Novus B-Vent NBV4236I | Novus B-Vent NBV3933I | Novus B-Vent NBV4842I | Heatilator Novus B-Vent NBV3630I, NBV3933I, NBV4236I, NBV4842I gas fireplace Owner's Manual
Add to My manuals48 Pages
Novus B-Vent NBV3630I, NBV3933I, NBV4236I, NBV4842I are gas fireplaces that are designed to provide the utmost in safety, reliability, and efficiency. They are easy to operate and come with optional features, such as a fan kit and outside air kit, that can enhance your enjoyment. All of these models are UL listed, meaning they have been tested and certified to meet safety standards.
advertisement
▼
Scroll to page 2
of
48
Owner’s Manual Installation and Operation Model(s): NBV3630I, NBV3933I, NBV4236I, NBV4842I B-Vent Gas Appliance NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. WARNING WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. • DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any appliance. - DO NOT touch any electrical switch. DO NOT use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. - If you cannot reach your gas supplier, call the fire department. • Installation and service must be performed by a qualified installer, service agency, or the gas supplier. • Leave this manual with party responsible for use and operation. DO DI SC NOT AR D HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. • Keep clothing, furniture, draperies and other flammable materials away. This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter. A CO detector shall be installed in the room where the appliance in installed. Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 1 Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. A. Congratulations This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals. Congratulations on selecting a Heatilator gas fireplace, an elegant and clean alternative to wood burning fireplaces. The Heatilator gas fireplace you have selected is designed to provide the utmost in safety, reliability, and efficiency. The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems. As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings. Your new Heatilator gas fireplace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of fireplace products! We recommend that you record the following pertinent information about your fireplace. Homeowner Reference Information Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number:__________________________________________ Location on fireplace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________ Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace. Heatilator, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044 Type of Gas Not for use with solid fuel. (Ne doit pas entre utilise avec un combustible solide). Type of Gas (Sorte De Gaz) Gaz):: Gas and Electric Information NATURAL GAS This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA or CAN/CGA B149 installation codes. (Installer l’appareil selon les codes ou reglements locaux ou, en l’absence de tels reglements, selon les codes d’installation CAN/CGA-B149.) ANSI Z21XX-XXXX · CSA 2.XX-MXX · UL307B Minimum Permissible Gas Supply for Purposes of Input Adjustment. Approved Minimum (De Gaz) Acceptable 0.0 in w.c. (Po. Col. d’eau) Maximum Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Maximum Manifold Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Minimum Manifold Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Total Electrical Requirements: 000Vac, 00Hz., less than 00 Amperes ALTITUDE: MAX. INPUT BTUH: MIN. INPUT BTUH: ORIFICE SIZE: 0-0000 FT. 00,000 00,000 #XXXXX IN CANADA 0000-0000FT. 00,000 00,000 #XXXXX MADE IN USA Model: (Modele): XXXXXXXX Serial (Serie): XXXXXXXX = Contains updated information. 2 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 Model Number Serial Number Safety Alert Key: • • • • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE: Used to address practices not related to personal injury. Table of Contents A. Congratulations B. Warranty 2 4 1 Listing and Code Approvals A. B. C. D. E. F. G. Appliance Certification Tempered Glass Specifications BTU Specifications High Altitude Installations Non-Combustible Materials Specification Combustible Materials Specification Electrical Codes 6 6 7 7 7 7 7 2 Operating Instructions Gas Fireplace Safety 8 Your Fireplace 8 Fan Kit (optional) 9 Clear Space 9 Decorative Doors and Fronts 9 Fixed Glass Assembly 9 Remote Controls, Wall Controls and Wall Switches 9 Outside Air (optional) 9 Before Lighting Fireplace 9 Lighting Instructions (IPI) 10 After Fireplace is Lit 11 Flame Adjustment Control 11 Frequently Asked Questions 11 A. Maintenance Tasks-Homeowner 12 B. Maintenance Tasks-Qualified Service Technician 13 Installer Guide 4 Getting Started A. B. C. D. E. Typical Appliance System Design and Installation Considerations Tools and Supplies Needed Inspect Appliance and Components Negative Pressure 14 15 15 15 16 5 Framing and Clearances A. B. C. D. 9 Appliance Preparation A. Installing Outside Air Kit Damper Assembly B. Gas and Electrical Connections C. Securing and Leveling the Appliance 23 23 23 10 Installing Vent Pipe A. B. C. D. Assembly of Vent Sections Attaching Vent to Firebox Securing Vent Sections Install Attic Insulation Shield 24 24 24 24 A. B. C. D. Fuel Conversion Gas Pressure Gas Connection High Altitude Installations 25 25 25 25 12 Electrical Information A. B. C. D. E. F. Wiring Requirements Intellifire Ignition System Wiring Optional Accessories Requirements Electrical Service and Repair Junction Box Installation Wall Switch Installation for Fan (Optional) 26 26 26 27 28 28 13 Finishing A. Mantel and Wall Projections B. Facing Material 29 30 14 Appliance Setup 3 Maintenance and Service 22 11 Gas Information User Guide A. B. C. D. E. F. G. H. I. J. K. L. M. C. Vertical Penetration Framing Selecting Appliance Location Constructing the Appliance Chase Clearances Mantel and Wall Projections 17 18 18 19 A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Remove the Packaging Remove Screen Package Assembly Remove the Shipping Materials Removing Fixed Glass Assembly Clean the Appliance Accessories Place the Rockwool Place the Lava Rock Place the Vermiculite Replacing Fixed Glass Assembly Air Shutter Setting Remove Screen Protector Unpackage the Hood & Floor Cover Install Hood Install Floor Cover Close the Screen Assembly 31 31 31 31 31 31 32 32 32 32 32 33 33 33 33 34 15 Troubleshooting 6 Termination Locations A. Vent Termination Minimum Clearances 20 21 21 8 Vent Clearances and Framing A. Pipe Clearances to Combustibles B. Wall and Ceiling Penetration Framing 35 16 Reference Materials 7 Vent Information and Diagrams A. Vent Guidelines B. Vent System Configuration A. Intellifire Ignition System 22 22 A. B. C. D. Appliance Dimension Diagram Service Parts List Optional Components Contact Information Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 37 38 47 49 3 B. Warranty Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. Warranty Period Parts Labor 1 Year 2 years HHT Manufactured Appliances and Venting Gas X X Wood X X X 3 years Pellet EPA Wood Coal X X X X X X X X X Components Covered Electric Venting X All parts and material except as covered by Conditions, Exclusions, and Limitations listed X Igniters, electronic components, and glass Factory-installed blowers Molded refractory panels X Firepots and burnpots 5 years 1 year 7 years 3 years 10 years 1 year X Limited 3 years Lifetime X X X X X 90 Days X X X X X X X X Castings and baffles X X Manifold tubes, HHT chimney and termination Burners, logs and refractory Firebox and heat exchanger X X All replacement parts beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645C 12-29-10 4 Page 1 of 2 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 B. Warranty (continued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¶VREOLJDWLRQXQGHUWKLVZDUUDQW\GRHVQRWH[WHQGWRWKHDSSOLDQFH¶VFDSDELOLW\WRKHDWWKHGHVLUHGVSDFH,QIRUPDWLRQLVSURYLGHGWRDVVLVWWKHFRQVXPHUDQGWKHGHDOHULQVHOHFWLQJWKHSURSHUDSSOLDQFHIRUWKHDSSOLFDWLRQ&RQVLGHUDWLRQPXVWEHJLYHQWRDSSOLDQFHORFDWLRQDQGFRQILJXUDWLRQHQYLURQPHQWDOFRQGLWLRQVLQVXODWLRQDQGDLUWLJKWQHVVRI WKHVWUXFWXUH This warranty is void if: 7KHDSSOLDQFHKDVEHHQRYHUILUHGRURSHUDWHGLQDWPRVSKHUHVFRQWDPLQDWHGE\FKORULQHIOXRULQHRURWKHUGDPDJLQJ FKHPLFDOV2YHUILULQJFDQEHLGHQWLILHGE\EXWQRWOLPLWHGWRZDUSHGSODWHVRUWXEHVUXVWFRORUHGFDVWLURQEXEEOLQJ FUDFNLQJDQGGLVFRORUDWLRQRIVWHHORUHQDPHOILQLVKHV 7KHDSSOLDQFHLVVXEMHFWHGWRSURORQJHGSHULRGVRIGDPSQHVVRUFRQGHQVDWLRQ 7KHUHLVDQ\GDPDJHWRWKHDSSOLDQFHRURWKHUFRPSRQHQWVGXHWRZDWHURUZHDWKHUGDPDJHZKLFKLVWKHUHVXOWRIEXW QRWOLPLWHGWRLPSURSHUFKLPQH\RUYHQWLQJLQVWDOODWLRQ LIMITATIONS OF LIABILITY: 7KHRZQHU¶VH[FOXVLYHUHPHG\DQG++7¶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age 2 of 2 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 5 1 Listing and Code Approvals A. Appliance Certification D. High Altitude Installations MODELS: NBV3630I, NBV3933I, NBV4236I, NBV4842I LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heater STANDARD: ANSI Z21.88b-2008/CSA 2.33b-2008 NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • NOTICE: This installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1. NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations. B. Tempered Glass Specifications Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certified to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certification Council SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01). This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certification and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.” In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet. • In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Check with your local gas utility to determine proper orifice size. E. Non-Combustible Materials Specification Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof. Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be considered non-combustible materials. F. Combustible Materials Specification Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials. G. Electrical Codes Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order. NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. C. BTU Specifications • Novus NBV NBV3630 NBV3933 IPI Max/Min Input Rate (NG) 20,000/14,000 22,000/15,000 Orifice Size (NG) 0.083 A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. 0.089 (#43) Max/Min Input Rate (LP) 20,000/15,000 22,000/15,000 Orifice Size (LP) 0.053 0.055 (#54) Novus NBV NBV4236 NBV4842 IPI Max/Min Input Rate (NG) 25,000/17,000 30,000/20,500 Orifice Size (NG) 0.093 (#42) 0.104 (#37) Max/Min Input Rate (LP) 25,000/17,000 30,000/20,500 Orifice Size (LP) 6 0.058 0.063 (#52) Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 2 User Guide Operating Instructions • A. Gas Fireplace Safety WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. • Keep clothing, furniture, draperies and other flammable materials away. Never leave children alone near a hot fireplace, whether operating or cooling down. • Teach children to NEVER touch the fireplace. • Consider not using the fireplace when children will be present. Contact your dealer for more information, or visit: www. hpba.org/safety-information. To prevent unintended operation when not using your fireplace for an extended period of time (summer months, vacation, trips, etc): • • • Remove batteries from remote controls. Turn off wall controls. Unplug 3 volt adapter plug and remove batteries on IPI models. B. Your Fireplace This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. If you expect that small children or vulnerable adults may come into contact with this fireplace, the following precautions are recommended: • • • Install a physical barrier such as: - A decorative firescreen. - Adjustable safety gate. Install a switch lock or a wall/remote control with child protection lockout feature. Keep remote controls out of reach of children. Fixed Glass Assembly (not shown) Section 14.J. Grate (not shown) Mesh Door Section 2.E. Outside Air Kit Section 2.H. (must open mesh door to access handle) Clear Space Section 2.D. Figure 2.1 Mantel Hearth (not required) General Operating Parts Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 7 C. Fan Kit (optional) For safety: • • Refer to Figure 2.1 for location of control. D. Clear Space WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Install a switch lock or a wall/remote control with child protection lockout feature. • Keep remote controls out of reach of children. See your dealer if you have questions. H. Outside Air (optional) The outside air kit supplies some fresh combustion air for your fireplace. It may help reduce the effects of negative air pressure. (See Section 4.E..) • • Refer to Figure 2.1 for location of control. - Lift up on lever and pull forward to open outside air. Close the inlet to prevent cold drafts when the fireplace is not being used. CAUTION! Risk of Burns! The outside air control handle is HOT when fireplace is in operation. Adjust BEFORE lighting fire. I. Before Lighting Fireplace Before operating this fireplace for the first time, have a qualified service technician: • • 3F T. IN CLE FR AR ON S T O PAC FF E IR EP L • • • • AC E Figure 2.2 Verify all shipping materials have been removed from inside and/or underneath the firebox. Review proper placement of logs, ember material and/or other decorative materials. Check the wiring. Check the air shutter adjustment. Ensure that there are no gas leaks. Ensure that the glass is sealed and in the proper position and that the integral barrier is in place. Clear Space E. Decorative Doors and Fronts WARNING! RISK OF Fire/Asphyxiation! DO NOT operate fireplace with fixed glass assembly removed. WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fireplace to overheat. This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the fireplace with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. For more information refer to the instructions supplied with your decorative door or front. F. Fixed Glass Assembly See Section 14.J. G. Remote Controls, Wall Controls and Wall Switches Follow the instructions supplied with the control installed to operate your fireplace: 8 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 J. Lighting Instructions (IPI) • • • For normal use, activate/deactivate your fireplace with the wall switch or remote control. The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer. If your fireplace must be deactivated for serviced or an extended period of time, follow the instructions below. FOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS (IPI) WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. C. DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. WHAT TO DO IF YOU SMELL GAS • DO NOT try to light any appliance. • If you cannot reach your gas supplier, call the fire department. Equipped with wall switch: Turn ON/OFF switch to ON. WARNING: CAUTION: DO NOT CONNECT LINE VOLTAGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE. Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance. 2. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step. 3. To light the burner: • DO NOT touch any electric switch; do not use any phone in your building. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. GAS VALVE DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person. NOT FOR USE WITH SOLID FUEL For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel. Equipped with remote or wall control: Press ON or FLAME button. Equipped with thermostat: Set temperature to desired setting. 4. If the appliance does not light after three tries, call your service technician or gas supplier. TO TURN OFF GAS TO APPLIANCE 1. Equipped with wall switch: Turn ON/OFF switch to OFF. Equipped with remote or wall control: Press OFF button. Equipped with thermostat: Set temperature to lowest setting. 2. Service technician should turn off electric power to the control when performing service. Also Certified for Installation in a Bedroom or a Bedsitting Room. 593-913G For assistance or additional information, consult a qualified installer, service agency or the gas supplier. For additional information on operating your Hearth & Home Technologies fireplace, please refer to www.fireplaces.com. Final inspection by Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 9 K. After Fireplace is Lit Initial Break-in Procedure Indicator • The fireplace should be run three to four hours continuously on high. • Turn the fireplace off and allow it to completely cool. • Remove fixed glass assembly. See Section 14.J. • Clean fixed glass assembly. See Section 3. • Replace the fixed glass assembly and run continuously on high an additional 12 hours. This cures the materials used to manufacture the fireplace. NOTICE! Open windows for air circulation during fireplace break-in. • Some people may be sensitive to smoke and odors. • Smoke detectors may activate. LO Figure 2.4 HI DEXEN Valve - IntelliFire Ignition System Indicator L. Flame Adjustment Control Some appliances come equipped with a high/low flame adjustment control. • • • Open control access panel Compare your valve to Figures 2.4 & 2.5. Adjust the flame by turning knob as indicated in the photo matching your valve. HI Figure 2.5 LO SIT Valve - Standing Pilot Ignition System M. Frequently Asked Questions ISSUE 10 SOLUTIONS Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear. Blue flames This is a result of normal operation and the flames will begin to yellow as the appliance is allowed to burn for 20 to 40 minutes. Odor from appliance When first operated, this appliance may release an odor for the first several hours. This is caused by the curing of materials from manufacturing. Odor may also be released from finishing materials and adhesives used near the appliance. These circumstances may require additional curing related to the installation environment. Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer. Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance. Is it normal to see the pilot flame burn continually? In an IntelliFire ignition system (IPI), the pilot flame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot flame to remain lit. In a standing pilot system the pilot will always stay on. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 3 Maintenance and Service Doors, Surrounds, Fronts Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. When properly maintained, your fireplace will give you many years of trouble-free service. We recommend annual service by a qualified service technician. A. Maintenance Tasks-Homeowner Installation and repair should be done by a qualified service technician only. The fireplace should be inspected before use and at least annually by a professional service person. Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface • Assess condition of screen and replace as necessary. • Inspect for scratches, dents or other damage and repair as necessary. • Check that louvers are not blocked. • Vacuum and dust surfaces. The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment. Remote Control More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fireplace must be kept clean. Tools needed: Replacement batteries and remote control instructions. CAUTION! Risk of Burns! The fireplace should be turned off and cooled before servicing. Glass Cleaning Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface. CAUTION! Handle fixed glass assembly with care. Glass is breakable. • • • • Avoid striking, scratching or slamming glass Avoid abrasive cleaners DO NOT clean glass while it is hot Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat, stable surface. Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or floor surfaces. • • • • • Remove door or decorative front from fireplace and set aside on work surface. See Section 14.J for instructions to remove fixed glass assembly. Clean glass with a non-abrasive commercially available cleaner. - Light deposits: Use a soft cloth with soap and water - Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer) Carefully set fixed glass assembly in place on fireplace. Hold glass in place with one hand and secure glass latches with the other hand. Reinstall door or decorative front. Frequency: Seasonally By: Homeowner • • Locate remote control transmitter and receiver. Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure. • Place batteries as needed in remote transmitters and battery-powered receivers. • Place remote control out of reach of children. If not using your fireplace for an extended period of time (summer months, vacations/trips, etc), to prevent unintended operation: • • Remove batteries from remote controls. Unplug 3 volt adapter plug on IPI models. Venting Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc. • Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6. • Inspect for corrosion or separation. • Verify weather stripping, sealing and flashing remains intact. • Inspect draft shield to verify it is not damaged or missing. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 11 B. Maintenance Tasks-Qualified Service Technician Burner Ignition and Operation The following tasks must be performed by a qualified service technician. By: Qualified Service Technician Gasket Seal and Glass Assembly Inspection Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer. Frequency: Annually Frequency: Annually • By: Qualified Service Technician Tools needed: Protective gloves, drop cloth and a stable work • surface. • • • • Inspect gasket seal and its condition. Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat. Confirm there is no damage to glass or glass frame. Replace as necessary. Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary. • • • • • Logs Frequency: Annually • By: Qualified Service Technician Tools needed: Protective gloves. • Inspect for damaged or missing logs. Replace as necessary. • Verify correct log placement and no flame impingement causing sooting. Correct as necessary. Firebox • • • Frequency: Annually By: Qualified Service Technician • Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint. • • Verify burner is properly secured and aligned with igniter. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. Replace ember materials with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14.G. for proper rockwool placement. Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking. Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay. Inspect for lifting or other flame problems. Verify air shutter setting is correct. See Section 14.L. for required air shutter setting. Verify air shutter is clear of dust and debris. Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing. Verify manifold and inlet pressures. Adjust regulator as required. Inspect pilot flame pattern and strength. See Figure 3.1 and 3.2 for proper pilot flame pattern. Clean or replace orifice spud as necessary. Inspect IPI flame sensing rod for soot, corrosion and deterioration. Polish with fine steel wool or replace as required. Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sense rod. Replace pilot as necessary. (IPI only) Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary. Replace fireplace if firebox has been perforated. Control Compartment and Firebox Top Frequency: Annually By: Qualified Service Technician Tools needed: Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Figure 3.1 12 IPI Pilot Flame Patterns Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 4 Installer Guide Getting Started A. Typical Appliance System NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual Vertical Termination Cap Noncombustible roof flashing maintains minimum clearance around pipe Storm Collar Vent pipe penetrates roof, preferably without affecting roof rafters Listed B-Vent Pipe Attic insulation shield (not shown) must be used here to keep insulation away from vent pipe if attic is insulated. Ceiling Firestop on floor of attic Framing/Header (SECTION 5) Framing Headed off in Ceiling Joists (SECTION 8) Optional Wall Switch Mantel & Mantel Leg (SECTION 13) Surround Hearth Extension (not required) Gas Line (SECTION 11) Figure 4.1 Typical System Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 13 B. Design and Installation Considerations D. Inspect Appliance and Components Heatilator B-type vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room. The following B-vent components are needed for installation. Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits. Before installing, determine the following: • • • • • • Where the appliance is to be installed. The vent system configuration to be used. Gas supply piping. Electrical wiring requirements. Framing and finishing details. Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer. C. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Tape measure Framing material Pliers Noncorrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure rating) One 1/4 in. female connection (for optional fan). 14 • • • • • • • • • • • • • • Fireplace Box Pipe Components Firestops Attic Insulation Shield Elbows Strapping Roof Flashing or Chase Top Termination Cap Storm Collar Carefully remove the appliance and components from the packaging. The vent system components and decorative doors and fronts may be shipped in separate packages. If packaged separately, the log set and appliance grate must be installed. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry. Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions: • Installation and use of any damaged appliance or vent system component. • Modification of the appliance or vent system. • Installation other than as instructed by Hearth & Home Technologies. • Improper positioning of the gas logs or the glass door. • Installation and/or use of any component part not approved by Hearth & Home Technologies. Any such action may cause a fire hazard. WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 E. Negative Pressure • WARNING! Asphyxiation Risk! Negative pressure can cause spillage of combustion fumes and soot. Fireplace needs to draft properly for safety. • • Draft is the pressure difference needed to vent fireplaces successfully. Considerations for successful draft include: • Preventing negative pressure • Location of fireplace and chimney Negative pressure results from the imbalance of air available for the fireplace to operate properly. Causes for this imbalance include: • • • Exhaust fans (kitchen, bath, etc.) Range hoods Combustion air requirements for furnaces, water heaters and other combustion appliances • Clothes dryers • Location of return-air to furnace or air conditioning • Imbalances of the HVAC air handling system • Upper level air leaks (recessed lighting, attic hatch opening, duct leaks) To minimize the effects of negative air pressure, the following must be considered: • • Install the fresh air kit. Install the intake on the side of the house towards prevailing winds during the heating season. Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment. Recommended Location Location Not Recommended • Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace. Avoid installing the fireplace near doors, walkways or small isolated spaces. Recessed lighting should be of “sealed can” design; attic hatches weather stripped or sealed; and attic mounted ductwork and air handler joints and seams taped or sealed. Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent fireplaces in basements. Location of the fireplace and chimney will affect performance. As shown in Figure 4.2, the chimney should: • Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire. • Penetrate the highest part of the roof. This minimizes the effects of wind turbulence. • Be located away from trees, adjacent structures, uneven roof lines and other obstructions. Offsets can restrict draft so their use should be minimized. Consider the fireplace location relative to floor and ceiling and attic joists. Recommended Location Marginal Location Location Not Recommended Windward Leeward Multi-level Roofs Figure 4.2 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 15 5 Framing and Clearances A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). NOTICE: Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference. WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. 1/2 in. (13 mm) min. appliance to combustibles B C A Drywall D Alcove Installation B A 48 in. (1219 mm) max. In addition to these framing dimensions, also reference the following sections: • Clearances and Mantel Projections (Sections 3.C. and 3.D.) • Vent Clearances and Framing (Section 6) A C Model NBV3630I NBV3933I NBV4236I NBV4842I Figure 5.1 16 A B C inches 36 33-1/2 19-5/8 37 mm 914 851 498 940 inches 39 35-1/2 19-5/8 40 mm 991 902 498 1016 inches 42 37-5/8 19-5/8 43 mm 1067 956 498 1092 inches 48 41-7/8 19-5/8 49 mm 1219 1064 498 1245 Appliance Locations Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 D B. Constructing the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase. NOTICE: Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps. Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room. C. Clearances NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood. WARNING! Risk of Fire! Maintain specified air space clearances to appliance and vent pipe: Walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness. To further prevent drafts, the wall shield and ceiling firestops • Insulation and other materials must be secured to prevent accidental contact. • The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney. • Failure to maintain airspace may cause overheating and a fire. Note: If the inside of the framed cavity is to be finished, the framing dimensions must include the finished surface. Example: If drywall is to be attached to the rear wall, the depth must be measured from the drywall surface. 1/2 in. (13 mm) Per Manufacturer’s Specifications 1/2 in. (13 mm) Drywall 0 in. Combustible flooring may be installed next to the front of the appliance. B C 32-1/2 in. (826 mm) to ceiling A 0 in. TO LEVEL OF STANDOFFS Model Combustible Object NBV3630I Figure 5.2 NBV3933I 36 in. (914 mm) 0 in. NBV4236I NBV4842I A Rough Opening (Width) B Rough Opening (Height) C Rough Opening (Depth) 19-5/8 in. 36 34-7/8 mm 914 886 498 in. 39 34-7/8 19-5/8 mm 991 886 498 in. 42 34-7/8 19-5/8 mm 1067 886 498 in. 48 34-7/8 19-5/8 mm 1219 886 498 Clearances to Combustibles Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 17 D. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Mantels 30 in. minimum to ceiling 18 17 16 16 15 9 8 15-1/4 14 14-1/2 13 13-3/4 12 13 11 12-1/4 10 11-1/2 10-3/4 10 7 6 5 4 3 9-1/4 8-1/2 7-3/4 7 6-1/4 5-1/2 5 Measured from top of hood (in inches) Figure 5.3 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles Mantel Legs or Wall Projections Top of Appliance Drywall A B Mantel Leg or Perpendicular Wall A 1 in. (25 mm) min. to perpendicular wall B 3-1/2 in. (89 mm) min. from fireplace opening to perpendicular wall Figure 5.4 18 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening) Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 6 Termination Locations A. Vent Termination Minimum Clearances WARNING A B 6 in. (minimum) up to 20 in. 152 mm/508 mm 18 in. minimum 457 mm 20 in. and over 0 in. minimum Fire Risk. Maintain vent clearance to combustibles as specified. • DO NOT pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause overheating and fire. Gas, Wood or Fuel Oil Termination Cap B A* 8 ft (2.44 m) Termination Cap Storm Collar Roof Flashing Vertical wall Lowest Discharge Opening Gas Termination Cap ** X 12 * Roof Pitch is X / 12 ** H (min.) - Minimum height from roof to lowest discharge opening. If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover. In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap. Figure 6.2 Multiple Termination Caps Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft. Flat to 6/12 1.0* Over 11/12 to 12/12 4.0 Over 6/12 to 7/12 1.25* Over 12/12 to 14/12 5.0 Over 7/12 to 8/12 1.5* Over 14/12 to 16/12 6.0 Over 8/12 to 9/12 2.0* Over 16/12 to 18/12 7.0 Over 9/12 to 10/12 2.5 Over 18/12 to 20/12 7.5 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 8.0 * 3 ft. minimum in snow regions Figure 6.1 Opening Minimum Height From Roof To Lowest Discharge Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 19 7 Vent Information and Diagrams A. Vent Guidelines Minimum clearances are per vent manufacturer's specifications WARNING! Fire Risk/Asphyxiation! This appliance requires the specified pipe for operation. Incorrect pipe may cause spillage, condensation and overheating. These models require the following size B-vent double wall vent pipe. • Model Pipe Size NBV3630I/NBV3933I 5 in. (127 mm) NBV4236I/NBV4842I 5 in. (127 mm) 12 ft (3.66 m) min. 60 ft (18.29 m) max. Vent supports are per vent manufacturer's specifications Follow pipe manufacturer’s installation guidelines when installing the appliance. WARNING! Fire Risk/Explosion/Asphyxiation! DO NOT connect this gas appliance to a chimney flue serving a separate solid-fuel or gas burning appliance. • • Metal plumber's strap secured to framing Figure 7.1 Vertical Termination Clearances Vent this appliance directly outside. Use separate vent system for this appliance. Vent supports are per vent manufacturer’s specifications. May impair safe operation of this appliance or other appliances connected to the flue. Metal Plumbers' Strap B. Vent System Configuration Maximum horizontal run is 50% of vertical. Horizontal run cannot be more than 30 ft. (9.14 m). CAUTION! Risk of Fire! ALL vent configuration specifications MUST be followed. This product is tested and listed to these specifications. Appliance performance will suffer if specifications are not followed. Rise to Run Ratio = 2:1 Maximum Total Horizontal Run = 30 Feet Minimum Total Vertical Rise =12 Feet Figure 7.2 Maximum Horizontal Run Maximum Total Vertical Rise = 60 Feet Maximum horizontal 30 ft (9.14 m) Maximum Number of Elbows: Four 90º or Eight 45º WARNING! Risk of Fire or Explosion! Insulation and other combustibles must not infringe on clearances. • • ALWAYS maintain specified clearances around venting and firestop systems. Install firestops as specified. 45° Elbow 90° Elbow Failure to keep insulation or other material away from vent pipe may cause fire. Offsets exceeding 45° adapt horizontal limitations Note: Maximum horizontal distance is 50% of vertical vent height. Figure 7.3 20 Maximum Horizontal Run Using 45° Elbows Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 8 Vent Clearances and Framing A. Pipe Clearances to Combustibles B. Wall and Ceiling Penetration Framing Vent clearances are per vent manufacturer’s specifications. The vent MUST be Listed B-Vent pipe. For a wall or ceiling penetration consult B-vent pipe manufacturer’s instructions to provide adequate clearances. Use same size framing materials as those used in the wall or ceiling construction. Firestop spacers must be used in wall and ceiling penetrations per the B-Vent pipe manufacturer’s specifications and national, regional and local codes. WARNING! Risk of Fire! MAINTAIN AIR space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling firestops • Between wall shield firestops • Around vent system Failure to keep insulation or other material away from vent pipe may cause over heating and fire. Note: MUST terminate vertically. C. Vertical Penetration Framing WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield. The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation. Attic shields must meet specified clearance and be secured in place. Use B-vent manufacturer’s firestops to provide adequate clearances. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 21 9 Appliance Preparation A. Installing Outside Air Kit Damper Assembly CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. WARNING! Risk of Fire/Asphyxiation. DO NOT draw outside combustion air from: • Wall, floor or ceiling cavity. • Enclosed space such as an attic or garage. • Close proximity to exhaust vents or chimneys. Fumes or odor may result. • The outside air kit can only be installed on the left side of the appliance. Refer to the installation instructions provided with the kit. • B. Gas and Electrical Connections If applicable, ensure that gas and electrical connections are installed at this time. Refer to Section 11 (Gas Information) and Section 12 (Electrical Information). C. Securing and Leveling the Appliance WARNING! Risk of Fire! Prevent contact with: • • • Sagging or loose insulation Insulation backing or plastic Framing and other combustible materials Block openings into the chase to prevent entry of blown-in insulation. Make sure insulation and other materials are secured. DO NOT notch the framing around the appliance standoffs. Failure to maintain air space clearance may cause overheating and fire. The diagram shows how to properly position and secure the appliance (see Figure 9.2). Nailing tabs are provided to secure the appliance to the framing members. • • • • • • • Figure 9.1 Bend out nailing tabs on each side. Place the appliance into position. Keep nailing tabs flush with the framing. Level the appliance from side to side and front to back. Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance. Secure the appliance to the framing by using nails or screws through the nailing tabs. Secure the appliance to the floor by inserting two screws through the bottom front of the appliance. Outside Air Kit Installation Nailing Flanges (both sides) Figure 9.2 22 Proper Positioning ad Securing of Appliance Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 10 Installing Vent Pipe A. Assembly of Vent Sections C. Securing Vent Sections This B-Vent appliance requires 5 in. B-vent double-wall pipe. Follow the pipe manufacturer’s installation guidelines when installing the unit. This will ensure proper operation and prevent safety hazards. Secure vent sections with vent supports following B-vent manufacturer’s instructions. WARNING! Risk of Fire/Exhaust Fumes! Assemble pipe sections per B-vent manufacturer’s instructions. Use support tabs for screws.Pipe may separate if not properly joined. B. Attaching Vent to Firebox WARNING! Risk of Fire or Explosion! Use vent run supports per vent manufacturer’s installation instructions. • • • Connect vent sections per vent manufacturer’s installation instructions. Maintain all clearances to combustibles. Maintain specified slope (if required). Improper support may allow vent to sag or separate. D. Install Attic Insulation Shield Three tabs extend from appliance collar shield. Attach tabs to first section of B-vent pipe using self-tapping 1/4 in. screws supplied with appliance. See Figure 10.1. Tabs WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield. The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation. Attic shields must meet vent manufacturer’s specified clearance and be secured in place per vent manufacturer’s instructions. Figure 10.1 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 23 11 Gas Information A. Fuel Conversion C. Gas Connection • • Make sure the appliance is compatible with available gas types. Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts. • • • B. Gas Pressure • Optimum appliance performance requires proper input pressures. Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada. Pressure requirements are: • • Gas Pressure • • • Refer to Reference Section 16 for location of gas line access in appliance. Gas line may be run through knockout(s) provided. The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with noncombustible, unfaced insulation to prevent cold air infiltration. Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes. Pipe incoming gas line into valve compartment. Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve. WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line. Natural Gas Propane Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. • Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c. Manifold pressure 3.5 in. w.c. 10.0 in. w.c. WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite. WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion. • • Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating. Install regulator upstream of valve if line pressure is greater than 1/2 psig. WARNING Fire Risk. Explosion Hazard. High pressure will damage valve. • Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig. • Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig. A small amount of air will be in the gas supply lines. • Purge should be performed by qualified service technician. • Ensure adequate ventilation. • Ensure there are no ignition sources such as sparks or open flames. Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. WARNING! Risk of Fire, Explosion or Asphyxiation! Check all fittings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open flame. Fittings and connections could have loosened during shipping and handling. WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory. Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should D. High Altitude Installations be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter). NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and flexible • gas connector are connected to the 1/2 in. (13 mm) control valve inlet. • • If substituting for these components, please consult local codes for compliance. 24 In the USA: Reduce burner orifice 4% for each 1000 feet above 2000 feet. In CANADA: Reduce burner orifice 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 12 Electrical Information B. Intellifire Ignition System Wiring A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • • • Wire the appliance junction box to 110-120 VAC. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (Intellifire ignition). A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Low voltage and 110 VAC voltage cannot be shared within the same wall box. WARNING! Risk of Shock or Explosion! DO NOT wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls. • Wire the appliance junction box to 110 VAC for proper operation of the appliance. WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout. • • • Refer to Figure 12.3, Intellifire Pilot Ignition (IPI) Wiring Diagram. This appliance is equipped with an Intellifire control valve which operates on a 3 volt system. Plug the 3-volt AC transformer into the appliance junction box to supply power to the unit OR install two D cell batteries (not included) into the battery pack before use. NOTICE: Batteries should not be placed in the battery pack while using the transformer. Remove batteries before using the transformer, and unplug the transformer before installing the batteries. Battery polarity must be correct or module damage will occur. C. Optional Accessories Requirements • • This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control. Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 25 D. Electrical Service and Repair WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation. WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Battery Pack Optional SPST Wall Switch OR Optional Remote - + + - Limit Switch To Junction Box Control Box ORG 3V Adaptor BLK GRN* BLU Ignitor RED BLK BRN ORG RED * GRN wire only used with optional wall switch WSK-MLT-HTL GRN Valve Figure 12.2 Intellifire Pilot Ignition (IPI) Wiring Diagram 26 Pilot Assembly WHT BLK WHT Flame Sensor Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 E. Junction Box Installation If the box is being wired from the OUTSIDE of the appliance: Romex Connector • Remove the cover plate located on the outer shell - right side (see Figure 12.3). • Install the supplied Romex™ connector in the cover plate. • Feed the necessary length of wire through the connector. • Make all necessary wire connections and reattach the cover plate to the outer shell. If the box is being wired from the INSIDE of the appliance: • • • Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 10.3). Pull the electrical wires from outside the appliance through this opening into the valve compartment. Feed the necessary length of wire through the connector. Make all necessary wire connections to the junction box/ receptacle and reassemble the junction box/receptacle to the outer shell. Cover Plate outside firebox HT W WHT B LK BLK • 14/2WG Copper ground attached to GRN screw with GRN wire GRN wire inside box NOTICE: DO NOT wire 110 VAC to wall switch. Figure 12.3 Junction Box Detail F. Wall Switch Installation for Fan (Optional) • • • • • The power supply for the appliance must be brought into a switch box. The power can then be supplied from the switch box to the appliance using a minimum of 14-3 with ground wire. At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown. At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown. Add a 1/4 in. insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 in. male) as shown. Switch Minimum 14-3 AWG with Ground Red Black White Green Junction Box Black White Green Red Black White Green If the box is being wired to a wall mounted switch for use with a fan, see Figure 12.4: Switch Box Power Supply Wires Knockout Red Figure 12.4 Junction Box Wired to Wall Switch or BC10 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 27 13 Finishing A. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.) Failure to comply could cause fire. Mantels 30 in. minimum to ceiling 18 17 16 15 14 13 12 15-1/4 14-1/2 13-3/4 13 11 10 9 8 12-1/4 11-1/2 10-3/4 10 7 5 4 3 9-1/4 6 8-1/2 7-3/4 7 6-1/4 5-1/2 5 Measured from top of hood (in inches) Figure 13.1 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles Mantel Legs or Wall Projections Top of Appliance Drywall A B Mantel Leg or Perpendicular Wall A 1 in. (25 mm) min. to perpendicular wall B 3-1/2 in. (89 mm) min. from fireplace opening to perpendicular wall Figure 13.2 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening) 28 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 16 B. Facing Material • • • • • Metal front faces may be covered with non-combustible materials only. Facing and/or finishing materials must not interfere with air flow through louvers, operation of louvers or doors, or access for service. Facing and/or finishing materials must never overhang into the glass opening. Observe all clearances when applying combustible materials. Seal joints between the finished wall and appliance top and sides using a 300°F minimum sealant. Refer to Figure 13.3. WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers. These surfaces may be covered with non-combustible material. Non-combustible sealant. Figure 13.3 Noncombustible Facing Diagram Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 29 14 Appliance Setup A. Remove the Packaging C. Remove the Shipping Materials Remove the shrink film, corrugated top cap, bottom cap and column protectors from the appliance. The appliance should look as shown in Figure 14.1. Remove the shipping materials from inside or underneath the firebox. D. Removing Fixed Glass Assembly WARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. DO NOT: • Strike, slam or scratch glass • Operate fireplace with glass removed, cracked, broken or scratched. Replace fixed glass assembly as a complete assembly. • • Figure 14.1 Appliance Unwrapped B. Remove Screen Package Assembly • • Remove screen. Pull the four (30/33/36 in. appliances) or seven (42 in. appliance) glass assembly latches out of the groove on the glass frame. Refer to Figure 14.4. Remove the glass assembly from the appliance. Grasp the top of the screen package and lift up to remove. See Figures 14.2 and 14.3. Latches (both bottom and top) Glass Assembly Figure 14.4 Glass Assembly Figure 14.2 Lift up on Screen Package E. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity. F. Accessories Install approved accessories per instructions included with the accessories. Refer to Section 16. WARNING! Rick of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazad and will void the warranty. Figure 14.3 Remove Screen Package 30 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 G. Place the Rockwool K. Air Shutter Setting WARNING! Risk of Explosion! Follow rockwool placement instructions. DO NOT place rockwool directly over burner ports. Replace rockwool material annually. Improperly placed rockwool interferes with proper burner operation. • • • Rockwool is shipped with this gas appliance. Place a small amount of 1/2 in. diameter pieces (dimesize) rockwool on the burner pan so that the rockwool touches, but does not cover, the holes in the burner pan (refer to Figure 14.4). This will provide the “glowing embers” look. It is not necessary to use the entire bag. Save the remaining rockwool for future use. Air shutter setting should be adjusted by a qualified installer at the time of installation. • • • The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 14.6. Turn the thumbscrew to open and close. H. Place the Lava Rock See Figure 14.5. Close Rockwool Open Figure 14.6 Adjusting Air Shutter Lava Rock & Vermiculite Figure 14.5 Placement of Rockwool, Lava Rock and Vermiculite I. Place the Vermiculite Sprinkle on top of lava rock. J. Replacing Fixed Glass Assembly • • Set the glass panel on the lower two or four glass assembly latches, ensuring the glass panel is centered in the opening. Replace glass latches. See Figure 14.4. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 31 L. Remove Screen Protector N. Install Hood • • Cut the tape on top of the screen protector. See Figure 14.7. Open the screen protector and remove the screen. See Figure 14.8. • • • Locate the four screws just inside the upper section of the appliance. Slide the hood into position uncer the screw heads. Tighten the four screws. See Figure 14.10. Figure 14.7 Cut Packaging Tape Figure 14.10 Intalling Hood O. Install Floor Cover Install the floor cover as shown in Figure 14.11. Figure 14.8 Remove Screen Protector M. Unpackage the Hood & Floor Cover Remove parts package from appliance as shown in Figure 14.9. Figure 14.11 Installing Floor Cover Note: The floor cover in the bottom front of the fireplace may be covering the UL labels. It is loose and can be removed/ replaced. Figure 14.9 Removing Parts Package 32 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 P. Close the Screen Assembly • • Make sure the screen magnetic touch latches are in the open position. See Figure 14.12. Hange the screen on the shoulder screws in the columns. See Figure 14.13. • • Rotate the screen in at the bottom until it touches the magnetic touch latches. See Figure 14.14. Press in on the bottom of the screen until the magnetic touch latches close. See Figure 14.15. Open Figure 14.14 Rotate the Screen Down Figure 14.12 Magnetic Touch Latch Open Hang Screen on Shoulder Screws Figure 14.15 Press on Bottom of Screen Figure 14.13 Hang Screen Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 33 15 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact your dealer to arrange a service call by a qualified service technician. A. Intellifire Ignition System Symptom Possible Cause 1. Pilot won’t light. a. Incorrect wiring. The ignitor/module makes noise, but no b. Loose connections or electrical spark. shorts in the wiring. 2. Pilot won’t light, there is no noise or spark. 3. Pilot sparks, but Pilot will not light. 34 Corrective Action Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and pilot assembly. Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object. c. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). d. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5 mm) away from “I” terminal on module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fine. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Replace pilot if necessary. a. No power or transformer installed incorrectly. Verify that transformer is installed and plugged into module. Check voltage of transformer under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC. b. A shorted or loose connection in wiring configuration or wiring harness. Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fit. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace any damaged components. c. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box. d. Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of appliance. e. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fine. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. a. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is within acceptable limits. b. Ignitor gap is incorrect. Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3 mm). c. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. d. Module voltage output / Valve/Pilot solenoid ohms readings. Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below 2.7. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 A. Intellifire Ignition System (continued) Symptom 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot flame has been lit, flame rectification has not occurred.) Possible Cause a. A shorted or loose connection in flame sensing rod. Corrective Action Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object. b. Poor flame rectification or contaminated With fixed glass assembly in place, verify that flame is enflame sensing rod. gulfing flame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. Verify correct pilot orifice is installed and gas inlet is set to pressure specifications. Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod. c. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. Verify that wire harness is firmly connected to the module. d. Damaged pilot assembly or contaminated flame sensing rod. Verify that ceramic insulator around the flame sensing rod is not cracked, damaged, or loose. Verify connection from flame sensing rod to white sensor wire. Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod. Verify continuity with a multimeter with ohms set at lowest range. Replace pilot if any damage is detected. e. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fine. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 35 36 6-1/2 in. (165 mm) Gas Line Access 3 in (76 mm). Figure 16.1 Appliance Dimensions Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 NBV4842I NBV4236I NBV3933I NBV3630I Model B A C 33 838 36 914 38 965 41 1041 47 1194 inches mm inches mm inches mm 30 1067 42 762 35 889 mm B inches A 1-1/2 in. (38 mm) 524 20-5/8 371 14-5/8 295 11-5/8 219 8-5/8 C 8 in. (203 mm) 2-3/8 in. (60 mm) 34 in. (864 mm) 31-1/2 in. (800 mm) 11-5/8 in. (295 mm) 19-1/8 in. (486 mm) 13-1/4 in. (337 mm) 34-1/2 in. (876 mm) 2 in. (51 mm) Gas Line Access Electrical Access 16 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5. NBV3630I B. Service Parts List Beginning Manufacturing Date: Feb 2008 Ending Manufacturing Date: ______ 30 in. Novus Clean Face - BV 7 8 6 5 25 9 10 14 24 11 12 13 19 20 22 21 23 15 18 16 17 Log Set Assembly 3 1 2 4 Part number list on following page. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 37 B. Service Parts List (continued) NBV3630I IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION COMMENTS Log Set Assembly PART NUMBER SRV4055-077 1 Log 1 (Back Log) 2 Log 2 (Left Log ) SRV4055-084 3 Log 3 (Top Log) SRV4055-083 4 Log 4 (Right Log) SRV4055-087 5 6 4055-194 Not replaceable must order overlay (4018-001) 4055-133 Dry Wall Lip 4031-205 8 Glass Shield 4031-217 9 Glass Latch Assembly 10 Hearth Pan 4055-109 11 Burner Assembly 4055-046 12 Valve Assembly 13 Gasket, Valve Plate 4055-135 14 Glass Frame Assembly GLA4031-539 15 Hood 4055-213 16 Screen Assembly SRV4055-995 17 Floor Cover 4055-272 18 Fan Shield 4031-289 19 Magnetic Touch Latch 21 Y SRV4055-080 7 20 Pkg of 2 33858/2 Y Y Refer to valve page Qty 2 req 4021-650 Y Y Y 4055-194 Not replaceable must order overlay (4018-001) 4055-133 22 Junction box 4021-013 23 Cover Plate 4031-222 24 Shield Junction Box 4031-193 25 Nailing Flange Qty 4 req Y 4044-161 Cord Clip 14218 High Limit Switch 4021-383 Y Conversion Kit NG DCKVN-Novus Y Conversion Kit LP DCKVP-Novus Y Pilot Orifice NG 593-528 Y Pilot Orifice LP 593-527 Y Regulator NG NGK-DXV Y Regulator LP LPK-DXV Y Additional service part numbers appear on following page. 38 Stocked at Depot Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 NBV3933I B. Service Parts List Beginning Manufacturing Date: Feb 2008 Ending Manufacturing Date: ______ 33 in Novus Circulating - BV 7 8 6 5 25 9 10 24 11 12 23 14 20 13 21 19 22 18 15 16 Log Set Assembly 17 3 1 2 4 Part number list on following page. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 39 B. Service Parts List (continued) NBV3933I IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION COMMENTS Log Set Assembly PART NUMBER SRV4055-078 1 Log 1 (Back Log) SRV4055-081 2 Log 2 (Left Log ) SRV4055-085 3 Log 3 (Top Log) SRV4055-083 4 Log 4 (Right Log) SRV4055-088 5 6 4055-133 Dry Wall Lip 8 Glass Shield 9 Glass Latch Assembly 10 Hearth Pan 4055-110 11 Burner Assembly 4055-047 12 Valve Assembly 13 Gasket, Valve Plate 4055-135 14 Glass Frame Assembly GLA4031-540 15 Hood 4055-214 16 Screen Assembly SRV4055-993 17 Floor Cover 4055-273 18 Fan Shield 19 Magnetic Touch Latch 21 Y 4055-195 Not replaceable must order overlay (4018-001) 7 20 4031-206 4031-218 Pkg of 2 33858/2 Y Y Refer to valve page Y Y 4031-290 Qty 2 req 4021-650 Y 4055-195 Not replaceable must order overlay (4018-001) 4055-133 22 Junction box 4021-013 23 Cover Plate 4031-222 24 Shield Junction Box 4031-193 25 Nailing Flange Qty 4 req Y 4044-161 High Limit Switch 4021-383 Y Conversion Kit NG DCKVN-Novus Y Conversion Kit LP DCKVP-Novus Y Pilot Orifice NG 593-528 Y Pilot Orifice LP 593-527 Y Regulator NG NGK-DXV Y Regulator LP LPK-DXV Y Additional service part numbers appear on following page. 40 Stocked at Depot Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 NBV4236I B. Service Parts List 36 in. Novus Circulating Fireplace- BV Beginning Manufacturing Date: Feb 2008 Ending Manufacturing Date: ______ 7 8 6 5 25 9 10 24 11 12 23 14 20 13 21 19 22 18 15 16 Log Set Assembly 17 3 1 4 2 Part number list on following page. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 41 B. Service Parts List (continued) NBV4236I IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION COMMENTS Log Set Assembly PART NUMBER SRV4055-078 1 Log 1 (Back Log) SRV4055-081 2 Log 2 (Left Log ) SRV4055-085 3 Log 3 (Top Log) SRV4055-083 4 Log 4 (Right Log) SRV4055-088 5 6 4055-133 Dry Wall Lip 4031-207 8 Glass Shield 4031-219 9 Glass Latch Assembly 10 Hearth Pan 4055-111 11 Burner Assembly 4055-047 12 Valve Assembly 13 Gasket, Valve Plate 4055-135 14 Glass Frame Assembly GLA4031-095 15 Hood 4055-215 16 Screen Assembly SRV4055-991 17 Floor Cover 4055-274 18 Fan Shield 4031-290 19 Magnetic Touch Latch 21 Y 4055-196 Not replaceable must order overlay (4018-001) 7 20 Pkg of 2 33858/2 Y Y Refer to valve page Qty 2 req 4021-650 Y Y Y 4055-196 Not replaceable must order overlay (4018-001) 4055-133 22 Junction box 4021-013 23 Cover Plate 4031-222 24 Shield Junction Box 4031-193 25 Nailing Flange Qty 4 req Y 4044-161 Cord Clip 14218 High Limit Switch 4021-383 Y Conversion Kit NG DCKVN-Novus Y Conversion Kit LP DCKVP-Novus Y Pilot Orifice NG 593-528 Y Pilot Orifice LP 593-527 Y Regulator NG NGK-DXV Y Regulator LP LPK-DXV Y Additional service part numbers appear on following page. 42 Stocked at Depot Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 NBV4842I B. Service Parts List 42 in. Novus Circulating Fireplace- BV Beginning Manufacturing Date: Feb 2008 Ending Manufacturing Date: ______ 7 8 6 5 25 9 10 24 11 12 23 14 20 13 21 19 22 18 15 16 Log Set Assembly 17 3 1 4 2 Part number list on following page. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 43 B. Service Parts List (continued) NBV4842I IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION COMMENTS Log Set Assembly PART NUMBER SRV4055-079 1 Log 1 (Back Log) 2 Log 2 (Left Log ) SRV4055-086 3 Log 3 (Top Log) SRV4055-083 4 Log 4 (Right Log) SRV4055-089 5 6 4055-197 Not replaceable must order overlay (4018-001) 4055-133 Dry Wall Lip 4031-208 8 Glass Shield 4031-220 9 Glass Latch Assembly 10 Hearth Pan 4055-112 11 Burner Assembly 4055-049 12 Valve Assembly 13 Gasket, Valve Plate 4055-135 14 Glass Frame Assembly GLA4031-096 15 Hood 4055-216 16 Screen Assembly SRV4055-989 17 Floor Cover 4055-275 18 Fan Shield 4031-290 19 Magnetic Touch Latch 21 Y SRV4055-082 7 20 Pkg of 2 33858/2 Y Y Refer to valve page Qty 2 req 4021-650 Y Y Y 4055-197 Not replaceable must order overlay (4018-001) 4055-133 22 Junction box 4021-013 23 Cover Plate 4031-222 24 Shield Junction Box 4031-193 25 Nailing Flange Qty 4 req Y 4044-161 Cord Clip 14218 High Limit Switch 4021-383 Y Conversion Kit NG DCKVN-Novus Y Conversion Kit LP DCKVP-Novus Y Pilot Orifice NG 593-528 Y Pilot Orifice LP 593-527 Y Regulator NG NGK-DXV Y Regulator LP LPK-DXV Y Additional service part numbers appear on following page. 44 Stocked at Depot Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 Service Parts NBV3630I, NBV3933I, NBV4236I,NBV4842I Beginning Manufacturing Date: Feb 2008 Ending Manufacturing Date: ______ 12.1 #12 IPI Valve Assembly 12.2 12.3 12.4 12.5 12.13 12.6 12.12 12.11 12.7 12.10 12.9 12.8 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION COMMENTS Stocked at Depot PART NUMBER Pilot Assembly NG 2090-012 Y Pilot Assembly LP 2090-013 Y 12.2 Gasket, Pilot Assembly 4021-042 12.3 Pilot Bracket 4065-182 12.4 Air Shutter Assembly 4055-202 12.5 Valve Bracket 4055-205 12.6 Flex Ball Valve Assembly 302-320A Y Valve NG 750-500 Y Valve LP 750-501 Y 303-315/5 y 12.1 12.7 Y 12.8 Brass Fitting 12.9 3 Volt Transformer 583-593A Y 12.10 Module 593-592 Y 12.11 Module Wire Assembly 593-590A Y 12.12 Gasket, Bulkhead 4021-049 12.13 Bulkhead, Flexible 4021-512 Y Wire Assembly , Wall Switch 2118-170 Y 4021-435 Y 4021-426 Y 582-843 Y 582-854 Y 582-842 Y 4021-602 Y 582-837 Y 582-852 Y Orifice NG (.083) Orifice LP (# 52C) Orifice NG (#43C) Orifice LP (#54C) Orifice NG (#42C) Orifice LP (0.058) Orifice NG (#37C) Orifice LP (#52C) Pkg of 5 NBV3630i NBV3933i NBV4236i NBV4842i Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 45 C. Optional Components Model # NBV3630I Description Model # B-vent, Intellifire ignition system, natural gas, 36” framing width, 30” viewing glass Optional Accessories (shipped separately) WTB30 WHB30 BC10 GFK21B GFK21MB NBV3933I Description B-vent, Intellifire ignition system, natural gas, 39” framing width, 33” viewing glass Optional Accessories (shipped separately) Traditional brick pattern refractory WTB33 Herringbone brick pattern refractory WHB33 Fan motor rheostat control, wall mounted Transaxial fan kit BC10 GFK4B Multi-pak of 12 GFK21B transaxial fan kits GFK4MB Traditional brick pattern refractory Herringbone brick pattern refractory Fan motor rheostat control, wall mounted Transaxial fan kit Multi-pak of 12 GFK4B transaxial fan kits RCTS-MLT-HTL Remote Control Kit (SIT valve only) RCTS-MLT-HTL Remote Control Kit (SIT valve only) WSK-MLT-HTL Multi-function wall switch (standing pilot or Intellifire ignition, Robertshaw valve only) WSK-MLT-HTL Multi-function wall switch (standing pilot or Intellifire ignition, Robertshaw valve only) RC-BATT-HTL Battery operated remote control (standing pilot or Intellfire ignition) RC-BATT-HTL Battery operated remote control (standing pilot or Intellfire ignition) RC-SMART-HTL Remote control (requires 110v or prewiring) RCT-MLT-HTL Multi-functional remote: On/Off, high/low flame, room temp., fan speed (standing pilot or Intellifire ignition, Robertshaw valve only) RC-SMART-HTL Remote control (requires 110v or prewiring) RCT-MLT-HTL Multi-functional remote: On/Off, high/low flame, room temp., fan speed (standing pilot or Intellifire ignition, Robertshaw valve only) SMART-STAT-HTL Multi-functional remote: On/Off, room temp., thermostat temp., timer (standing pilot or Intellifire ignition) SMART-STAT-HTL Multi-functional remote: On/Off, room temp., thermostat temp., timer (standing pilot or Intellifire ignition) SMART-BATT-HTL Multi-functional remote: On/Off, thermostat temp., timer (standing pilot or Intellfire ignition) SMART-BATT-HTL Multi-functional remote: On/Off, thermostat temp., timer (standing pilot or Intellfire ignition) DF-DEMI30 Operable Square Decorative Front DF-DEMI33 Operable Square Decorative Front DF-TRES30 Operable Arch Decorative Front DF-TRES33 Operable Arch Decorative Front FFDEMI30 Non-operable Decorative Front FFDEMI33 Non-operable Decorative Front DFNMESH30 DFNMESH30M 46 Mesh Front DFNMESH33 Multi Pack of 4 Mesh Fronts DFNMESH33M Mesh Front Multi Pack of 4 Mesh Fronts Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 C. Optional Components (continued) Model # Description NBV4236I Model # B-vent, Intellifire ignition system, natural gas, 42” framing width, 36” viewing glass Optional Accessories (shipped separately) Description NBV4842I B-vent, Intellifire ignition system, natural gas, 48” framing width, 42” viewing glass Optional Accessories (shipped separately) WTB36 Traditional brick pattern refractory WTB42 Traditional brick pattern refractory WHB36 Herringbone brick pattern refractory WHB42 Herringbone brick pattern refractory BC10 Fan motor rheostat control, wall mounted GFK4B BC10 Transaxial fan kit GFK4MB Fan motor rheostat control, wall mounted GFK4B Multi-pak of 12 GFK4B transaxial fan kits Transaxial fan kit GFK4MB Multi-pak of 12 GFK4B transaxial fan kits RCTS-MLT-HTL Remote Control Kit (SIT valve only) RCTS-MLT-HTL Remote Control Kit (SIT valve only) WSK-MLT-HTL Multi-function wall switch (standing pilot or Intellifire ignition, Robertshaw valve only) WSK-MLT-HTL Multi-function wall switch (standing pilot or Intellifire ignition, Robertshaw valve only) RC-BATT-HTL Battery operated remote control (standing pilot or Intellfire ignition) RC-BATT-HTL Battery operated remote control (standing pilot or Intellfire ignition) RC-SMART-HTL Remote control (requires 110v or prewiring) RCT-MLT-HTL RC-SMART-HTL Remote control (requires 110v or prewiring) Multi-functional remote: On/Off, high/low flame, room temp., fan speed (standing pilot or Intellifire ignition, Robertshaw valve only) RCT-MLT-HTL Multi-functional remote: On/Off, high/low flame, room temp., fan speed (standing pilot or Intellifire ignition, Robertshaw valve only) SMART-STAT-HTL Multi-functional remote: On/Off, room temp., thermostat temp., timer (standing pilot or Intellifire ignition) SMART-STAT-HTL Multi-functional remote: On/Off, room temp., thermostat temp., timer (standing pilot or Intellifire ignition) SMART-BATT-HTL Multi-functional remote: On/Off, thermostat temp., timer (standing pilot or Intellfire ignition) SMART-BATT-HTL Multi-functional remote: On/Off, thermostat temp., timer (standing pilot or Intellfire ignition) DF-DEMI36 Operable Square Decorative Front DF-DEMI42 Operable Square Decorative Front DF-TRES36 Operable Arch Decorative Front DF-TRES42 Operable Arch Decorative Front FFDEMI36 Non-operable Decorative Front FFDEMI42 Non-operable Decorative Front DFNMESH36 Mesh Front DFNMESH36M DFNMESH42 Multi Pack of 4 Mesh Fronts Mesh Front DFNMESH42M Multi Pack of 4 Mesh Fronts 20 in. [508 mm] E D 17 in. C [432 mm] B 9-3/8 in. [238 mm] A LDS-BV Decorative Shroud TCG375 Terra Cotta Cap Catalog # LDS-BV A B C E E in. 26 12.5 15.5 22 23 mm 660 318 394 533 584 See your Heatilator dealer for a complete listing of optional components. Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12 47 D. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. Heatilator, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.heatilator.com - NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. • Leave this manual with party responsible for use and operation. This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending. 2000-945 Printed in U.S.A. - Copyright 2012 48 Heatilator • Novus B-Vent Series • 4055-188 • Rev. R • 1/12
advertisement
Key Features
- Gas-fired
- UL Listed
- Easy to operate
- Optional fan kit
- Optional outside air kit
- Safe and efficient
Related manuals
Frequently Answers and Questions
What are the safety precautions I should take when operating my gas fireplace?
Always read and follow the operating instructions carefully. Do not touch the glass until it has cooled down. Keep children away from the fireplace and supervise them carefully. Do not store or use flammable materials near the fireplace. If you smell gas, immediately call your gas supplier or the fire department.
How do I light my gas fireplace?
To light the fireplace, first make sure there are no gas leaks and that the glass is sealed and in the proper position. Then, follow the lighting instructions provided in the manual. If the appliance does not light after three tries, call your service technician or gas supplier.
How often should I clean my gas fireplace?
It is recommended to clean your fireplace annually. You can clean the glass, vacuum and dust the surfaces, and inspect the venting and termination cap. It is important to have a qualified service technician inspect the fireplace at least annually.
What is the proper air shutter setting?
The air shutter setting is important for the proper operation of your fireplace. You can find the required air shutter setting in the manual. The air shutter should be clear of dust and debris.