User manual | ArmorStart Safety Distributed Motor Control

[PROJECT NUMBER]
[DATE]
ROCKWELL AUTOMATION
[PROJECT NAME]
[PROJECT LOCATION]
PROCUREMENT SPECIFICATION
PROCUREMENT SPECIFICATION
Bulletin 280D/281D ArmorStart Safety
Distributed Motor Control with
Full Voltage/Full Voltage Reversing Motor Starting
NOTICE: The specification guidelines in this document are intended to aid in the specification of
products. Specific installations have specific requirements, and Rockwell Automation does not
recommend or intend any specific application based solely upon the guidelines provided here.
Because of the variety of uses for this information, the user of, and those responsible for applying
this information, are responsible for ensuring the acceptability of each application and appropriate
use of the guidelines. In no event will Rockwell Automation be liable for misuse, misapplication or
reliance on these guidelines in connection with any specific application. Rockwell Automation also
disclaims indirect or consequential damages resulting from the use or application of this
information.
Note: To download or view a .doc file version of this procurement specification, please visit:
www.rockwellautomation.com/industries/procurement-specifications
Bulletin 280D/281D ArmorStart Safety DMC
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TABLE OF CONTENTS
PART 1 GENERAL ......................................................................................................................... 3
1.01 QUALIFICATIONS ........................................................................................................... 3
1.02 REFERENCES ................................................................................................................ 3
1.03 ENVIRONMENTAL REQUIREMENTS ............................................................................ 4
1.04 PRE-MANUFACTURE SUBMITTALS.............................................................................. 4
1.05 FINAL SUBMITTALS ....................................................................................................... 4
PART 2 PRODUCTS ...................................................................................................................... 5
2.01 DESCRIPTION ................................................................................................................ 5
2.02 RATINGS ........................................................................................................................ 5
2.03 CONSTRUCTION ............................................................................................................ 6
2.04 COMMUNICATIONS ....................................................................................................... 7
2.05 CONFIGURATION .......................................................................................................... 7
2.06 FUNCTIONS ................................................................................................................... 7
2.07 DETAILED SPECIFICATION ........................................................................................... 8
2.08 DIMENSIONS AND WEIGHT .......................................................................................... 9
PART 3 EXECUTION...................................................................................................................... 9
3.01 DELIVERY, STORAGE AND HANDLING ........................................................................ 9
3.02 INSTALLATION ............................................................................................................... 9
3.03 SPARE MATERIALS ....................................................................................................... 9
3.04 WARRANTY .................................................................................................................. 10
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Bulletin 280D/281D ArmorStart Safety DMC
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SECTION XX XX XX
SAFETY VERSION DISTRIBUTED MOTOR CONTROL WITH
FULL VOLTAGE/FULL VOLTAGE REVERSING MOTOR STARTING
PART 1 GENERAL
1.01 QUALIFICATIONS
A. Manufacturer
1.
2.
The manufacturer shall have a minimum of 25 years of experience in the
manufacture of distributed motor control.
The approved manufacturers are:
a)
b)
Rockwell Automation Allen-Bradley
Substitutions: None permitted
B. Support
1.
2.
3.
4.
The manufacturer shall maintain factory trained and authorized service facilities
within 100 miles of the project and shall have a demonstrated record of service for at
least the previous ten years.
Support personnel are to be direct employees of the manufacturer and be available
24 hours per day through a toll-free number.
The manufacturer shall provide all required start-up and training services.
The approved manufacturers are:
a)
b)
Rockwell Automation Customer Support & Maintenance
Substitutions: None permitted
C. Certification
1.
2.
To ensure all quality and corrective action procedures are documented and
implemented, all manufacturing locations shall be certified to the ISO-9001 Series of
Quality Standards.
Third-party manufacturers and brand labeling shall not be allowed.
1.02 REFERENCES
A. The distributed motor control (DMC) shall be suitable for safety applications up to Safety
Category 4 PLe (TÜV assessment per ISO 13849-1:2008).
B. The DMC shall be designed to meet or exceed the applicable requirements to comply
with the standards:
1.
UL/CSA
a)
b)
UL 508
CSA C22.2, No. 14
Bulletin 280D/281D ArmorStart Safety DMC
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2.
EN/IEC
a)
b)
c)
3.
4.
[PROJECT NAME]
[PROJECT LOCATION]
EN/IEC 60947-4
EN/IEC 60947-4-1
CE Marked per Low Voltage Directive 2006/95/EC and EMC Directive
2004/108/EC
CCC
ODVA for DeviceNet
C. The DMC shall be certified cULus (File No. E3125, Guide NLDX, NLDX7).
1.03 ENVIRONMENTAL REQUIREMENTS
A. The supplier shall confirm specified service conditions during and after installation of
products.
B. The supplier shall maintain the area free of dirt and dust during and after installation of
products.
1.04 PRE-MANUFACTURE SUBMITTALS
A. Refer to Section _________ for submittal procedures.
B. Product Data
1.
2.
Publications on distributed motor control.
Data sheets on all furnished options.
C. Specification Response
1.
2.
Detailed response to this specification showing where in the literature each
requirement is satisfied.
Clearly identified clarifications and exceptions.
D. Installation Instructions
1.
A copy of the manufacturer’s installation instructions, including receiving, handling
and storage instructions.
E. Testing and Test Reports
1.
2.
Testing per manufacturer’s standard.
A copy of the test reports, if available, shall be provided as part of the final
documentation.
1.05 FINAL SUBMITTALS
A. Refer to Section ________ for procedure on submittal of final documentation.
B. Supplier Certification
1.
2.
The supplier shall provide certification that the distributed motor control has been
installed in accordance with the manufacturer’s instructions.
The supplier shall provide certification that the distributed motor control settings
have been properly adjusted.
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C. Final Drawings
1.
2.
3.
4.
The manufacturer shall provide final drawings reflecting the “As-Shipped” state of
the installed equipment.
Manufacturer drawings shall be provided in DWG format.
Manufacturer drawings do not need to be stamped if a drawing schedule is provided
that lists the drawing numbers, revision levels, and status of drawings (Preliminary,
Approval, Final, etc.).
The supplier shall be responsible for making any changes to the “As-Shipped”
drawings from the manufacturer to reflect any field modifications.
D. Maintenance Data
1.
2.
3.
4.
Distributed motor control installation instructions and User Manual.
Parameter listing with final settings.
Field service report from start-up service.
Name and phone number for a local distributor for the spare parts.
PART 2 PRODUCTS
2.01 DESCRIPTION
A. Allen-Bradley – Bulletin 280D/281D ArmorStart Safety Distributed Motor Control with Full
Voltage/Full Voltage Reversing Motor Starting (No substitutions)
2.02 RATINGS
A. The distributed motor control (DMC) shall support a three-phase induction motor. DMC
power circuit ratings:
1.
2.
3.
Horsepower of 0.5 to 10 HP (0.37 to 7.5 kW).
Operating voltage of 380Y/220 VAC to 480Y/277 VAC.
Operating frequency of 50/60 Hz.
B. The DMC shall accept control power of 24 VDC (+10%, -15%) A2.
C. The DMC shall be equipped with a Short Circuit Protection Device (SCPD), Performance
Type 1. The DMC shall have an Irms of 30 or 65 kA @ 480Y/277 VAC or 480 VAC.
D. The DMC shall be UL Listed for Group Motor Applications, sized per NFPA 70 (NEC) or
NFPA 79.
E. The DMC’s environmental ratings include:
1.
2.
3.
4.
5.
6.
7.
Enclosure rating of Type 4/12/13 and IP67.
Operating temperature range of -20 to +40°C (-4 to +104°F).
Relative humidity range of 5 to 95%, non-condensing.
Operating shock resistance to 15 G.
Operating vibration resistance to 1 G, 0.15 mm (0.006 in.) displacement.
Ability to operate without de-rating to an elevation of 2000 m.
Application in Pollution Degree 3 environments.
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2.03 CONSTRUCTION
A. The distributed motor control (DMC) shall be a modular plug-n-play design in a
DeviceNet safety installation and shall offer direct on-line (DOL) or direct on-line
reversing (DOLR) control of a three-phase AC squirrel cage induction motor.
1.
2.
3.
4.
5.
The DMC shall be combined with a TÜV certified safety I/O module to form a
subsystem that is part of the overall machine stop function.
The DMC shall be connected to the safety I/O module through specified cable
assemblies.
The DMC shall achieve Category 4 functionality by using redundant contactors.
The safety I/O module’s inputs shall monitor the status of the safety-related
contactors inside the DMC.
The safety I/O module’s outputs shall provide control power to the DMC.
B. The DMC shall provide a local at-motor disconnect means by incorporating a motor
circuit protector.
C. The DMC shall use quick disconnects for I/O and communications.
D. 3-phase power, control power and motor connections shall be made via a gland plate:
1.
Conduit/cord-ready power options with 3/4 and 1 in. conduit holes:
a)
b)
2.
Trunk and drop
Daisy chain
ArmorConnect media option. The media shall be:
a)
b)
produced by the DMC manufacturer, or
UL 2237 and approved for use by the DMC manufacturer.
E. The DMC shall be supplied with a 3-meter unshielded 4-conductor cordset.
F. The DMC shall include a local fault reset button and 4 status LEDs:
1.
2.
3.
4.
Power
Run
Network
Fault
G. The DMC shall also include externally accessible:
1.
2.
3.
4.
5.
6.
2 relay output connections (Micro/M12) sourced from control power (A1 and A2) with
status indication.
4 inputs (Micro/M12) sourced from DeviceNet power (24 VDC) with status indication.
DeviceNet connection (Mini/M18).
Ground terminal.
A1/A2 - 24 VDC control power from the safety I/O module output.
Safety monitor input from the safety I/O module input.
H. The DMC shall have local control (option) with field-disable capability (except OFF):
1.
2.
HAND – OFF – AUTO keypad (DOL)
FORWARD – REVERSE – HAND – OFF – AUTO keypad (DOLR)
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I/O points shall be used with sensors and actuators.
1.
2.
Two 24 VDC nominal outputs – 0.5 A per point (max 1 A total outputs).
Four 24 VDC nominal inputs – 50 mA per point (200 mA total inputs).
2.04 COMMUNICATIONS
A. The distributed motor control (DMC) shall allow efficient data handling on the devicelevel DeviceNet network.
B. DeviceNet addressing shall be by hard set node address switches or by software node
addressing.
C. The DMC shall support DeviceLogix, which allows local control using simple embedded
logic.
D. The DMC shall provide peer-to-peer zone interlocking parameters (ZIP) to allow direct
communication with up to 4 other DeviceNet nodes.
2.05 CONFIGURATION
A. The distributed motor control (DMC) shall have the capability to be programmed by:
1.
2.
Add-On Profile (AOP) for CompactLogix and ControlLogix Controllers – The AOP is
used for the Logix Designer programming tool in Studio 5000 software, which is a
single control platform. The AOP simplifies setup and commissioning via predefined
tags and commissioning wizards and allows automatic tag generation and copy and
paste functionality for quick setup and configuration of multiple DMCs. The Logix
Designer programming tool is also used by the DMC’s DeviceLogix program to
perform configuration locally.
RSNetWorx™ – Using the DMC’s embedded electronic data sheet (EDS), the
device configuration tool RSNetWorx can configure the DMC.
2.06 FUNCTIONS
A. Motor control shall be of a 0.5 to 10 HP (0.37 to 7.5 kW) three-phase AC squirrel cage
induction motor.
B. Electronic motor overload protection shall be accomplished with an I2t algorithm.
1.
Short Circuit Protection Device (SCPD) Performance Type. The DMC shall have a
rated operating current range of:
a)
b)
c)
2.
3.
(Code B) 0.5 to 2.5 A,
(Code C) 1.1 to 5.5 A, OR
(Code D) 3.2 to 16 A
Selectable trip class of 10, 15 or 20.
Trip rating: 120% of FLC setting.
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C. Fault diagnostics shall include:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Short Circuit
Overload
Phase Loss
Control Power Loss
Control Power Fuse Detection
I/O Fault
Output Power Fuse Detection
Over Temperature
Phase Imbalance
DeviceNet Power Loss
EEprom Fault
Hardware Fault
D. Device status parameters shall include:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Hdw Inputs
Network Inputs
Network Outputs
Trip Status
Starter Status
DNet Status
Starter Command
Breaker Type
Last Pr Fault
Warning Status
Phase A Current
Phase B Current
Phase C Current
Average Current
% Therm Utilized
E. Basic configuration parameters shall include:
1.
2.
3.
FLA Setting
Overload Class
OL Reset Level
2.07 DETAILED SPECIFICATION
A. Power circuit:
1.
2.
3.
4.
Rated Impulsed Voltage (Uimp): 4 kV
Dielectric Withstand: UL – 2200 VAC, IEC – 2500 VAC
Reset Mode: Automatic or manual
Utilization Category: AC-3
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B. DeviceNet:
1.
2.
DeviceNet Supply Voltage Rating Range: 11 to 25 VDC, 24 VDC nominal
DeviceNet Input Current:
a)
b)
3.
4.
5.
167 mA @ 24 VDC – 4.0 W
364 mA @ 11 VDC – 4.0 W
DeviceNet Input Current Surge: 15 A for 250 s
Baud Rates: 125, 250, 500 kbps
Distance Maximum:
a)
b)
c)
500 m (1630 ft) @ 125 kbps
200 m (656 ft) @ 250 kbps
100 m (328 ft) @ 500 kbps
2.08 DIMENSIONS AND WEIGHT
A. The dimensions of the distributed motor control (DMC) shall not exceed 287.5 mm
(11.32 in.) height x 351 mm (11.82 in.) width x 243 mm (9.57 in.) depth with motor
connection cable (DOL) [or x 351 mm (13.78 in.) depth with motor connection cable
(DOLR)].
B. The approximate weight of the DMC shall be 6.8 kg (15 lb).
PART 3 EXECUTION
3.01 DELIVERY, STORAGE AND HANDLING
A. The supplier shall coordinate the shipping of equipment.
B. The supplier shall store the equipment in a clean and dry space.
C. The supplier shall protect the units from dirt, water, construction debris and traffic.
3.02 INSTALLATION
A. The supplier shall verify all distributed motor control components have been installed not
exceeding the specifications or with proper derating prior to energizing.
B. The supplier shall follow local code and regulations with regard to electrical installation.
C. The supplier shall provide reasonable protection against accidental damage to
component and associated cables.
D. The supplier shall ensure accessibility to diagnostic lights, communication ports and
connection. These components shall be free from obstruction at all times.
E. The supplier shall verify all distributed motor control settings have been properly adjusted
prior to energizing.
3.03 SPARE MATERIALS
A. The supplier shall provide one (1) spare distributed motor control of each size utilized,
including options.
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3.04 WARRANTY
A. The manufacturer shall provide their standard parts warranty for eighteen (18) months
from the date of shipment or twelve (12) months from the date of being energized,
whichever occurs first.
B. The manufacturer shall confirm this warranty as part of the submittal.
END OF SECTION
Rockwell Automation, Rockwell Software, Allen-Bradley, ArmorConnect, ArmorStart, DeviceLogix, RSNetWorx and Studio 5000 are
trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Automation
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Bulletin 280D/281D ArmorStart Safety DMC
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