Craftex CX Series CX802 18" X 47" HEAVY DUTY WOOD LATHE Owner Manual

CX802
18” X 47” HEAVY DUTY WOOD LATHE
User Manual
Version 2
TABLE OF CONTENTS
General Safety Instructions for Machines ............................................................... 3
Specific Safety Instructions ..................................................................................... 4
CX802 Features...................................................................................................... 5
Physical Features ................................................................................................... 6
Proper Grounding ................................................................................................... 7
Un-Packing ............................................................................................................. 8
Setup ...................................................................................................................... 8
Mounting ................................................................................................................. 8
Assembly ................................................................................................................ 9
Basic Controls......................................................................................................... 10
Test Run ................................................................................................................. 10
Headstock Adjustment ............................................................................................ 11
Tailstock Adjustment............................................................................................... 12
Tool Rest Adjustment.............................................................................................. 12
Installing / Removing Headstock Center ................................................................. 13
Installing / Removing Tailstock Center.................................................................... 13
Installing / Removing Faceplate .............................................................................. 14
Spindle Speeds....................................................................................................... 15
Work-piece Inspection ............................................................................................ 16
Spindle Turning....................................................................................................... 16
Faceplate Turning ................................................................................................... 17
Maintenance ........................................................................................................... 17
Belt Replacement.................................................................................................... 18
Wiring Diagram ....................................................................................................... 19
Troubleshooting ...................................................................................................... 20
Parts Breakdown................................................................................................21 & 22
Parts List................................................................................................................. 23
Warranty ................................................................................................................. 24
2
GENERAL SAFETY INSTRUCTIONS
FOR MACHINES
Extreme caution should be used when operating all power tools. Know your power
tool, be familiar with its operation, read through the owner’s manual, and practice safe
usage procedures at all times.
ALWAYS read and understand the
user manual before operating the
machine.
CONNECT your machine ONLY to the
matched and specific power source.
ALWAYS
wear
safety
glasses
respirators, hearing protection and
safety shoes, when operating your
machine.
NEVER leave a tool unattended while it
is in operation.
NEVER allow unsupervised or untrained
personnel to operate the machine
NEVER reach over the table when the
tool is in operation.
ALWAYS keep blades, knives and bits
sharpened and properly aligned.
DO NOT wears loose clothing or
jewelry when operating your machine.
Wear protective hair covering.
ALL
OPERATIONS
MUST
BE
performed with the guards in place to
ensure safety.
A
SAFE
ENVIRONMENT
is
important. Keep the area free of dust,
dirt and other debris in the immediate
vicinity of your machine.
ALWAYS use push sticks and feather
boards to safely feed your work through
the machine.
BE ALERT! DO NOT use prescription
or other drugs that may affect your
ability or judgment to safely use your
machine.
DISCONNECT the power source when
changing drill bits, hollow chisels,
router bits, shaper heads, blades,
knives or making other adjustments or
repairs.
ALWAYS make sure that any tools used
for adjustments are removed before
operating the machine.
ALWAYS keep bystanders safely away
while the machine is in operation.
NEVER attempt to remove jammed
cutoff pieces until the blade has come to
a full stop.
3
CX802 – HEADY DUTY WOOD LATHE
SPECIFIC SAFETY INSTRUCTIONS
Like all power tools and machinery, proper safety and attention must be adhered to.
There is danger associated with using any tool or machine so pay careful attention
each and every time you use your tool. If you are not familiar with the operations of a
lathe, you should obtain the advice and/or instructions from a qualified professional.
Read this operation manual carefully
and understand it before operating the
lathe.
Always wear dust mask operation
creates a lot of sawdust and/or chips.
Do not over-reach. Keep proper footing
and balance at all times.
Always operate the tools in a wellventilated area and make sure to use a
proper dust collection system for
optimum dust removal.
Maintain machine in top condition.
Keep machine clean for best and safest
performance. Follow instructions for
lubrication and changing accessories.
Turn OFF then machine before making
any adjustments or servicing.
Disconnect the machine from power
source before servicing, changing
accessories,
and
making
any
adjustments.
To avoid accidental starting, make
sure the switch is in the OFF position
before plugging in the power cord.
Never leave the lathe running and
unattended. Turn the power OFF. Do
not leave the machine until it comes to a
complete stop.
Start and stop the machine yourself.
To avoid accidental injuries make sure
not to have anybody help you do this.
Do not attempt to measure the workpiece size while the machine is running.
Make sure the work-piece is clamped
securely between the centers before
starting the machine.
Only use correct size centers.
After adjusting or servicing the
machine, remember to remove all
wrenches and other tools from the
machine.
Make sure you have read and
understood the instructions given in
this manual and you are familiar with
your lathe before operating it. If you fail
to do so, serious injury could occur.
WARNING!
The safety instructions given above can not be complete because the environment in
every shop is different. Always consider safety first as it applies to your individual
working conditions.
4
CX802 – HEAVY DUTY WOOD LATHE
FEATURES
MODEL CX802 – 18" x 47" HEAVY DUTY WOOD LATHE
As part of the growing line of Craftex CX-Series woodworking equipment, we are proud to offer
the CX802, a 18" x 47" Heavy Duty Wood Lathe. By following the instructions and procedures
laid out in this user manual, you will receive years of excellent service and satisfaction. The
CX802 is a professional tool and like all power tools, proper care and safety procedures should
be adhered to.
Power Requirements.......................240V, 1PH, 9.5A, 1720RPM
Amp ................................................ 5.6 Amps
Number of Speeds.......................... Variable Speed
Spindle Taper ................................. MT2
Spindle Size.................................... 1-1/4” x 8 TPI RH
Swing Over Bed.............................. 18” (460mm)
Swing Over Tool Rest..................... 14" (356mm)
Distance Between Centers ............. 47” (1200mm)
Spindle Speed Ranges ................... Variable, 100 - 1200 RPM & 330 - 3200 RPM
Tailstock Taper ............................... MT2
Faceplate Size................................ 6" (152mm)
Tool Rest Size ................................ 14" (355mm)
Bed Construction ............................ Precision Ground Cast Iron
Stand Construction ......................... Cast Iron
Headstock Construction ................. Cast Iron
Tailstock Construction .................... Cast Iron
Tailstock Spindle Travel ................. 4" (110mm)
Overall Dimensions ........................ Length 104” x Width 25” x Height 50”
Approx Weight ................................ 440 lbs (200 Kg)
Warranty......................................... 3 Years
5
CX802 – HEAVY DUTY WOOD LATHE
PHYSICAL FEATURES
6
PROPER GROUNDING
Grounding provides a path of least
resistance for electric current to reduce the
risk of electric shock.
CX802 is equipped with a 220-V 3 phase
motor and is provided with a power supply
cord that is to be connected directly to the
source. Connection must be done by a
qualified electrician in accordance with
electrical code and local electrical codes.
This machine is for use on a normal 240
volt circuit. Make sure that the machine is
connected to an outlet having the same
configuration as the plug. If an adaptor
plug is used, it must be attached to the
metal screw of the receptacle.
To prevent electrical hazards, have a
qualified electrician ensure that the line is
properly wired.
WARNING!
Improper connection of the equipmentgrounding conductor can result in a risk
of electric shock. Check with a qualified
electrician if you are in doubt as to
whether the outlet is properly grounded.
It is strongly recommended not to use
extension cords with your CX802. Always
try to position your machine close to the
power source so that you do not need to
use extension cords.
When it is necessary to use an extension
cord, make sure the extension cord does
not exceed 50-feet in length and the cord is
14-gauge to prevent motor damage.
Your CX802 should be wired with a plug
having 3-prongs to fit a 3 prong grounded
receptacle as shown in figure-3.
Do not remove the grounding prong to fit it
into a 2-pronged outlet. Always check with
a qualified electrician if you are in doubt.
Figure-1 240-Volts outlet for CX802
7
UNPACKING
SETUP
The machine is properly packaged and
shipped complete in a crate for safe
transportation. When unpacking, carefully
inspect the crate to ensure that nothing has
been damaged during transit. Open the
crate and check that the lathe and the parts
are in good condition.
Before setting up your machine, you should
read and understand the instructions given
in this manual.
While doing inventory, if you can not find
any part, check if the part is already
installed on the machine. Some of the parts
come pre-assembled.
LIST OF CONTENTS
QTY
The unpainted surfaces of this lathe are
coated with rust preventive waxy oil and
you will want to remove this before you
begin assembly. Use a solvent cleaner that
will not damage the painted surfaces.
WARNING!
CX802 is a very heavy machine. Do not
over-exert yourself. Use a fork truck or
other mechanical devices for safe
moving.
A. Lathe ...................................................1
B. Tailstock Center ..................................1
C. Headstock Center................................1
When moving the machine, position the
straps under the lathe bed to lift the lathe
safely. Make sure when lifting, the lathe is
balance on both sides.
D. Faceplate ............................................1
E. Stand Legs ..........................................2
MOUNTING
F. Leveling Feet.......................................4
The CX802 comes with 4 pre drilled holes
on the stand legs that allow mounting the
feet or securing the lathe to the floor.
G. Tool Rest.............................................1
H. Knockout Bar.......................................1
I. Storage Basket....................................1
Lag shield anchors with lag screws and
anchor studs (not included) are the two best
methods for mounting an object on the
concrete floor.
J. Hex Wrenches.....................................4
K. Hardware..................................in a Bag
When mounting the lathe on the floor, make
sure the lathe is balanced from all four
sides. If the lathe is not balanced, use
shims under the legs to balance it.
8
ASSEMBLY
TO ASSEMBLE YOUR CX802:
Position the stand legs up right, aligned
about 57" apart from each other.
Lift the lathe with the help of a fork truck or
another mechanical device and place it on
the stands.
Align the holes on the lathe bed with the
holes on the stand legs and secure the
lathe onto the stand using screws and
washers provided. See figure-2.
Remove the support block and place it
under the other stand leg and install the
other rubber feet in the same way.
Remove the support block and position the
lathe on the floor. Adjust the rubber feet so
that the lathe is balanced from all four sides
and tighten the screws.
Insert the tool rest into the tool rest base
and tighten the lock handle shown in figure4.
Figure-4 Installing the tool rest
Figure-2 Lathe secured on the stand
Get the help of the an assistant and lift one
end of the lathe onto a support block.
Attach the storage basket to the leg and
secure it using screws and washers
provided. See figure-5.
Remove the hex nuts from the feet and
insert the feet into the mounting holes of the
leg. Do not tighten the hex nuts at this time.
Figure-5 Installing the storage basket
Figure-3 Installing the leveling feet
9
BASIC CONTROLS
TEST RUN
The basic controls on your CX802 are
shown in figure-6. Make sure to familiar
yourself with these controls before turning
your lathe ON.
Once you have assembled your lathe
completely, it is then time for a test run to
make sure that the machine works properly
and is ready for operation.
Remove all the tools used for assembling
the machine and make sure all the guards
are in place.
TO TEST RUN THE CX802:
1. Connect the cord to the power outlet.
Figure-6 CX802 Basic controls
2. Set the spindle forward/reverse switch
to "O" position and turn the variable
speed control knob all the way to the
left.
A.
SPINDLE RPM READOUT
Displays the spindle speed in rotations
per minute (RPM).
3. Push the tab on the emergency stop
button and lift the button opening the
switch cover. Press the green button to
turn ON the machine.
B.
SPINDLE FORWARD/REVERSE
SWITCH
Allows to change the direction of
rotation of spindle (clockwise or anticlockwise).
4. Turn the spindle forward/reverse switch
to "R" position and turn the variable
speed control knob slowly and increase
the spindle speed.
C.
ON/OFF SWITCH with EMERGENCY
STOP BUTTON
Turns the lathe ON and OFF.
D.
VARIABLE SPEED CONTROL KNOB
Allows to adjust the spindle speed
from low to high.
The machine should run smoothly with little
or no vibration. If you
The machine will run smoothly with little
vibration and noise. If you hear any unusual
noise(s) coming from the machine or if it
vibrates excessively, shut the machine OFF
immediately and disconnect from the power
source. Investigate to determine the
problem with your machine. See page-20
for troubleshooting.
5. Turn the spindle forward/reverse switch
to "O" position and push emergency
stop button. This should stop the
machine.
10
6. Without opening the emergency stop
button , turn the spindle forward/reverse
switch to the "L" or "R" position. The
machine should not start at either
position.
If the machine gets started, disconnect the
cord from the power source. This means
that the safety feature does not work on
your machine and it should be fixed.
If the machine does not start, it means that
the safety feature on your CX802 is working
properly.
HEADSTOCK
ADJUSTMENT
The headstock on the CX802 features a
cam-action lever clamping system allows
securing it to the bed. The headstock can
be positioned and secured anywhere along
the bed.
TO POSITION THE HEADSTOCK ALONG
THE BED:
Disconnect the cord from the power source.
Loosen the headstock lock lever. See
figure-7.
WARNING!
Do not make any adjustments while the
machine is running. Turn the machine
OFF and un-plug the cord from the
power source before making any
adjustments. Failure to do so may cause
serious personal injury and damage to
the lathe.
Figure-7 Headstock lock lever
Slide the headstock on the lathe bed to the
desired location and tighten the lock lever
properly to secure the headstock onto the
bed.
WARNING!
Make sure the headstock lock lever is
properly tightened and the headstock is
locked before operating the lathe. Failure
to do so could result serious personal
injuries.
11
TAlLSTOCK ADJUSTMENT
TOOL REST ADJUSTMENT
You can adjust the tailstock in the same
manner as the headstock.
The tool rest on CX802 features a camaction lever clamping system which allows
securing the tool rest base onto the lathe
bed.
TO POSITION THE TAILSTOCK ALONG
THE LATHE BED:
Make sure the cord is disconnected the
cord from the power source.
Loosen the lock lever securing the tailstock
onto the lathe bed. See figure-8.
TO POSITION THE TOOL REST
ASSEMBLY:
Loosen the tool rest base lock lever and
position the tool rest to the desired position
on the lathe bed.
Insert the tool rest into the tool res base
and secure it by tightening the lock handle.
See figure-9.
Figure-8 Tailstock lock lever
Position the tailstock to the desired position
on the lathe bed and tighten the lock lever
to secure it in place.
WARNING!
Make sure the tailstock lock lever is
properly tightened and the tailstock is
locked before operating the lathe. Failure
to do so could result serious personal
injuries.
Figure-9 Tool rest assembly
WARNING!
Make sure the tool rest is locked properly
before operating the lathe. Failure to do
so could result serious personal injuries.
12
To adjust the angle and height of the tool
rest:
Loosen the lock handle securing the tool
rest to the base and adjust the tool rest
position.
TO REMOVE THE CENTER:
Make sure the switch is in the OFF position
the cord is disconnected from the power
outlet.
Position the tool rest so that it is about 1/4"
away and approximately 1/8" above the
center of the work-piece.
Put on gloves or use a rag and hold one of
your hands under the center so that it does
not fall on the lathe bed when it is knocked
out.
Once the tool rest is at the desired position
and proper height, tighten the lock handle
to secure the tool rest in place.
Insert the knockout rod through the
opposite end of the headstock and tap the
center to remove it. See figure-11.
INSTALLING/REMOVING
HEAD STOCK CENTER
The headstock is provided with an MT2
tapered center.
TO INSTALL THE CENTER:
Figure-11 Uninstalling the headstock center
Disconnect the cord from the power outlet.
Clean the center and the spindle and make
sure they are free of debris.
Insert the tapered end of the center into the
spindle and push it in so that it securely fit
into the spindle. See figure-10.
INSTALLING/REMOVING
TAILSTOCK CENTER
The CX802 comes with an MT2 tapered
center for the tailstock.
TO INSTALL THE CENTER:
Loosen the quill lock lever and rotate the
tailstock quill hand wheel until the quill
comes out about 1” from the tailstock.
Figure- 10 Installing the headstock center
Clean the center and the quill and make
sure there is no dust or debris on the
mating surfaces of both.
13
Insert the tapered end of the center into the
quill and push it in, making sure that it is
installed securely into the quill. See figure12.
TO INSTALL THE FACEPLATE:
Make sure the switch is in the OFF position
the cord is disconnected from the power
outlet.
Loosen the set screws located on the
faceplate, securing the faceplate to the
spindle. See figure-13
Insert the knockout bar into the hole shown
in figure-13 to lock the spindle and thread
the faceplate onto the spindle. See figure13.
Figure-12 Installing the tailstock center
Secure the quill in place by re-tightening the
quill lock lever.
TO REMOVE THE CENTER:
Loosen the quill lock lever.
Hold the center with a piece of cloth so that
it does not fall on the lathe bed when came
out from the quill.
Rotate the tailstock hand wheel counterclockwise. This will cause the quill to retract
into the tailstock and the center will come
out from the quill.
INSTALLING/REMOVING
FACEPLATE
Figure-13 Installing the faceplate
Thread the faceplate onto the spindle until it
is snug and retighten the set screws on the
faceplate to secure it to the spindle.
WARNING!
The faceplate must be properly threaded
onto the spindle and secured by
tightening the four set screws to prevent
the work-piece from flying off during
operation. Failure to do so could result
serious personal injuries.
The faceplate can be installed on the other
side of the headstock allowing turning workpiece more than 6” in diameter.
14
TO REMOVE THE FACEPLATE:
Make sure the spindle lock pin is engaged.
Loosen the screws securing the faceplate
to the spindle and unthread the faceplate.
The high speed range is used when a
smooth finish is required and when only
light cuts are made.
The mid range is a compromise between
the high and low range.
WARNING!
Make sure the switch is in the OFF
position and the cord is disconnected
from the power source before installing,
servicing and removing/replacing any
components on the machine. Failure to
do so may result serious personal
injuries.
TO CHANGE THE SPINDLE SPEED:
Make sure the switch is in the OFF position
and the cord is disconnected from the
power source.
Remove the screw securing the belt cover
and open the cover as shown in figure-15.
SPINDLE SPEEDS
The CX802 features two speed ranges and
these speed ranges are selected by
positioning the belt on different grooves of
the pulleys. See figure-14.
Figure-15 Belt cover opened
Loosen the belt tensioning lever shown in
figure-16.
Figure-14 Speed range belt positions
The low speed range is used when turning
a work-piece where a lot of material must
be removed and rough finish is not a
problem.
Figure-16 Belt tensioning
15
Lift the motor assembly all the way up,
using belt tensioning handle shown in
figure-16, and retighten the belt tension lock
lever to lock the motor in position.
Position the belt onto the desired set of
pulleys and loosen the belt tension lock
lever.
Push the motor assembly downward to
tension the belt properly and retighten the
lock lever to lock the motor assembly in
position.
Once the belt is tensioned, push the belt
with your index finger, applying moderate
pressure, mid-way between the upper and
lower pulley and the belt should deflect
about 1/8".
Close the belt cover and retighten the
screw.
WORKPIECE INSPECTION
Before cutting any wood, make sure to
inspect the work-piece for nails, staples,
small pieces of stone or metal and any
other foreign object which is dangerous to
come on contact with the blade.
If the wood contains any of these objects
and it comes in contact with the cutting tool,
the object might fly and hit the operator or
seriously damage the blade. For safety,
always inspect your work-piece carefully
before cutting and wear eye protection.
Some woods with excessive twisting or
warping are un-stable while cutting and are
dangerous to cut because during operation
the work-piece can move un-expectedly
which can either damage the blade or hurt
the operator.
SPINDLE TURNING
The turning operation in which the workpiece is mounted between the headstock
and the tailstock is called spindle turning.
TO PERFORM
OPERATION:
SPINDLE
TURNING
Select a work-piece and draw diagonal
lines from corner to corner across the end
of the work-piece to find the center point.
Take a spur and a mallet and tap center
marks on both ends of the work-piece.
Drill about 1/4" holes on the center marks
on both ends of the work-piece using a 1/4"
drill bit.
You can cut the corners of the work-piece
lengthwise to make turning easier.
Make sure the spur center is aligned with
the mark made on the work-piece and push
the spur center about 1/4" into the workpiece end.
Insert the spur into the headstock spindle
with the work-piece attached to it and make
sure it is secured.
Install the live center into the tailstock quill
and tighten the quill lock lever to secure the
quill in position.
Now, loosen the tailstock lock lever and
slide the tailstock on the lathe bed towards
the work-piece until the live center comes in
contact with the work-piece. Make sure the
live center is aligned with the marked center
on the end of the work-piece.
Now, loosen the quill lock lever and rotate
the tailstock hand wheel pushing the live
16
center into the work-piece about 1/4" and
re-tighten the quill lock lever.
MAINTENANCE
Position the tool rest approximately 1/8”
above the work-piece center and 1/4" away
from the work-piece.
During the life of your machine, you will need
to practice some regular maintenance to
keep your lathe in peak performance
condition.
Before starting the lathe turn the spindle by
hand, and make sure the work-piece is not
touching the tool rest.
1. Check the lathe daily for:
FACEPLATE TURNING
Faceplate turning is the turning operation in
which the work-piece is attached to the
faceplate and then the faceplate is installed
on the headstock spindle (with the workpiece) for turning.
TO PERFORM FACEPLATING:
Find the center point by drawing diagonal
lines from corner to corner on one end of
the work-piece.
Cut off the corners of the work-piece to
make turning easier and safe.
Position the faceplate on the work-piece
and make sure it is centered. Attach the
work-piece to the faceplate using wood
screws that do no have tapered heads.
Once the work-piece is securely attached to
the faceplate, thread the faceplate onto the
headstock spindle and tighten the four
screws to secure the faceplate.
A.
Loose mounting bolts
B.
Worn or damaged wires
C.
Worn switch
D.
Any other unsafe condition
2. Protect the unpainted cast iron surfaces of
the lathe by clean the chips after every
use and wiping with dry piece of cloth.
3. Apply a thin layer of oil on the bed slide
ways and the unpainted cast iron surface
to keep the bed rust-free.
4. A build up of dust in the motor can cause
motor damage. Periodic cleaning of the
motor is not only recommended, but
mandatory for normal wood lathe
performance.
WARNING!
Make sure the switch is in the OFF
position and the cord is disconnected from
the power source before installing,
servicing and removing/replacing any
components on the machine. Failure to do
so may result serious personal injuries.
17
BELT REPLACEMENT
TO CHANGE THE BELT:
Make sure the switch is in the OFF position
and the cord is disconnected from the
power source.
Remove the screw securing the belt cover
and open the cover as shown in figure-15.
Remove the belt from the lower (motor)
pulleys first, then from the upper (spindle)
pulleys.
TO INSTALL THE NEW BELT:
Install the new belt by rolling the belt onto
the upper (spindle) pulleys first, then onto
the lower (motor) pulleys.
Once the belt is installed onto the pulleys,
push the motor assembly downward to
tension the belt properly and retighten the
lock lever to lock the motor assembly in
position.
Once the belt is tensioned, push the belt
with your index finger, applying moderate
pressure, mid-way between the upper and
lower pulley and the belt should deflect
about 1/8".
Figure-15 Belt cover opened
Loosen the belt tensioning lever shown in
figure-16.
Close the belt cover and retighten the
screw.
WARNING!
Make sure the switch is in the OFF
position and the cord is disconnected
from the power source before installing,
servicing and removing/replacing any
components on the machine. Failure to
do so may result serious personal
injuries.
Figure-16 Belt tensioning
Lift the motor assembly all the way up,
using belt tensioning handle shown in
figure-16, and retighten the belt tension lock
lever to lock the motor in position.
18
CX802 WIRING DIAGRAM
19
CX802 TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Excessive Vibration.
1. Work piece warped, out of
round, has major flaw, or was
improperly prepared for turning
2. Worn spindle bearings
3. Worn belt
4. Motor mount bolt or handle
loose
5. Lathe on uneven surface
1. Correct problem by planing,
sawing, or scrap work-piece
all together
2. Replace bearings
3. Replace belt
4. Tighten bolt or handle
5. Shim lathe bed, or adjust
feet on stand
Motor or Spindle Stalls
or Will not Start
1. Excessive cut
2. Worn motor
3. Broken belt
4. Worn spindle bearings
5. Improper cooling on motor
1. Reduce cut depth
2. Replace motor
3. Replace belt
4. Replace bearings
5. Clean sawdust from motor
fan
Motor fails to develop
full power.
1. Power line overloaded
2.Undersize wires in supply
system
3. Low voltage
4. Worn motor
1. Correct overload condition
2. Increase supply wire size
3. Request voltage check from
power company and correct
low voltage condition
4. Replace motor
Tools tend to grab or
dig in.
1. Dull tools
2. Tool support set too low
3. Tool support set too far from
work piece
4. Improper tool being used
1. Sharpen tools
2. Reposition tool support
height
3. Reposition tool support
closer to work-piece
4. Use correct tool for operation
Digital readout does
not work
1. Digital readout sensor out of
position
1. Open the belt access and
position the sensor so that it
reads the bolts
20
CX802 STAND AND BED PARTS BREAKDOWN
21
CX802 HEADSTOCK PARTS BREAKDOWN
CX802 PARTS LIST
NO.
1 V2
2
3
6
7
8
9
10
11 V2
12 V2
13
14 V2
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35 V2
36 V2
37
39
40
41
42
43
44
45 V2
46
50
51
52 V2
53
54
55
56
57
58
59
DESCRIPTION
STAND LEG
BED
FOOT
BAFFLE
CAP SCREW M10x35
C-RING C-19
SET SCREW M5x10
BAFFLE
TOOL REST BASE
TOOL REST
TOOL REST LOCK HANDLE
TOOL REST BASE LOCK LEVER
CENTER
QUILL
LEAD SCREW
TAILSTOCK LOCK LEVER
TAILSTOCK QUILL LOCK HANDLE
SET SCREW M8X12
HANDLE
HANDLE WHEEL
TAILSTOCK
PIN
C-RING C-19
CLAMP BOLT
BUSHING
SHAFT
HEX NUT M18
BUSHING
CLAMP
SUPPORT BRACKET
HEADSTOCK SPUR
FACEPLATE
SET SCREW M6X12
SPINDLE
KEY C 8X7X45
BEARING 6206
C-RING C-62
BEARING 6206
HEADSTOCK
POLY-V BELT 530J6
SPINDLE PULLEY
INVERTER
SCREW M5x30
WASHER
SCREW M4x8
CORD BRACKET
C-RING C-19
HEADSTOCK LOCK LEVER
POWER CORD
STRAIN RELIEF
MOTOR
KNOCKOUT ROD
SCREW M5x12
QTY
2
1
4
4
4
2
8
8
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
2
1
2
1
1
1
2
1
1
1
1
2
1
1
1
1
1
4
1
2
1
1
1
4
NO.
60
61
62
63
64
65
67
68
69
70
71
72
73
74
75
76
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97 V2
98
99 V2
100
101
102
103
104
105
106
107
108
109
110
111
112
113
DESCRIPTION
PLATE
KEY 6X6X48
CAP SCREW M10x30
HANDLE
WASHER 10
MOTOR ASSEMBLY PLATE
SET SCREW M6X12
MOTOR PULLEY
NUT M12X1
SCREW M4x8
BRACKET FOR SENSOR
SET SCREW M8X20
HEX NUT M18
CLAMP
CLAMP BOLT
BUSHING
WASHER
WASHER
SCREW M5x12
BELT DOOR
SPEED LABEL
KNOB OR SCREW M5X12
SCREW M4x10
ON/OFF SWITCH
VARIABLE SPEED KNOB
SCREW M4x10
FWD/REV SWITCH ZH-A
PANEL COVER
SCREW M4x10
SCREW M4x10
SPINDLE DIGITAL READOUT
HEX HEAD BOLT
SWITCH BOX
C-RING C-19
VARIABLE SPEED CONTROL
INVERTER COVER
SCREW
INVERTER MOUNTING BRACKER
250V, 20AMPS FUSE HOLDER
SET SCREW M8 x 10
EXT TOOTH WASHER 30MM
SPANNER NUT
SPINDLE HAND WHEEL
HANDLE SLEEVE
PULLEY SPACER
CAP SCREW M3-1.25 X 35
BASKET BRACKET
LOCK WASHER 8MM
HEX NUT M8-1.25
LOCK WASHER 6MM
PHLP HD SCR M6-1 X 12
STORAGE BASKET
QTY
1
1
1
1
2
1
2
1
2
2
4
4
1
1
1
1
1
2
2
1
1
1
4
1
1
2
1
1
2
4
1
1
2
1
1
1
4
1
2
1
1
1
1
1
1
2
1
6
2
6
6
1
23
WARRANTY
CRAFTEX 3 YEARS LIMITED WARRANTY
Craftex warrants every product to be free from defects in materials and agrees to correct such defects where
applicable. This warranty covers three years for parts and 90 days for labor (unless specified otherwise), to the
original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from
misuse, abuse, improper installation or assembly, negligence, accidents, repairs or alterations or lack of
maintenance.
Proof of purchase is necessary.
All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to
inspect any returned item before a refund or replacement may be issued.
This warranty shall not apply to consumable products such as blades, bits, belts, cutters, chisels, punches
etceteras.
Craftex shall in no event be liable for injuries, accidental or otherwise, death to persons or damage to property or
for incidental contingent, special or consequential damages arising from the use of our products.
RETURNS, REPAIRS AND REPLACEMENTS
To return, repair, or replace a Craftex product, you must visit the appropriate Busy Bee Tools showroom or call 1800-461-BUSY. Craftex is a brand of equipment that is exclusive to Busy Bee Tools.
For replacement parts directly from Busy Bee Tools, for this machine, please call 1-800-461-BUSY (2879), and
have your credit card and part number handy.
• All returned merchandise will be subject to a minimum charge of 15% for re-stocking and handling with the
following qualifications.
• Returns must be pre-authorized by us in writing.
• We do not accept collect shipments.
• Items returned for warranty purposes must be insured and shipped pre-paid to the nearest warehouse
• Returns must be accompanied with a copy of your original invoice as proof of purchase. Returns must be in
an un-used condition and shipped in their original packaging a letter explaining your reason for the return.
Incurred shipping and handling charges are not refundable.
• Busy Bee will repair or replace the item at our discretion and subject to our inspection.
• Repaired or replaced items will be returned to you pre-paid by our choice of carriers.
• Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our
prior authorization has carried out repairs to the item.
• Repairs made by Busy Bee are warranted for 30 days on parts and labour.
• Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs.
• The Busy Bee Parts & Service Departments are fully equipped to do repairs on all products purchased from us
with the exception of some products that require the return to their authorized repair depots. A Busy Bee
representative will provide you with the necessary information to have this done.
• For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to
bringing your product in for repairs.
24
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