OperatOr and parts Manual Grain Vac Conveyair 6640 052012

OperatOr and parts Manual Grain Vac Conveyair 6640 052012

OperatOr and parts Manual

Grain Vac

Conveyair 6640

052012 FK376

Table of Contents - Grain Vac

Table of Contents

Introduction ................................................................................................................................ 5

Safety .......................................................................................................................................... 7

• Operating safety ........................................................................................................... 8

• Safety Decal Locations ................................................................................................. 9

Transport ....................................................................................................................................11

Attaching to Tractor .................................................................................................................. 12

• Equipment Matching .................................................................................................. 12

• BPS & Receiver Tank Screens .................................................................................... 13

• Oil Level ....................................................................................................................... 13

Operation .................................................................................................................................. 14

• Boom Swivel ............................................................................................................... 14

• Airlock Rotation ........................................................................................................... 15

• Break In ........................................................................................................................ 15

• Set Airlock Speed ........................................................................................................ 16

• Short Distance Transfer .............................................................................................. 17

• Long Distance Transfer ............................................................................................... 18

• Clean up....................................................................................................................... 18

• Filing Bins & Temporary Storage ............................................................................... 19

Accessories ............................................................................................................................... 20

Lubrication ................................................................................................................................ 21

• Service Record ............................................................................................................ 24

Maintenance ............................................................................................................................. 25

• Airlock Tips .................................................................................................................. 26

• Reservoir Breather ...................................................................................................... 27

• Clamp # GV26042 Installation Instructions ............................................................... 27

• Air Pump Reservoir ..................................................................................................... 28

• BPS (Blower Protection System) ............................................................................... 28

• Shear Pin ..................................................................................................................... 29

• Hydraulic Safety ......................................................................................................... 30

• Bolt Torque ................................................................................................................... 31

• Hydraulic Fitting Torque ............................................................................................. 32

• Hydraulic Hose ............................................................................................................ 33

Troubleshooting ....................................................................................................................... 35

Storage ...................................................................................................................................... 37

3

Table of Contents - Grain Vac

Parts List & Diagrams .............................................................................................................. 38

• Frame & Wheel Assembly .......................................................................................... 38

• Receiver Tank & Dust Collector .................................................................................. 40

• Airlock & Blower Assemblies ..................................................................................... 42

• Boom & Cyclone ......................................................................................................... 44

• Belt Drive ..................................................................................................................... 46

• Cleanup & Full Bin Nozzles ........................................................................................ 48

• Steel Flex Hose & Couplers ....................................................................................... 50

• Cleanup Hose & Couplers .......................................................................................... 52

• PTO (La Magdalena - 1000 RPM) ............................................................................... 54

• Self Contained Hydraulic System .............................................................................. 56

• Standard Hydraulic System ....................................................................................... 58

Warranty Policy ......................................................................................................................... 60

4

Introduction - Grain Vac

Introduction

Congratulations, you have selected a Farm King Grain Vac which is designed and engineered to help you make farming Easier, Healthier and Safer.

Our knowledgeable engineering and production staff have built both performance and durability into each Farm King Grain Vac. Our grain vacs have been sold to farmers in Canada, Europe, the

USA, Australia and the Middle East.

To get the maximum benefit from your Farm King Grain Vac please read the owner’s manual carefully.

We recommend that you study this manual from beginning to end BEFORE operating your new

Farm King Grain Vac. We have tried to keep it brief and to the point. It is important that you pay special attention to the safety cautions in this book and on your equipment.

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

5

Boom

Clamp

Boom

Swivel

Lock

Safety - Grain Vac

WARNING

Read and understand the operation manual before operating the Grain Vac. Always follow safety and operating instructions as outlined in this manual. Familiarize yourself with the terms shown on this page.

Boom Clamp

Discharge Cyclone

Upper Boom Hinge

Discharge Boom

Blower Protection System

(BPS)

Receiver

Tank

Receiver

Tank Intake

Suction

Line

Vacuum

Relief

Valve

Control

Panel

Blower behind panel

6

Dust

Canister

Belt

Cover

Belt

Cover

Hydraulic

Hose

Airlock

PTO Driveline Hitch Clean

Out Nozzle

Silencer

Pressure

Relief Valve

Clean Out Nozzle

Safety - Grain Vac

Safety

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

Before You Start

Read the safety messages on the implement and shown in your manual.

Observe the rules of safety and common sense!

The safety alert symbol means…

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

This safety alert symbol identifies important safety warning messages. Carefully read each warning message that follows. Failure to understand and obey a safety warning, or recognize a safety hazard, could result in an injury or death to you or others around you. The operator is ultimately responsible for the safety of himself, as well as others, in the operating area of the tractor and attached equipment.

Understand Signal Words

Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages.

The appropriate signal word for each has been selected using the following guidelines:

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.

WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

If you have questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or the manufacturer directly.

Importanat Safety information

Working with unfamiliar equipment can lead to careless injuries. Read this manual, and the manual for your tractor before assembly or operating, to acquaint yourself with the machines. It is the owner’s responsibility, if this machine is used by any person other than yourself, is loaned or rented, to make certain that the operator, prior to operating:

1. Reads and understands the operator’s manuals.

2. Is instructed in safe and proper use.

Do not modify the equipment in any way. Unauthorized modifications may impair the function and/or safety and could affect the life of the equipment.

7

Safety - Grain Vac

Operating Safety

Wear appropriate ear protection.

Never wear ill-fitting, baggy or frayed clothing when working around or on any of the drive system components.

Always know where all overhead electrical wires are located and stay away from them.

Do not allow riders.

Install and secure all guards and shields before starting or operating.

Keep hands, feet, hair and clothing away from moving parts.

Place all controls in neutral, stop tractor engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging.

Place all tractor and machine controls in neutral before starting.

Never operate the Grain Vac and power unit inside a closed building.

Clear area of bystanders, especially small children, before starting.

Stay away from PTO shaft, intake nozzle and discharge when engaging PTO.

Keep all hydraulic lines, fittings and couplers tight and free of leaks.

Clean reflector, SMV and lights before transporting.

Use proper lighting when transporting.

Use a retainer or drawbar pin, secure PTO shaft and install a safety chain when attaching to tractor.

Stay away from overhead electrical wires when operating boom or when moving.

Do not remove receiver inspection window while tractor is running.

Do not remove elbow from airlock outlet when tractor is running.

Stay clear of truck loading boom when folding it.

Review safety instructions with all operators annually.

8

Safety - Grain Vac

Safety Decal Locations

Decals with “CAUTION”, “DANGER”, “WARNING”, and other information appear on your machine for your safety. Read the information carefully and replace the decals that are no longer legible.

D

A

C

F

DANGER

B

E

ROTATING DRIVELINE HAZARD

To prevent serious injury or death from rotating driveline:

• Keep all guards in place when operating.

• Operate only at 1000 RPM.

• Keep hands, feet, hair and clothing away from moving parts.

SW105

Shield & Shaft ”A“

DANGER

ELECTROCUTION HAZARD

To prevent serious injury from electrocution:

Stay away from overhead electrical wires when operating the discharge boom.

Electrocution can occur without direct contact.

68 056

Control Panel ”B“

9

Safety - Grain Vac

Safety Decal Locations, continued

WARNING

ROTATING PART HAZARD

To prevent serious injury or death from rotating parts:

1. Close and secure guard before operating.

2. Shut-off engine and wait for moving parts to stop before opening to adjust, service, lubricate or unplug.

3. Keep hands, feet, clothing and hair away from moving parts.

Guard ”C“

CAUTION

EMPTY DUST CANISTER

FREQUENTLY

AS PER OPERATORS MANUAL

Dust Cannister ”D“

WARNING ROTATING AIRLOCK HAZARD

To prevent serious injury or death from airlock blades:

1. Do not place hands in tank when airlock is turning.

2. Shut-off engine and wait for moving parts to stop before opening door to adjust, service or unplug.

Receiver Tank ”E“

WARNING ROTATING AIRLOCK HAZARD

To prevent serious injury or death from airlock blades:

1. Do not place hands in tank when airlock is turning.

2. Shut-off engine and wait for moving parts to stop before opening door to adjust, service or unplug.

Back Frame ”F“

10

WARNING

Do not place intake tube near feet when standing on top of grain. Sufficient material can be removed to draw the operator and intake tube into the grain.

Submersion in grain can cause suffocation.

Bin Nozzle ”G“

Dust Canister ”D“

“F” Airlock behind frame

Bin Nozzle ”G“

Transport - Grain Vac

Transport

The Farm King Grain Vac is designed to be easily moved from location to location. When transporting, follow this procedure:

Speed vs. weight ratio

WARNING

1. Make sure you are in compliance with all local regulations regarding transporting equipment on public roads and highways.

2. Make sure the SMV(Slow Moving

Vehicle) emblem and all the lights and reflectors that are required by the local highway and transport authorities are in place, are clean and can be seen clearly by all overtaking and oncoming traffic.

3. Do not allow anyone to ride on the grain vac or tractor during transport.

4. Do not exceed 32 km/h (20 mph). Reduce speed on rough roads and surfaces.

5. Use a retainer on the drawbar pin and install a safety chain before transporting.

6. Always use proper lighting on the tractor when transporting.

7. Stay away from overhead electrical wires. Electrocution can occur without direct contact.

8. When using a ball and socket, make sure the locking jaws are pinned securely in position.

9. Make sure all components and accessories are retracted and securely stowed before moving.

Road Speed

Up to 32 km/h

(20 mph)

Up to 16 km/h

(10 mph)

Do not tow

Weight of fully equipped or loaded implement(s) relative to weight of towing machine.

1 to 1, or less

2 to 1, or less

More than 2 to 1

Drawbar

To provide sufficient clearance for turning and to allow telescoping of the shaft, leave

16" between the end of the shaft and drawbar pinhole centre. Consult your tractor manual for the drawbar adjustment procedure.

1. Clear area of bystanders.

2. Use the jack on the hitch to adjust the height of the hitch to the drawbar.

3. Slowly back up to the machine and align the drawbar with the hitch.

4. Place all controls in neutral, stop tractor engine, set the park brake, remove ignition key and wait for all moving parts to stop before dismounting.

5. Insert a 1 inch (25 mm) hardened drawbar pin and install a retainer such as a Klik pin.

6. Attach a safety chain between tractor and

Grain Vac.

11

Attaching to Tractor - Grain Vac

Equipment Matching

1000

RPM

410 mm

=

Drawbar

To provide sufficient clearance for turning and to allow telescoping of the shaft, leave 410 mm between the end of the shaft and drawbar pinhole centre. Consult your tractor manual for the drawbar adjustment procedure.

Tractor Horsepower (PTO RPM -1000)

Minimum Horsepower: 110

PTO Shaft

1000 RPM - 21 Spline. 35 cm.

Attach PTO shield safety chain to hitch.

To prevent operating at the wrong RPM Do Not use a shaft adapter on the tractor shaft. Use extra care when using a tractor with a shiftable PTO speed.

Hydraulic System

The power unit must have dual remote hydraulic outlets to operate the airlock motor and the boom lift circuit. The system must deliver at least 6 gpm (23 lpm) @ 1800 PSI.

Attaching Tractor

Drawbar

1. Clear area of bystanders.

2. Use the jack on the hitch to adjust the height of the hitch to the drawbar.

3. Slowly back up to the machine and align the drawbar with the hitch.

4. Place all controls in neutral, stop tractor engine, set the park brake, remove ignition key and wait for all moving parts to stop before dismounting.

5. Insert a 1 inch (25 mm) hardened drawbar pin and install a retainer such as a Klik pin.

6. Attach a safety chain between tractor and

Grain Vac.

Jack

One inch pin and retainer

PTO Shield anchor chain

12

Attaching to Tractor - Grain Vac

Attaching Tractor, continued

7. Open the belt cover and rotate the large pulley by hand to be sure the air pump turns freely.

WARNING

Machine is shown with guard open for illustrative purposes only! Do not operate the machine with guard open.

Attach PTO Shaft

1. Clean splined yokes on the driveshaft.

2. Check that the driveshaft telescopes easily and that the shield turns freely on the shaft.

Lubricate or clean before attaching if it does not move freely.

3. Pull back locking collar on the yoke and slide the yoke over the splined shaft of the large pulley. Rotate the pulley by hand as needed to align the splines of the yoke and the shaft.

4. Be sure the locking pin clicks into its locking groove on the shaft.

5. Attach the shield anchor chain to the frame.

6. Close and secure the belt cover

Attach Hydraulic Lines

1. Clean hydraulic couplers and male tips. (Farm King factory supplied male tips are Standard 150

Tips).

2. Route the hydraulic hoses along the hitch and away from moving parts. Secure in position with clips or ties. (Be sure hoses are not pinched or crimped).

BPS and Receiver Tank Screens

Before moving grain or other materials ensure both BPS screen and main receiver tank screen are installed in machine properly at all times. (see: location on drawing, page 14)

Oil Level

Check the oil level in the blower reservoir. Add correct oil as required.

13

Operation - Grain Vac

Position Boom

Over

Centre

Clamp

Boom

Lever

Cyclone

Boom

BPS Screen

Inside

Over Centre Clamp

Main Receiver

Tank Screen

Inside

Suction line

Hydraulic

Boom

Lever

Boom Swivel

1. Set the park brake and run the tractor at low idle engine RPM. Place all controls in neutral. Place chocks ahead and behind rear tires to prevent machine movement when operating.

2. Use the control lever in the cab to engage the remote hydraulic circuit.

3. Unlatch boom transport clamp, flip up the boom lock and swing boom back until it clears the transport step.

4. Use hydraulic boom lever (Up to raise, down to lower). Carefully raise boom high enough to allow cyclone assembly (at end of boom) to swivel into position.

5. Secure cyclone into position, using overcenter clamp.

6. Now lift boom all the way into working position.

7. Secure boom with Over Centre Clamp.

8. Attach suction line to the receiver tank intake coupler. Close camlock couplers.

9. Flip transport step up during operation of the grain vac.

14

WARNING

All bystanders should stay well clear of boom when raising or lowering it!!

DANGER

Stay at least 15 feet (5 m) away from overhead power lines when moving the boom. Electrocution can occur without direct contact.

Operation - Grain Vac

Airlock Rotation

WARNING

Do not run the airlock in the reverse direction. Damage may occur to the hydraulic motor.

For Best Performance

1. Working area should be reasonably level and dry.

2. The tractor should be positioned to have the driveline angles at a minimum.

3. The Farm King Grain Vac should be located so the intake line is as straight and as short as possible.

4. When using the Farm King Grain Vac to load trucks, make sure there is adequate room for the receiving vehicle to get under the discharge cyclone.

Check the rotation of the airlock. Coupler should turn as indicated by arrow.

If airlock rotates in wrong direction, stop and reverse direction of control lever on the tractor, or shut down the hydraulic system and reverse the order of the hoses plugged into the tractor couplers.

Breaking In

Your machine has been operated for a short time at the factory to assure good performance. It can however not be considered broken in. It normally takes 5 to 10 hours of operation for all parts to be polished by the grain stream and for the machine to come up to full capacity.

We recommend the following checks during the break in period:

A. After operating for 1/2 hour -

1. Check for overheated bearing. Lubricate or adjust as required*.

2. Check for oil leaks. Tighten or replace part and oil as required*

WARNING

High pressure fluids can penetrate the skin and cause infection and toxic reaction.

3. Retorque all hardware - Wheel bolts and fasteners.

4. Check belt tension and adjust as required*.

5. Check the oil levels in the blower reservoirs. If low, add oil as required. Check for leaks and correct if problem persists*.

* Check maintenance section for proper procedures. (Also see page 30 for hydraulic safety)

15

Operation - Grain Vac

Breaking In, continued

B. After operating for 2 to 10 hours -

1. Perform the same checks and inspections as done at 1/2 hour.

2. After the 10 hour inspection, go to normal service and maintenance procedures.

Set Airlock Speed

For maximum performance adjust speed most suitable for material moved.

Material consistency varies widely in the field. Airlock speed is also affected by suction and discharge length. To obtain maximum performance, try different airlock speed, using above guide.

A rule of thumb is the larger and heavier the kernel, the faster the airlock should turn.

Tip - with light oats, or other light grains, slow

PTO speed down to 900 or 950 RPM.

Adjusting Speed

Using a stop watch, the airlock can be set by counting the number of turns the coupler makes. Coupler is visible through the three slots in the deck of the machine (photo right).

One turn per second equals 60 RPM.

Adjust airlock RPM by moving the airlock speed lever on your control panel towards

# 10 to increase speed, toward # 1 to slow down. Move lever slowly, a small movement will make a significant change in airlock speed.

Material

Barley

Canola

Corn

Flax

Wheat

Oats

Airlock Speed (RPM)

50 - 60

45 - 60

45 - 60

35 - 55

45 - 60

45 - 60

16

Operation - Grain Vac

Short Distance Transfer

Insert bin nozzle.

Connect hose from receiver intake to bin nozzle. Set the air slide on the full bin nozzle all the way open and push the nozzle into the material to be moved.

WARNING

Do not cover airslide with grain.

Airslide (Full bin nozzle)

The line of the grain can be horizontal, angled or vertical depending on conditions.

Adjust the airslide on the full bin nozzle so that the material moves across the sight glass window of the receiver tank to approximately half way (no more than 2/3) up the window. If the machine starts to surge, slowly open slide till surging stops.

Sight

Glass

Note: Should the material stop moving and completely cover the sight glass window in the receiver tank, the machine will quickly plug. Immediately open the air slide fully, on the full bin nozzle, to allow the machine to clear itself. Remove the nozzle from the grain and forward and reverse the airlock several times to empty the tank. Then ensure the airlock is turning counter clockwise and resume operation as normal. Otherwise follow the next 6 steps:

IMPORTANT: If the machine still does not clear itself do the following: a. Stop machine by slowly reducing tractor

RPM to an idle, then disengage PTO.

Remove dust pail which will allow any material in the bottom of Blower Protection

Cyclone (BPS) to run out. b. Remove nozzle from grain source c. Start the machine and allow the Receiver tank to empty itself. Then stop machine again d. Remove the top on the BPS and clean out any material in the top of the cyclone and in the pipe between the receiver tank and the

BPS.

e. Replace the Dust pail and the Top on the

BPS.

f. Start machine, (RECHECK AIRLOCK SPEED, page 16) and reset the air slide as per start up instructions.

BPS

System

Dust Canister

Note: Airlock should not turn faster than

65 RPM or slower than 30 RPM.

For PUSH

SYSTEM only,

remove receiver tank lid see page 18

17

Operation - Grain Vac

Long Distance Transfer

WARNING

Do not use P.V.C. or other plastic tubing for long distance application. The build-up of static electricity could lead to an explosion.

Auxiliary airslide. Located on the airline between the receiver tank and the air pump.

If discharge length is more than 40 ft. (12 m) or if blower gets too hot to the touch, open the airslide approximately 1/4" - 1/2" (6 - 12 mm) for every 100 ft. (30 m) discharge. Open further if blower still gets hot.

Opening the airslide too far will affect capacity as adversely as not opening it at all.

Top Loading (push only)

For top loading, remove top cover of large cyclone. To avoid feedback be sure grain enters below opening to BPS (smaller) cyclone.

Long Distance Suction

For sucking grain more than thirty feet, use straight piping where possible!

Remember: The straighter the suction line the greater the capacity of the grain vac.

Clean Up

When the machine needs not to be at full capacity, e.g. when cleaning bins, the tractor can be throttled down.

The rougher walls of the steel flex hose and the poly intake hose provide more resistance than smooth pipe. Capacity may be lowered by 20% to 40% compared to straight piping.

Use Poly hose for clean up only.

For regular cleanup use a combination of steel flex line, straight piping and poly hose. This will give you the needed flexibility to easily get into corners and around obstructions without sacrificing too much capacity.

18

Auxiliary

Airslide

Feed grain below opening to second cyclone

Steel Flex Hose

Poly

Intake Hose

Do not dent, stretch or overbend steel flex line excessively.

Do not store poly hose, steel flex, aluminum tubes, wands or nozzles outside in the elements. Avoid sharp obstructions that could cut or puncture the hose.

Operation - Grain Vac

Seed Drill Clean Out

When using the seed drill clean out kit, operate the tractor at idle only to reduce suction air flow. The receiver tank can be used as a holding tank by stopping the airlock until the seed can be discharged into a truck or storage.

Cleanup of Spills and Ground Stored Grain

Extreme caution should be exercised when cleaning spills or grain stored on dirt. Sand and dirt may cause excessive wear to blower, and life expectancy of the unit can be reduced significantly.

Filling Bins and Temporary

Storage

Rear discharge option required.

When discharging into bins, remove the airlock discharge elbow and couple the machine to stationary or movable piping.

For best performance, review recommended installation schematics. Use OEM parts to insure good sealing and maximum performance.

Contact your dealer for more information.

Silos over 100 feet tall can be filled with your

Farm King Grain Vac!

Multiple Bins (Parallel)

Multiple Bins (Series)

Bin Cyclone

30º Elbow

Compression Clamp

Top Bin Bracket

60º Elbow

Bin Bracket

Tubing

Quick Coupler approx. 4ft. (1.2m)

From Grain Vac

Bin Fill System

19

Accessories - Grain Vac

20

2

7

5

6

Accessories

1. Horizontal Pipe Section.

◊ Steel or aluminum. Matched to Farm

King Grain Vac.

2. Vertical Pipe Section. Specs as above.

Sections may be welded or coupled together with 3-bolt clamp.

3. Bin Top Cyclone. Cyclones come equipped with a rain cap and can also double as aeration vents.

For temporary installations, use the lightweight poly cyclone and attach with quick couplers.

4. 90 degree long radius elbow. Weld in place or secure with 3-bolt clamp.

5. 6" Female quick couplers.

6. Delivery from the grain vac to bin. Use a combination of short stainless lined steel flex and long radius 90 degree elbow.

7. Side wall bin brackets.

8. Angle top mount bracket.

9. 3 Bolt clamp.

10. SEE PARTS LIST FOR STANDARD HOSE

AND OTHER PARTS.

4

9

7

9 1 8 3

Bin Accessories

Cam Lock Couplers

Cyclone sock for windy conditions

Seed Drill Clean out Kit

Fenders

Lubrication - Grain Vac

Lubrication

Fluids and lubricants

Grease

Use any SAE multi -purpose high temperature grease with extreme pressure (EP) performances and containing at least 1.5% molybdenum disulfide or SAE Multi-Purpose Lithium Base Grease.

Use cold temperature grease during the winter.

Oil

Only use Blower Oil HD Synthetic Gear & Bearing Oil. Do not blend with other oil. Available through your nearest Farm King Dealer.

Part # GV14220

◊ Capacity drive end 850 ml/28.7 fl. oz US

◊ Capacity gear end 1000 ml/33.8 fl oz US

Hydraulic Oil Reservoirs: Self Contained Hyd.

◊ AW32 Hydraulic oil equal to or exceeding

◊ SAE “SF” specifications.

◊ Capacity - (31 qt. US)

Cleaning agent

◊ WD40 or equivalent.

CAUTION

1. Place all controls in neutral, stop tractor engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing.

2. Before applying pressure to a hydraulic system, make sure all lines, fittings and couplers are tight and in good condition.

3. Relieve pressure from hydraulic circuit before servicing or disconnecting from tractor.

21

Lubrication - Grain Vac

Greasing

1. Use only a manual grease gun for all greasing. Air powered grease guns may damage the seal on bearings, leading to early bearing failure.

IMPORTANT

Do not over grease, it can damage bearing seals.

2. Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt and grit.

3. Replace and repair broken fittings immediately.

8 Hours or Daily

PTO Shaft (9 Locations)

Input Pulley Shaft, front and rear

CAUTION

Machine is shown with guard open for illustrative purposes only. Do not operate machine with guard open.

22

8 Hours or Daily

Lubrication - Grain Vac

100 Hours or 6 Months

Check air pump oil levels in reservoirs, front and rear (2 locations). Add as required

NOTE

Check when the oil is cold and the machine is level.

50 Hours

Change the oil in air pump reservoirs (front and rear).

NOTE

Change every 30 hours if operating in very dusty conditions

200 Hours or Annually

Clean oil reservoir breather caps (2 locations)

Daily

Repack wheel bearings (2 locations)

Monthly

Inject

Cleaning

Agent

Here

Grease elbow clamps. Use winter friendly white lithium grease

Rotate air pump at an idle and inject

WD40 for 45-60 seconds. See page 37.

23

Lubrication and Maintenance Service Record - Grain Vac

Service Record

See Lubrication and Maintenance sections for details of service. Copy this page to continue record.

ACTION:

4

CHECK

L LUBRICATE

C CHANGE

R REPACK

CL CLEAN

HOURS

SERVICED

BY

MAINTENANCE

8 Hours or Daily

L PTO Shaft (7)

L Input Pulley Shaft

Front & Rr. (2)

4 V Belt Tension

4 Air Pump Oil

Level in Reservoir

(2)

4

+ CL System

Filter

L Boom Grease

Nipples

Monthly

L Air Pump Inside

50 Hours

CL Oil Reservoir.

Breather Caps (2)

100 Hours or

6 Months

C Oil in Air Pump

Reservoir

Front & Rear

Annually

R Wheel Bearings (2)

CL Machine

24

Maintenance - Grain Vac

Maintenance

1. Place PTO and hydraulic controls in neutral and shut-off engine. Disconnect the

PTO shaft from the tractor.

2. Unlatch belt shield cover and open cover.

V-BELT TENSION

5005 - force = 8 to 11 pounds

5006 - force = 8 to 11 pounds

6006 - force = 11 to 15 pounds

Force per belt.

1/2 inch

deflection

3. Loosen jam nut on adjuster bolts and loosen the bearing mounting bolts.

4. Use the adjusting bolts to move the pulley assembly to apply the proper tension to the belts and also to align the pulleys with each other.

Check belt tension after initial one (1) to two (2) hours of operation and daily thereafter.

V Belt tension testers are available at most belt service centres.

* DO NOT MIX OLD AND NEW BELTS!

To extend the life of your bearings and shafts we recommend that you replace all

5 belts when one or more are frayed or broken. Older belts which have stretched over time require a different setting than new belts. To get the right tension on the old belts you will put too much tension on the new belt(s) putting undue strain on shafts and bearings!

5. Place a straight edge across the faces of the two pulleys. Maximum allowable misalignment

is 1/16" (2 mm) on any of the pulley edges. Adjust as required.

6. Be sure the belt tension is correct.*

7. Tighten bearing mount bolts and jam nuts.

8. Close and latch belt cover.

CAUTION

Machine is shown with guard open for illustrative purposes only. Do not operate machine with guard open.

25

Maintenance - Grain Vac

Maintenance (continued)

Airlock Tips

Check Airlock Tips clearance when there is a noticeable drop in capacity of the grain vac.

If clearance exceeds 0.015" (0.38mm) adjust as shown below.

A. Checking clearance:

1. Disengage PTO and hydraulic power and shut off engine. Wait for all moving parts to stop.

2. Relieve the pressure on the hydraulic lines and disconnect from tractor.

3. Remove hydraulic lines from the airlock drive motor to allow rotation of the airlock.

CAUTION

High pressure fluids can penetrate the skin and cause infection and toxic reaction.

4. Open the inspection door on the receiver tank. Use a feeler gauge to check the clearance between the tips and the shell.

B. Airlock Tip Adjustment

1. Remove the connector on the air line between the BPS and the receiver tank.

2. Attach an overhead hoist to the receiver tank.

3. Remove the eight bolts securing the receiver tank to the airlock mount plate. Remove the receiver tank from the frame.

26

4. Position tip next to top of shell.

5. Loosen slightly the 5 bolts attaching the tip to the blade of the airlock.

6. Move the tip until you have 0.006" (0.15 mm) clearance between tip end and clockwise side of shell.

7. Tighten the bolts and torque to 20-25 ft. lbs. (34-40 Nm).

WARNING

ROTATING AIRLOCK HAZARD

To prevent serious injury or death from airlock blades:

1. Do not place hands in tank when airlock is turning.

2. Shut-off engine and wait for moving parts to stop before opening door to adjust, service or unplug.

Maintenance - Grain Vac

Maintenance (continued)

8. Rotate the rotor clockwise to ensure that there is no contact between the tips, end plates and

the shell. Adjust if there is contact.

9. Mark the tip with a felt pen as done and proceed with remaining tips till all have been adjusted.

10. Replace receiver tank and check that all connections are airtight.

........................................................................................

Blower Serial Number

Reservoir Breather

(Clean every 50 hours)

Clean breathers allow the pressure in the oil reservoir to equalize with the outside as the temperature changes.

1. Remove breather from the top of the reservoirs.

2. Soak/Wash in a good grade of solvent.

3. Dry with an air hose and re-install.

Clamp # GV26042 Installation Instructions

Remove burrs, dirt, grease from pipe ends.

10 O’Clock

4"

2 O’Clock

1. Measure and mark both ends of the pipe at a distance that is half the length of the coupling.

2. Slide coupling over one pipe until it meets your mark, Insert next pipe section until pipes butt.

Avoid disturbing gasket or inner sleeve.

3. Partially tighten the center bolt first, then uniformly alternate tightening all the bolts to 65 lbs torque.

4. Tighten until top of flange is touching and there is approx. 3/16" of space at bottom of flange.

5. Make sure gasket joint and inner sleeve joint are at proper locations. (10 o’clock - 2 o’clock)

27

Maintenance - Grain Vac

Maintenance (continued)

Air Pump Reservoir

(Change oil every 100 hours, more often if conditions are very dusty).

1. Place small pan under the drain plug and remove plug. Drain for 10 minutes.

2. Re-install and tighten the drain plug.

Breather hole

Sight glass

3. Remove breather and add oil through the breather hole. Fill to center of the sight glass and

re-install breather.

4. Repeat on other reservoir.

CAUTION

Overfilling causes heating from the oil churning

Underfilling causes heating from lack of lubrication

BPS

(Blower Protection System)

The air which is sucked from the receiver tank and drawn toward the air-pump contains dust which is harmful to the pump. This dust is trapped by the BPS system and collected in the dust canister. The amount of dust collected depends on the amount of dust and fines in the grain being moved.

Remove and empty dust canister regularly.

Do not allow to overfill. When canister is three quarters full it should be considered full!

NOTE:

If machine is allowed to overfill (plug) - a. Remove screen on top of BPS and clean if required and reinstall.

CAUTION

Dust Canister

DO NOT strike the screen with any hard object as damage to the screen will diminish its effectiveness.

28

Maintenance - Grain Vac

BPS (continued)

b. Empty canister and also allow any grain which may have accumulated in BPS to run out.

Refer to unplugging instructions under

OPERATION on page 17.

Remove BPS lid and take out Screen

Shear Pin

A shear pin is provided in the PTO shaft to protect the drive system during an overload.

Changing the Shear Pin

1. Place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before dismounting.

2. Disconnect the PTO shaft from the tractor and lay to the side to provide maximum clearance for the shear bolt.

3. Carefully remove remaining shear bolt using a hammer and punch if necessary.

Do not enlarge the holes.

4. Install the new shear bolt and tighten.

IMPORTANT

These shear bolts are specially designed to provide protection for the drive system. Do not install just any bolt, use genuine OEM parts.

29

Maintenance - Grain Vac

Hydraulic Safety

1. Make sure that all components in the hydraulic system are kept in good condition.

2. Replace any worn, cut, abraded, flattened or crimped hoses and metal lines.

3. Before applying pressure to the system, make sure all components are tight and that lines, hoses and couplings are not damaged.

4. Wear proper hand and eye protection when searching for a high pressure hydraulic leak. Use a piece of wood or cardboard as a backstop instead of hands to isolate and identify leak.

5. If injured by a concentrated high pressure stream of hydraulic fluid, seek attention immediately. Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface.

CAUTION

Do not use tape, clamps or cement to repair hydraulic lines. The hydraulic system operates under high pressure, creating a hazardous unsafe condition when such repairs fail suddenly.

WARNING

High pressure fluids can penetrate the skin and cause infection and toxic reaction.

30

Maintenance - Grain Vac

Bolt Torque

Check tightness of bolts periodically, using bolt torque chart as a guide. Always replace hardware with the same strength bolt.

English Torque Specifications

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

3/4"

7/8"

1"

Bolt dia.

“A”

Bolt Torque*

SAE 2 SAE 5 SAE 8

N.m (lb-ft) N.m (lb-ft) N.m (lb-ft)

8 (6)

13 (10)

12 (9)

25 (19)

17 (12)

36 (27)

27 (20)

41 (30)

61 (45)

45 (33) 63 (45)

72 (53) 100 (75)

110 (80) 155 (115)

95 (70) 155 (115) 220 (165)

128 (95) 215 (160) 305 (220)

225 (165) 390 (290) 540 (400)

230 (170) 570 (420) 880 (650)

345 (225) 850 (630) 1320 (920)

A

SAE-2 SAE-5 SAE-8

M3

M4

M5

M6

M8

M10

M12

M14

M15

M20

M24

Metric Torque Specifications

Bolt dia.

“A”

Bolt Torque*

8.8

N.m (lb-ft)

.5 (.4)

3 (2.2)

6 (4)

10 (7)

25 (18)

50 (37)

90 (66)

140 (103)

225 (166)

435 (321)

750 (553)

10.9

N.m (lb-ft)

1.8 (1.3)

4.5 (3.3)

9 (7)

15 (11)

35 (26)

70 (52)

125 (92)

200 (148)

310 (228)

610 (450)

1050 (774)

A

8.8 10.9

* Torque value for bolts and capscrews are identified by their head markings.

Torque values indicated above are valid for non-greased or non oiled threads and heads unless otherwise specified. Do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.

31

Maintenance - Grain Vac

Hydraulic Fitting Torque

Tighten Flare Tube Fittings*

1. Check flare and flare seat for defects that might cause leakage.

2. Align tube with fitting before tightening.

3. Lubricate connection and hand tighten swivel nut.

4. To prevent twisting the tube(s), use two wrenches. Place one wrench on the connector body and with the second tighten the swivel nut to the torque shown.

Tube size

O.D.

Nut size across flats

Torque value*

Recommended turns to tighten (after finger tightening) in.

1/2

5/8

3/4

7/8

3/16

1/4

5/16

3/8

in.

7/16

9/16

5/8

11/16

7/8

1

1–1/4

1–3/8

N.m

(lb-ft)

8 (6)

12 (9)

16 (12)

24 (18)

46 (34)

62 (46)

102 (75)

122 (90)

Flats

1

1

1

1

1

1

3/4

3/4

Turns

1/6

1/6

1/6

1/6

1/6

1/6

1/8

1/8

* The torque values shown are based on lubricated connections as in reassembly.

32

Hydraulic Hose

Boom

Cylinder

Boom

Hydraulic Valve

Maintenance - Grain Vac

Control

Panel

Hydraulic

Motor

To Tractor

From Tractor

33

Hydraulic Hose

Hydraulic

Oil Tank

Boom

Cylinder

Filter

Maintenance - Grain Vac

Boom

Hydraulic Valve

Control

Panel

Hydraulic

Motor

Hydraulic

Pump

34

Troubleshooting - Grain Vac

Troubleshooting

The heart and lungs of the Grain Vac are the airlock and the blower (air pump). Both components must be operating at their recommended speed to obtain maximum efficiency from the machine.

The blower is driven by a belt and pulley system from the PTO on a tractor. The airlock is driven by a hydraulic motor powered by the hydraulic system on the tractor or by a self contained hydraulic system.

If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please call your local dealer or the factory. Before you call, please have this Operators Manual and the serial numbers from your Grain Vac ready.

In North America call (204) 822-4467

PROBLEM

Low capacity

Discharge

Boom

BPS

Vacuum (air) Intake

Suction

Airpump

Blower

Dust

Canister

Discharge

Pressure

Silencer

Airlock

CAUSE SOLUTION

Tractor PTO runs slow. Speed up tractor PTO to rated RPM for the model.

540 Instead of

1000 RPM.

Belts are slipping.

Airlock runs too fast.

Change tractor or PTO speed shaft.

Tighten belts.

Slow down airlock speed until grain builds up to the level of inspection door.

Improper air intake.

Improper use of nozzle.

Air leaks - Intake.

Air leaks - Machine.

Improper piping.

Adjust air intake.

Use full bin nozzle for larger piles and full bins. Use cleanup nozzle with flair for cleanup only. Do not submerge airslide in grain.

Check for worn coupler levers or missing coupler gaskets.

Check BPS, receiver section, and airlock gaskets.

Check pressure and vacuum relief valve.

Check clamps on airline between receiver tank and BPS and between BPS and blower.

Keep suction lines as short as possible.

Minimize bends.

Use straight length of pipe wherever possible.

Use the poly hose for clean up only!

35

Troubleshooting - Grain Vac

36

Low capacity

Excessive grain damage.

Pulsation

BPS plugs

Airlock not turning at all.

Hydraulic oil heating up excessively.

Excessive wear on air lines.

Airlock tip clearance high.

Airlock end plate clearance

Adjust airlock tips. (See PAGE 26)

If rotor to end plate clearance is more than 0.015", consult the dealer or factory.

Too much air intake.

Adjust air intake nozzle.

PTO running too fast.

Throttle down tractor.

Damaged tubing or flexline.

Insufficient grain supply.

Repair or replace.

Reposition nozzle.

Insufficient air at intake. Open slide until grain flow becomes even.

Airlock turning too fast.

Improper piping.

Adjust airlock speed until grain is at level of the inspection door.

Replace steel flex or poly hose with rigid tubing wherever possible.

Suction line too small.

Use proper line size.

PTO running too slow.

Increase PTO RPM.

Belts are slipping.

Excessive airlock tip clearance.

Tighten belts.

Adjust airlock tips.

Airlock turning too slow.

Adjust airlock speed until grain is at the proper level on the inspection door.

Obstruction in suction.

Shut down machine and clear line obstruction.

Airlock turning too slowly.

Airlock turning too fast.

Airlock not turning.

Increase airlock speed until grain is at the proper level on the inspection window.

Decrease airlock speed until the grain is at the proper level on the inspection door.

Check for proper hydraulic hook-up. Check for and remove obstruction airlock.

Flow control valve wrong.

Tractor hydraulic not properly engaged.

Reset flow control.

Reset tractor hydraulics.

Obstruction in airlock.

Shift tractor hydraulic lever from FORWARD to REVERSE and back TO FORWARD. Repeat if obstruction does not clear up. If obstruction does not clear up, shut off tractor and grain vac, open inspection door and remove cause of obstruction.

Faulty tractor hydraulics.

Low oil level.

Improper piping.

Too much air flow.

Use different tractor.

Add oil.

Minimize bends.

Adjust airslides and airlock speed.

Insufficient grain supply.

Reposition intake nozzle. Open grain supply doors.

Excessive PTO speed.

Operate at proper recommended PTO speed.

Storage - Grain Vac

Storage

Prior to storage we recommend that you thoroughly inspect your Grain Vac.

1. Replace any worn or damaged components.

2. Wash and clean the machine. After cleaning, run machine at low idle for 2-3 minutes to dry the internal components.

3. a - While machine is running at an idle, open the cleaning port and inject a cleaning agent such as WD40 for 45 - 60 seconds. This will coat the inside of the air pump to help prevent rusting. b - During storage or not in use for longer periods of time, perform the following procedure. Monthly, rotate air pump by hand to ensure turning free. (Close belt cover and fasten hood fastener latch.)

Now rotate air pump at an idle, open airslide above air pump and inject a cleaning agent such as WD40 for 45-60 seconds. This coats the inside of the air pump to help prevent rust.

4. Lubricate all grease points. Make sure all grease cavities have been filled with grease to remove any water residue.

5. Retract and stow all components and accessories and install cover over the boom pivot. (Keeps out dirt and small animals).

Inject

Cleaning

Agent

Here

6. Inspect all hydraulic hoses, couplers, fittings and lines. Tighten any loose fittings. Replace any hose that is badly cut, nicked, abraded or is separating from the fitting.

7. Inspect, clean or empty the BPS.

8. Check the fluid level in the air pump oil reservoirs. Add oil as required.

9. Touch up all paint nicks and scratches to help prevent rusting.

10. For storage, select an area which is dry and level. Make sure unit is firmly blocked and will not tip or sink into a soft area. Place a plank under jack for added support.

11. Do not store polyhoses, steel flexes, aluminum tube wands or nozzles outside in the elements. Always store them inside a dry atmosphere and lay them straight and flat. Do not store them outdoors at anytime.

12. When machine is not in use, plug all inlets. Ensure lids and covers are installed and sealed properly.

37

Parts list & Diagrams - Grain Vac

Description: Frame & Wheel Assembly

3

4

1

22

2

20

19

18

23

17

5

12

14

6

7

8 9 10

11 13

15

16

21

38

10

11

12

13

14

15

16

Item No.

1

2

3

6

7

8

9

4

5

21

22

23

17

18

19

20

Part No.

GV11600 Main frame

GV30500

GV30023

Hitch assembly

Snap ring

GV30001

GV60014

GV20024

GV20025

GV20026

GV30026

Jack

Amber reflector

Wheel seal

Bearing cone inner

Bearing cup inner

Wheel hub

GV20027

GV20028

GV56046

GV60012

GV30027

GV30029

GV30512

Bearing cone outer

Bearing cup outer

Flat washer 3/4"

Cotter key

Castle nut

Dust cap

Description

Tire/rim assembly, ST205 x 15

GV11620

GV60015

Boom support

Red reflector

GV68503 Slow Moving Vehicle sign

GV11529 Slow Moving Vehicle spade 112409

GV30028 Wheel bolt

-

3/8" x 1-1/4" Gap screw, flat washer & lock nut

1/2" x 3" Gap screw, flat washer & lock nut

Parts list & Diagrams - Grain Vac

2

2

2

2

2

2

2

Quantity

1

1

1

2

2

2

2

1

2

1

1

1

2

10

7

6

39

Parts list & Diagrams - Grain Vac

Description: Receiver Tank & Dust Collector

20a

20b

24

25

40

Parts list & Diagrams - Grain Vac

9

10

11

12

13

14

15

Item No.

1

2

3

6

7

4

5

7a

8

Part No.

GV19504 Dust cyclone top plate

Description

GV19514 Screen, Blower protection system

GV19500 Dust cyclone

GV15525 Ring, pail seal

GV19512 Dust cyclone pail

GV26011 5" Seal clamp

GV15640 Top Loading Receiver tank without coupler

GV15632 Receiver tank top plate

GV64510 Pail gasket, 825 - 045 - 4' required

GV26052 Female coupler

GV64001 Foam gasket -1/4 in x 1 in - 3' required

GV15520 Window receiver

GV64504 Foam gasket - 6' required

GV10627 Airlock - see page 39

GV45505 Airline blower inlet

GV26119 Vacuum relief valve

16

17

18

19

20a

20b

21

GV14400

GV45630

GV64030

GV64501

GV64500

Blower complete with Oil filter - see page 39

2 Piece airline blower output - see page 39

Gasket Blower, 1/8"

Gasket Blower, 1/16"

Rubber channel, 1/4 x 3/8 - 5' required

GV64500 Rubber channel, 1/4 x 3/8 - 4' required

GV64503 Foam gasket, 5' required

22

23

1/4" Flat washer & lock nut

GV26013 Pressure Relief Valve

24 GV15651 Screen Main Receiver Tank (anti-plug)

24 GV15653 Screen handle, factory installed

When ordering parts specify: model, size, serial number and ordering number

2

1

1

1

-

-

-

1

1

2

1

1

1

1

1

1

1

1

Quantity

1

1

1

2

1

1

1

1

1

41

Description: Airlock & Blower Assemblies

Parts list & Diagrams - Grain Vac

18

26

27

42

Parts list & Diagrams - Grain Vac

9

9A

10

11

12

13

-

Item No.

-

1

2

5

6

7

8

3

4

Part No.

GV10627

GV10630

GV10631

-

GV10632

-

GV20011

GV20007

GV20010

GV10021

GV10513

GV20006

GV22228

GV10017

GV10637

GV14400

Description

Airlock assembly, complete with motor

Wiper

Retainer Wiper

Bolt, 1/4" x 1-1/2" complete with flat/L washer and nut

Flex tip wiper

Bolt, 1/4" x 1-1/2" complete with flat/L washer and nut

Chain coupler cover (to mid 1997)

Chain coupler sprocket (to mid 1997)

Chain - chain coupler (to mid 1997)

Chain coupler sprocket - splined (to mid 1997)

Coupler weldment (mid 1997 models and up)

Woodruff key

Hydraulic motor - White

Bracket for mounting airlock motor

Airlock, less motor

Blower complete with breather vents

14

15

16

18

19

20

21

GV45603

GV26044

GV26011

GV64030

GV64501

GV14400A

GV22136

Flange airlock inlet reducer 6" to 5"

Seal clamp. 5"

Gasket Blower, 1/8"

Gasket Blower, 1/16"

Blower less breathers

Galvanized steel nipple, 3/4" x 2-1/2"

22

23

24

25

GV22044

GV22149

GV14431

GV20015

Galvanized coupler nipple, 3/4"

Galvanized hexagon bushing, 3/4" x 2-1/2"

Breather vent

O-Ring

26 GV26013 Pressure relief valve

27 GV45650 Silencer

When ordering parts specify: model, size, serial number and ordering number

2

1

2

2

1

1

1

2

1

1

1

1

2

1

1

1

1

1

1

1

Quantity

1

1

1

2

1

1

1

3

1

43

Description: Boom & Cyclone

Parts list & Diagrams - Grain Vac

See

Page 27 for installation instruction

44

Parts list & Diagrams - Grain Vac

Item No.

1

2

16

17

18

19

20

21

22

9

10

11

12

13

14

15

5

6

7

8

3

4

Part No.

GV29682

GV29690

GV29691

GV43688

GV29620

GV29630

GV31046

GV31039

GV45611

GV45603

GV29507

GV56051

GV56003

GV64033

GV27032

GV29508

Boom Handle 32"

Boom Hingle Pin

Description

Boom Mount Assembly

Bottom Boom Standard

Bottom Boom for High Boom

Discharge Swivel

Upper Boom

Boom Extension

Poly Cyclone Shell

Cyclone Thimble Assembly

Elbow Airlock Outlet

Airlock Outlet Flange

Threaded Rod Boom Clamp

1/2" Coupler Nut

1/2" Jam Nut

Boom Gasket

GV29535

GV29643

GV20015

GV29540

GV26042

GV60032

GV22502

Boom Extension Hinge Pin

Boom Bearing Washer

O-Ring

Boom Lock

2 Bolt Compression Clamp

Boom Handle Clamp

HYD Cylinder (2508 ASE c/w Pins)

23

24

25

26

GV31007

GV31010

GV60033

GV60030

Cyclone Steer Liner Long

Cyclone Poly Liner Long

Cyclone Extension Boot

Boom Cover

27 GV20019 Grease Fitting - 1/4 x 28

GV31004 Poly Cyclone Assembly

GV31038 Cyclone Liner Kit

When ordering parts specify: model, size, serial number and ordering number

1

1

1

1

3

1

1

1

1

1

1

2

1

1

2

4

1

2

2

1

1

Quantity

1

1

1

1

1

1

1

1

1

45

Parts list & Diagrams - Grain Vac

Description: Belt Drive

1

2

3

4

12

5

7

6

13

14

18

17

16

16A

9 8 10 11

15

46

Item No.

1

2

3

6

7

8

9

4

5

Part No.

GV11520 Belt Cover

GV18504

GV18050

Description

Bushing, 1-3/8 complete with bolts

Sheave

GV18502

GV20502

-

GV18505

GV20501

GV11503

Spline shaft, 1-3/8, 6 spline

Key, 5/16 x 2

Flat washer and nylon nut, 1/2 inch

V-Belt

Pillow block bearing, 1-3/8

Bolt weldment - bearing

10

11

12

13

GV56026

GV56003

GV18010

GV20018

Tap bolt, 1/2 x 3-3/4

Jam Nut, 1/2"

Bushing, 1 7/16 complete with bolts

Key, 3/8 x 2

14

16

16a

GV18052

GV18511

GV18515

Sheave

SELF CONTAINED HYDRAULICS - OPTIONAL

15 GV18510 Sheave, 6.4 QT

Bushing, 9/16 QT complete with bolts

Bushing, 5/8 QT complete with bolts Serial

2659 & up (Key 3/16" x 3/4" long)

17

18

GV18513 Belt, B38

GV18512 Sheave 5V, 5.2, replaces 18052

Parts list & Diagrams - Grain Vac

1

1

1

1

1

Quantity

1

1

1

2

5

2

2

1

1

1

1

2

2

1

47

Description: Cleanup & Full Bin Nozzles

Parts list & Diagrams - Grain Vac

48

Parts list & Diagrams - Grain Vac

-

13

14

15

-

10

11

12

18

19

20

21

22

13

14

16

17

Item No.

-

1

2

5

8

3

4

9

10

Part No.

Description

GV43030 Cleanup assembly complete

GV60021 Shoulder strap

GV60008 Handle grip

-

GV26006

-

GV43525

GV26011

-

Nylon nut 3/8"

Male coupler

Carriage bolt, 1/4" x 3/4" complete with flat washer

Rotary elbow weldment

Seal clamp

Wing nut and flat washer, 3/8"

GV43004

GV43003

GV60009

-

Bottom slide assembly

Top slide

Rigid Caster

Carriage bolt, 1/4" x 3/4". complete with washer and nut

GV43060 Spacer pipe intake flare

Machine bolt, 1/4" x 3", flat lock washer and nut

GV43129 Bored intake flare

GV26063 Quick release T-bolt clamp

GV43031 Aluminum tube

GV43082

Intake Flare assembly, 16 to 20

(T-bolt clamp not included)

GV43610 Full bin nozzle assembly

Wing nut and flat washer, 3/8"

GV26051 Male coupler

GV43608 Handle

GV43004 Bottom slide assembly

GV43003 Top slide

GV43609 Tube

1

2

2

1

1

2

11

1

1

1

1

1

1

2

1

2

2

Quantity

1

1

1

4

1

1

2

2

1

49

Parts list & Diagrams - Grain Vac

Description: Steel Flex Hose & Couplers

9

7

6

5

8

2 3

4a

4b

4

4c

2

3 1

50

Parts list & Diagrams - Grain Vac

Item No.

-

1

2

3

4

4a

4b

4c

5

6

Part # Description

GV43047 Steel Flex Hose Assembly - includes 1-9

GV26051

GV56030

GV56027

GV43048

GV43050

GV26073

GV26047

GV26086

GV26085

Male Coupler

Lock Nut, 1/4" NC x 3/4"

Carriage Bolt, 1/4" NC x 3/4"

Steel Flex Hose, 10 ft.

Tubing

Steel Flex Poly Lock, 10 ft.

Hose End Reducer

Cam Lever

Finger Ring

7

8

GV26082

GV26052

Cam Lever Pin

Fem Coupler Assembly - includes 5-7

9 GV64029 Coupler Gasket

When ordering parts specify: model, size, serial number and ordering number

Quantity

1

1

8

1

1

8

1

1

2

2

2

1

1

51

Parts list & Diagrams - Grain Vac

Description: Cleanup Hose & Couplers

10

9

8 7 6

2

5

4 3 2

1

52

Parts list & Diagrams - Grain Vac

Item No.

-

1

2

5

6

3

4

-

1

2

5

6

3

4

-

Part No.

Description

GV43034 Complete Hose Assembly - 4" x 14', 4" female x 5" male

GV26006

GV56027

Male Coupler, 5"

Carriage Bolt, 1/4" NC x 3/4", Lock Nut & Washer

GV26028

GV26112

GV43035

GV26005

GV43056

GV26051

GV56027

Reducer, 5" - 4"

Poly Hose, 4" x 14'

Tube

Female Coupler, 4" - includes 7 - 9

Complete Hose Assembly - 5" x 14', 5" female x 6" male

Male Coupler, 6"

Carriage Bolt, 1/4" NC x 3/4", Lock Nut & Washer

GV26044

GV26113

GV43029

GV26007

Reducer, 6" - 5"

Poly Hose, 5" x 14'

Tube

Female Coupler, 5" - includes 7 - 9

GV43019 Complete Hose Assembly - 6" x 14', 6" female x 6" male

2

4

-

1

5

6

-

4

5

6

1

2

GV26051

GV56027

GV26120

Male Coupler, 6"

Carriage Bolt, 1/4" NC x 3/4", Lock Nut & Washer

Poly Hose, 6" x 14'

GV43050 Tube

GV26052 Female Coupler, 6" - includes 7 -9

GV43079 Complete Hose Assembly - 5" x 14', 5" female x 5" male

GV26006 Male Coupler, 5"

GV56027 Carriage Bolt, 1/4" NC x 3/4", Lock Nut & Washer

GV26113 Poly Hose, 5" x 14'

GV43029 Tube

GV26007 Female Coupler, 5" - includes 7 - 9

Coupler parts

9

9

7

8

GV26086 Cam Lever, for 4" & 5"

GV26085 Finger Ring

GV26081 Pin Cam Lever, for 4" & 5"

GV26082 Pin Cam Lever, for 6"

10

10

GV64027

GV64028

Coupler Gasket, for 4"

Coupler Gasket, for 5"

10 GV64029 Coupler Gasket, for 6"

When ordering parts specify: model, size, serial number and ordering number

1

8

14 feet

2

1

1

1

8

14 feet

2

1

-

2

2

2

2

2

2

2

Quantity

1

1

8

1

14 feet

1

1

1

1

8

1

14 feet

1

1

1

53

Parts list & Diagrams - Grain Vac

Description: PTO (La Magdalena - 1000 RPM)

1

3

14

6

13

9

2b

8

11

17

12

9

7

5 6

4

3

15

16

54

13

14

15

16

17

9

10

11

12

Item No.

-

1

2a.

2b.

3

4

5

6

7

8

Part No.

GV16102

GV16201

GV16202

GV16217

GV16203

GV16110

GV16204

GV16112

GV16205

GV16208

GV16209

GV16207

GV16210

GV16211

GV16212

GV16213

GV16214

GV16206

GV16215

Inner profile

Outer shield tube

Shield bearing

Shield Complete - Inner & Outer

Inner shield tube

Safety Chain

Outer profile

Yoke, outer profile

Shear bolt clutch yoke

Shear bolt, 10 mm x 65 mm, 8.8 DIN

Pin Kit Clutch Yoke

Description

Drive shaft complete for 5" and 6" units

End yoke, 1 3/8" - 21 spline

Pin Kit

Pin Kit 2008 Model Vacs and later

Cross and bearing kit

Grease nipple

Yoke, Inner profile

Spring pin

When ordering parts specify: model, size, serial number and ordering number

Parts list & Diagrams - Grain Vac

1

1

1

1

1

1

1

2

1

Quantity

1

1

1

2

1

1

2

2

1

1

55

Parts list & Diagrams - Grain Vac

Description: Self Contained Hydraulic System

4

1

14 16

2

23

26 22

10

20

21

3

12

13

15

17

19

18

24

7

11

8

24

18

9

5

6

56

Parts list & Diagrams - Grain Vac

Item No.

1

2

3

4

5

6

Part No.

GV22066 Filter Breather

Description

GV22550 Tank - for self-contained hydraulics

GV22068 Filter

GV22502

GV22700

Hydraulic Cylinder

Valve Bank

GV22510 Mount for Hydraulic Valve

13

14

15

16

7

8

9

10

11

12

GV22540

GV22228

GV22664

GV22702

GV22725

GV22705

Hydraulic Pump

Hydraulic Motor

Mount for Hydraulic Pump

Hose - Motor to Valve

Hose - SCH Suction

Hose - SCH Return

GV22706

GV22707

Hose - SCH Pump to Valve

Hose - Boom (138") (for Standard Boom)

GV22708 Hose - Boom (148") (for Standard Boom)

GV22709 Hose - Boom (154") (for High Reach Boom)

21

22

23

24

17

18

19

20

GV22710

GV22714

GV22715

GV22716

GV22718

GV22719

GV22720

GV22721

Hose - Boom (164") (for High Reach Boom)

Fitting 10MB-8MJ

Fitting 10MB-6MJ

Fitting 6MJ-6MP90

Fitting 12MP-8MJ

Fitting 8MB-8FJX

Fitting 8MB-8FJX

Fitting 12MB-8MJ90

25 GV22722 Fitting 10MB-8MJ90

26 GV22701 Filter Head

When ordering parts specify: model, size, serial number and ordering number

1

1

2

1

1

1

1

6

2

2

1

1

1

1

1

1

1

1

1

1

Quantity

1

1

1

1

1

1

57

Description: Standard Hydraulic System

12

1

6

8

7

9

5

11

Parts list & Diagrams - Grain Vac

2

10

3

12

4

13

58

Parts list & Diagrams - Grain Vac

Item No.

1

2

3

4

5

Part No.

GV22502 Hydraulic Cylinder

Description

GV22700 Valve Bank

GV22510 Mount for Hydraulic Valve

GV22228 Hydraulic Motor

GV22702 Hose - Motor to Valve

8

9

6

7

10

11

GV22707

GV22708

GV22709

GV22710

Hose - Boom (138") (for Standard Boom)

Hose - Boom (148") (for Standard Boom)

Hose - Boom (154") (for High Reach Boom)

Hose - Boom (164") (for High Reach Boom)

GV22714 Fitting - 10MB-8MJ

GV22715 Fitting - 10MB-6MJ

12 GV22716 Fitting - 10MJ-6MP90

13 GV22703 Hose - Tractor (Inlet/Return)

When ordering parts specify: model, size, serial number and ordering number

1

1

6

2

1

1

2

2

Quantity

1

1

1

1

1

59

Warranty Policy - Grain Vac

Warranty Policy

Buhler Industries Ltd. (hereafter referred to as “Buhler”) products are warranted for a period of twenty-four (24) months from the date of delivery to the original purchaser, to be free from defects in material and workmanship when used under correct, normal agricultural use and proper applications.

Buhler’s obligation under the warranty shall be limited to the repair or exchange (at Buhler’s option) of any part which proves to be defective as provided.

The buyer shall be responsible for all expenses incurred as a result of repairs, labour, parts, transportation or any other work unless a Buhler dealer has authorized such expenses in advance. It is the responsibility of the dealer to get approval from Buhler before authorizing warranty work being done. Buhler reserves the right to either inspect the product at the buyer’s location or have the defective part returned to the factory for inspection.

The above warranty does not extend to goods damaged or subject to accidents, abuse or misuse after shipment from Buhler’s factory, nor to goods altered or repaired without authorization from Buhler.

Buhler makes no Express Warranty other than those which are specifically described. Anydescription of goods, including any reference to specifications in catalogues, circulaires, and other written material published, is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustration purposes only, and does not create an Express Warranty that the goods conform to the sample or model.The dealer is solely responsible for determining the suitability of goods sold.

BUHLER MAKES NO WARRANTY OF

MERCHANTABILITY OF FITNESS FOR A

PARTICULAR PURPOSE.

This warranty is expressly in lieu of all other warranties expressed or implied. Buhler will in no event, be liable for any incidental or consequential damages, nor for any sum in excess of the price received for the goods for which liability is claimed.

Claims for warranty must be made on Buhler Warranty Claim Forms within 10 days of the failure occurrence.

Warranty Authorization numbers are available from the factory and must be indicated on the Warranty Claim Form for all claims over a total dollar value of $100.00.

The labour rate for warranty work where applicable will be credited at a rate determined by Buhler.

IMPORTANT: Components or accessories, including blower, airlock, flex, hose and hose accessories that come in contact with material being moved, carry no warranty for wear. Warranty is void when unit is used for moving material other than cereal grains, grass seeds or pulse crops.

60

301 Mountain Street South

Morden, Manitoba Canada R6M 1X7

Ph.: 204.822.4467 | Fax: 204.822.6348

Toll Free: 888.524.1004

E-mail: [email protected]

www.farm-king.com

Equipment shown is subject to change without notice.

©2012 Buhler Trading Inc. Printed in Canada. TSX:BUI

a division of Buhler Industries Inc.

www.farm-king.com

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