Catalogo valvulas

Catalogo valvulas

NCA-86

February 2003

Solenoid Valves

Contents

How to Use This Catalog . . . . . . . . . . . . . . . . . . . . . . . . . 3

Valve Overview

Valve Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Solenoid Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . 7

Coils Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Part Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . 9

Body Porting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Housing Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Body Material / Valve Types . . . . . . . . . . . . . . . . . . . . . . 12

Orifice / Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Coil Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Rectified Coils / Diodes . . . . . . . . . . . . . . . . . . . . . . . . . 15

Manifold Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Male Bottom Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Bottom Port - O Ring Seal . . . . . . . . . . . . . . . . . . . . . . . 16

Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3/8" Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Valves with Brazed in Fittings or Tube Ends . . . . . . . . . . 18

Filters and Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

KIP Jr. Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

KIP Jr. Ordering Information . . . . . . . . . . . . . . . . . . . . . . 20

KIP Isolation Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Selection Criteria for Isolation Valves . . . . . . . . . . . . . . . 22

KIP Isolation Valve PIN & Isolation Manifolds . . . . . . . . . 23

Isolation Valve - Back Pressure . . . . . . . . . . . . . . . . . . . 24

R91 Water or Air Pressure Regulator . . . . . . . . . . . . . . . 25

Q2 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27

Manifolds

Operator Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Isolated Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Manifold Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Acrylic Subplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

OEM Design Capabilities . . . . . . . . . . . . . . . . . . . . . . . . 29

KIP Jr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Cartridge Fitting Inserts . . . . . . . . . . . . . . . . . . . . . . . . . 30

KIP Inc., Farmington, CT USA Phone 1-800-722-5547

Standard Manifold Ordering Information . . . . . . . . . . . . 31

Valve Ordering Information

2-Way Normally Open Valves . . . . . . . . . . . . . . . . . . . . . 32

2-Way Normally Closed Valves . . . . . . . . . . . . . . . . . . . . 33

3-Way Normally Closed Valves . . . . . . . . . . . . . . . . . . . 34

3-Way Multi-Purpose Valves . . . . . . . . . . . . . . . . . . . . . 35

3-Way Normally Open Valves . . . . . . . . . . . . . . . . . . . . . 36

3-Way Directional Control Valves . . . . . . . . . . . . . . . . . . 37

Value Added Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Dimensions

Standard, KIP Jr. Valve & Mounting Brackets . . . . . . 39-40

KIP Jr. Series Manifold . . . . . . . . . . . . . . . . . . . . . . . 41-42

Manifold Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Manifold Dimensions Including Cartridge Inserts . . . . . . 44

Application Considerations

Liquid Flow Calculations . . . . . . . . . . . . . . . . . . . . . . . . 45

Air/Gas Flow Calculations . . . . . . . . . . . . . . . . . . . . . . . 46

Plastic Body Medical Valve . . . . . . . . . . . . . . . . . . . . . . . 47

Series 8 Valves

Model 8208 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-49

Model 8241 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51

Model 8257 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53

Model 8263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-55

Model 8264 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57

Model 8265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-59

Model 8273 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-61

Model 8451 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-63

Model 8453 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64-65

Model 8501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-67

Model 8505 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68-69

Model 8531 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-71

Valve Inquiry Application Sheet . . . . . . . . . . . . . . . . . . . 72

Series 8 Valve Application Sheet . . . . . . . . . . . . . . . . . . 73

Warning / Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

www.kipinc.com

1

Solenoid Valves

Solenoid Valves For All Your Applications

KIP is proud to offer a complete line of solenoid valves, manifold assemblies, and custom valve assemblies. You’ll find the same

KIP engineered quality and applications expertise in our level and flow controls as you have in our valves.

KIP Reliability - KIP solenoid valves are the engineer’s choice for critical applications, from the complexity of medical diagnostic equipment to the harshest environmental conditions. In most applications, KIP controls will see millions of cycles before retrofit or replacement is required.

KIP Service - After quality, service is the single most important facet on which KIP has been built. You’ll get on-time deliveries with lead times that are the shortest in the industry.

That includes delivery flexibility to coincide with your inquiries for specials and prototypes, including technical assistance to help you apply our capabilities to your applications.

SERVICE, at a price that makes you glad you selected KIP.

KIP Design Flexibility - From high-end CAD to automated taping, special machining and assembly, KIP can engineer controls for your valve requirements. Our solenoid valves and manifolds are constructed from standard, modular components. We can manufacture a nearly unlimited number of differently configured controls to meet your needs. Our design flexibility applies not only to the standard units described in this catalog, but also to a wide variety of “specials”... including one for your application. We can design a control product with your choice of material, electrical connection, mounting, porting, or any variety of options.

Our nationwide network of representatives is ready to help solve your solenoid valve applications now.

CALL US TODAY!

1-800-722-5547

Q2 Quick-Connect

Plastic Body Valve

Model 8208

2-Way Plastic Media

Isolation Valve

Model 8257

2-Way Stainless Steel

DiaphragmValve

Model 8501

2-Way Brass Flat

Piston Valve

2

Model 8241

2-Way Brass Diaphragm Valve

KIP Inc., Farmington, CT USA

Plastic Body

Medical Valve

Phone 1-800-722-5547

Model 8451

2-Way Bronze Angle

Seat Valve

www.kipinc.com

Using this Catalog

Solenoid Valves to Meet Your Design

Design Considerations

When the operation of your system or process requires the remote control of liquid, air, gases or vacuum, the proper selection of a solenoid valve can make a significant difference in the final performance of the machine or process. KIP solenoid valves, operators and manifolds have the versatility and design features to fulfill all types of applications. Some consideration should be given to the following design parameters to help you with the selection process:

• Valve Type

• Media

- Temperature

- Lubrication

- Cleanliness

- Isolation

• Flow Rate

• Pressure

• Power Consumption

• Duty Cycle

• Material of Construction

• Electrical Termination

• Porting

• Mounting

Design Flexibility

The KIP family of standard solenoid valves, solenoid valve operators and manifolds provide a broad selection of solutions for most applications. KIP’s manufacturing and design flexibility lets you customize the products in this catalog and tailor the product to your exact requirements rather than tailor your requirements to a standard valve. Even if you don’t find what you need in the catalog, that doesn’t mean that we can’t do it. Many of our standard products started out as specialty items for our OEM customers.

Commitment

While the operation of solenoid valves from one company to another is similar, KIP Incorporated distinguishes itself with total customer service. From design support in the earliest phases of your project, to just-in-time deliveries to meet your production schedule, KIP works with you as part of your team. So, when making that critical decision, don’t just select a valve, select the valve company that will become your partner. Select KIP!

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

3

Valve Overview

Standard Sub-Miniature

Solenoid Valves

KIP offers a complete line of subminiature 2-way and 3-way solenoid valves. Ideally suited for the remote control of liquid, air, or vacuum.

Valves are available with a broad variety of materials of construction, port sizes, seal selections, termination styles, mounting brackets, pressure and flow capabilities to meet your most stringent application requirements.

Our standard valves dimensionally meet the industry standards from mounting holes and ports, to valve sizes and configurations.

KIP offers a wide selection of coil construction and meets virtually any voltage requirements.

KIP is eager to install your fittings, attach your specific terminations to the lead wire or accommodate your unique mounting or installation requirements.

KIP Isolation Valves

KIP Series 1, 2, 6 and the KIP Jr. valves can be supplied as a diaphragm seal isolated valve. The models can be supplied as a complete valve, or an operator to be mounted in your own cavity, or as a manifold. The diaphragm seal provides a dry isolated barrier for all the metal parts of the solenoid valve, maintaining only the seal and valve body (usually plastic), as the only wetted parts.

The diaphragm isolated valve models are available as a 2-way normally closed valve only. However, if your application requires a

3-way, we can adapt two valves on a manifold block to act as a 3way. For more information and ordering data, please refer to the

Isolated Valve section on pages 21-24.

KIP Jr. Series

When your application calls for a micro miniature valve, (.800 Dia.), low wattage (.65 watts), and great flow (.050 CV), then the KIP Jr.

series offers the right valve for the application. KIP Jr.’s patented construction generates considerable force from the .65 watt coil.

Valves are available in brass or stainless steel body construction as well as an operator or in a manifold mount configuration. Additional specifications and ordering data are available on pages 19 - 20.

The KIP Jr. series can be provided with the fitting of your choice installed, as well as a large variety of wire termination and printed circuit board mountings.

4 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Valve Overview

Operators

KIP offers a complete line of solenoid operators for applications where it is practical to incorporate the cavity orifice into your system. Use of solenoid operators facilitates system design, simplifies installation and replacement, and lowers overall costs.

Operators are typically used for:

• Pilot operation of larger valves

• 4-Way valves

• Hydraulic and pneumatic cylinders

• Manifolds Operators are available for any valve series and any valve configuration in the KIP product line. For cavity details and ordering number, consult KIP.

Q2 Quick-Connect Plastic Body Valve

The Q2 is a two-way normally closed (2 WNC) valve with an inlet and an outlet port. The valve is closed when in the de-energized state and opened when energized. There is one orifice on this valve located in the body. Valves with 1/4" OD tube fittings are suitable for full vacuum.

Manifolds

KIP manifold assemblies simplify complex solenoid valve installations into an easy to install complete manifold assembly.

Manifolding allows you to eliminate fittings, tubing and other potential leak points, in addition to saving valuable manufacturing and test time. Additionally, by integrating other components such as regulators, pressure switches, gauges, and check valves into the assembly, you can save size and weight.

Manifolding also facilitates troubleshooting, and valve replacement without disconnecting lines from the manifold base. This minimizes downtime. KIP provides engineering and design recommendations for the most difficult applications. For more information on manifolds, see pages 28-31.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

5

Capabilities

Capabilities

Vacuum Service

KIP valves and manifolds are ideal for vacuum service and for those special 3-way valve applications that require vacuum on one port and pressure on another port. Valve construction is compatible with vacuum systems as high as 10-

6

TORR. When ordering just specify the valve number you require and note - “FOR VACUUM

SERVICE”.

Oxygen Service

KIP valves can be processed for oxygen service; for use in the medical industry, spectro-analysis or other applications requiring

O

2

. These valves are specially cleaned and packaged to be contamination-free. All hydrocarbons are removed. When ordering use the prefix “Y” in the PIN system. See page 9.

Extended Flow Capabilities

KIP can increase the flow (Cv) capability of any of its valves by modifying the mechanical and electrical components of the valve.

In many cases the pressure ratings (MOPD) of the valve must be reduced to achieve the higher flow rate (Cv). When your flow requirements exceed the catalog ratings, consult KIP for application engineering assistance.

Extended Pressure Ratings

Solenoid valves can be modified to increase pressure ratings

(MOPD) above the standard ratings listed in the catalog. If agency approvals are necessary, consultation with UL and/or CSA is required. Consult KIP with all your design parameters to determine the feasibility of extending the pressure ratings.

Quiet Valves

Solenoid valves have a distinct click that is inherent to their design when the two metal parts make contact. KIP offers a bumper or special plunger design for OEM’s that will provide a metal to elastomer contact, thus muffling the sound. In addition to providing quiet operation, this feature also extends the life of the moving parts. Quiet valves are available on 2-way and 3-way valves, DC voltage only. Contact KIP for additional information on our quiet valve option.

Agency Approvals

KIP products conform to agency approvals such as UL, cURus,

CSA and NSF International. The approvals are restricted to certain products and specific applications. When any agency endorsement is dictated for an operation, refer to the application inquiry sheets for each product specified. The sheets are located in the back of the catalog. If additional information is needed, please contact KIP.

Low Wattage Operators, Valves and Manifolds

KIP offers the option of low wattage coils, as low as 1.5 watts, on many of our standard valves. These coils offer high pressure (MOPD) operation at low current levels.

• Available in both 2-Way and 3-Way models in

Series 1, Series 2, and Series 3.

• Orifice sizes from 1/32" to 5/32".

• Available in 12VDC and 24VDC.

• Refer to KIP solenoid valve charts for wattage, pressure ratings and Cv factors.

KIP Series 1, 2 and 3 offer selective models with wattage ratings from 1.5 watts to 3 watts.

After reviewing the pressure rating (MOPD) of your particular valve in the part number section, you may add an (A) - 1.5 watts, (B) - 2.0 watts,

(C) - 2.5 watts, or a (D) - 3.0 watts as a prefix to the part number. It is important to note that there is a reduced pressure rating from the standard when a reduced wattage coil is used.

For the OEM, KIP can design and manufacture a custom coil to meet your specific flow and pressure requirements at close to standard pricing.

When 1.5 watts is not low enough, you can select a valve from the KIP Jr. product line which goes as low as .65 watts while still maintaining significant flow and pressure specifications.

6 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Solenoid Selection Chart

Guide Assembly

Adapter

Nut

Housing

Stop Orifice

Spring Loaded

Top Seal

Coil

Plunger

Spring,

Plunger, Rtn

Bottom Seal

Body

Shading Ring

(AC Only)

Body Orifice

Selecting the Best Solenoid Operator for Your Application

FEATURE

Size - Diameter (inches)

Maximum MOPD (psi)

Vacuum Service

Max. Cv - Body

Min. Cv - Body

Max. Cv - Stop

Min. Cv - Stop

Power Rating

Lead Wire Gauge

Low Wattage Operators to 1.5 Watt

1/8" NPTF Ports - Body

1/4" NPTF Ports - Body

3/8" NPTF Ports - Body

#10 - 32 UNF Ports - Body

1/8" NPT or 1/4" NPT Male Bottom Port

UL Recognized

CSA Approved

Grommet Style Housing

Conduit Style Housing

Spade Terminal Style - (Standard)

Spade Terminal Style - (Options)

Automotive Terminal Style

Yoke Style (Open Frame)

Side Metering

Bottom Metering

Extended Flow Capabilities

Operator Mount Manifolds

Valve Mount Manifolds

Diaphragm Isolated Version

Series 1

1

800

0.305

0.030

0.125

0.025

6 watts

20 AWG/18 AWG

Available

Series 2

1

1000

0.305

0.030

0.140

0.025

7 watts

20 AWG/18 AWG

Available

1/4"

3/16"

1/4"

3/16"

Series 3

1-3/16

1000

0.490

0.030

0.140

0.025

7 watts

18 AWG

Available

Series 6

1-5/8

1200

0.900

0.035

0.270

0.024

10 watts

18 AWG

N/A

1/4"

KIP Jr.

0.80

100

0.050

0.035

0.025

0.015

.65 watts

24 AWG

Available

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

7

Coils Chart

Coils

U 2 4 0 1 1 5 - 0 2 5 1 - 24VDC*

All standard KIP valves are supplied with a Class “B” dry tape wound coil construction with 24" black leads, P/N (01) in the ordering system, unless otherwise specified.

When using this chart below note the available housing styles and the series in which coils are available.

The following chart shows all coil options readily available, for other options in OEM quantities consult KIP. Non-standard voltages, leadwire lengths, other lead wire types and colors, may require minimum quantities.

KIP standard voltages:

12VDC, 24VDC, 24/60, 120/60, 110/50,

220/50, 240/60.

Lead wire type -

AWG 20 on Series 1 and 2

AWG 18 on Series 1 and 2 with free standing molded coil

AWG 18 on Series 3 and 6

Coil classification -

Class B = 130° C or 266° F

Class F = 155° C or 311° F

Class H = 180° C or 356° F

51

51

41

41

51

61

61

41

31

Number

01

01

41

Housing

1 - Grommet

2 - Conduit

9 - Slotted

9 - Slotted

3 - Yoke

2 - Conduit

9 - Slotted

9 - Slotted

3 - Yoke

1 - Grommet

2 - Conduit

9 - Slotted

Series

1, 2, 3, 6

1, 2, 3, 6

1

2, 3

2, 3

1, 2, 3

2, 3

2, 3

2, 3

6

6

6

Type

Standard - dry tape wrapped with leads

Standard - dry tape wrapped with leads

Free standing molded with leads

Free standing molded with leads

Free standing molded with leads

Potted with leads

3/16" Vertical spade

1/4" Vertical spade

1/4" Top spade (Available with FWR option***)

Free standing molded with leads

Free standing molded with leads

1/4" Vertical spade

* For Class F coils change the second digit to a 2. Consult KIP for minimum order quantities.

** For Class H coils change the second digit to a 3. Consult KIP for minimum order quantities.

*** Full wave rectification - see p.15

B**

B**

B**

B**

B**

B**

B**

B**

B**

Class

B**

B**

B**

*See page 9 for P/N System

8 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Part Numbering System

KIP Part Identification Numbering (PIN) System For Valves

The KIP part number provides information about every aspect of the product it represents. The first letter is an optional prefix which identifies UL recognized, oxygen or low wattage. The following numbers identify series, ports, housing style, material, valve function, orifice, seal, coil construction and coil temperature, in that order. The numerical value for each respective category represents one of multiple options. Where possible, the organization of this KIP catalog presents information in the order of the part identification number. You may use the number as a guide to finding information within the catalog.

The following chart is the key to understanding the KIP Part Identification Number.

OPTIONAL

U 2 4 0 1 1 5 - 0 2 5 1 - 24VDC

COIL OPTIONS

See page 8

VOLTAGE

See page 8

PREFIXES

(Optional)

P = Passivated

U = UL Recognized

Y = Oxygen Service

A = Low Wattage*

- 1.5 Watt

B = Low Wattage*

-2.0 Watt

C = Low Wattage*

-2.5 Watt

D = Low Wattage*

-3.0 Watt

G = Diaphragm see page 21-23 for ordering

SERIES

1 = Series 1

2 = Series 2

3 = Series 3

6 = Series 6

FUNCTION

1 = 2WNC

2 = 2WNO

3 = 3WNCFV

4 = 3WNCLC

5 = 3WNO

6 = 3WMP

7 = 3WDC (a)

BODY MATERIAL

0 = Stainless Steel

1 = Brass

3 = Operator

ORIFICE

0 = 1/32"

1 = 3/64"

2 = 1/16"

3 = 5/64"

4 = 3/32"

5 = 1/8"

6 = 5/32"

7 = 3/16" (b)

8 = 1/4" (b)

9 = 3/8" (f)

SEAL

01 = Buna

02 = Fluorocarbon ®

03 = Neoprene ®

05 = Low temperature Buna

06 = Polyurethane (2WNC only)

08 = Teflon ® (2WNC only)

12 = Neoprene W ®

13 = Ethylene Propylene (EPR

(Food Grade)

16 = Chemraz ® (g)

PORT

3 = 1/8" NPT Male Bottom (a)

4 = 1/8" NPTF

5 = 1/4" NPTF (b)

6 = Manifold Mount (c)

7 = #10-32 UNF

8 = 3/8" NPT (f)

HOUSING

1 = Grommet

2 = 1/2" NPT Conduit

3 = Yoke (d)

4 = Yoke w/bracket (d)

7 = Grommet w/bracket

9 = Slotted (e)

0 = Slotted w/bracket (e)

(a) = Available in Series 1, 2 & 3.

(b) = Available in Series 3 & 6.

(c) = Available in Series 1, 2 & 6.

(d) = Available in Series 2 & 3 only and must be used with molded spade coil or free standing molded coil with lead wires.

(e) = Slotted housing (used with 31 & 51 spade coil option), available in Series 2, 3 & 6. Used with molded coil 61 in Series 2 & 3, and 41 in Series 1.

(f) = Available in Series 6, 2WNC only.

(g) = Available in Series 1 & 2 diaphragm only.

® Teflon and Neoprene are registered trademarks of E.I. Dupont De Nemours Co.

® Chemraz is a registered trademark of Green, Tweed & Co., Inc.

*Available in Series 1, 2 & 3 for 2-Way Normally Closed, 3-Way Normally Closed and 3-Way Multi-Purpose functions.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

9

Body Porting

Body Porting

U 2 4 0 1 1 5 - 0 2 5 1 - 24VDC*

When selecting port sizes, the adapter is automatically sized to match your body port selection. If you would like any other porting arrangements, contact your KIP representative for assistance.

Side Porting

– Standard 180°

• 90° porting is available either right or left.

• A third body port can be added as a gauge port or to accommodate sampling, switches and transducers, on

Series 3 and Series 6.

Type of Porting

1/8" NPTF

1/4" NPTF

3/8" NPTF

7/16 – 20 UNF Male

7/16 – 20 UNF Male w/ 1/8" NPTF Female

#10 – 32 UNF

1/16" NPTF

1/4" OD Tube Fitting

3/8" OD Tube Fitting

Bottom Porting

Type of Porting

Inlet or Outlet

Female 1/8" NPTF

Female #10-32 UNF

Female 1/4" NPTF

“O” Ring Sealing

Dual #10-32 UNF

Male Port

Manifold Mount

Male 1/8" NPT with 1/8 NPTF

-Side Port Brass ONLY

Male 1/4" NPT with 1/8 NPTF

-Side Port Brass ONLY

Q2

Series 1

- Std

KIP offers a wide selection of fittings for installation in your valve and manifolds. We can offer these pre-taped and installed in your valves or manifolds. For more information, see page 38 or ask KIP representatives for technical information, or send along information on the fitting of your choice.

Series 2

- Std

Series 3

Series 6

Manifolds

Series 1

Series 2

✔ ✔

✔ ✔

✔ with

✔ with

5/16"-24 THD 5/16"-24 THD

✔ ✔

✔ ✔

Series 3

Series 6

✔ with

1/2"-20 THD

Manifolds

Adapter Porting

Type of Porting

1/8" NPTF

1/4" NPTF

Female #10 - 32 UNF

1/8" barb

1/16" barb

Series 1

- Std

Port Identification

1 - Normally Closed (underseat - valve body)

2 - Common (overseat - valve body)

3 - Normally open (endstop)

Series 2

- Std

Series 3

Series 6

Manifolds

*See page 9 for P/N System

10 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Housing Styles

Housing Styles

U 2 4 0 1 1 5 - 0 2 5 1 - 24VDC*

Housings are supplied standard in low carbon steel with a yellow dichromate finish. Consult

KIP for other plating or finish options.

Bracketed Yoke (4)

Grommet (1) Grommet w/Bracket (7) 1/2" NPT Conduit (2) Yoke (3)

Slotted w/Spade Coil (9)

Slotted w/Leadwire Coil (9)

Slotted w/Bracket (0)

Inverted Housing w/Optional Bracket

Inverted With Leads

Inverted Potting

Housing

Optional

Mounting Bracket

AN Connector

* See page 9 for P/N System

KIP Inc., Farmington, CT USA

Other housing styles are available for OEM quantities.

Consult KIP for availability and part numbering.

Phone 1-800-722-5547 www.kipinc.com

11

Body Material / Valve Types

Body Material

U 2 4 0 1 1 5 - 0 2 5 1 - 24VDC*

KIP offers valve bodies in three standard materials. Brass, 430F

Stainless Steel, and injection molded Polypropylene. KIP also offers bodies manufactured in 303 Stainless Steel, Aluminum,

Valve Types

U 2 4 0 1 1 5 - 0 2 5 1 - 24VDC*

(2WNO) 2-Way Normally Open

Valve with two ports, inlet and outlet. Valve is open in a de-energized state, and closes when energized. Valve has one orifice which is located in the end stop.

(2WNC) 2-Way Normally Closed

Valve with two ports, inlet and outlet. Valve is closed in a de-energized state, and opens when energized. Valve has one orifice which is located in the body.

(3WNCFV or 3WNCLC) 3-Way Normally Closed

Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the “IN”, “EXHAUST” and

“CYLINDER”. When the valve is de-energized, the inlet is closed and the exhaust is open. When the valve is energized, the inlet is open allowing flow to the cylinder port and the exhaust orifice is blocked. 3-Way Normally

Closed Valves are available in Line Connect style (with piping adapter), and Free Vent style for exhaust to atmosphere.

(3WMP) 3-Way Multi-Purpose

Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the “NORMALLY OPEN”,

“NORMALLY CLOSED” and “COMMON”. When the valve is de-energized, the normally closed port is closed and the common port is open to the normally open port. When the valve is energized, the normally closed port is open allowing flow from the common port and the normally open orifice is blocked. 3-Way Multi-Purpose Valves can be used as a 3WNC, 3WNO, or a 3WDC valve. Additionally, valve can be used to pipe the alternate flow of two different media to one port.

(3WNO) 3-Way Normally Open

Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the “IN”, “EXHAUST” and

“CYLINDER”. When the valve is de-energized, the inlet is open to the cylinder port and the exhaust is closed. When the valve is energized, the exhaust is open allowing flow from the cylinder port and the inlet orifice is blocked.

(3WDC) 3-Way Directional Control

Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the “NORMALLY OPEN”,

“NORMALLY CLOSED” and “IN”. When the valve is de-energized, the inlet is open to the normally open port. When the valve is energized, the normally closed port is open allowing flow from the inlet port and the normally open orifice is blocked. 3-Way Directional Control valve can be used to divert flow from one port to another.

Delrin ® , PVC or other materials for OEM applications.

DE-ENERGIZED

OUT

ENERGIZED

OUT

IN IN

Port Identification: IN - 2 OUT - 3

IN OUT IN OUT

Port Identification: IN - 2 OUT - 1

EXH EXH

IN CYL IN CYL

Port Identification: IN - 1 CYL - 2 EXH - 3

N.O.

N.O.

N.C.

COM N.C.

COM

Port Identification: NC - 1 COM - 2 NO - 3

IN IN

EXH CYL EXH CYL

Port Identification: EXH - 1 CYL - 2 IN - 3

N.O.

N.O.

N.C.

IN N.C.

IN

Port Identification: NC - 1 IN - 2 NO - 3

12 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Orifice/Seals

Orifice

U 2 4 0 1 1 5 - 0 2 5 1 - 24VDC*

KIP offers standard-sized body orifices from

1/32" to 5/32" for Series 1 through 6. Series 3 and 6 orifices are also available up to 1/4". We also offer a 3/8" body orifice in Series 6.

Up to 5/64" in Series 2 and 3 valves and up to 1/8" in Series 6 valves. In addition, KIP offers larger end stop orifices on all Series

1, 2 & 3 to maximize flow. However, these orifices are applicationsensitive. Please consult KIP for assistance.

Standard end stop (top of valve) orifice sizes are available from 1/32" to 1/16" in Series 1.

All orifices are “Precision Machined” to guarantee sealing surface finish and height for improved repeatability and reliability.

Seals

U 2 4 0 1 1 5 - 0 2 5 1 - 24VDC*

All standard KIP valves are supplied with spring compensated Fluorocarbon upper seals, Buna-

N lower seals and “O” Rings. Both upper and lower seals are also available in Fluorocarbon,

EPR, or Neoprene. In addition, lower seals are

SEAL MATERIALS

01 Buna - N

A general purpose, soft, synthetic rubber suitable for most air, non-potable water and light oil environments with temperatures to 200° F.

02 Fluorocarbon

A soft, fluorocarbon rubber used primarily with hydrocarbon liquids such as gasoline, aerospace fuels, solvents, etc., which can cause swelling and distortion to Buna.

Fluorocarbon is also used for oxygen service.

The material is appropriate for higher temperature ranges, and is more resistant to

“dry” heat.

03 Standard Neoprene

A soft, synthetic rubber with excellent low temperature sealing and very good heat aging resistance.

06 Polyurethane

Primarily used for high load applications involving non-corrosive gases & oils. Especially good for high pressure gases prone to absorption such as CO

2

. Not recommended for water, acids or chlorinated solvents.

offered in Teflon or polyurethane. Consult KIP for temperature limits, durometer ratings, minimum order quantities or requirements for special sealing materials.

08 Teflon

A synthetic material used in corrosive and semi-corrosive media.

Teflon is virtually impervious to any fluid. Its ability to withstand high temperatures makes it especially suited for use with steam.

However, it is not recommended for vacuum applications.

12 Neoprene W

A soft, synthetic rubber that is used primarily for refrigerants, especially R-12 and R-22 with oil. The material has excellent dynamic sealing capabilities. Also characteristic of this material is improved fluid resistance and lower swell.

13 Ethylene Propylene (EPR) Food Grade

A soft, synthetic rubber ideal for beverages, potable water and steam, (where steam pressure is below 50 PSI). Suitable for steam and hot water where temperatures are above Buna’s tolerances.

EPR is not appropriate for petroleum liquids or petroleumcontaminated air. It is compatible with automotive brake fluids and phosphate ester synthetic oil.

16 Chemraz (Diaphragm Only)

An inert perfluoroelastomer vulcanizate that stands up to a virtually unlimited range of corrosive and aggressive chemicals, including organic and inorganic acids, alkaline, ketones, esters, alcohols and fuels. Chemraz also demonstrates excellent resistance to heat, steam, flame, oil and ozone and retains pliability over a temperature range from -20°F to 450°F.

• See page 9 for P/N System

® Teflon and Neoprene are registered trademark of E.l. Dupont De Nemours Co

® CHEMRAZ is a registered trademark of Green, Tweed & Co., Inc.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

13

Coil Construction

All Dimensions in Inches (mm)

Coil Construction

U 2 4 0 1 1 5 - 0 2 5 1

Dry Coil

• Tape wound coil ideal for general purpose use in a clean dry environment

• Generally used with grommet and conduit style housings

• KIP standard coil -supplied when no suffixes are attached to valve part number or as designated on page 9

Free Standing Molded

• Supplied when application requires a more rugged, moisture resistant coil

• Used with slotted housings, or yoke in Series 2 & 3; grommet and conduit housing for Series 6

Potted Transfer Molded

• Supplied when application requires a more rugged, moisture resistant coil

• Method of construction for Series 1,

2 and 3 conduit housing

• Also method of construction for

Automotive Style coils and AN

Connector-type for Series 6

Potted w/ Screw Terminals

• Our most moisture resistant coil

• Also available with internal arc suppression diodes

Potted with Leads

• Excellent for marine or automotive applications

• Available with your choice of connector or terminal

• Internally grounded, single wire option also available

AN Connector

• Supplied when application requires a more rugged, moisture resistant coil & connector

• High shock and vibration tested

• Available with 2-Pin and 3-Pin military style connectors

• Consult factory for ordering information

14 KIP Inc., Farmington, CT USA

Spade

• Available with

3/16" standard spade terminals vertical style for

Series 2 and 3, and 1/4" standard spade terminals vertical style for

Series 2, 3 and 6 and top spade style for

Series 2 and 3

• Utilize the slotted housing style for

Series 2, 3 and 6 vertical spade construction, as well

C

F

G

as yoke (open frame) for top spade

• Top spade, Series 2 and 3 is available with internal arc suppression diode or full wave rectification.

Vertical Spade Coil

A B C

SERIES 1.05

2 & 3 (27)

.94

(24)

.44

(11)

SERIES 1.25

1.41

6 (32) (36)

.54

(14)

G H

SERIES

2 & 3

97

(25) .38

1.03

(10)

(26)

SERIES 1.27

6 (32)

.52

(13)

D

.85

(22)

1.25

(32)

K

.187 x .020

(4.7 x .51)

(6.4 x .81)

(6.4 x .81)

.250 x .032

(6 x .8)

E

.25

(6)

.37

(9)

F

.64

(16)

.88

(22)

E

F

G

Top Spade Coil

A B C D E F G K

SERIES 1.06 1.18 1.00 .60

.61 1.19 .38 .250 x .032

2 & 3 (27) (30) (25) (15) (16) (30) (10) (6.4 x .81)

All Dimensions in Inches (mm)

Phone 1-800-722-5547 www.kipinc.com

Rectified Coils/Diodes

Rectified Coils and Coils with Arc Suppression Diodes

Rectified Coils

There may be times when you have a standard AC circuit but can’t have the copper shading ring which is standard in this type of valve due to media compatibility. Or, the application may be in a dirty or dusty environment where particulate causes the valve to buzz. In either case, a rectified coil will solve this problem. By adding four diodes (for full-wave rectification), the effective voltage to the coil is modified from AC to DC. These rectified coils do not need any shading ring and perform as a DC coil with your standard AC input.

The actual coil construction is designed for this type of rectification so you must contact the factory for ordering information. Since the addition of the diodes can make the physical size of the coil larger, it is not available in all types of coil and valve series. However, the rectification can take place away from the coil, such as on the customer’s electronics, within their equipment. Consult KIP for available options.

COIL

COIL

+

0

-

AC Sign Wave

=

+

0

-

Rectified AC Input

DIODE

+

SWITCH

+

POWER

SOURCE

Arc Suppression

When DC voltage is disconnected from a solenoid valve, the coil reacts by generating its own voltage and sending a “spike” through the circuit. Depending on the size of the coil and the number of amp turns it contains, this generated voltage can be very high. In order to suppress this “spike” and protect other sensitive components in the electronic system, a diode is connected in

parallel to the coils. Once the diode is placed in the coil it will now have a polarity. Since the diode only conducts in one direction the polarity of the coil must be maintained so as not to burn out the diode and eliminate the protection it is meant to provide. For ordering data and coil availability, contact KIP.

SWITCH

COIL

DIODE

+

+

POWER

SOURCE

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

15

Porting

Manifold Mount Base Valves

KIP’s standard manifold mount base valves offer a cost effective method of securing valves to manifolds, eliminating custom cavities or seat installations. Testing is simplified and manifold design and

“O” Ring sealing provides quick installation, interchangeability, service and replacement, without removing a single supply line or fitting.

KIP manifold mount style valves are available in all Series from the

KIP Jr. for low watt applications, to the Series 6 for high flow and high pressure requirements. Our complete line of manifold mount type valves allows you to mix and match different style valves on one manifold assembly to accommodate your application requirements.

See catalog valve charts for operating specifications pages 32-37.

Male Bottom Port

This option is available in Series 1, 2, & 3 with 1/8" NPT or 1/4"

NPT male bottom port. The brass hex body has 1/8" NPT side ports for both the 1/8" and 1/4" models. Valves are available with a maximum orifice size of 1/8". When ordering a valve as a 2-way normally closed version, please indicate whether the male port is to be the inlet or outlet. The standard version has the side port as the inlet for both 2-way and 3-way valves.

This option is ideal as a 3-way operator for piloting a cylinder.

Installation is fast and easy. Units also can be ordered with male thread Teflon tape to save you additional time. Available with any standard KIP electrical termination or housing style.

Bottom Port- “O” Ring Seal

KIP offers an option on Series 1, 2, 3, and 6 for bottom ported valves with an “O” Ring seal. This option utilizes one or two ports on the bottom of the valve body to have a counterbore pocket for a face sealing “O” Ring. The manifold surface is simply machined flat with matching hole locations and through holes matching up with the mounting holes of the valves. When a valve is installed with the mounting screws the “O” Ring provides a seal between the bottom of the valve body and the manifold surface. This feature is ideal for acrylic or other plastic manifolds where there is concern for thread life or cracking of the block by over torquing.

Available in 2-way and 3-way valves. When only one bottom port is used, the remaining valve porting can be any of the options available in each series. Installation is quick and secure; trouble shooting or valve replacement can be accommodated with minimum effort.

® Teflon is a registered trademark of E.I. Dupont De Nemours Co

16 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Metering

Metering

Provides adjustable flow for dispensing a specific rate or volume of fluid or gas. Permits controlled movement of a cylinder or actuator.

Available in 2-Way and 3-Way valves. KIP’s standard pressure ratings and Cv’s apply.

Manifold Metering

Manifold metering is available in side metering and bottom metering versions. Please consult factory with design specifications for additional data on metered manifolds and minimum order quantities. Yoke housing not available with top plate.

Bottom Metering

Available in Series 1 and Series 2 valves only. 1/8" NPTF ports only in stainless steel, brass and polypropylene. Maximum orifice size

3/32" (1/8" in polypropylene).

Full Flow Shut Off

Side Metering - Body and Adapter

Available in Series 3 valves with 1/8" NPTF ports in stainless steel or brass. Series 3 with 1/4" NPTF ports available if mounting holes are not required. Series 6 valves with 1/8" or 1/4" NPTF ports in stainless steel or brass. Maximum orifice size 1/8". Metered adapters are available for 2-Way Normally Open or any 3-Way valves in Series 1, 2, or 3. Depending on the type of valve you select, this metered adapter can control the flow of the inlet, outlet or exhaust. When coupled with either side or bottom body metering, it allows you to control your media in two directions independently.

KIP Inc., Farmington, CT USA

Full Flow

Phone 1-800-722-5547

Shut Off

www.kipinc.com

17

Fittings and Filters

Series 6 Valves with

3/8" Ports and 3/8" Orifice

For specific applications when our standard 1/4" orifice just can’t deliver enough flow, KIP can provide our Series 6 valve with a 3/8" orifice. Typically used for gravity feed systems, this valve comes in

2-way normally closed models only. It has a maximum operating pressure differential of 5 PSI and a Cv factor of .90. This high flow valve is supplied with 3/8" NPT ports on a standard brass or stainless steel body, or with even larger ports on a single station manifold base. Order by the following part numbers for grommet style valves with body material of: Brass- 681119 or Stainless

Steel- 681019. Be sure to specify the applicable voltage or other desired options when ordering.

Valves with Brazed in Fittings or Tube Ends

KIP will provide any of our brass body valves with either brazed in fittings or tube ends for OEM applications. Ideal for natural gas, propane or refrigeration systems where leaking fittings or tube connections cannot be tolerated. Select from standard fittings and tube sizes or call KIP to discuss a custom configured design. This feature applies to our complete line of 2- and 3-way valves and also our standard and custom manifold assemblies.

Filters and Screens

While solenoid valves are highly reliable and fairly simple devices, they cannot tolerate very much contamination. If your system does not already include adequate filtration, KIP can provide a variety of screens or filters to minimize contaminants and costly down time.

From a simple 50 mesh metal screen installed in the valve port to more precise types of cartridge filters, KIP will provide and install the filtration necessary to keep your system running.

18 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

* U.S. Patent #5,207,245 and # 5,289,841

KIP Jr. Series

KIP Jr. Series - .65 Watt

The KIP Jr. series provides a small solution for your valve requirements but doesn’t compromise on performance. Available in all 2- and 3-way configurations the same as our standard series, the KIP Jr. valve is only .800" in diameter, 1.73" high and weighs less than three ounces.

Unlike other low watt valves, the KIP Jr. series is equally compatible with air, water, gases, vacuum and many other fluids.

Our patented construction optimizes the performance of each valve. KIP Jr. valves are designed for long life. Hundreds of millions of cycles are typical, however this may fluctuate depending on the specific application.

Standard construction of brass or stainless steel bodies, the KIP Jr.

series has 12" long, #24 AWG electrical leads. The leads exit the top of the valve for ease of orientation. Buna seals and “O” Rings are standard. Other wetted parts are Ryton ® and stainless steel.

The nickel plated housing provides for a durable, corrosion resistant package. Coils are available in 5, 12, 15 and

24 volt DC.

In addition to the standard #10-32 UNF ported valves, the KIP Jr.

series is available with manifold mount bodies or as an operator.

For critical applications involving corrosive or ultra pure media, KIP

Jr. isolation valves are the answer. Refer to pages 20-24 for ordering information and specifications.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

19

KIP Jr. Ordering

KIP Jr. Ordering Information

The following matrix system provides the selection criteria for creating a KIP Jr. part number. Performance characteristics including orifice sizes, flow coefficients (Cv) and pressure ratings are included in the standard part number chart found below. Of course, KIP will manufacture custom designs for the

OEM.

PREFIXES

(Optional)

G = Isolated 2WNC only *

Y = Oxygen Service

PORT

6 = Manifold Mount

7 = #10-32 UNF

How to Order Your KIP Jr. Valve

KIP ordering code is contained within our part number:

G 9 7 1 0 1 2 - 1 3 - 5VDC

SEAL

01 = Buna

02 = Fluorocarbon**

13 = EPR*

SPECIFY VOLTAGE

5 VDC

12 VDC

15 VDC

24 VDC

Coils are standard

Class B construction

SERIES

9 = KIP Jr.

HOUSING

1 = Grommet

(Leads exit top)

BODY

0 = Stainless Steel

1 = Brass

3 = Operator

8*† = Halar ®

9* = Acrylic

FUNCTION

1 = 2WNC

2 = 2WNO

4 = 3WNC

5 = 3WNO

6 = 3WMP

7 = 3WDC

ORIFICE

2 = 1/16"

20

Standard KIP Jr.

Type

2WNC

2WNO

3WNC

3WNO

3WMP

3WDC

Orifice

Body/Stop

1/16"

-

-

3/64"

1/16"

1/16"

1/16"

1/16"

3/64"

3/64"

3/64"

3/64"

Cv

Body/Stop

.050

-

-

.025

.035

.050

.035

.050

.020

.015

.015

.025

MOPD

100

90

80

60

40

60

SS

971012

971022

971042

971052

971062

971072

Brass

971112

971122

971142

971152

971162

971172

* Isolated Version Only

† Halar is a fluoroplastic co polymer with exceptional strength and wear properties and is resistant to creep.

For ordering information of KIP Jr. isolation valves, refer to pages 21 - 24.

For manifold information, refer to pages 28-31.

** Poppet style valves only

Manifold

Mount SS

961012

961022

961042

961052

961062

961072

Manifold

Mount BR

961112

961122

961142

961152

961162

961172

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

KIP Isolation Valves

Seals

CHEMRAZ

EPR

FLUOROCARBON

Series Series Series KIP

1 2 6 Jr.

Yes

Yes

Yes

Yes

Yes

Yes

No

No

Yes

No

Yes

No

Ideal for control of corrosive and aggressive media

Elastomer diaphragm provides protection from aggressive, corrosive, and gritty media

Isolation valves can be equipped with a low wattage coil (as low as 0.65 watts in the KIP Jr.

series)

Valves can also be integrated into standard manifolds or intricate custom manifold assemblies

Isolation valves are available in a 2-way normally closed configuration

Two valves can be combined on a common base for 3-way operation

SERIES 1

SERIES 2

SERIES 6

KIP JR.

Flow

Rates (Cv)

0.250

0.250

0.545

0.06

Body

Materials

Delrin, PVC,

Kynar ®

Delrin, PVC,

Kynar

Delrin, PVC,

Kynar

Acrylic,

Halar

Orifice

Size

1/32"-5/32"

1/32"-5/32"

1/32"-1/4"

1/16"

Porting

1/8" NPT

1/8" NPT

1/8" NPT

#10-32UNF

De-Energized Energized

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

21

Isolation Valves

Selection Criteria for Isolation Style Valves

FEATURE

Size - (Diameter)

MOPD (psi)

Vacuum Service

Max. Cv - Body

Power Rating

Lead Wire Gauge

Optional Low Wattage Coils

1/8" NPTF Ports

#10 - 32 UNF Ports

1/4 - 28 UNF

Grommet Style Housing

Conduit Style Housing

Spade Coil

Manifolds - See Pages 28-29

Series 1

1"

95

0.250

6 watts

20 AWG/18 AWG

Series 2

1"

120

0.250

7 watts

20 AWG/18 AWG

Series 6

1-5/8"

130

0.545

10 watts

18 AWG

Series 1, 2 & 6

G 2 7 9 6 1 2 - 0 2 6 1 - 12VDC

PREFIXES

G = Isolated

SERIES

1 = Series 1

2 = Series 2

6 = Series 6

SEAL

02 = Fluorocarbon

13 = EPR* (Series 1, 2)

16 = Chemraz (Series 1, 2)

VOLTAGE

See page 8

COIL OPTIONS

See page 8

PORT

4 = 1/8" NPT

5 = 1/4" NPT (Series 6* only)

7 = #10-32 UNF

8 = 1/4-28 UNF

HOUSING

1 = Grommet

2 = Conduit

3 = Yoke

9 = Slotted

FUNCTION

1 = 2WNC

* Series 6 is available with Fluorocarbon diaphragm only.

® Chemraz is a registered trademark of Green, Tweed & Co., Inc.

Series 9 KIP Jr.

BODY MATERIAL

3 = Operator

4 = Delrin

5 = PVC

6 = Kynar

G 9 7 1 9 1 2 - 1 3 - 12VDC

ORIFICE

0 = 1/32"

1 = 3/64"

2 = 1/16"

3 = 5/64"

4 = 3/32"

5 = 1/8"

6 = 5/32"

7 = 3/16" (Series 6* only)

8 = 1/4" (Series 6* only)

PREFIXES

G = Isolated

SERIES

9 = Series 9 (KIP Jr.)

ORIFICE

2 = 1/16"

SEAL

13 = EPR

VOLTAGE

5VDC

12VDC

15VDC

24VDC

KIP Jr.

Series 9

0.80"

30

0.06

.65 watts

24 AWG

PORT

7 = #10-32 UNF

8 = 1/4 - 28 UNF

HOUSING

1 = Grommet (leads exit top)

BODY MATERIAL

1 = Brass

8 = Halar

9 = Acrylic

FUNCTION

1 = 2WNC

22 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

KIP Isolation Valves

Isolation Valve Manifolds

Isolation valves can be combined on a manifold block to simplify your pneumatic or liquid circuit

Complete line of standard manifold designs and materials

KIP offers custom designed manifolds complete with fittings, tubing and other accessories

For more information on manifolds, please refer to pages 28 through 31.

Series 1

Series 2

Series 6

KIP Jr.

Series

Series 9

Orifice

Diameter

1/32"

3/64"

1/16"

5/64"

3/32"

1/8"

5/32"

1/32"

3/64"

1/16"

5/64"

3/32"

1/8"

5/32"

1/32"

3/64"

1/16"

5/64"

3/32"

1/8"

5/32"

3/16"

1/4"

Orifice

Diameter

1/32"

Cv Factor

0.025

0.045

0.075

0.115

0.155

0.210

0.250

0.025

0.045

0.075

0.115

0.155

0.210

0.250

0.031

0.058

0.078

0.117

0.167

0.241

0.316

0.398

0.545

Cv Factor

0.06

55

45

30

20

10

120

100

75

130

110

MOPD

95

75

55

35

25

15

40

30

20

95

70

60

50

MOPD

30

Kynar

G141610

G141611

G141612

G141613

G141614

G141615

G141616

G241610

G241611

G241612

G241613

G241614

G241615

G241616

G641610

G641611

G641612

G641613

G641614

G641615

G641616

G641617

G641618

Halar

G971812-13

Standard Valve Body

Delrin

G141410

G141411

G141412

G141413

G141414

G141415

G141416

G241410

G241411

G241412

G241413

G241414

G241415

G241416

G641410

G641411

G641412

G641413

G641414

G641415

G641416

G641417

G641418

Acrylic

G971912-13

PVC

G141510

G141511

G141512

G141513

G141514

G141515

G141516

G241510

G241511

G241512

G241513

G241514

G241515

G241516

G641510

G641511

G641512

G641513

G641514

G641515

G641516

G641517

G141518

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

23

Back Pressure

Isolation Valve Back Pressure De-rating Curves

Diaphragm Isolation Valves have a large difference in pressure area between open and closed, creating a sensitivity to back pressure. Excessive back pressure can hinder the closing of the valve. Please use the back pressure charts below to determine the maximum operating pressure of the valve based on the maximum potential back pressure in the application. Choose the orifice size which meets a worst case condition. Unless a preference for diaphragm body shape is specifically requested, valves may be shipped with either square or round bodies, at KIP’s discretion, and depending on availability or size of order.

100

90

80

70

60

50

40

30

20

10

0

1

1/32

3/64

1/16

5/64

3/32

1/8

5/32

2

Series 1 Isolation Valves

3 4 5

Back Pressure - PSI

6 7

110

60

50

40

30

20

10

100

90

80

70

0

1 2

1/32

3/64

1/16

5/64

3/32

1/8

5/32

Series 2 Isolation Valves

3 4 5

Back Pressure - PSI

6 7

24

130

120

110

100

90

80

70

60

50

40

30

20

10

0

1

1/32

3/64

1/16

5/64

3/32

1/8

5/32

3/16

1/4

2

Series 6 Isolation Valves

3 4 5

Back Pressure - PSI

6

KIP Inc., Farmington, CT USA

7

KIP Jr. Series

Isolation Valves

26

25

24

23

22

21

20

19

30

29

28

27

18

17

16

15

1 2 3 4 5 6 7 8

Back Pressure - PSI

9 10 11 12

Phone 1-800-722-5547 www.kipinc.com

R91

Water or Compressed Air Pressure

Regulator 1/4" Port Size

Bonnet and body made from acetal plastic.

R91W designed for use with deionized water and potable water systems. Plastics and metals in contact with fluid are approved by the National

Sanitation Foundation (NSF) or the Food And Drug

Administration (FDA) for use in potable water systems. Elastomers are food grade. Non relieving models only.

R91G designed for use with non-potable water and compressed air systems. Non relieving and relieving models.

Low torque, non-rising adjusting knob.

Snap action knob locks pressure setting when pushed down.

Can be disassembled without the use of tools or removal from the air or water line.

Ordering Information. Models listed include PTF threads, knob adjustment, non relieving diaphragm, 5 to 125 psig (0.3 to 8.6 bar) outlet pressure adjustment range†, and without gauge.

Inlet Port

1/4"

1/4"

Application

Industrial air and non-potable water

Potable water and deionized water

Model

R91G-2AK-NLN

R91W-2AK-NLN

Flow* scfm (dm

24 (11)

24 (11)

3 /s) Flow** gpm (lpm)

1.75 (6.6)

1.75 (6.6)

Weight lb (kg)

0.15 (0.07)

0.15 (0.07)

* Approximate flow with 150 psig (10 bar) inlet pressure, 90 psig (6.3 bar) set pressure and a 15 psig (1 bar) droop from set.

** Approximate flow with 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set pressure and a 15 psig (1 bar) droop from set.

† Gauge with NSF approved materials not available.

†† Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges.

Technical Data

Maximum pressure: 150 psig (10 bar)

Operating temperature

Water service: 35° to 125°F (2° to 52°C)

Air service: 0° to 125°F (-20° to 52°C) *

* When used in air service, air supply must be dry enough to avoid ice formation at temperatures below 35

°

F (2

°

C).

Typical flow for compressed air service at 150 psig (10 bar) inlet pressure, 90 psig (6.3 bar) set pressure and a droop of 15 psig (1 bar) from set: 24 scfm

(11 dm 3 /s).

Typical flow for water service at 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set pressure and a droop of 15 psig (1 bar) from set: 1.75 US gpm per minute

(6.6 liters)

Gauge ports:

1/8 PTF with PTF main ports

R1/8 with ISO Rc main ports

R1/8 with ISO G main ports

Materials

Body and bonnet: Acetal

Valve

R91G: Brass/nitrile

R91W: Stainless steel/food grade EPDM

Valve seat: Acetal

Valve seat o-ring

R91G: Nitrile

R91W: Food grade EPDM

Diaphragm

R91G: Acetal/nylon inserted nitrile

R91W: Acetal/nylon inserted nitrile, food grade

Gauge port plugs: Polypropylene (furnished only with PTF-ported units)

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

25

Durable, lightweight plastic body

Quick push-to-connect fittings

NSF and cURus (UL and CSA) Certified

Minimal Pressure drop

Q2 Valve

Q2 Quick-Connect Plastic Body Valve

26

Standard Valve

Part Number

Q212315-1351B-VOLTAGE

Q212315-0151B-VOLTAGE

Q212316-1351B-VOLTAGE

Q212316-0151B-VOLTAGE

Q212317-1351B-VOLTAGE

Q212317-0151B-VOLTAGE

Q213318-1351B-VOLTAGE

Q213318-0151B-VOLTAGE

Q213319-1351B-VOLTAGE

Q213319-0151B-VOLTAGE

* Food-Grade EPR seals are NSF approved

Orifice

Diameter

Body

1/8"

1/8"

5/32"

5/32"

3/16"

3/16"

1/4"

1/4"

5/16"

5/16"

Seal

Material

Food-Grade EPR*

Buna

Food-Grade EPR*

Buna

Food-Grade EPR*

Buna

Food-Grade EPR*

Buna

Food-Grade EPR*

Buna

Porting OD

Tube Fitting

1/4"

1/4"

1/4"

1/4"

1/4"

1/4"

3/8"

3/8"

3/8"

3/8"

Cv Factor

Body

0.228

0.228

0.314

0.314

0.367

0.367

0.500

0.500

1.000

1.000

MOPD

(PSI)

120

120

80

80

40

40

15

15

5

5

KIP Inc., Farmington, CT USA Phone 1-800-722-5547

IN OUT IN OUT

Port Identification: IN - 2 OUT - 1 www.kipinc.com

.60 (15)

PORT 2

Q2 Valve

All Dimensions in Inches (mm)

Specifications

Power Rating

Voltage

Housing

Coil

Temperature Rating

10 Watt

12, 24, 110 Volt DC

24/50-60, 120/50-60, 240/50-60 Volt AC*

Yoke

1/4" Top Spade

Ambient and Media -10°F to 100°F

*All AC valves are full wave rectified

1.80

(46)

PORT 1

2 X .61 (15)

0.72

.032

(0.8)

2.91

(74)

2 x .70 (18)

2 x .31 (7.9)

.62

(16)

2.03 (52) (1/4")

2.35 (60) (3/8")

1/4" OR 3/8"

FITTING

1.45

(37)

2.58

(66)

1.00

(25)

2X SELF TAP HOLES FOR

#10-14 SELF TAP SCREWS

15-18 IN*LB MAX TORQUE

Coil Orientation Options

A = Terminals over 2

B = 90° Counterclockwise from 2 (Standard – Figure 1)

C = 90° Clockwise from 2

D = Terminals over 1

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

27

Manifolds

Manifolds

Simplify solenoid valve installation with KIP manifold assemblies. KIP manifolds provide an economical and effective means of gang mounting solenoid valves

Solenoid valve manifolds simplify the purchasing, installation, testing, and repair/replacement of solenoid valve components while enhancing system integrity. Integrating a group of solenoid valves, pressure switches, check valves, regulators or gauges into one assembly makes a complete package, eliminating tubing, fittings and potential leak points. Additionally, wire harness requirements are simplified.

Modular valves and other components can be replaced or maintained without disturbing plumbing thus reducing maintenance costs and downtime.

Operator Mounting Type Manifolds

• Series 1 and Series 2 operators are available for gang mounting on aluminum, brass or plastic sub-plates.

• Manifolds can be selected with 1/8" NPTF or 1/4" NPTF ports.

• Orifice sizes up to 3/16" with precision machined-in seats are standard.

• Both 2-Way and 3-Way operators may be combined on the same manifold.

• Manifolds with up to 16 stations are available as standard.

• An upper manifold plate can be ordered for common porting on

2-Way Normally Open and all 3-Way valves.

Isolation Style Manifold

• Provides a dry isolated valve operator for the control of corrosive and aggressive media.

• The diaphragm seal (Fluorocarbon, Chemraz or EPR), isolates all metal parts from the media.

• The manifold material is available in PVC, Delrin, Kynar, and acrylic.

• Operators are available as a 2-way normally closed valve only however, two valves can be combined for 3-way operation.

• Orifice sizes are available from 1/32" to 5/32" with Cv factors up to 0.545. Please refer to page 21-24 for specifications.

Manifold Mount Valve Type Manifolds

• Series 1, 2, 6 and KIP Jr. valves are available for gang mounting on aluminum, brass or plastic sub-plates.

• Manifolds can be selected with #10-32 UNF, 1/8" NPTF or

1/4" NPTF ports.

• Orifice sizes up to 1/8" in Series 1, 2, and orifice sizes up to 1/4" in Series 6 models are available, and 1/16" in KIP Jr.

• Pressure ratings are the same as those listed for the individual valves in this catalog except that the maximum operating pressure is limited to 400 PSI for UL recognition.

• 2-Way and 3-Way valves may be combined on the same manifold up to 16 stations are available on Series 1 and 2 valves, and up to 6 stations are standard on Series 6 valves.

• An upper manifold plate can be ordered for common porting on

2-Way Normally Open and all 3-Way valves. This option is not available for KIP Jr.

28 KIP Inc., Farmington, CT USA

® CHEMRAZ is a registered trademark of Green, Tweed & Co., Inc.

Phone 1-800-722-5547 www.kipinc.com

Manifolds

Manifolds

Acrylic Subplates

A great answer for simplified design and easy installation of complex media flow requirements. Use of an acrylic base permits the flow of various media through a single base using multiple inlets and outlets. Flow paths can also be varied and directed to meet design requirements. KIP application engineers can help you select the most effective design for easy installation, access, and the best product aesthetics. Acrylic subplates are supplied for OEM applications only.

Additional OEM Manifold

Design Capabilities

KIP manifolds offer many additional options such as:

• Metering of valves for flow control.

• Sub-plates of many materials including brass, Delrin,

430 SS, aluminum, acrylic and Kynar .

• Unique configurations to accommodate pressure regulators, pressure gauges, transducers, and/or switches as well as flow paths to meet your specific requirements.

• Other port sizes and locations.

• Internal check valves.

• Teflon taped fittings.

• Test ports.

• Multi-media manifolds.

• Flow or no-flow monitoring.

Consult KIP for application engineering assistance.

KIP Inc., Farmington, CT USA

® Kynar is a registered trademark of Elf Atochein North America, Inc.

® Teflon is a registered trademark of E.I. Dupont De Nemours Co.

KIP Jr. Manifolds

All of the manifold types described on these pages are also available in the KIP Jr. Series.

FEATURES:

• Operator Style manifolds for small profile, low cost OEM applications.

• Manifold mount style for ease of installation and service.

• Inert plastic bases with isolation solenoid operators and ethylene propylene diaphragms for aggressive or high purity media.

• Electronic/Pneumatic interface circuit cards for gang mounting multiple valves for a computer driven system.

Phone 1-800-722-5547 www.kipinc.com

29

No fittings to install, Teflon tape or lubricant, and no leaks

Compatible with both air and liquids

Available in Series 1, 2 or 6 manifold mount style valves with base materials of Delrin, PVC, brass or aluminum

As always, KIP is ready to manufacture a

“special” to meet your exact OEM specifications

Manifold Assemblies with

Cartridge Fittings Installed

Minimize your labor and material cost by ordering this unique package from KIP. With cartridge fittings installed into the manifold base, you simply push in the proper size tube and you are done.

Select the valve or manifold assembly desired. See the part identification numbering system, the standard manifold ordering information or the Valve Inquiry Application Sheet found on page

72. Specify on your request to have cartridge fittings installed. Be sure to indicate the outside diameter (O.D.) of the tubing you will be using. The following standard sizes are available by Series:

Series 1

Series 2

Series 6

1/4"

Tubing Outside Diameter

3/8" –

1/4"

1/4"

3/8"

3/8"

1/2"

Please note: All manifolds with the cartridge fittings installed have a maximum pressure rating of 150 PSI, even though the actual valve you select may have a higher pressure rating.

Overall manifold dimensions for this option can be found on page 44.

® Teflon and Delrin are registered trademarks of E.I. Dupont De Nemours Co.

30 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Manifolds

Standard Manifold Ordering Information

It’s easy to order your own standard KIP

Manifold assembly using the simple selection chart below. First, select the manifold mount valve or valve operator from the part numbering charts on pages 32 through 37 or create the part number from the part number identification system on page 9. Provide the numbers for the desired seal and coil construction options if applicable. This will give you the valve portion of the manifold. Now, select the base to complete your assembly.

2 4 9 3 1 5 - 0 2 5 1 M 0 6 A B - B

STD. MANIFOLD MOUNT OR

OPERATOR VALVE NUMBER

OPTIONAL

PORTING

NUMBER OF

STATIONS MATERIAL

VOLTAGE

Number of Stations

Fill in the number of valve stations you need after the “M”. This can be up to 16 stations for series 1, 2 or KIP Jr., and 6 stations for series

6. For operator style manifolds where the cavity is machined into the base, 16 stations is the maximum for series 1, 2 and KIP Jr. series and

6 stations for series 6.

Porting

Select the porting configuration and port size to fit your application. Choose from the offerings below and enter the appropriate letter after the number of stations.

Base Material

Next, select the base material which offers the best media compatibility for your application.

Place the appropriate letter in the last position of the part number sequence.

A) Aluminum - Best suited for non-critical air, vacuum or inert gases.

B) Brass - Commonly used for non-potable water applications or other low pressure fluids or oils.

D) Delrin - FDA grade material is used for potable water applications, critical gas sampling or high purity systems.

Voltage

After selecting your standard manifold part number, remember to include the operating voltage. Select the appropriate letter from the following standard voltages and add it at the end of your manifold part number:

Voltage

5VDC

12VDC

15VDC

24VDC

24/60

110/50

120/60

220/50

240/60

Designation

A

F

G

H

I

B

C

D

E

KIP Jr.

Series

Standard

Standard

Standard

Standard

N/A

N/A

N/A

N/A

N/A

All Other

Series

Special

Standard

Special

Standard

Standard

Standard

Standard

Standard

Standard

Porting

Designation

A

B

C

D

C

D

C

D

J

R

R

R

Valve

Series

S1, S2, S6

S1, S2, S6

S1, S2, S6

S1, S2, S6

S1, S2, S6

S1, S2, S6

S1, S2, S6

S1, S2, S6

KIP Jr.

KIP Jr.

KIP Jr.

KIP Jr.

Valve

Type

2WNC

2WNC

3WNO

3WNO

3WNC

3WNC

3WMP

3WMP

2WNC

3WNO

3WNC

3WMP

Common

Port Size

1/8"NPT

1/4"NPT

1/8"NPT

1/4"NPT

1/8"NPT

1/4"NPT

1/8"NPT

1/4"NPT

1/8"NPT

1/8"NPT

1/8"NPT

1/8"NPT

Common

Marking

IN-2

IN-2

EXH-1

EXH-1

IN-1

IN-1

NC-1

NC-1

IN-2

EXH-1

IN-1

NC-1

Outlet

Port Size

1/8"NPT

1/4"NPT

1/8"NPT

1/4"NPT

1/8"NPT

1/4"NPT

1/8"NPT

1/4"NPT

#10-32 UNF

#10-32 UNF

#10-32 UNF

Outlet

Marking

OUT-1

OUT-1

CYL-2

CYL-2

CYL-2

CYL-2

COM-2

COM-2

OUT-1

CYL-2

CYL-2

#10-32 UNF COM-2

Note: For 3-way directional control manifolds, use the 3-way multi-purpose manifold which most closely fits your need.

For the 2-way normally open manifolds, consult KIP.

Comments

Inlet Port is through Valve Adapter

Inlet Port is through Valve Adapter

Exhaust Port is through Valve Adapter

Exhaust Port is through Valve Adapter

N.O. Port is through Valve Adapter

N.O. Port is through Valve Adapter

Inlet Port is through Valve Adapter

Exhaust Port is through Valve Adapter

N.O. Port is through Valve Adapter

31

Valve Ordering Information

Finding the Right Valve

To help you find the right valve for your application, the types of valves are arranged in two-page spreads (2-Way Normally Open,

2-Way Normally Closed, 3-Way Normally Closed Line Connect,

3-Way Multi-Purpose, 3-Way Normally Open, 3-Way Directional

Control). For each valve type, the first boxes are arranged by KIP

Series designation (Series 1, 2, 3 and 6). The second, smaller subset of rows designate the various orifice diameters for the

Series. Series 1 valves offer the smallest package size and typically have lower flows and pressures for the same orifice size as those of our largest, Series 6, valves. As you move from left to right across the columns on the spread, you will find the Cv factor (flow coefficient) and Maximum Operating Pressure Differential (MOPD) for the corresponding orifice diameter. Part numbers for KIP’s valve body, operator (valve without body), manifold mount and 1/8" NPT male bottom port follow.

All part numbers are shown with grommet housing designated by numeral 1 in the third position. Part numbers can be modified by selecting your choice of housing, seal material or molded coil and placing the appropriate numbers into the designated position in the part number sequence (see page 9).

2-Way Normally Open

OUT OUT

IN IN

Port Identification: IN-2 OUT-3

Series 1

Series 2

Series 3

ORIFICE

DIAMETER

Stop

1/32

3/64

1/16*

1/32

3/64

1/16

5/64*

ORIFICE

DIAMETER

Stop

1/32

3/64

1/16

5/64*

Cv

Factor

Stop

0.035

0.050

0.095

0.035

0.050

0.095

0.135

Factor

Stop

0.035

0.050

0.095

0.140

MOPD

(psi)

300

200

150

400

300

180

140

MOPD

(psi)

400

300

180

140

STANDARD Valve Body

Grommet

Stainless Steel Brass

141020

141021

141022

241020

241021

241022

241023

Grommet

Stainless Steel

351020

351021

351022

351023

141120

141121

141122

241120

241121

241122

241123

Brass

351120

351121

351122

351123

MANIFOLD MOUNT

Stainless Steel

161020

161021

161022

261020

261021

261022

261023

Brass

161120

161121

161122

261120

261121

261122

261123

Series 6

ORIFICE

DIAMETER

Stop

1/32

3/64

1/16

5/64

3/32

1/8

Cv

Factor

Stop

0.035

0.050

0.095

0.140

0.200

0.295

MOPD

(psi)

1000

600

350

250

175

100

STANDARD Valve Body - Grommet

Stainless Steel

1/8" NPTF

641020

641021

641022

641023

641024

641025

* Larger stop orifice available with reduced pressure ratings; consult KIP.

1/4"NPTF

651020

651021

651022

651023

651024

651025

1/8" NPTF

641120

641121

641122

641123

641124

641125

Brass

1/4"NPTF

651120

651121

651122

651123

651124

651125

MANIFOLD MOUNT

Stainless Steel

661020

661021

661022

661023

661024

661025

Brass

661120

661121

661122

661123

661124

661125

32 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Valve Ordering Information

2-Way Normally Closed

Two-Way Normally Closed (2WNC) - Valve with two ports, inlet and outlet. Valve is closed in a de-energized state, and opens when energized.

Valve has one orifice which is located in the body.

IN OUT IN OUT

Port Identification: IN - 2 OUT - 1

Series 1

Series 2

ORIFICE Cv

DIAMETER Factor MOPD

Body Body (psi)

STANDARD Valve Body MANIFOLD MOUNT*

SS

Grommet

Brass

Valve Body-Grommet

SS Brass

LOW WATT Specifications

Cv Factor 1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt

Body A B C D

1/32

3/64

1/16

5/64

3/32

0.035

0.050

0.095

0.135

0.175

800

500

300

200

175

141010

141011

141012

141013

141014

141110

141111

141112

141113

141114

161010

161011

161012

161013

161014

161110

161111

161112

161113

161114

0.030

125.000

300

0.050

0.085

0.125

0.170

30.000

-

-

-

100

30

15

10

500

175

65

40

25

775

300

95

65

40

1/8

5/32

1/32

3/64

1/16

5/64

3/32

1/8

5/32

0.245

0.290

100

50

141015

141016

0.035

1000 241010

0.050

600 241011

0.095

0.135

0.175

0.245

0.290

400

300

250

150

100

241012

241013

241014

241015

241016

141115

141116

241110

241111

241112

241113

241114

241115

241116

161015

161016

261010

261011

261012

261013

261014

261015

N/A

161115

161116

261110

261111

261112

261113

261114

261115

N/A

0.225

0.280

0.030

0.050

0.085

0.125

0.170

0.225

0.280

-

-

300

50

15

5

3

-

-

-

-

540

125

60

30

20

12

7

-

-

780

240

100

55

40

25

14

4

-

1000

340

160

95

55

35

20

Series 3

ORIFICE Cv STANDARD Valve

DIAMETER Factor MOPD Body - Grommet Cv Factor 1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt

Body Body (psi) SS Brass Body A B C D

1/32

3/64

1/16

5/64

3/32

1/8

5/32

3/16

1/4

0.035

1000 351010

0.050

600 351011

0.095

0.140

0.185

0.265

0.330

0.385

0.450

400

300

250

150

100

40

15

351012

351013

351014

351015

351016

351017

351018

351110

351111

351112

351113

351114

351115

351116

351117

351118

0.030

0.050

0.085

0.125

0.180

0.225

0.280

-

-

300

50

15

5

3

-

-

-

-

540

125

60

30

20

12

7

-

-

780

240

100

55

40

25

14

-

-

1000

340

160

95

55

35

20

-

-

Series 6

ORIFICE

DIAMETER

Body

1/32

3/64

1/16

5/64

3/32

1/8

5/32

3/16

1/4

3/8

Cv

Factor

Body

0.035

0.050

0.095

0.140

0.200

0.295

0.370

0.435

0.610

0.900

MOPD

(psi)

1200

1000

500

300

200

150

110

60

30

5

STANDARD Valve Body (Grommet) MANIFOLD MOUNT

Stainless Steel Brass

1/8" NPTF 1/4"NPTF 1/8" NPTF 1/4"NPTF Stainless Steel Brass

641010

641011

651010

651011

641110

641111

351110

351111

661010

661011

661110

661111

641012

641013

641014

641015

641016

641017

641018

* Manifold Mount valve has maximum 400 MOPD rating for UL recognition.

† These valves are supplied with 3/8" NPTF ports.

651012

651013

651014

651015

651016

651017

651018

681019***

641112

641113

641114

641115

641116

641117

641118

351112

351113

351114

351115

351116

351117

351118

681119***

661012

661013

661014

661015

661016

661017

661018

661112

661113

661114

661115

661116

661117

661118

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

33

Valve Ordering Information

3-Way Normally Closed

Line Connect

For Free Vent, change fifth digit from 4 to 3

Three-Way Normally Closed (3WNCFV or 3WNCLC) Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the “IN”, “EXHAUST” and “CYLINDER”. When the valve is de-energized, the inlet closed and the exhaust is open. When the valve is energized, the inlet is open allowing flow to the cylinder port and the exhaust orifice is blocked. Three-Way Normally Closed Valves are available in Line

Connect style (with piping adapter), and Free Vent style.

IN

EXH

CYL IN

EXH

CYL

Port Identification: IN - 1 CYL - 2 EXH - 3

Series 1

Series 2

Series 3

Series 6

ORIFICE Cv STANDARD Valve MANIFOLD MOUNT LOW WATT Specifications

DIAMETER Factor MOPD Body - Grommet Valve Body-Grommet Cv Factor 1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt

Body Stop Body Stop (psi) SS Brass SS Brass Body Stop A B C D

1/32 1/32 0.035

0.025

200 141040 141140 161040 161140 0.030 0.025 100.000

3/64 3/64 0.050

0.065

150 141041 141141 161041 161141 0.050 0.060

-

-

80

150

120

-

-

1/16 1/16* 0.085

0.115

100 141042 141142 161042 161142 0.085 0.105

5/64 1/16* 0.125

0.115

80 141043 141143 161043 161143 0.120 0.105

-

45

25

650

-

-

50

3/32 1/16* 0.165

0.115

60

1/8 1/16* 0.240

0.115

40

141044 141144 161044 161144 0.150 0.105

141045 141145 161045 161145 0.225 0.105

-

-

5/32 1/16* 0.285

0.115

10 141046 141146 161046 161146 0.270 0.105

-

1/32 1/32 0.035

0.025

250 241040 241140 261040 261140 0.030 0.025

150

3/64 3/64 0.050

0.065

175 241041 241141 261041 261141 0.050 0.060

80

1/16 1/16 0.085

0.115

125 241042 241142 261042 261142 0.085 0.105

45

5/64 5/64* 0.125

0.140

100 241043 241143 261043 261143 0.120 0.105

25

3/32 5/64* 0.165

0.140

75 241044 241144 261044 261144 0.150 0.105

20

1/8 5/64* 0.240

0.140

45

5/32 5/64* 0.285

0.140

20

241045 241145 261045 261145 0.225 0.105

241046 241146 N/A N/A 0.270 0.105

-

-

-

-

7

185

120

60

-

-

10

7

20

10

-

210

140

-

50

35

20

10

170

95

65

55

35

20

10

-

30

20

ORIFICE

DIAMETER Factor MOPD Body - Grommet

Body Stop Body Stop (psi) SS Brass

Cv Factor

Body Stop

1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt

A B C D

1/32 1/32 0.035

0.025

250 351040 351140 0.030 0.025

150

3/64 3/64 0.050

0.065

175 351041 351141 0.050 0.060

80

185

120

210

140

-

170

1/16 1/16 0.085

0.115

125 351042 351142 0.085 0.105

45

5/64 5/64* 0.125

0.145

100 351043 351143 0.120 0.125

25

3/32 5/64* 0.165

0.145

75

1/8 5/64* 0.240

0.145

45

351044

351045

351144

351145

0.150 0.125

0.225 0.125

20

-

60

-

-

10

-

50

35

12

95

65

55

30

5/32 5/64* 0.290

0.145

20

3/16 5/64* 0.345

0.145

10

1/4 5/64* 0.415

0.145

5

351046 351146 0.270 0.125

351047 351147 -

351048 351148 -

-

-

-

7

-

-

10

-

-

20

-

-

ORIFICE

DIAMETER

Body Stop

1/32

3/64

1/32

3/64

1/16

5/64

3/32

1/8

5/32

3/16

1/16

5/64

3/32

1/8

1/8

1/8

1/4 1/8

Cv

Factor

Body Stop

0.035

0.050

0.090

0.135

0.180

0.275

0.370

0.455

0.650

0.025

0.065

0.115

0.180

0.210

0.240

0.240

0.240

0.240

MOPD

(psi)

300

250

200

175

125

85

50

30

15

STANDARD Valve Body - Grommet

Stainless Steel Brass

1/8" NPTF 1/4" NPTF 1/8" NPTF 1/4" NPTF

641040

641041

641042

641043

641044

641045

641046

641047

641048

651040

651041

651042

651043

651044

651045

651046

651047

651048

641140

641141

641142

641143

641144

641145

641146

641147

641148

651140

651141

651142

651143

651144

651145

651146

651147

651148

MANIFOLD MOUNT

Valve Body – Grommet

SS Brass

661040

661041

661140

661141

661042

661044

661045

661046

661047

661048

661142

661144

661145

661146

661147

661148

-

* Larger stop orifice available with reduced pressure ratings; consult KIP.

Note: Series 6 manifold mount 3-Way valves have a 1/4" NPTF adapter as standard. 1/8" NPTF available upon request.

34 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Valve Ordering Information

3-Way Multi-Purpose

Three-Way Multi-Purpose (3WMP) - Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the “NORMALLY OPEN”,

“NORMALLY CLOSED” and “COMMON”. When the valve is deenergized, the common port is open to the normally open port.

When the valve is energized, the normally closed port is open allowing flow from the common port and the normally open orifice is blocked. Three-Way Multi-Purpose Valves can be used as a

3WNC, 3WNO, or a 3WDC valve. Additionally, this valve can be used to pipe the alternate flow of two different media to one port.

N.C.

N.O.

COM N.C.

N.O.

COM

Port Identification: NC - 1 COM - 2 NO - 3

Series 1

Series 2

ORIFICE

DIAMETER Factor MOPD Body - Grommet Valve Body-Grommet Cv Factor 1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt

Body Stop Body Stop (psi) SS Brass SS Brass Body Stop A B C D

1/32 1/32 0.035

0.025

150 141060 141160 161060 161160 0.030 0.025

3/64 3/64 0.050

0.065

100 141061 141161 161061 161161 0.050 0.060

-

-

80

25

-

40

95

60

1/16 1/16* 0.085

0.115

80

5/64 1/16* 0.125

0.115

60

141062 141162 161062 161162 0.085 0.105

141063 141163 161063 161163 0.120 0.105

-

-

-

-

-

20

8

3/32 1/16* 0.165

0.115

35

1/8 1/16* 0.240

0.115

20

141064 141164 161064 161164 0.150 0.105

141065 141165 161065 161165 0.225 0.105

5/32 1/16* 0.285

0.115

10 141066 141166 161066 161166 0.270 0.105

1/32 1/32 0.035

0.025

175 241060 241160 261060 261160 0.030 0.025

3/64 3/64 0.050

0.065

125 241061 241161 261061 261161 0.050 0.060

1/16 1/16 0.085

0.115

100 241062 241162 261062 261162 0.085 0.105

5/64 5/64* 0.125

0.140

75

3/32 5/64* 0.165

0.140

50

241063

241064

241163

241164

261063

261064

261163

261164

0.120 0.125

0.150 0.125

1/8 5/64* 0.240

0.140

25

5/32 5/64* 0.285

0.140

15

241065 241165 261065 261165 0.225 0.125

241066 241166 N/A N/A 0.270 0.125

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

50

10

-

-

-

-

95

-

-

75

20

15

-

-

-

-

130

Series 3

ORIFICE

DIAMETER Factor MOPD Body - Grommet

Body Stop Body Stop (psi) SS Brass

Cv Factor

Body Stop

1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt

A B C D

1/32 1/32 0.035

0.025

175 351060 351160 0.030 0.025

3/64 3/64 0.050

0.065

125 351061 351161 0.050 0.060

-

-

-

-

95

50

130

75

1/16 1/16 0.085

0.115

100 351062 351162 0.085 0.105

5/64 5/64* 0.125

0.145

75 351063 351163 0.120 0.125

3/32 5/64* 0.165

0.145

50

1/8 5/64* 0.240

0.145

25

351064

351065

351164

351165

0.150 0.125

0.225 0.125

-

-

-

-

-

-

-

-

10

-

-

-

20

15

-

-

5/32 5/64* 0.290

0.145

15

3/16 5/64* 0.345

0.145

10

1/4 5/64* 0.415

0.145

5

351066 351166 0.270 0.125

351067 351167 -

351068 351168 -

-

-

-

-

-

-

-

-

-

-

-

-

Series 6

ORIFICE

DIAMETER

Body Stop

1/32

3/64

1/32

3/64

1/16

5/64

1/16

5/64

3/32

1/8

5/32

3/16

1/4

3/32

1/8

1/8

1/8

1/8

0.035

0.050

0.090

0.135

0.180

0.750

0.370

0.455

0.650

Cv

Factor

Body Stop

0.025

0.065

0.115

0.180

0.210

0.240

0.240

0.240

0.240

MOPD

(psi)

275

200

175

125

100

60

40

25

15

STANDARD Valve Body - Grommet

Stainless Steel Brass

1/8" NPTF 1/4" NPTF 1/8" NPTF 1/4" NPTF

641060

641061

641062

641063

641064

641065

641066

641067

641068

651060

651061

651062

651063

651064

651065

651066

651067

651068

641160

641161

641162

641163

641164

641165

641166

641167

641168

651160

651161

651162

651163

651164

651165

651166

651167

651168

* Larger stop orifice available with reduced pressure ratings; consult KIP.

Note: Series 6 manifold mount 3-Way valves have a 1/4" NPTF adapter as standard. 1/8" NPTF available upon request.

MANIFOLD MOUNT

Valve Body – Grommet

SS Brass

661060

661061

661160

661161

661062

661063

661162

661163

661064

661065

661066

661067

661068

661164

661165

661166

661167

661168

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

35

Valve Ordering Information

3-Way Normally Open

Three-Way Normally Open (3WNO) - Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the “IN”, “EXHAUST” and

“CYLINDER”. When the valve is de-energized, the inlet is open and the exhaust is closed. When the valve is energized, the exhaust is open allowing flow from the cylinder port and the inlet orifice is blocked.

Series 1

Series 2

1/32

3/64

1/16

5/64

3/32

1/8

5/32

ORIFICE

DIAMETER

Cv

Factor

Body Stop Body Stop

1/32

3/64

1/32

3/64

0.035

0.050

0.025

0.065

1/16

5/64

3/32

1/8

5/32

1/16*

1/16*

1/16*

1/16*

1/16*

0.085

0.125

0.165

0.240

0.285

0.115

0.115

0.115

0.115

0.115

1/32

3/64

1/16

5/64*

5/64*

5/64*

5/64*

0.035

0.050

0.085

0.125

0.165

0.240

0.285

0.025

0.065

0.115

0.140

0.140

0.140

0.140

200

150

125

100

75

60

25

MOPD

(psi)

160

125

100

80

60

40

10

STANDARD Valve Body

Grommet

Stainless Steel Brass

141050

141051

141150

141151

141052

141053

141054

141055

141056

141152

141153

141154

141155

141156

241050

241051

241052

241053

241054

241055

241056

241150

241151

241152

241153

241154

241155

241156

IN IN

EXH CYL EXH CYL

Port Identification: EXH - 1 CYL - 2 IN-3

MANIFOLD MOUNT Valve Body

Stainless Steel

161050

161051

161052

161053

161054

161055

N/A

261050

261051

261052

261053

261054

261055

N/A

Brass

161150

161151

161152

161153

161154

161155

N/A

261150

261151

261152

261153

261154

261155

N/A

Series 3

ORIFICE

DIAMETER Factor

Body Stop Body Stop

1/32

3/64

1/32

3/64

0.035

0.050

0.025

0.065

1/16

5/64

3/32

1/8

5/32

3/16

1/4

1/16

5/64*

5/64*

5/64*

5/64*

5/64*

5/64*

0.085

0.125

0.165

0.240

0.290

0.345

0.415

0.115

0.145

0.145

0.145

0.145

0.145

0.145

MOPD

(psi)

200

150

125

100

75

60

45

10

5

Grommet

Stainless Steel

351050

351051

351052

351053

351054

351055

351056

351057

351058

Brass

351150

351151

351152

351153

351154

351155

351156

351157

351158

Series 6

ORIFICE

DIAMETER

Body Stop

1/32

3/64

1/32

3/64

1/16

5/64

3/32

1/8

5/32

3/16

1/16

5/64

3/32

1/8

1/8

1/8

1/4 1/8

Cv

Factor

Body Stop

0.035

0.050

0.090

0.135

0.180

0.275

0.370

0.455

0.650

0.025

0.065

0.115

0.180

0.210

0.240

0.240

0.240

0.240

MOPD

(psi)

400

250

200

175

125

85

50

35

15

STANDARD Valve Body - Grommet

Stainless Steel Brass

1/8" NPTF 1/4" NPTF 1/8" NPTF 1/4" NPTF

641050

641051

651050

651051

641150

641151

651150

651151

641052

641053

641054

641055

641056

641057

651052

651053

651054

651055

651056

651057

641152

641153

641154

641155

641156

641157

651152

651153

651154

651155

651156

651157

641058 651058 641158 651158

* Larger stop orifice available with reduced pressure ratings; consult KIP.

NOTE: Series 6 manifold mount 3-Way valves have a 1/4" NPTF adapter as standard. 1/8" NPTF available upon request.

MANIFOLD MOUNT

Valve Body – Grommet

SS Brass

661050

661051

661150

661151

661052

661053

661054

661055

661056

661057

661152

661153

661154

661155

661156

661157

661058 661158

36 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Valve Ordering Information

3-Way Directional Control

Three-Way Directional Control (3WDC) - Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the “NORMALLY OPEN”,

“NORMALLY CLOSED” and “IN”. When the valve is de-energized, the inlet is open to the normally open port. When the valve is energized, the normally closed port is open allowing flow from the inlet port and the normally open orifice is blocked. Three-Way

Directional Control valve can be used to divert flow from one port to another.

N.O.

N.O.

N.C.

IN N.C.

IN

Port Identification: NC - 1 IN - 2 NO - 3

Series 1

Series 2

ORIFICE

DIAMETER

Cv

Factor

Body Stop Body Stop

1/32

3/64

1/32

3/64

0.035

0.050

0.025

0.065

1/16

5/64

3/32

1/8

1/16*

1/16*

1/16*

1/16*

0.085

0.125

0.165

0.240

0.115

0.115

0.115

0.115

5/32

1/32

3/64

1/16* 0.285

0.115

1/32 0.035

0.025

3/64 0.050

0.065

1/16

5/64

3/32

1/8

5/32

1/16 0.085

0.115

5/64* 0.125

0.140

5/64* 0.165

0.140

5/64* 0.240

0.140

5/64* 0.285

0.140

MOPD

(psi)

230

160

120

80

60

35

20

275

200

150

100

75

50

25

STANDARD Valve Body

Grommet

Stainless Steel Brass

141070

141071

141170

141171

141072

141073

141074

141075

141172

141173

141174

141175

141076

241070

241071

141176

241170

241171

241072

241073

241074

241075

241076

241172

241173

241174

241175

241176

Series 3

ORIFICE

DIAMETER Factor

Body Stop Body Stop

1/32

3/64

1/16

5/64

3/32

1/8

5/32

3/16

1/4

1/32

3/64

1/16

5/64*

5/64*

5/64*

5/64*

5/64*

5/64*

0.035

0.050

0.085

0.125

0.165

0.240

0.290

0.345

0.415

0.025

0.065

0.115

0.145

0.145

0.145

0.145

0.145

0.145

MOPD

(psi)

275

200

150

100

75

50

25

10

5

Grommet

Stainless Steel

351070

351071

351072

351073

351074

351075

351076

351077

351078

Brass

351170

351171

351172

351173

351174

351175

351176

351177

351178

* Larger stop orifice available with reduced pressure ratings; consult KIP.

MANIFOLD MOUNT Valve Body

Stainless Steel

161070

161071

161072

161073

161074

161075

N/A

261070

261071

261072

261073

261074

261075

N/A

Brass

161170

161171

161172

161173

161174

161175

161176

261170

261171

261172

261173

261174

261175

N/A

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

37

Valve Ordering Information

Value-Added Valve Options

Take KIP Service Another Step… or Two

Take the opportunity to reduce multiple parts and multiple processes to one complete valve assembly purchase. Have all your fittings Teflon taped, installed and leadwire trimmed to the proper length and the connector of your choice attached.

KIP Incorporated offers a wide array of fittings and electrical terminations for a complete manifold or solenoid valve assembly.

We offer pre-taped (Teflon) fittings, factory installed and leak checked, and shipped to you under one part number.

Let KIP show you the benefits of part number consolidation, from overall part cost to internal cost and time reduction.

Features:

• Reduce your inventory requirements

• Plan for one part rather than multiple components

• Shift quality responsibility for complete assembly to KIP

Whether you are considering design changes of an existing product or a new product development, contact KIP early in the development stage. KIP can bring a high level of application expertise and technical support to your design project.

We can evaluate the entire system, including pressure controls, fittings, transducers, gauges and overall packaging requirements, to provide you with a cost-effective system rather than a jigsaw puzzle of components.

We provide support from design through installation. When product design is completed, tested and approved, KIP will talk to your manufacturing personnel concerning packaging and handling requirements.

Don’t wait any longer to contact KIP with your requirements!

® Teflon is a registered trademark of E.I. Dupont De Nemours Co.

38 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Standard Valve

R

G

F

N

H

K

A

Operator Standard

H

E

F

M

Hex Male

Valve Standard

G

R

A

E

F

Dimensions

All Dimensions in Inches (mm)

A

Series .99

1

(25)

B C D E F

.28 1.33 2.12 2.47 1.12

(7)

G H K M

.64 32-1/2° .73 1/8-27

(33) (54) (63) (29) (16) (19) NPTF

N

#8-32

UNC x

1/4 MFT

Series .99

.28 1.51 2.32 2.66 1.12

2

(25) (7) (38) (59) (68) (29) (16)

Series 1.18 .355 1.65 2.46 2.80 1.19

3

(30) (9)

.64 32-1/2° .73 1/8-27

.78

(42) (62) (71) (30) (20)

41°

(19) NPTF

.91 1/8-27

(23) NPTF

1/4-18

NPTF

#8-32

UNC x

1/4 MFT

#10-32

UNF x

1/4 MFT

#8-32

UNC x

1/4 MFT

R

1/8-27

NPTF

1/8-27

NPTF

1/8-27

NPTF or

1/4-18

NPTF

Series 1.62 .344 G-2.04 2.86 3.54 1.58 1.03

1.24 1/8-27 1/8-27

6

(41) (9) (52) (73) (90) (40) (26) 45° (31) NPTF #10-32 NPTF

C-1.87

(48) or UNF x or

1/4-18 5/16 1/4-18

NPTF MFT NPTF

A B

Series

1.02

1

(26)

.52

(13)

Series

1.02

2

(26)

.71

(18)

C D

1.32

1.67

(34) (42)

1.52

1.86

(39) (47)

E

.64

(16)

.64

(16)

F G H

1.12

3/4-32 UNEF 1/8-27 NPTF

(29)

1.12

3/4-32 UNEF 1/8-27NPTF

(29)

Series

3

1.16

(30)

Series

1.64

6

(42)

.71

(18)

G-

.97 (25)

C-

.80 (20)

1.52

(39)

1.79

(46)

1.86

(47)

2.48

(63)

.78

(20)

1.03

(26)

1.19

3/4-32 UNEF 1/8-27 NPTF

(30) or

1/4-18 NPTF

1.58

(40)

1-32 UN 1/8-27 NPTF or

1/4-18NPTF

A B C D E F H M N P R

Series

.94

.27 2.12 2.47 .64 1.12 1.32 1/8-27 NPTF 1/8-27 NPTF .44 (11) 1/8-27 NPTF

1

(24) Hex (7) (54) (63) (16) (29) (33) 1/4-18 NPTF .56 (14)

Series

.94

.27 2.32 2.66 .64 1.12 1.51 1/8-27 NPTF 1/8-27 NPTF .44 (11) 1/8-27 NPTF

2

(24) Hex (7) (59) (68) (16) (29) (38) 1/4-18 NPTF .56 (14)

N

A

KIP Jr. Standard

.74 (19)

.80 (20)

#10-32 UNF-2B

Leadwire

#24 AWG

2x # 10-32

UNF-2B

.42 (11)

2X#6-32 x .218 MFT

.50 (13)

M

Bracket Dimensions

A B C D E F

Series 1

2.13 (54) 1.33 (34) .20 (5) 2.63 (67) 1.45 (37) 1.93 (49)

Series 6

2.13 (54) 1.97 (50) .20 (5) 2.63 (67) 2.15 (55) 2.68 (68)

Mounting Brackets

B

F

E

C

39

Dimensions

All Dimensions in Inches (mm)

A B C D E F M N R

Series .99

1.07

1.87

2.22

.64

1.12

5/16 24 UNF .25 1/8-27 NPTF

1

(25) (27) (48) (56) (16) (29) (6)

Series .99

1.26

2.07

2.41

.64

1.12

5/16 24 UNF .25 1/8-27 NPTF

2

(25) (32) (53) (61) (16) (29) (6)

Series 1.62

6

G-

C-

2.55

3.23

1.03

1.58

1/2 20 UNF .31 1/8-27 NPTF

(41) 1.73 (44) (65) (82) (26) (40) (8) or

1/4-18 NPTF

1.56 (40)

Manifold Mount Interface

A B

Series 5/16 - 20 UNF-2B .09

1 & 2

x .26 MFT (2)

Series

1/2 - 20 UNF-2B

6

x .32 MFT

.27

(7)

R

.31

(8)

.51

(13)

NOTE: A is underseat connection**

B is overseat connection***

KIP Jr. Manifold Mount Interface

Low

Watt

A

10-32 UNF-2B x .150 MFT

B R

.08

.22

(2.08) (5.45)

NOTE: A is underseat connection**

B is overseat connection***

Plastic Body Standard

A

R

B Max

40

A

R

B Max

40

Manifold Mount Valve

R

E

F

KIP Jr.

Manifold Mount

A

M

#10-32 UNF-2B

Leadwire

#30 AWG

.42 (11)

.74 (19)

.80 (20)

#10-32 UNF-2A

2 x .29

(2 x 7.1)

2 x .58

±

.005

(2 x 14.7

±

.13)

Y Y

2 x .60

(2 x 15.3)

2.21 (56.1)

40

"OUT"

Ø .99 (25.1)

"IN"

KIP Inc., Farmington, CT USA

2 x 32

°

X

2 x .2

±

.015

(2 x 5.0

±

.38)

X

Phone 1-800-722-5547

6 x R .06

(6 x R 1.4)

2 x .29

(2 x 7.1)

4 x R .130

(4 x R 3.3)

www.kipinc.com

KIP Jr. Series Manifold Dimensions

Manifold Mount Valve Type Manifold

Dimensions

All Dimensions in Inches (mm)

.14 (4)

.63 (16) .85 (22) Typ

#10-32 UNF-2B Ports

.14 (4)

.80 (20)

.29 (7)

.50 (13)

1.00 (25) 1/8-27 NPTF

#10-32 UNF-2B Ports

.27 (7)

1/8-27 NPTF

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

41

Dimensions

All Dimensions in Inches (mm)

KIP Jr. Series Manifold Dimensions

Operator Mounting Type Manifolds - Including Isolation Type Manifolds

KIP Jr. Operator

#10-32 UNF-2B

Leadwire

#24 AWG

.80 (20)

.75 (19)

13/16-32

UN-2A

.14 (4) #10-32 UNF-2B Ports

2x .14 (2) Thru

.63 (16) .85 (22) Typ

.14 (4)

.80 (20) Typ

.29 (7)

.50 (13)

1.00 (25)

1/8-27 NPTF

#10-32 UNF-2B Ports 1/8-27 NPTF

42 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Manifold Dimensions

Manifold Mount Valve Type Manifolds

S

R

A

D

Dimensions

All Dimensions in Inches (mm)

B

H

D

L

K

Z

Series

1

A

.75

(19)

Series

2

.75

(19)

Series

6

.94

(24)

B

1.06

(27)

1.06

(27)

D

.14

(4)

.14

(4)

F

.52

(13)

.52

(13)

H

.15

(4)

.15

(4)

K

1.25

(32)

1.25

(32)

1.69

(43)

.19

(5)

.84

(21)

.20

(5)

1.75

(45)

* = Grommet ** = Conduit

Operating Mounting Type Manifolds

L

.52

(13)

.52

(13)

.84

(21)

M

.28

(7)

.34

(9)

.28

(7)

.34

(9)

.38

(10)

.44

(11)

N

2.62

(67)

P

2.97

(75)

R

1.12

(29)

Z

S

.64

(16)

2.82

(72)

3.16

(80)

1.12

(29)

3.55

4.23

1.58

(90) (108) (40)

T

1.82

(46)

W

.75

(19)

.64

(16)

2.01

(51)

.75

(19)

1.03

2.73*

(69) 1.00

(26) 2.56** (25)

(65)

Y

.41

(10)

.41

(10)

.56

(14)

A B

Z

1/8-27

NPTF

1/4-18

NPTF

1/8-27

NPTF

1/4-18

NPTF

1/8-27

NPTF

1/4-18

NPTF

S

R

D

C

L

K

Z

Z

J J

A B C D F J K L M N P R S T U W Y Z

Series

.78

1.06

.16

.19

.52

.16

1.00

.50

.42

2.33

2.67

1.12

.64

1.52

#8-32 UNC 1.00

.58

1/8-27

1

(20) (27) (4) (5) (13) (4) (25) (13) (10) (59) (68) (29) (16) (39) x 1/4 MFT (25) (15) NPTF

Series

.78

1.06

.16

.19

.52

.16

1.00

.50

.42

2.52

2.87

1.12

.64

1.72

#8-32 UNC 1.00

.58

1/8-27

2

(20) (27) (4) (5) (13) (4) (25) (13) (10) (64) (73) (29) (16) (44) x 1/4 MFT (25) (15) NPTF

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

43

Dimensions

All Dimensions in Inches (mm)

Manifold Dimensions Including Cartridge Inserts

C

C

H

S

R

A

B

L Z

Z

K

A

Series

.92

1

(23)

B

1.06

(27)

1.10

1.06

(28) (27)

Series

.92

2

(23)

1.06

(27)

1.10

1.06

(28) (27)

Series

6

1.17

(30)

1.69

(43)

C

.30

(8)

.30

(8)

.30

(8)

.30

(8)

.19

(5)

1.41

1.69

(36) (43)

.19

(5)

1.41

1.69

(36) (43)

.19

(5)

D

.14

(4)

.14

(4)

.14

(4)

.14

(4)

.19

(5)

.19

(5)

.19

(5)

F

.52

(13)

.60

(15)

.52

(13)

.60

(15)

.84

(21)

.84

(21)

.84

(21)

H

.15

(4)

.15

(4)

.15

(4)

.15

(4)

.20

(5)

.20

(5)

.20

(5)

K L

1.50

.52

(38) (13)

M

.33

(8)

1.75

.60

.38

(45) (15) (10)

1.50

.52

(38) (13)

.33

(8)

N P

2.87

3.53

1.12

(73) (90)

2.87

3.69

1.12

(73) (94)

3.07

3.71

1.12

(78) (94)

R

(28)

(28)

(28)

S

.64

(16)

.64

(16)

.64

(16)

T

(53)

(53)

(57)

W

2.07

1.00

(25)

2.07

1.00

(25)

2.26

1.00

(25)

Y

.60

(15)

.62

(16)

.60

(15)

1.75

.60

.38

(45) (15) (10)

3.07

3.88

1.12

(78) (99) (28)

.64

(16)

2.26

1.00

(57) (25)

.62

(16)

2.00

.84

1.17

(51) (21) (30)

3.55

(90)

4.23

(107)

1.58

(40)

1.03

(26)

2.73*

(69)

2.56**

1.00

(25)

.55

(14)

(65)

2.98*

2.25

.84

1.41

3.80

4.65

1.58

1.03

(76) 1.25

(57) (21) (36) (97) (118) (40) (26) 2.81** (32)

.78

(20)

(71)

2.25

.84

1.41

(57) (21) (36)

3.80

(97)

4.65

(118)

1.58

(40)

1.03

(26)

2.98*

(76)

2.81**

(71)

1.25

(32)

.78

(20)

* = Grommet ** = Conduit

Z

1/4

3/8

1/4

3/8

1/4

3/8

1/2

44 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Application Considerations

Liquid Flow Calculations

Cv = GPM

P

S.G.

1. Find pressure differential on horizontal axis.

2. Draw vertical line to intersect with curve; at this point draw horizontal line to vertical axis. This is the flow for a valve with a

Cv factor of 1.

3. Now, use KIP’s Cv factor from the catalog listing, and multiply this Cv by the flow from step two above. This is the flow through the specific valve you have selected.

4. If the media is not water, multiply the flow by a correction factor.

Examples of correction factors are:

Gasoline 1.200

Ethyl Alcohol 1.120

MIL-H-5606A

Hydro-oil 1.087

Other Fluids = 1

S.G.

40

FLOW

IN GPM

@ 70°F

35

30

25

20

15

10

5

EXAMPLE

Media:

Pressure differential:

Gasoline

200

Cv factor - KIP Series 1 valve, 1/32 orifice,

2-Way Normally Closed:.035

Pressure Differential on Chart = 200

Water flow x Cv factor = 14 x .035 = 0.490

Valve Flow with water x Correction factor =

0.490 x 1.200 = .588 GPM

This is the flow of gasoline through a KIP PIN

141040 valve under these conditions.

0 100 200 300 400 500 600 700 800 900 1000

PRESSURE DIFFERENTIAL (PSI)

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

45

Application Considerations

Air/Gas Flow Calculations

1. Find back pressure on horizontal axis.

2. Draw vertical line to intersect with operating pressure curve; at this point draw horizontal line to vertical axis. This is the flow for a valve with a Cv factor of 1 in SCFM (standard cubic feet per minute).

3. Use the Cv factor from the catalog listing, and multiply this Cv by the flow from step two above. This is the air flow through the specific valve you have selected.

4. If the media is not air multiply the flow by a correction factor.

Examples of correction factors are:

Helium

Hydrogen

2.69

3.85

Methane

Oxygen

Propane

1.33

.95

.80

Other Fluids = 1

S.G.

EXAMPLE

Media:

Back Pressure:

Oxygen

100

Operating Pressure: 120

Cv factor - KIP Series 6 valve, 3/64 orifice,

2-Way Normally Closed:.050

Back Pressure on Chart = 100

Operating Pressure Curve = 120

Air flow x Cv factor

Valve Flow with air

= 50 x .050 = 2.50

x Correction factor

= 2.50x.95 = 2.375 SCFM

This is the flow of oxygen through a KIP PIN

651111 valve under these conditions.

46

160

FLOW

IN SCFM

@ 70°F

140

120

100

160

180

200

220

240

80

120

140

60

40

80

100

20

20

40

60

0 20 40 60 80 100 120 140 160 180 200

KIP Inc., Farmington, CT USA

BACK PRESSURE (PSIG)

Phone 1-800-722-5547 www.kipinc.com

Plastic Body Medical Valve

Bi-Directional Valve part number 2X1958-Voltage*

This plastic body valve is primarily used in the medical industry. KIP offers this valve for Series 2, 2-way normally closed, applications. It has a quiet valve design, which provides noise-reduction within the valve.

Bayblend FR110, ABS and Polycarbonate are the compounds used in constructing this barbed body valve.

With a 1/8" orifice, this valve has a maximum PSI of 30 and a Cv of .245. The power rating for the valve is 7 watts (nominal).

*Note: All AC valves are full wave rectified

.165

(4)

0.95 (24)

0.62

(16)

2.26 (57)

All Dimensions in Inches (mm)

0.330

(8.4)

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

47

Excellent Resistance to Aggressive Media

PVDF Body / PTFE Bellows

Simple Compact Design

Value Priced

Model 8208

2-Way Plastic Media Isolation Valve

Technical Data

Function:

2-Way Normally Closed

Ports (NPT) Orifice Cv Operating Pressure

Range* (PSI)

G1/4 1/8" 0.28

0 - 100

G3/8

1"

3/16" 0.50

0 - 72

1/4" 0.74

0 - 29

1/4" 5/16" 1.0

0 - 14

Temperature Rating

Ambient: 32°F to 122°F (0°C to +50°C)

Fluid: 14°F to 230°F (-10°C to +110°C)

Power Rating: 12 Watt

Voltage:

24 Volt DC

24/50-60, 120/50-60, 230/50-60 Volt AC

Electrical Connector:

DIN Style Plug with Removable Cable Plug

Adapter

Body: PVDF

Bellows: PTFE

Tube Fitting: Delrin

Seat Seal:

EPDM (Standard)

Fluorocarbon, PTFE (Optional)

Coil: Class F, Molded, Continuous Duty

Part Number Identification

8 2 0 8

2 5 0 2

1 3

Voltage

Optional

VALVE SERIES PORTS

95 = 1/4" Tube Fitting

25 = G 1/4

27 = G 3/8

ORIFICE

02 = 1/8"

04 = 3/16"

05 = 1/4"

06 = 5/16"

SEAL

02 = Fluorocarbon

08 = PTFE

13 = EPDM

SUFFIX

CO = 1/2" NPT Conduit

CL = 1/2" NPT Conduit with

24" Lead Wires

48 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Model 8208

All Dimensions in Inches (mm)

1.38"

(35)

1.34" (34)

2.76"

(70)

.63"

(16)

.71"

(18)

.79 (20)

1.32"

(33.5)

2xM5

Coil and electrical connector turntable

4 x 90

°

1.73"

(44)

Power Consumption

DC

12W

Inrush

13VA

AC

Holding

13VA

101

400

*701

*705

*706

1400

9900

Body

Coil

Guide

O-ring

Pressure spring

Electrical connector

Oval head cap screw

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

49

Model 8241

2-Way Brass Diaphragm Valve

Ideal for Control of Neutral Gases and Liquids

Hot Water & Steam Valves Available

Minimal Pressure Differential Required

Interchangeable “Click-On ® ” Coil

Manual Override – Optional

Latching Coil – Optional for 6, 12 & 24 VDC

Versions (1/4"–1" NPT only)

Technical Data

Function:

2-Way Normally Closed

2-Way Normally Open – Optional

Ports (NPT) Orifice Cv Operating Pressure

Range* (PSI)

1/4" 5/16" 2.3

1.5 - 232 PSI (0.1 - 16 bar)

3/8"

1/2"

3/4"

1"

1-1/4"

3/8"

7/16"

3/4"

1"

1-1/4"

3.6

4.5

7.3

11.4

27.6

1.5 - 232 PSI (0.1 - 16 bar)

1.5 - 232 PSI (0.1 - 16 bar)

1.5 - 232 PSI (0.1 - 16 bar)

1.5 - 232 PSI (0.1 - 16 bar)

1.5 - 145 PSI (0.1 - 10 bar)

1-1/2"

2"

1-1/2"

2"

30.0

49.2

1.5 - 145 PSI (0.1 - 10 bar)

1.5 - 145 PSI (0.1 - 10 bar)

Temperature Rating

Ambient:

14°F to 122°F (-10°C to +50°C)

14°F to 140°F (-10°C to +60°C) - HNBR*

Fluid:

14°F to 194°F (-10°C to +90°C) - Buna

14°F to 230°F (-10°C to +110°C) - EPDM,* Fluorocarbon

32°F to 302°F (0°C to +150°C) - HNBR*

*Pressure range (EPDM seals):

4.5 – 232 PSI (0.3 – 16 bar): 1/4" – 1" NPT

4.5 – 145 PSI (0.3 – 10 bar): 1-1/4" – 2"

NPT

*Pressure range (HNBR seals):

1.5 – 232 PSI (0.1 – 10 bar):

1/4" – 1" NPT only

Power Rating: 6.5 Watt

Voltage:

24 Volt DC

24/50, 110/50, 120/60, 220/60,

230/50 Volt AC

Electrical Connector:

DIN Style Plug with Removable Cable

Plug Adapter

Body: Brass

Seal: Buna (Standard)

Other Wetted Parts: Stainless Steel, PVDF,

Brass

Coil: Class F, Molded, Continuous Duty,

UL Recognized

Part Number Identification

A 8 – 8 2 4 1 – 1 1 1 1 – 0 1 – U – Voltage – Optional

50

VALVE SERIES

PORTS

0506 = 1/4" NPT

0707 = 3/8" NPT

0908 = 1/2" NPT

1010 = 3/4" NPT

1111 = 1" NPT

1212 = 1-1/4" NPT

1313 = 1-1/2" NPT

1414 = 2" NPT

KIP Inc., Farmington, CT USA

ORIFICE

5/16"

3/8"

7/16"

3/4"

1"

1-1/4"

1-1/2"

2"

SEAL

01 = Buna

02 = Fluorocarbon

13 = EPDM

51 = HNBR (Steam)

Phone 1-800-722-5547

SUFFIX

NO = Normally Open

MO= Manual Override

LC = Latching Coil

CO = 1/2" NPT Conduit

CL = 1/2" NPT Conduit with

24" Lead Wires www.kipinc.com

R

1/4" NPT

3/8" NPT

1/2" NPT

3/4" NPT

1" NPT

1-1/4" NPT

1-1/2" NPT

2" NPT

ØA B H H

1

L

1.73

(44)

1.73

(44)

1.73

(44)

1.97

(50)

2.44

(62)

.77

3.09

(19.5) (78.5)

.77

3.09

(19.5) (78.5)

.77

(19.5)

.95

(24)

3.19

(81)

3.47

(88)

1.16

3.84

(29.5) (97.5)

2.64

(67)

2.64

(67)

2.64

(67)

2.82

(71.5)

3.03

(77)

2.36

(60)

2.36

(60)

2.64

(67)

3.15

(80)

3.74

(95)

3.62

(92)

3.62

(92)

1.75

(44.5)

1.75

(44.5)

4.90

(124.5)

4.90

(124.5)

3.76

(95.5)

(3.76

(95.5)

5.20

(132)

5.20

(132)

4.29

2.15

5.61

4.25

6.30

(109) (54.5) (142.5) (108) (160)

L

1

1.08

(27.5)

1.08

(27.5)

1.22

(31)

1.44

(36.5)

1.73

(44)

2.36

(60)

2.36

(60)

2.91

(74)

Power Consumption

DC

6.5W

AC

Inrush Holding

15VA 12VA

Model 8241

All Dimensions in Inches (mm)

1.4 x 1.2 (36 x 30)

0.79 (20)

Ø A

P

T

L1

L

B

A

101

102

*103

104

*105

400

701

Valve body

Valve cover

Diaphragm

Socket head cap screw

Pressure spring

Coil

Guide

*702

703

*704

*705

706

707

1400

O-ring

Screw piece

Pressure spring

Plunger

Spring clip

O-ring

Electrical connector

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

51

Ideal for Control of Slightly Aggressive Gases and Liquids

Operates at Zero Pressure Differential

High Flow Capacity

Compact Design

Suitable for Vacuum

Model 8257

2-Way Stainless Steel DiaphragmValve

Technical Data

Function: 2-Way Normally Closed

Ports (NPT) Orifice Cv Operating Pressure

Range (PSI)

1/4" 3/8" 1.8

0 - 145 PSI (0 - 10 bar)

3/8"

1/2"

3/8"

3/8"

2.0

2.0

0 - 145 PSI (0 - 10 bar)

0 - 145 PSI (0 - 10 bar)

Temperature Rating:

Ambient:

14°F to 140°F (-10°C to +60°C)

Fluid:

14°F to 194°F (-10°C to +90°C) - Buna

14°F to 230°F (-10°C to +110°C) - EPDM, Fluorocarbon

Power Rating: 12 Watt

Voltage:

24 Volt DC

24/50, 110/50, 120/60, 220/60, 230/50 Volt AC

Electrical Connector:

DIN Style Plug with Removable Cable Plug Adapter

Body: Stainless Steel

Diaphragm:

Buna (Standard)

Fluorocarbon, EPDM (Optional)

Other Wetted Parts:

Stainless Steel, Polyamid 66

Coil: Class F, Molded, Continuous Duty

Part Number Identification

8 2 5 7 – 0 5 0 7 – 0 1 – Voltage – Optional

VALVE SERIES PORTS

05 = 1/4" NPT

07 = 3/8" NPT

09 = 1/2" NPT

ORIFICE

07 = 3/8"

SEAL

01 = Buna

02 = Fluorocarbon

13 = EPDM

SUFFIX

CO = 1/2"NPT Conduit

52 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Model 8257

All Dimensions in Inches (mm)

.63"

(16)

1.34"

(34)

2.74"

(69.5)

1.38"

.69"

(35)

(17.5)

.83" (21)

[1.06" (27)]

Dimensions in

[ ] for version 1/2" NPT.

P A

1.73" (44)

[2.36" (60)]

.47" (12)

[.59" (15)]

Power Consumption

DC AC

12W

Inrush

13VA

Holding

13VA

*704

*705

*702

*1502

103

*102

101

P

400

A

1501 1400

101

*102

103

400

*702

*704

*705

1400

1501

*1502

Valve body

Diaphragm

Spacer

Coil

Plunger

Guide pin

Pressure spring

Electrical connector

Oval head cap screw

O-ring

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

53

Ideal for Control of Neutral Gases and Liquids

Hot Water & Steam Valves Available

Operates at Zero Pressure Differential

High Flow Capacity

Compact Design

Model 8263

2-Way Brass Diaphragm Valve

Technical Data

Function: 2-Way Normally Closed

Ports (NPT) Orifice Cv Operating Pressure

Range (PSI)*

1/4" 3/8" 1.8

0 - 145 PSI (0 - 10 bar)

3/8"

1/2"

3/8"

3/8"

2.0

2.0

0 - 145 PSI (0 - 10 bar)

0 - 145 PSI (0 - 10 bar)

*0 - 87 PSI (0 - 6 bar): HNBR Seal

Temperature Rating

Ambient:

14°F to 140°F (-10°C to +60°C)

14°F to 122°F (-10°C to +50°C) - HNBR

Fluid :

14°F to 194°F (-10°C to +90°C) - Buna

14°F to 230°F (-10°C to +110°C) - EPDM, Fluorocarbon

14°F to 302°F (-10°C to +150°C) - HNBR

Power Rating: 12 Watt

Voltage:

24 Volt DC

24/50, 110/50, 120/60, 220/60, 230/50 Volt AC

Electrical Connector: DIN Style Plug with

Removable Cable Plug Adapter

Body: Brass

Diaphragm:

Buna (Standard)

Fluorocarbon, EPDM, HNBR (Optional)

Other Wetted Parts: Brass, Polyamid 66

Coil: Class F, Molded, Continuous Duty,

UL Recognized

Part Number Identification

A 8 – 8 2 6 3 – 0 5 0 7 – 0 1 – U – Voltage – Optional

54

VALVE SERIES PORTS

05 = 1/4" NPT

07 = 3/8" NPT

09 = 1/2" NPT

KIP Inc., Farmington, CT USA

ORIFICE

07 = 3/8"

SEAL

01 = Buna

02 = Fluorocarbon

13 = EPDM

51 = HNBR (Steam)

Phone 1-800-722-5547

SUFFIX

CO = 1/2"NPT Conduit

CL = 1/2"NPT Conduit with

24" Lead Wires www.kipinc.com

Model 8263

All Dimensions in Inches (mm)

.63"

(16)

1.34"

(34)

2.74"

(69.5)

1.38"

.69"

(35)

(17.5)

.83" (21)

[1.06" (27)]

Dimensions in

[ ] for version 1/2" NPT.

P A

1.73" (44)

[2.36" (60)]

.47" (12)

[.59" (15)]

Power Consumption

DC

12W

Inrush

20VA

AC

Holding

16VA

*704

*705

*702

*1502

103

*102

101

P

400

A

1501 1400

101

*102

103

400

*702

*704

*705

1400

1501

*1502

Valve body

Diaphragm

Spacer

Coil

Plunger

Guide pin

Pressure spring

Electrical connector

Oval head cap screw

O-ring

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

55

Ideal for Control of Neutral Gases and Liquids

Zero Pressure Differential

Interchangeable “Click-On” Coil

Normally Open – Optional

Suitable for Vacuum

Model 8264

2-Way Brass Diaphragm Valve

Technical Data

Function:

2-Way Normally Closed

2-Way Normally Open – Optional

Ports (NPT) Orifice Cv Operating Pressure

Range (PSI)

1/4" 5/16" 2.3

0 - 145 PSI (0 - 10 bar)

3/8"

1/2"

3/4"

1"

3/8"

7/16"

3/4"

1"

3.6

4.1

7.0

9.6

0 - 145 PSI (0 - 10 bar)

0 - 145 PSI (0 - 10 bar)

0 - 145 PSI (0 - 10 bar)

0 - 145 PSI (0 - 10 bar)

Temperature Rating:

Ambient:

14°F to 122°F (-10°C to +50°C)

Fluid:

14°F to 194°F (-10°C to +90°C) - Buna

14°F to 230°F (-10°C to +110°C) - Fluorocarbon, EPDM

Power Rating: 18 Watt

Voltage:

24 Volt DC

24/50-60, 42/50-60, 110/50-60, 230/50-60

Volt AC

Electrical Connector:

DIN Style Plug with Removable Cable Plug

Adapter

Body: Brass

Seal:

Buna (Standard)

Fluorocarbon, EPDM (Optional)

Other Wetted Parts: Stainless Steel, PVDF

Coil: Class F, Molded, Continuous Duty

Part Number Identification

8 2 6 4 – 1 1 1 1 – 0 1 – Voltage – Optional

56

VALVE SERIES PORTS

0506 = 1/4" NPT

0707 = 3/8" NPT

0908 = 1/2" NPT

1010 = 3/4" NPT

1111 = 1" NPT

KIP Inc., Farmington, CT USA

ORIFICE

5/16"

3/8"

7/16"

3/4"

1"

SEAL

01 = Buna

02 = Fluorocarbon

13 = EPDM

Phone 1-800-722-5547

SUFFIX

NO = Normally Open

CO = 1/2"NPT Conduit

CL = 1/2"NPT Conduit with

24" Lead Wires www.kipinc.com

1.91" x 1.65" (48.5 x 42)

1.04" (26.5)

Model 8264

All Dimensions in Inches (mm)

R

1/4" NPT

3/8" NPT

1/2" NPT

3/4" NPT

1" NPT

1.74

(44)

1.74

(44)

1.74

(44)

1.97

(50)

2.44

(62)

H H

1

L

4.10

3.64

(104) (92.5)

4.10

3.64

(104) (92.5)

4.26

3.72

(108) (94.5)

4.53

(115)

3.90

(99)

3.15

(80)

4.90

4.07

3.74

(124) (103.5) (95)

2.37

(60)

2.37

(60)

2.64

(67)

L

1

1.08

(27.5)

1.08

(27.5)

1.22

(31)

1.43

(36.5)

1.74

(44)

Power Consumption

DC AC

18W

Inrush

20VA

Holding

20VA

101

102

*103

104

*105

400

701

702

*704

*705

706

*707

1400

Valve body

Body cover

Diaphragm

Socket head cap screw

Pressure spring

Coil

Guide

O-ring

Pressure spring

Plunger

Spring clip

O-ring

Electrical connector

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

57

Ideal for Control of Neutral Gases and Liquids

Hot Water & Steam Valves Available

Operates at Zero Pressure Differential

High Flow Capacity

Suitable For Vacuum

Model 8265

2-Way Brass Diaphragm Valve

Technical Data

Function: 2-Way Normally Closed

Ports (NPT) Orifice Cv Operating Pressure

Range (PSI)

1/4" 5/16" 2.3

DC Valves: 0 - 116 PSI (0 - 8 bar)

3/8"

1/2"

3/8"

1/2"

3.1

3.8

AC Valves: 0 - 232 PSI (0 - 16 bar)

All Steam Valves (HNBR Seal):

3/4"

1"

3/4"

1"

Temperature Rating

9.0

12.0

0 - 145 PSI (0 - 10 bar)

Ambient:

14°F to 122°F (-10°C to +50°C)

14°F to 140°F (-10°C to +60°C) - HNBR

Fluid:

14°F to 194°F (-10°C to +90°C) - Buna

14°F to 230°F (-10°C to +110°C) - EPDM, Fluorocarbon

14°F to 302°F (-10°C to +150°C) - HNBR

Power Rating: 18 Watt

Voltage:

24 Volt DC

24/50, 110/50, 120/60, 220/60,

230/50 Volt AC

Electrical Connector:

DIN Style Plug with Removable Cable Plug

Adapter

Body: Brass

Diaphragm:

Buna (Standard)

Fluorocarbon, EPDM, HNBR (Optional)

Other Wetted Parts: Brass, PVDF, 430F

Stainless, 304 Stainless

Coil: Class F, Molded, Continuous Duty, UL

Recognized

Part Number Identification

A 8 – 8 2 6 5 – 1 1 1 1 – 0 1 – U – Voltage – Optional

58

VALVE SERIES PORTS

0506 = 1/4" NPT

0707 = 3/8" NPT

0909 = 1/2" NPT

1010 = 3/4" NPT

1111 = 1" NPT

ORIFICE

5/16"

3/8"

1/2"

3/4"

1"

SEAL

01 = Buna

02 = Fluorocarbon

13 = EPDM

51 = HNBR (Steam)*

SUFFIX

CO = 1/2"NPT Conduit

CL = 1/2"NPT Conduit with

24" Lead Wires

* Note: Valves with seal option 51 (HNBR) are not available with UL recognized coils.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Model 8265

All Dimensions in Inches (mm)

1.77" x 2.13"

(45 x 54)

2.48"

(63)

A

2.76" (70)

3.74" (95)

P

Power Consumption

DC AC

18W

Inrush

106VA

Holding

35VA

1501

1502

701

1502

*703

102

104

*103

101

A

400

1400

P

101

102

*103

104

400

701

*703

1400

1501

1502

Valve body

Valve cover

Diaphragm

Oval head cap screw up to 1/2" NPT

Socket head cap screw from 3/4" NPT

Coil

Guide

O-ring

Socket

Hexagon nut

O-ring

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

59

Model 8273

2-Way Stainless Steel

Diaphragm Valve

Ideal for Control of Slightly Aggressive Gases and Liquids

Hot Water Valves Available

Minimal Pressure Differential Required

Interchangeable “Click-On” Coil

High Flow Rate

Compact Design

Technical Data

Function:

2-Way Normally Closed

2-Way Normally Open – Optional

Ports (NPT) Orifice Cv Operating Pressure

Range (PSI)

1/4" 5/16" 2.3

1.5 - 232 PSI (0.1 - 16 bar)

3/8"

1/2"

3/4"

1"

3/8"

7/16"

3/4"

1"

3.6

4.6

7.3

11.4

1.5 - 232 PSI (0.1 - 16 bar)

1.5 - 232 PSI (0.1 - 16 bar)

1.5 - 232 PSI (0.1 - 16 bar)

1.5 - 232 PSI (0.1 - 16 bar)

Temperature Rating

Ambient:

14°F to 122°F (-10°C to +50°C)

Fluid:

14°F to 194°F (-10°C to +90°C) - Buna

14°F to 230°F (-10°C to +110°C) - EPDM*, Fluorocarbon

*Pressure range (EPDM seals):

4.5 – 232 PSI (0.3 – 16 bar)

Power Rating: 8 Watt

Voltage:

24 Volt DC, 205 Volt DC

24/50, 110/50, 120/60, 220/60,

230/50 Volt AC

Electrical Connector:

DIN Style Plug with Removable Cable

Plug Adapter

Body: Stainless Steel

Seal: Buna (Standard)

Other Wetted Parts: Stainless Steel, PVDF

Coil: Class F, Molded, Continuous Duty,

UL Recognized

A 8 – 8 2 7 3 – 1 1 1 1 – 0 1 – U – Voltage – Optional

VALVE SERIES PORTS

0506 = 1/4" NPT

0707 = 3/8" NPT

0908 = 1/2" NPT

1010 = 3/4" NPT

1111 = 1" NPT

ORIFICE

5/16"

3/8"

7/16"

3/4"

1"

SEAL

01 = Buna

02 = Fluorocarbon

13 = EPDM (Hot Water)

SUFFIX

NO = Normally Open

60 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

8273 SS

All Dimensions in Inches (mm)

1.4 x 1.2 (36 x 30)

0.79 (20)

R

1/4" NPT

3/8" NPT

1/2" NPT

3/4" NPT

1" NPT

ØA

1.73

(44)

1.73

(44)

1.73

(44)

1.97

(50)

2.44

(62)

B H

.77

3.09

(19.5) (78.5)

.77

3.09

(19.5) (78.5)

.77

(19.5)

3.19

(81)

.95

(24)

3.47

(88)

1.16

3.84

(29.5) (97.5)

H

1

2.64

(67)

2.64

(67)

2.64

(67)

2.82

(71.5)

3.03

(77)

L

2.36

(60)

2.36

(60)

2.64

(67)

3.15

(80)

3.74

(95)

L

1

1.08

(27.5)

1.08

(27.5)

1.22

(31)

1.44

(36.5)

1.73

(44)

Power Consumption

DC

8W

Inrush

15VA

AC

Holding

12VA

Ø A

P

T

L1

L

B

A

101

102

*103

104

*105

400

701

Valve body

Valve cover

Diaphragm

Socket head cap screw

Pressure spring

Coil

Guide

*702

703

*704

*705

706

707

1400

O-ring

Screw piece

Pressure spring

Plunger

Spring clip

O-ring

Electrical connector

* These individual parts form a complete wearing unit.When ordering spare parts please state complete part number.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

61

Ideal for Control of Neutral Gases and Liquids

High Flow Rate

Waterhammer-Free

Suitable for Slurries

Optical Position Indicator Standard

High Pressure Version Optional

Vacuum Service Compatible

Model 8451

2-Way Bronze Angle Seat Valve

Technical Data

Function:

2-Way Normally Closed

2-Way Normally Open – Optional

2-Way Double-Acting – Optional

Flow Direction: Fixed, Underseat

Ports (NPT) Orifice Cv Operating Pressure Pilot Pressure

Range* (PSI) Range (PSI)

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

1/2" 5.8

3/4" 12.0

1" 16.8

1-1/4" 27.6

1-1/2" 36.0

2" 44.4

0 - 232 (363)**

0 - 145 (232)**

0 - 145

0 - 102

0 - 65

0 - 44

51 - 145

51 - 145

51 - 145

51 - 145

51 - 145

51 - 145

* Operating pressure range based on gaseous and liquid fluids up to 600 mm2/s

** High Pressure Version (see Part Number Identification below)

Temperature Rating

Media: 14°F to 356°F (-10°C to +180°C)

Ambient: 14°F to 140°F (-10°C to +60°C)

Body: Bronze, Nickel-Plated Brass

Seal: PTFE

Other Wetted Parts:

Brass, Stainless Steel, Sandvik 1802

Actuator: 30% Glass-Filled Polyamid 66

Part Number Identification

8 4 5 1 – 0 9 0 9 – 0 8 – Voltage – Optional

62

VALVE SERIES PORTS

0909 = 1/2" NPT

1010 = 3/4" NPT

1111 = 1" NPT

1212 = 1-1/4" NPT

1313 = 1-1/2" NPT

1414 = 2" NPT

ORIFICE

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

SEAL

08 = PTFE

SUFFIX

NO = Normally Open

DA = Double Acting

(4/2- or 5/2-way pilot valve required)

HP = High Pressure

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Model 8451

All Dimensions in Inches (mm)

ø3.52" (ø89.5)

2.11" (53.5)

R

1/2" NPT

3/4" NPT

1" NPT

1-1/4" NPT

1-1/2" NPT

2" NPT

A C D H L T

8.05

7.20

0.73

6.46

(204.5) (183) (18.5) (164)

8.41

7.44

(213.5) (189)

8.72

7.83

(221.5) (199)

0.83

(21)

0.98

(25)

6.61

(168)

6.85

(174)

2.56

(65)

2.95

(75)

3.54

(90)

0.51

(13)

0.55

(14)

0.65

(16.5)

9.31

8.37

1.12

7.24

4.33

(236.5) (212.5) (28.5) (184.5) (110)

0.67

(17)

9.39

8.54

(238.5) (217)

1.22

(31)

7.32

(186)

4.72

(120)

0.67

(17)

9.86

9.23

1.57

7.66

5.91

0.69

(250.5) (234.5) (40) (194.5) (150) (17.5)

KIP Inc., Farmington, CT USA

*108

*109

110

*111

112

*113

*114

115

*116

117

101

*102

103

104

105

*106

107

118

*119

120

*122

Valve body

Valve plate

Valve spindle, complete

Round head cap screw

Spring washer

Seal ring

Screw piece

Seal packing

O-ring

Control head housing cover, bottom part

Cup spring

Screw piece

Pressure spring

Cylinder packing

Signal pin

Pressure spring

O-ring

Cover cap

O-ring

Control head housing cover

Pressure spring

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

Phone 1-800-722-5547 www.kipinc.com

63

Ideal for Control of Aggressive Gases and

Liquids

High Flow Rate

Waterhammer-Free

Suitable for Slurries

Optical Position Indicator Standard

High Pressure Version Optional

Vacuum Service Compatible

Model 8453

2-Way Stainless Steel Angle Seat Valve

Technical Data

Function:

2-Way Normally Closed

2-Way Normally Open – Optional

2-Way Double-Acting – Optional

Flow Direction: Fixed, Underseat

Ports (NPT) Orifice Cv Operating Pressure Pilot Pressure

Range* (PSI) Range (PSI)

1/2"

3/4"

1/2" 5.8

3/4" 12.0

0 - 232 (580)**

0 - 145 (232)**

51 - 145

51 - 145

1"

1-1/4"

1-1/2"

2"

1" 16.8

1-1/4" 27.6

1-1/2" 36.0

2" 44.4

0 - 145

0 - 102

0 - 65

0 - 44

51 - 145

51 - 145

51 - 145

51 - 145

* Operating pressure range based on gaseous and liquid fluids up to 600 mm2/s

** High Pressure Version (see Part Number Identification below)

Temperature Rating

Media:

14°F to 356°F (-10°C to +180°C)

Ambient:

14°F to 140°F (-10°C to +60°C)

Body: Stainless Steel

Seal: PTFE

Other Wetted Parts: Stainless Steel

Actuator: 30% Glass-Filled Polyamid 66

Part Number Identification

8 4 5 3 – 0 9 0 9 – 0 8 – Voltage – Optional

64

VALVE SERIES PORTS

0909 = 1/2" NPT

1010 = 3/4" NPT

1111 = 1" NPT

1212 = 1-1/4" NPT

1313 = 1-1/2" NPT

1414 = 2" NPT

ORIFICE

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

SEAL

08 = PTFE

SUFFIX

NO = Normally Open

DA = Double Acting

(4/2- or 5/2- way pilot valve required)

HP = High Pressure

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Model 8453

All Dimensions in Inches (mm)

ø3.52" (ø89.5)

2.11" (53.5)

R

1/2" NPT

3/4" NPT

1" NPT

1-1/4" NPT

1-1/2" NPT

2" NPT

A C D H L T

8.05

7.20

0.73

6.46

(204.5) (183) (18.5) (164)

2.56

(65)

8.41

7.44

(213.5) (189)

8.72

7.83

(221.5) (199)

0.83

(21)

0.98

(25)

6.61

(168)

6.85

(174)

2.95

(75)

3.54

(90)

9.31

8.37

1.12

7.24

4.33

(236.5) (212.5) (28.5) (184.5) (110)

9.39

8.54

(238.5) (217)

1.22

(31)

7.32

4.72

(186) (120)

0.67

(17)

9.86

9.23

1.57

7.66

5.91

0.69

(250.5) (234.5) (40) (194.5) (150) (17.5)

0.51

(13)

0.55

(14)

0.65

(16.5)

0.67

(17)

KIP Inc., Farmington, CT USA

*109

110

*111

112

*113

*114

115

*116

117

118

*119

120

*122

101

*102

103

104

105

*106

107

*108

Valve body

Valve plate

Valve spindle, complete

Round head cap screw

Spring washer

Seal ring

Screw piece

Seal packing

O-ring

Control head housing cover, bottom part

Cup spring

Screw piece

Pressure spring

Cylinder packing

Signal pin

Pressure spring

O-ring

Cover cap

O-ring

Control head housing cover

Pressure spring

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

Phone 1-800-722-5547 www.kipinc.com

65

Ideal for Control of Neutral Gases and Liquids

Hot Water & Steam Valves Available

Operates at Zero Pressure Differential

Manual Override – Optional (3/4" - 2" NPT only)

High Flow Capacity

Model 8501

2-Way Brass Flat Piston Valve

Technical Data

Function:

2-Way Normally Closed

2-Way Normally Open – Optional

Ports (NPT) Orifice Cv Operating Pressure

Range (PSI)

1/2"

3/4"

1"

7/16"

3/4"

1"

4.5

13.2

15.6

0 - 360 PSI (0 - 25 bar)

All orifice sizes:

0 - 232 PSI (0 - 16 bar) - PTFE 1-1/4"

1-1/2"

1-1/4" 36.0

1-1/2" 37.2

2" 2" 55.2

Temperature Rating

Ambient:

14°F to 122°F (-10°C to +50°C)

14°F to 140°F (-10°C to +60°C) - PTFE

Fluid:

14°F to 194°F (-10°C to +90°C) - Buna

14°F to 230°F (-10°C to +110°C) - EPDM, Fluorocarbon

14°F to 392°F (-10°C to +200°C) - PTFE

Power Rating:

22 Watt (1/2" NPT)

40 Watt (3/4" NPT to 2" NPT)

Voltage:

24 Volt DC

24/50-60, 110/50-60, 230/50-60 Volt AC

Electrical Connector:

DIN Style Plug with Removable Cable Plug

Adapter

Body: Brass

Piston Seal: Buna (Standard)

Fluorocarbon, EPDM, PTFE (Optional)

Other Wetted Parts: Stainless Steel, Brass,

Gun Metal

Coil: Class F, Molded, Continuous Duty

Part Number Identification

8 5 0 1 – 1 1 1 1 – 0 1 – Voltage – Optional

66

VALVE SERIES

PORTS

0908 = 1/2" NPT

1010 = 3/4" NPT

1111 = 1" NPT

1212 = 1-1/4" NPT

1313 = 1-1/2" NPT

1414 = 2" NPT

KIP Inc., Farmington, CT USA

ORIFICE

7/16"

3/4"

1"

1-1/4"

1-1/2"

2"

SEAL

01 = Buna

02 = Fluorocarbon

08 = PTFE

13 = EPDM

Phone 1-800-722-5547

SUFFIX

NO = Normally Open

MO = Manual Override

CO = 1/2" NPT Conduit

CL = 1/2" NPT Conduit with

24" Lead Wires www.kipinc.com

Model 8501

All Dimensions in Inches (mm)

R

1/2" NPT

3/4" NPT

1" NPT

1-1/4" NPT

1-1/2" NPT

2" NPT

A x B C

D E H H

1

L

2.05 x 2.56

2.56

(52 x 65) (65)

2.84 x 3.62

2.95

(72 x 92) (75)

2.84 x 3.62

2.95

(72 x 92) (75)

2.84 x 3.62

2.95

(72 x 92) (75)

1.77

(45)

2.76

(70)

2.76

(70)

3.78

(96)

1.02

(26)

5.71

(145)

6.30

(160)

2.64

(67)

1.22

6.77

7.72

3.74

(31) (172) (196) (95)

1.22

6.77

7.72

3.74

(31) (172) (196) (95)

1.22

7.36

8.66

5.20

(31) (187) (220) (132)

2.84 x 3.62

2.95

(72 x 92) (75)

3.78

(96)

1.22

7.36

8.66

5.20

(31) (187) (220) (132)

2.84 x 3.62

2.95

(72 x 92) (75)

4.41

(112)

1.22

(31)

7.80

(198)

9.37

(238)

6.30

(160)

Power Consumption

DC

22W

Inrush

25VA

40W 45VA

AC coil incl. rectifier

AC

Holding

25VA

45VA

101

*102

*103

*104

*105

*106

*107

108

109

110

111

Valve body

O-ring

Valve plate

Grooved ring

Valve spindle

Screw piece

Pressure spring, from 3/4" NPT

Body cover

Spring washer

Round head cap screw

Hexagon nut

400

701

702

704

*705

*712

1400

1501

1502

1504

1505

Coil

Guide

Plunger

Round plate

Pressure spring

O-ring, 1/2" NPT only

Socket

Hexagon screw

Round plate

Gasket

O-ring

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

67

Suitable for Slightly Aggressive Media

Operates at Zero Pressure Differential

High Flow Capacity

Suitable for Vacuum

Model 8505

2-Way Stainless Steel Flat Piston Valve

Technical Data

Function:

2-Way Normally Closed

2-Way Normally Open – Optional

Ports (NPT) Orifice Cv Operating Pressure

Range (PSI)

3/8" 3/8" 4.0

1/2"

3/4"

7/16"

3/4"

4.5

13.2

0 - 360 PSI (0 - 25 bar)

All orifice sizes:

1" 1" 15.5

Temperature Rating

0 - 232 PSI (0 - 16 bar) - PTFE

Ambient:

14°F to 122°F (-10°C to +50°C)

Fluid :

-4°F to 194°F (-20°C to +90°C) - Buna

-4°F to 230°F (-20°C to +110°C) - EPDM, Fluorocarbon, PTFE

Power Rating:

22 Watt (3/8" NPT, 1/2" NPT)

40 Watt (3/4" NPT, 1" NPT)

Voltage:

24 Volt DC

24/50-60, 110/50-60, 230/50-60 Volt AC

Electrical Connector:

DIN Style Plug with Removable Cable Plug

Adapter

Body: 316 Stainless Steel

Piston Seal:

Buna (Standard)

Fluorocarbon, EPDM, PTFE (Optional)

Other Wetted Parts: 430F, 316, 304, 301

Stainless Steel

Coil: Class F, Molded, Continuous Duty

Part Number Identification

8 5 0 5 – 0 7 0 7 – 0 1 – Voltage – Optional

68

VALVE SERIES PORTS

0707 = 3/8" NPT

0908 = 1/2" NPT

1010 = 3/4" NPT

1111 = 1" NPT

KIP Inc., Farmington, CT USA

ORIFICE

3/8"

7/16"

3/4"

1"

SEAL

01 = Buna

02 = Fluorocarbon

08 = PTFE

13 = EPDM

SUFFIX

NO = Normally Open

CO = 1/2" NPT Conduit

CL = 1/2" NPT Conduit with

24" Lead Wires

Phone 1-800-722-5547 www.kipinc.com

Model 8505

All Dimensions in Inches (mm)

R

3/8" NPT

1/2" NPT

3/4" NPT

1" NPT

A x B C

2.05 x 2.56

2.56

(52 x 65) (65)

2.05 x 2.56

2.56

(52 x 65) (65)

2.84 x 3.62

2.95

(72 x 92) (75)

2.84 x 3.62

2.95

(72 x 92) (75)

D

1.77

(45)

1.77

(45)

2.76

(70)

2.76

(70)

E H H

1

1.02

5.91

6.50

(26) (150) (165)

1.02

6.91

6.50

(26) (150) (165)

1.22

6.77

7.72

(31) (172) (196)

1.22

6.77

7.72

(31) (172) (196)

L

2.64

(67)

2.64

(67)

3.74

(95)

3.74

(95)

Power Consumption

DC

Inrush

22W

40W

25VA

45VA

AC coil incl. rectifier

AC

Holding

25VA

45VA

101

*102

*103

*104

*105

*106

*107

108

109

110

111

Valve body

O-ring

Valve plate

Grooved ring

Valve spindle

Screw piece

Pressure spring, from 3/4" NPT

Body cover

Spring washer, 1/2" NPT only

Round head screw, 1/2" NPT only

Hexagon head screw from 3/4" NPT

Hexagon nut

400

701

702

704

*705

*712

1400

1501

1502

1504

1505

Coil

Guide

Plunger

Round plate

Pressure spring

O-ring, 1/2" NPT only

Electrical connector

Hexagon screw

Round plate

Gasket

O-ring

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

69

Ideal for Control of Neutral Gases and Liquids

Minimal Pressure Differential Required

Interchangeable “Click-On” Coil

High Flow – High Pressure Capacity

Manual Override – Optional

Model 8531

2-Way High Pressure Flat Piston Valve

Technical Data

Function:

2-Way Normally Closed

2-Way Normally Open – Optional

Ports (NPT): 1/4" 3/8" 1/2" 3/4" 1"

Orifice: 5/16" 3/8" 1/2" 3/4" 1"

Cv Factor: 2.6

4.1

5.3

8.4

12.6

Pressure Range: 7.25 - 580 PSI (0.5 - 40 bar) all orifice sizes

Temperature Rating

Ambient:

14°F to 122°F (-10°C to +50°C)

Fluid:

14°F to 194°F (-10°C to +90°C) - Buna

14°F to 230°F (-10°C to +110°C) - EPDM, Fluorocarbon

Power Rating: 18 Watt

Voltage:

24 Volt DC

24/50, 110/50, 120/60, 220/60, 230/50 Volt AC

Electrical Connector:

DIN Style Plug with Removable Cable Plug

Adapter

Body: Brass

Seal: Buna (Standard)

Other Wetted Parts: Brass, PTFE,

Stainless Steel

Coil: Class F, Molded, Continuous Duty

Part Number Identification

8 5 3 1 – 0 5 0 6 – 0 1 – Voltage – Optional

VALVE SERIES

PORTS

0506 = 1/4" NPT

0707 = 3/8" NPT

0909 = 1/2" NPT

1010 = 3/4" NPT

1111 = 1" NPT

ORIFICE

5/16"

3/8"

1/2"

3/4"

1"

SEAL

01 = Buna

02 = Fluorocarbon

13 = EPDM

SUFFIX

NO = Normally Open

MO = Manual Override

CO = 1/2" NPT Conduit

CL = 1/2" NPT Conduit with

24" Lead Wires

70 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Model 8531

All Dimensions in Inches (mm)

1.91" x 1.65" (48.5 x 42)

1.04" (26.5)

R

1/4" NPT

3/8" NPT

1/2" NPT

3/4" NPT

1" NPT

B H H

1

L

0.77

(19.5)

4.13

3.68

(105) (93.5)

2.36

(60)

0.77

(19.5)

4.13

3.68

(105) (93.5)

0.77

4.23

3.68

(19.5) (107.5) (93.5)

0.95

(24)

2.36

(60)

2.64

(67)

4.70

4.04

3.15

(119) (102.5) (80)

1.16

5.18

4.35

3.74

(29.5) (131.5) (110.5) (95)

Power Consumption

DC

18W

AC

Inrush Holding

45VA 35VA

L

1

1.08

(27.5)

1.08

(27.5)

1.22

(31)

1.44

(36.5)

1.73

(44)

1.73

(44)

1.73

(44)

1.73

(44)

1.97

(50)

2.44

(62)

KIP Inc., Farmington, CT USA

*108

400

701

*702

*704

*705

706

707

1400

101

102

*103

104

*105

*106

*107

Valve body

Valve cover

Valve piston

Round head cap screw

Pressure spring

Seal ring

O-ring

Grooved ring

Coil

Guide

O-ring

Pressure spring

Plunger

Spring clip

O-ring

Electrical connector

* These individual parts form a complete wearing unit. When ordering spare parts please state complete part number.

Phone 1-800-722-5547 www.kipinc.com

71

Valve Inquiry Application Sheet

Copy this page. Fill in the blanks.

Fax it to KIP at (860) 677-4999

Call us at 1-800-722-5547

Date ____

/

____

/

____

Name ___________________________________________ Company _______________________________________________

Address__________________________________________ City __________________E-mail ________________________

State_____________ Zip ______________________ Telephone _________________________ Fax ________________________

Description of application _____________________________________________________________________________________

_________________________________________________________________________________________________________

Valves Per System______________ Manifold ______________________________ (Submit System Schematic)

Immediate Quantity _____________ Prototype Y ______N ______ Estimated Yearly Quantity _______________________________

MEDIA INFORMATION

Air - Y_________ N _____________ Lubricated - Y_________ N _____________ Oxygen Service - Y_________ N _____________

Liquid Media _________________________ Specific Gravity ______________________ Viscosity __________________________

Inlet Pressure ____________________________________ Minimum Temp. ____________________________________________

Downstream Pressure (-) ___________________________ Minimum Temp. ____________________________________________

Maximum Oper. Pressure Diff. (MOPD) (=)________________________Operating Temp. __________________________________

Flow Required Body __________________________ (CV, GPM, SCFM, ETC.) At Operating Pressure ________________________

Flow Required Stop __________________________ (CV, GPM, SCFM, ETC.) At Operating Pressure ________________________

TYPE OF VALVE

Standard Poppet Type Valve - Y_________ N _____________ Isolated Style Valve - Y_________ N _____________ (2WNC Only)

2WNC_________ 2WNO ________ 3WNCFV_________ 3WNCLC ________ 3WNO ________ 3WMP ________ 3WDC _______

Standard Valve Body ____________ Manifold Mount Body ________________ Operator_______ Other _________

Body Material - Brass ___________ 430 SS __________Other____________ (See Page 12 for Body Material)

UL Recognized ________________ CSA Approved _____________________ Food Grade___________________ Other ________

BODY PORTING INFORMATION (SEE PAGES 8 FOR BODY PORTING AVAILABILITY)

Inlets Ports Body - Side __________ Bottom __________ Size ____________ (ie 1/8" NPT, 1/4" NPT, 10-32 UNF)

Outlet Ports Body - Side _________ Bottom __________ Size ____________ (ie 1/8" NPT, 1/4" NPT, 10-32 UNF)

Adapter Porting- Size_____________________________ (ie 1/8" NPT, 1/4" NPT, 10-32 UNF) Other ____________

BODY OPTIONS INFORMATION

Side-Metered Orifice ____________ Side-Metered Common ______________ Bottom-Metered Orifice _______________________

SEAL SELECTION (SEE PAGE 11 FOR SEAL OPTIONS AVAILABLE)

Lower Seal (Buna Standard) _______________________ Upper Seal (Viton Standard) ____________________________________

Seal Selections Special Information _____________________________________________________________________________

_________________________________________________________________________________________________________

COIL SELECTION CRITERIA

Housing Style (See Page 9 For Info) _________________ (ie. Grommet) Bracket - Y_________ N _________

Housing/Plating Special Request _______________________________________________________________________________

_________________________________________________________________________________________________________

Class B ________ Class H _______ Molded Coil_______ Tape Wound (Dry) ________________ Wattage Req’d________________

Voltage ________ AC/DC ________ HZ ______________ Minimum Voltage_________________ Maximum Voltage _____________

Rectified - Y_________ N ________ Lead Wire (24" STD) ____________ Termination ____________ Spade Style _____________

Continuous Duty _________ Intermittent Duty ___________ Max. Time On _________ Max. Time Off ________ Cycle Rate_______

Will Valve Be in a Moisture Environment _______________ Coil Comments ________

Application Comments _____________________________________________________________________________________

_________________________________________________________________________________________________________

72 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Series 8 Valve Inquiry Application Sheet

Series 8 Valve Inquiry Application Sheet

Date _____

/

_____

/

_____

CONTACT INFORMATION

Name _____________________________________________ Company ______________________________________________

Address ___________________________________________ City __________________________________________________

State ____________ Zip ______________________ Telephone ________________________ Fax ________________________

E-mail _________________________________ Website ___________________________________________________________

DESCRIPTION OF APPLICATION

Media ____________________________________________________________________________________________________

Media Temperature Range ____________________________________________________________________________________

Ambient Temperature Range __________________________________________________________________________________

Operating Pressure Range (Min./Max.) __________________________________________________________________________

Back Pressure _____________________________________________________________________________________________

Desired Flow Rate @ Operating Pressure Differential _______________________________________________________________

VALVE REQUIREMENTS

Function (circle one):

2-Way Normally Closed 2-Way Normally Open

Port Size ______________________________________________

Options (circle one):

Manual Override Latching Coil

Double Acting

Orifice Size ____________________________________________

Minimum Voltage ________________________________________ Maximum Voltage ____________________________________

Maximum Wattage_______________________________________

MATERIALS OF CONSTRUCTION

Body (circle one):

Seal (circle one):

Brass

Buna

Stainless Steel

EPDM

PVDF

Fluorocarbon

Immediate Production Quantity _____________________________

Estimated Annual Quantity ________________________________

PPS

(Polyphenelene Sulphide)

PTFE

Bronze

HNBR

Copy this page. Fill in the blanks.

Fax it to KIP at (860) 677-4999 • Call us at 1-800-722-5547

KIP • 72 Spring Lane • Farmington, CT 06032 USA • email: [email protected] • www.kipinc.com

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

73

Warning/Warranty

Warning

These products are intended to use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under

Specifications.

Before using these products with fluids other than those specified, for non-industrial applications, life-support systems, or other applications not within published specifications, consult Norgren.

Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes. The system designer is warned to consider the failure modes of all component parts used in fluid power systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such failure modes. System designers

must provide a warning to end users in the system instructional manual if protection against a failure mode cannot be adequately provided.

System designers and end users are cautioned to review specific warnings found in instruction sheets packed and shipped with these products. System designers should also provide for all OSHA requirements including Title

29 CFR 1910.147 Lockout/Tagout.

It should be recognized that warnings are valid for any product, regardless of manufacturer, and are not restricted to products manufactured by Norgren. Norgren’s reputation for product quality and performance is well established. We feel we have the additional obligation to provide information or warnings to customers to assist them in applying our products in a reasonable and safe manner.

Warranty

Limited Warranty, Disclaimer and Limitation of Remedies

Items sold by Norgren are warranted to be free from defects in materials and workmanship for a period of one year from the date manufacture, provided said items are used according to Norgren’s recommended usages and within Norgren’s specifications. Norgren’s liability is limited to the repair of, or replacement in kind of, at Norgren’s sole option, any items proved defective, provided these items are returned to Norgren prepaid. To confirm date of purchase, invoice date or invoice number must be furnished; otherwise, date code on product will be used to determine eligibility for warranty coverage. The warranties expressed above are in lieu of and exclusive of all other warranties.

There are no other warranties, expressed or implied, except as stated herein. There are no implied warranties of merchantability or fitness for a particular purpose, which are specifically disclaimed. Norgren’s liability for breach of warranty as herein stated in the exclusive remedy, and in no event shall

Norgren be liable or responsible for incidental or consequential damages, even if the possibility of such incidental or consequential damages has been made known to Norgren.

Norgren reserves the right to discontinue manufacture of any product or change product materials, design, or specifications without notice.

74 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Thread Forms

M5 A metric machine screw thread (M5 x 0.8) 5 mm in diameter with 0.8 mm between threads. Used on miniature pneumatic products it is nearly identical in size to a 10-32 UNF thread.

Port sealing is effected by a thermoplastic washer which creates a static face seal.

ISO G Designed to mate with threads conforming to ISO Standard

228/1, a parallel pipe thread available in both male and female forms. ISO G ports feature a flat surface perpendicular to the axis of the port on which a washer incorporated into the male fitting establishes a static face seal, (reference ISO 1179).

ISO G series threads are usually designated in the following manner, with a 1/4 size pipe thread being indicated in this example: G1/4. This format is always used with female threads, however, in some, but not all instances, male threads may include an “A” or “B” suffix following the port size indicating the thread class, (typically “A”). Example: G 1/4A.

In addition to itself, the ISO G thread form will also mate with

British Standard Pipe Parallel (BSPP) and Japanese Industrial

Standard Parallel per JIS B 0202. As both the BSPP and JIS B

0202 standards do not define an area for the ISO G static seal to engage, some form of thread sealant must be applied to the thread to prevent spiral leakage.

ISO R Designed to mate with threads conforming to ISO Standard 7/1, a tapered pipe thread available in male form. ISO R ports are similar to NPTF threads, they form a pressure tight joint via an interference fit as they are tightened, (thread sealant is recommended). To insure a pressure tight seal, Pneufit ISO R male pipe threads are supplied with Precote 5 thread sealant.

ISO R male series threads are usually designated in the following manner, with a

1/4 size pipe thread being indicated in this example: R 1/4.

ISO R female series threads are usually designated in the same manner, but with a

“c” subscript. Example: Rc1/4.

In addition to itself, the ISO R thread form will also mate with British Standard Pipe

Tapered (BSPT) and Japanese Industrial

Standard Tapered Pipe (PT) per JIS B

0203. Some form of thread sealant must be applied to the thread to prevent spiral leakage.

ISO R male threads will also effect a seal with ISO G, BSPP and JIS B 0202. In all cases, some form of thread sealant must be applied to the thread to prevent spiral leakage.

Note:

Norgren male ISO G threads have always included a thermoplastic washer to create the static face seal. During

1998/9 this design will be changed to provide an o-ring in an under-cut groove. This improved design will still mate with port forms shown opposite but will provide an improved seal.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

75

Thread Forms

Mates with Thread Form

M5 (male)

ISO G (male)

Thread Form

M5 (female)

Method of Sealing

Molded thermoplastic sealing washer effects static face seal

ISO G (female)

BSPP (female)

JIS B 0202 (female)

Molded thermoplastic sealing washer effects static face seal

ISO G (female)

ISO G (male)

BSPP (male)

JIS B 0202 (male)

ISO R (male)

BSPT (male)

JIS B 0203 (male)

Molded thermoplastic sealing washer effects static face seal

Sealing washer should be used to effect static face seal

Thread sealant must be applied to prevent spiral leakage

76 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

Thread Forms

Method of Sealing Thread Form Mates with Thread Form

ISO Rc (female)

BSPT (female)

ISO R (male)

BSPT (female)

ISO G (female)

BSPP (female)

JIS B 0202 (female)

Thread sealant must be applied to prevent spiral leakage

ISO Rc (female)

ISO R (male)

BSPT (male)

JIS B 0203 (male)

Thread sealant must be applied to prevent spiral leakage

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

77

Conversion Tables

VOLUME from/to cm

cm liter in

3 ft

3 pt qt

3 fl oz

1

3

1000

16.39

liter

.001

1

0.01639

2.83 x 104 28.32

29.57

473.2

946.4

gal (US) 3785

0.02957

0.4732

0.9463

3.785

in

3 ft

3 fl oz pt.

qt.

0.06102

3.53 x 10-5 .03381

.00211

0.106

61.02

1

1728

1.805

28.88

57.75

231

0.03532

33.81

5379 x 10-4 .5541

1

0.00104

0.01671

0.03342

0.1337

957.5

1

16

32

128

2.113

.03463

59.84

.06250

1

2

8

10.057

0.01732

29.92

.03125

0.500

1

4

gal

2.64 x -10

.2642

.00433

7.481

.00781

0.1250

0.2500

1

PRESSURE from/to

mm Hg in Hg in H

2

O ft H

2

O atm lb/in

2 kg/cm

2 bar

mm Hg in Hg

1 0.03937

25.40

1.868

22.42

760

51.71

735.6

1

0.07355

0.8826

29392

2.036

28.96

750.0

29.53

in H

2

O

0.5353

13.60

1

12

406.8

27.67

393.7

401.32

ft H

2

O

0.04460

1.133

0.08333

1

33.9

2.307

32.81

33.46

atm

.00132

.03342

0.00246

0.02950

1

0.06805

0.9678

0.98592

lb/in

2

0.01934

0.4912

0.03613

0.4335

14.70

1

14.22

14.504

kg/cm

2

.00136

0.03453

0.00254

0.03048

1.033

0.07031

1

1.01978

Length from/to

cm m km in ft mile

cm

1

100

1 x 105

m

0.01

1

1000

2.540

30.48

0.02540

0.3048

1.61 x 105 1609

km

1 x 10-5

0.001

1

2.54 x 10-5

3.05 x 10-4

1.609

in

0.3937

ft.

0.03281

39.37

3.281

3.94 x 104 3281

1

12

0.08333

1

6.34 x 104 5280

ENERGY from/to

BTU

Cal joule

Hp hr

Kw hr

BTU

1

Cal

252.0

0.397

1

9.48 x 10-4 0.2389

2545

3413

6.41 x 105

8.60 x 105

Joule

1055

4.186

1

2.68 x 106

3.60 x 106

Hp. hr.

3.93 x 10-4

1.56 x 10-5

3.73 x 10-7

1

1.341

Kw hr.

2.93 x 10-4

1.16 x 10-5

2.78 x 10-7

0.7457

1

mile

6.21 x 10-6

6.21 x 10-4

0.6214

1.58 x 10-5

1.89 x 10-4

1

TEMPERATURE COMPARISON

20

21

22

23

24

15

16

17

18

19

25

26

27

28

10

11

12

13

14

5

6

7

8

9

-100°C to +300°C

°C °F

-100 -148

-90 -130

-80 -112

-70 -94

-60 -76

-50 -58

-40 -40

-35 -31

-30 -22

0

1

2

3

4

-25 -13

-20 -4

-15 5

-10 14

-5 23

32

33.8

35.6

37.4

39.2

59

60.8

62.6

64.4

66.2

68

69.8

71.6

73.4

75.2

41

42.8

44.6

46.4

48.2

50

51.8

53.6

55.4

57.2

77

78.8

80.6

82.4

80 176

85 185

90 194

95 203

100 212

110 230

120 248

130 266

140 284

150 302

160 320

170 338

180 356

190 374

200 392

210 410

220 428

230 446

240 464

250 482

260 500

270 518

280 531

290 554

300 572

°C °F

29 84.2

30 86.0

31 87.8

32 89.6

33 91.4

34 93.2

35 95.0

36 96.8

37 98.6

38 100.4

39 102.2

40 104.0

45 113

50 122

55 131

60 140

65 149

70 158

75 167

AREA from/to cm

4

cm

2

1 m

2 km

2 in

2 ft

2

1 x 104

1 x 1010

6.452

929.00

m

2

0.0001

km

2

1 x 10-10

in

2

0.1550

ft

2

0.00108

1

1x 105

1 x 10-5

1

1550 10.76

1.55 x 109 1.08 x 107

6.45 x 10-4 6.45 x 10-10 1

0.09290

9.29 x 10-8 144

0.00694

1

TEMPERATURE CONVERSION

°C = 5/9 (°F - 32)

°F = 9/5 (°C + 32)

°K = °C + 273.2

°R = °F + 459.7

WEIGHT from/to gm

gm 1 kg oz

1000

28.35

lb 453.6

kg

0.001

1

0.02835

0.4536

oz lb

0.03527

0.00220

35.27

1

2.205

0.06250

16 1

78 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

KIP Website

www.kipinc.com is your complete source for the latest KIP Fluid Controls product information, technical tips, and other valuable information.

KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

79

Notes

80 KIP Inc., Farmington, CT USA Phone 1-800-722-5547 www.kipinc.com

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