MCS MINIATURE CONTACTORS SELECTION GUIDE THE MINIATURE MODULAR CONTROL SYSTEM SMALL IN DIMENSIONS - BIG IN PERFORMANCE DOL-Starter Overload Protection Short Circuit Protection DOL-Starter Overload Protection PROTECTION FOR AC AND DC MOTORS • The Bulletin 193-K thermal overload relay is designed to work with Bulletin 100-K mini contactors. • Sensitivity under phase loss conditions through differential mechanism. • Temperature compensated for precise motor protection from -20°C to + 60°C. SHORT CIRCUIT PROTECTION RELIABILITY • The Bulletin 140-M motor protection circuit breaker is the ideal device for economic and compact starter solutions providing short circuit and motor overload protection. • The excellent breaking capacity provides effective, fast shut-off in case of short-circuits, limiting equipment damage. Reversing Starter For Reversing Motors Overload Protection Short Circuit Protection REVERSING AND STAR-DELTA STARTERS • Sensitivity under phase loss conditions through differential mechanism. • With the Bulletin 100-K mini contactor and the Bulletin 140-M circuit breaker, it’s easier than ever to assemble reversing and star-delta starters. • Temperature compensated for precise motor protection from -20°C to + 60°C. • Connection kit for easy and timesaving wiring. • Only one DIN Rail required for the complete starter. THE NEW MINIATURE CONTACTOR FROM ROCKWELL AUTOMATION: • Switching and protection of DOL or reversing motors up to 5.5 kW at 400V and 690V. • Switching of illumination or heating loads up to 20 A. • Reliability for switching of signals down to 15V/2 mA. ON-MACHINE CONTROLS 2 INDUSTRIAL PRODUCTION COST- AND SPACE-SAVING MOTOR CONTROL HAS A NEW NAME Reversing power wiring kit RATED 690V 104-K AC/DC Miniature reversing contactor up to 5.5 kW ROHS COMPLIANT CONFORMING TO US, CANADIAN, AND IEC STANDARDS SAME DIMENSIONS FOR AC AND DC Mechanical interlock for AC/DC contactors Plug-in surge suppressor modules 2-pole/4-pole Auxiliary contact block Feeder terminal for compact bus bars Three-phase compact bus bars for feeding up to four contactors. Additional contactors can be added by interconnecting the bus bars. STATE-OF-THE-ART CONTROL FOR YOUR APPLICATIONS LAUNDRY EQUIPMENT LIGHTNING AND HVAC PUMPS AND IRRIGATION 3 9 mm 36 mm TIME-SAVING FEATURES PLUGGABLE SURGE SUPPRESSOR MODULES COMPACT AUXILIARY CONTACT BLOCKS • Suppressor modules are simply plugged on the front of the contactors, next to the auxiliary contact blocks. • The front pluggable auxiliary contact blocks are 36 mm wide, leaving space for a 9 mm wide surge suppressor module next to it. • No wiring required: fast and easy installation. • Large variety of contact configurations. MIRROR AND MECHANICALLY LINKED DESIGN 1 3 5 23 21 31 A1 Adder Deck Main Unit Off A2 2 4 22 6 a 2a ≥ 0.5 mm HIGH FLEXIBILITY CONFIGURATION FOR REVERSING CONTACTORS • The front pluggable mechanical interlock for AC and DC contactors allows top mounting of auxiliary contact blocks and surge suppressor modules. • High flexibility for easy tailoring to application needs. • All front-mounted modules are pluggable. • Sturdy, molded, reversing wiring kits make the assembly fast and easy. 4 24 32 a 2a ≥ 0.5 mm ALL-AROUND SAFETY • 100-K: Mechanically linked performance between main contacts and internal auxiliary contacts. This feature provides status feedback in the event of a contact weld. • 100-K/100-KF: Mirror contact between main and auxiliary contacts as per IEC 60947-4-1 prevent any status condition if a N.O. power pole welds. CHOICE OF MODULAR STARTERS • Compact Two-Component Starters using Bulletin 140-M motor circuit protector and Bulletin 100-K mini contactors. • Three-Component Starters with fuse holders, Bulletin 100-K mini contactors, and Bulletin 193-K bimetal overload relays. • Three-component starters using Bulletin 140M motor circuit protector, Bulletin 100-K mini-contactor and Bulletin 193-K overload relay. PARALLEL 3-PHASE FEEDING OF CONTACTORS • Versions for feeding three or four contactors; extension is possible. 30 V 125 % 6 mm SAFETY MARGIN FOR OVER VOLTAGE IEC/EN 60947: MCS MINI 24 V 100 % 85 % - 110 % 71 % - 125 % VOLTAGE 26,4 V 110 % 20,4 V 85 % SAFETY MARGIN FOR UNDER VOLTAGE 71 % CONTACT RELIABILITY • Bifurcated, AgNi (silver/nickel)-plated contacts for high contact reliability for 15V/2 mA electronic signals. • H-shaped self cleaning auxiliary contacts provide a 4-way current path enabling contact reliability for low energy switching. 17 V HIGH PERFORMANCE AC AND DC COILS • Wide-range DC coils can provide reliability in case of over- and undervoltage, a common issue with batteryfed control power supply systems. • The low coil consumption allows the contactors to be directly controlled via a PLC. OPERATOR SAFETY • 6 mm distance from housing surface to live parts enables compliance with dielectric voltage test requirements per IEC 60947-1 edition 4. • Increased operator protection against contact with contactor terminals. • Optional, integral factory-installed surge suppressor modules for AC and DC for limiting coil switching transients. 5 Bulletin 100-K, 700-K, 193-K, 140M, 140F IEC Miniature Contactors Selection Overview IEC Miniature Contactors • Bulletin 100/104-K Miniature Contactors Page 8 IEC Miniature Control Relays • Bulletin 700-K Miniature Control Relays Page 12 IEC Miniature Thermal Overload Relays • Bulletin 193-K Miniature Thermal Overload Relays Page 15 IEC Circuit Breakers • Bulletin 140M Circuit Breakers Page 16 • Bulletin 140M Fuse Holders Page 17 IEC Miniature Starter Selection • Selection Rockwell Automation Page 21 Visit our website: www.ab.com/catalogs 7 Bulletin 100/104-K IEC Miniature Contactors Overview/Product Selection Table of Contents Bulletin 100-K / 104-K IEC Contactors Compact size Product Selection .... this page Same dimensions for AC and DC Accessories................ 10 Full-voltage non-reversing and reversing contactors Specifications............ 22 5, 9, and 12 A Contactors rated at 690V Approximate IP2X Finger Protection Dimensions................. 31 Optional integrated surge suppressor Compatible with Bulletin 193-K bimetallic overload relay Standards Compliance Mirror contacts per IEC 60947-4-1 and mechanically linked contacts IEC/EN 60947-1,-4-1,-5-1,-5-4 per IEC 60947-5-1 on main unit UL 508 CSA 22.2. No. 14 NF F 62-000 Approvals CE marked cULus listed (File No. E41850, Guide No. NLDX and NLDX7) Allen-Bradley Bulletin 100-K miniature contactors are designed for commercial and light industrial applications where panel space is at a premium. These miniature devices, while 45 mm wide, are shallower and have less panel depth requirements than standard IEC contactors. The miniature contactors have been designed with flexibility in mind. They are available with AC or DC operating coils, several contact ratings, and optional 2- or 4-pole adder decks in a variety of auxiliary contact configurations. Your order must include: cat. no. (with coil voltage code) of the mini contactor specified and, if required, cat. no. of any accessories Miniature Contactors Non-Reversing Mini-Contactors — 3 N.O. Power Poles with Auxiliary Contact Rated Operational Current Ie [A] Ratings for switching AC motors - AC-2, AC-3, AC-4 3Ø kW (50 Hz) Hp (60 Hz) 40 °C AC-1 20 20 20 1Ø 230V 1.5 3 3 400/415V 2.2 4 5.5 500V 2.2 4 5.5 Auxiliary Contacts 690V 2.2 4 5.5 115V 1/2 1/2 3/4 3Ø 230V 1 1-1/2 2 200V 1-1/2 2 3 230V 1-1/2 2 3 460V 3 5 7-1/2 575V 3 5 7-1/2 N.O. N.C. Pkg. Qty.1 Cat. No. 1 0 1 100-K05⊗10 0 1 1 100-K05⊗01 1 0 1 100-K09⊗10 0 1 1 100-K09⊗01 1 0 1 100-K12⊗10 0 1 1 100-K12⊗01 1 May be ordered in package quantities of 20. Add letter M to the end of the cat. no. Example: 100-K09ZJ10M. ⊗ The Cat. No. as listed is incomplete. Select a Coil Voltage Code from the table on page 9 to complete the Cat. No. ⊗10 becomes Cat. No. 100-K05ZJ10. Example: 24V DC: Cat. No. 100-K05⊗ 8 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 100/104-K IEC Miniature Contactors Product Selection Non-Reversing Mini-Contactors — 4 Power Poles Rated Operational Current Ie [A] 3Ø kW (50 Hz) Hp (60 Hz) 40 °C AC-1 20 Contact Configuration, Main Pole Ratings for switching AC motors - AC-2, AC-3 1Ø 230V 400/415V 1.5 20 2.2 3 20 500V 2.2 4 3 690V 2.2 4 5.5 115V 1/2 4 5.5 3Ø 230V 1/2 5.5 200V 1 1-1/2 1-1/2 3/4 230V 1-1/2 2 2 2 3 460V 575V 3 3 5 3 5 7-1/2 7-1/2 N.O. N.C. Pkg. Qty.1 Cat. No. 4 0 1 100-K05⊗400 3 1 1 100-K05⊗300 2 2 1 100-K05⊗200 4 0 1 100-K09⊗400 3 1 1 100-K09⊗300 2 2 1 100-K09⊗200 4 0 1 100-K12⊗400 3 1 1 100-K12⊗300 2 2 1 100-K12⊗200 1 May be ordered in package quantities of 20. Add letter M to the end of the cat. no. Example: 100-K09ZJ400M. ⊗ The Cat. No. as listed is incomplete. Select a Coil Voltage Code from the table below to complete the Cat. No. ⊗400 becomes Cat. No. 100-K05ZJ400. Example: 24V DC: Cat. No. 100-K05⊗ Reversing Mini-Contactors — 3 N.O. Power Poles with Auxiliary Contact Rated Operational Current Ie [A] Auxiliary Contacts per Contactor1 Ratings for switching AC motors - AC-2, AC-3, AC-4 3Ø kW (50 Hz) Hp (60 Hz) 40 °C 1Ø 3Ø AC-1 230V 400/415V 500V 690V 115V 230V 200V 230V 460V 575V N.O. N.C. Cat. No. 20 1.5 2.2 2.2 2.2 — — 1-1/2 1-1/2 3 3 0 1 104-K05⊗02 20 3 4 4 4 — — 2 2 5 5 0 1 104-K09⊗02 20 3 5.5 5.5 5.5 — — 3 3 7-1/2 7-1/2 0 1 104-K12⊗02 1 Used for electrical interlocking ⊗ The Cat. No. as listed is incomplete. Select a standard Coil Voltage Code from the table below to complete the Cat. No. ⊗02 becomes Cat. No. 104-K05KF02. Example: 230V, 50/60 Hz: Cat. No. 104-K05⊗ Bulletin 104-K reversing contactors are factory assembled and include contactors, mechanical interlock (Cat. No. 100-KMCH) and wiring kit (Cat. No. 100KPR) for power and control circuit (electrical interlock). ⊗ Coil Voltage Code The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No. 100-K09⊗10 becomes Cat. No.100-K09D10. AC Voltages [V] 24 110 120 230 240 400 480 50 Hz — D — — — — — — 60 Hz — — D — — — B VC 50/60 Hz KJ — — KF KA KN — — DC Voltages [V] 12 24 110 125 220 250 Standard ZQ ZJ ZD ZS ZA ZT with Integrated Diode — DJ — — — — 600 For other voltages, see table on page 31 Rockwell Automation Visit our website: www.ab.com/catalogs 9 Bulletin 100-K, 700-K, 193-K, 140M, 140F IEC Miniature Contactors Accessories Auxiliary Contact Blocks Connection Diagrams Description Pkg. Qty. 1 Cat. No. 2 100K05…K12⊗10 1 100-KFC02 1 1 100K05…K12⊗10 1 100-KFC11 2 0 100K05…K12⊗10 1 100-KFC20 0 4 100K05…K12⊗10 1 100-KFC04 1 3 100K05…K12⊗10 1 100-KFC13 3 1 100K05…K12⊗10 1 100-KFC31 2 2 100K05…K12⊗10 1 100-KFC22 4 0 100K05…K12⊗10 1 100-KFC40 0 2 100/104-K, 700-K 1 100-KFA02E 1 1 100/104-K, 700-K 1 100-KFA11E 2 0 100/104-K, 700-K 1 100-KFA20E 0 4 100/104-K, 700-K 1 100-KFA04E 1 3 100/104-K, 700-K 1 100-KFA13E 2 2 100/104-K, 700-K 1 100-KFA22Z 3 1 100/104-K, 700-K 1 100-KFA31Z 4 0 100/104-K, 700-K 1 100-KFA40E Pkg. Qty. Cat. No. 1 100-KMCH N.C. For Use With 0 N.O. 21 31 22 32 23 31 24 32 23 33 24 34 21 31 41 51 22 32 42 52 23 31 41 51 24 32 42 52 23 43 53 31 24 44 54 32 23 53 31 41 Front-mounted auxiliary contacts Auxiliary Contact Blocks 2- and 4-pole versions Choice of contact configurations Snap on, no tools required Electronic-compatible bifurcated contacts for signals down to 15V/2 mA Mirror Contact performance per IEC 60947-4-1 24 54 32 42 23 33 43 53 24 34 44 54 51 61 52 62 53 61 54 62 53 63 54 64 51 61 71 81 52 62 72 82 53 61 71 81 54 62 72 82 53 83 61 71 54 84 62 72 53 73 83 61 54 74 84 62 53 63 73 83 54 64 74 84 Control Modules Connection Diagrams Description Mechanical Interlock For interlocking of two adjacent contactors No added width to contactor assembly Front mount Plug-In type Optional auxiliary contact blocks and suppressor modules mount onto the interlock For Use With 100-K, 700-K (AC & DC Control) 11 100-KFSC50 11 100-KFSC280 380…480V AC 11 100-KFSC480 12…55V AC, 12…77V DC 11 100-KFSV55 11 100-KFSV136 11 100-KFSV277 11 100-KFSD250 24…48V AC R-C Suppressor Surge Suppressor Plug-in Type Limits surge voltage on coil MOV Suppressor drop-off Diode Suppressor 110…280V AC 56…136V AC, 78…180V DC 100/104-K, 700-K 100/104-K, 700-K 137…277V AC, 181…250V DC 12…250V DC 100/104-K, 700-K 1 May be ordered in package quantities of 10. Add letter M to the end of the cat. no. Example: 100-KFSC50M. 10 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 100-K, 700-K, 193-K, 140M, 140F IEC Miniature Contactors Accessories Connecting Components Description For Use With Pkg. Qty. Cat. No. ECO Connecting Module For DOL and reversing starters Provides electrical and mechanical link Connects: 140M-C circuit breakers with 100-K contactors 140M-C to 100-K 11 140M-C-PEK12 Power Wiring Kit For Reversing and Star/Delta combinations. Star-point bridge not included. 100-K 1 100-KPR Supply of compact bus bars 100-K 1 100-KWT For 100-K, 5…12 A contactors 45 mm spacing (3 connections) 100-K 1 100-KW453 For 100-K, 5…12 A contactors 45 mm spacing (4 connections) 100-K 1 100-KW454 Pkg. Qty. Cat. No. Feeder Terminal for Compact Bus Bars Three-Phase Compact Bus Bars 1 May be ordered in package quantities of 10. Add letter M to the end of the cat. no. Example: 140M-C-PEK12M. Combinations possible. Example: For 6 contactor connections use one cat. no. 100-KW453 and one cat. no. 100-KW454. Timers Connection Diagrams Description For Use With ~ On-Delay, 0.1…3 s S1 O/I 100-KT3S 1 Solid-State Timing Element 110…250V AC or DC 100/104-K, 700-K 10 2 On-Delay, 1…30 s 100-KT30S K1 N Star-Delta Timer After the set time has elapsed, the 110…120V 50/60 Hz K3 contactor (Y) is de-energized and then after a time 220…250V 50/60 of 90 ± 30 ms the Hz K2 Contactor (Delta) is 48V AC 50/60 Hz energized. 35 mm DIN Rail Mounting Adapter For easy mounting of timer modules on standard DIN Rail 100-KTSDA1 100/104-K, 700-K 10 100-KTSDA2 100-KTSDA3 10 100-KTM Pkg. Qty. Cat. No. Label Sheet 10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm 10 100-FMS Snap-In Hinged Marker Card 5 1492-MH6X12 100-KT Marking Systems Description Rockwell Automation Visit our website: www.ab.com/catalogs 11 Bulletin 700-K IEC Miniature Control Relays Overview/Product Selection Bulletin 700-K Miniature Control Relays Table of Contents IEC compact industrial relay IP2X Finger Protection Bifurcated contacts for low-level signals Optional integrated coil protection diode Product Selection .... this page Accessories................ 13 Specifications............ 27 Approximate Dimensions ................ 31 Standards Compliance IEC/EN 60947-1,-5-1,-5-4 UL 508 CSA 22.2. No. 14 NF F 62-000 Approvals CE marked cULus listed (File No. E33916, Guide No. NKCR and NKCR7) 4-Pole AC or DC Coil Voltage AC-12 AC-15 (B600) Ie [A] 40 °C Contacts Ie [A] 60 °C 24/48V 120V 240V 400V 500V 600V 690V Connection Diagrams N.O. N.C. Pkg. Qty. 1 Cat. No. 4 0 1 700-K40E-⊗ 3 1 1 700-K31Z-⊗ 2 2 1 700-K22Z-⊗ 1 700-KL22Z-⊗ A1 13 23 33 43 A2 14 24 34 44 A1 13 33 43 21 10 6 3 3 2 1.2 1 0.6 0.6 A2 14 34 44 22 A1 13 43 21 31 A2 14 44 22 32 A1 13 47 21 35 1+1L 1+1L A2 14 48 22 36 1 May be ordered in package quantities of 20. Add letter M to the end of the cat. no. Example: 700-K40E-ZJM. 1L = Late break N.C./early make N.O. ⊗ The Cat. No. as listed is incomplete. Select a Coil Voltage Code from the table below to complete the Cat. No. ⊗ becomes Cat. No. 700-K40E-ZJ. Example: 24V DC: Cat. No. 700-K40E-⊗ ⊗ Coil Voltage Code The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No. 700-K40E⊗ becomes Cat. No. 700-K40E-D. AC Voltages [V] 24 110 120 230 240 400 480 50 Hz — D — — — — — — 60 Hz — — D — — — B VC 50/60 Hz KJ — — KF KA KN — — DC Voltages [V] 12 24 110 125 220 250 Standard ZQ ZJ ZD ZS ZA ZT with Integrated Diode — DJ — — — — 600 For other voltages, see table on page 31 12 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 700-K IEC Miniature Control Relays Accessories Auxiliary Contact Blocks Connection Diagrams Pkg. Qty. 1 Cat. No. 100/104-K, 700-K 1 100-KFA02E 1 100/104-K, 700-K 1 100-KFA11E 2 0 100/104-K, 700-K 1 100-KFA20E 0 4 100/104-K, 700-K 1 100-KFA04E 1 3 100/104-K, 700-K 1 100-KFA13E 2 2 100/104-K, 700-K 1 100-KFA22Z 3 1 100/104-K, 700-K 1 100-KFA31Z 4 0 100/104-K, 700-K 1 100-KFA40E Pkg. Qty. Cat. No. 100-K, 700-K (AC & DC Control) 1 100-KMCH 11 100-KFSC50 100/104-K, 700-K 11 100-KFSC280 380…480V AC 11 100-KFSC480 12…55V AC, 12…77V DC 11 100-KFSV55 11 100-KFSV136 11 100-KFSV277 11 100-KFSD250 Description N.O. N.C. For Use With 0 2 1 51 61 52 62 53 61 54 62 53 63 54 64 Front-mounted auxiliary contacts Auxiliary Contact Blocks 2- and 4-pole versions Choice of contact configurations Snap on, no tools required Electronic-compatible bifurcated contacts for signals down to 15V/2 mA 51 61 71 81 52 62 72 82 53 61 71 81 54 62 72 82 53 83 61 71 54 84 62 72 53 73 83 61 54 74 84 62 53 63 73 83 54 64 74 84 1 May be ordered in package quantities of 10. Add letter M to the end of the cat. no. Example: 100-KFA02EM. Control Modules Connection Diagrams Description Mechanical Interlock For interlocking of two adjacent contactors No added width to contactor assembly Front mount Plug-In type Optional auxiliary contact blocks and suppressor modules mount onto the interlock For Use With 24…48V AC R-C Suppressor Surge Suppressor Plug-in Type Limits surge voltage on coil MOV Suppressor drop-off Diode Suppressor 110…280V AC 56…136V AC, 78…180V DC 100/104-K, 700-K 137…277V AC, 181…250V DC 12…250V DC 100/104-K, 700-K 1 May be ordered in package quantities of 10. Add letter M to the end of the cat. no. Example: 100-KFSC50M. Rockwell Automation Visit our website: www.ab.com/catalogs 13 Bulletin 700-K IEC Miniature Control Relays Accessories Timers Connection Diagrams Description Pkg. Qty. For Use With Cat. No. ~ On-Delay, 0.1…3 s S1 O/I 100-KT3S 1 Solid-State Timing Element 110…250V AC or DC 100/104-K, 700-K 10 2 On-Delay, 1…30 s 100-KT30S K1 N 35 mm DIN Rail Mounting Adapter For easy mounting of timer modules on standard DIN Rail 10 100-KTM Pkg. Qty. Cat. No. Label Sheet 10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm 10 100-FMS Snap-In Hinged Marker Card 5 1492-MH6X12 100-KT Marking Systems Description 14 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 193-K IEC Miniature Thermal Overload Relays Overview/Product Selection Bulletin 193-K — Miniature Bimetallic Overload Relays Table of Contents Standard motor protection for AC and DC motors Overload protection Trip Class 10A Auxiliary switch (1 N.O. and 1 N.C.) Phase loss sensitivity Manual/Auto reset button Test release Stop button Trip indicator Product Selection .... this page Accessories................ this page Specifications............ 29 Approximate Dimensions ................ 31 Conformity to Standards IEC/EN 60947-1,-4-1,-5-1 UL 508 CSA 22.2. No. 14 Bulletin 193-K bimetallic overload relays are designed for use with Bulletin 100-K contactors and Bulletin 104-K Reversing Contactors. These class 10A ambient temperature-compensated thermal overload relays include a differential mechanism for sensitivity to phase-loss conditions. Approvals CE marked cULus listed (File No. E33916, Guide No. NKCR) Miniature Bimetallic Overload Relays Max. Current Rating Backup gG Fuse [A] IEC Coordination Type Mounts to Contactor 100-K05…100-K12 100-K09…100-K12 100-K12 Setting Range [A] 1 0.10…0.16 Type 1 35 Type 2 — Cat. No. 193-KA16 0.16…0.25 35 — 193-KA25 0.25…0.40 35 2 193-KA40 0.35…0.50 35 2 193-KA50 0.45…0.63 35 2 193-KA63 0.55…0.80 35 4 193-KA80 0.75…1.0 35 4 193-KB10 0.9…1.3 35 6 193-KB13 1.1…1.6 35 6 193-KB16 1.4…2.0 35 10 193-KB20 1.8…2.5 35 20 193-KB25 2.3…3.2 35 20 193-KB32 2.9…4.0 35 20 193-KB40 3.5…4.8 35 20 193-KB48 4.5…6.3 35 20 193-KB63 5.5…7.5 35 20 193-KB75 7.2…10.0 35 20 193-KC10 9.0…12.5 35 20 193-KC12 1 To select the setting range for use in Y-Δ Starters, multiply the rated operating current of the motor by a factor of 0.58. For motors with Service Factor of 1.15 or greater, use motor nameplate full load current. For motors with service factor of 1.0, use 90% of the motor nameplate full load current. Rockwell Automation Visit our website: www.ab.com/catalogs 15 Bulletin 140M IEC Circuit Breakers Overview/Product Selection Bulletin 140M Motor Protection Circuit Breakers Table of Contents Current Range 0.1…25 A UL Listed for motor loads − Short-circuit protection − Overload protection Visible trip indication − Additional short-circuit trip identification High current limiting High switching capacity Product Selection.... this page Accessories ............... 18 Conformity to Standards IEC/EN 60947-1,-2,-4-1,-5-1 UL 508 CSA 22.2. No. 14 NF F 62-000 Approvals Bulletin 140M Motor Protection Circuit Breakers provide shortcircuit and overload protection for individual motor loads. Fieldinstalled accessories make installation and wiring easy. CE marked cULus listed (File No. E54612, Guide No. NLRV and NLRV7) Product Selection — Motor Protection Circuit Breakers Short-circuit protection — standard magnetic trip (fixed at 13 x Ie) Motor overload protection — Trip Class 10 Ultimate Motor Interrupting Rated Current Magnetic Current [kA] Operational Adjustment Trip (Icu) Current (Ie) Range Current [A] [A] 400V 480V [A] 3-phase Hp Ratings [Hp]1 Max. kW, 3-Phase 230V 400/415V 500V 690V 200V 230V 460V 575V Cat. No. C-Frame 0.16 A 0.10…0.16 2.1 100 65 — 0.02 — — — — — — 140M-C2E-A16 0.25 A 0.16…0.25 3.3 100 65 — 0.06 — — — — — — 140M-C2E-A25 0.40 A 0.25…0.40 5.2 100 65 — 0.09 — — — — — — 140M-C2E-A40 0.63 A 0.40…0.63 8.2 100 65 0.18 0.25 — — — — 140M-C2E-A63 1.0 A 0.63…1.0 13 100 65 — — — 0.5 140M-C2E-B10 1.6 A 1.0…1.6 21 100 65 — — 0.5...0.75 0.75 140M-C2E-B16 2.5 A 1.6…2.5 33 100 65 0.37 0.75 1.1 1.8 0.5 0.5 0.75...1 1...1.5 140M-C2E-B25 4.0 A 2.5…4.0 52 100 65 0.55...0.75 1.1...1.5 1.5...2.2 2.2...3.0 0.75 0.75 1.5...2 2...3 140M-C2E-B40 6.3 A 4.0…6.3 82 100 65 1.1...1.5 2.2 2.5...3.0 4.0 1 1...1.5 3 5 140M-C2E-B63 10 A 6.3…10 130 100 65 2.2 3.0...4.0 4.0...6.3 5.5...7.5 1.5...2 2...3 5 7.5 140M-C2E-C10 16 A 10…16 208 50 30 3.0...4.0 5.5...7.5 7.5...10 11...13 3 — 7.5...10 10 140M-C2E-C16 20 A 14.5…20 260 15 30 4.0...5.5 7.5...10 11 15...17 5 5 — 15 140M-C2E-C20 25 A 18…25 325 15 25 — 11 15 18.5...22 — 7.5 15 20 140M-C2E-C25 0.06...0.09 0.12...0.18 0.12 0.25 0.25...0.37 0.37...0.55 0.18...0.25 0.37...0.55 0.55...0.75 0.75...1.1 1 Horsepower/kW ratings shown in the table above are for reference. The final selection of the MPCB depends on the actual motor full load current and service factor. 16 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 140M, 140F IEC Circuit Breakers Accessories Motor Circuit Protectors Short-circuit protection — standard magnetic trip (fixed at 13 x Ie) No motor overload protection, only magnetic trip For Trip Class 10 motor applications Separate overload relay required for motor protection Rated Magnetic Operational Trip Current [A] Current (Ie) [A] Ultimate Interrupting Current [kA], (Icm) 400V 480V 3-phase Hp Ratings [Hp]1 3-phase kW Ratings 230V 400/415V 500V 690V 200V 230V 460V 575V Cat. No. C-Frame 0.16 A 2.1 100 65 — 0.02 — — — — — — 140M-C2N-A16 0.25 A 3.3 100 65 — 0.06 — — — — — — 140M-C2N-A25 0.40 A 5.2 100 65 — 0.09 — — — — — — 140M-C2N-A40 0.63 A 8.2 100 65 0.06...0.09 0.12...0.18 0.18 0.25 — — — — 140M-C2N-A63 1.0 A 13 100 65 0.12 0.25 0.25...0.37 0.37...0.55 — — — 0.5 140M-C2N-B10 1.6 A 21 100 65 0.18...0.25 0.37...0.55 0.55...0.75 0.75...1.1 — — 0.5...0.7 5 0.75 140M-C2N-B16 2.5 A 33 100 65 0.37 0.75 1.1 1.8 0.5 0.5 0.75-1 1...1.5 140M-C2N-B25 D-Frame 2.5 A 33 100 65 0.37 0.75 1.1 1.8 0.5 0.5 0.75...1 1...1.5 140M-D8N-B25 4.0 A 52 100 65 0.55...0.75 1.1...1.5 1.5...2.2 2.2...3.0 0.75 0.75 1.5...2 2...3 140M-D8N-B40 6.3 A 82 100 65 1.1...1.5 2.2 2.5...3.0 4.0 1 1...1.5 3 5 140M-D8N-B63 10 A 130 100 65 2.2 3.0...4.0 4.0...6.3 5.5...7.5 1.5...2 2...3 5 7.5 140M-D8N-C10 16 A 208 100 65 3.0...4.0 5.5...7.5 7.5...10 11...13 3 — 7.5...10 10 140M-D8N-C16 25 A 325 50 65 — 11 15 18.5...22 5 5...7.5 15 15...20 140M-D8N-C25 1 Horsepower/kW ratings shown in the table above are for reference. The final selection of the manual starter depends on the actual motor full load current and service factor. For Heavy Duty (exceeding Trip Class 10) starting applications, please consult your local sales office. Bulletin 140F Fuse Holders Available for UL Class CC or midget fuses and IEC 10 x 38 mm fuses, with or without blown fuse indication Lockable in the open position Compatible with Bulletin 140M wiring and accessories Compact busbar and connectors to Bulletin 100-C and 100-K contactors 1 N.O./ 1N.C. auxiliary contact, early break N.C. Provides capability for dropping out contactor before breaking current on fuse Late make N.O. contact provides positive indication that power circuit is open Separate overload relay required for motor protection Approvals Description Fuse Holder, CC - 30 A IEC CE Mark UL CSA Cat. No. Yes Yes Yes Yes 140F-D3C-C30 140F-D3C-C30L Fuse Holder with Blown Fuse Indication, CC - 30 A Yes Yes Yes Yes Fuse Holder, Midget - 30 A Yes Yes Yes Yes 140F-D3M-C30 Fuse Holder with Blown Fuse Indication, Midget - 30 A Yes Yes Yes Yes 140F-D3M-C30L Fuse Holder, gG - 32 A Yes Yes No No 140F-D3F-C30 Fuse Holder with Blown Fuse Indication, gG - 32 A Yes Yes No No 140F-D3F-C30L Auxiliary Contact for Fuse Holder (1 N.O. Late Make + 1 N.C. Early Break) Yes Yes Yes Yes 140F-C-AFA11 Rockwell Automation Visit our website: www.ab.com/catalogs 17 Bulletin 140M IEC Circuit Breakers Accessories Accessories Description Operator Position 1 OFF ON Tripped Term. No. Front-Mounted Auxiliary Contact 1-pole or 2-pole No additional space required - Only (1) per MPCB Right Side-Mounted Auxiliary Contact 2-pole Adds 9 mm to the width of the device - (2) per MPCB Description O X O 13-14 X O X 11-12 N.C. Aux O X O 13-14 N.O. Aux Connection Diagram N.O. Aux X O X 21-22 N.C. Aux O X O 13-14 N.O. Aux O X O 23-24 N.O. Aux X O X 11-12 N.C. Aux X O X 21-22 N.C. Aux O X O 33-34 N.O. Aux O X O 43-44 N.O. Aux X O X 31-32 N.C. Aux 13 21 14 22 For Use With Cat. No. 140M-C, D, F 140M-C-AFA10 140M-C, D, F 140M-C-AFA01 140M-C, D, F 140M-C-AFA11 140M-C, D, F 140M-C-AFA20 140M-C, D, F 140M-C-AFA02 140M-C, D, F 140M-C-ASA20 140M-C, D, F 140M-C-ASA02 140M-C, D, F 140M-C-ASA11 31 41 32 X O X 41-42 N.C. Aux O X O 33-34 N.O. Aux X O X 41-42 42 N.C. Aux 1 X = Contact Closed; O = Contact Open 18 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 140M IEC Circuit Breakers Accessories Accessories Description Operator Position 1 OFF O Front-Mounted Trip Contact 2-pole Indicates tripping of device No additional space required X Tripped O Term. No. Description 13-14 N.O. Aux O O X 27-28 N.O. Trip (Short-Circuit & Overload) X O X 11-12 N.C. Aux 27-28 N.O. Trip (Short-Circuit & Overload) 57-58 N.O. Trip (Short-Circuit & Overload) Connection Diagram For Use With Cat. No. 140M-C, D, F 140M-C-AFAR10A10 140M-C, D, F 140M-C-AFAR10A01 11 27 O O O Right-Side Mounted Trip Contact 2-pole Indicates tripping of Motor Protection Circuit Breaker Adds 9 mm to the width of the circuit breaker - Only (1) per MPCB - A Right-Side mounted Auxiliary Contact may be tandem mounted on top of this Trip Contact ON O O O O O X X X X 67-68 N.O. Trip 57-58 N.O. Trip (Short-Circuit & Overload) X X O 65-66 N.C. Trip X X O 55-56 N.C. Trip (Short-Circuit & Overload) O O X 67-68 N.O. Trip X X O 55-56 N.C. Trip (Short-Circuit & Overload) X X O 65-66 N.C. Trip O O X 77-78 N.O. Trip (Short-Circuit) 65-66 N.C. Trip (Short-Circuit) X X O 12 28 57 67 I>> 58 140M-C, 140M-C-ASAR10M10 D, F 68 57 65 I>> 140M-C, 140M-C-ASAR10M01 D, F 58 66 140M-C, 140M-C-ASAR01M10 D, F 140M-C, 140M-C-ASAR01M01 D, F 140M-C, D, F 140M-C-ASAM11 1 X = Contact Closed; O = Contact Open Rockwell Automation Visit our website: www.ab.com/catalogs 19 Bulletin 140M IEC Circuit Breakers Accessories Description For Use With Cat. No. 140M-C to 100-K 140M-C-PEK12 Spacing Adapter Required for Self-Protected combination motor controller (Type E) applications of 140M-C, -D, and -F MPCBs 140M-C, -D 140M-C-TE1 Compact Busbar Feeder Block Supply of compact busbars Increases terminal capacity 140M-C, -D 140M-C-WBE Compact Busbar Feeder Terminal For supply of commoning links Top feed — overlaps commoning link Meets UL Type E spacing requirements 140M-C, -D 140M-C-WTE ECO Connecting Module For DOL and reversing starters Provides electrical and mechanical link Three-Phase Compact Busbar for 25 A Motor Protection Circuit Breakers — 63 A Max. Continuous Current 45 mm spacing For use with front-mounted auxiliary contact Three-Phase Compact Busbar for 25 A Motor Protection Circuit Breakers — 63 A Max. Continuous Current 54 mm spacing For use with side-mounted auxiliary contact Three-Phase Compact Busbar for 25 A Motor Protection Circuit Breakers — 63 A Max. Continuous Current 63 mm spacing For use with side-mounted undervoltage trip and shunt trip Jumper for 140M-D to 140M-C Accommodates difference in depth from 140M-D to 140M-C 54 mm spacing Can be used with all other commoning links 140M-C-W452 2 connections 3 connections 4 connections 140M-C, -D 140M-C-W453 140M-C-W454 5 connections 140M-C-W455 2 connections 140M-C-W542 3 connections 4 connections 140M-C, -D 140M-C-W543 140M-C-W544 5 connections 140M-C-W545 2 connections 140M-C-W632 3 connections 4 connections 140M-C, -D 5 connections 2 connections 140M-C-W633 140M-C-W634 140M-C-W635 140M-D to 140M-C 140M-C-WD542 For complete list of available 140M accessories, please consult the Allen-Bradlay Industrial Controls main catalog. 20 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 100-K/140M IEC Miniature Starter Selection Overview/Product Selection Table of Contents Modular Eco Starter Component Selection Power Range 0.1...12 A Modular Eco Starter using Bulletin 140M Motor Protection Circuit Breaker and Bulletin 100-K Mini Contactors Mounting Options: Snap Fixing on (1) 35 mm DIN Rail Product Selection .... this page + + Use the chart to select components based on motor application data. Mini Starters DOL- and Reversing-Starters 1 Type 1 Coordination Max. Hp (60 Hz) Motor Current Adjustment Range [A] 200V 230V 460V Max. kW (50 Hz) 575V 230V 400V Contactor 500V Eco Starter Module Circuit Breaker 690V C-Frame and 100-K Mini Contactors 0.1…0.16 ⎯ ⎯ ⎯ ⎯ ⎯ 0.02 ⎯ ⎯ 100-K05⊗.. 140M-C-PEK12 140M-C2E-A16 0.16…0.25 ⎯ ⎯ ⎯ ⎯ 0.02 0.06 0.06 ⎯ 100-K05⊗.. 140M-C-PEK12 140M-C2E-A25 0.25…0.4 ⎯ ⎯ ⎯ ⎯ 0.06 0.09 0.12 ⎯ 100-K05⊗.. 140M-C-PEK12 140M-C2E-A40 0.4…0.63 ⎯ ⎯ ⎯ ⎯ 0.09 0.18 0.18 ⎯ 100-K05⊗.. 140M-C-PEK12 140M-C2E-A63 0.63…1.0 ⎯ ⎯ ⎯ 1/2 0.12 0.25 0.37 0.25 100-K05⊗.. 140M-C-PEK12 140M-C2E-B10 1.0…1.6 ⎯ ⎯ 0.5…0.75 3/4 0.25 0.55 0.75 0.37…0.55 100-K05⊗.. 140M-C-PEK12 140M-C2E-B16 1.6…2.5 1/2 1/2 0.75…1 1…1.5 0.55 0.75 1.1 0.75…1.1 100-K05⊗.. 140M-C-PEK12 140M-C2E-B25 2.5…4.0 3/4 3/4 1.5…2 2…3 0.75 1.5 1.8 1.8 100-K05⊗.. 140M-C-PEK12 140M-C2E-B40 4.0…6.3 1 1…1.5 3 5 1.5 2.2 2.2 4 100-K09⊗.. 140M-C-PEK12 140M-C2E-B63 6.3…10 1.6…2 2 5 7.5 2.2 4 4 ⎯ 100-K12⊗.. 140M-C-PEK12 140M-C2E-C10 10…16 3 ⎯ 7 1/2 ⎯ 4 5.5 ⎯ — 100-K12⊗.. 140M-C-PEK12 140M-C2E-C16 1 Reversing Starters using 2 contactors 100-K..⊗01 and power wiring kit 100-KPR and if needed mechanical interlock 100-KMCH in addition. Horsepower and Kilowatt ratings shown in the table are for reference. Final selection of the starter depends upon the actual motor full-load current and service factor. ⊗ Coil Voltage Code The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No. 100-K09⊗10 becomes Cat. No.100-K09D10. AC Voltages [V] 24 110 120 230 240 400 480 50 Hz — D — — — — — — 60 Hz — — D — — — B VC 50/60 Hz KJ — — KF KA KN — — DC Voltages [V] 12 24 110 125 220 250 Standard ZQ ZJ ZD ZS ZA ZT with Integrated Diode — DJ — — — — 600 For other voltages, see table on page 31 Rockwell Automation Visit our website: www.ab.com/catalogs 21 Bulletin 100-K IEC Miniature Contactors Specifications IEC Specifications 100/104-K 05 09 100/104-K 12 AC-1 Active Power Load (50 Hz); Ambient temperature 40°C Ie 05 ≤ 230V [A] 11.3 20 20 ≤ 240V [A] 11.3 20 20 8 8 400V [A] 8.5 15.5 15.5 8.3 8.3 415V [A] 8.5 15.5 15.5 14 14 500V [A] 6.8 12.4 12.4 14 14 14 690V [A] 4.9 8.9 8.9 [kW] 17 17 17 230V [kW] 3 5.5 5.5 [kW] 24 24 24 240V [kW] 3 5.5 5.5 400V [kW] 4 7.5 7.5 [A] 230V [kW] 8 240V [kW] 8.3 400V [kW] 14 415V [kW] 500V 690V 20 20 ≤ 690V [A] 16 16 16 415V [kW] 4 7.5 7.5 230V [kW] 6.4 6.4 6.4 500V [kW] 4 7.5 7.5 240V [kW] 6.7 6.7 6.7 690V [kW] 4 7.5 7.5 400V [kW] 11 11 11 Load Carrying Capacity per UL/CSA 415V [kW] 12 12 12 General Purpose Current (enclosed) 500V [kW] 14 14 14 [A] 12 15 18 690V [kW] 19 19 19 13.8 Switching of 3-phase Motors; (50 Hz) Ambient temperature 60°C, AC-2, AC-3, AC-4 Rated power (enclosed) 1-phase (100-K) 230V [A] 6.3 11.3 11.3 240V [A] 6.3 11.3 11.3 400V [A] 4.9 8.5 11.5 415V [A] 4.9 8.5 11.5 500V [A] 3.9 6.8 9.2 690V [A] 2.8 4.9 6.7 230V [kW] 1.5 3 3 240V [kW] 1.5 3 3 400V [kW] 2.2 4 5.5 415V [kW] 2.2 4 5.5 500V [kW] 2.2 4 5.5 690V [kW] 2.2 4 5.5 3-phase 22 230V [A] 2.3 3.9 3.9 240V [A] 2.3 3.9 3.9 400V [A] 2 3.6 3.6 415V [A] 2 3.6 3.6 500V [A] 1.9 3.2 3.2 690V [A] — — — 230V [kW] 0.37 0.75 0.75 240V [kW] 0.37 0.75 0.75 400V [kW] 0.75 1.5 1.5 415V [kW] 0.75 1.5 1.5 500V [kW] 0.75 1.5 1.5 690V [kW] — — — 250 250 250 Ops/h 115V [A] 9.8 9.8 230V [A] 8 10 12 115V [Hp] 0.5 0.5 0.75 230V [Hp] 200V [A] 230V [A] 460V [A] 575V [A] 200V 1 1.5 2 6.9 7.8 11 6 6.8 9.6 4.8 7.6 11 3.9 6.1 9 [Hp] 1.5 2 3 230V [Hp] 1.5 2 3 460V [Hp] 3 5 7.5 575V [Hp] 3 5 7.5 200V [Hp] 2.5 3.3 5 230V [Hp] 2.5 3.3 5 460V [Hp] 5 8.5 12 575V [Hp] 5 8.5 12 Wye-Delta (60 Hz) AC-4 at approximately 200,000 operations Max. switching frequency 12 20 ≤ 690V Ambient temperature 60°C Ie 09 Star-Delta Starting (50 Hz) Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 100-K IEC Miniature Contactors Specifications Specifications IEC Specifications 100/104-K 05 09 100/104-K 12 05 09 12 Switching of Power Transformers, AC-6a (50 Hz) Switching of DC Loads Inrush Current Non-inductive/slightly inductive loads or resistance furnaces DC-1 at 60 °C =n Rated transformer current n = 30 24V [A] 6 9 9 ≤ 230V [A] 2.9 5.4 5.4 1 pole (100-K) 48/60V [A] 4/1 6/1.5 6/1.5 ≤ 240V [A] 2.9 5.4 5.4 110V [A] 0.6 1 1 ≤ 400V/415V [A] 2.4 4.1 5.4 220V [A] 0.2 0.3 0.3 ≤ 500V [A] 1.8 3.2 3.2 440V [A] 0.08 0.1 0.1 ≤ 690V [A] — — — 24V [A] 6 9 9 230V [kVA] 1.2 2 2 48/60V [A] 6 8 8 240V [kVA] 1.2 2 2 110V [A] 4 6 6 400V [kVA] 1.7 2.8 3.4 220V [A] 0.8 1.2 1.2 415V [kVA] 1.7 2.8 3.4 440V [A] 0.2 0.3 0.3 500V [kVA] 1.7 2.8 3.4 24V [A] 6 9 9 690V [kVA] 2 4 5 48/60V [A] 6 9 9 9 2 poles in series 3 poles in series n = 20 ≤ 690V [A] — — — 110V [A] 6 9 n = 15 ≤ 690V [A] — — — 220V [A] 3 4 4 440V [A] 0.4 0.6 0.6 Switching of Lamps Gas discharge lamps AC5a 220…240V AC (40 °C) open [A] 18 18 18 closed [A] 14.5 14.5 14.5 Shunt-wound Motors Starting, reverse current braking, reversing, stepping DC-3, 60 °C 3 poles in series Individually compensated: Max. capacitance at expected Short-circuit current of Filament AC-5b 10 kA [μF] 750 750 750 20 kA [μF] 400 400 400 50 kA [μF] — — — 230/240V [A] 5 9 9 Switching of Low Inductive Loads in Home Appliances and Similar Applications per IEC 61095 (50 Hz) AC-7a 230V [A] 20 20 20 400V [A] 20 20 20 230V 400V [A] [A] 6 6 11 3 poles in series 11 11 11 Switching of hermetically encapsulated cooling compressor motors with manual reset of the overload release AC-8a 400V [A] 11 18 18 500V [A] 10 15 15 [A] 5 9 9 [A] 4 6 6 110V [A] 2 3 3 220V [A] 0.8 1.2 1.2 440V [A] 0.15 0.2 0.2 Series-wound Motors Starting, reverse current braking, reversing, stepping DC-5, 60 °C Switching of Motor Load for Home Appliances (50 Hz) AC-7b 24V 48/60V 24V [A] 5 9 9 48/60V [A] 2 3 3 110V [A] 0.6 1 1 220V [A] 0.1 0.1 0.1 440V [A] — — — [A] 60 96 96 [mΩ] 2.2 2.2 2.2 0.3 0.9 0.9 Short Time Withstand ICW, 60 °C 10 s Resistance and Power Dissipation Main current circuit resistance, 1 pole Power dissipation, 3 main poles Ie AC-3/400V Total power dissipation At Ie AC-3/400V AC control, warm [W] 2.1 2.7 2.7 DC control, warm [W] 2.9 3.5 3.5 Lifespan Mechanical [Mio. op.] 15 15 15 Electrical AC-3 (400 V) [Mio. op.] 0.7 0.7 0.7 Reversing combination mechanical, electrical [Mio. op.] 0.7 0.7 0.7 0.16 (0.35) 0.16 (0.35) 0.16 (0.35) Weight AC DC Rockwell Automation Visit our website: www.ab.com/catalogs DOL kg (lbs.) Reversing kg (lbs.) — — — DOL kg (lbs.) 0.2 (0.44) 0.2 (0.44) 0.2 (0.44) Reversing kg (lbs.) — — — 23 Bulletin 100-K IEC Miniature Contactors Specifications Cross Sections, Srew Type Terminals Coil Data 100/104-K Conductor Cross Sections - Main Contacts and Auxiliary Contacts 05 09 100/104-K 12 1 Terminal type Fine stranded with ferrule (1) Conductor (2) Conductors [mm2] [mm2] Solid or coarse stranded (1) Conductor (2) Conductors 1…4 [mm2] [mm2] 0.75…2.5 + 1…4 Recommended torque Cross section per UL/CSA Recommended torque 1 Pozidriv No. 2 / Blade No. 3 screw Use same cross sections [Nm] [AWG] [lb-in] 0.75…2.5 0.75…2.5 1.2 18…12 10.6 05 09 12 Operating Limits AC control pick-up 50 Hz, 60 Hz, 50/60 dropout Hz [x Us] 0.85…1.1 [x Us] 0.2…0.75 pick-up [x Us] 0.8…1.1 9, 12, 24, 110V DC: 0.7…1.25 dropout [x Us] 0.1…0.75 [VA/W] 35/32 DC control Coil Consumption AC control pick-up 50 Hz, 60 Hz, 50/60 hold-in Hz [VA/W] 5/1.8 pick-up [W] cold 3.0, warm 2.6 hold-in [W] cold 3.0, warm 2.6 closing delay [ms] 15…40 opening delay [ms] 15…33 opening delay [ms] 15…28 closing delay [ms] 18…40 opening delay [ms] 6…12 With integrated diode opening delay [ms] 8…12 With external diode opening delay [ms] 35…50 [ms] >50 DC control Operating Times AC With RC module DC Minimal change over-time for reversing Short Circuit Coordination 100/104-K 05 09 12 Short Circuit Coordination (Max. Fuse or Circuit Breaker Rating) Per IEC 60947-4-1 (contactor and fuses only) DIN Fuses - gG 24 50 kA Available Fault Current Type "1" (690V) [A] 35 35 35 Type "2" (690V) [A] 16 20 20 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 100-K IEC Miniature Contactors Specifications Auxiliary Contacts and Auxiliary Contact Blocks General Data Auxiliary contacts Internal (100-K) Blocks (100-KF) Rated Isolation Voltage Ui Switching of AC Loads AC-12 Ith at 40°C [A] 10 10 IEC [V] 690 at 60°C [A] 6 6 UL, CSA [V] 600 [kV] 6 [V] 230, 240, 400, 415, 500, 690 24V [A] 6 3 Rated Impulse Voltage Withstand Uimp 120V [A] 6 3 Rated Operating Voltage Ue 240V [A] 3 2 AC 400V [A] 1.8 1.2 DC 480V [A] 1.5 1 500V [A] 1.4 1 600V [A] 1.2 0.6 690V [A] 1 0.6 AC-15 at rated voltage of Switching of DC Loads DC-12 L/R< 1 ms resistive loads at 24V DC [A] 6 — 50/60 Hz [V] 24, 48, 110, 220, 440 Class F according to IEC 60085, Class 105 insulation system according to UL 508 Insulation Class of the Coil Rated coil frequency AC 50/60 Hz, DC Ambient Temperature Storage [°C] Operation at rated voltage [°C] -55…+80 -25…+60 15% current reduction against 60°C values 48V DC [A] 4 — at 70°C 110V DC [A] 0.6 — Climatic Withstand 125V DC [A] 0.6 — 220V DC [A] 0.2 — Max. Altitude of Installation Site 250V DC [A] 0.2 — Protection Class 400V DC [A] 0.08 — Single contactor cover — 440V DC [A] 0.08 — Contactor with frame terminal block — 24V DC [A] 4 — Resistance to Shock DC-14 L/R< 15 ms inductive loads with economy resistor in series at Auxiliary contact IEC 68-2/EN 60068 [m] 2000 NN IP2X IP2X IEC 68-2/EN 60068 48V DC [A] 2.5 — Resistance to Vibration IEC 68-2/EN 60068 110V DC [A] 0.4 — 100-K (on main unit) 125V DC [A] 0.4 — Mechanically Linked Contacts IEC 60947-5-1, Annex L 220V DC [A] 0.12 — 250V DC [A] 0.12 — 400V DC [A] 0.05 — Standards IEC/EN 60947-1, -4-1, -5-1, -5-4, UL 508, CSA 22.2. No. 14 440V DC [A] 0.05 — Approvals CE, cULus 24V DC [A] 2.8 2.3 48V DC [A] 1.2 1 110V DC [A] 0.55 0.55 125V DC [A] 0.55 0.55 220V DC [A] 0.27 0.27 250V DC [A] 0.27 0.27 400V DC [A] 0.15 0.15 440V DC [A] 0.15 0.15 600V DC [A] 0.1 0.1 Mirror Contacts IEC 60947-4 Annex F 100-K and 100-KF DC-13 switching electromagnets at Fuse gG Short-circuit protection with no Welding of contacts per IEC 60947-5-1 [A] 10 10 [A] 10 10 Protective Separation per IEC 609471, Annex N — — Min. switching capacity 15V IEC [mA] 60947-5-4 — 2 Load Carrying Capacity per UL/CSA Rated voltage AC [V] max. 600 max. 600 40 °C [A] 10 10 Switching capacity AC [A] A 600 B 600 Rated voltage DC [V] max. 600 max. 600 Switching capacity DC [A] Q 600 Q 600 Continuous rating Rockwell Automation Visit our website: www.ab.com/catalogs 25 Bulletin 100/104-K IEC Miniature Contactors Specifications Life-Load Curves Electrical life; Ue = 400…460V AC AC-3 Switching of squirrel-cage motors while starting AC-1 Non- or slightly inductive loads, resistance furnaces Contact Life (millions of operations) 10 1 100-K12 100-K09 0.1 100-K05 0.01 1 10 100 Rated current Ie AC-3 [A] (Dashed curves - - - - AC-1 only, open) Electrical life; Ue = 400…460V AC AC-4 Stepping of squirrel-cage motors 10 100-K09; 100-K12 Contact Life (millions of operations) 100-K05 1 0.1 0.01 0.1 1 10 Rated current Ie AC-4 [A] 26 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 700-K IEC Miniature Control Relays Specifications IEC Specifications 700-K AC-12 Rated Thermal Current Ambient temperature 40°C 700-K Continuous Current (General Purpose) 24…240V [A] 10 230…500V [A] 10 DC-13/Q600 230…690V [A] 10 1 pole Ith Ambient temperature 60°C 300V AC [A] 5 600V AC [A] 10 2.3 24V [A] 48V [A] 1 24…240V [A] 6 110V [A] 0.55 230…500V [A] 6 125V [A] 0.55 230…690V [A] 6 220V [A] 0.27 250V [A] 0.27 400V [A] 0.15 440V [A] 0.15 600V [A] 0.1 Ith AC-15/B600 Switching of Solenoids and contactors 24V [A] 3 48V [A] 3 120V [A] 3 230V [A] 2 240V [A] 2 400V [A] 1.2 480V [A] 1 500V [A] 1 600V [A] 0.6 690V [A] 0.6 Short-circuit Protection "gG" Fuse acc. to IEC 60947-5-1, no welding of contacts Fuse gG [A] 10 Min. Switching Capacity 15V For bifurcated contacts (control relays and auxiliary contact blocks) [mA] 2 [mΩ] 6.5 [W] 2.6 AC control, warm [W] 4.4 DC control, warm [W] 5.2 Resistance and Power Dissipation Main current circuit resistance, 1 pole Power dissipation Ith, 4 poles Total power dissipation Ith Lifespan Mechanical [Mio. op.] 15 Electrical AC-15 (240V / 2 A) [Mio. op.] 0.7 Weight AC control kg (lbs.) 0.16 (0.35) DC control kg (lbs.) 0.2 (0.44) Load Carrying Capacity per UL/CSA Rated voltage AC [V] max. 600 40 °C [A] 10 Switching capacity AC [A] B 600 Rated voltage DC [V] max. 600 Switching capacity DC [A] Q 600 Continuous rating Rockwell Automation Visit our website: www.ab.com/catalogs 27 Bulletin 700-K IEC Miniature Control Relays Specifications Cross Sections, Srew Type Terminals Coil Data Conductor Cross Sections - Main Contacts and Auxiliary Contacts 700-K 700-K Operating Limits 1 AC control 50 Hz, 60 Hz, 50/60 Hz Terminal type Fine stranded with ferrule (1) Conductor (2) Conductors [mm2] [mm2] Solid or coarse stranded (1) Conductor (2) Conductors 1…4 [mm2] [mm2] 0.75…2.5 + 1…4 Recommended torque Cross section per UL/CSA Recommended torque [Nm] 0.75…2.5 0.75…2.5 DC control AC control 50 Hz, 60 Hz, 50/60 Hz 18…12 [lb-in] 10.6 [x Us] 0.85…1.1 dropout [x Us] 0.2…0.75 pick-up [x Us] 0.8…1.1 9, 12, 24, 110V DC: 0.7…1.25 dropout [x Us] 0.1…0.75 pick-up [VA/W] 35/32 hold-in [VA/W] pick-up [W] cold 3.0, warm 2.6 hold-in [W] cold 3.0, warm 2.6 closing delay [ms] 15…40 opening delay [ms] 15…33 opening delay [ms] 15…28 closing delay [ms] 18…40 6…12 Coil Consumption 1.2 [AWG] pick-up DC control 5/1.8 Operating Times 1 Pozidriv No. 2 / Blade No. 3 screw Use same cross sections AC With RC module DC opening delay [ms] With integrated diode opening delay [ms] 8…12 With external diode opening delay [ms] 35…50 General Data 700-K Rated Isolation Voltage Ui IEC [V] 690 UL, CSA [V] 600 1 minute acc. to IEC 60947-5-1 [V] — [kV] 6 [V] 24, 48, 120, 230, 400, 500, 600, 690 [V] 24, 48, 110, 220, 440 Rated Impulse Voltage Withstand Uimp Rated Operating Voltage Ue AC 50/60 Hz DC Rated Coil Frequency AC 50/60 Hz, DC Ambient Temperature Storage [°C] Operation at rated voltage [°C] at 70°C Protection Class Auxiliary contact -25…+60 15% current reduction against 60°C values Climatic Withstand Max. Altitude of Installation Site -55…+80 — [m] 2000 NN IP2X — Standards IEC/EN 60947-1, -5-1, -5-4, UL 508, CSA 22.2. No. 14 Approvals CE, cULus 28 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 193-K IEC Miniature Thermal Overload Relays Specifications Specifications Main Circuits Environmental Ratings 193-K Rated Isolation Voltage Ui 690V Rated Impulse Strength Uimp 6 kV Rated Operating Voltage Ue IEC/UL Humidity Terminal screws Solid or coarse stranded Recommended torque Pozidriv screwdriver Slotted screwdriver M3.5 [mm2] 2 x (1.5…4) [mm2] [AWG] 2 x (1.5…4) 2 x (16…10) [Nm] [lb-in] 1.2 10.6 Size [mm] Storage Operating -55…+80 °C (-67…+176 °F) -20…+60 °C (-4…+140 °F) Operating Damp Heat 5…95 % Non-condensing per IEC 68-2-3 and IEC 68-2-30 690V AC / 600V AC Wiring cross section Terminal type Fine stranded with ferrule 193-K Ambient Temperature 2 1x6 Vibration (per IEC 68-2-6) 3G Shock (per IEC 68-2-27) 30G Max. Altitude 2000 m Pollution Environment Pollution Degree 3 Degree of Protection IP2X Protection Ambient Compensated, Time Delay, Phase Loss Sensitive Type of Relay Nature of Relay Bimetallic Overload Relay Trip Rating 120 % FLA Trip Class IEC: 10A, UL 10 Reset Mode Power dissipation Control Circuits Automatic or Manual up to 0.4 A 7W 0.5…12.5 A 6W General Data 193-K 193-K Rated Isolation Voltage Ui 690V AC Rated Impulse Strength Uimp 4 kV AC IEC/EN 60947-1, -4-1, -5-1, UL 508, CSA 22.2. No. 14 Rated Operating Voltage Ue IEC/UL Rating Designation Rated Operating Current Ie 690V AC / 600V AC A600 / Q300 N.O./N.C. 24V [A] 4 240V [A] 2 400V [A] 1.6 690V [A] 0.15 24V [A] 2 110V [A] 0.4 220V [A] 0.25 440V [A] 0.08 Thermal Current Ithe [A] 5 Short-circuit withstand, fuse gG [A] AC-15 DC-13 Contact Reliability Standards Certifications Approximate Weights (unpackaged) CE, cULus 0.115 kg (0.25 lb) 6 15V, 2 mA Wiring cross section Terminal type Terminal screw M 3.5 Fine stranded with ferrule [mm2] 2 x (1…4) Solid or coarse stranded [mm2] [AWG] 2 x (1…4) 2 x (18…12) [Nm] [lb-in] 1.2 10.6 Recommended torque Pozidriv screwdriver Size 2 Slotted screwdriver [mm] 1x6 Rockwell Automation Visit our website: www.ab.com/catalogs 29 Bulletin 193-K IEC Miniature Thermal Overload Relays Specifications Thermal Overload Relays Circuit Diagrams Trip Characteristics These trip characteristics refer to IEC 60947 and are average values from cold start at an ambient temperature of 20 °C. Trip time is pictured as a function of operating current. With the device at normal operating temperature, the trip time decreases to approximately 25% of the shown value. Minutes Trip Class 10A Seconds 3-phase 2-phase FLA Multiple 30 Visit our website: www.ab.com/catalogs Rockwell Automation Bulletin 100/104-K IEC Miniature Contactors Specifications/Approximate Dimensions ⊗ Coil Voltage Codes DC Coil Voltages AC Coil Voltages [V] 50 Hz 60 Hz 50/60 Hz [V] 12 — — KQ 9 ZR 24 — — KJ (WJ)1 12 ZQ ZJ (DJ) DC 32 — — VU 24 36 — — KV 30 ZC 42 — — KW 36 ZW 48 — — KY 48 ZY 60 — — KR 60 ZZ 70 — — VG 72 ZG 110 D (WD)1 — — 80 ZE 120 — D (WD)1 — 110 ZD 127 — — VS 120 ZU 135 — — VE 125 ZS 200 KG — — 220 ZA 200-220 — — KG 240 ZL 230 — — KF (WF)1 250 ZT 240 — — KA 250 — — VT 380-400 N — — 400 — — KN 415 — — KU 440 B — — 480 — B — 500 M — — 525 VC — — 575 — M — 600 — VC — (DJ): with integrated Diode Voltage codes in bold are prefered products. For availabilty of other voltage codes, please consult your local Allen-Bradley distributor or representative. 1 (Wx): with built-in Varistor Bulletin 100-K, 700-K, 193-K Approximate Dimensions Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 78.7 (3-7/64) 44.9 (1-25/32) 49 (1-15/16) 35 (1-25/64) 4 (5/32) Mounting Position 35.2 (1-25/64) Without accessories 2 5° 54 (2-1/8) 56 (2-13/64) 108.2 (4-1/4) 49.2 (1-15/16) 50 (1-31/32) 25 ° 12 (15/32)* 360° 1 Minimum distance to grounded parts or walls 36.9 (1-29/64) Rockwell Automation 63.5 (2-1/2) Visit our website: www.ab.com/catalogs 31 General Terms and Conditions of Sale TERMS AND CONDITIONS «General Terms and Conditions of Sale» can be found in publication «6500(EN) - January 2004». This publication is available as a PDF file (Adobe Acrobat) at http://www.rockwellautomation.com/termsofsale 32 Visit our website: www.ab.com/catalogs Rockwell Automation Notes Rockwell Automation Visit our website: www.ab.com/catalogs 33 Notes 34 Visit our website: www.ab.com/catalogs Rockwell Automation Publication MCS-SG001A-EN-P – April 2007 ©2006 Rockwell Automation, Inc. All Rights Reserved. Printed in Switzerland.
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