Slip-On (2010
Installation Instructions
1.
Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2.
Remove OEM muffler side panel by removing the
three bolts.
3.
Remove OEM exhaust by removing mounting bolt and
loosening mide tube bracket.
4.
Install TBR muffler bracket with OEM mount bolt
and nut, leave loose for now.
5.
Loosely attach TBR slip-tube to TBR muffler using
the supplied two-part X-Ring and 6x20mm bolts
with lock washers.
6.
Install TBR muffler assembly to motorcycle with
the rubber lined muffler clamp on muffler and
barrel clamp on slip-tube. Muffler clamp attaches to
outside of muffler bount bracket with supplied bolt,
nut and washer.
V.A.L.E.
TM
2012 Yamaha
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
Super Tenere XTZ1200
Slip-on Exhaust System
Part# 005-31204
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
Installation Instructions
7.
2012 Yamaha
Make sure muffler is properly aligned, then
tighten all the bolts in this order: Muffler mount
bolt, muffler clamp bolt, X-ring bolts, slip-tube
barrel clamp.
8.
Re-install side panel.
9.
Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Also, remove any protective plastic from
the name badges on the muffler canister(s) or the
muffler clamp(s). Run the bike and enjoy. It is normal
for some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil
from inside the pipe burning off. After 50 to 100
miles, recheck all fasteners for tightness.
V.A.L.E.
TM
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
Super Tenere XTZ1200
Slip-on Exhaust System
Part# 005-31204
Qty. Description
Part Number
1
1
1
1
2
1
4
4
1
1
1
1
1
1
1
Varies
Varies
005-31204S
005-312-3
005-7-2-3
005-27-61MSH
005-SH620
005-WL6
005-312B
005-HB1020
005-WL10
005-NN10
005-9-18610
005-9-15820
015-10212
Exhaust Canister Muffler Canister Clamp
Stainless Steel Slip Tube
HARDWARE KIT
X-Ring (half)
61mm Barrel Clamp
6x20mm Socket Head Cap Screw
M6 Split Lock Washers
Bracket
10x20mm Hex Bolt
10mm Washer
10mm Nylock Nut
5mm Long Handle Ball End Hex Key T20 Torx Hex Key
TBR Sticker Kit
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a mild spray cleaner. Always apply cleaner or
polish with a soft, clean cloth.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Carbon Fiber Mufflers: Always make sure the fiberglass packing inside is in good condition and not burned out,
haust heat inside an empty canister will deteriorate the Carbon Fiber sleeve. TBR sells repack kits (TBR part
10038) that include new rivets and repack material as well as a drill bit (#30), making it easy to do yourself. Also,
dyno test your bike with carbon fiber mufflers installed - the intense heat and lack of cooling air can quickly cause
material to burn. Two Brothers Racing does not provide a warranty for burned carbon fiber.
Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to restore the bright finish to factory spec.
as ex# 005NEVER
the CF
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