Milwaukee 5376-20 User manual

BULLETIN NO. SERVICE PARTS LIST 54-24-3660 REVISED BULLETIN SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS 3 1/2" SINGLE SPEED HAMMER-DRILL SERIAL CATALOG NO. 5376-20 D20A NUMBER 2 4c 4d 5 4j 2 WIRING INSTRUCTION See page 3 4g 14 4h 7 1 4a DATE Aug. 2012 8 11a 11b 15 13 4b 4e 39 4 16 4f 4a 4b 4c 4d 4e 4f 4g 4h 4j 4k 12 12a 12b 38 6 37 19 36 35 19a 19b 19b 4k 20a 10 20b 12a 21 22 17 11d 12b 11c 23 24 25 11b 11c 1111a 11d 11e 9 11e 18 19a 26 30 20 20a 20b 29b 34 35 36 40 34 37 38 39 00 FIG. 1 2 3 4 4a 4b 4c 4d 4e 4f 4g 4h 4j 4k 5 6 7 8 9 10 11 11a 11b 11c 11d 11e 12 12a 12b 13 14 15 16 17 18 19 19a 19b 20 20a 20b PART NO. 05-88-1500 48-66-3280 48-66-1355 28-14-5377 34-80-5380 ------------------------------------------------------------------------------------------------------------------------------06-81-5380 06-81-5383 02-02-5380 44-60-5381 43-44-5376 45-88-5381 28-28-5376 ----------------------------------------------------------------------14-29-5376 ----------------------------44-70-5376 44-10-5376 42-92-5376 34-40-5376 42-34-5380 43-44-5377 16-07-5376 02-04-5381 02-04-5382 14-34-5383 ----------------------------- 42 43 29 29a 29b EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #). DESCRIPTION OF PART NO. REQ. M6 x 1.0 x 27mm LH Screw (1) 1/2" Chuck Key (1) 1/2" Keyed Chuck (1) Gearcase Assembly (1) Retaining Ring (1) Oil Seal (1) Plastic Ring (1) Spindle (1) Return Spring (1) Ball Bearing (1) Gearcase (1) 2nd Stage Gear with Rotating Clutch (1) Bushing (1) Needle Bearing (1) M4 x 52 Pan Hd. ST T-20 Screw (2) M4 x 35 Pan Hd. ST T-20 Screw (1) Steel Ball (1) Pin (1) Rubber Gasket (1) Washer (1) Diaphragm Assembly (1) Fixed Clutch (1) Needle Bearing (1) Washer (1) Needle Bearing (1) Diaphragm (1) Gear Shaft Assembly (1) Gear Shaft (1) 1st Reduction Gear (1) Spring Plunger (1) Selector Lever / Impact Pin Assembly (1) Selector Plate (1) O-Ring (1) Rubber Knock (1) Rubber Seal Ring (1) Armature Assembly (1) Ball Bearing (1) Ball Bearing (1) Fan Baffle Assembly (1) Baffle (1) Rubber Knock (2) FIG. 21 22 23 24 25 26 27 28 29 29a 29b 30 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. 18-07-5376 31-50-5378 02-02-0165 06-81-5381 44-66-5379 22-22-5380 22-22-5381 23-66-5380 14-34-5378 ----------------------------05-88-1200 44-76-0210 22-64-0216 31-05-5383 45-88-5377 44-94-5381 14-34-5374 05-81-5376 40-50-5375 14-34-5388 12-20-5379 06-81-5385 45-88-5400 48-66-4040 23-94-5381 23-94-5379 28 32 29a 33 DESCRIPTION OF PART NO. REQ. Field (1) Motor Housing (1) Steel Ball (1) M3 x 6mm Pan Hd. Phillips ST Screw (2) Pressure Plate (2) Self-Stop Carbon Brush Assembly (1) Carbon Brush Assembly (1) Switch (1) Rear Handle Assembly (1) Handle Halve - Left (1) Handle Halve - Right (1) M4 x 16mm Pan Hd. ST T-20 Screw (7) Cord Protector (1) Power Cord (1) Side Handle (1) Steel Washer (1) Depth Gauge (1) Side Handle Carrier Assembly (1) M8 x 53mm Screw (1) Side Handle Clamping Band (1) Side Handle Assembly (1) Service Nameplate (Not Shown) (1) Field Screw (2) Field Washer (2) Chuck Key Holder (Not Shown) (1) Red Brush Leadwire Assy. (Not Shown) (1) Black Brush Leadwire Assy. (Not Shown) (1) MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. LISBON RD., BROOKFIELD, WI 53005 Drwg. 4 Lubrication Notes: Use Milwaukee 'P' Grease Cat. No. 49-08-4250 Brush 1g of grease onto both clutch teeth Add a drop of purple Loctite® 222 here Brush grease here Place grease here Coat all gear teeth with grease Coat this area with grease Coat this area of the armature shaft with grease When servicing, remove 90-95% of the existing grease prior to installing Type 'P' grease. Original grease maybe similar in color but not compatible with 'P'. Place a heavy coating of grease on all gear teeth Place grease in this area Place a heavy coating of grease on all the gear shaft assembly teeth WIRING INSTRUCTIONS TITLE BULLETIN 1/2" HAMMER-DRILL MILWAUKEE ELECTRIC TOOL CORP. DATE 13135 WEST LISBON RD. BROOKFIELD, WIS. = WIRE TRAPS 3 3 4 2 3 1 2 2 3 5 5 1 1 4 6 7 7 4 6 1 7 4 6 SCHEMATIC AC SWITCH 10A 125V AC with FWD/REV RED 1 6 2 BLACK BLACK BLACK 5 ARM NOTE: As an aid to reassembly, take note of the wire routings and position of the wires in the wire guides and traps prior to dismantling the tool. Watch for pinched wires when placing the handle cover back over the housing assembly. 7 3 RED WHITE 4 WHITE WIRING SPECIFICATIONS Wire No. 1 2 3 4 5 6 7 Wire Color Red Black Red White Black Black White Origin or Terminals, Connectors and 1 or 2 End Wire Preparation Length Gauge Switch ----Non-terminated end to '2' and terminated end to '8' on switch. Field ----Route from field to '7' on switch. 23-94-5381 ----Connect to '6' on switch and route to top brush assembly. Field ----Route from field to '1' on switch. 23-94-5379 ----Connect to '5' on switch and route to bottom brush assembly. Cord ----Connect to '2' on switch. Cord ----Connect to '1' on switch. BULK LEAD WIRE - BULLETIN NO. 58-01-0003 NOTE: All leads must be held to ± 1/8". All lead lengths are before strip- TERMINAL DESCRIPTION Code Part No. Qnty.
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