Views & Replacement Parts
2
3
4
1
5
000-442-0030
Heated Door Assembly
1701249
Door Gasket
3234067
Flag Hinge
000-442-0031
Heated Door Assembly
1701244
Door Gasket
3234067
Flag Hinge
6
7
8
000-BN5-0030
1
2
3
4
000-519-0001
Food Warmer, 208V, w/o Drain
1 2194335
Hi-Limt Safety Switch
2 2194007
Heating Element 208V
3 026-061-0001
Deflector Plate
4 0160014
Hot Food Well, 12 x 20
Condensing Unit, 1/4HP
1 2160028
Fan, Axial, 5.5”, 120V
2 2160030
Guard, Fan, 6.0”
3 026-C58-0037
Shroud, Condenser Coil
4 3526999
Danfoss Compressor
5 3516444
Compressor Relay
2194787
6 3516322
Start Capacitor
Filter Drier
7 075-231-0030
Condensate Pan
8 3516454
Condenser Coil
265-102-0030
Bottom, Perforated
272-412-0000
Access Panel
356-411-0000
Louver Panel, Front/Rear
356-411-0001
Louver Panel, End
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
21
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Standard Labor Guidelines To Repair Or Replace Parts On Delfield Equipment
Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage.
•A maximum of 1-hour is allowed to diagnose a defective component.
•A maximum of 1-hour is allowed for retrieval of parts not in stock.
•A maximum travel distance of 100 miles round trip and 2-hours will be reimbursed.
•Overtime, installation/start-up, normal control adjustments, general maintenance, glass breakage, freight damage, and/or
correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work
Authorization from Delfield. You must submit the number with the service claim.
LABOR OF 1-HOUR IS ALLOWED TO REPLACE:
•Thermostat
•Infinite Switch
•Door Jamb Switch
•Solenoid Coil
•Hi-limit/Thermal Protector Switch
•Fan Delay/Defrost Termination Switch
•Compressor Start Components and Overload Protector
•Defrost Timer
•Thermometer
•Gear Box
•
•
•
•
•
•
•
•
•
Contactor/Relay
Transformer
Evaporator/Condenser Fan Motor and Blade
Circulating Fan Motor and Blade
Microprocessor Control
Water Level Sensor/Probe
Door Hinges, Locks, and Gaskets
Condensate Element
Springs/Lowerator
LABOR OF 2 HOURS TO REPLACE:
•Drawer Tracks/Cartridges
• Defrost Element
•Pressure Control
• Heating Element
•Solenoid Valve
• Locate/Repair Leak
LABOR OF 3 HOURS TO REPLACE:
•EPR or CPR Valve
• Condenser or Evaporator Coil
•Expansion Valve
LABOR OF 4 HOURS TO REPLACE
•Compressor
This includes recovery of refrigerant and leak check.
$55.00 maximum reimbursement for refrigerant recovery (includes recovery machine, pump, torch, oil, flux, minor fittings,
solder, brazing rod, nitrogen, or similar fees.)
REFRIGERANTS
•R22 A maximum of $4.00/lb. or 25¢/oz. will be reimbursed.
•R134A A maximum of $5.00/lb. or 31¢/oz. will be reimbursed.
•R404A A maximum of $15.00/lb. or $1.00/oz. will be reimbursed.
22
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Shelleyglas®/Shelleysteel™ Service and Installation Manual
Notes
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
23
Covington, TN
Mt. Pleasant, MI
Thank you for choosing Delfield!
Help is a phone call away. Help our team of professional, courteous customer
service reps by having your model number and serial number available at the time
of your call (800) 733-8829.
Model:________________________ S/N: _______________________
Installation Date:________________
For a list of Delfield’s authorized parts depots,
visit our website at www.delfield.com
Register your Delfield warranty
online. Go to www.delfield.com
under the service tab to complete.
980 S. Isabella Rd., Mt. Pleasant, MI 48858, U.S.A. • (989) 773-7981 or (800) 733-8829 • Fax (989) 773-3210 • www.delfield.com
Delfield reserves the right to make changes in design or specifications without prior notice. ©2013 The Delfield Company. All rights reserved. Printed in the U.S.A.
DMSG_SS 05/13
9291493
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