John Deere AC-4650UC, AC-5600UC, AC-6000UC Utility Chest Installation Instructions

AC-4650UC

AC-5600UC

AC-6000UC

UTILITY CHEST

Utility Chest Installation Instructions 1

Introduction

Congratulations on the purchase of your new utility chest! You can be assured your utility chest was constructed and designed with quality and performance in mind. Each component has been rigorously tested to ensure the highest level of acceptance.

This installation manual was compiled for your benefit. Please read and follow the simple installation instructions described in this manual. The contents of this manual are based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes in price, color, materials, equipment, specifications or models at any time without notice.

Inspect for signs of obvious or concealed freight damage. If damage does exist, file a claim with the transportation company immediately. Be sure that all damaged parts are replaced and that the mechanical problems are corrected prior to installation. If you require service, contact your Customer Service.

Mi-T-M

®

Corporation, 8650 Enterprise Drive, Peosta, IA 52068

1-877-JD-KLEEN / (1-877-535-5336) Fax 563-556-1235

Monday - Friday 8:00 a.m. - 5:00 p.m. CST

Please have the following information available for all service calls:

1.

2.

Model Number

Date and Place of Purchase

2 Utility Chest Installation Instructions

Table of Content

SAFETY .................................................................................................................4-5

GENERAL SAFETY RULES...................................................................4-5

FUNCTIONAL DESCRIPTION ............................................................................... 6

MODEL ....................................................................................................6

NAME OF PARTS ..................................................................................6

INSTALLATION .......................................................................................................7-8

MAINTENANCE.......................................................................................................9

CLEANING INSTRUCTIONS ..................................................................9

LUBRICATION INSTRUCTIONS ............................................................9

NOTES ....................................................................................................................10-11

Utility Chest Installation Instructions 3

Safety

RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

UNDERSTAND SIGNAL WORDS

A "DANGER, WARNING or CAUTION" safety warning will be surrounded by a "SAFETY ALERT BOX." This box is used to designate and emphasize Safety Warnings that must be followed when installing this utility chest.

Accompanying the Safety Warnings are "signal words" which designate the degree or level of hazard seriousness. The

"signal words" used in this manual are as follows:

DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided MAY result in minor or moderate injury.

GENERAL SAFETY RULES

WARNING:

Read and understand all instructions.

Failure to follow all instructions listed below, may result in serious personal injury.

SAVE THESE INSTRUCTIONS

4 Utility Chest Installation Instructions

CAUTION

THIS INSTALLATION REQUIRES THE USE OF

POWER TOOLS. SAFETY GLASSES SHOULD BE

WORN AT ALL TIMES DURING THE USE OF THE

POWER TOOLS.

IF YOU ARE UNABLE TO LIFT A MINIMUM OF 60

LBS., THEN THIS INSTALLATION WILL REQUIRE

THE USE OF TWO PEOPLE.

PINCH AREA BETWEEN BODY AND LID OF UTIL-

ITY CHEST.

Utility Chest Installation Instructions 5

Functional Description

MODEL:

AC-4650UC, AC-5600UC and AC-6000UC

NOTE: Some illustrations in this installation manual may show details that differ from those on your own utility chest.

NAME OF PARTS:

Utility Chest:

1/4" x 1" Sheet Metal Screw (4) Foam Tape (2) Plastic Plug (2)

TOOLS REQUIRED:

3/8" Wrench / Socket Drill with a 3/16" Drillbit Scissors Safety Glasses

6 Utility Chest Installation Instructions

Installation

INSTALLATION INSTRUCTIONS:

THE

CAUTION: THIS INSTALLATION REQUIRES

USE OF POWER TOOLS. SAFETY

GLASSES SHOULD BE WORN AT ALL

TIMES DURING THE USE OF THE

POWER TOOLS.

CAUTION: IF YOU ARE UNABLE TO LIFT A

MINIMUM OF 60 LBS., THEN THIS

INSTALLATION WILL REQUIRE THE

USE OF TWO PEOPLE.

CAUTION: PINCH AREA BETWEEN BODY

AND LID OF UTILITY CHEST. (FIG. 1)

1. Peel backing off the foam gasket (C). (Fig. 2)

2. Attach the foam gasket (D) onto the bottom of the utility chest (A). Trim the foam gasket (D) flush with the ends of the utility chest (A).

(Fig. 3)

3. Insert the plastic plugs (H) into the holes in the bottom of the utility chest (A).

(Fig.1)

(Fig.2)

Utility Chest Installation Instructions

(Fig. 3)

7

Installation

INSTALLATION INSTRUCTIONS (CONTINUED):

CAUTION: SAFETY GLASSES SHOULD BE WORN

DURING THIS STEP OF THE INSTALLATION.

4. Place the utility chest (A) into the vehicle bed. Drill a

3/16" hole in each corner of the utility chest (A).

Secure it into place using 1/4" x 1" sheet metal screws (B). (Fig. 4)

A

(Fig. 4)

8 Utility Chest Installation Instructions

Maintenance

MAINTENANCE INSTRUCTIONS:

CLEANING INSTRUCTIONS:

To maintain the luster of your utility chest, use a mild detergent.

NOTE: Locks are provided as a deterrent to inadvertent opening or easy access to the contents of your utility chest. Contents stored in the utility chest are the responsibility of the user.

LUBRICATION INSTRUCTIONS:

All locks, latches, latching rods, and hinges should be lubricated regularly to assure smooth and proper operation for the life of the utility chest. Lubricate the following locations.

Utility Chest Latch Assembly

Front View

Top View

Lubricate

Lubricate

Rear View

Lubricate

Utility Chest Catch Assembly

Top View

Lubricate

Lubricate

Lubricate

Side View

Utility Chest Installation Instructions

Lubricate

9

Notes

10 Utility Chest Installation Instructions

Notes

Utility Chest Installation Instructions 11

Utility Chest Installation Instructions

John Deere Utility Chest