Cambridge Stone Installation Instructions

Stone Installation Instructions
ESR-3111
Step 1: Preparing the Surface
Water Resistive Barrier (WRB)
If you will be installing the stone on an exterior non-masonry surface, it is
recommended to apply a WRB such as an “All Weather” 15# Asphalt Saturated Felt
paper meeting ASTM D4869 (Grade D paper) on top of house wrap. First, install a
weep screed (optional – local building code may not require but supersedes these
instructions) no more than 4” above concrete or paved surfaces or right where
framing meets foundation, then apply WRB starting with the bottom edge at the lip of
the weep screed continuing upward in a shingle like fashion. Overlap WRB a
minimum of 2” on horizontal seams and 6” on vertical seams. (optional – sealing
WRB with caulk or tape to corner boards or window jams may be required by local
building code and supersedes these instructions)
Wire Lath
•Directly over WRB, or directly over the sheeting on an interior project, cover the area
with metal wire lath. Cambridge recommends using a 2.5 lb/sq yd self-furring
diamond metal lath meeting ASTM C847.
•Install the lath horizontally overlapping a minimum of 2” the horizontal seams and
6” on the vertical seams.
•The lath should feel smooth as you run your hand down over the lath and rough as
you run your hand up over the lath.
•Use fasteners (nails, staples, etc. meeting ASTM C1063 sec.7.10.2) that will penetrate
the framing or OSB a minimum of 1 inch. Fasteners to be every 6 inches vertically
and horizontally.
•When working with corners, fold the lath tightly around the corner. This rule
applies for inside corners also; fold lath 90 degrees and fit it tightly into the corner.
See diagram to right.
•Never have a seam in a corner.
•Very important to fasten the lath on both faces of the corner. See diagram to right.
Masonry Surface
When installing to any masonry surface (brick, block, etc), no metal lath or WRB is
recommended unless the masonry surface has been treated with any waterproofing,
paints or stains, then the use of a Hilti ™ gun is required to attach lath to masonry as
described above.
Overlap
paper and
lath top
sheets over
bottom
Fold paper
and lath
around
corners
House Wrap
(Tyvek ™)
15# Felt
Fasten lath on both
sides of corner
Metal Lath
Weep
Screed
Foundation
Step 2: Mortar Mixture
You will need to mix batches of mortar, one for scratch coat, one for setting bed, and one for the grout (if applicable). Each
requires a specific ratio of sand and mortar depending on the use, see mixing instructions per brand of mortar mix.
Cambridge recommends using Type S mortar meeting ASTM C91.
Scratch Coat
Setting Bed
Grout
1 part Type S mortar (ASTM C91) to 2.25 parts sand (ASTM C144)
1 part Type S mortar (ASTM C91) to 2.25 parts sand (ASTM C144)
1 part Type S mortar (ASTM C91) to 2.25 parts sand (ASTM C144)
•Dry mix the sand and cement together with a shovel or hoe either in a wheelbarrow or flat surface area. This will avoid
creating clumps in the mixture.
•Slowly add water to the mixture a little at a time and continue to mix. You can always add more water later, but if you add
too much, the mixture will become runny and unusable. If this happens, add more dry mix.
•Continue mixing mortar adding small amounts of water as needed until it has the consistency of peanut butter.
•If using a pre-mixed mortar, ensure it will meet the ratios of sand and cement noted above.
Stone Installation Instructions
ESR-3111
Step 3: Scratch Coat
•Use a masonry trowel to work the mortar into and over lath. Cover the
entire area of lath with the mortar mixture.
•While the mortar is slightly wet, use a medium bristle brush to rough up
the scratch coat. Tip: use a trowel and level to mark horizontal lines that
will be used as guides to apply your stone veneer.
•Cambridge recommends the application of stone before the scratch coat
is fully cured. This results in a “wet joint” for better adhesion.
•If the scratch coat has become sufficiently cured, this area shall be
dampened with water prior to applying the stone. There should be no
collecting water on the surface when stone is applied.
Apply the
scratch coat
over the lath
using a trowel
Use a medium
bristle brush to
rough up the
scratch coat
Step 4: Applying Stone
Mix Mortar
Mix the setting bed mortar as described in section 2.
Layout the stone
Before you apply any stone, lay out several pieces of stone for your project. This will
give you a sense for the variety of shapes and colors you’ll be working with. Arrange the
stones so they fit and look natural next to each other, and try to avoid putting the same
color of stones all together in one area.
Install corners first
Start at the corners and work toward the center of the wall. Be sure to alternate the long
and short returns on corner pieces.
Size the stone
It’s always a good idea to size the stone up before you apply any mortar or to avoid
having to chisel any of the stone to make a proper fit.
Moisten surfaces
Thoroughly wet a cured scratch coat surface with water prior to applying setting mortar
and stone. It may be necessary to also wet the back of stone prior to applying the setting
bed in very dry conditions.
Apply the stone
The back of each stone should be entirely buttered to a nominal ½” thickness. Firmly
work the stone onto the scratch coat with a slight back and forth or rotating motion to set
the stone. Mortar should ooze or squeeze out around the edges of the stone during this
process. Once the stone begins to take hold, no other movement should occur.
Inside corners
For a professional look, interlock or “weave” the inside corner by alternating the flat
stone “killing” into the opposite wall. This will avoid a straight vertical joint on inside
corners and provide a professional look.
Cutting the stone
Any grinder with a masonry blade will work. Cutting stone is very dusty, so be sure to
wear safety glasses and a dust mask and perform all cutting outdoors. Sometimes you
may want to cut stone with a masonry hammer for a more natural look. Cambridge
recommends skimming a thin layer of mortar to cut or broken edges to conceal any
exposed aggregate in stone.
**DO NOT USE ACID TO CLEAN STONE**
•Apply corners first
•Alternate long and
short returns on corners