2015 Mustang Rear Valance Installation Instructions P/N: 421894 (R1315-17F953) 421919 (R1315-17F953BS)

2015 Mustang Rear Valance Installation Instructions P/N: 421894 (R1315-17F953) 421919 (R1315-17F953BS)
2015 Mustang Rear Valance
Installation Instructions
P/N: 421894 (R1315-17F953)
421919 (R1315-17F953BS)
39555 Schoolcraft Rd, Plymouth MI, 48170 | 800.59.ROUSH
2015 Mustang Rear Valance Kit
2015 Mustang
Rear Valance Kit
Installation Instructions
P/N: 421894 (R1315-17F953)
421919 (R1315-17F953BS)
Application: 2015 Ford Mustang
Important Note:
Before installing your ROUSH Performance Product(s), read through the entire installation procedure and check
to make sure all items are present. Contact ROUSH Customer Service at 1-800-59-ROUSH, weekdays from 9:00
AM to 5:00 PM EST, with any questions regarding fit, missing parts or instructions that are unclear to you.
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TABLE OF CONTENTS
Packing List for 2015 Mustang Rear Valance Kit R1315-17F953 ............................................................................3
Equipment and Supplies Required...........................................................................................................................3
Limit of Liability Statement .......................................................................................................................................3
Safety Precautions ...................................................................................................................................................4
Work Safely! .............................................................................................................................................................4
Section A – Removal ................................................................................................................................................5
Section B – Installation ...........................................................................................................................................18
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PACKING LIST FOR 2015 MUSTANG REAR VALANCE KIT R1315-17F953
Description
Part Number
Quantity
2015 Mustang Rear Valance Kit
R1315-17F953
1
Rear Bumper Valance Center
1315-17F954
1
2015 Mustang Rear Valance Kit – Backup Sensors
R1315-17F953BUS
1
Rear Bumper Valance Center (BUS)
1315-17F954BUS
1
Graphic – Back Up Sensor Color Match
1315-BUSVINYL
4
Rear Bumper Valance LH
1315-17F955
1
Rear Bumper Valance RH
1315-17F956
1
Rear Valance Template
1315-VLNCETMPL
1
Rear Valance Mounting Brackets
1315-17F950
2
Screw – M4.55 x 12
99397A767
11
Screw – #10 x 3/4"
90925A245
2
Stud – #10 x 2"
90207A253
2
Bolt – M5 x .8 x 16
98093A316
4
Bolt – M6 x 1 x 15
98093A440
2
Nut – 10-24
90480A011
2
3M® Adhesion Promoter
021200-27571
1
J-Clip – M6 x 1
N62332-S439
2
Tape – Center Section
TAPE-015-12.5X1385
1
Tape – Sides
TAPE-015-12.5X68
2
Washer – Rubber Bonded
1133153
4
GO TO WEBSITE INSTRUCTIONS
1315-P1INST
1
Hardware Kit
EQUIPMENT AND SUPPLIES REQUIRED
•
•
•
•
•
•
•
•
•
Ratchet
7 mm Metric Socket
8 mm Metric Socket
10 mm Metric Socket
Air Saw
1/8" Drill Bit
3/16" Drill Bit
1/4" Drill Bit
Torque Wrench
•
•
•
•
•
•
•
•
•
Cutting Tool
Safety Glasses
Masking Tape
Drill
Center Punch
T20 Torx Bit
T25 Torx Bit
Scissors
Marker
If you are missing any items, please call us toll free at 1-800-59-ROUSH.
LIMIT OF LIABILITY STATEMENT
The information contained in this publication was accurate and in effect at the time the publication was approved
for printing and is subject to change without notice or liability. ROUSH Performance Products (RPP) reserves the
right to revise the information presented herein or to discontinue the production of parts described at any time.
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SAFETY PRECAUTIONS
STOP
STOP
CAREFULLY READ THE IMPORTANT SAFETY PRECAUTIONS and WARNINGS BEFORE PROCEEDING
WITH THE INSTALLATION!
Appropriate disassembly, assembly methods and procedures are essential to ensure the personal safety of
the individual performing the kit installation. Improper installation due to the failure to correctly follow these
instructions could cause personal injury or death. Read each step of the installation manual carefully before
starting the installation.
• Always wear safety glasses for eye protection.
• Place ignition switch in the OFF position.
• Always apply the parking brake when working on a vehicle.
• Block the front and rear tire surface to prevent unexpected vehicle movement.
• If working with a lift, always consult vehicle manual for correct lifting specifications.
• Operate the engine only in well-ventilated areas to avoid exposure to carbon monoxide.
• Do not smoke or use flammable items near or around the fuel system.
• Use chemicals and cleaners in well-ventilated areas.
• Batteries produce explosive gases, which can cause personal injury. Therefore, do not allow flames, sparks or
flammable substances to come near the battery.
• Keeps hands and any other objects away from the radiator fan blades.
• Keep yourself and your clothing away from moving parts when the engine is running.
• Do not wear loose clothing or jewelry that can get caught in rotating parts or scratch surface finishes.
• Allow the engine, cooling system, brakes and exhaust to cool before working on a vehicle.
WORK SAFELY!
Perform this installation on a good clean level surface for maximum safety and with the engine turned off.
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SECTION A – REMOVAL
SECTION A – REMOVAL
The following section will guide you through the
removal of the factory bumper cover.
1. Open the trunk and remove the two (2) plastic
nuts and push-in retainer on each side of the
vehicle. Remove the rear trunk trim panel by
pushing each end forward to disengage it from
the studs and then lift the panel up to release the
remaining clips.
3. Remove three (3) push-in retainers in the back of
both rear wheel wells.
2. Remove the three (3) nuts that retain each tail
lamp with a 10 mm socket and disconnect the
electrical connectors for each tail lamp. Push the
wiring harness grommets through the body and
remove the LH and RH tail lamps.
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SECTION A – REMOVAL
4. Pull the inner rear fender covering back to reveal
the three (3) screws and remove them with a
7 mm socket.
6. Remove two (2) 7 mm screws and two (2) push-in
retainers on the LH and RH sides under the rear
bumper.
To protect the bottom of the bumper cover from
damage, place on a protective surface once
removed.
7. Pull outward on the LH and RH sides of the
bumper cover near the rear tires to release it from
the side retaining clips.
5. Remove two (2) push-in retainers under each side
of the rear bumper behind the rear tires.
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SECTION A – REMOVAL
10. Hold the center of the bumper cover and partially
remove it in order to gain access to remove the
wiring harness connector under the RH tail lamp.
With the connector removed, remove the bumper
cover and place it on a protective surface.
8. Pull up and rearward along the top edge of the
bumper cover to release the upper retaining clips.
9. Locate and release one (1) retaining tab on each
side of the bumper cover near the outer edge of
the tail lamp mounting area.
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SECTION A – REMOVAL
11. Disconnect the side marker electrical connectors
as well as the edge clips that retain the wiring
harness on each side of the bumper cover.
NOTE: Only follow this step if your vehicle is equipped
with backup sensors.
14. Disconnect the backup sensors connectors on
each side of the rear bumper cover.
12. Disconnect the license plate light and trunk
release electrical connectors as well as the two (2)
edge clips that retain the wiring harness.
13. Disconnect the reverse light electrical connector
as well as the push pin that retains the wiring
harness.
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SECTION A – REMOVAL
15. Remove the center bumper cover reinforcement
piece by releasing the four (4) retaining tabs.
17. Remove the four (4) factory back up sensors by
releasing the retaining tabs and then set them in
a safe place. Remove the four (4) plastic factory
back up sensor brackets from the bumper cover
with a suitable cutting tool. Use caution to not
damage the factory bumper cover.
NOTE: Only follow this step if your vehicle is equipped
with backup sensors.
16. Disconnect the remaining backup sensor
connectors with the center bumper cover
reinforcement piece lifted out of the way.
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SECTION A – REMOVAL
18. Remove the two (2) rear reflectors by removing
each nut with a 10 mm socket and then releasing
the retaining tab.
21. Remove the lower bumper cover trim piece by
releasing the twenty-two (22) retaining tabs.
19. Remove the four (4) 7 mm screws for the reverse
light.
20. Remove three (3) 7 mm screws and three (3)
J-clips for the factory rear valance trim piece from
each side of the rear bumper cover.
22. Using an air saw, cut and remove the factory
lower valance as shown below.
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SECTION A – REMOVAL
23. Cut out the drill template provided for the rear
valance panel and tape into position.
NOTE: The bottom edge of the template must be
flush with the surface edge of the bumper cover and
the two (2) middle alignment tabs should be centered
on the two (2) middle slots as shown below.
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SECTION A – REMOVAL
25. With the outlined windows in the template as a
guide use a suitable cutting tool and cut out the
windows as shown below.
24. Using a 1/8" drill bit, drill fifteen (15) pilot holes
and then follow up with the appropriate drill bit as
indicated on the template.
NOTE: Trim the outlined windows in the template
ONLY if your vehicle is equipped with reverse sensors.
NOTE: Only follow this step if your vehicle is equipped
with backup sensors.
26. Remove the silicone caps on each factory back
up sensor, install the color match vinyl (P/N:
1315-BUSVINYL) to each sensor and then replace
the silicone caps as shown below.
NOTE: Only follow this step if your vehicle is equipped
with backup sensors.
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SECTION A – REMOVAL
27. Using alcohol, clean the rear valance and bumper
cover mating surfaces.
28. Install the 2-sided tape (P/N: TAPE-01512.5X1385) on the back side of the rear valance
(P/N: 1315-17F954).
1.625"
30. Place the rear valance on the bumper cover by
first aligning the two outer studs with the lower
outer holes drilled in step 21. Loosely install one
washer (P/N: 1133153) and one nut
(P/N: 90480A011) onto each stud and then lay
the back of the rear bumper cover down onto a
protective surface
29. Peel a small portion of the backing off the doublesided tape on each end in order to create "flags"
that will allow for complete removal once the
valance is secured into position. Install two (2)
studs (P/N: 90207A253) into the outer middle
bosses on each side of the rear valance and to
the correct depth as shown.
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SECTION A – REMOVAL
32. Remove the backing off the 2-sided tape, apply
blue Loctite® to the threads on the studs that
were installed in step 24 and then torque all of
the fasteners that were installed in steps 24-26 to
0.7-0.8 Nm.
31. Loosely install eleven (11) screws
(P/N: 99397A767) into the top row of holes.
Loosely install two (2) screws (P/N: 90925A245)
with two (2) washers (P/N: 1133153) into the top
outer corners while being sure to properly align
each hole with the plastic bosses on the valance.
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SECTION A – REMOVAL
35. Install the side valance pieces onto the rear
bumper cover using three (3) screws that were
removed in step 17 and completely remove the
backing from the 2-sided tape. With the side
valance pieces installed press firmly along the
back edges to ensure that the 2-sided tape has
bonded adequately.
33. Apply 3M Ad-Pro® (P/N: 021200-27571) onto the
rear edges of the side valance pieces
(P/N: 1315-17F955 & 1315-17F956) and then
install the 2-sided tape (P/N: TAPE-015-12.5x68).
34. Install three (3) J-clips that were removed in step
17 onto the side valance pieces as shown in next
image and create a removal tab with a portion of
the 2-sided tape backing.
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SECTION A – REMOVAL
36. Reinstall the rear reflectors, reverse light and
the bumper cover reinforcement piece that were
previously removed by reversing steps 14-16.
Reinstall the side marker, license plate light, trunk
release and reverse light electrical connections
that were previously removed by reversing steps
11-13. If equipped reinstall the factory back up
sensors into the new brackets that are on the
ROUSH rear valance (P/N: 1315-17F954BUS).
37. Remove one (1) push in retainer on the reverse
light wiring harness. Trim the retaining tab as
shown below.
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38. Drill a 1/4" hole as shown below, reinstall the
push-in retainer and then trim the excess.
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SECTION A – REMOVAL
39. Install one (1) bracket (P/N: 1315-17F950), one (1)
J-clip (P/N: N623332-S439), two (2) 7m screws
(P/N: 98093A316) and one (1) 10mm screw
(P/N: 98093A440) onto each side of the lower rear
valance in order to secure it to the bumper cover
reinforcement piece.
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SECTION B – INSTALLATION
SECTION B – INSTALLATION
To install the bumper cover, reverse steps 1 through
10 with the exception of the two (2) push-in retainers
that were removed in step 6.
Congratulations!!! You have completed the
installation of your new ROUSH Performance
Products 2015 Mustang Rear Valance Kit.
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