New Machine

Inspection and Installation

PROCEDURE

IMPOR

TANT

I-SV-565C

for

SUNNEN

®

CNC VERTICAL HONING SYSTEM

Model: SV

®

-560 Series

READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING,

INSPECTING, OR INSTALLING THE SUNNEN ® CNC VERTICAL HONING SYSTEM.

“SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”

SUNNEN ® PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100

GENERAL INFORMATION

The Sunnen ® equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper care and maintenance this equipment will give years of service.

READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THIS EQUIPMENT.

IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment.

Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen equipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time.

Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance of your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support.

Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your equipment.

Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the following information available:

• Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it.

• Have Model Number and Serial Number printed on your equipment Specification Nameplate.

• Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data.

For Troubleshooting, additional information may be required:

• Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations)

• Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding).

• Use of any optional devices/equipment between the Drive & motor (output chokes, etc.).

For fast service on your orders call:

Sunnen Automotive Customer Service toll free at: 1-800-772-2878

Sunnen Industrial Customer Service toll free at: 1-800-325-3670

Customers outside the USA, contact your local authorized Sunnen Distributor.

Additional information available at: http://www.sunnen.com or e-mail: [email protected]

NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein.

Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding.

ESD PREVENTION REVIEW

Let's review the basics of a sound static control system and its effective implementation. First, in the three step plan:

1.

Always ground yourself when handling sensitive components or assemblies.

2.

Always use a conductive or shielded container during storage or transportation. These materials create a Faraday cage which will isolate the contents from static charges.

3.

Open ESD safe containers only at a static safe work station.

At the static safe work station, follow these procedures before beginning any work:

A.

Put on your wrist strap or foot grounding devices.

B.

Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of static charges.

C.

Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics.

D.

Anti-static bubble wrap has been included for use at the machine when an ESD safe workstation is not available.

You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sensitive devices, make sure you:

GROUND

ISOLATE

NEUTRALIZE

SUNNEN

®

LIMITED PRODUCT WARRANTY

Sunnen ® Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC.

Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be defective (as defined above). Any equipment or tooling which is found to be defective from improper use will be returned at the customer's cost or repaired

(if possible) at customer's request. Customer shall be charged current rates for all such repair.

Prior to returning any SPC product, an authorization (RMA#) and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer.

Warranty Limitations and Exclusions

This Warranty does not apply to the following:

• Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc).

• Damages resulting from but not limited to:

› Shipment to the customer (for items delivered to customer or customer's agent F.O.B., Shipping Point)

› Incorrect installation including improper lifting, dropping and/or placement

› Incorrect electric power (beyond +/- 10% of rated voltage) including intermittent or random voltage spikes or drops

› Incorrect air supply volume and/or pressure and/or contaminated air supply

› Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI)

› Storm, lightning, flood or fire damage

› Failure to perform regular maintenance as outlined in SPC manuals

› Improper machine setup or operation causing a crash to occur

› Misapplication of the equipment

› Use of non-SPC machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration

› Incorrect software installation and/or misuse

› Non-authorized customer installed electronics and/or software

› Customer modifications to SPC software

THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY

OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOT

RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL

DAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER

MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC's LIABILITY, IF ANY, FOR ANY AND

ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER'S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BE

LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE.

Shipping Damages

Except in the case of F.O.B., Buyer's destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages.

The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, the customer must immediately notify the carrier's agent to make an inspection and file a claim. The customer should retain the shipping container and packing material.

SUNNEN ® SOFTWARE LICENSE AGREEMENT

This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen ® Products Company (SPC) with respect to preprogrammed software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this

Agreement.

In consideration of payment of the license fee (License Fee) which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licensee a non-exclusive right, without right to sub-license, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subsequent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied on removable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for you for the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement.

The Software and accompanying written materials (including the user's manual, if any) are provided in an "as is" condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclusion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply.

Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement.

SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement.

SAFETY INSTRUCTIONS

READ FIRST

This machine, like any equipment, may be dangerous if used improperly. Please read all warnings and instructions before attempting to use this machine.

Always disconnect power at main enclosure before servicing machine.

1

Always wear eye protection when operating this machine.

NEVER open or remove any machine cover or protective guard with power "ON."

Always disconnect power at main enclosure before servicing this equipment.

1

DO NOT attempt any repair or maintenance procedure beyond those described in this book. Contact your Sunnen

®

Field Service Engineer or Technical Services

Representative for repairs not covered in these instructions.

Due to the wide variety of machine configurations, all possibilities cannot be described in these instructions. Instructions for safe use and maintenance of optional equipment ordered through Sunnen, will be provided through separate documentation and/or training provided by your Sunnen Field Service Engineer or

Technical Services Representative.

DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment.

If specially built automation components are added to this system, be sure that safety is not compromised. If necessary, obtain special enlarged work area safety system from Sunnen Products Co.

Indicates CE version ONLY.

1

DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished. WARNING: The capacitors are still charged and can be quite dangerous.

Important information to assist you with the unpacking and installation of your

Sunnen Vertical Honing System.

NEW MACHINE

INSPECTION & INSTALLATION PROCEDURE

FOR SUNNEN

®

CNC VERICAL HONING SYSTEM

GENERAL

Consult this section when unpacking, inspecting, and installing Sunnen ® CNC Vertical Honing Machine

(see Figure 1)

. Hereafter referred to as the machine.

TOOLS & MATERIALS

The following tools and materials are required for unpacking and installing of your Machine:

Knife

Hammer

Crow Bar

Tin Snips

Hex Wrenches

Open End Wrenches

Cleaning Solvent

Screwdriver (Std)

Slip Joint Pliers Forklift

INSTALLATION

Read the following instructions carefully and thoroughly before unpacking, inspecting and installing your Machine. All references to right and left in these instructions are, unless otherwise noted, as seen by operator as one looks at Machine or assembly being described

(refer to Figure 1)

.

NOTE:

When ordering parts for, or requesting information about your Machine, include Model and

Serial Numbers printed on Nameplate.

1. Move Machine to staging/unpacking area.

2. Remove plastic wrap.

3. Remove top and sides from packing crate.

4. Remove all loose components from crate.

5. Check all components against packing list

6. Inspect Machine and components for dents, scratches, or damage resulting from improper handling, by carrier. If damage is evident, immediately file a claim with carrier.

CAUTION

Machine Base may be forked from any side. DO

NOT support weight of machine on bottom of

Electrical Enclosure when lifting or moving.

7. Remove Bolts securing Machine to Skid.

8. Using a forklift remove machine from skid and move to desired location and lower into place

(see

Figure 2)

.

While machine is up in the air, screw in Four (4)

Corner Feet and Two (2) Center Feet.

NOTE:

Machine should be located on a leveled concrete floor away from heavy traffic. Allow at least

1m (38in.) around enclosure to any adjacent equipment and walls.

LEFT

RIGHT

FRONT

FIGURE 1, Vertical Honing Machine

1

FIGURE 2, Fork Lift

9. Level and stabilize Machine by placing a millwright's level on ground Table Base

(see Figure 3)

. Machine needs to leveled both from front to back and left to right.

NOTE:

Machine does not need to be bolted to floor but should be set on 1/2" thick steel pads.

• Begin by screwing ALL six (6) Adjustable Feet all the way into the Table Base (until table base is resting on the floor).

• Then check to see if any of the feet are not touching the floor or touching the floor only loosely. If so, bring foot down to just touch floor.

• Place Level front to back on right side of table and adjusting Leveling Bolts in each of the right front & rear feet as required, until table base is within

0,0003 m/m.

• Re-check and adjust any feet that are loose or not touching, until they just touch the floor.

• Repeat for left side of table.

• Re-check and adjust any feet that are loose or not touching, until they just touch the floor.

• Move to front of table and check front of table left to right for level. Adjusting Leveling Bolt in which ever of the feet is lowest as required, until table base is within 0,0003 m/m.

• Adjust center Leveling Bolts at front of table until it just touches the floor.

• Move to rear of table and check rear of table left to right for level. Adjusting Leveling Bolt in which ever of the feet is lowest as required, until table base is within 0,0003 m/m.

NOTE:

In most cases the lowest foot should be on the same side in the rear as the one that was just adjusted on the front of the table.

• Adjust center Leveling Bolts at rear of table until it just touches the floor.

• Recheck table front to back and left to right.

• Tighten Jam Nuts on all the feet to lock bolts in place.

• After leveling Table Base using by adjusting the feet; place shims under table base wherever the base is not in direct connect with the floor.

NOTE:

This is very important. If Table Base is not supported it may bowl when the weight of the fixture and workpiece are installed.

10. ATTENTION - Remove steel Cross Bracket that supports machine during shipping

(see Figure 4)

.

11. Adjust Leveling Bolts as required to level machine.

12. Remove Upper Right & Left Guarding from inside the front of the Machine

(see Figure 5)

. Lay

Guarding and Hardware aside for reinstallation after

Column is installed.

SHIM

MILLWRIGHT’S

LEVEL

LEFT

JAM NUT

LEVELING

BOLT

SHIMS

FIGURE 3, Leveling Bolts

CROSS

BRACKET

SCREWS

SHIM

FIGURE 4, Shipping Brackets

SCREWS

UPPER

GUARDING

FIGURE 5, Upper Left & Right Guarding

RIGHT

2

HANGER

CONDUIT

STRAP

FORKS

GUIDE

LINES

FIGURE 6, Wiring Conduit

BLOCK

FIGURE 9, Column

COLUMN

SCREW

GUARDING

SHIPPING

BASE

MOTOR

FIGURE 7, Left & Right Rear Guarding

FORKS

SPINDLE

ASSMBLY

FORKS

FIGURE 8, Fork Positioning

FORKS

BALLSCREW

3

FIGURE 10, Shipping Base

13. Remove Hardware securing Wiring Conduit to rear of Machine and tie Wiring Conduit off to side of Machine

(see Figure 6)

.

14. Remove two (2) Conduit Hangers from rear of

Machine

(refer to Figure 6)

. Lay Hangers and

Hardware aside for reinstallation after Column is installed.

15. Remove Right & Left Rear Guarding rear of the

Machine

(see Figure 7)

. Lay Guarding and

Hardware aside for reinstallation after column is installed.

Install Column

16. Obtain Fork Lift with required vertical movement and lift capacity to lift Column into position on Riser Weldment.

17. Position Forks so they slide into Lifting Sleeves, provided on top of Machine.

18. Raise Forks and slide into Lifting Sleeves

(see

Figure 8)

.

19. If required: Secure top of Column to top of Fork

Lift using straps

(see Figure 9)

.

20. If required: Place a Block between the Fork Lift and bottom of the Column to prevent the column from swinging when it is lifted

(refer to Figure 9)

.

CAUTION

Ensure Block is not close to Ballscrew or Motor, to prevent damage to these items while moving column.

21. If required: Secure guide straps to top and bottom of Column.

22. Raise Forks slightly to take any slack off forks and to be sure column is engaged. Then recheck strapping.

23. Remove six (6) Screws attaching Column to

Shipping Base

(see Figure 10)

.

24. Carefully lift Column off Shipping Base, ensuring Servo Motor clears shipping Base.

25. Raise Column and carefully position over Riser

Weldment. (Use Guide Straps to prevent column from swinging or contacting Riser or Machine Guards.)

26. Slowly lower Column onto Riser, ensuring

Servo Motor clears Riser

(see Figure 11)

.

27. Align Column with Riser and secure using six

(6) Mounting Screws, Lockwashers, & Flatwashers

(see Figure 12)

.

28. Remove blocking and straps securing column to

Fork Lift. Then lower fork lift slightly and carefully slide fork out of column.

29. Reinstall Left Rear Guarding.

30. Reinstall Right Rear Guarding and Conduit

Hangers.

31. Reposition Wiring Conduit in Hangers and secure.

32. Install Linear Rail Cover on front of Spindle

Assembly. Two (2) Access Holes are provided on both sides of Spindle Assembly Guarding for attaching the Cover

(see Figure 13)

.

33. Wipe all protective shipping oil and grease from

Machine. (Clean rust preservative from way bars and any other bright metal surfaces.)

34. If applicable: Position optional coolant system on right side of base.

COLUMN ELECTRICAL CONNECTIONS

All wiring is to be performed by a competent,

Licensed Electrician in accordance with all local, state, and federal codes and regulations; along with any special information provided on machine nameplate or electrical specification plate.

COLUMN

MOTOR

RISER

FIGURE 11, Positioning Column

MOUNTING

SCREW

RISER

FIGURE 12, Securing Column

CAUTION

All wiring is to be performed by a competent, licensed electrician in accordance with all local, state and federal codes and regulations. FAILURE TO

COMPLY CAN RESULT IN PERSONAL INJURY

AND DAMAGE TO THE MACHINE.

WARNING

All wiring and electrical equipment service should be performed by authorized personnel ONLY.

1. Open Door to Column Electrical Enclosure.

2. Slide wire leads through side of Enclosure and secure Wiring Conduit by tightening Lock Ring on

Conduit Connector

(see Figure 14)

.

3. Attach numbered Wire Leads to corresponding numbered locations inside enclosure.

4

ACCESS

HOLES

SCREW

COVER

FIGURE 13, Linear Rail Cover

MACHINE ELECTRICAL CONNECTION

All wiring is to be performed by a competent, Licensed

Electrician in accordance with all local, state, and federal codes and regulations; along with any special information provided on machine nameplate or electrical specification plate

(see Figure 15)

.

CAUTION

This machine was wired for 460VAC. If it is to be run at 400VAC the taps on the control transformer 1T must be changed. All wiring is to be performed by a competent, licensed electrician in accordance with all local, state and federal codes and regulations.

FAILURE TO COMPLY CAN RESULT IN PERSONAL

INJURY AND DAMAGE TO THE MACHINE.

WARNING

All wiring and electrical equipment service should be performed by authorized personnel

ONLY.

CAUTION

Do not attempt to connect machine if supply voltage is not within acceptable limits as noted on nameplate or electrical specification plate. If supply voltage is not within these limits MACHINE WILL BE

DAMAGED.

Verify supply voltage is same as voltage on Machine

Nameplate or Electrical Specifications Plate.

FIGURE 14, Electrical Connections

5

NOTE:

A pre-drilled hole has been provided in

Electrical Enclosure for Electrical Supply Cord (not supplied). Connect Cord as follows

(refer to

Figure 15)

.

WARNING

Residual Voltage exists for 2-3 minutes after

Master ON/OFF Switch is turned OFF. Before working inside Enclosure, wait for all fans to stop running to allow drives to discharge.

1. Unlock Door to Electrical Control Enclosure.

Loosen Safety Latches on door(s) to enclosure, using a screwdriver.

CAUTION

Door is equipped with lockable Safety Door Latch.

Door should be closed and latched during operation to prevent accidental interruption of operation from doors being opened. Door Latch should be Locked-

Out and Tagged during servicing to prevent machine from being powered up.

2. Turn Master ON/OFF Switch to OFF position and open Door. (Door WILL NOT open unless

Master ON/OFF Switch is in OFF position.)

3. Open Door to enclosure.

WARNING

You must use the hole provided. Drilling any new holes in the electrical enclosure may void the warranty.

4. Remove hole plug located on top, left side of the enclosure. Then install an oil tight fitting.

5. Insert Electrical Supply Cord through Oil Tight

Fitting and route to Electrical Disconnect Block.

6. Strip 254 mm (10 in) off cable's outer jacket.

7. Strip 6 mm (1/4 in) of insulation off each wire.

8. Connect Green Wire (GRN) to Terminal PE on

Electrical Disconnect Switch (Earth Ground).

9. Connect other three wires to Disconnect Block

(1DISC) as noted on Block (L1, L2, L3).

10. Route and secure Cord inside of Enclosure.

11. Tighten Oil Tight Fitting.

12. Close and secure/lock Door to Enclosure.

13. Route and connect Electrical Supply Cord to factory main power source.

14. Turn ON Master ON/OFF Switch.

LUBRICATING SYSTEM

The machine is equipped with an automatic grease lubricating system.

MASTER

ON/OFF

SWITCH

NAMEPLATE

SUPPLY

CORD

GRN

L3 L2

L1

ELECTRICAL

DISCONNECT

BLOCK

FIGURE 15, Electrical Connection

FIGURE 16, Lubricating System

FIGURE 17, Coolant System (opt.)

6

INTAKE

MAGNETIC

SEPARATOR

FIGURE 18 Magnetic Separator

Grease Reservoir is filled at the factory with Sunnen

90123 (Kluberplex #BEM34-132 or its equivalent)

(see Figure 16)

. System is equipped with a Pressure

Switch, which flashes a warning on the operator display screen when the level/pressure drops below minimum requirement.

COOLANT SYSTEM (Optional)

The machine comes with a Sump Pump and a small

Reservoir. Because of the numerous application possibilities the machine is not supplied with a coolant system, optional Coolant Systems are available.

Placement and system requirements will vary with coolant system used. Sunnen provides several optional coolant systems

(see Figure 17)

. Check with your local Sunnen Field Service Engineer or Sunnen

Products Company Technical Services for available systems or before installing another manufacturer's system.

IMPORTANT

Operating Instructions and Repair Parts Catalogs for the optional Coolant Systems are supplied by the systems manufacturer.

Fill Coolant Reservoir with either Sunnen Industrial

Honing Oil or Sunnen Water-Based Coolant. Refer to IOM Instructions, Section 4.

COOLANT SYSTEM CONNECTION

The machine comes with a Sump Pump and a small

Reservoir. Intake and Outlet Hose Barbs are provided for connecting optional Coolant System

(see Figure 18)

:

CAUTION

Supply coolant pressure should not exceed 20 psi

(0,14 MPa).

MAGNETIC SEPARATOR (Optional)

Like the Coolant System, the machine is not supplied with a magnetic separator

(see Figure 18)

. If your application produces large amounts of metal residue, it is recommended that you employ either or both a magnetic separator and filter system. Check with your local Sunnen Field Service Engineer or Sunnen

Products Company Technical Services for available options or before installing another manufacturer's system.

SPECIAL FIXTURE (Optional)

Because of the numerous applications possibilities the machine is not supplied with any fixturing, optional fixtures are available. Check with your local Sunnen

Field Service Engineer or Sunnen Products Company

Technical Services.

OPERATIONAL CHECK

Read Sections 1, 2 and 3 thoroughly and carefully before performing the Operational Check.

NOTE:

Power up and start machine to check for proper operation.

1. Release E-STOP and press POWER ON Button.

NOTE:

When machine is powered up it should open the “Sunnen” software.

2. Once machine is through initializing, press “F1

Setup Menu.”

3. Then press “F2 Install Setup,” and follow directions on display screen.

4. Once a setup is install; at Main Menu press “F2

Run Menu.”

5. In run settings you can toggle the coolants lines to check the rotation of the Sump Pump Motor.

(Rotation of Shaft should be as shown on Motor

Cover.)

6. If rotation is incorrect, turn OFF power to

Machine and reverse any two wires (red, white, or black) of electrical supply cord, where they connect to Disconnect Block.

7. Operate Machine and check rotation of optional equipment according to Installation Instruction package with optional equipment.

8. Set up and test all machine functions (refer to

IOM Instructions, Section 3) .

9. After unpacking and installing Machine, clean and lubricate (refer toIOM Instructions, Section 4) .

7

NOTES

8

NEW MACHINE

INSPECTION & INSTALLATION PROCEDURE

CHECKLIST

FOR SUNNEN ® MODULAR HONING SYSTEM

MECHANICAL

q

1. Move machine to staging area.

q

2. Remove shipping carton.

q

3. Remove all loose components.

q

4. Check components against list.

q

5. Inspect Machine and components.

q

6. Remove Bolts securing Machine to Skid.

q

7. Lift Machine and install Adjustable Feet.

q

8. Move machine to desired location.

q

9. Level machine.

q

10. Attach cable track.

q

11. Remove wooden block.

q

12. Attach coolant system.

q

13. Visual check hoses.

q

14. Verify all guards are in place.

ELECTRICAL

q

1. Open doors to enclosure.

q

2. Route cables and connect to enclosure.

q

3. Attach power cord.

q

4. Route and connect cord to power source.

q

5. Visual check cable connectors.

q

6. Close doors to enclosure.

q

7. Connect coolant system to power source.

GENERAL

q

1. Fill grease lubricating system.

q

2. Connect coolant system supply hose.

q

3. Connect coolant system return hose.

q

4. Fill coolant system reservoir.

q

5. Perform operational check.

9

NOTES

10

Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment.

11

. . . .

11/64

3/16

. . . .

13/64

7/32

15/64

. . . .

1/4

17/64

7/64

. . . .

1/8

9/64

5/32

3/64

1/16

5/64

. . . .

3/32

. . . .

. . . .

. . . .

1/32

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

1/64

. . . .

. . . .

.275591

FORMULAS:

MULTIPLY

INCHES (in)

FEET (ft) x x

.157480

.171875

.187500

.196850

.203125

.218750

.234375

.236220

.250000

.265625

.046875

.062500

.078125

.078740

.093750

.109375

.118110

.125000

.140625

.156250

.003937

.007874

.011811

.015625

.015748

.019685

.023622

.027559

.031250

.031496

.035433

.039370

FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHART

FRACTION

INCH

DECIMAL

MILLIMETER

FRACTION

INCH

DECIMAL

MILLIMETER

FRACTION

INCH

DECIMAL

7,1438

7,5406

7,9375

8,0000

8,3344

8,7313

9,0000

9,1281

9,5250

9,9219

10,0000

10,3188

10,7156

11,0000

11,1125

11,5094

11,9063

12,0000

12,3031

12,7000

13,0000

13,0969

13,4938

13,8906

14,0000

14,2875

14,6844

15,0000

15,0813

15,4781

15,8750

16,0000

16,2719

.281250

.296875

.312500

.314961

.328125

.343750

.354331

.359375

.375000

.390625

.393701

.406250

.421875

.433071

.437500

.453125

.468750

.472441

.484375

.500000

.511811

.515625

.531250

.546875

.551181

.562500

.578125

.590551

.593750

.609375

.625000

.629921

.640625

9/32

19/64

5/16

. . . .

21/64

11/32

. . . .

23/64

3/8

25/64

. . . .

13/32

27/64

. . . .

7/16

29/64

15/32

. . . .

31/64

1/2

. . . .

33/64

17/32

35/64

. . . .

9/16

37/64

. . . .

19/32

39/64

5/8

. . . .

41/64

0,1000

0,2000

0,3000

0,3969

0,4000

0,5000

0,6000

0,7000

0,7938

0,8000

0,9000

1,0000

1,1906

1,5875

1,9844

2,0000

2,3813

2,7781

3,0000

3,1750

3,5719

3,9688

4,0000

4,3656

4,7625

5,0000

5,1594

5,5563

5,9531

6,0000

6,3500

6,7469

7,0000

BY

25.4

0.3048

=

=

TO GET

MILLIMETERS (mm)

METERS (m)

MULTIPLY

MILLIMETERS (mm)

METERS (m)

21/32

. . . .

43/64

11/16

45/64

. . . .

23/32

47/64

. . . .

3/4

49/64

25/32

. . . .

51/64

13/16

. . . .

53/64

27/32

55/64

. . . .

7/8

57/64

. . . .

29/32

59/64

15/16

. . . .

61/64

31/32

. . . .

63/64

1

1-1/16

.656250

.669291

.671875

.687500

.703125

.708661

.718750

.734375

.748031

.750000

.765625

.781250

.787402

.796875

.812500

.826772

.828125

.843750

.859375

.866142

.875000

.890625

.905512

.906250

.921875

.937500

.944882

.953125

.968750

.984252

.984375

1.000000

1.062500

BY x 0.03937

x 3.281

MILLIMETER

TO GET

= INCHES (in)

= FEET (ft)

16,6688

17,0000

17,0656

17,4625

17,8594

18,0000

18,2563

18,6531

19,0000

19,0500

19,4469

19,8438

20,0000

20,2406

20,6375

21,0000

21,0344

21,4313

21,8281

22,0000

22,2250

22,6219

23,0000

23,0188

23,4156

23,8125

24,0000

24,2094

24,6063

25,0000

25,0031

25,4000

26,9880

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