Zodiac CAE 508, CAE 510, CAE 513, Omega 10, 14, 16, 20, 28 Dehumidifier User manual
Below you will find brief information for Dehumidifier CAE 508, Dehumidifier CAE 510, Dehumidifier CAE 513, Dehumidifier Omega 10, Dehumidifier Omega 14, Dehumidifier Omega 16, Dehumidifier Omega 20, Dehumidifier Omega 28. The document describes the installation and operation of the dehumidifiers and includes information on the different options available, such as a hot water battery and a titanium water condenser. It also provides troubleshooting tips and maintenance instructions.
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FR
Instructions for installtion and use
English
EN
H03846-00.A - WBU02325 - 2012/10
More languages on: www.zodiac-poolcare.com
Read this manual carefully before installing, maintaining or repairing this device!
The symbol
indicates important information that must be taken into account in order to avoid personal injury and/or damage to the appliance.
The symbol
indicates useful information.
Warning
Our products may be subject to change without notice as part of our continuous improvement
policy.
Exclusive use: dehumidification of swimming pool premises (not to be used for any other purpose),
This device must be installed and serviced by certified professionals approved in the electrical,
hydraulic and cooling domains,
It must be installed in premises that are closed and well aired; in an area that is: not exposed to
freezing risk, out of reach of water splashes, and where no pool maintenance products are stored, the installation in outside involves the suppression of the guarantee
The device must be installed by a qualified technician according to the manufacturer’s instructions
and in compliance with local regulations. The installer is responsible for the correct installation of the device and for ensuring compliance with local regulations. The manufacturer shall not be held liable for any potential issues that may occur as a result of failure to comply with local standards pertaining to installation,
Incorrect installation may cause serious damage and/or personal injuries (possibly death),
This appliance must be handled by competent and qualified personnel (physically and mentally) who
are familiar with the operating instructions (by reading the user guide). Persons who do not satisfy these requirements must not handle the device so as to avoid exposure to potentially dangerous parts.
If the device malfunctions: do not attempt to repair the device yourself, call your retailer,
Before carrying out any operation on the machine, check that the power supply is cut and that the
machine is tagged out,
Prior to any operation, check that the voltage on the identification plate of the appliance
corresponds to the main voltage available on site,
The warranty will automatically become void if any safety device is removed or shunted. This will
also apply if any parts are replaced with parts purchased anywhere else than from our stores,
Keep the appliance out of the reach of children,
Do not discharge R407C fluid into the atmosphere: R407C is a fluorinated greenhouse effect gas,
covered by the Kyoto Protocol, with a Global Warming Potential (GWP) = 1653 ‐ (Directive EC
842/2006).
According to French decree no. 2007‐737 of 7th May 2007, if the appliance has more than 2 kg of
refrigerant gas (refer to manufacturer specifications), the cooling circuit must be checked for leakage at least once a year. This operation must be carried out by a certified cooling appliance specialist
H03846‐00.A1.EN – 2012/10
1
Summary
1. Information before installation ................................................................................ 2
1.1 General terms of delivery, storage and transport ....................................................................................... 2
1.2 Content ........................................................................................................................................................ 2
1.3 Operating conditions ................................................................................................................................... 3
1.4 Technical specifications ............................................................................................................................... 3
2. Installation ............................................................................................................... 3
2.1 Installation requirements ............................................................................................................................ 3
2.2 Connection to surrounding air (only on CAE) .............................................................................................. 4
2.3 Connection through a dividing wall (only on CAE) ....................................................................................... 4
2.4 Connection to a duct network ..................................................................................................................... 5
2.5 Connection of condensation drainage ......................................................................................................... 6
2.6 Electrical connections .................................................................................................................................. 7
2.7 Connecting the options .............................................................................................................................. 10
3. Operation .............................................................................................................. 11
3.1 Different command panel set ups ............................................................................................................. 11
3.2 Starting the appliance ................................................................................................................................ 11
3.3 Checks ........................................................................................................................................................ 12
3.4 Adjusting the duct network ....................................................................................................................... 12
3.5 Options starting up .................................................................................................................................... 12
4. Maintenance .......................................................................................................... 14
4.1 Maintenance instructions .......................................................................................................................... 14
4.2 Additional recommendations .................................................................................................................... 14
4.3 Spare parts ................................................................................................................................................. 15
4.4 Recycling the product ................................................................................................................................ 15
5. Troubleshooting ..................................................................................................... 16
5.1 Status and faults in the ECP 600 settings ................................................................................................... 16
5.2 FAQ ............................................................................................................................................................. 17
6. Product registration ............................................................................................... 17
7. Conformity certificate ............................................................................................ 17
Available in the appendices at the end of the manual:
- wiring diagrams
-
Dimensions
1. Information before installation
1.1 General terms of delivery, storage and transport
Any equipment, even carriage and packing free, travels at the consignee's risk. The consignee shall make reservations in writing on the carrier's bill of lading if damage is detected, caused during transport (confirmation to be sent to the carrier within 48 hours by registered mail with acknowledgement of receipt).
The device must be transported and stored upright on its pallet in its original packaging.
If the device has been turned on its side, mention your reservations in writing to the carrier.
1.2 Content
CAE (x1)
Hygro control
(x1)
H03846‐00.A1.EN – 2012/10 anti‐ vibration studs (x4)
belt
(x1)
half union Ø32 connector to glue + PVC fitting
1” + joint (x1)
With condenser option: half union
Ø50 connector to glue + joints (x2)
With hot water battery option:
Ø20/22 bush to solder + joints (x2)
2
Oméga (x1) Hygro
Control
(x1) anti‐ vibration studs (x6) belt (x1 for
Oméga 10‐
14‐16‐20) half union Ø32 connector to glue + PVC
(x2 for
Oméga 28) fitting 1” + joint (x1)
1.3 Operating conditions
operating range: 10°C to 40°C (temperature in the swimming pool hall)
optimum operating conditions: between 25 °C and 30 °C
Hygro Control on request
1.4 Technical specifications
Appliance
Without option
Dehumidifying capacity *
L/h
Power consumed *
W
Power restored on the ambient air*
W
With condenser option: half union Ø50 connector to glue + joints (x2)
Available pressure** mmCE
CAE 508
CAE 510
8
10
2710
4040
6500
9695
15
19
With hot water battery option:
Ø20/22 bush to solder + joints
(x2)
Air flow‐rate m³/h
2040
2720
CAE 513
Omega 10
Omega 14
Omega 16
13.5
10
14
16
5430
3840
4390
5830
13030
9210
10530
13990
23
20
20
20
Omega 20
Omega 28
20
28
6430
9900
15430
23760
20
20
* with ambient air at +30 °C and relative humidity of 70%
** pressure available without hot water battery, refer to the battery load losses (see §2.7.1)
refrigerant gas: R407C
refrigerant charge: see product information plate
3400
3000
4000
5000
6000
8500
2. Installation
2.1 Installation requirements
Install the appliance on a level base, to avoid any overflows from the condensation tray,
Easy access to the appliance for maintenance and connections,
Warning about the filter: leave 1 meter of free space around the appliance,
Place nothing in front of or on the blowing and suction grates,
anti‐vibration studs (supplied) must be installed under the appliance,
For a swimming pool building with a high ceiling or visible roof frame: destratification of the upper layers of the room = one or several fans with PVC blades or an air extractor with fresh air intake.
Warning! 230 V AC appliances = must be outside volume 1 (see under),
Risk of stratification:
- height of the room < 4 to 5 meters: mechanical ventilator unit or extractor,
- height of the room > 5 to 8 meters: ceiling fans with large blades.
Building requirements: swimming pool building = very damp room,
During building make sure that:
- the materials used are compatible with a swimming pool environment,
- the walls are sufficiently waterproofed and insulated to avoid condensation forming in the room when relative humidity reaches 60 to 70%,
Light structure buildings (verandas, shelters...): there is no risk of deterioration of the structure, even in case of dew as they are designed to support this (even with a relative humidity of 70%),
H03846‐00.A1.EN – 2012/10
3
Ventilation, renewal of air:
- private pools: highly recommended,
- public pools: compulsory.
The air can be renewed by:
- a simple mechanical ventilation unit,
- a wall or roof extractor with fresh air intakes,
This ventilation ensures the hygienic renewal of air, the removal of any chloramines present in the air, and the elimination of excessively hot air, whilst contributing to the dehumidification of the room.
Following French norm NFC 15‐100, the appliance should be installed:
-
Outside of area 1 (more than 2 metres from the edge of the pool) provided it is out of reach of potential splashes and protected by a dedicated 30 mA fuse,
- Outside of area 2 (more than 3.5 metres from the edge of the pool) if the above conditions are not satisfied.
2.2 Connection to surrounding air (only on CAE)
Leave sufficient space to install a blower plenum (unit distributing air to the blowing system) on top of the unit in order to orient the air flow, if possible towards the bay windows opening on the exterior.
* minimum distance
CAE 508‐510‐513
extractor grate
double deflector grate
Hygro Control
fresh air intake
air renewal system (see §2.1)
condensation drainage
air flow box
suction
blowing
Pool
2.3 Connection through a dividing wall (only on CAE)
Plan 610 x 410 mm spaces in the wall between the technical room and the pool hall.
In the wall on the pool side, seal the standard grate frame on the bottom (without any equipotential connection to the sound trap) and the double deflector grate on the top (without any equipotential connection with the blower elbow).
On the technical room side connect the made to measure metalwork (sound trap, blower elbow) to the system
and fit a foam joint for water tightness and to block any vibrations.
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4
Swimming pool hall
Technical room
*
Piscine minimum distance
rear view of the CAE (through the wall)
Dimensions in mm, indications of values for installation using accessories for a CAE with mini‐duct network (see
Zodiac Pool Care Europe catalogue).
CAE 508‐510‐513
suction
2.4 Connection to a duct network
blowing
sound trap
blower elbow
double deflector grate
Install the appliance in a technical room that is protected from freezing.
Connect the intake and blower duct (or standard parts) respecting the air circulation direction:
Frame dimensions
Minimum cross‐section for blower and intake ducts
Appliance Unit intake Blowing behind left ‐ right Front‐rear‐top
CAE 508
mm 825 x 405 559 x 465
CAE 510 513
mm 825 x 405 559 x 465
405 x 350
405 x 350
upper
X
X
Rectangular
400 x 400
500 x 500
Circular
400
500
Omega 10‐14
mm 1060 x 630
Omega 16‐20
mm 1060 x 630
Omega 28
mm 1650 x 824
X
X
X
405 x 350
405 x 350
920 x 400
500x500
600x700
600x1000
Cross section for a maximum length of 20 meters, air speed: 5 to 6 meters/second
Average load losses by air flow direction change, 90° elbow or by T = 1 mm EC
500
630
800
Plan a water drainage point at the low point for possible projection of water in the ducts.
To ensure the correct operation of the system, the duct network must be sized according to the air
flow delivered by the appliance (see table below). For very long or complicated networks please contact us.
The blower grates must be fitted with registers for better air distribution.
Plan sufficient leeway to allow for the removal of the filters on both sides of the extraction frames
(2 of 525 x 615 mm on Omega 10‐14‐16‐20 and 6 of 400 x 500 mm on the Omega 28).
Omega using inversed blower (vertical from the bottom): requires a blower box to be built under the
system (either using masonry if using in‐ground ducts or using galvanized metal if there is ventilation space available underneath). This box should have a deflector to orient the flow to the different network blower points.
Intake box: to be made to measure depending on the intake network configuration. Its design must
meet sound insulation criteria (consider adding one or more sound traps depending on the appliance
air flow).
H03846‐00.A1.EN – 2012/10
5
Technical room
Swimming pool hall
a
Technical room
Swimming pool hall
b
pool
* minimaum distance
a CAE 508‐510‐513
b Oméga 10‐14‐16‐20‐28
suction grid
blowing grids + connector box
duct
duct exhaust
fresh air intake
sys air renewal system (see §2.1)
suction
blowing
pool
2.5 Connection of condensation drainage
The drainage is gravitational using Ø32 piping (not supplied) fitted with a siphon system with a purge cap.
For placing the condensation drainage: see mark “A Ø26/34“ § “dimensions” in the appendix.
Condensation drainage, from the front face the drainage is:
on the right if drainage from the rear, but can be switched to the left, to do this:
- unscrew joint from joint ,
- unscrew joint from elbow .
- reassemble on the other side making sure it is watertight (adjust the length of the flexible tube to avoid pinching it).
on the side opposite the drainage if it is lateral.
To the drain
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2.6 Electrical connections
2.6.1 Voltage and protection
The electrical supply must be provided through a protection and circuit breaking device (not supplied) complying with the standards and regulations in force in the country where it is installed,
Electrical protection: 30 mA ground fault circuit breaker.
Acceptable voltage variation tolerance: ± 10% (during operation),
Electric cables must be fixed,
2.6.2 Connections
Alimentation
Regulation
(Hygro Control)
Hot water battery option
Main supply
230Vac‐50Hz‐ for remote fault warning light
Water condenser option
CAE single‐ phase
Unit
CAE 508
Single‐ phase
CAE 508 three‐ phase
CAE 510 three‐ phase
CAE 513 three‐ phase
: 230Vac ‐50Hz
: contact (230Vac ‐50Hz ‐ 5A maximum)
Circulator connection or control of heat source
Connection of auxuiliary
pump or filter clock
Loose terminals may cause the supply terminal board to overheat, and will void the warranty.
The appliance must be earthed.
Risk of electrical shock inside the device. Only a qualified and experienced technician must install the
device cables. If the power cable is damaged it must be replaced by a qualified technician.
2.6.3 Cable sizes
Supply cable size: for cables of a maximum length of 20 metres (calculation basis: 5A/mm²), this must be checked and adapted depending on installation conditions.
Option Voltage
without option or hot water battery 230V‐50Hz‐
Nominal power consumption
A
17.5
Maximum power consumption
A
37.1
Cable size mm²
3 x 6 3G6
Omega 10
Omega 14
Omega 16
Extra heating 4.5 kW 230V‐50Hz‐ without option or hot water battery 400V‐50Hz‐
Extra heating 9 kW 400V‐50Hz‐ without option or hot water battery 400V‐50Hz‐
Extra heating 9 kW
Extra heating 18 kW
400V‐50Hz‐
400V‐50Hz‐ without option or hot water battery 400V‐50Hz‐
Extra heating 9 kW 400V‐50Hz‐
Extra heating 18 kW 400V‐50Hz‐ without option or hot water battery 400V‐50Hz‐
Extra heating 9 kW 400V‐50Hz‐ without option or hot water battery 400V‐50Hz‐
Extra heating 9 kW 400V‐50Hz‐ without option or hot water battery 400V‐50Hz‐
Extra heating 18 kW 400V‐50Hz‐
32.7
5.3
18.5
8.5
21.5
34.5
11
24
37
7.6
20.6
9
22
12
38
48.5
8
22.5
14.5
29
43.5
17
31.5
46
13
27.5
16
30.5
18.5
47.5
3 x 10 3G10
5 x 2.5 5G2.5
5 x 6 5G6
5 x 4 5G4
5 x 6 5G6
5 x 10 5G10
5 x 4 5G4
5 x 10 5G10
5 x 10 5G10
5 x 2.5 5G2.5
5 x 6 5G6
5 x 4 5G4
5 x 6 5G6
5 x 4 5G4
5 x 10 5G10
H03846‐00.A1.EN – 2012/10
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Unit
Omega 20
Option Voltage
without option or hot water battery 400V‐50Hz‐
Extra heating 18 kW 400V‐50Hz‐
Nominal power consumption
A
16.4
42.4
Maximum power consumption
A
20.1
49
Cable size mm²
5 x 4 5G4
5 x 10 5G10
without option or hot water battery 400V‐50Hz‐
Omega 28
Extra heating 18 kW
2.6.4 Hygro Control connection
400V‐50Hz‐
19
45
23.8
53
5 x 6 5G6
5 x 16 5G16
Hygro Control = digital display hygro‐thermostat = display and setting of pool hall temperature* and humidity
- for installation location: see §2.2, §2.3, §2.4 and refer to § 2.1,
- correctly influenced by the swimming pool room air,
- connect to terminals on the electric box.
General CAE or Oméga terminals
Cable 5 x 1 mm², maximum length: 30 meters values setting
“on/off”
Temperature* and humidity programming or hygro‐thermostat settings
Voltage
Mains supply 12Vac‐50Hz‐ between terminals 4 and 5,
The numbering of the terminals must be respected,
Do not put these cables into the same duct as other 230 V or 400 V to avoid any risk of interference of
the signals,
Obstruct the place where the cable emerges from the wall or seal it by using materials other than
silicone and silicone‐based materials, in order to avoid any arrival of air exterior to the room through
the duct or dividing wall.
Technical specifications
Admissible room temperature
Admissible humidity level
Maximum voltage
Protection index
°C
%
Vac
Vac
IP mm
0‐55
0‐90
12
24
20
120 x 70 x 28 Dimensions: width / height / depth
Hysteresis
Humidity temperature
Display
Requesting heating
%
°C
Degrees Celsius
4
1
Temperature display*
H03846‐00.A1.EN – 2012/10
Degrees Fahrenheit
Requesting dehumidification
Relative Humidity
8
*
Only if your appliance is fitted with the hot water battery option, or extra electric heating.
Hygro Control display
On standby
Hygro‐thermostat Hygrostat Thermostat
Active
By default: display of the temperature and/or desired relative humidity.
Display of the ambient temperature and/or humidity by pressing exit, press , or wait 10 seconds.
Starting up and stopping the appliance
once, °C and/or %RH blink. To
Press for 5 seconds.
Locking/unlocking the keyboard
To lock and unlock the keyboard:
- Hygro Control must be active,
- press
and simultaneously for 3 seconds,
- the
message is displayed or is removed.
Adjusting the reference values
- Hygro Control must be active,
- press for 3 seconds, the modifiable value blinks,
-
- use press
or to set the value,
to validate,
- and then
Value range
Humidity
to exit.
minimum
55%
maximum
70%
Comfort setting
65%
Temperature
5 °C 32 °C 28°C
If the keyboard is not used for 30 seconds, the setting will be abandoned and the last (non validated)
setting will not be taken into account.
Test mode / Manual override
To force the appliance to operate for 30 minutes, even if the pool hall conditions do not trigger the request:
- Hygro Control must be active,
-
- press on press for 3 seconds, a value blinks,
again for 10 seconds,
- all the digits light
- press
,
or and the appliance starts up.
To quit this mode, press the button for 5 seconds.
Parameter setting in hygro‐thermostat or hygrostat mode
Hygro Control shipped with the setting for hygro‐thermostat mode for appliances with the heating option for hygrostat mode for devices without the heating option.
This setting must be changed if a heating option is added or removed.
- Hygro Control must be on standby,
- press
and for 3 seconds :
(hygro‐thermostat mode),
or to select the function: (hygrostat mode), (thermostat mode)
- validate by pressing
H03846‐00.A1.EN – 2012/10
.
9
2.7 Connecting the options
2.7.1 Hot water battery
b
a
a CAE 508‐510‐513
b Omega 10‐14‐16‐20‐28
hot water battery
heating source
blowing
suction
Power
Primary
Unit
90/70°C kW
Water flow rate
45/40°C 90/70°C
45/40°C m³/h
Automatic purge
Circulator
Check valve or solenoid valve
Shut‐off valve
Water load loss
90/70°C mCE
45/40°C
Air load loss
90/70°C
Pa
45/40°C
CAE 508
CAE 510
CAE 513
Omega 10
23
35
41
24
5.9
9.8
11.6
9.5
1
1.6
1.9
1.2
1.03
1.7
2.01
1.66
1.25
1.9
2.5
0.46
1.54
2.3
3.12
0.93
30
50
72
18
28.5
47.3
67.7
17.8
Omega 14
Omega 16
34
42
11.6
13.5
1.5
2.1
2.03
2.35
0.7
1.41
1.34
1.76
30
42
Omega 20
53 15.2 2.35 2.64 0.51 2.17 57
Omega 28
76 23 3.3 3.98 1.1 1.41 /
Power
restituted to the air at 27°C, entering the hot water battery.
Connection to the primary circuit: front any valve or pump.
Water temperature input to the hot water battery: 45 °C minimum, 90°C maximum.
Maximum pressure water battery circuit: 3 bars.
27.9
39.8
53.5
39.1
H03846‐00.A1.EN – 2012/10
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2.7.2 Titanium water condenser
* minimum distance
a CAE
b Omega
water condenser
water treatment
main water heating system
pump
filter
a
3. Operation
3.1 Different command panel set ups
by‐pass
Average flow rate of water in the condenser: 6 to 8 m³/h
Condenser inlet and outlet: PVC Ø50
b
water condenser option
IG
ID
ICE/ICB
ICC
Main switch
Dehumidification switch
Heater switch
Water condenser switch
VV
VDeshu
Ventilation (green)
Dehumidification (green)
VCE/VCB
heating (green)
VCA
Water condenser (green)
VIG
Main switch (orange)
VD
Fault (red)
3.2 Starting the appliance
Power on the appliance (by switching on the general terminal board),
Only for three‐phased appliance: when the dehumidifier is switched on, check the status of the phase controller
(KA4):
-
None of the indicators are lit = no power supply,
-
Green and orange indicators are lit = normal operating conditions,
-
Only green indictor lit = power supply is ok but phase inversion issue or missing phase. Cut off the power supply and invert two phases directly on the appliance connection terminal board. If the orange indicator does not light up after the phase inversion, check for the presence of the three phases on the phase order controller KA4.
H03846‐00.A1.EN – 2012/10
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This operation must be only be carried out by a qualified professional.
The phase order controller protects the compressor. It’s forbidden to invert phases:
on the power contactor (KM1 and/or KM2)
on the compressor
on the ventilator
on the thermal protection
on the phase order controller
Activate the switches depending on needs and options(s):
Trigger(s) / switches
Dehumidifier
IG
X
ID
X
ICE/ICB
Dehumidifier + air heating*
Dehumidifier + water condenser
Dehumidifier + air heating* + water condenser
X
X
X
X
X
X
X
X
ICC
X
X
* extra heating or hot water battery option
start up an appliance with options, see also §3.5,
set the humidity and temperature on the Hygro Control so that it triggers dehumidifying and / or air heating
(optional), see §2.6.4.
When the “ECP 600” regulator is switched on ventilation is active for 5 minutes. This also occurs if the appliance is powered on and the “on/off” switch of the Hygro Control delivered with the appliance is used.
3.3 Checks
In the Hygro Control comfort model (see §2.6.4)
check that hot air is coming out of the blower grates,
check that the appliance is draining condensation.
3.4 Adjusting the duct network
Set the air flow by adjusting the grate dampers (recommended speed ≈ metre/second) identically on all the
blower grates.
3.5 Options starting up
The heating options are operational from 4°C surrounding air temperature.
3.5.1 Extra heating
starting up Hygro Control and adjust the thermostat to between 26 and 28°C (maximum 30°C), in general choose an air temperature 1 to 2°C higher than the pool water temperature, if your pool has a cover (shutter or bubble sheet type, etc.), you can lower the room temperature when it
is in place (by adjusting the thermostat to about 20°C) and raise the pool hall temperature before removing the cover.
check that with the “VI/VP” switch on “VI”, and no dehumidification or defrosting cycles in progress:
- the fan stops operating, after post‐ventilation of 3 minutes when the reference room temperature on the pool room thermostat is lowered,
- in the event of abnormal overheating, the appliance shuts down the heating option automatically, by shutting off the heating elements and keeping the ventilation operational (for as long as a heating request is active).
This safety device has two levels of triggering:
1) by “THS” safety thermostat if the T°C is > 65°C (it is automatically reset),
2) if the temperature continues to increase, the second positive “THSM”
safety thermostat puts the appliance into safety mode.
=> reset it manually (with power off), after having checked that the appliance air flow is correct (with the “VI/VP” switch on “VP”), that the grates are not obstructed, that the filter is not clogged, and the
fan is not defective
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3.5.2 Hot water battery
Supply the battery with hot water at 50 °C minimum from the heat source (boiler, heat pump, geothermal energy, solar heating), installation must be carried out by a qualified technician, using a circulator (not supplied)
which will be powered by terminals C‐C on the electrical terminal board.
Insulate the hot water battery hot water pipes between the heat source and the appliance (for the
purpose of limiting calorie loss).
connection to a ZPCE double circuit gas boiler: connect the terminals 3‐6 of the terminal board, to terminals 3‐6 of the boiler terminal board,
Terminals
3‐6 can also ensure a heat source control function (see §2.6.2).
adjust the thermostat between to 26 and 28°C (maximum 30°C), in general set the air temperature 1 to 2°C higher than the pool water temperature,
If your pool has a cover (shutter or bubble sheet type, etc.), you can lower the room temperature (by
adjusting the thermostat to about 20°C) when it is in place and raise the pool hall temperature before removing the cover.
a post‐ventilation runs for 3 minutes when the reference temperature is reduced on the thermostat located in the pool hall (with the “VI/VP” switch on “VI”, without any dehumidification or defrosting cycles in progress): check that the circulator stops.
Warning ‐ low temperature: if the dehumidifier hot water battery is not supplied by a boiler, but by an aero‐thermal or a geothermal system, the heating circuit water will be at a maximum temperature of
50‐40°C. The power of the battery will then be considerably lower (3 to 4 times less) than the nominal power given for water at 90‐70°C. If the power of the battery is lower than the heating needs of the room, plan for additional heating by radiator, heated floor or fan convector.
3.5.3 Titanium water condenser
connect the intake and output to the filter using a by‐pass, according to the markings on the appliance (before the pool water treatment system), see §2.7.2,
Adjusting the by‐pass for the water condenser :
- open valve half way
- open valves and completely
plan to shunt the filter clock from the S‐S terminals on the appliance electrical terminal board,
in the case of a hydraulic connection with pump that is independent of the filtering system, plan to power this pump using the P‐P terminals on the appliance terminal board (maximum power:
60W with 230V AC, otherwise relay the power supply from an extra electric contactor),
starting up: set the “TH” digital display thermostat fitted inside the electrical box:
press “SET” to display the current reference value (factory preset at 27°C, thus the thermostat output will be activated when the pool room temperature will rises above 29°C and deactivated if the temperature drops below 27°C): the “out 1” LED blinks (hysteresis =
2°C),
- press
or (possible range values: 25°C minimum and 45°C maximum),
- press “SET”, or do not operate for 15 seconds, to confirm.
check that the filter pump starts when the adjustment of this digital display thermostat is reduced to below the surrounding temperature.
check that the « VCA » indicator lights when the thermostat reference value is lowered. By default, check that
the filter pump is operational and sufficiently irrigates the water condenser (see by‐pass adjustment).
when the water condenser option is operational (VCA indicator on), check that the « EV » solenoid valve is powered from terminals E and V (230V ac) on the appliance terminal board. If this is not the case adjust the by‐ pass so that there is a sufficient flow of water in the condenser to activate the flow controller fitted at the output of the water condenser (this safety device is connected between terminals I and D, see the electric wiring diagram in the appendix).
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4. Maintenance
4.1 Maintenance instructions
A general servicing of the appliance is recommended both when winterizing and when restarting in order to ensure the proper operation of your heat pump, to preserve its performance and to prevent potential failures.
Servicing costs will be borne by the user.
Appliance powered off and unplugged from power supply!
The appliance must have filters fitted when operating.
4.1.1 Monthly checks
check visually that the condensation is drained.
check for clogging in the filter:
‐ wash the filter with warm soapy water,
‐ rinse it abundantly and dry it,
‐ replace it if necessary.
4.1.2 Quarterly checks
Check the tightness of the centrifuge fan belt: push the belt down between the two pulleys, it should yield about 1 cm.
4
.
1.3 Annual checks
check that the electric cable connections, contactors are correctly tightened,
check that each command relay, power switch and electronic protection device is operational,
On three‐phase appliance, via the phase controller (KA4), any modification of the order of phases on the
distribution network or on the existing electrical installation is detected. The appliance then goes into fault mode (Led A1 and A3 ON, and orange light OFF for KA4), refer on §5.1.
check the adjustment and operation of the Hygro Control and the water condenser thermostat if necessary
clean the dust inside it using a jet of air,
clean the whole unit with a slightly damp cloth,
check the cleanliness of the condensation drainage tray and tube,
check the condition of the insulating foam on the technical compartment.
check the movement of the centrifuge ventilator blades (the bearings are greased permanently and need no maintenance),
check that the batteries are clean. If necessary, clean them using a hard silk brush, a vacuum cleaner or a jet of compressed air. Rinse using cold water under pressure taking care to avoid splashing water on the ventilator motor.
4.2 Additional recommendations
in relation to the Pressure Equipment Directive (PED‐97/23/CE)
4.2.1 Installation and maintenance
the unit may not be installed close to combustible materials, or the air duct inlet of an adjacent building .
with some devices, it is essential to fit protection grids if the unit is installed in an area with uncontrolled access.
during installation, troubleshooting and maintenance, pipes may not be used as steps: the pipe could break under the weight, spilling refrigerant and possibly causing serious burns.
when servicing the appliance, the composition and state of heat carrying fluid must be checked, as well as the absence of any refrigerant.
during the annual unit sealing test in accordance with applicable legislation, the high and low pressure switches must be checked to ensure that they are securely fastened to the coolant circuit and that they cutoff the
electrical circuit when tripped.
during maintenance work, ensure there are no traces of corrosion or oil around cooling components.
before beginning work on the cooling circuit, stop the device and wait for a few minutes before fitting the temperature and pressure sensors. Some elements such as the compressor and piping may reach temperatures in excess of 100°C and high pressures with the consequent risk of severe scalding.
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4.2.2 Troubleshooting
all soldering work must be carried out by a someone qualified to do so.
replacement pipes must always be made of copper in compliance with standard NF EN 12735‐1.
leak detection; pressure test:
- never use oxygen or dry air, risk of fire or explosion,
- use dry nitrogen or the mixture of nitrogen and refrigerant indicated on the information plate,
- the test pressure for both the high and low pressure circuits must not exceed 20 bar and 15 bar in the case the device is equipped of the manometer option.
the high pressure circuit pipes are made of copper and have a diameter equal to or greater than 1’’5/8. A certificate as indicated in §2.1 in compliance with standard NF EN 10204 will be requested from the supplier and
filed in installation technical documentation.
technical data relative to the safety requirements of the various applicable directives must be indicated on the information plate.
This data must be recorded in the installation instructions for the device which are included in the installation
technical file: model, code, serial number, maximum and minimum OT, OP, year of manufacture, EC label,
manufacturer’s address, refrigerant and weight, electrical parameters, thermo‐dynamic and acoustic
performances.
4.3 Spare parts
Spare parts Item number Representation
CAE ambiance
CAE lateral
CAE rear
Omega 10‐14‐16‐20
Omega 28
Hygro Control sensor
Filter
375 x 445 x 20 mm (x2)
555 x 455 x 23 mm
788 x 400 x 23 mm
615 x 525 x 25 mm (x2)
547 x 400 x 22 mm (x6)
CAE
Omega 10‐14‐16
WCE03431
WSD01908*
WSD01909
WSD01910
WSD01916*
WSD03350*
WGA02968
Omega 20 WGA02969
Fan belt
Omega 28 (x2) WTR02357*
* Reference for one part
4.4 Recycling the product
This symbol means that the equipment must not throw it into your household waste. It will be collected selectively so that it can be reused, recycled or recovered. Any substances it may contain which are potentially dangerous to the environment will be eliminated or neutralised.
Enquire with your retailer for the conditions that apply to the recycling of your product.
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5. Troubleshooting
5.1 Status and faults in the ECP 600 settings
Terminals
N ‐ L
20 ‐ 21
30 ‐ 31
22 ‐ 23
25 ‐ 24
26 ‐ 27
Description
mains‐supply 230Vac‐50Hz to the ECP600 regulator output from compressor supply 230 Vac ‐50Hz
230Vac‐50Hz output (used with the water condenser option) and protected by the ECP600 fuse ventilator 230Vac‐50Hz output output for circulator hot water battery option 230Vac‐50Hz output alarm report 230Vac‐50Hz
28 ‐ 29 output contact “NO” (without polarity) control of heat source hot water battery option
11 – 12 ‐ 13 Input control sensor type PTC (inlet or defrost)
4 ‐ 5
7
2 power supply 12Vac‐50Hz input 6Vac‐50Hz given by the hygrostat function (request active if 6Vac‐50Hz between 7 and 4)
8 input 6Vac‐50Hz given by the thermostat function (request active if 6Vac‐50Hz between 2 and 4) input 12Vac‐50Hz fan heat fault (shunted not active) (fault active if 0Vac‐50Hz between 8 and 4,
LEDs A1 and A2 are ON)
9
10 input 12Vac‐50Hz faults BP and/or HP, and/or phase order (three‐phase appliance) (fault active if
0Vac‐50Hz between 9 and 4, LEDs A1 and A3 are ON) input 12Vac‐50Hz compressor heat fault (shunted not active) (fault active if 0Vac‐50Hz between
10 and 4, LEDs A1 and B1 are ON)
Hygro‐
Thermostat
LCD
A‐B‐Sh‐4‐5
Not used
switch VI/VP
“intermittent ventilation” (standard setting) or “permanent ventilation” (to permanently circulate the pool hall air)
The ventilation is active when:
- dehumidification is triggered,
- a defrosting cycle is started,
- pool hall air heating is triggered,
- active for at least 5 minutes in one hour without any of these triggers.
On VP, the compressor starts after a delay of 1 minute.
Leds
A2 fan heat fault
Description
Triggering of auxiliary contact Q1.1 for thermal relay Q1
A3 high or low pressure switch fault
triggering HP and/or LP switch and/or phase order relay KA4 (only on three‐phased appliance)
- HP : check that the ventilator is operational, that the air filter is clean and the belt is tight enough,
- LP: insufficient gas, call a specialist,
- KA4: check for the presence of the 3 phases, if so, see §3.2.
B1 compressor heat fault
Triggering of auxiliary contact Q2.1 for thermal relay Q2
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Leds
B2 temperature range fault
Description
- restart sensor is out of order
If the returns to within its operating range:
- there is a 10 seconds delay before the fault is cleared,
- there is a minute delay before restarting the compressor (if a dehumidification request is still active) continuous = compressor is operating blinking = temporisation in process
C1 compressor
C2 defrosting cycle
- cooling circuit temperature < than ‐5°C or > than 40°C,
- a defrosting cycle is in progress (temperature is >‐5°C). The compressor is stopped and ventilation is maintained,
- the defrosting sensor is out of order.
The defrosting cycle stops when the temperature of the sensor goes over 3.2°C.
In all cases, if the ventilator is active before the triggering of this fault, ventilation is maintained.
If the sensor returns within its operating range:
- there is a delay of 10 seconds before the fault is cleared, there is a minute delay before the compressor restart (if a dehumidification request is still active)
5.2 FAQ
Why is my appliance
draining water?
Your appliance gives off water, called condensation. This water is the humidity your dehumidifier condenses to dry the air.
Why are my French windows covered with water whilst my appliance is
dehumidifying?
This is the dew point, which means the moment when the water vapour contained in the air will change states when in contact with a cold surface. This is the phenomenon of condensation.
This does not mean your appliance is not working.
This phenomenon is normal, because of the presence of humidity in the air (65% humidity in comfortable conditions), and a cold outside temperature.
6. Product registration
Register your product using our website:
- Be among the first to be informed of new Zodiac products and special offers,
- Help us to constantly improve our product quality.
Australia – New Zealand
South Africa
www.zodiac.com.au www.zodiac.co.za www.zodiac‐poolcare.com
Europe and rest of the world
7. Conformity certificate
Z.P.C.E. declares that the following products or ranges:
are in compliance with the provisions of:
Electromagnetic compatibility directive 89/336/EEC
Low voltage directive 73/23/EEC, as amended by 93/068/EEC
The following harmonised standards have been applied: EN 60335.2.40
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Notes
Electric diagram
Power diagram
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Control diagram
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N‐R Single phase main supply 230Vac‐1N‐50Hz
N‐R‐S‐T Three phase main supply 400Vac‐3N‐50Hz
E2
EV
F1
F2
F3
IG
ID
ICE
ICB
ICC
KA3
KA4
KA4.1
KM1
KM2
KM3
M1
M2
OAE
Terre
5‐7‐2‐4‐1 Connection of Hygro Control (sie §2.6.4)
26‐27
3‐6 supply (230 V AC ‐50 Hz) for remote fault warning light or relaying control of heating for ZPCE type boiler or an existing heating system supply (230Vac‐50Hz) for battery circulator or used for electric logic of the heating option by
C‐C
S‐S
P‐P
A electric heating control for filtering clock supply for controlling the filtering pump
Control circuit main supply (see control diagram)
B (Oméga) Extra heating 9kW (with 6x1.5kW on Y), 13.5kW (9x1.5kW on Y), 18kW (12x1.5kW on Y)
B (CAE) Extra heating 9kW or 18kW (exept CAE 508)
B1 automate de commande ECP 600
C
C2
CD
E1
Extra heating 4.5kW
Compressor capacitor
Flow rate controller
High pressure switch
Low pressure switch
Water condenser circuit solendoid valve
General main fuse 6.3A – 5x20
Fuse T=6.3A – 5 x 20
Tripolar or phase‐neutral cut circuit
Main switch
Dehumidification switch
Extra heating switch
Hot water battery switch
Water condenser switch command relay water condenser option
Phase order relay on three‐phase appliance (CP) (extinct LED indicate a fault)
KA4 relay contact “Normally Open”
Ventilator power contactor
Compressor power contactor
Extra heating power contactor
Ventilator motor (230Vac/50Hz or 400Vac/50Hz)
Compressor motor (230Vac/50Hz or 400Vac/50Hz)
Extra heating option
OCE
Q1
Q2
Q1.1
Water condenser Titanium option
Motor ventilator thermal protection adjustable
Motor compressor thermal protection adjustable
Ventilator thermal auxiliary contact
Q2.1 Compressor thermal auxiliary contact
R (Oméga) Heating pins assembled on Y
R (CAE) Multistage Extra heating (heating resistor 1x4.5kW or 2x4.5kW or 4x4.5kW)
SD1
SD2
Air inlet sensor (black sheath)
Defrost sensor (grey sheath)
SD3
TH
THS
THSM
Thermostat of regulation sensor (white sheath) thermostat of regulation to digital display
High limit thermostat (automatic reset)
Positive high limit thermostat (manual reset)
VD
VIG
Alarm lamp (outside)
Main switch lamp
VDéshu Dehumidification lamp
VCE
VCB
Extra heating lamp
Hot water battery lamp
H03846‐00.A1.EN – 2012/10
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VV
VCA
N
B
M
G
Dimensions
Ventilation lamp
Water condenser lamp
Black
Blue
Brown grey
without option
weight CAE 508 CAE 510 CAE 513 Oméga 10 Oméga 14 Oméga 16 Oméga 20 Oméga 28
Kg 228 235 240 342 344 346 397 505
CAE 508‐510‐513
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Oméga 10‐14‐16‐20
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Oméga 28
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Pour plus de renseignements, merci de contacter votre revendeur.
For further information, please contact your retailer.
ZODIAC® is a registered trademark of Zodiac International, S.A.S.U., used under license.
Votre revendeur / your retailer
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Key Features
- Dehumidifies and heats swimming pool rooms
- Multiple models for various pool sizes
- Hot water battery option for heating
- Titanium water condenser option for moisture removal
- Hygro Control for temperature and humidity regulation
- Easy to install and operate
- Comprehensive troubleshooting guide
- Detailed maintenance instructions