MachineStruxure PacDrive 3 Automation Solution

MachineStruxure PacDrive 3 Automation Solution
PacDrive 3
automation solution
Catalog
March
2015
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General contents
PacDrive 3 automation solution
General presentation. . . . . . . . . . . . . . . . . . . . . . .
1
Programming software. . . . . . . . . . . . . . . . . . . . . . . .
2
Motion controller . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Servo drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Servo motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Robotic solutions. . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Embedded safety . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Distributed I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Product reference index. . . . . . . . . . . . . . . . . . . .
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1
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General
presentation
bb Technical information on all of the products listed in this catalog
bb is available at: www.schneider-electric.com
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Contents
PacDrive 3 automation solution
General presentation
bb One partner for complete solutions . . . . . . . . . . . . . . . . . . .
page 1/2
bb Improve your profitability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 1/3
bb Technology and services for automating
the entire machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 1/3
bb Motion-centric machine automation
vv An integrated system´s approach...................................................... page 1/4
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vv Scalable controller performance....................................................... page 1/4
bb Open communication standards
vv A powerful automation bus................................................................ page 1/5
3
vv Open communication standards....................................................... page 1/5
vv Embedded Safety............................................................................... page 1/5
bb Flexible servo drive design. . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 1/6
4
bb Embedded robots
vv Embedded robotics solutions........................................................... page 1/7
vv Related products................................................................................ page 1/7
5
bb Reduce your time to market
vv Reduce your time to market............................................................... page 1/8
vv Examples of automation architectures................................ pages 1/9 to 1/11
bb Focus on packaging and handling processes. . . . . . . .
page 1/12
bb Simplify integration & maintenance . . . . . . . . . . . . . . . . . .
page 1/13
bb Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 1/14
bb Service & Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 1/15
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PacDrive 3 automation solution
General presentation
One partner for complete solutions
As a global specialist in energy management, Schneider Electric offers
integrated solutions across multiple market segments, including leadership
positions in Utilities & Infrastructures, Industry & Machine automation, Data
Centers & Networks, and in Residential. Focused on making energy safe,
reliable, efficient, productive and green, Schneider Electric delivers
complete solutions for manufacturing and process industries.
One partner for complete
solutions
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Energy Operation
Maintenance
Engineering
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Control
HMI
Controller
Machine
HMI
Drive
Controller
Machine
HMI
Hardwired
Acti9
Circuit Breaker
Preventa
Safety Module
10
Tesys
Motor Starter
Asset Operation
Logic
Controller
Machine
HMI
CANopen
CANmotion
Preventa
Safety
Controller
Altivar
Variable
Speed Drive
Lexium 32
Servo Drive
Tesys T
Motor Starter
Logic
Controller
Modicon
Safe Logic
Controller
Altivar
Variable
Speed Drive
Lexium 32
Servo Drive
Tesys T
Motor
Starter
DC IN
PWR
10T
STAT
100T
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
I10
I11
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
0
1
2
3
4
5
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7
8
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10
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DC IN
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20
1
2
1
2
Modicon TM
Distributed I/O
Machine
HMI
Motion
Controller
Ethernet
Modicon TM
Distributed
I/O
Lexium
Multiaxes
Servo Drive
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ETHERNET TCP/IP
Lexium
Integrated
Servo Drive
3rd Party
Supervision
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Altivar
Variable
Speed Drive
Business Operation
Supervision
E
EcoStruxure
Web Services
W
Enterprise
Enterprise
Resource Planning
Resource Advisor
Operation
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A fully embedded portfolio of solutions:
PlantStruxure and MachineStruxure allow the scalable automation of processing systems, individual production machines, and entire
production lines; EcoStruxure is an approach to creating an intelligent energy management system within your facility/ factory.
Modicon OTB
Distributed I/O
Lexium
Integrated
Servo Drive
Lexium
Servo Drive
Plant &
Infrastructure
PLC + SCADA
Process
Automation
DCS
Remote Monitoring
and Control
Telemetry
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General presentation
Improve your profitability
Machine Struxure helps you to design forward-looking machines and systems
while reducing time to market and increasing profitability: Flexible and scalable
hardware platforms, architectures, and engineering intelligence, together with a
comprehensive package of services, all with the goal of ensuring that you always
get the best possible solution – througout the entire lifecycle of your machine!
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ures & engine
ect
e
hit intelligence rin
rc
e & scal
ibl
a
Cu
st
om
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l
ro
m
ch
le
ab
Fle
x
g
A
Technology and services for
automating the entire machine
PacDrive 3 automation solution
t
in e c o n
i za t i o n & s e r v
ic e
s
Flexible and scalable machine control
Flexible Machine Control is the technological core of MachineStruxure. The drive, HMI,
and logic and motion controllers included in Flexible Machine Control can be used in a
wide range of machines. They also provide specific functions for packaging and material
handling – either with or without robotics – as well as material working, hoisting,
HVAC&R, and pumping applications. Safety controllers for hardwired and embedded
safety network solutions meet common safety standard requirements
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Ready-to-use architectures and off-the-shelf software
Recommended automation architectures are available for mapping a wide range of
machine designs. Combined with an extensive selection of preprogrammed software
functions, these architectures put Schneider Electric‘s comprehensive application
know-how at your fingertips. Specific benefits include shorter programming times,
better software quality, and standardized programming. Off-the-shelf software
templates can also enhance the reusability of machine programs.
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De
s
ve
ro
n
ig
Im
p
Partnership throughout the entire machine lifecycle
Op
e
ra
te
il d
Your
machine
As your partner, we provide support throughout the lifecycle of your machine. Our
experts advise you at every step, from technical support to on-site assistance. If you
are missing products from our portfolio or have a special product requirement,
please discuss product customization options with our Solution Service. We offer
standard support, a 24/7 hotline, and replacement parts centers in various locations
around the world – so your machines are always available for your customers.
Bu
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General presentation
PacDrive 3 automation solution
An integrated system´s
approach
One controller for the entire machine
Motion-centric machine automation
PacDrive’s digital system architecture is based upon the concept of a
centralized controller. Using an IEC 61131-3-compliant machine program, a
single controller performs all control functions, from cartesian and robotic
motion to temperature regulation and machine logic. This is a central pillar
in the process of creating modular machines.
>>Single controller solution for motion, PLC logic, and communication
>>Centralized calculation of all axis positions within the controller, allowing the
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controller to switch on the fly from real to virtual axes. Enables motion testing/
simulation without connecting drives/motors
>>Standard parameterization of each axis, configuration of individual drives
requires only input of inertia for each load
>>Electronic type plates for all servo drives/motors, detailed communication with
each drive/motor for automatic parameterization and firmware replication (all data
are centrally stored in the controller) and diagnosis
>>Maximum scalability: Modular machines can be configured easily. The controller
recognizes all connected drives/motors and can activate/deactivate them
automatically based upon the modules connected to the machine
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Scalable controller
performance
Controllers for automating both simple and complex
machines
The PacDrive LMC controllers cover a wide range of applications. Factors
such as the number of axes to be synchronized, data transmission volumes,
and the range of robotic elements to be integrated all determine which
controller will offer the optimum balance of price and performance.
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The PacDrive controller series deliver full scalability, from small applications with a
few servo axes to complex, high-performance systems:
>>PacDrive LMC Eco series for 0 - 16 synchronized servo axes
>>PacDrive LMC Pro series for 8 - 99 synchronized servo axes
Integrated robots can lower the number of axes depending upon kinematics and
complexity of operation.
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In addition, the controller can synchronize up to 255 virtual axes. The network
update rate for all axes is 1msec. All controllers are software-compatible, since all
have identical Schneider Electric Logic Motion Runtime software.
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PacDrive LMC Eco series
PacDrive LMC Pro series
Each PacDrive LMC controller is equipped with integrated, digital and analog I/Os.
The controllers include both standard and high-speed I/Os (touch probes) for
significantly faster response to events recorded by sensors (such as motionrelevant signals). External I/Os can also be added with a Sercos bus coupler for the
modular Modicon TM5/TM7 I/O solution.
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General presentation
A powerful automation bus
PacDrive 3 automation solution
Open communication standards
Sercos – an Ethernet-based automation bus
Sercos is the preferred automation bus for all LMC Pro and LMC Eco
controllers. Sercos drive communication allows the implementation of I/O
communication and safe communication using a single, Ethernet-based
fieldbus.
Cat 5e
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2
Baudrate: 100 Mbps
Cycle time: 1 ms…4 ms
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Open communication
standards
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Fieldbus standards and web protocols
PacDrive is an open technology, which includes open communication standards. In
addition to the default integrated interfaces, PacDrive controllers can communicate
using the most common fieldbus and RT Ethernet standards.
>>Sercos is the preferred automation bus for PacDrive solutions, while CANopen is an
alternative for I/O communication for simple machines. Each PacDrive controller
has a CANopen interface as well as a standard Ethernet interface
>>In addition to communication via Sercos and Ethernet, LMC Pro series controllers
can communicate simultaneously via two fieldbus protocols and real-time Ethernet,
e.g. CAN and Profinet
>>Optional expansion cards are also available for all controllers to implement
additional fieldbus interfaces such as EtherNet/IP. The LMC Pro series controllers
also have a PROFIBUS interface (master and slave)
>>All current web protocols for vertical integration/remote control have been
integrated, e.g. OPC UA, HTTP, FTP, SMS, or SMTP
>>Web visualization is available for remote access
Embedded Safety
Safety chain solutions
Safety Chain solutions allow implementation of safety functionalities in automation
solutions in less time and with less engineering effort. Each Safety Chain solution
is a recommended architecture for implementing and certifying one or more
corresponding safe functions.
Two types of Safety Chain solutions are available for PacDrive:
>>Safety chain solutions with Sercos communication (recommended for most
applications)
>>Safety chain solutions with hardwired architecture
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Example: Safety chain solution with safe logic controllers
Modicon SLC, Modicon TM5 and Modicon TM7 safe I/Os for a
safe communication over Sercos automation bus
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General presentation
1
Flexible servo drive design
Flexible servo drive design
Increasing control cabinet space requirements and rising costs for
mounting and cabling are key factors driving the design of new servo
solutions. At the same time, there is still a need for classic single-axis servo
solutions. No single solution can fully satisfy both of these needs. This is
why the Lexium servo system for PacDrive offers a Lexium 52 stand-aloneaxis solution as well as a Lexium 62 multi-axis servo solution. All servo
drives are fully software-compatible and can work side by side in mixed
configurations.
Standard and stainless servo motors
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Lexium SH3 servo motors
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PacDrive 3 automation solution
Lexium MH3 servo motors
Dynamic, highly efficient servo motors form the basis for every modern servo
solution. The Lexium SH3, MH3, and SHS stainless steel servo motors cover a
wide range of performance and flange sizes. All motors are equipped with
electronic type plates and are optimized for use with Lexium 52 and Lexium 62
cabinet servo drives.
Lexium SHS servo motors
Lexium 52 – stand-alone servo drive
In a conventional stand-alone design with integrated 3-phase power supply,
Lexium 52 series servo drives are particularly well suited for economical
configuration of servo drive solutions with self-contained single axes. They
communicate via Sercos and offer embedded digital I/O. The servo drives are
available in five different power levels, ranging from 1.5 to 24 A continuous current
and 6 to 72 A peak current.
4
Lexium 52 is ideal for solutions with a small number of axes and is fully compatible
with the ´smaller´ PacDrive Eco controllers.
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Lexium 52 – stand-alone servo drives
Lexium 62 – multi-axis servo drive system
The Lexium 62 series servo drives consist of single drives (1 axis) and double
drives (2 axes) of the same size. All of the single and double drives within a group
share a single power supply. No backplane connections are required, and the
modules can be coupled to the adjacent module in less than two minutes through a
quick front connection with locking screws. All are compatible for use with Lexium
SH3, SHS (stainless) and MH3 series servo motors, and can also be used for
third-party DC motors.
6
The multi-axis cabinet-based Lexium 62 requires up to 50% less cabinet space
compared to other solutions on the market.
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Lexium 62 – multi-axis servo drives
Lexium 62 ILM – integrated servo drive
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Lexium 62 ILM servo modules with integrated drive electronics incorporate a
flexible approach to cabling, with prefabricated hybrid cables and distribution
boxes. The only elements remaining in the cabinet are the shared power supply for
the Lexium 62 series and a CM (connection module). The drive and network
solution together form a true plug-and-play solution. The range of network
topologies available includes line, tree, and daisy chain, all topologies either alone
or mixed.
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Lexium 62 ILM integrated servo modules are the key element in consistent modular
machine design. The Lexium 62 ILM requires up to 90% less cabinet space when
compared to stand-alone drives, and wiring/installation times in the cabinet can be
reduced by up to 90%.
Lexium 62 ILM integrated servo modules
1/6
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General presentation
Embedded robotics solutions
PacDrive 3 automation solution
Embedded robots
The integration of robotics into the machine control solution is one of the
outstanding features of PacDrive: if robot kinematics with up to 6 axes are
equipped with Lexium SH3 servo motors, they can be fully integrated into
the PacDrive 3 automation solution. Standard Lexium servo drives or
integrated servo drives can be used, and thanks to library functions, the
robot(s) can be integrated into the IEC 61131-3-compliant machine program
structures.
Ready-to-use robotics packages
Delta 2 picker mechanisms
With the availability of complete robot arm mechanisms, there is no longer any
need to develop customer-specific kinematics or integrate third-party products.
This allows even faster creation of robot-enabled machine designs. The portfolio
consists of Delta 2 and Delta 3 picker mechanisms, and the cartesian system
provides individual solutions for portal and gantry robots.
All PacDrive Delta robots and Lexium Cartesian robots are developed and
produced by Schneider Electric.
Universal use of PacDrive Robotics software library
Delta 3 picker mechanisms
Appropriate transformation modules incorporate all typical kinematics into the
controller software, whether it involves PacDrive robotics or customized
kinematics. In addition to transformation modules mapped to the PacDrive Delta 3
and Lexium cartesian kinematics, a universal transformation module is also
available for custom-designed or third-party kinematics, and allows various robots
to be controlled with PacDrive controllers.
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Integration of vision systems with library functions
Vision systems are typically a fundamental element in robotics solutions. An open
vision library allows many of the vision systems available on the market to be quickly
integrated into a solution. Cognex vision solutions in particular are fully supported.
5
Portal robots
Related products
Your one-stop shop from simple control systems to global
automation solutions
Schneider Electric offers a full range of products & solutions for energy distribution
& management and for industrial automation.
From actuators to control systems, we have the products to complete your PacDrive
3 automation solution. Please contact your local sales office or visit our web site,
www.schneider-electric.com, to find the following products and others:
>>Motor control, positioning: variable frequency
drives, step motor drives, EC motor drives,
motor starters
>>HMI, control and dialogue devices: operator
interfaces with display panels, pushbuttons,
emergency switches, dialog and signaling
devices (also for safety solutions)
>>Measuring, recording, switching: optoelectronic
/ inductive / ultrasound switches and sensors,
recording systems (also for safety solutions)
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>>Power supplies, power distribution, metering
and monitoring: power supplies, contactors,
measuring equipment, panel instruments
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General presentation
PacDrive 3 automation solution
Reduce your time to market
SoMachine – an integrated enviroment for software
engineering, commissioning, and diagnostics
Reduce your time to market
SoMachine Motion is an integrated software environment for all aspects of
your machine engineering process with PacDrive.
SoMachine Motion guides you in every phase of your project: planning, sizing and
selection, programming, commissioning, diagnosis, and maintenance.
Functionalities such as diagnostics, fast device replacement, and motion design
are deeply embedded in the tools, making them highly efficient. PacDrive LMC
controllers are programmed in compliance with the IEC-61131-3 standard, with
object-oriented extensions. Devices are configured using a powerful parameter
concept.
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SoMachine Motion Software
Library functions and template-based programming
Shorten your engineering time with ready-to-use
modular software solutions that have been extensively
tested and successfully deployed in many machines.
PacDrive libraries provide software functionality in the
form of classic function blocks (AFBs = Application
Function Blocks) and Equipment Modules (EMs).
AFBs and EMs allow you to build scalable, modular
project architectures, thus reducing engineering times
even further.
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AFBs are supplied for many basic common
automation tasks and machine functionalities. AFBs
can be parameterized to perform a variety of common
tasks in a motion-centric machine – with no
programming required.
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Equipment Modules add a standardized interface and
behavior for command processing, operation modes,
exception handling, and logging – on top of the
functionality provided by AFBs. EMs consist of one or
more combined AFBs. Equipment Modules for typical
machine parts include: Axis Module (combining AFBs
for homing, jogging, endless, positioning, and cam
functions), Crank, Multibelt, Robotic, Smart Infeed,
Unwinder, and Intelligent Line Shaft.
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Blister machine
Step 1
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Heating
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Forming
Step 2
Filling
Sealing
Cutting
Feed out
Equipment Modules were developed to pave the way
for programming with the PacDrive Template, a
standardized project architecture. This template is
available in SoMachine Motion, along with sample
projects adapted to individual applications for an even
easier design process. The PacDrive Template
architecture includes communication with the HMI,
machine level command processing, operation mode
management (optionally compliant with PackML
ISA-TR.00.02), exception handling, and logging.
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General presentation
PacDrive 3 automation solution
Examples of automation
architectures
For machine/motion control solutions with 0-4 servo axes
Reduce your time to market
Synchronized axes / Sercos/ Motion controller PacDrive LMC101
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5
10
4
1
2
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Compact architecture with
hardwired safety solution,
suitable for machines with
small number of servo axes
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3
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15
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Solution breakdown
1 2 3 4 5 6 7 8 9 Harmony Control & Signaling units
Compact NSX circuit breaker
10 Magelis HMI
IEM32 energy meter
11 Lexium 52 single axis servo drive
Phaseo switch mode power supply
12 3rd party product: encoder
ConneXium switch Ethernet
13 Lexium SH/MH servo motors series
ConneXium wireless Ethernet access
14 Modicon TM7 (IP 67) expansion module
PacDrive LMC101 motion controller
Preventa XPSMCM safety modular controller 15 OsiSense proximity, photoelectric
sensors, limit switch, encoder
Modicon TM5 (IP 20) Sercos interface module,
expansion module
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For machine/motion control solutions with up to 16 servo axes
Synchronized axes / Sercos/ Motion controller PacDrive LMC216
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5
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10
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2
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3
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Scalable solution,
suitable for automating a
wide range of packaging
machines and handling
solutions
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Solution breakdown
1 2 3 4 5 6 7 8 14
Compact NSX circuit breaker
IEM32 energy meter
Phaseo switch mode power supply
ConneXium switch Ethernet
ConneXium wireless Ethernet access
PacDrive LMC216 motion controller
Modicon TM5CSLC Safe logic controller
Modicon TM5 (IP 20): Sercos interface module,
safe expansion module, expansion module
9 Harmony Control & Signaling units
10 Magelis HMI
11 Lexium 52 single axis servo drive
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9
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15
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12 Lexium 62 multi-axis servo solution
cabinet based: power supply, servo
drives
13 3rd party product: encoder
14 Lexium SH/MH servo motors series
15 Lexium 62 ILM integrated servo modules:
connection modules, distribution boxes,
integrated servo drives
16 Modicon TM7 (IP 67): expansion
module, safe expansion module
17 OsiSense proximity, photoelectric
sensors, limit switch, encoder
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General presentation
PacDrive 3 automation solution
Examples of automation
architectures
For machines/motion control solutions with up to 99 servo
axes and/or robots
Reduce your time to market
Synchronized axes & robots / Sercos/ Motion controller PacDrive LMC600
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3
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Scalable automation architecture,
suitable for even the most
demanding packaging machines,
picker lines, and other challenging
servo applications
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Solution breakdown
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1 2 3 4 5 6 Compact NSX circuit breaker
IEM32 energy meter
Phaseo switch mode power supply
ConneXium switch Ethernet
ConneXium wireless Ethernet access
PacDrive LMC600 motion controller,
PacNet fast I/O module
7 Modicon TM5CSLC Safe logic controller
8 Modicon TM5 (IP 20) Sercos interface
module, safe expansion module, expansion
module
9 Harmony Control & Signaling units
10 Magelis HMI
7
11 Lexium 62 multi-axis servo solution:
power supply, communication module,
servo drives
12 3rd party product: encoder
13 Lexium SH/MH servo motors series
14 Lexium 62 ILM integrated servo modules:
connection modules, distribution boxes,
integrated servo drives – Lexium P4 robot
15 Modicon TM7 (IP 67) expansion module,
safe expansion module
16 OsiSense proximity, photoelectric
sensors, limit switch, encoder
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General presentation
PacDrive 3 automation solution
Examples of automation
architectures
For robot cells/portal robots: 1 robot, feed-in, feed-out
Reduce your time to market
1
Robots / Sercos/ Motion controller PacDrive LMC106
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1
2
Flexible, adaptable automation
architecture for designing
typical standardized robot cells:
robot (delta 3, cartesian …),
feed-in, feed-out
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Solution breakdown
1 2 3 4 5 6 7 8 Compact NSX circuit breaker
IEM32 energy meter
Phaseo switch mode power supply
ConneXium switch Ethernet
ConneXium wireless Ethernet access
PacDrive LMC106 motion controller
Modicon TM5CSLC Safe logic controller
Modicon TM5 (IP 20) Sercos interface
module, safe expansion module, expansion
module
9 Harmony Control & Signaling units
10 Magelis HMI
5
11 Lexium 62 multi-axis servo solution:
power supply, servo drives
12 3rd party product: encoder
13 Lexium 62 ILM integrated servo modules:
connection module, distribution boxes,
integrated servo drives – Lexium P4 robot
14 Modicon TM7 (IP 67) expansion module,
safe expansion module
15 OsiSense proximity, photoelectric
sensors, limit switch, encoder
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General presentation
1
Focus on packaging and
handling processes
PacDrive 3 automation solution
Focus on packaging and handling processes
Expertise across the entire packaging process
Schneider Electric is one of the leading companies in packaging automation
worldwide.
>>As a pioneering member of OMAC, Schneider Electric has been active for many
years in the OMAC Packaging Workgroup. Schneider Electric has also
implemented the guidelines of the Weihenstephan Standard, which is becoming
increasingly important for the vertical integration of data streams generated from
packaging lines. Today, more than 80,000 machines worldwide are automated
using the PacDrive platform. Everything is possible, from simple positioning
applications up to 99 synchronous driven servo axes or integrated robots.
2
>>To save time and enhance quality, machines can be automated with matching,
ready-to-use library software modules such as Multibelt, Winder/Unwinder,
Printmark Detection, Sealing, and so on. The template-based software strategy
was developed for more complex applications, and supports the trend towards
the use of modular machines in packaging automation by offering standardized,
reusable machine programs.
3
4
5
Material handling – solution packages including
mechatronics
6
In material handling, Schneider Electric has taken its solutions far beyond basic
technologies. PacDrive can serve as the hardware basis for a large number of
conveying and handling requirements. The PacDrive software libraries offer
ready-to-use software modules for many typical tasks such as conveying, feeding,
separation, or infeed.
7
Example of architectures and library functions also simplify implementation for
demanding applications. Linear motion axes, cartesian robots, and Delta 2 and
Delta 3 picker robots are of particular interest. These functions can even be used
for stainless steel robots in hygienic designs, Schneider Electric offers complete
solutions: hardware, software, and mechatronics – and of course services.
8
These robots can be used for material handling solutions such as buffers for small
load carriers or sorting systems in the beverage industry.
9
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General presentation
Simplify integration and
maintenance
PacDrive 3 automation solution
Simplify integration & maintenance
PacDrive’s digital system architecture is based upon the concept of a
centralized controller. All system functions run through the centralized
controller, from the human-machine interface to motion and device bus
communication, line synchronization, and vertical integration. This
approach creates far-reaching possibilities for diagnostics, easy firmware
handling, and automatic parameterization of replacement components.
Maintenance tools
The Logic Builder in SoMachine Motion offers extensive diagnostic funtionalities
throughout a PacDrive-based automation system. Sercos scan can be used to
detect all core components and maintain firmware version compatibility in drives or
motors. An integrated software oscilloscope permits simultaneous plotting of PLC
and motion variables (including mixed variables). During commissioning, the tool’s
message logger makes it easy to track down the source of system and user
diagnostics messages.
1
2
3
Backup data, system data and, firmware updates for the controller can be managed
with the Controller Assistant. The Drive Assistant is an easy-to-use tool for direct
updates of firmware in Sercos slaves.
Diagnostics was developed for local use during normal operations. This standalone tool can be run as a single program on a PC, without the need for an
additional SoMachine Motion workbench. Diagnostics provides a snapshot of a
machine‘s current status, including loggers, device parameters, I/O status,
graphical architecture view of the Sercos network, and more. Diagnostics contains
almost the same functionalities as the programming and commissioning tool for
engineering, without the risk of unintended changes to the machine program.
4
5
6
Fast device replacement
The ability to easily replace the electronic components responsible for improper
operation is just as important as a rapid diagnosis of the improper operation itself.
PacDrive users can quickly change out servo drives or servo motors with plug-andplay technology. Parameterization of the replacement components via laptop or
software installation is no longer required. The centralized PacDrive controller
detects the replacement components or motors based upon their electronic type
plates and configures them automatically. There is also no need to activate
switches for the Sercos or IP address. The controller performs a firmware check
and retrieves updates when the equipment is replaced.
7
8
Remote maintenance
PacDrive provides the interfaces and/or protocols needed for remote maintenance
via the Internet, modem, and mobile telecommunications. Schneider Electric
provides advice and support to machine users and machine builders for integration
of the most practical options – worldwide.
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General presentation
1
Energy efficiency
Energy efficiency
Grow your business with energy-efficient solutions
30%
2
PacDrive 3 automation solution
Energy efficiency is an increasing concern for your customers’ global
strategic planning. By offering them machines that save energy, you can
stand out in the market and gain a competitive advantage. Follow the four
principles of energy efficiency adapted to your machine’s lifecycle, and
help your customers comply with the ISO 50001 standard.
Energy optimization in four sustainability steps
1 Measure or simulate
and identify potential
energy savings
4
100
Energy (kW)
3
40
Compliant with the ISO50001 standard
600 1000
Speed (cycle/min)
5
Measure the energy consumption of a running machine
compared to the output and calculate the optimal ratio
2 Fix the basics on
your machine: Choose
the right motor control
and optimize thermal
management
6
7
Passive energy efficiency
Active energy efficiency
3 Optimize your
machine, optimize motor
size and motion design
and define energy
modes
4 Monitor the relevant
information (real power,
energy, current, etc.) for
users, correlate energy
consumption with machine
production data & mode
How can PacDrive help you?
Lexium 62 multi-axis servo systems require no additional
installation for a DC bus coupling
>> Simulate your individual program in virtual mode and calculate your machine’s
energy footprint
Measure real energy consumption
Request Schneider Electric consulting/engineering for comprehensive
support
>> Use Lexium SH3 series high efficiency servo motors
Share DC-bus using Lexium 62 multi-axis solution / Lexium 62 ILM
Save energy used to cool the cabinet by shifting servo drives to the machine
frame with Lexium 62 ILM series integrated servo drives
8
>> Use SoMachine Motion tools for energy efficient motion design/robotic path
9
>> Create your individual energy dashboard with library functions, monitor and
10
design
Use sophisticated library functions for optimized consumption of
synchronous servo axes
Use PackML-compliant operating modes of the PacDrive programming concept
and create standardized energy modes for machines/lines
calculate energy-related figures in real time
An energy dashboard integrated into the machine‘s HMI
design provides the user with constant, up-to-date information
on all energy-relevant parameters
1/14
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General presentation
Service and support that are
behind you all the way
Design
PacDrive 3 automation solution
Service & Support
Stage in the product life cycle: “Design”
What we can bring you at this stage...
We find the best solution for your needs
>>Based on your needs, our Solution Application Experts and Application Design
Experts (SAE/ADE) work out innovative technical solutions including
>> Co-engineering
>> Tests
>> Validation
We understand your challenges
>>Consulting
>>Audits
We execute the solution with a full service agreement
>>Our solution design and delivery centers (Flex-Centres) are committed to quality
and results and provide tests, validation, and commissioning
We improve your team’s competencies
>>In class training and On site training
1
2
3
Stage in the product life cycle: “Build”
What we can bring you at this stage...
Build
We ensure the delivery of your solution
>>Availability of components through a large worldwide network of distributors
>>Collaboration, management, and delivery through local partners
>>With Schneider Electric as your turnkey solution partner, your solutions will
include:
>> Project management and responsibility
>> Engineered systems
>> Third-party components management
>> Customizations and adaptations
We provide on-site services and support
>>Secondment of qualified personnel to deliver on-site engineering and technical
services
We improve your service team’s competencies
>>Service and commissioning training
>>Supply chain optimization
Stage in the product life cycle: “Operate”
What we can bring you at this stage...
Operate
Improve
We provide international sales and after-sales services for you and your
customers
>> Maintenance contracts
>> Spares parts and repairs
>> Just-in-time delivery
>> Return of goods
>> Service expertise:
>> Error diagnosis and repair
>> Environmental measurements (EMC, fieldbus, thermography, power quality
analyses, etc.)
>> Customer International Support (CIS) as a single point of contact:
>> A network of dedicated local country experts
>> Web-based collaborative platform for efficient communication
We improve your customers’ competencies
>> In-class customer training and On-site training
>> Customer service and commissioning training
Stage in the product life cycle: “Improve”
4
5
6
7
8
9
What we can bring you at this stage...
We improve your machine ranges
>>Consulting
We improve your customer’s machines in their production line
>>Audits
>>Training
>>Migration and upgrade
>>Services Expertises:
>> Consultancy
>> Retrofitting
10
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Programming
software
bb Technical information on all of the products listed in this
catalog is available at: www.schneider-electric.com
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
Contents
PacDrive 3 automation solution
SoMachine Motion programming software
bb Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 2/2
1
bb General characteristics
vv Logic Builder ...........................................................................................page 2 /2
vv Motion centric machine application development.............................. page 2 /3
vv Motion Builder.........................................................................................page 2 /5
2
bb References
vv Product offer............................................................................................ page 2 /6
vv SoMachine Motion software.................................................................. page 2 /6
3
vv License update from previous version................................................. page 2 /6
vv Runtime licensed features and license points.....................................page 2 /7
vv License points without flash card.........................................................page 2 /7
4
vv Flash card with license points included, for use with PacDrive LMC
controllers for non-robotic applications..............................................page 2 /7
vv Flash cards with license points
(spare parts for robot controllers)........................................................page 2 /7
5
6
7
8
9
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Presentation
PacDrive 3 automation solution
SoMachine Motion programming software
Software solution, Logic Builder
Presentation
1
2
Software solution
SoMachine Motion programming software is compliant with IEC 61131-3. It can be
used to develop, configure, and commission entire PacDrive systems.
SoMachine Motion programming software
3
bb SoMachine Motion maintenance tools, which can be started from the Central or
stand-alone, provide the following functions:
-- Diagnostics: obtain a snapshot of the current machine status, including
loggers, device parameters, I/O status, and a graphical architecture view of
the Sercos ring. Additional user-defined data can be provided by the machine
application.
-- Controller assistant: backup and image management; firmware update for
controllers; Fast Device Replacement can also update the firmware of Sercos
devices
-- Drives Assistant: for direct updates of Sercos device firmware
4
5
Create a new project through the central
General characteristics
6
7
8
Feature
Description
Logic Builder
IEC 61131-3 programming languages
bb IL (Instruction List)
bb LD (Ladder Diagram)
bb SFC (Sequential Function Chart)
bb ST (Structured Text)
bb FBD (Function Block Diagram)
bb + CFC (Continous Function Chart)
Programming services
bb Multi-tasking: Cyclic, Fast, Event
bb Functions (Func) and Function Blocks (FBs)
bb Data Unit Types (DUTs)
bb On-line changes
bb Watch windows
bb Graphical monitoring of variables (trace)
bb Breakpoints, step-by-step execution
bb Visualization for application and machine set-up
Motion services
bb Embedded device configuration and commissioning
bb CAM profile editor
bb Sample application trace
bb Visualization screens
bb Logical encoder
Global services
bb User access and profile
bb Project documentation printing
bb Project comparison (control)
bb Variable sharing based on publish/subscribe mechanism
bb Library version management
Advanced software development
bb Source Code Management with Subversion (SVN)
bb ETEST Unit Testing Framework
bb Scripting with Python
bb Import/Export in PLC Open format
9
10
bb SoMachine Motion proposes one project file, managed through the Central (new
project) and is aligned with SoMachine V4.1 (same look and feel).
bb SoMachine Motion engineering tools can be accessed through this single project
file:
-- Logic Builder: a programming environment for PacDrive controllers
-- Motion Builder: motion design and sizing software for drives, motors,
gearboxes, power supplies
-- SoSafe Programmable: a programming environment for Modicon SLC safe
logic controllers (see page 7/2, Embedded safety PLC chapter ; separate
purchase required)
-- Vijeo Designer: the HMI programming software for Magelis panels (1) is
integrated in SoMachine Motion. Vijeo Designer can be used without the need
for a separate license.
(1) Please consult our web site, www.schneider-electric.com
2/2
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Presentation
PacDrive 3 automation solution
SoMachine Motion programming software
Motion centric machine application development
General characteristics
Feature
Description
1
Motion centric machine application development
Homing
bb Supported homing modes:
-- Touchprobe input
-- Digital signal
-- Hardware limit switch
-- Torque
-- Move to absolute position
-- Set axis position
-- Set encoder position
-- Set axis and encoder position
-- Restore axis position from retain
-- Restore axis position from axis encoder
-- Write axis encoder and set axis position
Available as AFB (Application Function Block) and included in the Axis Module.
2
Positioning
bb Endless feed, jogging, positioning
bb Motion profile with defined velocity, acceleration, deceleration, and jerk limit
bb Positioning modes: endless, relative, absolute
Available as AFB (Application Function Block) and included in the Axis Module.
Cam motion
bb Graphical cam diagram editor and direct access to cam segment data through data structures
bb An axis in cam mode can follow any position source as its master, including other axes and
encoders
bb Cam segment types:
-- straight
-- general 5th degree polynomial
-- simple sinus
-- inclined sinus
-- modified sinus
-- modified acceleration trapezoid
-- standard 5th degree polynomial
-- quadratic parabola
-- general modified sinusoid
-- general modified acceleration trapezoid
-- harmonic combination
-- sinus-straight combination
-- user-defined cam profile
bb Different cold start and warm start modes
bb Active cam diagram can be changed on the fly
Available as AFB (Application Function Block) and included in the Axis Module.
3
Intelligent line shaft
bb Dynamically reduce the speed of the master axis according to the speed and acceleration
limitations of the slave axes
-- achieve higher overall machine speed
-- increase machine lifetime
-- limit forces that act on the product
bb Multiple independent intelligent line shafts in one machine are possible
Available as AFB (Application Function Block) and included in the Axis Module.
Software motion generator
(SMG)
bb Overlay motion profiles of different types and with different masters (up to 3 position channels,
resulting position profile is the sum of the component channels)
bb Additional motion laws (e.g. 7th degree polynomial)
bb Custom motion laws, implemented by the user (e.g. 11th degree polynomial)
Available as AFB (Application Function Block) that can be connected to the Axis Module.
Multi-belt
bb For dual-belt and multi-belt applications, e.g. for grouping or infeed:
-- up to 8 belts
-- up to 8 stations
-- multiple trains per belt
-- up to 127 compartments per train
-- almost all parameters can be adjusted while the system is running
-- sensor signal filtering
-- collision prevention
-- warm start
Available as AFB (Application Function Block) and EM (Equipment Module), usage requires
runtime license points, see page 2/7 for details.
Smart infeed
bb Basis for rapid development of various product feed applications with 1 to 10 belts in series
Available as AFB (Application Function Block) and EM (Equipment Module), usage requires
runtime license points, see page 2/7 for details.
2/3
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4
5
6
7
8
9
10
Presentation
PacDrive 3 automation solution
SoMachine Motion programming software
Motion centric machine application development
(continued)
General characteristics
1
2
3
Feature
Unwinder
bb For winding and unwinding foils, with or without a dancer roll
Available as AFB (Application Function Block) and EM (Equipment Module), currently available
only as “obsolete” library conforming to the PacDrive M programming conventions. PacDrive 3
version planned.
Crank
bb Motion can be stated as the linear motion of the crank slide. This linear motion profile is
transformed into a rotary motion profile of the crank shaft
Available as AFB (Application Function Block) and EM (Equipment Module).
Robotics
bb Supported kinematics:
-- Portal/Cartesian robots
-- 2-axis delta robots
-- 3-axis delta robots
-- Articulated robots
-- SCARA robots
-- Custom transformation for non-standard robots
-- Additional axes possible (e.g. rotary axis)
-- Additional wrist transformation possible
bb Different interpolations: linear, circular, spline. Blending of segments possible
bb Monitoring of work envelope (including obstacles)
bb Synchronous belt tracking (synchronizing to a linear or rotary motion, in any spatial
orientation)
bb Acceleration limitation
Available as AFB (Application Function Block) and EM (Equipment Module), usage requires
runtime license points, see page 2/7 for details.
AFB currently available only as “obsolete” library conforming to the PacDrive M programming
conventions. PacDrive 3 version planned.
Torque control
bb Move axes with torque control instead of position control
Available as AFB (Application Function Block).
Current control
bb Directly send acceleration reference values to the drive in every Sercos cycle, for applications
in which direct control of drive current is desired
Available as a firmware feature.
Print mark control
bb Absolute correction for each individual product, or tendential correction of small deviations
e.g. on a continuous foil feed
bb Indexed mode or synchronized operation
Available as AFB (Application Function Block).
PackML
bb Optionally represent the machine state in conformance with the PackML standard (ISATR88.00.02-2008)
Currently available only as “obsolete” library conforming to the PacDrive M programming
conventions. PacDrive 3 version planned.
PLCopen MC
bb As an alternative to PacDrive style motion control, FBs conforming to PLCopen MC are also
available:
vv Multi-axis
-- MC_CamIn
-- MC_CamOut
-- MC_Cam_Id
-- MC_Cam_Ref
-- MC_GearIn
-- MC_GearOut
-- MC_PhasingAbsolute
-- MC_StartMode
vv Single-axis
-- MC_Direction
-- MC_Home
-- MC_MoveAbsolute
-- MC_MoveAdditive
-- MC_MoveRelative
-- MC_MoveVelocity
-- MC_Stop
4
5
6
7
Description
Motion centric machine application development (continued)
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Presentation
PacDrive 3 automation solution
SoMachine Motion programming software
Motion Builder
General characteristics
Feature
Description
1
Motion Builder
Mechanical modeling
Motion profile
Mechanical sizing
Electrical sizing
bb Load cases:
-- Rotary table
-- Roll feed
-- Conveyor belt
-- Spindle drive
-- Rack and pinion gear
-- Crank
-- General load case
bb Additional transformations:
-- Additional gearbox
-- Belt drive
-- Coupling
bb In Logic Builder, mechanical drive parameters can be generated from the mechanical
parameters:
-- FeedConstant
-- GearIn, GearOut
-- J_Gear
-- StaticFriction
-- ViscousFriction
-- J_Load (mechatronic data exchange)
2
3
bb Cam diagram, with the following motion laws:
-- straight line
-- quadratic parabola
-- 5th degree polynomial
-- simple sinus
-- modified sinus
-- modified acceleration trapezoid
-- general 5th degree polynomial
-- user defined motion profile
bb Positioning (planned)
bb Multiple motion profiles per axis possible
bb Synchronization of motion profiles with Logic Builder (mechatronic data exchange)
bb Import (*.asc, *.trace, *.txt) and export (*.asc, *.dat) of motion profiles
bb Dynamic load: M(phi) or F(phi) as a separate profile
4
5
6
bb Product database:
-- Drives
-- Motors (user-defined motors possible)
-- Gearboxes (user-defined gearboxes possible)
-- Reserve settings
-- Sizing results:
-- Velocity, acceleration, torque, inertia in different parts of the machine
-- J load : J motor
-- Torque over time
-- Torque over speed
-- Analysis of peak torque for different gearbox factors
7
bb Power circuit calculation:
-- Calculation of current and power, depending upon actual motion profiles
-- Multiple power circuits possible, each with or without shared DC bus
8
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PacDrive 3 automation solution
Presentation,
references
SoMachine Motion programming software
Product offer
Presentation
Product offer
1
SoMachine Motion software is delivered on a DVD as a fully-functional 21-day trial version. After the 21-day trial
period, a license is required for continued use.
bb
vv
vv
vv
vv
vv
vv
vv
vv
vv
2
3
SoMachine Motion is available in two languages: English, German
Processor: Intel® Pentium® 4 - 1.8 GHz or higher, Intel® Pentium® M 1.0 GHz or equivalent, Intel® CoreTM i7 – 2.7 GHz
RAM Memory: 2 GB (recommended: 8 GB)
Hard Disk: 3.5 GB (recommended: 10 GB)
OS: Windows XP Professional, Windows 7 Professional 32-bit or 64-bit
Drive: DVD reader
Display: 1680 × 1050 pixel resolution or higher
Peripherals: mouse or compatible pointing device
Peripherals: USB interface
Web Access: Web registration requires Internet access
The documentation is supplied in electronic format: complete on-line help plus complementary documentation in
pdf format.
References
SoMachine Motion software
Description
4
A license is required to use the engineering tools (Central, Logic
Builder, Motion Builder, Vijeo).
Without a license, the engineering tools can be used as a trial
version for 21 days.
Maintenance tools (Diagnostics, Controller Assistant, Drives
Assistant) and other tools (Gateway, OPC server, etc.) included
on the DVD do not require a separate license, and can be
installed and used indefinitely even without a license.
5
Reference
DVD (1)
License (2)
/ number & type
VSWETSQMM000410
+ Trial V4.1 license
(21 days)
SOMMACCZXSPAZZ
/ 1 (Single)
SOMMACCZXTPAZZ
/ 10 (Team)
SOMMACCZXEPAZZ
/ 100 (Entity)
License update from previous version
Software version type
6
Reference
to update SoMachine Motion V4.1
SoMachine Motion V4 Single update (1)
SOMMADCZXSPAZZ
Single license
SoMachine Motion V4 Entity update (100)
SOMMADCZXEPAZZ
Entity license
(1) The DVD is mandatory and delivered with a trial license.
(2) One of the 3 types of license is mandatory.
7
8
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PacDrive 3 automation solution
Presentation,
references
SoMachine Motion programming software
Product offer
Presentation
Runtime licensed features and license points
1
Some features require license points in order to function fully. License points are checked when such features are run. The
controller works normally as long as sufficient license points are available. If the features in use exceed the available license
points, the features can be used in demo mode for only 6 hours.
The following features require licenses:
Feature
License point cost
Smart Infeed
25 license points per instance
Multi-belt
60 license points per instance
Robotics (base functionality)
30 license points per instance (1)
Robotics (transformation)
25 license points per instance (1)
Robotics (wrist transformation)
25 license points per instance (1)
Robotics (acceleration limitation)
25 license points per instance (1)
Use of 3rd party drives on Sercos 3 (SercDrive)
15 license points per drive
2
(1) To control a robot and qualify for free robotic support, the purchase of a robotic controller is required. The robotic controller
comes pre-loaded with license points that can be used for robotic and other features.
Separate memory cards with pre-loaded license points are also available. These are intended as spare parts or replacement parts
for robotic controllers. License points are linked to a controller’s memory card. License points cannot be returned or transferred.
Additional license points can be purchased separately and added to existing memory cards (either robotics or regular). License
points purchased separately are linked to a specific memory card during the purchasing process.
3
References
License points without flash card
Delivered as activation code only. These can be added to a flash card without license points, or can be used to add
more license points to a flash card that already contains license points (see below).
Number of license points
License points without flash card
1 license point
VSWRTPT00100000
160 license points
VSWRTPT16000000
240 license points
VSWRTPT24000000
320 license points
VSWRTPT32000000
Flash card with license points included (for use with PacDrive LMC controllers for non-robotic applications)
These flash cards come pre-loaded with a number of license points and replace the flash card that comes with the
controller, thus eliminating the need to activate license points.
Number of license points
4
Reference
SD-card with license points for
LMC Eco controller
Flash card without license
points (1)
VW3E70360AA00
30 license points
–
Capacity
Compact flash card with
license points for LMC Pro
controller
Capacity
512 MB
VW3E70340AA00
128 MB
VW3E70350AA00
512 MB
VW3E70351AA00
512 MB
40 license points
–
VW3E70352AA00
512 MB
55 license points
–
VW3E70353AA00
512 MB
60 license points
–
VW3E70354AA00
512 MB
80 license points
–
VW3E70355AA00
512 MB
105 license points
–
VW3E70356AA00
512 MB
160 license points
–
VW3E70357AA00
512 MB
240 license points
–
VW3E70358AA00
512 MB
320 license points
–
VW3E70359AA00
512 MB
330 license points
–
VW3E7035AAA00
512 MB
420 license points
–
VW3E7035BAA00
512 MB
465 license points
–
VW3E7035CAA00
512 MB
999 license points
–
VW3E7035DAA00
512 MB
5
6
7
8
(1) spare part for the flash card included with the controller.
9
Flash cards with license points (spare parts for robot controllers)
Number of license points
80 license points
Reference
Reference
SD-card with license points:
spare part for LMC Eco Robot
controller (1)
Capacity
Compact flash card with
license points: spare part for
LMC Pro Robot controller (1)
Capacity
VW3E70365AARC
512 MB
VW3E70355AARC
512 MB
512 MB
160 license points
VW3E70367AARC
VW3E70357AARC
512 MB
240 license points
–
VW3E70358AARC
512 MB
320 license points
–
VW3E70359AARC
512 MB
999 license points
–
VW3E7035DAARC
512 MB
10
(1) See page 6/2, “Robotic solutions”: robot controllers already come with a memory card with the necessary license points
included.
2/7
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Motion controllers
bb Technical information on all of the products listed in this
catalog is available at: www.schneider-electric.com
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Contents
PacDrive 3 automation solution
PacDrive LMC motion controllers
bb Presentation
vv Controls
>>
Scalable performance for high-performance industrial
machines....................................................................................... page 3/2
>>
Ethernet-based communication with Sercos.............................. page 3/3
vv PacDrive LMC Eco controllers............................................. pages 3/4 and 3/6
vv PacDrive LMC Pro controllers............................................. pages 3/5 and 3/6
1
2
bb Description
vv PacDrive LMC Eco controllers........................................................... page 3/7
vv PacDrive LMC Pro controllers........................................................... page 3/7
3
vv PacDrive LMC Eco and LMC Pro controllers – type code.................. page 3/8
bb References
vv Robot controllers............................................................................... page 3/8
4
vv PacDrive LMC Eco controllers........................................................... page 3/9
vv PacDrive LMC Pro controllers........................................................... page 3/9
vv Spare parts, communication modules, programming software...... page 3/9
5
vv Cables, terminals..............................................................................page 3/11
6
7
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Presentation
PacDrive 3 automation solution
PacDrive LMC motion controllers
Controls
Scalable performance for high-performance industrial machines
1
PacDrive LMC motion controllers cover a wide range of applications.
>> Full software compatibility
PacDrive LMC motion controllers are a broad family of nine different controllers, with
a powerful CPU for applications requiring 0 to 99 synchronized axes (at 1 msec
network update rate)
2
bb up to 99 servo axes, and up to 255 virtual axes
bb with multiple fieldbuses used in parallel to Sercos: CANopen, Profibus, etc.
All controllers are software-compatible, since each has identical Schneider Electric
Logic Motion Runtime software:
vv same runtime
3
vv same libraries
vv same engineering tool
vv same diagnostic tools
vv same support of drives, IOs, etc.
4
Software-compatible PacDrive LMC motion controllers
Up to 4096 dynamic electronic cam disks can be programmed to operate in parallel.
The program can switch between electronic cam disks during operation. All
controllers have an integrated PLC (5 µsec for 1000-bit instructions).
>> Benefits for you and your customers
bb Diagnostics functionalities included: integrated software oscilloscope and
message logger
5
bb Outstanding performance: powerful motion engine
bb Connectivity: broad support of fieldbuses and IT communication protocols
bb Service-oriented: memory card for storing/transferring programming and
configuration data
bb Easy to service: no PC required, integrated plaintext display in five languages
for system messages and diagnostics
6
Memory card
7
8
9
10
3/2
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Presentation
PacDrive 3 automation solution
PacDrive LMC motion controllers
Controls
Controls
Ethernet-based communication with Sercos
1
Sercos is the preferred automation bus for PacDrive:
bb Drive communication
bb I/O communication
bb Safe communication and non realtime IP communication
bb All embedded in one cable
Cat 5e
2
Baudrate: 100 Mbps
Cycle time: 1 ms…4 ms
3
>> Key benefits of Sercos for PacDrive
bb Universal: fully integrated Ethernet-based solution for drive, fieldbus, and safety
communication
4
bb Reliable: media redundancy to reduce probability of failure
bb Powerful: network update rate of 1…4 ms for 99 servo axes. Less than 100 ns
jitter
bb Cost-effective: simple, no hub or switches, Cat 5e cable is generally sufficient
bb High availability: Sercos supports all PacDrive functions for automating the
setup of servo drives/motors, including assignment of bus address
5
bb Vendor-neutral: supported by more than 50 controller manufacturers and
30 drive manufacturers
bb Green: Sercos energy profile defines rules for creating standardized energy
modes
>> Flexible I/O design with standard and safe I/O
6
The modular Schneider Electric Modicon TM5 and Modicon TM7 systems for Sercos
provide I/O technology with IP 20 and IP 67 protection. Safe communication versions
of both TM5 and TM7 safety modules are available, color-coded to clearly
differentiate them from standard technology. Standard and safe I/O modules can be
mixed.
Modicon TM5 Safety I/O expansion modules (IP20), Modicon TM7 Safety I/O
expansion modules (IP 67), see page 7/7.
>> Connectivity
In addition to the Sercos automation bus, PacDrive LMC motion controllers support
the following communication standards:
7
8
bb Fieldbuses:
-- Profinet
-- Profibus
-- CAN
-- Ethernet/IP
-- EtherCat
-- Modbus TCP
9
bb IT protocols
-- TCP/IP
-- UDP/IP
-- OPC UA
-- FTP
-- HTTP (embedded web vizualization)
bb Serial communication
-- USB / serial interface
Optional expansion cards are also available for all controllers to implement
additional fieldbus interfaces such as EtherNet/IP. USB and serial interfaces are also
standard in all controllers. ThePacDrive LMC controllers also have a PROFIBUS
interface (master and slave).
3/3
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10
PacDrive 3 automation solution
Presentation
PacDrive LMC motion controllers
PacDrive LMC Eco controllers
PacDrive LMC Eco controllers
1
Type
LMC100
Processor
Intel Atom
1.6 GHz
LMC101
LMC106
LMC201
LMC212
LMC216
2
3
4
512 KB L2 Cache
RAM
512 MB DDR2 RAM
NV RAM
5
6
128 KB
Power supply
24 VDC
Supply consumption
30 W
Battery
Yes
Memory card
At least 512 MB (SD Card)
Cooling
Passive
Real-Time Clock (RTC)
Yes
Real-Time Operating System
Input
Output
7
Supply voltage
VxWorks and SEAAutomation Kernel
Digital input
8
Touchprobe input
4
Interrupt input
-
Analog input
-
Digital output
8
Analog output
-
Number of drives
Integrated communication
8
9
0 servo axes 4 servo axes 6 servo axes 8 servo axes 12 servo axes 16 servo axes
CAN
1 (9 pin SUB-D plug x1)
RS232
1 (RJ45 x1)
RS422/RS485
1 (RJ45 x1)
USB-A
1 (USB x1)
USB-B
-
Profibus-DP
-
Master encoder
1 (RJ45 x1)
Ethernet
1 (RJ45 x1)
Realtime Ethernet
-
Sercos
1 (RJ45 x2)
PacNet
-
10
3/4
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PacDrive 3 automation solution
Presentation
PacDrive LMC motion controllers
PacDrive LMC Pro controllers
PacDrive LMC Pro controllers
Type
LMC300
LMC400
1
LMC600
2
3
Processor
Intel Celeron M
1.5 GHz
Intel Celeron M
1.5 GHz
Intel Pentium M
2 GHz
512 KB L2 Cache
1 MB L2 Cache
2 MB L2 Cache
RAM
512 MB DDR2 RAM
NV RAM
Power supply
128 KB
Supply voltage
24 VDC
Supply consumption
36 W
Battery
Yes
Memory card
At least 128 MB (CF Card)
Cooling
Fan
Real-Time Clock (RTC)
Yes
Real-Time Operating System
Input
Output
5
6
VxWorks and SEAAutomation Kernel
Digital input
20
Touchprobe input
16
Interrupt input
4
Analog input
2
Digital output
16
Analog output
2
Number of drives
Integrated communication
4
8 servo axes
CAN
1 (9 pin SUB-D plug x1)
RS232
1 (9 pin SUB-D plug x1)
RS422/RS485
1 (9 pin SUB-D plug x1)
USB-A
1 (USBx1)
USB-B
1 (mini USBx1)
Profibus-DP
1 (9 pin SUB-D socket x1)
Master encoder
1 (9 pin SUB-D socket x1)
Ethernet
1 (RJ45 x1)
Realtime Ethernet
1 (RJ45 x2)
Sercos
1 (RJ45 x2)
PacNet
1 (RJ45 x1)
16 servo axes
7
99 servo axes
8
9
10
3/5
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PacDrive 3 automation solution
Presentation
PacDrive LMC motion controllers
PacDrive LMC Eco and LMC Pro controllers
Type
1
PacDrive LMC Eco controller PacDrive LMC Pro controller
LMC100, LMC101, LMC106, LMC201, LMC300, LMC400, LMC600
LMC212, LMC216
Integrated I/O
Touchprobe input
2
Digital input
Interrupt input
3
Analog input
Digital output
4
Analog output
5
4
16
24 VDC
24 VDC
Input filter
100 μs
100 μs
TP0 to TP15
10 μs
10 μs
Number
8
20
Nominal input voltage
24 VDC
24 VDC
Input filter
–
1 or 5 ms (can be parameterized)
Number
–
16
Nominal input voltage
–
24 VDC
Input filter
–
0.1 or 1 ms (can be parameterized)
Number
–
2
Type
–
Voltage/current
Range
–
- 10…10 V (resistor 100 kOhm)
- 20…20 mA
Resolution
–
12 bits
Number
8
16
Output voltage
24 VDC
24 VDC
Nominal current (Ie)
100 mA per output
250 mA per output
Transmission time
100 μs
100 μs
Short-circuit protection
Yes
Yes
Number
–
2
Type
–
Voltage
Range
–
-10…10 V
Resolution
–
12 bits
Communication
Bus connections
6
Number
Nominal input voltage
Communication/interface
7
8
9
Integrated motion bus
Sercos
Sercos
Integrated additional fieldbus
connection (configuration 1)
CANopen (Master/Slave)
PROFIBUS DP master/slave and CANopen
(2.0B)
Integrated additional fieldbus
connection (configuration 2)
–
RT Ethernet (2 ports) and Profibus DP (master/
slave) or 1x CANopen (2.0B)
PacNet interface
–
1
Serial interfaces
COM1: RS232
COM2: RS422/RS485
COM1: RS232
COM2: RS422/RS485
Network connection
1x Ethernet 10/100 BASE-T
1x Ethernet 10/100 BASE-T
USB connection
1x USB-A-2.0
1x USB-B
1x USB-A-2.0
1x USB -B
Master encoder interface
1x Hiperface® master encoder or
1x incremental master encoder
1x Hiperface® master encoder or 1x incremental
master encoder
Programming interface
Ethernet
Ethernet
Additional encoder input via
PacNet interface
–
Up to 4x Hiperface® encoders or
1x incremental master encoder
Master encoder output via
PacNet interface
–
Up to 4x Hiperface®
Integrated OPC interface
OPC-UA Server
OPC-UA Server
Diagnostic interface for remote
maintenance
Ethernet or Modem
Ethernet or Modem
Communication protocols
HTTP (Hypertext Transfer Protocol)
FTP (File Transfer Protocol)
SMTP (Simple Mail Transfer Protocol)
HTTP (Hypertext Transfer Protocol)
FTP (File Transfer Protocol)
SMTP (Simple Mail Transfer Protocol)
Communication modules
1x Option module
Up to 2x Option module:
bb RT Ethernet
vv Profinet IO-RT (Controller)
vv Ethernet/IP (Scanner / Adapter)
vv EtherCAT IO (Master/Slave)
bb Profibus DP (Master/Slave)
bb RT Ethernet x2
vv Profinet IO-RT (Controller)
vv Ethernet/IP (Scanner / Adapter)
vv EtherCAT IO (Master/Slave)
bb RT Ethernet and CANopen
bb RT Ethernet and Profibus
bb CANopen and Profibus
10
3/6
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PacDrive 3 automation solution
Description
PacDrive LMC motion controllers
PacDrive LMC Eco and LMC Pro controllers
PacDrive LMC Eco controller – description
LMC100, LMC101, LMC106, LMC201, LMC212, LMC216
Item
Function
CN1
LCD and LED
CN2
USB client (not active)
CN3
LED connector
CN2
CN3
CN4
CN4
SD card
CN5
USB Host
CN6
Ethernet
CN5
CN6
CN7
Sercos
CN8
12 digital input points and 4 touchprobe input points
CN9
8 digital output points
CN13
CN10
COM: RS232/RS485
CN11
Optional module slots
CN14
CN12
CAN/CANopen
CN13
Master encoder
CN14
Not used
CN15
24 VDC power supply
CN1
CN7
CN8
CN9
CN10
CN12
CN15
1
2
3
CN11
4
5
PacDrive LMC Pro controller – description
LMC300, LMC400, LMC600
Item
Function
CN1
CN3
CN4
CN5
CN6
CN7
CN1
LCD and LED
CN2
CF card and battery
CN3
24 VDC power supply and Watchdog
CN8
CN9
CN10
CN15
CN11
CN4
16 digital output points
CN5
20 digital input points
CN6
16 touchprobe input points and 4 fast input points
CN7
2 analog input points and 2 analog output points
CN8
USB client
CN16
CN12
CN9
USB host
CN10
Ethernet
CN11
PacNet
CN12
RT Ethernet
CN13
CN13
Sercos
CN14
Master encoder
CN18
CN14
CN15
COM1: RS232
CN16
COM2: RS422/RS485
CN17
CANopen
CN18
Profibus DP
CN19
Optional module slots
CN2
CN17
CN16
6
7
8
9
10
3/7
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PacDrive 3 automation solution
Type code,
references
PacDrive LMC Motion controller
PacDrive LMC Eco and LMC Pro controllers
Robot controllers
PacDrive LMC Eco and LMC Pro controllers – type code
1
LMC
300
C
CA
1
0000
Internal
0000= Standard
Hardware
1
Module
AA= None (1) (2)
BB= CANopen option module (2)
BC= Profibus option module (2)
BD= RT Ethernet option module (2)
BG= CANopen option module x2 (2)
BI= CANopen option module + RT Ethernet option module (2)
BL= Profibus option module + RT Ethernet option module (2)
CA= Uninterruptible power supply (2)
CB= Uninterruptible power supply + CANopen option module (2)
CC= Uninterruptible power supply + Profibus option module (2)
CD= Uninterruptible power supply + RT Ethernet option module (2)
CG= Uninterruptible power supply + CANopen option module x2 (2)
CI= Uninterruptible power supply + CANopen option module + RT Ethernet option
module (2)
CL= Uninterruptible power supply + Profibus option module + RT Ethernet option
module (2)
Type
C= Controller base
Size
100= Max. 0 servo axes (1)
101= Max. 4 servo axes (1)
106 = Max. 6 servo axes (1)
201= Max. 8 servo axes (1)
212= Max. 12 servo axes (1)
216= Max. 16 servo axes (1)
300= Max. 8 servo axes (2)
400= Max. 16 servo axes (2)
600= Max. 99 servo axes (2)
Family
LMC= PacDrive LMC controller
2
3
4
5
6
7
8
(1) For PacDrive LMC Eco controllers.
(2) For PacDrive LMC Pro controllers.
Robot controllers – references
Controller type
PacDrive LMC Eco
Number of synchronized
servo axes
up to 4
up to 8
PacDrive LMC Pro
up to 8
up to 16
up to 99
Standard reference
LMC101Cppp
LMC201Cppp
LMC300Cppp
LMC400Cppp
LMC600Cppp
Robot controller (includes a number of license points and free support for robotics, see page 2/7 for details)
9
10
with 80 license points
included
LMC101CAA150RC
LMC201CAA150RC
LMC300CAA150RC
LMC400CAA150RC
LMC600CAA150RC
with 160 license points
included
–
LMC201CAA170RC
LMC300CAA170RC
LMC400CAA170RC
LMC600CAA170RC
with 240 license points
included
–
–
LMC300CAA180RC
LMC400CAA180RC
LMC600CAA180RC
with 320 license points
included
–
–
LMC300CAA190RC
LMC400CAA190RC
LMC600CAA190RC
with 999 license points
included
–
–
–
–
LMC600CAA1D0RC
3/8
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PacDrive 3 automation solution
References
PacDrive LMC Motion controller
PacDrive LMC Eco and LMC Pro controllers
PacDrive LMC controllers – references
Size
Max. number
of controlled
servo axes
Options
Reference
Weight
kg / lb
PacDrive LMC Eco controllers (1)
LMC100C
0
– (basic)
LMC100CAA10000
LMC101C
4
– (basic)
LMC101CAA10000
LMC106C
6
– (basic)
LMC106CAA10000
LMC201C
8
– (basic)
LMC201CAA10000
LMC212C
12
– (basic)
LMC212CAA10000
LMC216C
16
– (basic)
LMC216CAA10000
1
2.200/
4.85
2
PacDrive LMC Pro controllers (1)
LMC300C
8
PacDrive LMC Eco controller
LMC400C
16
PacDrive LMC Pro controller
LMC600C
99
– (basic)
LMC300CAA10000
CANopen option module
LMC300CBB10000
Profibus option module
LMC300CBC10000
RT Ethernet option module
LMC300CBD10000
2x RT Ethernet option modules
LMC300CBG10000
1x CANopen option module + 1x RT Ethernet option module
LMC300CBI10000
1x Profibus option module + 1x RT Ethernet option module
LMC300CBL10000
Uninterruptible power supply
LMC300CCA10000
CANopen option module + Uninterruptible power supply
LMC300CCB10000
Profibus option module + Uninterruptible power supply
LMC300CCC10000
RT Ethernet option module + Uninterruptible power supply
LMC300CCD10000
2x RT Ethernet option modules + Uninterruptible power supply
LMC300CCG10000
1x CANopen option module + 1x RT Ethernet option module
+ Uninterruptible power supply
LMC300CCI10000
1x Profibus option module + 1x RT Ethernet option module
+ Uninterruptible power supply
LMC300CCL10000
– (basic)
LMC400CAA10000
CANopen option module
LMC400CBB10000
Profibus option module
LMC400CBC10000
RT Ethernet option module
LMC400CBD10000
2x RT Ethernet option modules
LMC400CBG10000
1x CANopen option module + 1x RT Ethernet option module
LMC400CBI10000
1x Profibus option module + 1x RT Ethernet option module
LMC400CBL10000
Uninterruptible power supply
LMC400CCA10000
CANopen option module + Uninterruptible power supply
LMC400CCB10000
Profibus option module + Uninterruptible power supply
LMC400CCC10000
RT Ethernet option module + Uninterruptible power supply
LMC400CCD10000
2x RT Ethernet option modules + Uninterruptible power supply
LMC400CCG10000
1x CANopen option module + 1x RT Ethernet option module
+ Uninterruptible power supply
LMC400CCI10000
1x Profibus option module + 1x RT Ethernet option module
+ Uninterruptible power supply
LMC400CCL10000
Basic
LMC600CAA10000
CANopen option module
LMC600CBB10000
Profibus option module
LMC600CBC10000
RT Ethernet option module
LMC600CBD10000
2x RT Ethernet option modules
LMC600CBG10000
1x CANopen option module + 1x RT Ethernet option module
LMC600CBI10000
1x Profibus option module + 1x RT Ethernet option module
LMC600CBL10000
Uninterruptible power supply
LMC600CCA10000
CANopen option module + Uninterruptible power supply
LMC600CCB10000
Profibus option module + Uninterruptible power supply
LMC600CCC10000
RT Ethernet option module + Uninterruptible power supply
LMC600CCD10000
2x RT Ethernet option modules + Uninterruptible power supply
LMC600CCG10000
1x CANopen option module + 1x RT Ethernet option module
+ Uninterruptible power supply
LMC600CCI10000
1x Profibus option module + 1x RT Ethernet option module
+ Uninterruptible power supply
LMC600CCL10000
3.500/
7.72
3
4
3.500/
7.72
6
7
3.500/
7.72
8
9
10
(1) Accessory kit included in controller packaging: terminals, 0.1 m connection cable, termination resistors, and other accessories.
3/9
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5
References
PacDrive 3 automation solution
PacDrive LMC Motion controller
Spare parts, Communication modules, Programming
software
Spare parts – references
PacDrive LMC Pro controller – spare parts
1
Designation
Description
Reference
Complete connector set for
PacDrive LMC Pro controller
(300C, 400C, 600C) and
Sercos cable (0.13 m/ 0.43ft)
VW3E6004
0.100/
0.22
Compact flash memory 512 MB
card
VW3E70350AA00
0.025/
0.06
Battery
VW3E6020
0.060/
0.13
Accessory kit
2
VW3E6004
3
Lithium battery front, 3 V
Weight
kg/lb
PacDrive LMC Eco controller – communication modules
4
Designation
5
VW3E704000000
6
VW3E704100000
Reference
Weight
kg/lb
Communication module 1x 9 pin SUB-D
Profibus DP
VW3E704000000
0.080/
0.18
Communication module 2x RJ45 ports
Ethernet real time (RT)
VW3E704100000
0.080/
0.18
PacDrive LMC Eco controller – spare parts
Designation
7
Description
Description
Reference
Accessory kit
Complete connector set for
VW3E6019
PacDrive LMC Eco controllers
(100C...216C) and Sercos
cable (0.13 m / 0.43ft)
SD card
512 MB
Weight
kg/lb
VW3E70360AA00
VW3E6019
8
Programming software
SoMachine Motion software for PacDrive system
See page 2/2
VW3E70360AA00
9
10
3/10
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0.100/
0.22
0.025/
0.06
PacDrive 3 automation solution
References
PacDrive LMC Motion controller
Cables, terminals
Cables, terminals – references
Sercos cables
Designation
Length
m
0.5
Sercos cables
for redundant Sercos ring
1
Equiped with two RJ45
connectors
1.5
VW3E5001Rppp
ft
Reference
Weight
kg/lb
1.640
VW3E5001R005
0.045 / 0.10
3.281
VW3E5001R010
0.065 / 0.14
4.921
VW3E5001R015
0.068 / 0.15
2
6.562
VW3E5001R020
0.081 / 0.18
3
9.843
VW3E5001R030
0.124 / 0.27
5
16.404
VW3E5001R050
0.199 / 0.44
10
32.808
VW3E5001R100
0.325 / 0.72
15
49.213
VW3E5001R150
0.610 / 1.34
20
65.617
VW3E5001R200
0.810 / 1.79
25
82.021
VW3E5001R250
1.020 / 2.25
30
98.425
VW3E5001R300
1.220 / 2.69
40
131.234
VW3E5001R400
3.100 / 6.83
50
164.042
VW3E5001R500
2.020 / 4.45
1.5
4.921
VW3E2097R015
0.196 /1.43
5
16.404
VW3E2097R050
0.415 / 0.91
10
32.808
VW3E2097R100
0.757 / 1.67
15
49.213
VW3E2097R150
1.087 / 2.40
20
65.617
VW3E2097R200
1.417 / 3.12
30
98.425
VW3E2097R300
2.077 / 4.58
40
131.234
VW3E2097R400
2.737 / 6.03
50
164.042
VW3E2097R500
3.397 / 7.49
Encoder cables
Incremental master
encoder cable (UL)
1
2
3
4
5
PacNet terminals
Designation
VBO04S00
VBO05S00
Description
Reference
Weight
kg/lb
6
Bus terminal – 4/DIO1
PacNet bus terminal
VBO04S00
16x digital inputs/16x digital
outputs
0.980 / 2.16
Bus terminal– 4/Enc1
PacNet bus terminal
2x master encoder inputs
(incremental or SinCos) /
1x incremental encoder
input and output
VBO05S00
0.790 / 1.74
7
Weight
kg/lb
8
PacNet and Patch cables (controller-Bus terminal-4) (1)
Designation
PacNet cables
Patch cables
Length
m
ft
Reference
0.5
1.640
VW3E3001R005
0.500 / 1.10
1
3.281
VW3E3001R010
1.000 / 2.20
2
6.562
VW3E3001R020
2.000 / 4.41
3
9.843
VW3E3001R030
3.000 / 6.61
5
16.404
VW3E3001R050
5.000 / 11.02
10
32.808
VW3E3001R100
10.000 / 22.05
15
49.213
VW3E3001R150
15.000 / 33.07
20
65.617
VW3E3001R200
20.000 / 44.09
25
82.021
VW3E3001R250
25.000 / 55.12
30
98.425
VW3E3001R300
30.000 / 66.14
40
131.234
VW3E3001R400
40.000 / 88.18
50
164.042
VW3E3001R500
50.000 / 110.23
(1) PacNet cables are available only in the given lengths.
3/11
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9
10
Servo drives
bb Technical information on all of the products listed in this
catalog is available at: www.schneider-electric.com
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Contents
PacDrive 3 automation solution
Lexium 52 stand-alone servo drive
Lexium 62 multi-axis drive system
Lexium 62 ILM integrated drive
bb Lexium 52 stand-alone servo drive
vv Presentation....................................................................................... page 4/2
vv Description......................................................................................... page 4/3
1
vv Type code.................................................................................................page 4/4
vv References
>>
Lexium 52 servo drives.....................................................................page 4/4
>>
Accessories........................................................................................page 4/4
2
vv Options
>>
Braking resistors.......................................................................... page 4/5
>>
Line chokes................................................................................... page 4/6
>>
EMC filters..................................................................................... page 4/7
3
bb Lexium 62 multi-axis drive system
vv Presentation....................................................................................... page 4/8
vv Description......................................................................................... page 4/9
4
vv Type code...............................................................................................page 4/10
vv References
>>
Lexium 62 servo drives...................................................................page 4/10
>>
Accessories......................................................................................page 4/11
>>
Power supply....................................................................................page 4/12
vv Options
>>
Line chokes...................................................................................... page 4/13
5
6
bb Lexium 62 ILM integrated drive
vv Presentation..................................................................................... page 4/14
vv Type code...............................................................................................page 4/15
7
vv References
>>
Lexium 62 ILM integrated drives....................................................page 4/15
>>
Lexium 62 connection module (CM)..............................................page 4/16
>>
Lexium 62 distribution box (DB).....................................................page 4/16
>>
Lexium 62 digital I/O module..........................................................page 4/17
8
vv Sercos installation
>>
>>
Hybrid cabling
Examples..................................................................................... page 4 /18
Lexium 62 hybrid cable – references........................................... page 4 /18
9
Daisy chain cabling
Examples........................................................................pages 4/19 and 4 /20
Connection box, daisy chain cable,
and accessories – references.........................................................page 4/21
4/1
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10
Presentation
PacDrive 3 automation solution
Lexium 52 stand-alone servo drive
Presentation
>> Lexium 52 stand-alone servo drive
1
In a conventional stand-alone design with an integrated 3-phase power supply,
Lexium 52 series servo drives are particularly well suited for economical
configuration of servo drive solutions with self-contained single axes. They
communicate via Sercos and offer embedded digital I/O. Lexium 52 servo drives are
available in five different power levels, ranging from 1.5 to 24 A continuous current
and 6 to 72 A peak current. This corresponds to a power range of 0.4 to 7 kW (0.536
to 9.383 hp).
2
Lexium 52 stand-alone servo drives
The Lexium 52 servo drive series include five servo drive models associated with
Lexium SH3 series servo motors, optimized to meet demands for high performance,
power, and simplicity of use in motion control applications. It covers power ratings
between 0.4 and 7 kW (0.536 and 9.383 hp). The Lexium 52 servo drive is designed
to simplify the machine lifecycles.
3
The SoMachine Motion setup software, side-by-side mounting, and color-coded
plug-in connectors, easily accessible on the front panel or on top of the servo drives, all
make installation, setup, and maintenance easier. Maintenance is also quicker and
less expensive thanks to the new duplication and backup tools.
4
The compact size of the servo drives and servo motors provides maximum power
within a minimum space, enabling reduced machine dimensions and lower costs.
Integrated safety functions reduce design times and facilitate compliance with safety
standards.
>> Compliance with electromagnetic compatibility (EMC) requirements
5
The integration of a category C3 EMC filter in Lexium 52 servo drives and compliance
with EMC requirements simplify installation and significantly lower the costs of
bringing the device into conformity to obtain the mark. Additional filters, available
as an option, can be installed by the customer to reduce levels of conducted and
radiated emissions.
6
>> High performance
The Lexium 52 servo drive increases machine performance with the following
features:
bb Overload capacity: high peak current (up to 4 times the continuous current)
bb Increases range of movement
bb Power density: the servo drive’s compact size offers maximum efficiency in a
small space
7
8
Lexium 52 is ideal for solutions with a small number of axes and is fully compatible
with the ´smaller´ PacDrive Eco controllers.
>> Lexium SH3, MH3 and SHS servo motors: dynamics and power
Lexium 52 stand-alone servo drive,
controlling a pick-and-place robot
9
Lexium 52 servo drives can operate synchronous 3-phase servo motors of the
Lexium SH3, MH3, and SHS series.
They feature a SinCos Hiperface® encoder for sending data from the servo motor to
the servo drive automatically, and are available with or without a holding brake.
These servo drives cover a continuous stall torque range of 0.5 to 94.4 Nm (0.368 to
69.625 ft lbf) for nominal speeds between 2000 and 8000 rpm.
All servomotors in this Lexium series have an electronic type plate. Therefore they all
follow to the principles of PacDrive´s system communication for automatic
configuration via the controller.
Lexium SH3, MH3, and SHS servo motors, see pages 5/2 to 5/14
>> Accessories and options
bb External accessories
bb Options: braking resistors, line chokes, etc.
10
4/2
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PacDrive 3 automation solution
Presentation,
description
Lexium 52 stand-alone servo drive
Lexium 52 servo drive
Servo drive type
LXM52DU60C41000
LXM52DD12C41000
LXM52DD18C41000
LXM52DD30C41000
LXM52DD72C41000
Rated current (8 kHz)
1.5
3
6
10
24
Peak current (8 kHz) A
6
12
18
30
72
Continuous output kW/hp
0.4/0.536
0.9/1.206
1.8/2.412
3/4.021
7/9.383
Supply voltage VAC
3-phase nominal 208 / 200 (-15%)...240 (+10%)
3-phase nominal 400 / 380 (-15%)...480 (+10%)
Supply frequency Hz
48…62
Control voltage VDC
24 (-20%…+25%)
Motion bus
Sercos
Encoder
Hiperface® or SinCos
Digital input
2
Touchprobe input
2
Digital input or output
2
Housing dimensions DxWxH
220x 48 x 270 mm
(8.661x 1.890x 10.630 in.)
Protection rating
IP20
Certifications
1
2
3
220x 68x 230 mm
220x 108x 230 mm
(8.661x 2.677x 9.055 in.) (8.661x 4.252 x 9.055 in.)
, Ulus, and CSA
4
Lexium 52 stand-alone servo drive interfaces
Item
1
H1
H2
H3
H4
H5
Reset button
H1
Status LED A
H2
S3 Port 1 LED
H3
S3 LED
H4
S3 Port 2 LED
H5
DC bus LED
Connector
CN1
CN8
CN3
CN9
CN2
CN10
Function
1
Mains connection
CN2
24 VDC control supply and Inverter Enable 2-channel
CN6
CN3
Motor encoder
CN7
CN4 , CN5
Sercos communication ports
CN6
Digital input/output
CN7
Ready relay output
CN8
External braking resistor
CN9
DC bus connection for parallel operation
CN10
Motor phases
CN11
Holding brake/motor temperature
rh
Shielded connector
CN5
CN11
6
Function
CN1
CN4
5
7
8
9
t
rh
10
4/3
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PacDrive 3 automation solution
Type code,
references
Lexium 52 stand-alone servo drive
Lexium 52 servo drives – type code
1
LXM 52
D
U60
C
4
1
0
00
Customer
00= Standard
Internal
0= Internal production
Hardware Release
1
Options
4= 3 phases 208/400/480 VAC
Variants
C= Single Drive HW-STO SIL 3 PLe
Current Output (Peak)
U60= 6 A
D12= 12 A
D18= 18 A
D30= 30 A
D72= 72 A
Type
D= Drive
Size
52= Lexium 52
Family
LXM= Lexium
2
3
4
5
Lexium 52 servo drives – references (1)
Designation
Single drives
6
7
LXM52DU60C41000,
LXM52DD12C41000,
LXM52DD18C41000
LXM52DD30C41000
Continuous
Continuous
output
current
0.4 kW (0.536 hp) 1.5 A @ 8 kHz
Peak
Reference
Weight
current
kg/lb
6A
LXM52DU60C41000
1.800/
3.97
0.9 kW (1.206 hp) 3 A @ 8 kHz
12 A
LXM52DD12C41000
1.800/
3.97
1.8 kW (2.412 hp) 6 A @ 8 kHz
18 A
LXM52DD18C41000
1.900/
4.19
3 kW (4.021 hp)
10 A @ 8 kHz
30 A
LXM52DD30C41000
2.700/
5.95
7 kW (9.383 hp)
24 A @ 8 kHz
72 A
LXM52DD72C41000
5.000/
11.02
8
9
LXM52DD72C41000
Accessories – references
Designation
VW3M7101R01
10
Description
Reference
Weight
kg/lb
Single drive
connectors
Spare part
VW3E6018
0.055
0.12
Daisy chain
DC bus cordset
Length 0.1 m (0.3 ft.)
Equipped with 2 connectors
VW3M7101R01
0.144/
0.32
(1) The Lexium 52 stand-alone servo drive includes a Sercos cable for connection on Sercos bus.
4/4
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PacDrive 3 automation solution
Presentation,
references
Lexium 52 stand-alone servo drive
Option: Braking resistors
Presentation
>> Internal braking resistor
A braking resistor is built into the servo drive to absorb the braking energy. If the DC
bus voltage in the servo drive exceeds a specified value, this braking resistor is
activated. The recovered energy is converted into heat by the braking resistor.
This enables maximum transient braking torque.
>> External braking resistor
When the servo motor has to be braked frequently, use of an external braking
resistor is recommended to dissipate the excess braking energy. In such a case, the
internal braking resistor should be deactivated. Several external braking resistors
can be connected in parallel. The servo drive monitors the power dissipated in the
braking resistor.
The operating temperature around the unit can be between 0 and + 50 °C.
To optimize the size of the braking resistor, the DC buses on Lexium 52 servo drives
within the same installation can be connected in parallel.
>> Applications
bb Machines with high inertia
bb Driving loads
bb Machines with fast cycles
Designation
VW3A770pp
VW3A760pRpp
Ohmic Continuous Peak energy EPK
value power PPr
115 V 230 V 380 V
Ws
Ws
480 V
Length of
connection
cable
Ws
m
Reference
kg
W
Ws
1000
36500 36500 22500 22500
-
-
VW3A7705
11.000 24.251
1000
43100 43100 26500 26500
-
-
VW3A7704
11.000 24.251
10
Braking resistor for
Lexium 52 servo drives 10
– IP65
10
400
18800 13300 7300
7700
0.75
2.461
VW3A7601R07
1.420 3.131
400
18800 13300 7300
7700
2
6.562
VW3A7601R20
1.470 3.241
400
18800 13300 7300
7700
3
9.843
VW3A7601R30
1.620 3.571
27
100
4200
3800
1900
1700
0.75
2.461
VW3A7602R07
0.630 1.389
27
100
4200
3800
1900
1700
2
6.562
VW3A7602R20
0.780 1.720
27
100
4200
3800
1900
1700
3
9.843
VW3A7602R30
0.900 1.984
27
200
9700
7400
4900
4300
0.75
2.461
VW3A7603R07
0.930 2.050
27
200
9700
7400
4900
4300
2
6.562
VW3A7603R20
1.080 2.381
27
200
9700
7400
4900
4300
3
9.843
VW3A7603R30
1.200 2.646
27
400
25500 18100 11400 10500
0.75
2.461
VW3A7604R07
1.420 3.131
27
400
25500 18100 11400 10500
2
6.562
VW3A7604R20
1.470 3.241
27
400
25500 18100 11400 10500
3
9.843
VW3A7604R30
1.620 3.571
72
100
5500
3700
2500
2300
0.75
2.461
VW3A7605R07
0.620 1.367
72
100
5500
3700
2500
2300
2
6.562
VW3A7605R20
0.750 1.653
72
100
5500
3700
2500
2300
3
9.843
VW3A7605R30
0.850 1.874
72
200
14600 9600
6600
6000
0.75
2.461
VW3A7606R07
0.930 2.050
72
200
14600 9600
6600
6000
2
6.562
VW3A7606R20
1.080 2.381
72
200
14600 9600
6600
6000
3
9.843
VW3A7606R30
1.200 2.646
72
400
36600 24700 16200 15500
0.75
2.461
VW3A7607R07
1.420 3.131
72
400
36600 24700 16200 15500
2
6.562
VW3A7607R20
1.470 3.146
72
400
36600 24700 16200 15500
3
9.843
VW3A7607R30
1.620 3.571
100
100
4400
4400
2900
2900
0.75
2.461
VW3A7608R07
0.410 0.904
100
100
4400
4400
2900
2900
2
6.562
VW3A7608R20
0.560 1.235
100
100
4400
4400
2900
2900
3
9.843
VW3A7608R30
0.760 1.676
lb
Recommendation: The total continuous power dissipated in the external braking resistor(s) should be less than or equal to the
nominal power of the Lexium 52 servo drive.
Note: The size of the braking resistor must be calculated based upon the application.
4/5
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4
5
Weight
10
Braking resistor for
Lexium 52 servo drives 15
– IP20
ft
2
3
The degree of protection provided by the casing is
bb IP65 for VW3A7601R●● to VW3A7608●● braking resistors
bb IP20 for VW3A770●●braking resistors
Braking resistor – references
1
6
7
8
9
10
PacDrive 3 automation solution
Presentation,
references
Lexium 52 stand-alone servo drive
Option: Line chokes
Presentation
1
L1
L2
Lexium52
L3
Lexium52 servo drive with line choke
2
M1
3
A line choke can be used to provide improved protection against overvoltages on the
line supply and to reduce harmonic distortion of the current produced by the servo
drive.
The recommended chokes limit the line current.
They have been developed in line with IEC 61800-5-1 (VDE 0160 level 1 highenergy overvoltages on the line supply). The inductance values are defined for a
voltage drop of between 3% and 5% of the nominal line voltage. Values higher than
this will cause loss of torque. It is recommended that these chokes be installed
upstream of the servo drive.
One line choke can be connected to a number of servo drives. In such cases, the
current consumption of the servo drives at nominal voltage is greater than or equal to
the nominal current of the line choke.
Applications
3
The use of line chokes is particularly recommended under the following circumstances:
bb Close connection of several servo drives in parallel
bb Line supply with significant disturbance from other equipment (interference,
overvoltages)
bb Line supply with voltage imbalance between phases greater than 1.8% of the
nominal voltage
bb Servo drive supplied by a line with very low impedance (in the vicinity of a power
transformer 10 times more powerful than the servo drive rating)
bb Installation of a large number of servo drives on the same line
bb Reduction of overloads on the cosφ correction capacitors, if the installation
includes a power factor correction unit
4
5
Line chokes – references
Designation
For use with
servo drives
Line current and THD
Reference
Weight
Without choke With choke
A
%
A
%
kg
lb
3-phase supply voltage: 380 V 50/60 Hz
Line chokes
6
7
LXM52DU60C41000
1.4
187
1.9
106
LXM52DD12C41000
3
174
3.5
88
LXM52DD18C41000
5.5
159
7.2
88
LXM52DD30C41000
8.7
146
11.6
74
LXM52DD72C41000
18.1
124
23.5
43
LXM52DU60C41000
1.2
201
1.6
116
LXM52DD12C41000
2.4
182
2.9
98
LXM52DD18C41000
4.5
165
6
98
LXM52DD30C41000
7
152
9.6
85
LXM52DD72C41000
14.6
129
19.5
55
VW3A4553
3.5
7.716
VW3A4554
6
13.228
VW3A4553
3.5
7.716
VW3A4554
6
13.228
3-phase supply voltage: 480 V 50/60 Hz
VW3A455p
8
Line chokes
9
10
4/6
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PacDrive 3 automation solution
Presentation,
references
Lexium 52 stand-alone servo drive
Option: EMC filters
Presentation
L1
>> Integrated EMC filter
M1
3
L2
Lexium 52 servo drives have integrated radio interference input filters to comply with the
EMC standard for variable speed electrical power drive “products” IEC/EN 61800-3,
edition 2, category C3 in environment 2, and to comply with the European directive on
EMC (electromagnetic compatibility).
L3
Lexium 52 with EMC filter
L1
M1
3
L2
L3
Additional
EMC input
filter
Lexium 52
>> Additional EMC input filters
Additional EMC input filters can be used with Lexium 52 servo drives to meet more
stringent requirements, and are designed to reduce conducted emissions on the
line supply below the limits of IEC/EN 61800-3 edition 2, category C2 or C3.
Additional EMC filters are mounted on the side of the device. They have tapped
holes for mounting within an enclosure.
Use according to the type of line supply
Integrated or additional EMC filters can be used only in TN (neutral connection) or
TT (neutral to ground) systems. Lexium 52 servo drives cannot be used in IT
(impedance grounded or isolated neutral) systems. IEC/EN 61800-3, appendix
D2.1, states that in IT systems, filters can cause permanent insulation monitors to
operate in a random manner.
If a machine must be installed in an IT system, it is recommended that an isolation
transformer be inserted in order to re-create a TT system on the secondary side.
EMC filters – references
Designation
Rated current For use with
servo drives
Maximum servo motor shielded Reference
cable length (m) conforming to
EN55011, class A
Gr1
IEC/EN 61800-3
cat. C2
in environment 1
Switching
frequency: 8 kHz
EN55011, class A
Gr2
IEC/EN 61800-3
cat. C3
in environment 2
Switching
frequency: 8 kHz
LXM52DU60C41000
LXM52DD12C41000
LXM52DD18C41000
LXM52DD30C41000
50
100
LXM52DD72C41000
50
1
2
3
4
Weight
5
kg/ lb
6
3-phase supply voltage
EMC filters
15 A
25 A
VW3A4422
0.90 / 1.984
7
100
VW3A4423
1.35 / 2.976
8
VW3A442p
9
10
4/7
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Presentation
PacDrive 3 automation solution
Lexium 62 multi-axis drive system
Flexible Drive Design
An innovative drive design allows flexible drive architectures: a multi-axis system, in
which single and dual-axis servo drives are connected to a shared power supply,
reduces costs and space requirements in systems with more than four servo axes.
Pluggable interconnects and a quick-connect front-side bus also reduce installation
costs.
1
The fully digital servo drives of the Lexium 62 series are modular, consisting of single
drives (1 axis) and double drives (2 axes) of equal size, as well as power supplies.
The single and double drives in a group use a shared power supply. Multiple groups
are possible, with the number of axes being limited by the type of controller used.
2
Fast Connection
Lexium 62 multi-axis servo drive system
3
The Lexium 62 components offer easy handling and installation, startup, and
replacement: the quick front-side connection to the power supply automatically
includes integration into the DC bus as well.
>> Motor and encoder connection
Motor/encoder cables exit at the bottom of the unit: this
leaves room at the front of the device for rapid
assembly/disassembly of Lexium 62 components.
4
5
>> Connection of the Sercos ring via Sercos interface module
The Sercos ring can be connected quickly via the
Sercos interface on the power module and the drive
modules. Single and double drives are integrated into
the Sercos ring with short cable bridges.
6
>> Connection to DC bus
>> Less space required in the
7
8
control cabinet
>> Minimal assembly/installation
time
>> Tool-free motor connection
>> Optimized feedback loops
minimize contouring errors
>> Inverter Enable safety input
(according to IEC 61508,
EN/ISO13849-1) for each axis
>> Automatic motor detection
>> Software-compatible with
Lexium 62 ILM integrated
servo modules and standalone servo drives
9
The servo drives are coupled to the DC bus and to the power supply: no backplane
connections are required, and the modules can be coupled to the adjacent module in
less than two minutes, using a quick front-side connection with locking screws.
When the connection is made, LEDs indicate the correct power supply with the 24 V
control voltage. The design operates without any additional work required, even
when drives are removed and reinstalled from a continuously connected series of
devices.
The DC bus can provide a 120 A continuous current (maximum).
Lexium 62 series servo drives can be used with Lexium SH3, MH3, and SHS servo
motors.
The servo drives have an electronic type plate. Upon first use or exchange of the
device, it is identified by the centralized controller and configured based upon the
specified parameters. The servo drives themselves in turn detect connected motors
by their type plates.
To connect to the DC bus, 24 V power supply, and
ground wire: move the slide to the left and tighten the
screws.
10
4/8
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PacDrive 3 automation solution
Presentation,
description
Lexium 62 multi-axis drive system
Lexium 62 servo drive
Servo drive type
Single servo drive
Double servo drive
LXM62D
U60X21000
LXM62D
D15X21000
LXM62D
D27X21000
LXM62D
D45X21000
LXM62D
C13C21000
LXM62D
U60X21000
LXM62D
D15X21000
LXM62D
D27X21000
Rated current (4 kHz) A
2
5
9
20
50
2x 2
2x 5
2x 9
Peak current (4 kHz) A
6
15
27
45
130
2x 6
2x 15
2x 27
Continuous output kW/hp
0.95/1.273
2.4/3.217
4.3/5.764
9.6/12.868
24/32.171
2x 0.95/
2x 1.273
2x 2.4/
2x 3.217
2x 4.3/
2x 5.764
DC bus voltage VDC
250…700
Supply frequency Hz
48…62
Control voltage VDC
24 (-20%…+25%)
Motion bus
Sercos
Encoder
Hiperface® or SinCos
Inverter Enable
1 input (two channels)
2 inputs (two channels for each input)
Digital input
2
2x2
Touchprobe input
2
2x2
Digital input or output
2
2x2
Housing dimensions
(D x W x H)
270 x 44 x 310 mm
(10.630 x 1.732 x 12.205 in.)
Protection rating
IP20
Certifications
1
2
3
270 x 89 x 310 mm
270 x 44 x 310 mm
(10.630 x 3.504 x 12.205 in.) (10.630 x 1.732 x 12.205 in.)
, ULus and CSA
4
5
Lexium 62 servo drive interfaces
Item
1
H1
H2
H3
H4
H5
Reset button
H1
Status LED for axis A
H2
Status LED for axis B (only for D2S)
H3
S3 Port 1 LED
H4
S3 LED
H5
S3 Port 2 LED
Connector
CN11
Function
1
6
Function
CN1
Busbar module
CN2, CN3
Sercos communication
CN4
Digital input/output
CN5
24 V supply for digital input/output
CN6
Inverter Enable
CN7, CN9
Encoder connector
CN7 – axis A
CN9 – axis B (only for double drive)
CN8, CN10
Motor phases
CN8 – axis A
CN10 – axis B (only for double drive)
CN11
Inverter Enable 2-channel
rh
Shielded connector
7
8
CN1
CN2
CN3
CN4
CN5
CN6
9
CN8
CN10
CN7
CN9
rh
10
4/9
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PacDrive 3 automation solution
Type code,
references
Lexium 62 multi-axis drive system
Lexium 62 servo drives – type code
1
LXM
62
D
U60
C
2
1
Internal
000= Standard
Hardware Release
1
Options
2= 250…700 VDC
Variants
C= Single servo drive HW-STO SIL 3 PLe
D= Double servo drive HW-STO SIL 3 PLe
Peak current
U60= 6 A
D15= 15 A
D27= 27 A
D45= 45 A
C13= 130 A
Type
D= Drive
Size
62= Lexium 62
Family
LXM= Lexium
2
3
4
5
Lexium 62 servo drives – references (1)
Designation
Single servo drives
6
7
8
000
Continuous output
Continuous
current
Peak current
Reference
Weight
kg/lb
0.95 kW
(1.273 hp)
2 A @ 4 kHz
6A
LXM62DU60C21000
3.000/
6.61
2.4 kW
(3.217 hp)
5 A @ 4 kHz
15 A
LXM62DD15C21000
3.000/
6.61
4.3 kW
(5.764 hp)
9 A @ 4 kHz
27 A
LXM62DD27C21000
3.000/
6.61
9.6 kW
(12.868 hp)
20 A @ 4 kHz
45 A
LXM62DD45C21000
3.000/
6.61
24 kW
(32.171 hp)
50 A @ 4 kHz
130 A
LXM62DC13C21000
6.800
14.99
2x 0.95 kW
(2x 1.273 hp)
2x 2 A @ 4 kHz
2x6 A
LXM62DU60D21000
3.000/
6.61
2x 2.4 kW
(2x 3.217 hp)
2x5 A @ 4 kHz
2x15 A
LXM62DD15D21000
3.000/
6.61
2x 4.3 kW
(2x 5.764 hp)
2x 9 A @ 4 kHz
2x27 A
LXM62DD27D21000
3.000/
6.61
LXM62DpppC21000
Double servo drives
9
(1) The Lexium 62 servo drive includes a Sercos cable for connection on Sercos bus.
10
LXM62DpppD21000
4/10
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References
PacDrive 3 automation solution
Lexium 62 multi-axis drive system
Accessories
Accessories for Lexium 62 servo drive – references
Designation
VW3E6001
Description
Reference
Weight
kg / lb
Single drive connectors
Connectors and Sercos cable
0.09 m (0.30 ft)
VW3E6001
0.027/
0.06
Double drive connectors
Connectors and Sercos cable
0.09 m (0.30 ft)
VW3E6002
0.033/
0.07
Torque indicator
Limited torque 2.5 N.m (1.843
ft-lbf)
VW3E6016
0.160/
0.35
1
2
3
4
VW3E6002
Single drive connectors
Connectors for one
VW3E6052
LXM62DC13C21000 servo drive
and Sercos cable 0.09 m (0.30 ft)
0.250/
0.55
5
Accessory kit for external
shield connection
For single and double drive
VW3E6005
0.090/
0.20
6
VW3E6005
For LXM62DC13C21000
VW3E6053
0.027/
0.06
7
5 V encoder adapter
Bleeder module
For connection of third-party
engines (e.g. linear, torque,
asynchronous)
Note: third-party engines must
meet requirements of
overvoltage category 3
(according to IEC 61800-5-1)
VW3E6027
Optional intelligent external
braking resistor
VPM030000000
0.200/
0.44
8
3.140/
6.92
9
10
4/11
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PacDrive 3 automation solution
Presentation,
description,
references
Lexium 62 multi-axis drive system
Power supply
Power supply modules
1
Power supply module type
LXM62PD84A11000
Rated voltage VAC
1-phase nominal 230 / 208 (-10%)...270 (+10%)
LXM62PD20A11000
3-phase nominal 230 / 208 (-10%)...360 (+10%)
3-phase nominal 400 / 380 (-10%)...480 (+10%)
2
3
4
Rated supply current (A)
Max. 40
Power frequency
48...63 Hz
Control voltage VDC
24 (-20%…+25%)
Control current A
Max. 50 (no overload permissible)
DC Bus voltage VDC
270…700
Rated current A
21 (1-phase)
Max. 10
10 (1-phase)
42 (3-phase)
10 (3-phase)
Peak current A
42 (1-phase)
20 (1-phase)
84 (3-phase)
20 (3-phase)
Continuous output kW (hp)
22.1 (0.03 hp) at 3-phase 400 V AC
5.2 (0.007 hp) at 3-phase 400 V AC
Peak output kW/hp
44.2 (0.06hp) at 3-phase 400 V AC
10.4 (0.014 hp) at 3-phase 400 V AC
Sercos interface
Integrated
Bleeder
Integrated
EMC filter
Integrated
Housing dimensions
270 x 89 x 310 mm (10.630 x 3.504 x 12.205 in.)
Protection rating
IP20
(D x W x H)
Certifications
, ULus, and CSA
(1) an external mains filter is required when total motor cable lengths > 150 m (492.13 ft).
Power supply module interfaces
Item
5
6
7
1
H1
H2
H3
H4
Reset button
H1
Status LED
H2
S3 Port 1 LED
H3
S3 LED
H4
S3 Port 2 LED
Connector
Function
CN1
Busbar Module
CN2, CN3
Sercos communication
CN4
Ready relay output
CN5
24 VDC
CN6
Mains connection
CN7
DC bus output
CN1
CN2
CN3
8
Function
1
CN4
t
CN5
Performance for parallel connection
Number of power supply
Intermediate circuit
modules
Continuous current
1
42 A
2
73.9 A
3
110.9 A
Peak current
84 A
147 A
189 A
Allowed DC bus
capacitance
12.5 mF
21.9 mF
31.3 mF
CN6
CN7
Power supply and accessory – references
Designation
9
Power supply modules for
Lexium 62 servo drives and
Lexium 62 ILM servo
modules
Description
Weight
kg/lb
bb 22.1/44.2 kW (0.03 / 0.06 hp) @ LXM62PD84A11000
400 VAC
bb Continuous current 42 A / 84 A
bb Pulse energy 4000 Ws
6.300/
13.89
LXM62PD20A11000
6.300/
13.89
VW3E6003
0.090/
0.20
bb 5.2 /10.4 kW (0.007 / 0.014 hp)
@ 400 VAC
bb Continuous current 10 A / 20 A
bb Pulse energy 4000 Ws
10
Reference
Power supply connectors Spare part
LXM62PDppA11000
4/12
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PacDrive 3 automation solution
Presentation,
references
L1
L2
L3
Line choke
Lexium 62 multi-axis drive system
Line chokes (option)
Option: Line choke
A line choke can be used to provide improved protection against overvoltages on the line supply and to reduce
harmonic distortion of the current produced by the servo drive. The recommended chokes limit the line current.
One line choke can be connected to a number of servo drives. In such cases, the current consumption of the
group of servo drives at nominal voltage is the nominal current of the line choke.
1
2
Lexium62
M1
3
3
Lexium62 servo drive
with line choke
4
Designation
Line Current
Certification
Single-phase Three-phase
supply
supply
voltage
voltage
Line choke for Lexium 62
servo drive
VW3A455p
Reference
UL us/CSA
Weight
kg/lb
16 A
–
VW3SKLN016H003E
0.398/
0.88
–
4A
VW3A4551
1.500/
3.31
–
10 A
VW3A4552
3.000/
6.61
–
16 A
VW3A4553
3.500/
7.72
–
30 A
VW3A4554
6.000/
13.23
–
60 A
VW3A4555
11.000/
24.25
5
6
7
8
9
10
4/13
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PacDrive 3 automation solution
Presentation
Lexium 62 ILM integrated drive
Presentation
1
2
The Lexium ILM 62 integrated drive and motor bundle is more than just compact:
bb Quick interconnects and hybrid cables for signal and power level
bb Automatic network configuration
bb Diagnostic functions
Lexium 62 ILM integrated drive range
3
1
4
2
1 2 3 4 Lexium 62 connection module (CM)
Lexium 62 distribution box (DB)
Lexium 62 ILM integrated drive
Hybrid cable
6
>> Various dimensions with
7
8
peak torques of up to 55 Nm
(more than 40.57 ft-lbf)
>> Can be combined with
single and double drives
using a shared power
supply
>> 70% shorter cable lengths
>> 90% less wiring time
required in the control
cabinet
>> 50% less cable installation
required in the machine
>> Inverter Enable safety input
(according to IEC 61508,
EN/ISO13849-1) for each
axis
9
3
Lexium 62 ILM integrated drives use a flexible approach to cabling, consisting of
pre-terminated hybrid cables and Lexium 62 distribution boxes. The network itself is
configured as a plug-and-play solution. Compared to conventional servo solutions,
this reduces the required cabling by up to 70%, and the labor required for installing
the servo solution in the machine frame is reduced by approximately 50%.
Lexium 62 ILM integrated drives are the key element in modular machine design. They
permit modular design of mechanics, software, and even electronics. This makes
Lexium 62 ILM integrated drive an ideal solution for machines with a variety of optional
mechatronic modules. Except for additional power supply units that may be required,
any later addition of modules to a machine requires no changes in the control cabinet.
>> Lexium 62 ILM integrated drive benefits
4
5
Servo modules move servo drives out of the control cabinet and into the field. This
reduces wiring and cabling requirements in the control cabinet by up to 90%.
bb The only components that remain in the control cabinet are
vv the PacDrive LMC motion controller,
vv the shared power supply,
vv the connection module (CM) with the possibility of connecting up to 45 servo
modules.
bb The CM feeds power, 24 V for controls and brakes, Inverter Enable and Sercos to
the Lexium 62 ILM integrated drive from the same DC bus power supplies as the
Lexium 62.
bb
bb
bb
bb
bb
Quick interconnects and hybrid cables for signal and power level
Plug & Play technology
Up to 90% less cabinet space
Up to 90% less wiring time
Up to 70% less cabling
>> Peak torques of 3.5 to 55 Nm (2.58 to 40.57 ft lbf)
Lexium 62 ILM integrated drives are available in flange sizes of 70, 100, and 140 mm
(2.76, 3.94, and 5.52 in.).
Thus they will fully cover a holding torque range of 1.1 to 12.5 Nm (0.81 to 9.22 ft lbf)
and/or a peak torque of 3.5 to 55 Nm (2.58 to 40.57 ft lbf).
The models are software-compatible with one another and with Lexium 62 and
Lexium 52 series servo drives. Additional options include an integrated holding brake,
a feathered key groove, and a multi-turn encoder.
The addition of a shaft seal can increase the protection rating from IP54 to IP65.
>> Lexium 62 ILM integrated drive main characteristics
bb
bb
bb
bb
bb
bb
Supply voltage: 250…700 VDC
560 VDC Nominal / rated
Control voltage: 24 VDC (-20%… +25%)
Brake supply voltage: 24 VDC (-20%… +25%)
Cooling: passive
Protection: IP65
>> Smaller control cabinets
With intelligent servo modules, the servo
drives are mounted on the machine
frame, leaving only the controller and
the shared power supply inside the
control cabinet.
10
4/14
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PacDrive 3 automation solution
Type code,
references
Lexium 62 ILM integrated drive
Lexium 62 ILM integrated servo drive – type code
ILM 070
1
P
0
1
A
0
1
000
Internal
000= Standard
Variant
0= Standard
Holding brake
A= Without holding brake
F= With holding brake
Encoder
1= Absolute single-turn 128 Sin/Cos periods per revolution
2= Absolute multi-turn 128 Sin/Cos periods per revolution
Shaft
0= Smooth shaft, without shaft seal
1= Parallel key, without shaft seal
2= Smooth shaft, with shaft seal, IP65
3= Parallel key, with shaft seal, IP65
Winding type
P= Standard
M= Optimized in terms of torque (available only with ILM1401)
Length (number of stacks)
1= 1 stack
2= 2 stacks
3= 3 stacks
Flange size
070= 70 mm/2.756 in.
100= 100 mm/3.937in.
140= 140 mm/5.512 in.
Family
ILM= integrated Lexium servo modules
Lexium 62 ILM integrated drive – references
Designation Rated
servo motor
output power
Pn
Motor
Continuous
stall torque
Mo
kW
hp
Nm
ft-lbf
0.31
0.415
1.1
0.811
Rated Peak
torque stall
Mn
torque
Mmax
Continuous Rated
current
current
Io
In
Peak
current
Imax
Arms
0.5
3.5
1.55
0.6
5.7
Rotor
moment
of
inertia
Jm
Holding Rated Reference
brake
speed
moment Nn
of inertia
Jbr
kg cm2
kg cm2
rpm
0.25
0.1
6000
ILM0701P
2
3
4
5
Weight
(without
options)
kg
lb
2.7
5.952
0.72
0.965
1.7
1.253
1.15
7.6
2.5
1.5
11.8
0.41
0.1
6000
ILM0702P
3.4
7.496
0.72
0.965
2.2
1.622
1.15
8.7
3
1.5
12
0.58
0.3
6000
ILM0703P
4.2
9.259
0.6
0.804
2.5
1.843
1.9
9.6
1.8
1.4
7.4
1.4
0.7
3000
ILM1001P
4.9
10.803
0.91
1.219
4.4
3.245
2.9
18.3
2.9
2
13.1
2.31
0.7
3000
ILM1002P
6.4
14.110
1.1
1.474
5.8
4.277
3.5
28.3
3.6
2.4
21.2
3.22
0.7
3000
ILM1003P
8.1
17.857
1.45
1.943
7.5
5.531
4.6
27
4.7
2.9
18.8
7.41
1.3
3000
ILM1401P
12.5 27.558
1.3
1.742
8.5
6.269
8.3
27
3.2
3.15
14.6
7.41
1.3
1500
ILM1401M
12.5 27.558
1.91
2.560
12.5
9.219
9.1
55
4.8
3.7
24
12.68
1.3
2000
ILM1402P
17.2 37.920
6
7
8
9
10
4/15
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PacDrive 3 automation solution
Presentation,
description,
references
Lexium 62 ILM integrated drive
Lexium 62 connection module
Lexium 62 distribution box
Lexium 62 connection module (CM) – presentation
1
2
3
type
ILM62CMD20A000
Input current A
20
Output current A
20
Continuous output kW/hp
0.95 /1.273
DC bus input voltage VDC
250…700
DC bus output voltage VDC
250…700
Control voltage VDC
24 VDC (-20%… +25%)
Inverter Enable input voltage VDC
24 (-20%… +25%)
Inverter Enable output voltage VAC
40
Inverter Enable output current A
2
Cooling
Passive
Housing dimensions
(D x W x H)
270 x 44.5 x 310 mm
(10.630 x 1.752 x 12.205 in.)
Protection rating
IP 20
Lexium 62 connection module – decription
Connector
4
CN1
CN2
CN3
5
CN6
Busbar module
CN2/CN3
Sercos communication to power supply and additional connection
modules
CN4
Inverter Enable 24 VDC
CN5, CN6
Sercos communication to Lexium 62 ILM and Lexium 62
distribution boxes
CN7
Inverter Enable signal output/24 VDC output
CN8
DC bus output
Lexium 62 connection module – reference
CN4 CN5 CN7 CN8
Designation
Lexium 62 connection
module
6
7
8
Function
CN1
Use
Reference
To connect the Lexium 62 ILM with
Sercos and DC bus
ILM62CMD20A000
Weight
kg/lb
3.000
6.61
Lexium 62 distribution box (DB) – Presentation
type
ILM62DB4A000
Input current A
20
Output current A
20
DC bus input voltage VDC
250…700 VDC
DC bus output voltage VDC
250…700 VDC
Control voltage VDC
24 VDC (-20%… +25%)/Max. 20 A
Inverter Enable input voltage VDC
24 (-20%… +25%)
Inverter Enable output voltage VAC
40
Inverter Enable output current A
2
Housing dimensions (D x W x H)
151.4 x 230 x 94 mm (5.961 x 9.055 x 3.701 in.)
Protection rating
IP 65
Sercos speed rate
100 Mbps
Lexium 62 distribution box (DB) – decription
Connector
9
CN1
CN2
CN3
CN4
CN5
10
ILM62DB4A000 with 5 x VW3E6023
Function
CN1
Input (Lexium 62 connection module ILM62CM or Lexium 62
distribution box ILM62DB)
CN2, CN3, CN4, CN5
Output (Lexium 62 distribution box ILM62DB or Lexium 62 ILM
integrated drive)
Lexium 62 distribution box (DB) – references
Designation
Use
Reference
Weight
kg/lb
Lexium 62 distribution box To connect several Lexium 62 ILM
with Sercos and DC bus
ILM62DB4A000
0.850/
1.88
Sercos bridge plug
VW3E6023
0.784/
1.73
For distribution box (to be ordered
separately: not included in
ILM62DB4A000)
4/16
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PacDrive 3 automation solution
References
Lexium 62 ILM integrated drive
Lexium 62 digital I/O module (option module)
Lexium 62 digital I/O module: option module for Lexium 62 ILM integrated drive – presentation
type
VW3E702100000
Digital inputs/outputs
8 digital inputs or outputs (IEC 61131-2 type I)
vv 2 inputs configurable as touch probe
vv 4 outputs configurable as digital output
Input voltage VDC
vv Range UIN 0 Voltage -3…5 VDC
vv Range UIN 1 Voltage 15…30 VDC
Output voltage VDC
(+UL- 3V) < UOUT < +UL
Control voltage VDC
24 VDC (-15%/+20%)
vv with internal I/O supply: max. 300 mA,
vv with external I/O supply: max. 80 mA
Overall module current across the 8 inputs/outputs A
bb with internal I/O supply: 0.1 A
bb with external I/O supply: 2.0 A
Certifications
1
2
, cULus
Protection rating
IP 65
3
Lexium 62 digital I/O module – description
1
2
3
4
5
Connector
Function
1
Lexium 62 ILM integrated drive
2
Lexium 62 digital I/O module
3
M3x6 screw, connector cover, sealing connector cover, and o-ring seal
4
Screw M4x50 and lock washer
5
M12 connector (VW3E4001R030 I/O cable)
4
5
Lexium 62 digital I/O module – reference
Designation
Lexium 62 digital I/O
module
Description
Reference
VW3E702100000
bb 8 digital inputs or outputs
(IEC 61131-2 type I)
vv 2 inputs configurable as touch probe
vv 4 outputs configurable as digital output
Accessories for Lexium 62 digital I/O module – reference
Designation
Weight
kg/lb
0.480/
1.06
Description
Reference
Weight
kg/lb
I/O cable
bb with M12 connector, angled
bb Length: 3 m (9.843 ft)
VW3E4001R030
0.215/
0.47
Terminal block
connector
For ABE9 splitter box
ABE9CM12C
0.040/
0.09
IP67 passive splitter
box
With 4 channels, M12 connector type
ABE9C1240M
0.060/
0.13
6
7
8
9
10
4/17
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PacDrive 3 automation solution
Examples
Lexium 62 ILM integrated drive
Sercos installation
Hybrid cabling examples
1
Example 1
2
5
2
1
4
5
5
Max.20 m (65.62 ft)
2
3
Max.10 m (32.81 ft)
Max.10 m (32.81 ft)
3
5
6
3
5
3
2
5
3
3
5
5
3
5
3
5
3
4
1 Lexium 62 connection module ILM62CM
2 Lexium 62 distribution box ILM62DB
3 Lexium 62 ILM integrated drive
4 Hybrid cable ILM62CM – ILM62DB4 (1)
5 Hybrid cable ILM62DB4 – ILM or ILM62DB4 – ILM62DB4 (1)
(1) Various connector directions available (left, right, straight).
(2) Any unused Lexium 62 distribution box ILM62DB connection must be terminated with a Sercos bridge.
Example 2
2
5
5
2
1
Max.10 m (32.81 ft)
5
4
Max.10 m (32.81 ft)
3
3
3
3
3
4 Hybrid cable ILM62CM – ILM62DB4 (1)
5 Hybrid cable ILM62DB4 – ILM or ILM62DB4 – ILM62DB4 (1)
(1) Various connector directions available (left, right, straight).
Lexium 62 hybrid cable – references
Lexium 62 hybrid cables includes cables for: DC bus, Sercos, 24 V, Inverter Enable signal.
Cable
item no
between (1)
and (2)
Connection module
Distribution box
Distribution box
Distribution box
or ILM integrated drive
Connector Connector Standard length Reference
(1)
(2)
m / ft
(ppp x 0.1 m)
Weight
kg/lb
4
–
D0
5 / 16.40
VW3E1147Rppp
–
4
–
D1
5 / 16.40
VW3E1141Rppp
–
4
–
D2
5 / 16.40
VW3E1146Rppp
–
5
D1
D0
2 / 32.81
VW3E1149Rppp
–
5
D1
D1
2 / 32.81
VW3E1142Rppp
–
5
D1
D2
2 / 32.81
VW3E1148Rppp
–
5
D0
D2
2 / 32.81
VW3E1150Rppp
–
5
D0
D0
2 / 32.81
VW3E1151Rppp
–
5
D2
D2
2 / 32.81
VW3E1152Rppp
–
Note
Item no 4: available in the following lengths: 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, and 20 m
(16.40, 19.69, 22.97, 26.25, 29.53, 32.81, 36.09, 39.37, 42.65, 45.93, 49.21, 52.49, 55.77, 59.06, 62.34, and 65.62 ft).
Item no 5: available in the following lengths: 1, 2, 3, 4, 5, 6, 7, 8, 9, and 10 m (3.28, 6.56, 9.84, 13.12, 16.40, 19.69, 22.97, 26.25, 29.53, and 32.81 ft).
Cable outlet
10
5
3
5
1 Lexium 62 connection module ILM62CM
2 Lexium 62 distribution box ILM62DB
3 Lexium 62 ILM integrated drive
9
3
5
6
8
5
5
Max.20 m (65.62 ft)
7
5
Specifications ILM system
on distribution box
ILM62DB
D0
on ILM integrated drive
Between ILM62CM and ILM62DB4
D2
D1
D0
D1
D2
Max. distance (m / ft)
20 / 65.62
Between ILM62DB4 and ILM62DB4
10 / 32.81
Between ILM62DB4 and Lexium 62 ILM integrated drive 10 / 32.81
Between two active Sercos slaves (1)
50 / 164.04
Total of cable lengths
200 / 656.17
(1) Lexium 62 connection module ILM62CM and distribution module ILM62DB are not active
Sercos slaves.
4/18
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PacDrive 3 automation solution
Examples
Lexium 62 ILM integrated drive
Sercos installation
Daisy chain cabling examples
Example 3
1
1
3a
7a
Max.10 m (32.81 ft)
8
3a
8
8
11
10
12
10
3a
8
11
3a
8
3a
8
11
3a
8
11
3a
8
11
3a
8
11
11
3a
2
11
1 Lexium 62 connection module ILM62CM
3a Lexium 62 ILM integrated drive with daisy chain connection box Type A, B or C
7a Power cable ILM62CM – ILM (terminals – M23)
8 Power cable ILM – ILM (M23 – M23)
10 Sercos cable ILM62CM – ILM (RJ45 – M12)
11 Sercos cable ILM – ILM or ILM62DB4 – ILM (M12 – M12)
12 Protective cap for power cable connection (1)
3
Max. 9 ILM servo drives can be linked in one daisy chain line.
(1) Each ILM daisy chain line must be terminated with a protective cap for the power cable connection.
Example 4
2
1
7b
3a
8
10
8
3a
8
11
3a
10
8
3a
8
11
3a
11
11
3a
8
4
3a
3a
8
11
11
5
11
1 Lexium 62 connection module ILM62CM
2 Lexium 62 distribution box ILM62DB
3a Lexium 62 ILM integrated drive with daisy chain connection box Type A, B or C
7b Power cable ILM62CM – ILM62DB4
8 Power cable ILM – ILM (M23 – M23)
10 Sercos cable ILM62CM – ILM (RJ45 – M12)
11 Sercos cable ILM – ILM or ILM62DB4 – ILM (M12 – M12)
6
Example 5
2
1
4
13
5
3
Max.10 m (32.81 ft)
5
Max.20 m (65.62 ft)
7
3
9
11
11
3a
3a
8 8
8
11
11
12
3a
8
11
3a
8
3a
11
3a
8
11
8
3a
11
3a
8
8
11
3a
8
11
1 Lexium 62 connection module ILM62CM
2 Lexium 62 distribution box ILM62DB
3 Lexium 62 ILM integrated drive
3a Lexium 62 ILM integrated drive with daisy chain connection box Type A, B or C
4 Hybrid cable ILM62CM – ILM62DB4 (1)
5 Hybrid cable ILM62DB4 – ILM or ILM62DB4 – ILM62DB4 (1)
8 Power cable ILM – ILM (M23 – M23)
9 Power cable ILM62DB4 – ILM (DB-connector – M23)
11 Sercos cable ILM – ILM or ILM62DB4 – ILM (M12 – M12)
12 Protective cap for power cable connection (2)
13 Sercos distribution connector on ILM62DB4
9
Max. 36 Lexium 62 ILM integrated drives can be connected on one distribution box and four daisy chain lines.
(1) Various connector directions available (left, right, straight).
(2) Each ILM daisy chain line must be terminated with a protective cap for the power cable connection.
10
4/19
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PacDrive 3 automation solution
Examples
Lexium 62 ILM integrated drive
Sercos installation, Connectors
Daisy chain cabling examples
1
Example 6: 24 V IN to ILM62DB4 distribution module
2
1
4
13
15
14
6
Max.20 m (65.62 ft)
3a
8
2
8
3a
8
11
3
4
3a
8
11
11
9
External Power supply
AC
230 V
DC
24 V
20 A
3a
11
3a
8
11
3a
8
12
11
3a
11
11
3a
8
12
11
1 Lexium 62 connection module ILM62CM
9 Power cable ILM62DB4 – ILM (DB-connector – M23)
2 Lexium 62 distribution box ILM62DB
11 Sercos cable ILM – ILM or ILM62DB4 – ILM (M12 – M12)
3a Lexium 62 ILM integrated drive with daisy chain connection box 12 Protective cap for power cable connection (3)
Type A, B or C
13 Sercos distribution connector on ILM62DB4
4 Hybrid cable ILM62CM – ILM62DB4 (1)
14 Connector, including power cable and 24 V IN on ILM62DB4 (4)
6 Sercos bridge (2)
15 24 V-IN cable
8 Power cable ILM – ILM (M23 – M23)
Max. 36 Lexium 62 ILM integrated drives can be connected on one distribution box and four daisy chain lines.
(1) Various connector directions available (left, right, straight).
(2) Any unused Lexium 62 distribution box ILM62DB connection must be terminated with a Sercos bridge.
(3) Each ILM daisy chain line must be terminated with a protective cap for the power cable connection.
(4) Separate 24V-supply – only for daisy chain line on this connector.
Example 7: Sercos and 24 V OUT on ILM62DB4 distribution module
2
1
5
4
6
16
17
Max.20 m (65.62 ft)
10
3a
9
6
7
8
10
11
8
11
3a
8
3a
3a
8
11
12
11
1 Lexium 62 connection module ILM62CM
9 Power cable ILM62DB4 – ILM (DB-connector – M23)
2 Lexium 62 distribution box ILM62DB
11 Sercos cable ILM – ILM or ILM62DB4 – ILM (M12 – M12)
3a Lexium 62 ILM integrated drive with daisy chain connection box 12 Protective cap for power cable connection (3)
Type A, B or C
16 Sercos distribution connector & 24 V-Out on ILM62DB4
4 Hybrid cable ILM62CM – ILM62DB4 (1)
17 24 V-Out cable
6 Sercos bridge (2)
8 Power cable ILM – ILM (M23 – M23)
(1) Various connector directions available (left, right, straight).
(2) Any unused Lexium 62 distribution box ILM62DB must be terminated with a Sercos bridge.
(3) Each ILM daisy chain line must be terminated with a protective cap for the power cable connection.
Connectors – description
1
1
2
2
3
3
9
1 M23/M23 connector
2 HyCon3 D0 connector
3 HyCon3 D1/D2 connector
4 RJ45 connector
5 M12 straight connector
6 M12 angled connect
Wiring
Mounting clamp
4
Cable outlet
on distribution box ILM62DB
D0
on ILM integrated drive
D2
D1
D0
D1
4
5
10
6
Rppp: Cable length in 0.1 m (0.33 ft) increment
4/20
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D2
PacDrive 3 automation solution
References
Lexium 62 ILM integrated drive
Connection box , Daisy chain cables
Connection box – references
Designation
Daisy chain connection box
assembly
ILM62DCA000 (type A)
item no
Description
3a
3a
3a
Type A
Type B
Type C
Reference
ILM62DCA000
ILM62DCB000
ILM62DCC000
Weight
kg/lb
0.535 / 1.18
0.535 / 1.18
0.535 / 1.18
Cable length
Max. (m / ft)
Between ILM62CM and ILM62DB4
20 / 65.62
Between ILM62DB4 and ILM62DB4
10 / 32.81
Between ILM62DB4 and Lexium 62 ILM integrated drive
10 / 32.81
Between two Lexium 62 ILM integrated drives
10 / 32.81
Between two active Sercos slaves (1)
50 / 164.04
Total of cable lengths
200 / 656.17
For daisy chain cable: between ILM62DB4 and last Lexium 62 ILM integrated drive
10 / 32.81
(1) Connection module ILM62CM and distribution module box ILM62DB are not active Sercos slaves.
ILM62DCB000 (type B)
Daisy chain cable – references
Designation
ILM62DCC000 (type C)
Lexium 62 ILM-Servo
module compatibility
ILM070, ILM100, ILM140
ILM070, ILM100
ILM140
Power cable
Between
and
Connection ILM
module
integrated
drive
item
no
7a
Connection Distribution 7b
module
box
ILM
ILM
8
integrated integrated
drive
drive
Distribution ILM
9
box
integrated
drive
Sercos cable
Connection ILM
10
module
integrated
drive
ILM
ILM
11
integrated integrated
drive or
drive
Distribution
box
Daisy chain accessory – references
Designation
Protective cap for power cable connection
Sercos connector distributor in ILM62DB4
Sercos cable (1)
Connector including Power cable and 24 V IN on
Lexium 62 distribution box ILM62DB
24 V IN cable
Daisy Chain M23 Housing Connector Set
Sercos connector distributor & 24 V-Out on Lexium
62 distribution box ILM62DB (2)
HCN-2 adapter (3)
Hybrid Cable
item
no
12
13
–
14
14
14
15
–
16
–
–
Connector
Length
type
m / ft
Terminals / M23 3 / 9.84
5 / 16.40
10 / 32.81
Terminals / DB 3 / 9.84
connector (D1) 5 / 16.40
10 / 32.81
M23 / M23
0.3 / 0.98
0.7 / 2.30
1 / 3.28
2 / 6.56
3 / 9.84
4 / 13.12
5 / 16.40
DB connector 1 / 3.28
(D1) / M23
2 / 6.56
3 / 9.84
RJ45
3 / 9.84
/ M12 angled
5 / 16.40
10 / 32.81
M12 angled /
0.3 / 0.98
M12 angled
0.7 / 2.30
1 / 3.28
2 / 6.56
3 / 9.84
4 / 13.12
5 / 16.40
Reference
Connector typeLength
m / ft
–
–
–
–
Straight M12
1 / 3.28
/ M12 angled
3 / 9.84
5 / 16.40
–
1 / 3.28
–
2 / 6.56
–
3 / 9.84
–
1 / 3.28
3 / 9.84
5 / 16.40
–
–
–
–
Reference
ILM62DCZ000
VW3E6029
VW3E3066R010
VW3E3066R030
VW3E3066R050
VW3E1163R010
VW3E1163R020
VW3E1163R030
VW3E8001R010
VW3E8001R030
VW3E8001R050
VW3E6046
VW3E6047
Weight
kg/lb
0.235 / 0.52
0.700 / 1.54
0.081 / 0.18
0.221 / 0.49
0.361 / 0.80
0.381 / 0.84
0.587 / 1.29
0.793 / 1.75
0.081 / 0.18
0.221 / 0.49
0.361 / 0.80
0.220 / 0.49
0.720 / 1.59
–
CM / HCN-2
HCN-2 / D0
HCN-2 / D1
HCN-2 / D2
VW3E6026
VW3E1159R020
VW3E1160R020
VW3E1161R020
VW3E1162R020
0.125 / 0.28
0.758 / 1.67
0.768 / 1.69
0.768 / 1.69
0.768 / 1.69
–
2 / 6.56
2 / 6.56
2 / 6.56
2 / 6.56
VW3E1155R030
VW3E1155R050
VW3E1155R100
VW3E1158R030
VW3E1158R050
VW3E1158R100
VW3E1157R003
VW3E1157R007
VW3E1157R010
VW3E1157R020
VW3E1157R030
VW3E1157R040
VW3E1157R050
VW3E1164R010
VW3E1164R020
VW3E1164R030
VW3E3065R030
VW3E3065R050
VW3E3065R100
VW3E3064R003
VW3E3064R007
VW3E3064R010
VW3E3064R020
VW3E3064R030
VW3E3064R040
VW3E3064R050
Weight
kg/lb
1.367 / 3.01
0.203 / 0.45
1.367 / 3.01
1.367 / 3.01
1.367 / 3.01
2.370 / 5.22
1.367 / 3.01
0.294 / 0.65
0.356 / 0.78
0.562 / 1.24
0.680 / 1.50
0.974 / 2.15
1.180 / 2.60
0.381 / 0.84
0.587 / 1.29
0.793 /1.75
1.367 / 3.01
0.557 / 1.23
1.075 / 2.37
0.140 / 0.31
0.180 / 0.40
0.210 / 0.46
0.310 / 0.68
0.410 / 0.90
1.367 / 3.01
0.610 / 1.34
(1) For connecting additional Sercos devices.
(2) For 24V-Out cable, see MachineStruXure catalog – 2014 (n° MKTED2140202EN).
(3) Allows routing of cables through tubes or cable penetrations.
4/21
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1
2
3
4
5
6
7
8
9
10
Servo motors
bb Technical information on all of the products listed in this
catalog is available at: www.schneider-electric.com
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
Contents
PacDrive 3 automation solution
Lexium SH3, MH3, and SHS servo motors
bb Lexium SH3 servo motors
vv Presentation........................................................................................... page 5/2
vv Description ............................................................................................. page 5/2
vv Lexium SH3 servo motors – references ..............................................
page 5 /3
vv Combinations
>> Lexium SH3 servo motor and Lexium 52 servo drive....................
>> Lexium SH3 servo motor and Lexium 62 servo drive....................
page 5 /4
vv Lexium SH3 servo motors – dimensions.............................................
page 5 /5
page 5 /4
1
2
bb Lexium MH3 servo motors
vv Presentation ...........................................................................................
page 5 /6
vv Description .............................................................................................
page 5 /6
vv Lexium MH3 servo motors – references.............................................. page 5/7
vv Combinations
>> Lexium MH3 servo motor and Lexium 52 servo drive...................
>> Lexium MH3 servo motor and Lexium 62 servo drive...................
page 5 /8
vv Lexium MH3 servo motors – dimensions............................................
page 5 /9
page 5 /8
3
4
bb Lexium SH3 / MH3 servo motors
vv Options
>> IP 67 conformity kits for Lexium MH3 servo motors.................... page 5/11
>> Holding Brake for Lexium servo motors...................................... page 5/15
>> Encoder for Lexium servo motors................................................ page 5/15
5
vv Connection elements
>> References...................................................................................... page 5/10
>> Description....................................................................................... page 5/11
6
bb Lexium SHS stainless steel servo motors
vv Presentation.........................................................................................
page 5 /12
vv Lexium SHS servo motor – references..............................................
page 5 /13
vv Combination
>> Lexium SHS servo motor and Lexium 52 servo drive.................
>> Lexium SHS servo motor and Lexium 62 servo drive.................
page 5 /13
vv Lexium SHS servo motors – dimensions..........................................
page 5 /14
vv Connection elements
>> References......................................................................................
>> Description......................................................................................
page 5 /14
page 5 /13
page 5 /14
bb Option: planetary gearboxes
vv GBX planetary gearboxes
>> Presentation, references...............................................................
>> Combinations..................................................................................
page 5 /16
vv GBY planetary gearboxes
>> Presentation, references...............................................................
>> Combinations..................................................................................
page 5 /18
vv GBK adapter kit for GBX / GBY planetary gearbox
>> References......................................................................................
>> Combinations..................................................................................
page 5 /19
page 5 /17
8
9
page 5 /18
page 5 /19
5/1
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7
10
PacDrive 3 automation solution
Presentation
Lexium SH3 servo motors
Presentation
Lexium SH3 servo motors are an excellent solution to the need for dynamic
performance. Five flange sizes and a variety of lengths, this offer is a suitable
solution for many applications, covering a continuous stall torque range from 0.5 to
33.4 Nm (0.4 to 24.6 lbf ft) for speeds up to 8,000 rpm.
Thanks to their new winding technology based on salient poles, Lexium SH3 servo
motors are far more compact and offer a higher power density than conventional
servo motors.
Lexium SH3 servo motors are UL Recognized
and conform to UL1004 as well as
European directives ( marking).
They are available with the following variants:
bb 5 flange sizes: 55, 70, 100, 140, and 205 mm (2.28, 2.76, 3.94, 5.51, and 8.071 in.)
bb 2 degrees of protection for the shaft end:
-- IP 54 or IP 65 in accordance with IEC/EN 60529
-- The degree of protection provided by the casing is IP 65 (IP 67 with the
conformity kit, which is available as an option).
bb With or without holding brake
bb Straight or elbow connectors for power and encoder connection
bb Integrated single-turn or multi-turn SinCos Hiperface® encoder (medium or high
resolution)
bb Smooth or keyed shaft end
Special features
Lexium SH3 servo motors have been developed to comply with the following main
specifications:
bb The ambient operating temperature is - 20...+ 40 °C /- 4...+ 104 °F without
derating, in accordance with IEC 60721-3-3, category 3K3, and up to
55 °C/131 °F with derating of 1% of the nominal output power per additional °C
above 40 °C/104 °F.
bb The maximum operating altitude is 1,000 m/3,280 ft without derating, 2,000 m/
6,561 ft with k = 0.86, and 3,000 m/9,842 ft with k = 0.8 (1).
bb The relative humidity that the servo motor can withstand is in line with IEC 60721-3-3,
categories 3K3, 3Z12, and 3Z2.
bb The windings are insulation class F (maximum temperature for windings 155 °C/
311 °F, in accordance with IEC 60034-1.
bb All mounting positions are permitted (horizontal mounting (IMB5) or vertical
mounting (IMV1 with shaft end at the top and IMV3 with shaft end at the bottom)
in accordance with IEC 60034-7.
Holding brake
Lexium SH3 servo motors can be equipped with an electromagnetic holding brake.
1
2
Lexium SH3 servo motors range
3
4
5
6
Do not use the holding brake as a dynamic brake for deceleration, as this will quickly damage
the brake.
Integrated encoder
Lexium SH3 servo motors are equipped with a single-turn (131,072 points/turn) (2) or
multi-turn (131,072 points/turn x 4,096 turns) (1) SinCos Hiperface® high-resolution
absolute encoder, giving an angular shaft position that is precise to less than ± 1.3
arc minutes.
This encoder performs the following functions:
bb Gives the absolute position of the motor to allow flow synchronization
bb Measures the servo motor speed via the associated Lexium 52 / 62 servo drive
(this information is used by the servo drive’s speed controller)
bb Measures the position information for the servo drive’s position controller
bb Sends data from the servo motor to the servo drive, which provides automatic
identification of the motor when the servo drive starts
7
8
1
2
9
3
4
5
10
Description
Lexium SH3 servo motors, with a 3-phase stator and a 6 to 10-pole rotor (depending
on model) with Neodymium-Iron-Borium (NdFeB) magnets, consist of:
1 Casing with RAL 9005 opaque black paint protective coating
2 Threaded sealed male ellbow connector for the power cable (3)
5 Threaded sealed male ellbow connector for the control cable (encoder) (3)
4 4-point axial mounting flange
3 Smooth or keyed shaft end (depending on the model)
Cables and connectors to be ordered separately, for connection to Lexium 52 /
62 servo drives.Schneider Electric has taken particular care with the compatibility of
Lexium SH3 servo motors and Lexium 52 / 62 servo drives. This compatibility is
possible only when using cables and connectors sold by Schneider Electric.See
page 5/11.
(1) k: derating factor
(2) Encoder resolution given for use with Lexium 52 / 62 servo drives.
(3) For other model with rotatable elbow connector, see page 5/3.
5/2
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PacDrive 3 automation solution
References
Lexium SH3 servo motors
Lexium SH3 servo motors – references
The Lexium SH3 servo motors shown below are supplied without a gearbox. For GBX and GBY gearboxes, see page 5/16.
Technical datas
Nominal servo Continuous
motor output stall torque
power
Pn
Mmax
Rated torque
Mn
Rated speed
Rotor moment of
inertia (without
holding brake)
Reference
Weight without holding brake
(with holding brake)
Nn
Nmax
Jm
/hp
Nm
/ft-lbf
Nm
/ft-lbf
Nm
/ft-lbf
rpm
rpm
kgcm2
kg
lb
0.4
0.5
0.5
0.4
1.5
1.1
0.5
0.4
8000
9000
0.057 (0.079)
SH30551Pp
1.200 (1.300)
2.65 (2.83)
0.6
0.8
0.8
0.6
2.5
1.8
0.7
0.3
8000
9000
0.093 (0.115)
SH30552Pp
1.500 (1.600)
3.31 (3.49)
kW
M0
Peak stall
torque
0.9
1.2
1.2
0.9
3.5
2.6
1.0
0.7
8000
9000
0.130 (0.152)
SH30553Pp
1.700 (1.800)
3.75 (4.15)
0.8
1.0
1.4
1.0
3.5
2.6
1.3
1.0
6000
8000
0.205 (0.318)
SH30701Pp
1.900 (2.100)
4.19 (4.63)
1.2
1.6
2.2
1.6
7.6
5.6
1.9
1.4
6000
8000
0.351 (0.464)
SH30702Pp
2.800 (3.000 )
6.12 (6.66)
1.5
2.0
3.1
2.3
11.3
8.3
2.3
1.7
6000
8000
0.503 (0.616)
SH30703Pp
3.400 (3.500)
7.50 (7.72)
1.4
1.9
3.3
2.4
9.6
7.1
2.7
2.0
5000
6000
1.100 (1.613)
SH31001Pp
4.400 (4.900)
9.70 (10.80)
1.9
2.5
5.8
4.3
18.3
13.5
4.6
3.4
4000
6000
1.909 (2.422)
SH31002Pp
6.000 (6.500)
13.23 (14.33)
2.4
3.2
8.0
5.9
28.3
20.8
5.7
4.2
4000
6000
2.718 (3.521)
SH31003Pp
7.700 (8.400)
16.98 (18.52)
2.5
3.4
10.0
7.4
40.5
29.9
7.9
5.8
3000
6000
3.613 (4.416)
SH31004Pp
9.400 (10.300)
20.72 (22.71)
2.9
3.9
11.1
8.2
27
1.5
9.2
6.8
3000
4000
6.941 (8.542)
SH31401Pp
11.500 (12.900)
25.35 (28.44)
3.9
5.2
19.5
14.4
60.1
44.3
12.3
9.1
3000
4000
12.162 (14.824)
SH31402Pp
16.500 (18.100)
36.38 (39.90)
4.1
5.4
27.8
20.5
90.2
66.5
12.9
9.5
3000
4000
17.383 (21.559)
SH31403Pp
21.900 (24.000)
48.28 (52.91)
5.06
6.8
33.4
24.6
131.9 97.3
16.1
11.2
3000
4000
22.604 (26.794)
SH31404Pp
27.000 (29.300)
59.52 (64.60)
77.17 (85.1)
5.5
7.4
36.9
27.2
110
81.1
17.5
12.9
3000
3800
71.40 (87.40)
SH32051Pp
35.000 (38.600)
7.9
10.7
64.9
47.9
220
162.3
38.1
28.1
2000
3800
129 (145)
SH32052Pp
50.000 (53.600) 110.23 (118.2)
67.000 (70.600) 147.71 (155.65)
10.6
14.2
94.4
69.6
330
243.4
50.7
37.4
2000
3800
190 (206)
SH32053Pp
0.7
0.9
2.2
1.6
7.6
5.6
2.1
1.6
3000
8000
0.351 (0.464)
SH30702Mp
2.800 (3.000)
6.17 (6.61 )
0.9
1.2
3.1
2.3
11.3
8.3
2.8
2.1
3000
8000
0.503 (0.616)
SH30703Mp
3.400 (3.500)
7.50 (7.72 )
0.8
1.1
3.3
2.4
9.6
7.1
3
2.2
2500
6000
1.100 (1.613)
SH31001Mp
4.400 (4.900)
9.70 (10.80)
1.9
2.6
5.8
4.3
18.3
13.5
5.2
3.4
2000
6000
1.909 (2.422)
SH31002Mp
7.700 (8.400)
16.98 (18.52)
1.5
2.0
8
5.9
28.3
20.9
7
5.2
2000
6000
2.718 (3.521)
SH31003Mp
11.500 (12.900)
25.35 (28.44)
1.7
2.2
11.1
8.2
27
19.9
10.6
7.8
1500
4000
6.941 (8.542)
SH31401Mp
11.900 (13.000)
26.24 (28.67)
To order a Lexium SH3 servo motor, complete each reference with:
SH3
Flange size
Length
Winding
p
55 mm /2.165 in.
055
70 mm /2.756 in.
070
100 mm /3.937 in.
100
140 mm /5.512 in.
140
205 mm /8.071 in.
205
p
1 stack
1
2 stacks
2
3 stacks
3
4 stacks
4
p
p
p
Optimized in terms of torque and speed of rotation
P
Optimized in terms of current (available only on specific models)
M
0
Keyed
1
Integrated sensor
Single-turn, SinCos Hiperface® 131,072 points/turn (1)
1
Multi-turn, SinCos Hiperface® 131,072 points/turn x 4,096 turns (1)
2
Connections
Degree of protection
Motor type
p
pp
3
4
5
6
8
Smooth
Holding brake
p
2
7
Shaft end
High resolution, optical
p
1
Without
A
With
F
Straight connector
1
Angular connector 90°, can be rotated
2
9
IP54/IP65 (shaft/housing)
0
IP65/IP65 (shaft/housing)
1
IP65/IP67 (shaft/housing)
2
Standard
00
(1) Sensor resolution given for use with a Lexium 52/ 62 servo drive.
5/3
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10
PacDrive 3 automation solution
Combinations
Lexium SH3 servo motors
Lexium SH3 servo motor and Lexium 52 servo drive – combination
1
Lexium 52 Servo drives
Servo motors
Reference
Reference
2
3
LXM52DD12C41000
LXM52DD18C41000
LXM52DD30C41000
4
LXM52DD72C41000
SH3
SH3
SH3
SH3
SH3
5
Servo drive
Standard
Size
LXM52DU60C41000
Motor
Winding
Io
Inom
Ipeak
Inom
Ipeak
A
A
A
A @ 8 kHz
A
0551
P
0.73
0.62
2.9
1.5
6
0552
P
1.2
1.1
4.8
1.5
6
0702
M
1.5
1.5
6
1.5
6
0553
P
1.7
1.35
6.5
3
12
0701
P
1.8
1.6
5.7
3
12
0702
P
2.9
2.6
11.8
3
12
0703
M
2.1
1.9
8.7
3
12
1001
M
1.8
1.6
6.3
3
12
1002
M
2.5
2.3
9
3
12
0703
P
4.1
3
17
6
18
1001
P
3.5
2.8
12
6
18
1002
P
4.8
3.8
17.1
6
18
1003
M
3.4
3.1
14.7
6
18
1401
M
4
4
10.8
6
18
1003
P
1004
P
(1)
6.6
4.9
28.3
10
30
6.2
5.3
32.3
10
30
1401
P
7.8
6.8
20.8
10
30
1004
P
6.2
5.3
32.3
24
72
1402
P
13.2
8.9
44.1
24
72
1403
P
17.6
8.7
61
24
72
1404
P
(1)
21.3
11
95.6
24
72
2051
P
(1)
21
11.5
87.2
24
72
2052
P
(1)+(2)
25.7
17.8
96.8
24
72
2053
P
(1)+(2)
33.2
20.4
136.1
24
72
Lexium SH3
SH3 servo
servo motor
motor and
and Lexium
Lexium 62
62 servo
servo drive
drive –
– combination
combination
Lexium
6
7
Lexium 62
62 Servo
Servo Drives
Drives
Lexium
Servo motors
motors
Servo
Reference
Reference
x=
= C:
C: Single
Single drive
drive
x
x=
= D:
D: Double
Double drive
drive
x
Reference
Reference
LXM62DU60x21000
Io
Io
Inom
Inom
Ipeak
Ipeak
Inom
Inom
A
A
A
A
A
A
[email protected]
@4
4 kHz
A
kHz
Ipeak
Ipeak
[email protected]
@8
8 kHz
A
kHz
[email protected]
@ 16
16 kHz A
A
0551
P
0.73
0.62
2.9
2
2
1.2
6
0552
P
1.2
1.1
4.8
2
2
1.2
6
0702
M
0553
P
(1)
1.5
1.5
6
2
2
1.2
6
1.7
1.35
6.5
2
2
1.2
6
0701
P
1.8
1.6
5.7
2
2
1.2
6
SH3
0702
P
2.9
2.6
11.8
5
5
3.5
15
LXM62DU60x21000
SH3
0703
M
(1)+(2)
2.1
1.9
8.7
2
2
1.2
6
1001
M
(1)
1.8
1.6
6.3
2
2
1.2
6
1002
M
2.5
2.3
9
5
5
3.5
15
0703
P
(1)
4.1
3
17
5
5
3.5
15
3.5
2.8
12
5
5
3.5
15
(1)
4.8
3.8
17.1
5
5
3.5
15
SH3
8
LXM62DD27x21000
10
Winding
Winding
LXM62DD15x21000
LXM62DD15x21000
9
Servo drive
drive
Servo
Standard
Standard
Size
Size
SH3
Motor
Motor
SH3
1001
P
1002
P
1003
M
3.4
3.1
14.7
5
5
3.5
15
1401
M
4
4
10.8
5
5
3.5
15
1003
P
1401
P
(1)
(1)
6.6
4.9
28.3
9
7
4
27
6.8
7.8
20.8
9
7
4
27
6.2
5.3
32.3
9
7
4
27
13.2
8.9
44.1
20
15
8
45
1004
P
LXM62DD45C21000
SH3
1402
P
1403
P
LXM62DC13C21000 or
LXM62DD45C21000 (1)
SH3
1404
P
2051
P
21
11.5
87.2
50
50
30
130
LXM62DC13C21000
SH3
2052
P
25.7
17.8
96.8
50
50
30
130
2053
P
33.2
20.4
136.1
50
50
30
130
(1)
(1)
17.6
8.7
61
20
15
8
45
21.3
11
95.6
50
50
30
130
(1) Drive peak current lower than motor peak current
(2) Continuous torque limited by nominal drive current
5/4
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PacDrive 3 automation solution
Dimensions
Lexium SH3 servo motors
Lexium SH3 servo motors – dimensions
Dimensions (overall)
Servo
motors
Flange
mm
1
W x H x D (1)
in.
Without holding brake
With holding brake
mm
in.
mm
in.
SH30551p 55 x 55
2.16 x 2.16 55 x 94.5 x 132.5
2.16 x 3.72 x 5.22
55 x 94.5 x 159
2.16 x 3.72 x 6.26
SH30552p 55 x 55
2.16 x 2.16 55 x 94.5 x 154.5
2.16 x 3.72 x 6 .08
55 x 94.5 x 181
2.16 x 3.72 x 7.13
SH30553p 55 x 55
2.16 x 2.16 55 x 94.5 x 176.5
2.16 x 3.72 x 6.95
55 x 94.5 x 203
2.16 x 3.72 x 7.99
SH30701p 70 x 70
2.76 x 2.76 70 x 111.5 x 154
2.76 x 4.39 x 6.06
70 x 111.5 x 180
2.76 x 4.39 x 7.09
SH30702p 70 x 70
2.76 x 2.76 70 x 111.5 x 187
2.76 x 4.39 x 7.36
70 x 111.5 x 213
2.76 x 4.39 x 8.39
SH30703p 70 x 70
2.76 x 2.76 70 x 111.5 x 220
2.76 x 4.39 x 8.66
70 x 111.5 x 254
2.76 x 4.39 x 10.00
SH31001p 100 x 100 3.94 x 3.94 100 x 138.5 x 169
3.94 x 5.45 x 6.65
100 x 138.5 x 200
3.94 x 5.45 x 7.87
SH31002p 100 x 100 3.94 x 3.94 100 x 138.5 x 205
3.94 x 5.45 x 8.07
100 x 138.5 x 236
3.94 x 5.45 x 9.29
SH31003p 100 x 100 3.94 x 3.94 100 x 138.5 x 241
3.94 x 5.45 x 9.49
100 x 138.5 x 272
3.94 x 5.45 x 10.71
SH31004p 100 x 100 3.94 x 3.94 100 x 138.5 x 277
3.94 x 5.45 x 10.91
100 x 138.5 x 308
3.94 x 5.45 x 12.13
SH31401p 140 x 140 5.51 x 5.51 140 x 178 x 218
5.51 x 7.01 x 8.58
140 x 178 x 256
5.51 x 7.01 x 10.08
2
3
SH31402p 140 x 140 5.51 x 5.51 140 x 192.5 (2) x 273 5.51 x 7.58 (2) x 10.75 140 x 192.5 (2) x 311 5.51 x 7.58 (2) x 12.24
SH31403p 140 x 140 5.51 x 5.51 140 x 192.5 (2) x 328 5.51 x 7.58 (2) x 12.91 140 x 192.5 (2) x 366 5.51 x 7.58 (2) x 14.41
SH31404p 140 x 140 5.51 x 5.51 140 x 192.5 (2) x 383 5.51 x 7.58 (2) x 15.08 140 x 192.5 (2) x 421 5.51 x 7.58 (2) x 16.58
SH32051p 205 x 205 8.07 x 8.07 205 x 259 x 321
8.07 x 10.20 x 12.64
205 x 259 x 370.5
8.07 x 10.20 x 14.59
SH32052p 205 x 205 8.07 x 8.07 205 x 259 x 405
8.07 x 10.20 x 15.94
205 x 259 x 454.5
8.07 x 10.20 x 17.89
SH32053p 205 x 205 8.07 x 8.07 205 x 259 x 489
8.07 x 10.20 x 19.25
205 x 259 x 538.5
8.07 x 10.20 x 21.20
4
5
(1) D = motor length (excluding shaft end).
(2) 192.5 mm / 7.58 in. with straight connector, 198.5 mm / 7.82 in. with rotatable elbow connector.
6
7
8
9
10
5/5
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PacDrive 3 automation solution
Presentation
569429
Presentation
1
2
Lexium MH3 servo motors
Lexium MH3 servo motor with
rotatable elbow connectors
3
Lexium MH3 servo motors provide excellent power density values to meet the requirements of compact machines.
With four flange sizes and three different lengths for each flange size, they are suitable for many applications,
covering a continuous stall range from 1.4 to 65 Nm (1.0 to 47.9 lbf ft) for speeds up to 6,000 rpm.
The Lexium MH3 servo motors have a medium inertia motor, which means they are particularly suitable for
high-load applications.
They help to simplify installation and adjustment by providing robust adjustment of the movement.
and conform to UL1004 as well as European directives ( marking).
Lexium MH3 servo motors are UL Recognized
They are available with the following variants:
bb 4 flange sizes: 70, 100, 140, and 190 mm (2.76, 3.94, 5.51, and 7.48 in.)
bb Degree of protection:
-- IP 65 for the shaft end in accordance with IEC/EN 60529 (IP 67 with the conformity kit, which is available as
an option)
-- IP 65 for the casing (IP 67 with the conformity kit, which is available as an option)
bb With or without holding brake
bb Elbow connectors for power and encoder connection
bb Integrated single-turn or multi-turn SinCos Hiperface® encoder (medium or high resolution)
bb Smooth or keyed shaft end
Special features
Lexium MH3 servo motors have been developed to comply with the following main specifications:
bb The ambient operating temperature is - 20...+ 40 °C /- 4...+ 104 °F without derating, in accordance with
IEC 60721-3-3, category 3K3, and up to 55 °C /131 °F with derating of 1% of the nominal output power per
additional °C above 40 °C /104 °F.
bb The maximum operating altitude is 1,000 m /3,280 ft without derating, 2,000 m /6,561 ft with k = 0.86, and
3,000 m /9,842 ft with k = 0.8 (1).
bb The relative humidity that the servo motor can withstand is in line with IEC 60721-3-3, categories 3K3, 3Z12,
and 3Z2.
bb The windings are insulation class F (maximum temperature for windings 155 °C/ 311 °F) in accordance with
IEC 60034-1.
bb All mounting positions are permitted (horizontal mounting (IMB5) or vertical mounting (IMV1 with shaft end at
the top and IMV3 with shaft end at the bottom) in accordance with IEC 60034-7.
4
5
Holding brake
Lexium MH3 servo motors can be equipped with an electromagnetic holding brake.
Do not use the holding brake as a dynamic brake for deceleration, as this will quickly damage the brake.
Integrated encoder
6
Lexium MH3 servo motors include an absolute encoder as standard equipment.
This encoder performs the following functions:
bb Gives the absolute position of the motor to allow flow synchronization
bb Measures the servo motor speed via the associated Lexium 52 / 62 servo drive (this information is used by the
servo drive’s speed controller)
bb Measures the position information for the servo drive’s position controller
bb Sends data from the servo motor to the servo drive, which provides automatic identification of the motor when
the servo drive starts
Four types of encoder are available:
bb High resolution SinCos Hiperface® encoder:
vv Single-turn (131,072 points/turn) (2)
vv Multi-turn (131,072 points/turn x 4,096 turns) (2)
These encoders give an angular shaft position that is precise to less than ± 1.3 arc minutes.
bb Medium resolution SinCos Hiperface® encoder:
vv Single-turn (32,768 points/turn) (2)
vv Multi-turn (32,768 points/turn x 4,096 turns) (2)
These encoders give an angular shaft position that is precise to less than ± 4.8 arc minutes.
7
8
1
2
9
3
4
5
10
Description
Lexium MH3 servo motors, with a 3-phase stator and a 10-pole rotor with Neodymium-Iron-Boron (NdFeB) magnets,
consist of:
1 Casing with RAL 9005 opaque black paint protective coating
2 Threaded sealed male ellbow connector for the power cable
3 Threaded sealed male ellbow connector for the control cable (encoder)
4 4-point axial mounting flange
5 Smooth or keyed shaft end (depending on the model)
Cables and connectors to be ordered separately, for connection to Lexium 52 / 62 servo drives. Schneider
Electric has taken particular care with the compatibility of Lexium MH3 servo motors and Lexium 52 / 62 servo drives.
This compatibility is possible only when using cables and connectors sold by Schneider Electric, See page 5/11.
(1) k: derating factor
(2) Encoder resolution given for use with a Lexium 52 / 62 servo drive.
5/6
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
PacDrive 3 automation solution
References
Lexium MH3 servo motors
Lexium MH3 servo motors – references
The MH3 servo motors shown below are supplied without a gearbox. For GBX and GBY gearboxes, see page 5/16.
Technical datas
Nominal servo Continuous
motor output stall torque
power
Pn
Mmax
Rated torque
Mn
Rated speed
Rotor moment of Reference
inertia (without
holding brake)
Weight without holding brake
(with holding brake)
Nn
Nmax
Jm
/hp
Nm
/ft-lbf
Nm
/ft-lbf
Nm
/ft-lbf
rpm
rpm
kgcm2
0.750 1.0
1.4
1.0
4.2
3.1
1.3
0.9
5500
6000
0.59
MH30701Pp
1.600 (2.6000)
3.53 ( 5.73)
1.2
1.6
2.5
1.9
7.4
5.5
1.9
1.4
5500
6000
1.13
MH30702Pp
2.300 (3.300)
5.07 (7.28)
1.3
1.8
3.4
2.5
10.2
7.5
2.3
1.7
5000
6000
1.67
MH30703Pp
3.000 (4.000)
6.61 (8.82)
kW
M0
Peak stall
torque
kg
lb
1.3
1.7
3.4
2.5
10.2
7.5
2.9
2.1
4000
6000
3.19
MH31001Pp
3.340 (4.800)
7.36 (10.58)
1.2
2.7
6
4.4
18
13.3
4.2
3.1
4000
6000
6.28
MH31002Pp
4.920 (6.400)
4.920 (14.11)
2.9
3.9
9
6.6
27
19.9
6.2
4.6
4000
6000
10.3
MH31003Pp
6.500 (8.150)
14.33 (17.97)
2.6
3.6
10.3
7.6
39.9
29.4
7.2
5.3
3500
4000
16.46
MH31401Pp
8.000 (10.300)
17.64 (22.71)
3.7
5.1
18.5
13.6
55.5
40.9
10.2
7.5
3500
4000
32
MH31402Pp
12.000 (14.300)
26.46 (31.53)
4.8
6.5
24
17.7
75
55.3
13.1
9.7
3500
4000
47.5
MH31403Pp
16.000 (18.500)
35.27 (40.79 )
5.2
7.0
30
22.1
90
66.38
17.9
13.2
3000
4000
71.4
MH31901Pp
33.000 (37.900)
72.75 (83.56)
6.1
8.3
48
35.4
144
106.2
24.9
18.4
2000
4000
129
MH31902Pp
44.000 (48.900) 97.00 (107.81)
7.2
10.5
65
47.9
195
143.8
50.7
37.4
2000
3500
190
MH31903Pp
67.000 (71.900) 147.71 (158.51)
1
2
3
4
To order a Lexium MH3 servo motor, complete each reference with:
MH3
Flange size
Length
p
70 mm /2.756 in.
070
100 mm /3.937 in.
100
140 mm /5.512 in.
140
190 mm /8.071 in.
190
p
p
p
p
1 stack
1
2 stacks
2
3 stacks
3
Shaft end
Smooth
0
Parallel key
1
Integrated sensor
Single-turn, SinCos Hiperface®
vv 131.072 increments/revolution
vv 128 Sin/Cos periods per revolution
1
Multi-turn, SinCos Hiperface®
vv 131.072 increments/revolution x 4096 revolutions
vv 128 Sin/Cos periods per revolution (1)
2
Single-turn, SinCos Hiperface
vv 32.768 increments/revolution
vv 16 Sin/Cos periods per revolution (1)
6
Multi-turn, SinCos Hiperface®
vv 32.768 increments/revolution x 4096 revolutions
vv 16 Sin/Cos periods per revolution (1)
7
Integrated sensor
Medium resolution, optical
Holding brake
7
A
With
F
Connection
Angular connector 90°, can be rotated
IP65 (shaft/housing) (2)
Motor type
Standard
pp
P
Without
Degree of protection
p
6
Optimized in terms of torque and speed of rotation
®
p
5
Winding
High resolution, optical
p
8
2
2
00
(1) Sensor resolution given for use with a Lexium 52/ 62 servo drive.
(2) IP 67 with the VW3M230p conformity kit, supplied as an option.
9
10
5/7
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
PacDrive 3 automation solution
Combinations
Lexium MH3 servo motors
Lexium MH3 servo motor and Lexium 52 servo drive – combination
1
Lexium 52 servo drive
Servo motors
Reference
Reference
Size
4
LXM52DU60C41000
MH3
0701
P
MH3
0702
P
0703
P
LXM52DD18C41000
MH3
LXM52DD30C41000
MH3
LXM52DD72C41000
MH3
6
7
(1)
(2)
Io
Inom
Ipeak
Inom
Ipeak
A
A
A
A @ 8 kHz
A
1.78
1.72
5.97
1.5
6
2.94
2.49
9.68
3
12
3.91
3.02
12.57
3
12
1001
P
3.15
2.82
11.20
3
12
P
5.04
4.10
17.50
6
18
1003
P
7.69
6.07
26.71
10
30
1401
P
8.58
6.35
29.80
10
30
1402
P
16.83
9.76
57.42
24
72
1403
P
1901
P
(2)
18.00
10.42
62.32
24
72
23.2
14.00
89.6
24
72
1902
P
(2)
30.8
19.30
114
24
72
1903
P
(2)
36.1
21.30
124.5
24
72
Lexium MH3 servo motor and Lexium 62 servo drive – combination
Lexium 62 servo drive
Servo motors
Reference
Reference
LXM62DU60x21000
MH3
LXM62DD15x21000
MH3
Servo drive
1002
Motor
Servo drive
Standard
Size
5
Winding
LXM52DD12C41000
2
3
Motor
0701
Winding
P
Io
Inom
Ipeak
Inom
A
A
A
A @ 4 kHz
A @ 8 kHz
A @ 16 kHz A
1.78
1.72
2
2
1.2
5.97
Ipeak
6
0702
P
2.94
2.49
9.68
5
5
3.5
15
0703
P
3.91
3.02
12.57
5
5
3.5
15
1001
P
3.15
2.82
11.20
5
5
3.5
15
LXM62DD27x21000
MH3
1002
P
5.04
4.10
17.50
9
7
4
27
LXM62DD45C21000
MH3
1003
P
7.69
6.07
26.71
9
7
4
45
1401
P
8.58
6.35
29.80
20
15
8
45
LXM62DC13C21000 or
LXM62DD45C21000 (1)
MH3
1402
P
16.83
9.76
57.42
50
50
30
130
LXM62DC13C21000
MH3
1403
P
18.00
10.42
62.32
50
50
30
130
1901
P
23.2
14.00
89.6
50
50
30
130
1902
P
30.8
19.30
114
50
50
30
130
1903
P
36.1
21.30
124.5
50
50
30
130
(1) Continuous torque limited by nominal drive current.
(2) Drive peak current lower than motor peak current.
8
9
10
5/8
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
PacDrive 3 automation solution
Dimensions
Lexium MH3 servo motors
Lexium MH3 servo motors – dimensions (overall)
Servo motors
Flange size
Width x Height x Depth (1)
1
Without integrated holding brake
With integrated holding brake
mm
in.
mm
in
mm
in
MH30701Pp
70 x 70
2.76 x 2.76
70 x 109.5 x 122
2.76 x 4.31 x 4.80
70 x 109.5 x 161
2.76 x 4.31 x 6.34
MH30702Pp
70 x 70
2.76 x 2.76
70 x 109.5 x 154
2.76 x 4.31 x 6.06
70 x 109.5 x 193
2.76 x 4.31 x 7.60
MH30703Pp
70 x 70
2.76 x 2.76
70 x 109.5 x 186
2.76 x 4.31 x 7.32
70 x 109.5 x 225
2.76 x 4.31 x 8.86
MH31001Pp
100 x 100
3.94 x 3.94
100 x 139.5 x 128
3.94 x 5.49 x 5.04
100 x 139.5 x 170
3.94 x 5.49 x 6.69
MH31002Pp
100 x 100
3.94 x 3.94
100 x 139.5 x 160
3.94 x 5.49 x 6.30
100 x 139.5 x 202
3.94 x 5.49 x 7.95
MH31003Pp
100 x 100
3.94 x 3.94
100 x 139.5 x 192
3.94 x 5.49 x 7.56
100 x 139.5 x 234
3.94 x 5.49 x 9.21
MH31401Pp
140 x 140
5.51 x 5.51
140 x 179.5 x 152
5.51 x 7.07 x 5.98
140 x 179.5 x 187
5.51 x 7.07 x 7.36
MH31402Pp
140 x 140
5.51 x 5.51
140 x 179.5 x 192
5.51 x 7.07 x 7.56
140 x 179.5 x 227
5.51 x 7.07 x 8.94
MH31403Pp
140 x 140
5.51 x 5.51
140 x 179.5 x 232
5.51 x 7.07 x 9.13
140 x 179.5 x 267
5.51 x 7.07 x 10.51
MH31901Pp
190 x190
5.51 x 5.51
190 x 257 x 190
7.48 x 10.12 x 7.48
190 x 257 x 248
7.48 x 10.12 x 9.76
MH31902Pp
190 x 190
7.48 x 7.48
190 x 257 x 250
7.48 x 10.12 x 9.84
190 x 257 x 308
7.48 x 10.12 x 12.13
MH31903Pp
190 x 190
7.48 x 7.48
190 x 257 x 310
7.48 x 10.12 x 12.21
190 x 257 x 368
7.48 x 10.12 x 14.49
2
3
(1) D: Housing dimensions (without shaft).
4
5
6
7
8
9
10
5/9
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PacDrive 3 automation solution
References
Lexium SH3 / MH3 servo motors
Connection elements
Connection elements for Lexium SH3 / MH3 servo motors and Lexium 52 / 62 servo drives
1
Designation
Power cordsets
Description
Cables equipped with an M23
industrial connector (servo
motor end) and a free end
(servo drive end)
From Lexium To servo
servo motor drive
SH3/MH3
Composition Length
(mm2 / inch²) m
ft.
Lexium 52 1.5 / 0.002
Lexium 62
2
Cables equipped with an M23
industrial connector (servo
motor end) and a free end
(servo drive end)
3
SH3/MH3
Lexium 52 2.5 / 0.004
Lexium 62
4
Cables equipped with an M40
industrial connector (servo
motor end) and a free end
(servo drive end)
SH3/MH3
Lexium 52 2.5 / 0.004
Lexium 62
5
6
SH3/MH3
Lexium 52 4 / 0.006
Lexium 62
7
SH3/MH3
Lexium 52 10 / 0.016
Lexium 62
8
9
Control cordsets (feedback)
10
SinCos Hiperface® encoder
cables equipped with an M23
industrial connector (servo
motor end) and an RJ45
connector with 8+2 contacts
(servo drive end)
SH3/MH3
Lexium 52 –
Lexium 62
Reference
Weight
kg
lb
5
16.404
VW3E1143R050
1.367
3.01
10
32.808
VW3E1143R100
2.602
5.74
15
49.213
VW3E1143R150
3.837
8.46
20
65.617
VW3E1143R200
5.072
11.18
25
82.021
VW3E1143R250
6.307
13.90
30
98.425
VW3E1143R300
7.542
16.63
40
131.234 VW3E1143R400
10.012
22.07
50
164.042 VW3E1143R500
12.482
27.52
5
16.404
VW3E1144R050
1.712
3.77
10
32.808
VW3E1144R100
3.292
7.26
15
49.213
VW3E1144R150
4.872
10.74
20
65.617
VW3E1144R200
6.452
14.22
25
82.021
VW3E1144R250
8.032
17.71
30
98.425
VW3E1144R300
9.612
21.19
40
131.234 VW3E1144R400
12.772
28.16
50
164.042 VW3E1144R500
15.932
35.12
5
16.404
VW3E1145R050
1.995
4.40
10
32.808
VW3E1145R100
3.575
7.88
15
49.213
VW3E1145R150
5.155
11.36
20
65.617
VW3E1145R200
6.735
14.85
25
82.021
VW3E1145R250
8.315
18.33
30
98.425
VW3E1145R300
9.895
21.81
40
131.234 VW3E1145R400
13.055
28.78
50
164.042 VW3E1145R500
16.215
35.75
5
16.404
VW3E1153R050
2.513
5.54
10
32.808
VW3E1153R100
5.000
11.02
15
49.213
VW3E1153R150
7.413
16.34
20
65.617
VW3E1153R200
9.870
21.76
25
82.021
VW3E1153R250
12.313
27.15
30
98.425
VW3E1153R300
14.763
32.55
40
131.234 VW3E1153R400
19.663
43.35
50
164.042 VW3E1153R500
24.563
54.15
5
16.404
VW3E1154R050
4.832
10.65
10
32.808
VW3E1154R100
9.232
20.35
15
49.213
VW3E1154R150
13.632
30.05
20
65.617
VW3E1154R200
18.032
39.75
25
82.021
VW3E1154R250
22.432
49.45
30
98.425
VW3E1154R300
26.832
59.15
40
131.234 VW3E1154R400
35.632
78.56
50
164.042 VW3E1154R500
44.432
97.96
5
16.404
VW3E2094R050
0.415
0.91
10
32.808
VW3E2094R100
0.745
1.64
15
49.213
VW3E2094R150
1.075
2.37
20
65.617
VW3E2094R200
1.405
3.10
25
82.021
VW3E2094R250
1.735
3.83
30
98.425
VW3E2094R300
2.065
4.55
40
131.234 VW3E2094R400
2.725
6.01
50
164.042 VW3E2094R500
3.385
7.46
5/10
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Description,
references
PacDrive 3 automation solution
Lexium SH3 / MH3 servo motors
Connection elements
IP 67 conformity kits
Connection description
Wiring
Mounting clamp
1
Servo drive side
Motor side side
Power cordset
Control cordsets
2
3
1
2
Rppp: Cable length in 0.1 m increment
3
1 M23/M40 connector
2 M23 signal connector
3 Y-Con + RJ45 connector
4
IP 67 conformity kits for Lexium MH3 servo motors
PF080922
bb This kit can be used to provide IP 67 degree of protection.
bb It is mounted in place of the motor backplate.
Description
IP 67 conformity kits
(supplied as an option for
Lexium MH3 servo motors)
VW3M230p
Use with
Reference
Weight
kg/lb
0.100/
0.220
bb MH3070pp
VW3M2301
bb MH3100pp
VW3M2302
0.150/
0.331
bb MH3140pp
VW3M2303
0.300/
0.661
bb MH3190pp
(1)
0.003/
0.007
5
6
(1) IP 67 conformity kit sold by Festo AG under reference QSML-B-M3-4-20.
7
8
9
10
5/11
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Presentation
PacDrive 3 automation solution
Lexium SHS stainless steel servo motors
Presentation
1
2
3
Lexium SHS servo motors are stainless steel servo motors that are based on
Lexium SH3 servo motors and designed for a high-torque output with relatively low
current consumption in a stainless steel jacket.
Lexium SHS stainless steel servo motors and hybrid cable are the ideal choice to
meet the requirements for dynamics, precision, and surroundings in the food and
pharma industries.
FCE200519B200
Seven different types of Lexium SHS servo motors are available, in the following
variants:
bb 3 flange sizes: 055, 070, 100 mm​
bb Peak Torque: 3.2 to 28.3 Nm (2.36 to 20.87 ft-lbf)
bb Available speed: up to 6000 rpm
bb Equipped with multi-turn encoder and optionally with holding brake
bb Laser marking of identification label
One cable solution
FCE200520B200
The range of stainless steel motors has been designed with a new type of hybrid
cable to connect the drive to the motor based on a single-cable connection. This
reduces the effort required for cabling and cleaning.
>> Applications
4
Lexium SHS servo motors are suitable for machines used in the food industry, which
may have special requirements for materials, surfaces, soiled edges, and cleaning
all parts of the machine.
FCE200524B200
5
FCE200521B200
6
7
FCE200525B200
>> General functions
Lexium SHS servo motors offer the following features:
bb Overload protection with an integrated temperature sensor (external evaluation
required)
bb Low moment of inertia
bb Excellent dynamics
bb Stainless steel surface: fewer “soiled edges”, easy cleaning (CIP), hygienic
design
bb Certification to e, UL, and CSA
bb Construction in accordance with EHEDG Guidelines
bb Stainless steel motors are integrated in ECAM Database
bb Degree of protection: IP 67 and IP 69k (shaft and housing)
bb High overload capability
bb Easy commissioning through electronic type plate and low maintenance
bb Lexium SHS motors can be operated with Lexium 62, Lexium 52, and partly for
Lexium 32. Suitable cables are available for every drive. Lexium SHS motors can
also be operated with PacDrive M.
>> Holding brake
The Lexium SHS servo motors (FCE200521B200, FCE200522B200 and
FCE200523B200) are equipped with a failsafe electro-magnetic holding brake.
Do not use the holding brake as a dynamic brake for deceleration, as this will quickly
damage the brake.
>> Integrated encoder
8
FCE200522B200
9
10
Lexium SHS servo motors are fitted with a SinCos Hiperface ® high-resolution
multi-turn (131,072 points/turn x 4096 turns) encoder providing angular
precision of the shaft position, accurate to less than ± 1.3 arc minute (0.021°).
This performs the following functions:
bb Gives the absolute motor position to allow flow synchronization
bb Measures the position information for the servo drive controller
bb Sends data from the servo motor to the servo drive, which allows automatic
identification of the motor when the servo drive starts
FCE200523B200
5/12
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PacDrive 3 automation solution
References,
combination
Lexium SHS stainless steel servo motors
Lexium SHS servo motor – references
Technical datas
Nominal servo
motor output
power
Pn
Continuous
stall torque
Rated torque
Peak stall torque Rated speed
Rotor moment of Reference
inertia (without
holding brake)
M0
Mn
Mmax
Weight
Nn
Nmax
Jm
/hp
Nm
/ft-lbf
Nm
/ft-lbf
Nm
/ft-lbf
rpm
rpm
kgcm2
kg
lb
0.3
0.4
0.9
0.66
0.79
0.58
3.2
2.4
4000
9000
0.13
FCE200519B200
(1)
2.200
4.85
0.9
1.2
2.0
1.47
1.4
1.03
7.6
5.6
6000
8000
0.41
FCE200520B200
(1)
6.400
14.11
1.0
1.3
2.5
1.84
1.55
1.14
10.3
7.6
6000
8000
0.81
FCE200521B200
(2)
7.200
18.87
0.8
1.1
4.65
3.42
3.85
2.83
18.3
13.5
2000
8000
2.93
FCE200522B200
(2)
8.800
19.40
1.3
1.7
6.75
4.97
3.0
2.21
28.3
20.9
4000
6000
3.22
FCE200523B200
(2)
10.000
22.05
1.0
1.3
2.5
1.84
1.55
1.14
10.3
7.6
6000
6000
0.58
FCE200524B200
(1)
7.100
15.65
0.8
1.1
4.65
3.42
4.0
2.95
18.3
13.5
2000
6000
2.31
FCE200525B200
(1)
8.700
19.18
kW
Lexium 52 Servo drives
Servo motors
Reference
Reference
Motor
LXM52DD12C41000
LXM52DD18C41000
FCE200519B200
Inom
Ipeak
3
Servo drive
Standard
Io
2
4
(1) Motor without holding brake.
(2) Motor with holding brake.
Lexium SHS servo motor and Lexium 52 servo drive – combination
1
5
Inom
A
A
A
A @ 8 kHz
0.8
1.35
3.4
3
FCE200520B200
2.9
2.6
11.8
3
FCE200521B200
3.6
1.9
15.2
3
FCE200522B200
2.2
2.3
9.0
3
FCE200523B200
5.7
3
28.3
6
FCE200524B200
3.6
3.8
15.2
6
FCE200525B200
2.2
3.1
9.0
6
6
Lexium SHS servo motor and Lexium 62 servo drive – combination
Lexium 62 Servo Drives
Servo motors
Reference
x = C: Single drive
x = D: Double drive
Reference
Motor
Servo drive
Standard
Io
Inom
Ipeak
Inom
A
A
A
A @ 4 kHz
A @ 16 kHz A
LXM62DU60x21000
FCE200519B200
0.8
1.35
3.4
2
2
1.2
6
LXM62DD15x21000
FCE200520B200
2.9
2.6
11.8
5
5
1.2
15
(1)+(2) 2
2
1.2
6
5
5
3.5
15
LXM62DU60x21000
FCE200521B200
3.6
1.9
15.2
LXM62DD15x21000
FCE200522B200
2.2
2.3
9.0
(1)
7
Ipeak
A @ 8 kHz
LXM62DD15x21000
FCE200523B200
5.7
3
28.3
(1)
5
5
3.5
15
LXM62DD15x21000
FCE200524B200
3.6
3.8
15.2
(1)
5
5
3.5
15
LXM62DD15x21000
FCE200525B200
2.2
3.1
9.0
5
5
3.5
15
8
(1) Drive peak current lower than motor peak current
(2) Continuous torque limited by nominal drive current
9
10
5/13
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PacDrive 3 automation solution
Dimensions,
references
Lexium SHS stainless steel servo motors
Connection elements
Lexium SHS servo motors – dimensions
1
Dimensions (overall)
Servo motors
Flange
FCE200519B200
2
W x H x D (1)
mm
in.
mm
in.
58 x 58
2.3 x 2.3
58 x 64 x 225.1
2.3 x 2.5 x 8.9
FCE200520B200
71 x 71
2.8 x 2.8
71 x 112 x 216.7
2.8 x 4.4 x 8.5
FCE200524B200
71 x 71
2.8 x 2.8
71 x 112 x 284
2.8 x 4.4 x 11.2
FCE200521B200
71 x 71
2.8 x 2.8
71 x 112 x 284
2.8 x 4.4 x 11.2
FCE200525B200
100 x 100
3.94 x 3.94
100 x 138 x 270.7
3.94 x 5.4 x 10.7
FCE200522B200
100 x 100
3.94 x 3.94
100 x 138 x 270.7
3.94 x 5.4 x 10.7
FCE200523B200
100 x 100
3.94 x 3.94
100 x 138 x 306.7
3.94 x 5.4 x 12.1
(1) D = motor length (excluding shaft end).
Connection elements
3
Designation
Composition
Connector
Motor side
Servo drive side
Length
m
ft
Reference
Weight
kg lb
Motor cable for Lexium SHS stainless steel servo motors and Lexium 62 servo drives
Hybrid cables
(shielded motor and encoder
cable)
(4 x 1.5 mm2/ 0.002 in2)
+ 2 x (2 x 0.75 mm2 / 0.001 in2)
+ 2 x 0.34 mm2 / 0.0005 in2)
+ 3 x (2 x 0.15 mm2 / 0.001 in2)
Molex connectors
4
5
RJ45 (PD-3) connector 2
for Encoder signal
2.5
Wires for motor and
3
holding brake connector
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10.0
6.56
8.20
9.84
11.48
13.12
14.76
16.40
18.04
19.69
21.33
22.97
24.61
26.25
27.89
29.53
31.17
32.81
FCE307020A200
FCE307025A200
FCE307030A200
FCE307035A200
FCE307040A200
FCE307045A200
FCE307050A200
FCE307055A200
FCE307060A200
FCE307065A200
FCE307070A200
FCE307075A200
FCE307080A200
FCE307085A200
FCE307090A200
FCE307095A200
FCE307100A200
0.743
0.909
1.074
1.240
1.405
1.571
1.736
1.902
2.067
2.233
2.398
2.564
2.729
2.895
3.060
3.226
3.391
1.64
2.0
2.37
2.73
3.10
3.46
3.83
4.19
4.56
4.92
5.29
5.65
6.02
6.38
6.75
7.11
7.48
6.56
8.20
9.84
11.48
13.12
14.76
16.40
18.04
19.69
21.33
22.97
24.61
26.25
27.89
29.53
31.17
32.81
FCE308020A200
FCE308025A200
FCE308030A200
FCE308035A200
FCE308040A200
FCE308045A200
FCE308050A200
FCE308055A200
FCE308060A200
FCE308065A200
FCE308070A200
FCE308075A200
FCE308080A200
FCE308085A200
FCE308090A200
FCE308095A200
FCE308100A200
0.743
0.909
1.074
1.240
1.405
1.571
1.736
1.902
2.067
2.233
2.398
2.564
2.729
2.895
3.060
3.226
3.391
1.64
2.0
2.37
2.73
3.10
3.46
3.83
4.19
4.56
4.92
5.29
5.65
6.02
6.38
6.75
7.11
7.48
Motor cable for Lexium SHS stainless steel servo motors and Lexium 52 servo drives
6
Hybrid cables
(shielded motor and encoder
cable)
(4 x 1.5 mm2/ 0.002 in2)
+ 2 x (2 x 0.75 mm2 / 0.001 in2)
+ 2 x 0.34 mm2 / 0.0005 in2)
+ 3 x (2 x 0.15 mm2 / 0.001 in2)
Molex connectors
7
8
Connection description
RJ45 (PD-3) connector 2
for Encoder signal
2.5
Wires for motor and
3
holding brake connector
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10.0
Hybrid cables
1
2
3
Wiring
Wiring
Servo drive side
9
Motor side
FCE307/308ppp: increment 0.5 m (1.64 ft) , from 2 up to 10 m (6.56 to 32.81 ft)
1 2 3 4 Socket strip MINIFIT JR 2x2 with clip
Molex plug MICROFIT 8-pin
Socket strip MINIFIT JR 2x2 with clip
RJ45 cable plug
4
FCE307/308ppp: increment 0.5 m (1.64 ft) , from 2 up to 10 m (6.56 to 32.81 ft)
10
1
2
3
Wiring
Wiring
4
5/14
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Presentation
PacDrive 3 automation solution
Lexium servo motors
Options: Holding brake, Encoder, Planetary gearboxes
Holding Brake for Lexium servo motors
L2
L3
c 24 V
Servo drive with
integrated holding
brake controller (HBC)
HBC
L1
The holding brake integrated in the servo motor is an electromagnetic pressure
spring brake that blocks the servo motor axis once the output current has been
switched off.
The standard configuration of the servo drive integrates a holding brake controller,
which amplifies the braking control signal to quickly deactivate the brake.
>> Applications
In the event of an emergency, such as a power outage or operation of an emergency
stop button, the drive is immobilized, thus significantly increasing safety.
The servo motor axis must also be blocked in the event of torque overload, such as
vertical axis movement.
1
2
3
Servo motor with
integrated holding
brake
4
L1
L2
Encoder for Lexium servo motors
L3
The standard measurement device is the SinCos Hiperface® single-turn or multi-turn
encoder integrated in Lexium servo motors.
Depending on the model, single-turn and multi-turn SinCos encoders are available
with medium resolution and capacitive sensing, or high resolution and optical
sensing.
To select the type of SinCos Hiperface® encoder integrated in the Lexium servo
motors (single-turn or multi-turn), see Servo motor references.
For additional information on integrated encoder characteristics, please contact your
local sales office.
E
Servo motor with SinCos
Hiperface® encoder
>> Applications
5
6
This interface can be used for:
bb Automatic identification of Lexium servo motor data by the servo drive
bb Automatic initialization of the servo drive’s control loops, to simplify installation of
the motion control device
7
Planetary gearboxes
GBX and GBY optionnal planetary gearboxes for Lexium SH3 and MH3 servo motors:
see page 5/16.
Schneider electric can supply stainless steel gearboxes for Lexium SHS servo motors:
please contact your local sales office.
8
9
10
5/15
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Presentation,
references
PF080937
PF080938
+
PF105616
GBK adapter kit
4
Schneider Electric has chosen to use GBX planetary gearboxes and GBY angular
planetary gearboxes for their Lexium servo motors.
The combination of Lexium servo motors with the most suitable planetary gearboxes
makes them very easy to mount and set up.
The gearboxes are designed for applications that are not susceptible to mechanical
backlash. They have a keyed shaft, are lubricated for life, and conform to IP 54
degree of protection.
GBY angular planetary gearbox
3
Option: GBX and GBY planetary gearboxes
Motion control often requires the use of gearboxes to adapt speeds and torques,
while providing the precision demanded by the application.
GBX planetary gearboxes
2
Lexium SH3 and MH3 servo motors
Presentation
PF080936
1
PacDrive 3 automation solution
GBX160 planetary gearbox
Available in 4 sizes (GBX60...GBX160), planetary gearboxes are offered with
15 reduction ratios (3:1...100:1).
GBY angular planetary gearboxes are available in 3 sizes (GBY60…GBY120) with
7 reduction ratios (3:1...40:1).
The tables on the following pages show the most suitable combinations of servo
motor and GBX or GBY planetary gearbox.
For other combinations or additional information on planetary gearbox
characteristics, please refer to the servo motor data sheets on our web site, www.
schneider-electric.com or contact your local sales office.
A GBK adapter kit is available for mounting the Lexium servo motors with
GBX60…GBX120 or GBY60…GBY120 planetary gearboxes.
The GBX160 planetary gearbox includes an integrated adapter kit as standard
equipment.
The adapter kit includes:
bb An adapter plate
bb A shaft end adapter, depending on the servo motor/planetary gearbox
combination
bb Accessories for mounting the plate on the planetary gearbox
bb Accessories for mounting the servo motor
5
References
6
Size
GBX60
7
GBX80
GBX120
8
GBX160
9
10
Reduction ratio
Reference
Weight
kg/lb
3:1, 4:1, 5:1, 8:1, and 10:1
GBX060pppK
0.900/
1.984
9:1, 12:1, 15:1, 16:1, 20:1, 25:1, 32:1, and 40:1
GBX060pppK
1.000/
2.205
60:1
GBX060pppK
1.300/
2.866
3:1, 4:1, 5:1, 8:1, and 10:1
GBX080pppK
2.100/
4.630
9:1, 12:1, 15:1, 16:1, 20:1, 25:1, 32:1, and 40:1
GBX080pppK
2.600/
5.732
3:1, 4:1, 5:1, 8:1, and 10:1
GBX120pppK
6.000/
13.228
9:1, 12:1, 15:1, 16:1, 20:1, 25:1, 32:1, and 40:1
GBX120pppK
8.000/
17.637
60:1, 80:1, and 100:1
GBX120pppK
10.000/
22.046
8:1
GBX160pppppppF
18.000/
39.683
12:1, 15:1, 16:1, 20:1, 25:1, 32:1, and 40:1
GBX160pppppppF
22.000/
48.502
Customization: Please contact your local sales office to obtain a special motor / gearbox
combination to meet any specific needs.
SH3 motor + mounted gearbox
5/16
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PacDrive 3 automation solution
References
Lexium SH3 and MH3 servo motors
Option: GBX planetary gearboxes
References
To order a GBX060…GBX120 planetary gearbox, complete each reference as follows:
GBX
Size
Casing diameter
60 mm/ 2.36 in.
80 mm/ 3.15 in.
120 mm/ 4.72 in.
3:1
4:1
5:1
8:1
9:1
10:1
12:1
15:1
16:1
20:1
25:1
32:1
40:1
60:1
80:1
100:1
Reduction ratio
ppp
060
080
120
1
K
ppp
003
004
005
008
009
010
012
015
016
020
025
032
040
060
080
100
2
3
Mounting with GBK adapter kit
4
K
To order a GBX160 planetary gearbox, complete each reference above as follows:
GBX
Size
Casing diameter
160 mm/ 6.30 in.
Reduction ratio
ppp
160
ppp
F
p
008…040
(as in the table
above)
8:1 and 12:1…40:1
Associated Lexium servo
motors
ppp
100
140
Type
Motor
Integrated servo motor adapter
5
1
2
3
4
F
6
7
Lexium servo motor/GBX gearbox combinations
Reduction ratios from 3:1 to 100:1
Servo motor
SH30551
Reduction ratio
3:1, 4:1 5:1
8:1
9:1
10:1
12:1
15:1, 16:1 20:1
25:1
32:1
40:1
60:1
80:1
GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 –
100:1
–
SH30552
GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 GBX060
GBX060 GBX060 GBX060 –
–
–
–
–
–
–
SH30553
GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 GBX060
GBX060 –
SH30701
GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 GBX060
GBX080 GBX080 GBX080 GBX080 GBX120 GBX120 GBX120
–
–
SH30702
GBX060 GBX060 GBX080 GBX060 GBX080 GBX060 GBX080
GBX080 GBX080 GBX120 GBX120 GBX120 GBX120 GBX120
SH30703
GBX060 GBX060 GBX080 GBX060 GBX080 GBX080 GBX080
GBX080 GBX120 GBX120 GBX120 GBX120 GBX120 GBX120
SH31001
GBX080 GBX080 GBX080 GBX080 GBX120 GBX080 GBX080
GBX080 GBX120 GBX120 GBX120 –
–
–
SH31002
GBX080 GBX080 GBX120 GBX080 GBX120 GBX080 GBX120
GBX120 GBX160 GBX160 GBX160 –
–
–
SH31003
GBX080 GBX080 GBX120 GBX080 GBX120 GBX120 GBX120
GBX120 GBX160 GBX160 GBX160 –
–
–
SH31004
GBX120 GBX120 GBX120 GBX120 –
GBX160 GBX160 GBX160 GBX160 –
–
–
GBX120 GBX160
SH31401
GBX120 GBX120 GBX120 GBX120 –
GBX120 GBX160
GBX160 GBX160 GBX160 GBX160 –
–
–
SH31402
GBX120 GBX120 GBX160 –
GBX160 GBX160
GBX160 GBX160 GBX160 GBX160 –
–
–
–
SH31403
GBX120 GBX120 GBX160 –
–
GBX160 GBX160
GBX160 GBX160 GBX160 GBX160 –
–
–
SH31404
GBX120 GBX120 GBX160 –
–
GBX160 GBX160
GBX160 –
–
–
MH3/ILM 0701
GBX060 GBX060 GBX060 GBX060 GBX060 GBX060 GBX060
–
–
–
GBX080 GBX080 GBX080 GBX080 GBX120 GBX120 GBX120
MH3/ILM 0702
GBX060 GBX060 GBX080 GBX060 GBX060 GBX060 GBX080
GBX080 GBX080 GBX120 GBX120 GBX120 GBX120 GBX120
MH3/ILM 0703
GBX060 GBX060 GBX080 GBX060 GBX080 GBX080 GBX080
GBX080 GBX120 GBX120 GBX120 GBX120 GBX120 GBX120
MH3/ILM 1001
GBX080 GBX080 GBX080 GBX080 GBX080 GBX080 GBX080
GBX080 GBX120 GBX120 GBX120 –
–
–
MH3/ILM 1002
GBX080 GBX080 GBX120 GBX080 GBX080 GBX080 GBX120
GBX120 GBX160 GBX160 GBX160 –
–
–
MH3/ILM 1003
GBX080 GBX080 GBX120 GBX080 GBX120 GBX120 GBX120
GBX120 GBX160 GBX160 GBX160 –
–
–
MH3/ILM 1401
GBX120 GBX120 GBX120 GBX120 –
GBX160 GBX160 GBX160 GBX160 –
–
–
GBX120 GBX160
9
10
MH3/ILM 1402
GBX120 GBX120 GBX160 –
–
GBX160 GBX160
GBX160 GBX160 GBX160 GBX160 –
–
–
MH3/ILM 1403
GBX120 GBX120 GBX160 –
–
GBX160 GBX160
GBX160 GBX160 GBX160 GBX160 –
–
–
GBX060
For these combinations, please verify that the application will not exceed the maximum gearbox output torque; contact your local sales office.
5/17
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8
PacDrive 3 automation solution
References
Lexium SH3 and MH3 servo motors
Option: GBY angular planetary gearboxes
References
Size
PF080937
1
GBY60
GBY80
2
GBYppppppK angular planetary gearbox
GBY120
3
5
Reference
Weight
kg/lb
3:1, 4:1, 5:1, and 8:1
GBY060pppK
1.700/
3.748
12:1, 20:1, and 40:1
GBY060pppK
1.900/
4.189
3:1, 4:1, 5:1, and 8:1
GBY080pppK
4.400/
9.700
12:1, 20:1, 25:1, and 40:1
GBY080pppK
5.000/
11.023
3:1, 4:1, 5:1, and 8:1
GBY120pppK
12.000/
26.455
12:1, 20:1, and 40:1
GBY120pppK
14.000/
30.865
To order a GBY angular planetary gearbox, complete each reference above as follows:
GBY
Size
4
Reduction ratio
Casing diameter
Reduction ratio
ppp
60 mm / 2.36 in.
060
80 mm / 3.15 in.
080
120 mm / 4.72 in.
120
K
ppp
3:1
003
4:1
004
5:1
005
8:1
008
12:1
012
20:1
020
25:1
025
40:1
040
Mounting with GBK adapter kit
K
Lexium servo motor/GBY gearbox combinations
Reduction ratios from 3:1 to 40:1
6
7
8
9
Reduction ratio
Servo motor
3:1
4:1
5:1
8:1
12:1
20:1
25:1
40:1
SH30551
GBY060
GBY060
GBY060
GBY060
GBY060
GBY060
–
GBY060
SH30552
GBY060
GBY060
GBY060
GBY060
GBY060
GBY060
–
–
SH30553
GBY060
GBY060
GBY060
GBY060
GBY060
GBY060
–
–
SH30701
GBY060
GBY060
GBY060
GBY060
GBY060
GBY080
GBY080
GBY080
SH30702
GBY060
GBY060
GBY060
GBY080
GBY080
GBY080
GBY080
GBY120
SH30703
GBY080
GBY080
GBY080
GBY080
GBY080
GBY080
GBY080
GBY120
SH31001
GBY080
GBY080
GBY080
GBY080
GBY080
GBY080
–
GBY120
SH31002
GBY080
GBY080
GBY080
GBY120
GBY080
GBY120
–
–
SH31003
GBY120
GBY120
GBY120
GBY120
GBY120
GBY120
–
–
SH31004
GBY120
GBY120
GBY120
–
GBY120
–
–
–
SH31401
GBY120
GBY120
GBY120
GBY120
GBY120
–
–
–
MH3/ILM 0701
GBY060
GBY060
GBY060
GBY060
GBY060
GBY080
GBY080
GBY080
MH3/ILM 0702
GBY060
GBY060
GBY060
GBY080
GBY080
GBY080
GBY080
GBY120
MH3/ILM 0703
GBY080
GBY080
GBY080
GBY080
GBY080
GBY080
GBY080
GBY120
MH3/ILM 1001
GBY080
GBY080
GBY080
GBY080
GBY080
GBY080
–
GBY120
MH3/ILM 1002
GBY080
GBY080
GBY080
GBY120
GBY080
GBY120
–
–
MH3/ILM 1003
GBY120
GBY120
GBY120
GBY120
GBY120
GBY120
–
–
MH3/ILM 1401
GBY120
GBY120
GBY120
GBY120
GBY120
–
–
–
GBY060
For these combinations, please verify that the application will not exceed the maximum gearbox output torque; contact your local sales office.
10
5/18
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
PacDrive 3 automation solution
References
Lexium SH3 and MH3 servo motors
Option: GBX or GBY planetary gearboxes Adapter kit for
GBp planetary gearboxes
References
To order a GBK adapter kit, complete each reference as follows:
GBK
Size of GBX or GBY
planetary gearbox
Casing diameter
Associated SH3, MH3, Lexium 62 ILM servo motors
Compatibility
ppp
60 mm/ 2.36 in.
060
80 mm/ 3.15 in.
080
120 mm/ 4.72 in.
120
ppp
SH3055
055
SH3070/MH3070/ILM070
070
SH3100/MH3100/ILM100
100
SH3140/MH3140/ILM140
140
p
F
1
2
All types of motor
0
1 or 2-stack motors
2
1, 2, or 3-stack motors
3
4-stack motor
4
Servo motor adapter
F
3
GBK adapter kit/ Lexium servo motor combination
GBK
references
Lexium SH3 servo motor
0551p
0552p
0553p
0701p
0702p
0703p
1001p
1002p
1003p
1004p
1401p
1402p
1403p
1404p
GBK0600550F
4
GBK0600702F
GBK0600703F
GBK0800702F
GBK0800703F
GBK0801003F
GBK1200702F
5
GBK1200703F
GBK1201003F
GBK1201004F
GBK1201400F
GBK
references
Lexium MH3/ILM servo motor
GBK0600702F
6
GBK0600703F
GBK0800702F
GBK0800703F
GBK0801003F
GBK1200702F
GBK1200703F
7
GBK1201003F
GBK1201400F
Compatible
Not compatible
8
(1) Weight of adapter kit:
bb GBK060pppF: 0.200 kg/0.441 lb
bb GBK080pppF: 0.450 kg/0.992 lb
bb GBK120pppF: 0.650 kg/1.433 lb
9
10
5/19
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Robotic solutions
bb Technical information on all of the products listed in this
catalog is available at: www.schneider-electric.com
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
Contents
PacDrive 3 automation solution
Robotic solutions
bb PacDrive Delta robots
vv Presentation
>>
PacDrive Delta 2 robots..................................................................... page 6 /2
>>
PacDrive Delta 3 robots..................................................................... page 6 /3
>>
Selection guide.................................................................................. page 6 /4
vv Product reference structure.................................................................. page 6/6
vv References
>>
PacDrive Delta 2 robots.....................................................................page 6 /7
>>
Spare parts for PacDrive Delta 2 robots..........................................page 6 /7
>>
PacDrive Delta 3 robots . .................................................................. page 6 /8
>>
Spare parts for PacDrive Delta 3 robots ................................pages 6 /9 to 6 /11
1
2
3
bb Lexium Cartesian robots
vv Presentation
>>
Lexium PAS Portal Axes and Lexium TAS Linear Tables: Single-axis
systems for loads of up to 150 kg................................................... page 6 /12
>>
Lexium CAS Cantilever and Lexium CAS Telescopic Axes: Single-axis
systems with stationary motor and moving axis body................ page 6 /12
>>
Lexium MAX Double Portal Axes: Dual-axis systems for large loads and
high speeds...................................................................................... page 6 /13
>>
Lexium Max Portal Robots and Linear Positioners: Lexium dual-axis
and triple-axis systems for multi-dimensional applications...... page 6 /13
4
5
vv Selection guides
>>
Lexium Cartesian robots: Linear axes.......................................... page 6 /14
>>
Lexium Cartesian robots: Multi-axis systems.............................. page 6 /16
6
7
8
9
10
6/1
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Presentation
PacDrive 3 automation solution
Robotics solutions
PacDrive Delta robots
Presentation
1
These robotics solutions were developed as an add-on to PacDrive. They were
designed to satisfy rapidly growing customer demand for robots as an integral
part of machine design, for example in packaging machinery.
The robotics hardware consists of PacDrive Delta 2, PacDrive Delta 3, and
Cartesian robots.
In addition to the standard product offerings, customized versions are also
available upon request.
2
PacDrive Delta 2 robots
bb The PacDrive Delta 2 robot is quick, quiet, and reliable. It has a maximum load
capacity of 25 kg (55 lbs).
bb The D2S types use conventional Lexium SH3 servo motors with cabinet-mounted
servo drives.
3
bb The ready-to-use D2 robots are also available with an optional rotational axis.
PacDrive Delta 2 robot
bb Flexible integration into the automation system is possible using the Lexium 62
ILM servo modules with integrated servo drive. Though mechanically identical, the
D2I types offer the benefits of the Lexium 62 ILM integrated drives technology.
bb The Lexium 62 ILM integrated drives significantly reduce cabinet space and
cabling, leaving only a shared power supply inside the cabinet. The Lexium 62 ILM
integrated drives are connected via a single cable from the cabinet to machinemounted distribution boxes and single, quick-connect cables to each drive.
4
Advantages of PacDrive Delta 2 robots
>> High payload capacity
>> Large work envelope
>> High precision
>> Highly dynamic response
>> Low noise level
>> Standard components for mechanisms and drives
>> Pre-assembled and ready to connect
>> Referenced ex-factory
>> Low maintenance while at the same time offering high load capacity
>> Compact, angled gearboxes are also available
>> Degree of protection up to IP55
>> Easy-clean design
5
6
References
>> See page 6/7
7
8
9
10
6/2
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Presentation
PacDrive 3 automation solution
Robotics solutions
PacDrive Delta robots
Presentation (continued)
PacDrive Delta 3 robots
bb PacDrive Delta 3 robots are designed for fast pick-and-place operations. They stand
out with their short cycle times and an exceptional payload capacity of up to 15 kg (33.1
lb).
1
bb Combined with a vision system, PacDrive Delta 3 robots can also be used for
random and/or mixed product flow picking.
bb The robot’s mounting fixtures located on the top (P4 Standard version), which
reduces the risk of the robot arms colliding with the frame, even at extreme
deflection.
2
bb The PacDrive Delta 3 robots can be equipped with Lexium SH3 servo motors, or
with Lexium 62 ILM integrated drives.
bb The PacDrive Delta 3 robots are also available with an optional rotational axis.
PacDrive Delta 3 robot type P4
bb Lexium 62 ILM integrated drives are connected via a single cable from the
cabinet to machine-mounted distribution boxes and single, quick-connect cables to
each servo.
Advantages of PacDrive Delta 3 robots
>> 3 types available for optimum footprint
>> Highly dynamic response
>> IP65 rated, sealed stainless steel design for pharmaceutical and food
PacDrive Delta3 robot type P4 Flat
3
applications (IP69k for all robots on the moving parts, Version with cleanroom up
to class 6 available)
>> High precision
>> Optimized tube/cable mounting through the parallel plate reduces risk of
collision with products and machine parts
>> Suitable for washdown applications (P4 only)
>> Available with Lexium 62 ILM integrated drives for non-washdown applications
>> Low noise level
>> Standard components for mechanisms and drives
>> Pre-assembled and ready to connect
>> Referenced ex-factory
>> Low maintenance while at the same time offering high load capacity
>> Compact design for ceiling mounting
>> Three or four degrees of freedom
>> Choice between Lexium SH3 servo motors and Lexium 62 ILM integrated drives
>> Patented, completely welded stainless steel lower arms, no gluing, no issues
with cleaning fluids
>> Re-referencing without additional tool (“Homing”)
References
>> See pages 6/10 to 6/12
4
5
6
7
8
PacDrive Delta 3 robot type P2, P4, P6 Compact
9
10
6/3
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Selection guide
PacDrive 3 automation solution
Robotics solutions
PacDrive Delta robots
Robot type
1
2
Number of axes
PacDrive Delta 2 robots
PacDrive Delta 3 robots
D2 (1000 mm / 39.4 in.)
P2 Compact (800 mm / 31.5 in.)
P4 Standard (1200 mm / 47.2 in.)
P4 Flat (1200 mm / 47.2 in.)
P4 Compact (1200 mm /
47.2 in.)
2-3-axis
3-4 axis
3-4 axis
3-4 axis
3-4 axis
P6 Compact (1600 mm /
62.9 in.)
P6 Extended (1600 mm /
62.9 in.)
1
2
3
3
4
4
Work envelope
vv Width 360 mm (14.17 in.)
vv Height 1000 mm (39.37 in.)
vv Unlimited rotation
vv Diameter 800 mm (31.5 in.)
vv Height 230 mm (9.06 in.)
vv Unlimited rotation
vv Diameter 1200 mm (47.24in.)
vv Height 225 mm (8.86 in.)
vv Unlimited rotation
vv Diameter 1200 mm (47.2 in.)
vv Height 225 mm (8.86 in.)
vv Unlimited rotation
vv Diameter 1200 mm (47.2 in.)
vv Height 225 mm (8.86 in.)
vv Unlimited rotation
5
6
7
8
9
10
vv P6 compact, P6 Extended:
diameter 1600 mm (62.9 in.)
vv P6 compact: height 275 mm
(10.83 in.)
vv P6 Extended: height 400 mm
in Z stroke (15.74 in.)
vv Unlimited rotation
Rotational axis
vv Fixed (no rotational axis installed)
vv Optional rotational axis
vv Fixed (no rotational axis installed)
vv Optional rotational axis
vv Fixed (no rotational axis installed)
vv Optional rotational axis
vv Fixed (no rotational axis installed)
vv Optional rotational axis
vv Fixed (no rotational axis installed)
vv Optional rotational axis
Repetitive accuracy
< 0.3 mm (< 0.01 in.)
+/- 0.1 mm (+/-0.004 in.)
+/- 0.1 mm (+/-0.004 in.)
+/- 0.1 mm (+/-0.004 in.)
+/- 0.1 mm (+/-0.004 in.)
Maximum cycle
50 cycle/minute (1)
301 cycle/minute (1)
230 cycle/minute (1)
230 cycle/minute (1)
230 cycle/minute (1)
Maximum speed
4 m/sec
10 m/sec
10 m/sec
10 m/sec
10 m/sec
Maximum acceleration
vv 18 m/sec2 max
vv 120 m/sec2 at 1kg (at 2.20 lb)
vv 90 m/sec2 at 1.5 kg (at 3.31 lb)
vv 100 m/sec2 at 1kg (at 2.20 lb)
vv 75 m/sec2 at 1.5 kg (at 3.31 lb)
vv 100 m/sec2 at 1kg (at 2.20 lb)
vv 75 m/sec2 at 1.5 kg (at 3.31 lb)
vv 100 m/sec2 at 1kg (at 2.20 lb) vv 80 m/sec2 at 1kg (at 2.20 lb)
vv 75 m/sec2 at 1.5 kg (at 3.31 lb) vv 60 m/sec2 at 1.5 kg (at 3.31 lb)
Maximum payload capability
Up to 30 kg (66.14 lb)
Up to 15 kg (33.1 lb)
Up to 15 kg (33.1 lb)
Up to 15 kg (33.1 lb)
Up to 15 kg (33.1 lb)
Variants
vv Normal – non-washdown (IP55)
vv Normal – washdown, non-hygienic (IP65,
IP69K moving parts)
vv Washdown (IP65, IP69K moving parts)
vv Normal – non-washdown (IP65, IP69K
moving parts)
vv Cleanroom Class 6
vv Washdown (IP65, IP69K moving parts)
vv Normal – non-washdown (IP65, IP69K
moving parts)
vv Normal – washdown, non-hygienic (IP65, IP69K moving parts)
Combined motor type
vv Lexium SH3 motors
vv Lexium 62 ILM
vv Without motor
vv Lexium SH3 motors
vv Lexium 62 ILM
vv Lexium SH3 motors
vv Lexium 62 ILM integrated drive
vv Motor and drive
vv Lexium SH3 motors
vv Lexium 62 ILM integrated drive
vv Without motor
vv Lexium SH3 motors
vv Lexium 62 ILM integrated
drive
vv Lexium SH3 motors
vv Lexium 62 ILM integrated
drive on request
Reference
VRKD2ppppp00000
VRKP2pppNC00000
VRKP4ppppp00000
VRKP4ppppF00000
VRKP4pppNC00000
VRKP6pppNC00p00
See page
6/7
6/8
6/8
6/8
6/8
6/8
(1) Depending on the application, and on payload.
6
160 cycle/minute (1)
8
10
More technical information on www.schneider-electric.com
6/5
2
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7
9
(1) Depending on the application, and on payload.
6/4
2
5
PacDrive 3 automation solution
References
Robotics solutions
PacDrive Delta 2 and Delta 3 robots
PacDrive Delta 2 and PacDrive Delta 3 robots: Product reference structure
1
Type (root)
Model
Options
1
2
3
1
2
3
4
5
6
7
8
9
10
11
12
V
R
K
P
4
S
0
R
N
O
0
0
0
0
0
Robot Kinematics
VRK
2
Robot Type/Product Type
P2
3-4 axis Delta 3 robot 800 mm (31.5 in.)
P4
3-4 axis Delta 3 robot 1200 mm (47.2 in.)
P6
3-4 axis Delta 3 robot 1600 mm (62.9 in.)
D2
2-3-axis Delta 2 robot
CP
Customer Project
Subtype
3
S0
SH motor
L0
ILM motor
WM
Without motor (P4)
YY
Spare part set
HB
Hardware Bundle
Option
4
R
Rotational axis installed
F
Fixed, no rotational axis installed
C
Customized version or customized hardware bundle
Y
Spare part
Variant
5
6
WD
Washdown IP 65 (P4)
NF
Normal, non-washdown, flat (P4)
NO
Normal, non-washdown (P4)
WF
Washdown, flat (P4)
CW
Cleanroom, class 6 conforming to ISO14644-1 (P4)
NC
Normal, Compact (P2, P4 and P6 with SH motors; with Lexium 62 ILM motors on request)
01
Customized version 01 (=> Option=C)
YY
Spare part
P4
Customized bundle for P4 robot scope
Version
to identify mechanism version
00
S00 (P4; D2)
Miscellaneous
for options; e.g. spare part number
7
000
Customized hardware bundle subtype/enumeration
8
9
10
6/6
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PacDrive 3 automation solution
References
Robotics solutions
PacDrive Delta 2 robots, Spare parts
PacDrive Delta 2 robots
D2 robots
Designation
Reference
Weight
kg / lb
PacDrive robot D2-1000
VRKD2S0FEC00000
137.000
302.03
PacDrive robot D2R-1000
VRKD2S0REC00000
137.000
302.03
PacDrive robot D2L-1000
VRKD2L0FEC00000
137.000
302.03
PacDrive robot D2LR-1000
VRKD2L0REC00000
137.000
302.03
PacDrive Robot D2WMR-1000
VRKD2WMREC00000 137.000
302.03
1
2
3
PacDrive Delta 2 robot
Spare parts for PacDrive Delta 2 robots
Designation
Description
Reference
Weight
kg / lb
Maintenance tool kit
Calibration tool for calibration of VRKD2YYYYY00001
the robot after replacement of a
motor or gear box
1x gauge
–
Cable clamp set
2x cable clamps
VRKD2YYYYY00002
–
Secondary arm assembly
1x secondary arm
6x bearings
VRKD2YYYYY00003
–
4
5
6
VRKD2YYYYY00001
VRKD2YYYYY00002
7
VRKD2YYYYY00003
8
9
10
6/7
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References
PacDrive 3 automation solution
Robotics solutions
PacDrive Delta 3 robots, Spare parts
PacDrive Delta 3 robots
P2 Compact robots (800 mm work envelop / 31.50 in. work envelop)
1
Designation
2
Reference
Weight
kg / lb
PacDrive robot P2s-F-NC-15-800
P2 Compact, fixed axis, non-washdown, SH3 motor
VRKP2S0FNC00000
47.000
103.62
PacDrive robot P2s-R-NC-15-800
P2 Compact, rotational axis, non-washdown, SH3 motor
VRKP2S0RNC00000
52.000
114.64
PacDrive robot P2L-F-NC-15-800
P2 Compact, fixed axis, non-washdown, ILM motor
VRKP2L0FNC00000
55.000
121.25
PacDrive robot P2L-R-NC-15-800
P2 Compact, rotational axis, non-washdown, ILM motor
VRKP2L0RNC00000
65.000
143.30
P4 Standard robots (1200 mm work envelop / 47.24 in.work envelop)
Designation
3
PacDrive Delta 3 robot P2 Compact
4
Reference
Weight
kg / lb
PacDrive robot P4s-F-WD-15-1200
P4, fixed axis, washdown, SH3 motor
VRKP4S0FWD00000
105.000
231.49
PacDrive robot P4s-R-WD-15-1200
P4, rotational axis, washdown, SH3 motor
VRKP4S0RWD00000
110.000
242.51
PacDrive robot P4s-F-CW-15-1200
P4, fixed axis, washdown, cleanroom, SH3 motor
VRKP4S0FCW00000
105.000
231.49
PacDrive robot P4s-R-CW-15-1200
P4, rotational axis, washdown, cleanroom, SH3 motor
VRKP4S0RCW00000
110.000
242.51
PacDrive robot P4L-F-NO-15-1200
P4, fixed axis, non-washdown, ILM motor
VRKP4L0FNO00000
107.000
235.89
PacDrive robot P4L-R-NO-15-1200
P4, rotational axis, non-washdown, ILM motor
VRKP4L0RNO00000
113.000
249.12
P4 Flat robots (1200 mm work envelop / 47.24 in.work envelop)
Designation
5
PacDrive Delta 3 robot P4 Standard
6
Reference
Weight
kg / lb
PacDrive robot P4s-F-WF-15-1200
P4 Flat, fixed axis, washdown, SH3 motor
VRKP4S0FWF00000
89.000
196.21
PacDrive robot P4s-R-WF-15-1200
P4 Flat, rotational axis, washdown, SH3 motor
VRKP4S0RWF00000
94.000
207.23
PacDrive robot P4L-F-NF-15-1200
P4 Flat, fixed axis, non-washdown, ILM motor
VRKP4L0FNF00000
116.000
255.74
PacDrive robot P4L-R-NF-15-1200
P4 Flat, rotational axis, non-washdown, ILM motor
VRKP4L0RNF00000
125.000
275.58
PacDrive robot P4-R-NF-15-1200
P4 Flat, rotational axis, non-washdown, without motor
VRKP4WMRNF00000
100.000
220.46
P4 Compact robots (1200 mm work envelop / 47.24 in. work envelop)
Designation
7
8
PacDrive Delta 3 robot P4 Flat
Weight
kg / lb
PacDrive robot P4s-F-NC-15-1200
P4 Compact, fixed axis, non-washdown, SH3 motor
VRKP4S0FNC00000
51.000
112.44
PacDrive robot P4s-R-NC-15-1200
P4 Compact, rotational axis, non-washdown, SH3 motor
VRKP4S0RNC00000
56.000
123.46
PacDrive robot P4L-F-NC-15-1200
P4 Compact, fixed axis, non-washdown, ILM motor
VRKP4L0FNC00000
55.000
121.25
PacDrive robot P4L-R-NC-15-1200
P4 Compact, rotational axis, non-washdown, ILM motor
VRKP4L0RNC00000
60.000
132.28
P6 Compact robots (1600 mm work envelop / 62.99 in. work envelop)
Designation
9
Reference
Reference
Weight
kg / lb
PacDrive robot P6s-F-NC-15-1600
P6 Compact, fixed axis, non-washdown, SH3 motor
VRKP6S0FNC00000
60.000
132.28
PacDrive robot P6s-R-NC-15-1600
P6 Compact, rotational axis, non-washdown, SH3 motor
VRKP6S0RNC00000
65.000
143.30
P6 Extended robots (1600 mm work envelop / 62.99 in. work envelop)
Designation
10
Reference
Weight
kg / lb
PacDrive robot P6EXs-F-NC-15-1600
P6 Extended, fixed axis, non-washdown, SH3 motor
VRKP6S0FNC00EX0
60.000
132.28
PacDrive robot P6EXs-R-NC-15-1600
P6 Extended, rotational axis, non-washdown, SH3 motor
VRKP6S0RNC00EX0
65.000
143.30
PacDrive Delta 3 robot P4/P6 Compact
6/8
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PacDrive 3 automation solution
References
Robotics solutions
PacDrive Delta 3 robots, Spare parts
PacDrive Delta 3 robots
Spare parts for PacDrive Delta 3 robots
Designation
Primary arm with
ball pins and
indexing bolt
VRKP4YYYYY00001
VRKP4YYYYY00003
VRKP4YYYYY00005
VRKP2YYYYY00007
VRKP4YYYYY00007
VRKP4YYYYY00009
VRKP4YYYYY00011
VRKP2YYYYY00002
VRKP4YYYYY00002
VRKP2YYYYY00004
VRKP4YYYYY00004
VRKP4YYYYY00006
VRKP4YYYYY00008
Use with
P2
Description
Reference
Weight
kg / lb
1x primary arm, complete
1x indexing bolt gearing
VRKP2YYYYY00002
–
2 secondary arms P2
with rolls, sockets,
and 4 springs
2x lower arm, complete
4x spring
VRKP2YYYYY00004
–
Telescopic axis
mounted with
universal joints
P2
1x telescopic axis
VRKP2YYYYY00007
–
Set of 3 tubes for
telescopic axis
P2
2x lower tube 16
1x upper tube 20
VRKP2YYYYY00010
–
Motor cover with
P4
fasteners – without
seal
1x motor cover P4x-WD
4x screw-threaded rod
4x sealing rings screwthreaded rod
4x loss washer
VRKP4YYYYY00001
–
Primary arm with
ball pins and
indexing bolt
P4
1x primary arm, complete
1x indexing bolt for gearing
VRKP4YYYYY00002
–
Gearbox with
fasteners and
indexing bolt
P2,
P4,
P6
1x gearbox main axis
12x screw-drive motor
4x screw-drive motor
12x washer drive motor
1x indexing bolt gearbox
1x X-Ring drive motor
1x PE caps for motors
VRKP4YYYYY00003
–
2 secondary arms
with rolls, sockets
and 4 springs
P4
2x lower arm, complete
4x spring
VRKP4YYYYY00004
–
Parallel plate with
bearing and ball
pins
P2,
P4,
P6
1x parallel plate with bearing VRKP4YYYYY00005
and ball pins
–
Parallel plate with
ball pins
P2,
P4,
P6
1x parallel plate with ball
pins
VRKP4YYYYY00006
–
Telescopic axis
mounted with
universal joints
P4
1x telescopic axis
VRKP4YYYYY00007
–
Upper universal
P2,
joint with fasteners P4,
P6
1x upper universal joint
VRKP4YYYYY00008
1x clamping screw for upper
universal joint
–
Lower universal
P2,
joint with fasteners P4,
and indexing bolt
P6
1x lower universal joint
6x countersunk screw for
universal joint
1x straight pin for universal
joint
VRKP4YYYYY00009
–
Set of 3 tubes for
telescopic axis
P4
2x lower tube 16
1x upper tube 20
VRKP4YYYYY00010
–
Various fasteners
P2,
P4,
P6
1x clamping cone, large
1x clamping sleeve, large
1x washer, large
4x washer, small
4x clamping cone, small
4x clamping sleeve, small
1x cover for universal joint
5x clamping screw
1x screw for universal joint,
large
1x screw for universal joint,
small
6x countersunk screw for
universal joint
2x straight pin for universal
joint
VRKP4YYYYY00011
–
VRKP2YYYYY00010
VRKP4YYYYY00010
VRKP4YYYYY00012
1
2
3
4
5
6
7
8
9
3 sets of sliding
films
P2,
P4,
P6
3x sliding lms 20
6x sliding lms 16
VRKP4YYYYY00012
–
3 sets of sliding
film FDA
P2,
P4,
P6
3x sliding film 20 FDA
6x sliding film 16 FDA
VRKP4YYYYY00013
–
VRKP4YYYYY00013
6/9
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10
PacDrive 3 automation solution
References
Robotics solutions
PacDrive Delta 3 robots, Spare parts
PacDrive Delta 3 robots
Spare parts for PacDrive Delta 3 robots (continued)
1
2
Designation
VRKP4YYYYY00014
VRKP4YYYYY00015
Use
with
VRKP4YYYYY00016
VRKP4YYYYY00017
5
VRKP4YYYYY00018
VRKP4YYYYY00019
6
7
VRKP4YYYYY00020
VRKP4YYYYY00021
VRKP4YYYYY00022
VRKP4YYYYY00023
8
9
Reference
Weight
kg / lb
Gearbox
P2,
rotation axis P4,
with fasteners P6
and seals
1x gearbox rotational axis
1x O-ring central motor
4x sealing ring for central motor
4x screw for central motor above
4x gearbox screw
VRKP4YYYYY00014
–
Maintenance
lid with
fasteners
P4
1x maintenance lid
14x maintenance lid screw
14x sealing ring for maintenance lid
VRKP4YYYYY00015
–
Cable bushing P4
with lids and
fasteners
1x cable bushing M16 PVDF
1x counter nut M16 MS-vern
1x sealing ring PE M16
2x gland body M50 PVDF
2x counter nut M50 MS-vern
2x sealing ring PE M50
1x sealing insert 4x13
1x sealing insert 7x9
1x lock bolt 13
4x lock bolt 9
1x media lid 50
1x media lid 50/16
10x screw for media lid
10x sealing ring for screw media lid
VRKP4YYYYY00016
–
Motor cover
P4
with fasteners
– without seals
1x motor cover P4x-NO
VRKP4YYYYY00017
4x screw-threaded rod
4x sealing ring for screw-threaded rod
4x loss washer
–
2 covers with P4
fasteners
– without seals
2x media lid blank
10x screw media lid
10x sealing ring for screw media lid
VRKP4YYYYY00018
–
Closing
P4
4th-axis lid
with fasteners
and seals
1x blind cap central axis
1x o-ring central motor
4x sealing ring for central motor
4x screw for central motor below
VRKP4YYYYY00019
–
1 set of seals
for
maintenance
lid, motor
cover, media
lid
1x seal for maintenance lid
1x seal for motor cover
1x seal for media lid
VRKP4YYYYY00020
–
2 sets of seals P2,
for all
P4,
gearboxes
P6
6x X-ring drive motor
2x o-ring central motor
VRKP4YYYYY00021
–
Screw set for P2,
1 primary arm P4,
P6
7x screw for primary arm
VRKP4YYYYY00022
–
12 Helical
P2,
extensions
P4,
with rolls and P6
fasteners – set
for 1 robot
12x helical extension
24x roll
24x screw
VRKP4YYYYY00023
–
3
4
Description
P4
10
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PacDrive 3 automation solution
References
Robotics solutions
PacDrive Delta 3 robots, Spare parts
PacDrive Delta 3 robots
Spare parts for PacDrive Delta 3 robots (continued)
Designation
VRKP4YYYYY00024
VRKP4YYYYY00025
Use
with
Reference
Weight
kg / lb
12 ball pins
P2,
– set for 1 robot P4,
P6
12x ball pin
VRKP4YYYYY00024
–
12 ball
P2,
P4,
sockets
– set for 1 robot P6
12x ball socket
VRKP4YYYYY00025
–
Set of small
parts
e.g. fasteners,
washers, etc.
without
expendable
parts
12x screw
VRKP4YYYYY00026
2x PE sticker
1x ground wire 0.5, 650 mm (25.6 in.)
1x ground wire 0.5, 400 mm (15.7 in.)
25x sealing ring for central motor sealing
ring for covering screw
35x sealing ring for maintenance lid
sealing ring for media lid
2x washer PE
2x screw for central motor below
20x washer drive motor
10x screw for central motor above for
screw drive motor screw for universal
joint, small
7x screw for primary arm
1x straight pin for universal joint
1x clamping screw for universal joint
1x screw for universal joint, large
3x countersunk screw for universal joint
20x screw for drive motor
25x covering screw
2x indexing bolt for gearbox
1x nut PE
1x spring ring PE
1x screw PE
30x screw for maintenance lid screw for
media lid clamping screw
3x flat head screw for motor cover
6x loss washer
2x PE cap for motors
–
P2,
P4,
P6
VRKP4YYYYY00026
VRKP4YYYYY00027
VRKP4YYYYY00028
Description
1
2
3
4
5
6
Fasteners for
motor cover
P4
4x screw for threaded rod
4x sealing ring screw for threaded rod
4x loss washer
VRKP4YYYYY00027
–
Fan with
clamping
fixtures
P4
12x clamping fixture
3x fan 80x25 24 V
6x wire end ferrules
VRKP4YYYYY00028
–
Parallel plate
with bearing
and ball pins
P2,
P4,
P6
1x titanium parallel plate with bearing
and ball pins
VRKP4YYYYY00029
–
7
8
9
VRKP4YYYYY00029
10
6/11
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Presentation
PacDrive 3 automation solution
Robotics solutions
Lexium Cartesian robots
Presentation
1
Schneider Electric provides modular Lexium Cartesian robot systems that
consist of standardized elements, complete solutions, and customized
solutions for a variety of 1, 2, and 3-dimensional motion tasks.
Because of their modular structure, the elements can be configured as
needed. The length and stroke of each axis system is individually determined.
2
3
Lexium PAS Portal Axes and Lexium TAS Linear Tables: Single-axis systems
for loads of up to 150 kg (330.6 lb)
bb Lexium PAS4pB and Lexium PAS 4pS portal axes
PAS 4pB
vv The Lexium PAS 4pB with toothed belt is designed for precise, dynamic
positioning of heavy loads over long distances
vv The Lexium PAS 4pS with ballscrew is designed for high-precision positioning of
heavy loads at low to medium speeds with high feed forces
Advantages
>> Large selection of sizes, adapted to customer requirements
>> Flexible interface for simple and rapid mounting, modification, and servicing
>> Includes metal cover strip for use in harsh environments
bb Lexium TAS linear tables
4
PAS 4pS
vv With its integrated ballscrew-drive, the Lexium TAS is ideal for high-precision linear
positioning of heavy loads at high feed forces with minimum mechanical backlash
Advantages
>> Superior system rigidity and compact dimensions
>> Each guide rail has two recirculating ball bearing guides and an integrated ball
chain
5
>> Aluminum profiles with extremely high torsion and bending resistance
TAS 4
6
7
CAS 4
10
>> See pages 6/14 and 6/15
Lexium CAS Cantilever and Lexium CAS Telescopic Axes: Single-axis systems
with stationary motor and moving axis body
bb Lexium CAS 3 and Lexium CAS 4 cantilever axes
vv Cantilever axes consist of a stationary motor unit and a mobile axis body that
moves into the working area
vv The Lexium CAS 4 with extruded profile axis body and toothed belt drive is
designed for high speeds (with roller guides), heavy loads, and long strokes (with
recirculating ball bearing guides)
vv The Lexium CAS 3 with round bar axis body, toothed belt, or toothed rack drive
and recirculating ball bearing guide is used for light and medium loads and strokes
Advantages
>> Available with metal cover strip (Lexium CAS 4 only), anti-static toothed belt, and
8
9
Selection guide
in a corrosion-resistant version for harsh environments
>> Mechanical interface or end plate for suction, gripper, and assembly tools
CAS 3
bb Lexium CAS 2 telescopic axis
vv Lexium CAS 2 telescopic axes are extremely compact units, which consist of a
moving axis body, a moving carriage, and a stationary motor. Their stroke is
considerably greater than their length
Advantages
>> The carriage can move in positive and negative directions with the same stroke
>> Recirculating ball bearing guide for high forces and torques or roller guide as a
cost-effective alternative
Selection guide
>> See pages 6/14 and 6/15
CAS 2
6/12
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Presentation
PacDrive 3 automation solution
Robotics solutions
Lexium Cartesian robots
Presentation (continued)
Lexium MAX double portal axes: Dual-axis systems for large loads and high
speeds
bb Lexium MAX H and Lexium MAX S double portal axes
vv Double Portal axes are designed for high-precision, dynamic movements of
large, heavy loads over long distances in a single plane
vv The Lexium MAX H consists of a driven toothed belt axis and a non-driven
support axis. The carriages of the support axis are moved by the load, which is
driven via the main axis
vv In the case of the Lexium MAX S, the support axis is driven by a transmission
shaft
MAX H
Advantages
>> Up to three carriages for large loads
>> Available with metal cover strip, anti-static toothed belt, and in a corrosionresistant version for harsh environments
>> Distance between the two axes ranges from 100 mm (3.93 in.) to 2800 mm
(110.23 in.)
MAX S
1
2
3
Selection guide
>> See pages 6/16 and 6/17
4
Lexium Max Portal Robots and Linear Positioners: Lexium dual-axis and
triple-axis systems for multi-dimensional applications
bb Lexium MAX P linear positioners
5
vv The Lexium MAX P is used for dynamic X/Z applications above or below the work
envelope
vv The linear positioner consists of a Lexium MAX H double portal axis (X direction)
and a Lexium CAS cantilever axis (Z direction)
vv For loads up to 50 kg (110.23 lb) with long X and medium Z movements
MAX P
bb Lexium MAX Rp2 and Lexium MAX Rp3 portal robots
vv Portal robots are used for X/Y or XYZ applications above the work envelope
vv The Lexium MAX Rp2 consists of a Lexium MAX S double portal axis (X direction)
and a Lexium MAX H or a Lexium PAS B portal axis (Y direction)
vv The Lexium MAX Rp3 features an additional Lexium CAS 4 or Lexium CAS 3
cantilever axis (Z direction)
MAX Rp2
Advantages
>> An additional rotational axis can be mounted on the Z axis
>> Loads of up to 130 kg (286.6 lb) (MAX Rp2)/50 kg (110.2 lb) (MAX Rp3)
6
7
Selection guide
>> See pages 6/16 and 6/17
8
9
MAX Rp3
10
6/13
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Selection guide
PacDrive 3 automation solution
Robotics solutions
Lexium Cartesian robots: Linear axes
Portal axes
Linear tables
Number of directions
1
1
Movement type
Generally horizontal
Generally horizontal
Generally vertical
Load position
On carriage
On carriage
On the side of the profile or on the 2
end blocks
On the 2 end blocks
On carriage
Toothed belt
Axis type
1
2
Movement
Cantilever axes with mobile
structure on profile
Cantilever axes with mobile
structure on parallel rods
Telescopic axes
1
Generally horizontal
Drive
Toothed belt
Ballscrew
Ballscrew
Toothed belt
Toothed belt or rack
Type of guide
Ball or roller
Ball
Double, ball
Ball or roller
Ball
2
3
3
4
4
5
6
7
8
Main characteristics
vv Highly dynamic response
vv Long stroke length
vv High positioning speed
vv High-precision movement (positioning,
repeatability, guiding)
vv High feed forces
vv High rigidity
vv High-precision movement
(positioning, repeatability, guiding)
vv High feed forces
vv High rigidity
vv Feed movement without mechanical
backlash
vv Long stroke length
vv Compact
vv High feed forces
vv Mobile structure with light travel
vv Option to mount the load on the side weight
of the profile or on the end blocks
vv High rigidity
vv Long stroke length from a compact
unit
vv High rigidity
vv Highly dynamic response
Dynamic response
ggggg
ggg
gg
gggg
gggg
gggg
Precision
ggg
ggggg
gggggg
ggg
ggg
gg
Maximum payload
100 kg / 220.5 lb
100 kg / 220.5 lb
150 kg / 330.7 lb
50 kg / 110.2 lb
18 kg / 39.7 lb
35 kg / 77.2 lb
Maximum driving force
2600 N
4520 N
2580 N
2150 N
705 N
1500 N
Maximum load movement speed
8 m/s
1.25 m/s
1 m/s
3 m/s
3 m/s
3 m/s
Maximum working stroke
5500 mm / 216.5 in.
3000 mm / 118.1 in.
1500 mm / 59 in.
1200 mm / 47.2 in.
500 mm / 19.7 in.
2400 mm / 94.5 in.
Repeatability
± 0.05 mm / 0.002 in.
± 0.02 mm / 0.001 in.
± 0.02 mm / 0.001 in.
± 0.05 mm / 0.002 in.
± 0.05 mm / 0.002 in.
± 0.1 mm ± 0.05 mm / 0.004 in.
Options
vv Choice of guide type: ball (for applications
requiring high forces and torques) or roller
(simple, cost-effective solution)
vv Wide range of sensors for the limit switch
function
vv Choice of carriage type for adapting to the
load
vv Option to add carriages
vv Anti-corrosion version
vv Anti-static belt
vv Choice of pitch
vv Protective metal strip
vv Wide range of sensors for the limit switch
function
vv Choice of carriage type for adapting to the
load
vv Option to add carriages
vv Option to add ballscrew supports for longer
axes
vv Choice of pitch
vv Several different motor mounting
options
vv Choice of guide type: ball (for
vv Anti-corrosion version
applications requiring high forces and vv Anti-static belt
torques) or roller (simple, cost-effective
solution)
vv Protective metal strip
vv Anti-corrosion version
vv Wide range of sensors for the limit
switch function
vv Anti-static belt
vv Choice of guide type: ball (for
applications requiring high forces and
torques) or roller (simple, cost-effective
solution)
vv Choice of carriage type for adapting
to the load
Reference
PAS 4pB
PAS 4pS
TAS 4
CAS 4
CAS 2
More information
Please consult our Lexium Cartesian robots catalog (DIA7ED02090805EN)
or visit our web site: www.schneider-electric.com
9
10
CAS 3
6
7
10
More technical information on www.schneider-electric.com
6/15
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8
9
Please consult our Lexium Cartesian robots catalog (DIA7ED02090805EN)
or visit our web site: www.schneider-electric.com
6/14
5
Selection guide
PacDrive 3 automation solution
Robotics solutions
Lexium Cartesian robots: Multi-axis systems
Axis type
1
Movement
Double portal axes
Linear positioners
Number of directions
1
2
Movement type
Horizontal: combination of two parallel axes X and X
Horizontal and vertical: combination of
one X axis and one Z axis
Z
Portal robots
1
3
Horizontal: combination of two perpendicular axes X Horizontal and vertical: combination of two
and Y
perpendicular axes X and Y and one Z axis
X
2
2
Y
Load position
3
4
On two parallel carriages
On the side or on the end blocks of the Z
axis profile
On the Y axis carriage
On the side or on the end blocks of the Z axis profile
vv MAX S + MAX H axes
vv MAX S + PAS 4pB axes
vv MAX S + MAX H + CAS 4 axes
vv MAX S + MAX H + CAS 3 axes
Multi-axis system type
PAS 4pB axes + PAS 4pH support axis
(load driven)
PAS 4pB + PAS 4pB axes
(shaft-driven)
vv MAX S + CAS 4 axes
vv MAX S + CAS 3 axes
Drive
Toothed belt on one axis
Toothed belt on both axes
Toothed belt on each axis
Type of guide
Ball or roller
Ball or roller
Ball or roller
4
5
6
7
5
Main characteristics
vv Long stroke length
vv High-precision movement (positioning, guiding)
vv Highly dynamic response
vv High feed forces
vv High-precision movement (positioning,
guiding)
vv Dynamic load positioning
vv Long stroke length on both axes
vv Long stroke length on three axes
Maximum payload
250 kg / 551 lb
50 kg / 110.2 lb
130 kg / 286.6 lb
50 kg / 110.2 lb
Maximum
On the X axis
working stroke
On the Y axis
5500 mm / 216.5 in.
5500 mm / 216.5 in.
5500 mm / 216.5 in.
5500 mm / 216.5 in.
–
–
1500 mm / 59 in.
1500 mm / 59 in.
On the Z axis
–
1200 mm / 47.2 in.
–
1200 mm / 47.2 in.
vv Choice of guide type: ball (for applications requiring high forces and torques) or roller
(simple, cost-effective solution)
vv Protective metal strip
vv Anti-corrosion version
vv Anti-static belt
vv Wide range of sensors for the limit switch function
vv Several different motor mounting options
vv Variable distance between the two axes
vv Choice of guide type: ball (for applications requiring high forces and torques) or roller (simple, cost-effective solution)
vv Wide range of sensors for the limit switch function
Reference
MAX H
MAX P
More information
Please consult our Lexium Cartesian robots catalog (DIA7ED02090805EN)
or visit our web site: www.schneider-electric.com
Options
8
9
3
300 kg / 661.4 lb
MAX S
6
7
Supplied as standard equipment:
vv Protective metal strip
vv Anti-corrosion version
vv Anti-static belt
8
MAX Rp2
MAX Rp3
9
Please consult our Lexium Cartesian robots catalog (DIA7ED02090805EN)
or visit our web site: www.schneider-electric.com
10
10
More technical information on www.schneider-electric.com
6/16
6/17
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Embedded safety
bb Technical information on all of the products listed in this
catalog is available at: www.schneider-electric.com
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Contents
PacDrive 3 automation solution
Embedded safety
bb General presentation
vv Maximize your business and machine performance
with MachineStruxure............................................................................ page 7/2
1
vv Improve efficiency................................................................................... page 7/2
vv Increase your profitability...................................................................... page 7/3
2
bb Modicon TM5CSLC safe logic controller
vv Presentation, References...................................................................... page 7/4
vv Safety characteristics and Certification.............................................. page 7/5
3
bb Modicon TM5 safety I/O modules
vv Presentation............................................................................................ page 7/6
vv References............................................................................................... page 7/6
bb Modicon TM7 safety I/O modules
vv Presentation............................................................................................ page 7/7
4
vv References............................................................................................... page 7/7
bb Modicon TM5 Sercos interface module
vv Presentation............................................................................................ page 7/7
5
vv References............................................................................................... page 7/7
bb SoSafe Programmable programming software
vv Presentation..............................................................................pages 7/8 and 7/9
6
vv Application function blocks................................................................. page 7/10
vv References..............................................................................................page 7/11
bb Preventa modular safety controller Type XPSMCM
7
vv Presentation.......................................................................... pages 7/12 and 7/13
vv References............................................................................. pages 7/14 and 7/15
8
9
10
7/1
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General presentation
PacDrive 3 automation solution
Embedded safety
Maximize your business and machine performance with
MachineStruxure
Improve efficiency
ures & engine
ect
e
hit intelligence rin
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l
a
st
om
ro
Fle
x
m
ch
Cu
3
e & scal
ibl
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ab
2
Machine builders like you are constantly looking for new ways to design and
build more innovative machines in less time and at lower cost.
MachineStruxureTM can help.
The NEXT generation of MachineStruxure is a complete machine automation
solution that provides flexible and scalable machine control, ready-to-use
architectures, efficient engineering solutions, and comprehensive customization and
engineering support services. It can help you meet your challenges for improved
efficiency and greater productivity, allowing you to deliver higher added value to your
customers throughout the entire machine life cycle.
g
A
1
Maximize your business and machine
performance with MachineStruxure
in e c o n
t
i za t i o n & s e r v
ic e
s
Flexible and scalable safety
Improve efficiency
Multi-function distributed
4
Preventa XPSMCM
modular safety controller
5
Modicon TM5 Embedded
safety PLC
Multi-function
6
Embedded safety for Altivar drives Preventa XPSMC
and Lexium 32 motion controllers safety controller
Performance
7
8
Single function
Traditional Preventa
XPS safety module
Embedded Modicon TM3
safety functional module
Standalone
Embedded Safety Network
Selecting the right safety offer for your application
Selecting the appropriate safety management system for your application is dependent on size of application,
scalability and flexibility of architecture, requirements of diagnostics and software needs.
9
Typically;
>> Safety modules (Preventa XPS) are used to manage stop operations for small machines with a limited
number of safety functions.
>> Safety modular controllers (Preventa XPSMCM) are used for speed monitoring applications as well as for
distributed architectures with up to 128 Inputs and 16 outputs.
>> Embedded safety PLCs (Modicon TM5CSLC), are used for large distributed architectures with high
diagnostic needs and software flexibility.
10
More details can be found regarding other safety offers:
>>within our “Preventa solutions for efficient machine” catalog, (N° MKTED2140201EN)
>>on our website: www.schneider-electric.com/machinesafety
7/2
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General presentation
PacDrive 3 automation solution
Embedded safety
Increase your profitability
Increase your profitability
Everything you need is embedded
1
>>Find the exact match for your specifications
>>Optimize your configuration
>>Save space in the cabinet by using fewer components
Up to Cat. 4, Pl e, SIL3
2
3
Sercos
bus
PacDrive LMC
motion controller
Lexium 62
servo drive
Modicon TM5CSLC
safe logic controller
Modicon TM5
Sercos interface
module
Modicon TM5
safety I/O module
(IP 20)
Modicon TM7
safety I/O module
(IP 67)
Overview
The Embedded safety PLC offer for PacDrive 3 is suitable for safety applications
requiring distributed safety connected to physical input/output devices over Sercos
common network and certified to EN ISO 13849-1 PL e Category 4, and EN/IEC 62061
SIL3.
Architecture
The PacDrive 3 architecture is comprised of a Master controller which is the
PacDrive Motion controller (LMC). The Modicon TM5CSLCp00FS safe logic
controller can be added to this architecture to manage the safety related parts of the
architecture over Sercos network. Sercos network can be created as a line, tree or
ring topology.
>>Input/outputs are connected to Sercos network with the use of Modicon TM5
Sercos Interface modules. The ethernet cable between each of Sercos interface
module can be extended up to 100 meters (328.08 ft.).
>>Up to 20 Modicon TM5 safety I/O modules can be connected within the network
when a safe logic controller (TM5CSLC100FS), is used, and up to 100 Modicon
TM5 safety I/O modules can be connected within the network when a safe logic
controller (TM5CSLC200FS), is used.
>>The Modicon TM5 Sercos interface module (bus coupler) can manage up to 50
Modicon TM5/Modicon TM7 safety and non-safety I/O modules. The safety IOs
can be distributed over up to 50 Modicon TM5 Sercos interface modules.
4
5
6
7
Solution Breakdown
1 2 3 4 5 6 7 8 Harmony XALK emergency stop
Phaseo power supply 24 V c
Modicon TM5CSLC safe logic controller
Modicon TM5 Sercos interface module
Modicon TM5 I/O module
Modicon TM5 safety I/O module
Harmony XB4 pushbutton
PacDrive LMC101 motion controller
9 Lexium 62 multi-axis servo solution: power
supply, communication module, servo drives
10 Lexium 62 ILM integrated servo drive:
connection module, distribution box, integrated
servo module
11 Harmony XVB signaling unit
8
Programming
The safety system is programmed using SoSafe Programmable software. On
installation of SoSafe Programmable, the software editor is embedded into
SoMachine Motion programming environment. Each hardware component is defined
within the SoMachine Motion environment such as the PLC, and the Modicon TM5/
Modicon TM7 safety I/O modules. The application program and configuration of the
safety hardware is managed within the SoSafe programmable safety editor.
9
10
7/3
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Presentation,
references
PacDrive 3 automation solution
Embedded safety
Modicon TM5CSLC safe logic controller
Modicon TM5CSLC safe logic controllers
Presentation
1
The Modicon TM5CSLC safe logic controllers are Sercos slave interface, supplied
with a 24 VDC power supply.
bb They have two embedded shielded RJ45 ports, 100 Mbps, and a memory key
interface.
bb The Modicon TM5CSLC safe logic controllers are programmed with the with
SoSafe Programmable sotware using IEC 61131-3 programming languages:
Ladder Diagram (LD), Function Block Diagram (FBD), and Structured Text (ST).
bb The Modicon TM5CSLC safe logic controllers manage the safety-related
application and provide the following functionalities:
vv configuration management
vv parameter management
vv safety-related execution of the application program
The safety I/O modules (Modicon TM5 and Modicon TM7) are connected to Modicon
TM5CSLC safe logic controllers by means of the Modicon TM5 Sercos interface
modules.
2
3
4
References
Designation
Safe logic controllers
5
TM5CSLCp00FS
6
Description
Reference
Weight
kg / lb
bb 20 safety nodes
TM5CSLC100FS
0.290/
0.64
bb 100 safety nodes
bb 32 machine options (1)
TM5CSLC200FS
0.290/
0.64
(1) The machine option is a mechanism, which can be used to make parts of the configuration
“optionalˮ therefore it makes it possible to create one application program to manage a variety of
machines.
Safety inputs can be used to select which configuration is available in the machine and disables
the safety functions which are not available, or this can be managed also virtually by connecting
this option to an internal signal.
Accessories for Modicon TM5CSLC safe logic controller
Presentation
7
8
TM5 safety system memory keys
Each safe logic controller requires a memory key to operate. The memory key is
required to save the program, the parameters, and the system configuration.
The memory key is designed with a mechanical locking mechanism to prevent
unintended removal.
TM5ACSLCMpFS
References
Designation
Memory key
with lock
Description
Reference
Weight
kg / lb
2 MB
TM5ACSLCM2FS
0.003/
0.007
8 MB
TM5ACSLCM8FS
0.003/
0.007
9
10
7/4
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Characteristics
PacDrive 3 automation solution
Embedded safety
Modicon TM5CSLC safe logic controller
Safety characteristics for Modicon TM5CSLC safe logic controllers
Criteria
Characteristic value
Category according to EN ISO 13849
Cat 4
Maximum performance level according to EN ISO 13849
PL e
Maximum safety integrity level according to IEC 62061
SIL 3
Maximum safety integrity level according to IEC 61508
SIL 3
PFH
< 1* 10-9
PFD
vv < 1* 10-5 at a proof test
interval of 10 years
vv < 2* 10-5 at a proof test
interval of 20 years
PT
Max. 20 years
DC
> 90%
MTTFd
> 100 years
1
2
Certification
The Modicon TM5 embedded safety offer is certified by TÜV Rheinland Group up
to performance level e EN ISO 13849-1, and SILcl 3 according to IEC 61508 and
IEC 62061.
In addition, the following is a table of the offer certification:
>>IEC 61508: 2000 Functional safety of electrical, electronic and programmable
electronic safety-related systems Parts 1 to 4, SIL 3
>>IEC 61511: 2003 Functional safety
>>IEC 61131-2: Programmable controllers part 2: Equipment requirements and
tests
>>IEC 62061: 2005 Safety of machinery – Functional safety of safety related
electrical, electronic and programmable electronic control systems, SILcl 3
>>EN ISO 13849-1: 2008 Safety of machinery: Safety-related parts of control
systems – Part 1: General principles for design, PL e Category 4
>>EN 60204-1: 2006 Safety of machinery. Electrical equipment of machines.
General requirements
>>EN 61496-1: 2004 Safety of machinery: Electro-Sensitive Protection Equipment,
Part 1: General requirements and tests
>>EN 50178: 1997 Electronic equipment for use in power installations
>>NFPA-79: Electrical Standard for Industrial Machinery
3
4
5
6
7
8
9
10
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PacDrive 3 automation solution
Architecture,
references
Embedded safety
Modicon TM5 safety I/O expansion modules (IP 20)
Modicon TM5 safety I/O expansion modules (IP 20)
Presentation
1
Each safety I/O expansion module consists of three parts to be ordered separately:
vv A safety I/O electronic module
vv A bus base, with a mechanical locking lever for mounting/dismounting on a
symmetrical rail. On each side of the base, a bus expansion connection for the
link with the previous controller or module
vv A removable spring terminal block with locking lever and slots for coloured
identifiers
Note: When ordering the I/O module the three components must be ordered
separately.
The range of safety digital I/O expansion modules is composed of:
vv safety digital input modules
vv safety digital output modules
vv safety digital input/output modules
2
3
4
References
Safety I/O electronic module
Designation
IP 20 safety
digital input
modules
5
TM5ACBM3FS + TM5SDppppp + TM5ACTB52FS
6
7
8
TM5ACBM3FS
TM5SDppppp
Description
Reference
Weight
kg / lb
2x safety digital
input, 24 VDC,
sink
vv 2x clock outputs
TM5SDI2DFS
vv Configurable input filter
vv 0.1 A rated output current,
0.2 A total current
0.025/
0.055
4x safety digital
input, 24 VDC,
sink
vv 4x clock outputs
TM5SDI4DFS
vv Configurable input filter
vv 0.1 A rated output current,
0.4 A total current
0.025/
0.055
IP 20 safety
digital mixed
I/O modules
2x safety digital
input, 24 VDC,
sink
2x N/O safety relay
outputs 5-250 V,
5 mA-6 A switching
capacity
vv 2 clock outputs
vv Software and hardware
input filters
vv 0.05 A rated output
current, 0.1 A total current
TM5SDM4DTRFS
0.025/
0.055
IP 20 safety
digital output
modules
2x safety digital
output, 24 VDC,
0.5 A transistor
vv 1 A total current,
0.5 A rated output current
vv Open circuit detection
vv Integrated output
detection
TM5SDO2TFS
0.025/
0.055
2x safety digital
output, 24 VDC,
2 A transistor
vv 4 A total current,
2 A rated output current
vv Open circuit detection
vv Integrated output
detection
TM5SDO2TAFS
0.025/
0.055
4x safety digital
output, 24 VDC,
0.5 A transistor
vv 2 A total current,
0.5 A rated output current
vv Open circuit detection
vv Integrated output
detection
TM5SDO4TFS
0.025/
0.055
4x safety digital
output, 24 VDC, 2
A transistor
vv 5 A total current,
2 A rated output current
vv Open circuit detection
vv Integrated output
detection
TM5SDO4TAFS
0.025/
0.055
6x safety digital
output,
24 VDC, B Type,
0.2 A transistor
vv 1.2 A total current,
0.2 A rated output current
vv Integrated output
detection
TM5SDO6TBFS
0.025/
0.055
TM5ACBM3FS
0.020/
0.044
TM5ACTB52FS
0.020/
0.044
TM5ACTB52FS
9
Safety bus base
Safety bus
base
10
vv Internal I/O supply interconnected
vv 0.13 W power consumption
Safety terminal block
Safety terminal vv 24 VDC connected
block
vv 12-pin spring clamp
vv 10 A rated current per contact
7/6
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PacDrive 3 automation solution
References
Embedded safety
Modicon TM7 safety I/O expansion module (IP 67)
Modicon TM5 Sercos interface module, for distributed
I/O modules
Modicon TM7 safety I/O expansion module (IP 67)
Presentation
Modicon TM7 safety I/O expansion module is an I/O block dedicated to safetyrelated applications with eight safety digital input – sink, and four safety digital output
– transistor.
It is used for mounting outside electrical cabinets, directly on the installation. Its IP 67
protection enables it to be used within processes or machines in harsh environments
(splashing water, oil, dust, etc.).
TM7 safety I/O module makes use of two power buses and a data bus to perform its
functions. These buses are organized as follows:
bb TM7 bus: this bus includes one data bus and one power bus, named as follows:
vv TM7 power bus: distributes power to supply the electronics of the TM7 Safety I/O
modules. This bus receives its power from a Modicon TM5SBET7 transmitter
module (1).
vv TM7 data bus: passes data between the Sercos bus interface and the TM7
expansion modules.
bb 24 VDC I/O power segment: distributes power to the inputs, outputs and the
connected sensors and actuators of the TM7 safety system I/O blocks. Each
Modicon TM5 / TM7 safety modules can have multiple 24 VDC I/O power
segments, depending on considerations such as power consumption and
separation of I/O types.
IP 67 safety mixed
I/O module
2
3
4
References
Designation
1
Description
8x safety digital input
24 VDC, sink
4x safety digital
output 24 VDC,
2A transistor
Reference
Weight
kg / lb
vv 8x clock outputs TM7SDM12DTFS
vv Configurable input
filters
vv 5 A total current,
2 A rated output
current
0.320/
0.705
5
(1) Please refer to “Modicon TM5, expansion modules” – catalog DIA3ED2131204EN, or on our
web site, www.schneider-electric.com
Modicon TM5 Sercos interface module, for distributed I/O modules
TM7SDM12DTFS
Presentation
The Modicon TM5 Sercos interface module is a combination of four products to be
ordered separately: TM5ACBN1 bus base, TM5NS31 electronic interface module,
TM5SPS3 power distribution electronic module, and TM5ACTB12PS removable
terminal block. More information, see page 8/4.
6
References
Electronic interface Sercos communication module
module
Bus base (24 VDC
power supply)
TM5ACBN1
TM5NS31
TM5SPS3
TM5ACTB12PS
TM5NS31
Use as a base for TM5NS31 and TM5SPS3 TM5ACBN1
electronic modules
0.025/
0.055
0.020/
0.044
Power distribution 24 VDC power supply for the Sercos bus,
electronic module interface and I/O expansion modules
TM5SPS3
0.025/
0.055
Terminal block
TM5ACTB12PS
0.016/
0.035
12 spring terminals, for use with TM5SPS3
Recommended power supply and protection
Phaseo switch mode power supply: type ABL8TEQ24ppp
vv Unregulated, filtered, rectified power supplies from 0.5 to 60 A
vv Power supplies for 400 V 3-phase networks
vv Output voltage: 24 V / 240-1440 W
vv Primary voltage adaptation +/- 20 V
vv Use of rated power up to +55°C without derating
vv LED display of primary voltage presence
For more information, Please refer to “Phaseo Power supplies & Transformers”
catalog – DIA3ED2131105EN, or on our web site, www.schneider-electric.com
Protection
Mains current
DC bus current (with
mains choke)
TeSys U LUB12 + LUCA12BL
12 A
y 12.5 A
TeSys U LUB32 + LUCA18BL
18 A
y 19 A
TeSys U LUB32 + LUCA32BL
32 A
y 33.5 A
Mains contactor LC1D40ABD motor
protection switch GV3P40
40 A
y 42 A
8
9
10
Note : Limit the 24 VDC supply of the power supply to 50 A with appropriate means.
7/7
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7
General presentation
PacDrive 3 automation solution
Embedded safety
SoSafe Programmable programming software
Reduce your time to market
1
Easy automation with SoSafe Programmable: intuitive programming
software
Configuration
2
SoSafe Programmable, programming software
3
>>Define hardware module configuration
>>Create project configuration using drag-and-drop to position function blocks and
assign inputs and outputs.
Online simulation & testing
4
5
>>Validate software configuration
6
7
>>View configuration behavior through online simulation in graphic or text views.
Commissioning
8
9
10
>>Use project documentation to support wiring and safety calculations and
complete the commissioning process.
7/8
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Presentation
PacDrive 3 automation solution
Embedded safety
SoSafe Programmable programming software
Programming software: SoSafe Programmable
The Modicon TM5/TM7 safety system is programmed and setup using SoSafe
Programmable software.
SoSafe Programmable is used to create complex logical conditions using logical
functions and safety functions, such as muting, timer, counters, Emergency stop,
light curtain etc. via a graphic configuration interface.
The software editor is an add-on software for SoMachine Motion.
>>Programming possible with the combination of 3 languages:
>> Function Block Diagram (FBD)
>> The graphical language FBD is composed of functions and function blocks
which are connected to each other or to variables using lines.
>> Ladder Diagram (LD); Code programmed in the graphic language LD is
composed of contacts and coils.
>> Structured Text (ST); Code programmed in the textual language ST consists
of statements and expressions.
>>Online monitoring and diagnostics of I/O status
>>Project compare functionality to view changes between programs
>>Configuration validation
>>Hardware device scanner
>>Printable schematics and documentation
The application program is downloaded from the PC to the Modicon TM5CSLC safe
logic controller via an Ethernet connection. The application transferred to the
TM5CSLC safe logic controller is saved on the memory stick.
Password
SoSafe Programmable software is protected with two levels of alphanumerical
password for the application program (Development and Commissioning levels) and
one additional level on the safe logic controller for hardware access protection.
The project password protects the project from unauthorized changes. The following
hierarchical project levels are available:
>>Development : enable all software functions
>>Commissioning: enables up to modify parameter settings of devices
>>Maintenance (No password): diagnostics and maintenance functions, NO
modification allowed
LOG file
SoSafe Programmable records user’s actions in two event log files:
>>The project event log records project-related user actions like inserting, deleting
or changing a POU. Error messages received from the TM5CSLC safe logic
controllers error stack are included in this error log file.
>>The system event log records events that are not project-related, such as
changes in the user manager.
Every event log entry contains the following information:
>>Date and time of the modification
>>Type of modification
>>Name of the logged on user
1
2
3
4
5
6
7
System requirements
Device
Value
Minimum
Recommanded
IBM compatible PC with
Pentium processor
1 GHz x 86 architecture
2 GHz x 86 architecture
System RAM
Windows 7: 1 GB
Windows 8: 1 GB
Windows 7: 2 GB
Windows 8: 2 GB
HArd disk
500 MB free memory space
1 GB free memory space
CD ROM drive
Required
8
9
10
7/9
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Functions
PacDrive 3 automation solution
Embedded safety
SoSafe Programmable programming software
Safe PLCopen application function blocks
Function block
1
2
3
4
5
6
7
8
Description
SF_Antivalent
The safe SF_Antivalent function block monitors the signals of
two safe input terminals for different signal states.
SF_EDM
(External Device Monitoring
The safe SF_EDM (External Device Monitoring) function block
monitors the defined initial state and the switching behavior of
contactors connected to the safety module.
SF_EmergencyStop
The safe SF_EmergencyStop function block monitors the
switching states of an emergency-stop control device.
SF_EnableSwitch
The safe SF_EnableSwitch function block evaluates the
signals of a manually actuated three-stage enable switch (in
accordance with EN 60204) in order to identify its switching
stage and direction.
SF_Equivalent
The safe SF_Equivalent function block monitors the signals of
two safe input terminals for the same signal states.
SF_ESPE safe
The SF_ESPE (Electro-Sensitive Protective Equipment) safe
function block monitors the switching states of electro-sensitive
protective equipment (e.g. light curtains).
SF_GuardLocking
The safe SF_GuardLocking function block supports the
monitoring of a guard with guard locking (safety door monitoring
with a four-stage interlocking according to EN 1088).
SF_ModeSelector
The safe SF_ModeSelector function block evaluates the states
of a mode selector switch with up to eight positions.
SF_MutingPar_2Sensor
The safe SF_MutingPar_2Sensor function block evaluates the
signals of two muting sensors and one item of optoelectronic
safety equipment (e.g. light curtain).
SF_MutingPar
The safe SF_MutingPar function block evaluates the signals of
four muting sensors and one item of optoelectronic safety
equipment (e.g. light curtains).
SF_MutingSeq
The safe SF_MutingSeq function block evaluates the signals of
four muting sensors and one item of optoelectronic safety
equipment (e.g. light curtains).
SF_OutControl
The safe SF_OutControl function block controls the output of a
safe device. The safe output is controlled depending on a signal
from the standard control (operation start/stop) and a safe signal
monitoring of a safe function (e.g., emergency-stop).
SF_SafetyRequest
The safe SF_SafetyRequest function block supports the function
“Request of a safety function” in an application (e.g. safe stop).
SF_TestableSafetySensor
The safe SF_TestableSafetySensor function block evaluates the
status of connected optoelectronic safety equipment (e.g. light
curtains).
SF_TwoHandControlTypeII
The safe SF_TwoHandControlTypeII function block evaluates
the switching behavior of a type II two-hand control device
connected to the safety module.
SF_TwoHandControlTypeIII
The safe SF_TwoHandControlTypeIII function block evaluates
the switching behavior of a type III two-hand control device
connected to the safety module.
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References
PacDrive 3 automation solution
Embedded safety
SoSafe Programmable programming software
Programming software for Modicon TM5CSLC safe logic controller
Presentation
SoSafe Programable is available on DVD format, and in two languages: English and
German.
It runs on PC with the following operating systems:
vv Windows 7 Professional 32/64 bit
vv Windows 8.1 Professional 32/64 bit
References
Designation
SoSafe Programmable
SOMSAACZZpPA20
Description
Reference
Weight
kg / lb
Demo license (30 days trial) SOMSAAS20
Single license
SOMSAACZZSPA20
Team license (10x)
SOMSAACZZTPA20
Entity license (100x)
SOMSAACZZEPA20
1
2
–
3
4
5
6
7
8
9
10
7/11
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PacDrive 3 automation solution
Presentation
Embedded safety
Preventa modular safety controller Type XPSMCM
Alternative offers are available to connect to the PacDrive 3 system such as
Preventa safety modules or Preventa safety controllers. Which offer simple to
use standalone safety configurations to manage the safety around the machine.
The Preventa modular safety controller offer (XPSMCM) is a flexible system able
to have between 8 to 128 inputs and between 2 to 16 outputs within the
configuration. In addition some key functions to monitor speed using SIN/COS
embedded encoders from the servo motor systems
1
2
3
Everything you need is embedded
Increase profitability
4
Up to Cat. 4, Pl e, SIL3
>>Find your exact match to your specifications
>>Optimize your configuration
>>Save space in a cabinet with less components
>>Expand from small to large configuration by a wide range of expansion and
communication modules
>>Build up to 6 island architectures via safe communication up to 50 m(164.04 ft )
between each island
5
6
Screw clamp removable connector
Mini USB 2.0 configuration port
Communication via
the expansion bus connector
Safety controller
CPU
7
Safe communication
module
Safe I/O
module
Safe relay
module
Safe speed
monitoring module
Communication
module
+ Network and Machine bus: Ethernet IP, Universal Serial Bus (USB), Modbus TCP
8
9
10
More details can be found regarding XPSMCM offer:
>>within our “Preventa modular safety controller” catalog, (N° DIA3ED2140901EN)
>>on our website: or on our website: www.schneider-electric.com/machinesafety
7/12
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PacDrive 3 automation solution
Presentation
Embedded safety
Preventa modular safety controller Type XPSMCM
General presentation
The Preventa modular safety controller type XPSMCM is a modular configurable
safety controller able to monitor multiple safety functions on and around a
machine to minimise the risk of people accessing the dangerous moving parts of
the machine.
This modular safety controller is designed for monitoring safety functions such as:
>> Emergency Stop
>> Guard Monitoring
>> Perimeter Guarding
>> Position Monitoring
>> Speed Monitoring
>> Enabling Movement
with input devices such as emergency stop pushbuttons, safety guard and limit
switches, safety foot switches, safety light curtains and laser scanners, safety mats,
safety encoders and proximity sensors, two-hand control stations and enabling
switches.
1
2
3
XPSMCM system applications
The XPSMCM system offers numerous advantages compared to traditional
safety modules, such as:
Safety controller
CPU
Safe I/O expansion
module
Safe relay output
module
>> The hardware architecture of expansion modules and layout can be designed
according to the machine specification and thus reduces the number of
components and the footprint and wiring
>> Simplify input and output wiring by software configuration combining multiple
functions together
>> Allowing machine scalability from 8 inputs and 2 outputs and up to 128 inputs and
16 outputs with all expansion modules connected directly to the controller or
distributed among 6 islands
>> Connected everywhere with wide range of communication expansion modules
>> Provided with intuitive software for logical configuration, Online simulation and
testing, and commissioning
>> Simplification of machine maintenance through removable memory card, which
can be used to transfer the configuration to a new controller without software.
The XPSMCM system is composed of:
6 types of modules for 6 types of functionnality
5
6
XPSMCM system components
Safe speed
Safe communication Non-safe
monitoring module expansion module
communication
module
4
>> A safety controller CPU (can be used as standalone or together with expansion
modules)
>> Safe expansion modules (digital input modules, solid state and relay output
modules, or mixed input/output modules)
>> Safe speed monitoring modules for proximity sensors and safety encoders (Sin/Cos,
HTL, TTL)
>> Safe communication expansion modules for safe island creation
>> Non-safe communication modules: interfaces to Modbus TCP, Ethernet IP
>> A configuration software: SoSafe Configurable
>> A memory card, available for saving configuration data for ease of maintenance
and controller setup
>> Expansion bus connectors, for connecting safe modules to the safety controller
CPU.
7
8
Configuration software
Expansion bus connectors
The modular safety controller XPSMCM is supported by a completely intuitive
software: SoSafe Configurable.
Removable memory card
The software follows a simple drag and drop function block approach to
configuration and is completed with a library of configurable safety functions and
logical functions as well as easy to use tools for:
>> online configuration monitoring
>> configuration validator
>> hardware device scanner
>> printable schematics and documentation
SoSafe Configurable supports a quick and easy setup of the machine.
SoSafe Configurable software
7/13
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9
10
PacDrive 3 automation solution
References
Embedded safety
Preventa modular safety controller Type XPSMCM
Safety controller
Description
1
2
Safety controller
CPU
3
XPSMCMDI0800
XPSMCMDI1600
4
8 digital
inputs
+
2 for
Start/Restart
interlock
2 OSSD pairs Screw
+
4 test outputs
+
2 status
outputs
Weight
kg/lb
XPSMCMCP0802
0.250
0.55
Inputs
(number &
type)
Outputs
(number &
type)
Safe mixed I/O
expansion
modules
8 digital
inputs
+ 2 for
Start/Restart
interlock
2 OSSD pairs Screw
+
4 test outputs
+
2 status
outputs
XPSMCMMX0802
0.250
0.55
Safe input
expansion
modules
8 digital
inputs
4 test outputs Screw
XPSMCMDI0800
0.230
0.51
16 digital
inputs
4 test outputs Screw
XPSMCMDI1600
0.250
0.55
12 digital
inputs
8 test ouputs Screw
for 4 wires
safety Mats
XPSMCMDI1200MT
0.250
0.55
2 for
2 OSSD pairs Screw
Start/Restart +
interlock
2 status
outputs
XPSMCMDO0002
0.230
0.51
4 for
4 OSSD pairs Screw
Start/Restart +
interlock
4 status
outputs
XPSMCMDO0004
0.250
0.55
Safe output
expansion
modules
XPSMCMDI1200MT
Connector Reference
type
Safe expansion modules
Description
5
Outputs
(number &
type)
Safe expansion modules
XPSMCMCP0802
XPSMCMMX0802
Inputs
(number &
type)
XPSMCMDO0002
XPSMCMDO0004
Connector Reference
type
Weight
kg/lb
Safe relay output modules
Safe relay output
modules (without
backplane
expansion
connection)
6
7
XPSMCMER0002
XPSMCMER0004
Safe relay output
modules
(Wiring with the
expansion bus
connector)
1 for Start/
Restart
interlock
2 relays
Screw
(2 NO +1 NC)
XPSMCMER0002
0.250
0.55
2 for Start/
Restart
interlock
4 relays
Screw
(4 NO + 2 NC)
XPSMCMER0004
0.300
0.66
4 for Start/
Restart
interlock
4 relays
Screw
XPSMCMRO0004
0.300
0.66
4 for Start/
Restart
interlock
4 relays with
8 status
outputs
Screw
XPSMCMRO0004DA
0.330
0.73
Safe speed monitoring modules
Description
8
XPSMCMRO0004
XPSMCMRO0004DA
9
10
XPSMCMEN0100SC XPSMCMEN0200SC XPSMCMEN0200
Safe speed
monitoring
modules
bb Inputs (number & type)
bb Connector type
Connector Reference
type
vv 1 Sin/Cos encoder and
2 proximity sensor inputs
vv 1x RJ 45 (ENC1)
vv Proximity sensor
connection via terminal
blocks
Screw
XPSMCMEN0100SC
0.280
0.62
vv Up to 2 Sin/Cos encoders Screw
and 2 proximity sensor inputs
vv 2x RJ 45 (ENC1/ENC2)
vv Proximity sensor
connection via terminal
blocks
XPSMCMEN0200SC
0.300
0.66
vv 2 inputs for proximity
switches
vv Proximity sensor
connection via terminal
blocks
XPSMCMEN0200
0.230
0.51
Screw
Weight
kg/lb
7/14
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References (continued)
PacDrive 3 automation solution
Embedded safety
Preventa modular safety controller Type XPSMCM
Safe expansion modules (continued)
Safe communication expansion modules
Description
Characteristics
Connector
type
Reference
Screw
XPSMCMCO0000S1
0.300
0.66
2 connections interface:
Screw
1 input and 1 output network
connection
XPSMCMCO0000S2
0.300
0.66
Safe RS 485 bus 1 connection interface:
expansion
1 input or 1 output network
module for
connection
remote extension
XPSMCMCO0000S1 XPSMCMCO0000S2
Non-safe fieldbus communication modules
Description
Non-safe
communication
modules
XPSMCMCO0000EI XPSMCMCO0000UB XPSMCMCO0000EM
bb Field bus / network type Connector
bb Connector
type
Reference
vv Ethernet IP
vv 1x RJ 45 (in/out)
Screw
XPSMCMCO0000EI
0.300
0.66
vv Universal Serial Bus
vv Mini USB
Screw
XPSMCMCO0000UB
0.300
0.66
vv Modbus TCP
vv 1x RJ 45 (in/out)
Screw
XPSMCMCO0000EM
0.300
0.66
Lenght
m / ft.
Reference
Accessories
Description
XPSMCMME0000
Application
Weight
kg/lb
For saving configuration
–
data for subsequent transfer
to a new device without
using a PC
XPSMCMME0000
0.004
0.009
Configuration
cable
vv Configuration cable to
3 / 9.84
be used for software
configuration between a PC
and the safety controller
CPU
vv Equipped with 2x USB
connectors: USB A and USB
mini B
TCSXCNAMUM3P
0.065
0.143
For use between two safe
communication expansion
modules
10 / 32.81
TSXSCMCN010
0.920
2.03
25 / 82.02
TSXSCMCN025
2.300
5.07
50 / 164.04
TSXSCMCN050
4.600
10.14
TSXESPPM001
0.110
0.24
TSXESPPM003
0.310
0.68
TSXESPPM005
0.510
1.12
XPSMCMCN0000SG
0.001
0.002
TCSXCNAMUM3P
Encoder splitter
cable
For use between safe speed 1 / 3.3
monitoring modules and
PacDrive M
3 / 9.84
5 / 16.40
Expansion bus
connector (1)
For connecting the various expansion
modules to the safety controller CPU
SoSafe
Configurable
Characteristics
1
2
3
4
5
6
Configuration software for XPSMCM system
Description
SoSafe Configurable software
Weight
kg/lb
Memory card
RS 485 shielded
cable
XPSMCMCN0000SG
Weight
kg/lb
Reference
Weight
kg / lb
vv Version 1.0
XPSMCMSW0000V10
vv Downloadable from Schneider website
vv User manual included
vv Available languages: English, French,
Italian, German, Spanish, Chinese and
Japanese
vv Microsoft Windows® XP SP3 / Vista,
Microsoft Windows® 7, Microsoft Windows®
8.1
vv Minimum PC requirement: 256 MB
RAM, 300 MB mini. free space on Hard
drive
vv Mini USB connector 1.1 or 2.0
–
8
9
10
(1) This reference only needs to be ordered for the XPSMCMCP0802 reference when it is
connected to expansion modules.
7/15
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7
Distributed I/O
bb Technical information on all of the products listed in this
catalog is available at: www.schneider-electric.com
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Contents
PacDrive 3 automation solution
Distributed I/O
bb Modicon TM5 Interface module for distributed I/O
on Sercos bus
vv Presentation............................................................................................ page 8/2
1
vv Architecture............................................................................................. page 8/3
vv Description.............................................................................................. page 8/4
vv References............................................................................................... page 8/5
2
bb Modicon TM5 expansion I/O blocks and I/O modules
vv Selection guides
>>
Modicon TM5 compact blocks.......................................................... page 8 /6
>>
Modicon TM5 digital modules and digital/analog module............ page 8 /8
>>
Modicon TM5 analog modules and digital/analog module......... page 8 /10
>>
Modicon TM5 expert modules........................................................ page 8 /12
3
4
bb Modicon TM7 - IP 67 modular I/O blocks
vv Selection guides
>>
Modicon TM7 digital I/O blocks...................................................... page 8 /14
>>
Modicon TM7 analog I/O blocks..................................................... page 8 /16
5
6
7
8
9
10
8/1
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Presentation
PacDrive 3 automation solution
Distributed I/O
Modicon TM5 Interface module for distributed I/O on
Sercos bus
Sercos Bus
1
Fully integrated real time Ethernet based communication
With the addition of Sercos, Schneider Electric has created the first fully Ethernetbased communication solution for PacDrive and Modicon applications, enabling
communication with both drives and field devices.
Sercos also smoothes the way for the integration of safety automation.
Sercos is a true standard, it does not rely upon a specific manufacturer, and it is one
of the most powerful Ethernet-based communication solutions currently on the
market.
2
Modicon TM5 interface module for Sercos bus
To enhance its “Flexible machine Control” concept, a key component of
MachineStruxureTM, and the PacDrive LMC motion controller offer, Schneider
Electric offers an interface module providing Sercos access to distributed I/O.
bb The PacDrive LMC (Eco and Pro) motion controllers and the Modicon LMC078
motion controller offer the possibility of creating distributed I/O islands via the TM5
interface bus, which enables the architecture to be adapted to match the topology
of the machine as closely as possible and reduces wiring costs.
bb The Modicon TM5 interface module allows the connection of distributed I/O
islands that are distributed over machines via the Sercos bus. These islands
communicate on the Sercos bus.
3
4
5
Applications
bb Performance distributed I/O (IP 20)
Compatibility
bb PacDrive LMC motion controllers: LMC Eco and LMC Pro
motion controllers
bb Modicon LMC078 motion controller
Available bus
bb Sercos bus
Configuration with bb Module type:
I/O expansion
vv Modicon TM5 modules and/or Modicon TM7 blocks:
vv Digital I/O modules
modules
vv Analog I/O modules
vv Common distribution modules (TM5 only)
bb Capacity: for 1 TM5 interface module: 64 TM5/TM7
modules max. including:
vv Digital I/O: 768 I/O max.
vv Analog I/O: 364 I/O max.
bb Maximum distances
vv from the expansion bus (TM5 or TM7): 2500 m (8202.1 ft.)
vv between two islands of TM5 modules: 100 m (328.1 ft.)
vv between two TM7 blocks: 100 m (328.1 ft.)
vv between one island of TM5 modules and TM7 blocks: 100
m (328.1 ft.)
6
7
Integrated I/O
None
Modicon TM5 interface module for
Sercos bus
8
9
10
8/2
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Architecture
PacDrive 3 automation solution
Distributed I/O
Modicon TM5 Interface module for distributed I/O on
Sercos bus
Distributed I/O on Sercos bus architecture
LMC Pro controller
1
1
LMC Eco controller
LMC078
2
Sercos
sercos
III
a
3
or
or
b
c1
2
3
d b
4
4
IP 20 distributed I/O island
IP 20 distributed I/O island
5
a
b
c2
5
2
e
f
e
e
e
6
IP 20 distributed I/O island
IP 67 distributed I/O island
7
I/O
1 PacDrive LMC / Modicon LMC078 motion controllers: Masters on Sercos bus
2 IP 20 distributed I/O islands (1).
Composition: TM5 interface module (a) + TM5 compact block or I/O modules (b)
+ transmitter modules TM5SBET1 (c1)/TM5SBET7 (c2).
3 IP 20 distributed I/O island (1).
Composition: receiver module TM5SBER2 (d) + TM5 compact block or TM5 I/O
modules (b).
4 TM5 expansion bus (1).
Composition: remote I/O connection cable TCSXCNNXNX100.
5 IP 67 distributed I/O island (2).
Composition: TM7 IP 67 I/O blocks (digital or analog) (e) + expansion bus cable
TCSXCNpppE (f).
(1) Modicon TM5 extension modules: see page 8/6.
(2) Modicon TM7 I/O blocks: see page 8/14.
8
9
10
8/3
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PacDrive 3 automation solution
Presentation,
description
Distributed I/O
Modicon TM5 Interface module for distributed I/O on
Sercos bus
Presentation
1
The TM5 interface module is dedicated to applications as Optimum distributed I/O
(IP 20) on Sercos bus and is compatible with the PacDrive LMC motion controllers:
LMC101C, LMC201C, LMC300C, LMC400C and LMC600C and the Modicon
LMC078 motion controller.
The TM5 interface module is a combination of 4 products to be ordered separately:
vv TM5ACBN1 bus base (a)
vv + TM5NS31 electronic interface module (b)
vv + TM5SPS3 power distribution electronic module (c) (1)
vv + TM5ACTB12PS removable terminal block (d).
The modules can be mechanically assembled on the bus base before mounting on a
symmetrical rail and offer the following advantages:
vv Removable terminal block
vv Spring terminals for connecting the power supply of the interface module and the
I/O expansion modules quickly, with no tools required. In addition, the quality of
the spring terminals avoids the need for periodic retightening.
2
3
2
4
1
7 8 9
3
4
5
5
Description
This assembly comprises:
1 On the side of the base, an expansion bus connection for the link with the next
module
2 A mechanical locking lever for mounting/dismounting on a symmetrical rail
3 A slot for the power distribution module with connector
4 A slot for the Sercos interface module with connector
5 A channel and interface module diagnostics LED display block
6 Two rotary selector switches for addresses on the bus
7 A slot for labelling (label-holder)
8 A channel and power distribution module diagnostics LED display block
9 A removable spring terminal block with locking clip and slots for coloured
identifiers
10 Two RJ45 connectors for connecting to the Sercos bus (bus in / bus out)
6
a
b
c
6
(1) Supplied with 2 protective plates, TM5 ACPL10 and TM5ACPR10.
d
10
7
8
9
10
8/4
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References
PacDrive 3 automation solution
Distributed I/O
Modicon TM5 Interface module for distributed I/O on
Sercos bus
TM5 interface module for Sercosbus
Electronic interface module
Description
Characteristics
Reference
Electronic interface Sercos communication module with Sercos TM5NS31
module
protocol
Module colour: white
Weight
kg/
lb
0.025
0.055
Power distribution electronic module
Input power supply Characteristics
24 V c
Reference
Power supply for the Sercos bus,
interface and I/O expansion modules
Module colour: grey
TM5SPS3
Characteristics
Unit
reference
Use for TM5 NS31
and TM5SPS3 electronic module
Supplied with 2 protective plates
TM5ACPL10 and TM5ACPR10
Colour of the base: white
TM5ACBN1
Characteristics
Unit
reference
Weight
kg/
lb
TM5NS31
TM5SPS3
24 V c
Weight
kg/
lb
4
Power distribution 12 spring terminals
electronic module Terminal block colour: grey
TM5SPS3
TM5ACTB12PS
Weight
kg/
lb
0.016
0.035
Accessories
Description
TM5ACBN1
TM5ACTLC100
Colour
TM5ACTB12PS
TM5ACTCH100
Sold in
lots of
Unit
reference
Transparent 100
TM5ACTCH100
0.200
0.441
Terminal block
Locking plain text
shield locking clip cover holder
(Order with plain text TM5ACTCH100
cover holder
TM5ACTCH100)
Transparent 100
TM5ACTLC100
0.100
0.220
100
TM5ACTLS100
0.100
0.220
1
TM5ACLITW1
0.015
0.033
Precut sheet of
paper labels
Plain text cover holder White
TM5ACTCH100
Coloured plastic
identifiers
Labelling 16
connection
channel terminals
TM5ACLPR10
Red
1
TM5ACLITR1
Blue
1
TM5ACLITB1
1
TM5ACLT1
0.030
0.066
White
10
TM5ACLPL10
0.004
0.009
Held on the right
side
White
10
TM5ACLPR10
For electronic
modules
Black
100
TM5ACADL100
Inserting/removing Black
TM5ACLITp1
identifiers
Retaining plates for Held on the left
bus bases
side
Locking clips
White
5
Weight
kg/
lb
Plain text cover
Labelling the I/O
holder (label-holder) channel terminal
blocks
Metal tool
TM5ACLPL10
Use for
3
0.020
0.044
Terminal block
Used for
2
0.025
0.055
Bus base
Power supply
1
0.001
0.002
Configuration software
bb SoMachine software, please consult our web site: www.schneider-electric.com
bb Performance distributed I/O configuration software, please consult our web site:
www.schneider-electric.com
6
7
8
9
(1) Modicon TM5 Transmitter/Receiver modules: Please refer to “Modicon TM5, expansion
modules” – catalog DIA3ED2131204EN, or on our web site, www.schneider-electric.com
10
8/5
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PacDrive 3 automation solution
Selection guide
Distributed I/O
Modicon TM5 compact blocks
Applications
1
Modicon TM5 compact block
20 I/O
Compatibility
Modicon M258 logic controller
Modicon LMC058 motion controller
36 I/O
42 I/O
24 I/O
16 I/O
Modicon M258 logic controller
Modicon LMC058 motion controller
1
2
2
Channel connection
3
Digital inputs
4
Digital outputs
5
6
7
Analog inputs
With removable spring terminal blocks (supplied)
With removable spring terminal blocks (supplied)
Number
12
24
24
12
Nominal input voltage
24 V c
24 V c
24 V c
24 V c
IEC/EN 61131-2 conformity
Type 1
Type 1
Type 1
Type 1
Type of signal (1)
Sink
Sink
Sink
Sink
Type of wiring
3-wire
1-wire
1-wire
2-wire
Limit values
20.4... 28.8 V c
20.4... 28.8 V c
20.4... 28.8 V c
20.4... 28.8 V c
Nominal input current
3.75 mA
3.75 mA
3.75 mA
3.75 mA
Input impedance
6.4 kΩ
6.4 kΩ
6.4 kΩ
6.4 kΩ
State 0
5 V max. c
5 V max. c
5 V max. c
5 V max. c
State 1
15 V min. c
15 V min. c
15 V min. c
15 V min. c
Number
8, transistor
12, relays with NO contact
18, transistor
6, transistor
Nominal output voltage
24 V c
24 V c
24 V c
24 V c
Output current per channel
0.5 A
0.5 A
0.5 A
0.5 A
Output current per group of
channels
1 A max.
5 A max.
2 A max.
2 A max.
Type of signal (1)
Source
Source
Source
Source
2-wire
Type of wiring
3-wire
1-, 2- or 3-wire
2-wire
Limit values
20.4...28.8 V c
20.4...28.8 V c
20.4...28.8 V c
20.4...28.8 V c
Short-circuit and overload
protection
Yes
Yes
Yes
Yes
4
8
8
8
Voltage/current
Voltage
Current
4 Voltage + 4 current
Range
- 10…+ 10 Vdc
0…20 mA/4…20 mA
- 10…+ 10 Vdc
0.…20 mA/4…20 mA
Voltage : - 10…+ 10 Vdc
Current : 0…20 mA/4…20 mA
Resolution
12 bits
11 bits + sign
12 bits
Voltage: 11 bits + sign
Current: 12 bits
300 µs
–
–
–
1 ms
50 ms
50 ms
50 ms
Number
2
8
8
8
Type
Voltage/current
Voltage
Current
4 Voltage + 4 current
Range
- 10…+ 10 Vdc
0…20 mA
- 10…+ 10 Vdc
0…20 mA
Voltage : - 10…+ 10 Vdc
Current : 0…20 mA
Resolution
12 bits
11 bits + sign
12 bits
Voltage: 11 bits + sign
Current: 12 bits
Response time
1 ms max.
20 ms max.
5 ms per channel
20 ms max.
5 ms per channel
20 ms max.
5 ms per channel
Power supply
Isolation
9
5
Type
with filtering
8
4
Number
Sampling period without filtering
Analog outputs
3
Internal
Internal
Internal
Internal
Channel-to-channel
Non-isolated
Non-isolated
Non-isolated
Non-isolated
Between channel groups
–
–
–
–
Channel-to-bus
500 V a RMS
500 V a RMS
500 V a RMS
500 V a RMS
TM5C12D6T6L
TM5CAI8O8VL
TM5CAI8O8CL
TM5CAI8O8CVL
TM5 compact blocks – reference
TM5C12D8T
TM5C24D12R
TM5C24D18T
More information
Please refer to “Modicon TM5, expansion modules” – catalog DIA3ED2131204EN, or on
our web site, www.schneider-electric.com
6
7
8
9
Please refer to “Modicon TM5, expansion modules” – catalog DIA3ED2131204EN, or on our web site, www.schneider-electric.com
(1) Source output: PNP output. Sink output: NPN output.
10
10
More technical information on www.schneider-electric.com
8/6
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PacDrive 3 automation solution
Selection guide
Distributed I/O
Modicon TM5 Digital modules and Digital/Analog module
Applications Type of expansion module
2 to 16 digital input channels
4 digital input
8 digital input 2 to 16 transistor output channels
channels
channels
and 1 analog input 4 transistor
channel
output
2 digital output
channels
channels
and 1 analog
output channel
Modicon M258 logic controller, Modicon LMC058 motion controller
1
Modicon M258 logic controller, Modicon LMC058 motion controller
Compatibility
2
2 to 4 relay output
transistor channels
output
channels
1
2
3
2
Channel connection
With removable spring terminal blocks (to be ordered separately)
Digital inputs Number
Nominal input voltage
2
24 V c
4
5
Digital
outputs
6
7
Analog
inputs
4
6
12
16
24 V c
8
24 V c
IEC/EN 61131-2 conformity
Type 1
Type 1
Type 1
Type 1
Type of signal (1)
Sink
–
Sink
Sink
Type of wiring
1-, 2- or 3-wire
1-, 2- or
1 or 2-wire
3-wire
a 100... 240 V
1-wire
1-wire
1 or 2-wire 1-wire
Limit values
c 20.4... 28.8 V
Nominal input current
3.75 mA
2.68 mA
8.9 kΩ
2
4
100/240 V a
5 mA at a 100 V
11 mA at a 240 V
–
6
10 mA at
a 120 V
9
c 20.4...28.8 V
3.75 mA
7.2 kΩ
6.4 kΩ
6.4 kΩ
c 5 V max.
–
c 5 V max.
c 5 V max.
State 1
c 15 V min.
–
c 15 V min.
c 15 V min.
2
4
24 V c
Number
Nominal output voltage
24 V c
4
2
24 V c
4
4
6
8
12
Output current per channel
0.5 A
0.5 A
0.5 A
0.5 A
2A
0.5 A
2A
0.5 A
Output current per group of channels
1 A max.
2 A max.
1 A max.
2 A max.
4 A max.
3 A max.
8 A max.
6 A max.
Type of signal (1)
Source
Source
Source
1-, 2- or 3-wire
Type of wiring
1-wire
1-wire
Limit values
c 20,.4...28.8 V
c 20.4...28.8 V c 20.4...28.8 V
Short-circuit and overload protection
Yes
Yes
Number
1
Type
Voltage/current
Range
- 10…+ 10 Vdc
0…20 mA/4…20 mA
16
5
2
2
4
100/240 V c 30/a 230 V
a
1A
5A
1A
10 A max.
Solid state Relay
relay
3-wire
NO/NC contact
1 or 2-wire 1-wire
6
a 80…264 c 24...36 V
V
a 184...276 V
Yes
No
Yes
7
12 bits + sign
without filtering
400 ms
with filtering
1 ms max.
Number
1
Type
Voltage/current
Range
- 10…+ 10 Vdc
0…20 mA
Resolution
12 bits
Response time
1 ms max.
Electronic expansion module – reference
TM5SDI2D TM5SDI4D TM5SDI6D TM5
TM5
SDI12D
TM5SDI2A TM5SDI4A TM5SDI6U
TM5SMM6D2L
8
TM5SDM12DT
SDI16D
TM5
TM5S
TM5
TM5
TM5
TM5
TM5
TM5
TM5
TM5SDO4R
SDO2T
DO4T
SDO4TA
SDO6T
SDO8TA
SDO12T
SDO16T
SDO2S
SDO2R
TM5
SDO4R4
Compatible bus base – reference 2)
Compatible terminal block – reference (2)
10
c 20.4...28.8 V
3.3 mA
Input impedance
Sampling period
8
4
State 0
Resolution
Analog
outputs
3
With removable spring terminal blocks (to be ordered separately)
More information
TM5ACBM11, TM5ACBM15
TM5ACTB06, TM5ACTB12
TM5
TM5
ACTB12
ACTB16
TM5ACBM12
TM5ACBM11, TM5ACBM15
TM5ACTB32
TM5ACTB12
Please refer to “Modicon TM5, expansion modules” – catalog DIA3ED2131204EN, or on
our web site, www.schneider-electric.com
9
TM5ACBM12
TM5ACTB06, TM5ACTB12
TM5ACTB12
TM5
TM5ACTB32
ACTB16
10
Please refer to “Modicon TM5, expansion modules” – catalog DIA3ED2131204EN, or on our web site, www.schneider-electric.com
(1) Source output: PNP output, sink output: NPN output.
(2) to be ordered separately.
More technical information on www.schneider-electric.com
8/8
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PacDrive 3 automation solution
Selection guide
Distributed I/O
Modicon TM5 Analog modules and Digital/Analog module
Applications Type of expansion module
1 to 6 analog input channels
1 analog input channel
and 4 digital input
channels
1 analog input channel
and 2 digital output
channels
1
2 to 4 analog output channels
1
Modicon M258 logic controller, Modicon LMC058 motion controller
Compatibility
2
3
2
Channel connection
With removable spring terminal blocks (to be ordered separately)
With removable spring terminal blocks (to be ordered separately)
Analog
inputs
Number
Type
2
2
Voltage/current
4
4
2
4
Pt100/Pt1000 temperature probe
2
6
J, K, S, N thermocouple
1
Full bridge Strain Gauge
1
Voltage/current
Range
- 10…+ 10
Vdc
0…20 mA/
4…20 mA
12 bits + sign
- 10…+ 10
Vdc
0…20 mA
- 200…+ 850°C
- 10...+ 10 Vdc
0…20 mA/4…20 mA
15 bits + sign
16 bits
Type J: - 210…+ 1200°C
Type K: - 270…+ 1372°C
Type S: - 50…+ 1768°C
Type N: - 270…+ 1300°C
16 bits
Differential: 85…5000 Ω
15 bits + sign
- 10…+ 10
Vdc
0…20 mA/
4…20 mA
12 bits + sign
24 bits
12 bits + sign
without filtering
300 µs
–
400 µs
–
–
–
–
400 ms
with filtering
1 ms
50 µs
1 ms
50 µs
–
–
–
1 ms max.
4
Resolution
Sampling period
5
Analog
outputs
- 10…+ 10
Vdc
0…20 mA
1
Voltage/current
- 10…+ 10 Vdc
0…20 mA
2
Voltage/current
- 10…+ 10 Vdc
0…20 mA
2
Resolution
12 bits
12 bits + sign
15 bits + sign
Response time
1 ms maxi
1 ms max.
Digital
outputs
8
Type 1
Type of signal (1)
Sink
Type of wiring
1-wire
Limit values
c 20.4... 28.8 V
Nominal input current
3.3 mA
Input impedance
7.2 kΩ
State 0
c 5 V max.
State 1
c 15 V min.
Number
Nominal output voltage
24 V c
Output current per channel
0.5 A
Output current per group of channels
1 A max.
Type of signal (1)
Source
Type of wiring
1-wire
Limit values
c 20.4...28.8 V
9
10
Channel-to-channel
Between channel groups
Channel-to-bus
5
12 bits + sign
15 bits + sign
6
7
2
Short-circuit and overload protection
Isolation
4
24 V c
IEC/EN 61131-2 conformity
Power supply
4
4
Nominal input voltage
7
4
Number
Type
Range
Digital inputs Number
6
3
8
Yes
Internal
Internal
Internal
Internal
Internal
Non-isolated
–
a 500 V RMS
Non-isolated
–
a 500 V RMS
Non-isolated
–
a 500 V RMS
Non-isolated
–
a 500 V RMS
Non-isolated
–
a 500 V RMS
TM5SEAISG
TM5SMM6D2L
TM5SAO2L
Electronic expansion module – reference
TM5SAI2L
TM5SAI2H
TM5SAI4L
TM5SAI4H
TM5SAI2PH
TM5SAI4PH
TM5SAI2TH
Compatible bus base – reference 2)
TM5ACBM11, TM5ACBM15
Compatible terminal block – reference (2)
TM5ACTB06, TM5ACTB12
More information
Please refer to “Modicon TM5, expansion modules” – catalog DIA3ED2131204EN, or on
our web site, www.schneider-electric.com
TM5SAI6TH
TM5ACTB06,
TM5ACTB12
TM5ACTB12
TM5ACTB06, TM5ACTB12
9
TM5SAO2H
TM5SAO4L
TM5SAO4H
TM5ACBM11, TM5ACBM15
TM5ACTB12
TM5ACTB12
TM5ACTB06, TM5ACTB12
TM5ACTB12
10
Please refer to “Modicon TM5, expansion modules” – catalog DIA3ED2131204EN, or on our web site, www.schneider-electric.com
(1) Source output: PNP output, sink output: NPN output.
(2) to be ordered separately.
More technical information on www.schneider-electric.com
8/10
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Selection guide
PacDrive 3 automation solution
Distributed I/O
Modicon TM5 Expert modules
1
Applications
Upcounting, downcounting, period measurement, frequency meter, frequency generator,
axis following with encoder
Upcounting, downcounting, period measurement, frequency meter, frequency generator, axis following with encoder
Compatibility
Modicon M258 logic controller, Modicon LMC058 motion controller
Modicon M258 logic controller, Modicon LMC058 motion controller
1
2
3
4
2
Channel connection
With removable spring terminal blocks (to be ordered separately)
With removable spring terminal blocks (to be ordered separately)
Number of counter channels
2
1
2
1
1
IEC/EN 61131-2 conformity
Type 1
Incremental
Incremental
Incremental
SSI absolute
Type of signal (1)
Sink
Sink
Sink
RS422, Sink
Sink
Type of input
1-, 2- or 3-wire
–
–
–
–
Nominal input voltage
24 V c
24 V c asymmetrical
24 V c asymmetrical
5 V c symetrical
5 V c symetrical
Voltage limit values
20.4... 28.8 V c
–
–
20.4... 28.8 V c
20.4... 28.8 V c
Frequency per channel
50 kHz
100 kHz
100 kHz
250 kHz
1 MHz
Resolution
–
16/32 bits
16/32 bits
16/32 bits
32 bits
Functions
Event counting
Interval measurement
2 x 24 V c auxiliary inputs
24 V c encoder power supply
2 x 24 V c auxiliary inputs
24 V c encoder power supply
2 x 24 V c auxiliary inputs
2 x 24 V c auxiliary inputs
Electronic expansion module – reference
TM5SDI2DF
TM5SE1IC01024
TM5SE2IC01024
TM5SE1IC02505
TM5SE1SC10005
3
4
5
6
5
Compatible bus base – reference (2)
TM5ACBM11, TM5ACBM15
TM5ACBM11, TM5ACBM15
Compatible terminal block – reference (2)
TM5ACTB12
TM5ACTB12
More information
Please refer to “Modicon TM5, expansion modules” – catalog DIA3ED2131204EN, or on
our web site, www.schneider-electric.com
Please refer to “Modicon TM5, expansion modules” – catalog DIA3ED2131204EN, or on our web site, www.schneider-electric.com
6
(1) Source output: PNP output, sink output: NPN output.
(2) To be ordered separately.
7
7
8
8
9
9
10
10
More technical information on www.schneider-electric.com
8/12
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PacDrive 3 automation solution
Selection guide
Distributed I/O
Modicon TM7 – IP 67 modular I/O system:
Digital I/O blocks IP 67
Applications
Digital I/O expansion blocks
1
1
2
2
3
4
Degree of protection
IP 67
IP 67
IP 67
IP 67
IP 67
IP 67
IP 67
Type of housing
Plastic
Plastic
Plastic
Plastic
Plastic
Plastic
Plastic
Modularity
(number of
channels)
Max. number of digital channels
8
16
16
8
8
16
16
Digital inputs
8
16
16
–
0…8 software-configurable
0…16 software-configurable
0…16 software-configurable
Digital outputs
–
–
–
8
0…8 software-configurable
0…16 software-configurable
0…16 software-configurable
Digital inputs
Voltage/current
24 V c/7 mA
24 V c/7 mA
24 V c/7 mA
–
24 V c/4.4 mA
24 V c/4.4 mA
24 V c/4.4 A max.
Type
Sink (1)
Sink (1)
Sink (1)
–
Sink (1)
Sink (1)
Sink (1)
IEC 61131-2 conformity
Type 1
Type 1
Type 1
–
Type 1
Type 1
Type 1
Voltage
–
–
–
24 V c
24 V c
24 V c
24 V c
Type
–
–
–
Transistor/Source (2)
Transistor/Source (2)
Transistor/Source (2)
Transistor/Source (2)
Current per output
–
–
–
2 A max.
0.5 A max.
0.5 A max.
0.5 A max.
Current per expansion block
–
–
–
8 A max.
4 A max.
8 A max.
8 A max.
Voltage
24 V c
24 V c
24 V c
24 V c
24 V c
24 V c
24 V c
Max. current
500 mA for all channels
500 mA for all channels
500 mA for all channels
500 mA for all channels
500 mA for all channels
500 mA for all channels
500 mA for all channels
Protection against
Overloads, short-circuits and
reverse polarity
Overloads, short-circuits and
reverse polarity
Overloads, short-circuits
and reverse polarity
Overloads, short-circuits and reverse
polarity
Overloads, short-circuits and reverse
polarity
Overloads, short-circuits and reverse
polarity
Overloads, short-circuits and reverse
polarity
Bus input connector
B-coded 4-way male M12
B-coded 4-way male M12
B-coded 4-way male M12
B-coded 4-way male M12
B-coded 4-way male M12
B-coded 4-way male M12
B-coded 4-way male M12
Bus output connector
B-coded 4-way female M12
B-coded 4-way female M12
B-coded 4-way female M12
B-coded 4-way female M12
B-coded 4-way female M12
B-coded 4-way female M12
B-coded 4-way female M12
Sensor connector
3-way female M8,
1 channel per connector
3-way female M8,
1 channel per connector
A-coded 5-way female M12,
2 channels per connector
–
3-way female M8, 1 channel per
connector
A-coded 5-way female M12,
2 channels per connector
3-way female M8, 1 channel per
connector
Actuator connector
–
–
–
3-way female M8, 1 channel per
connector
3-way female M8, 1 channel per
connector
5-way female M12, 2 channels per
connector
3-way female M8, 1 channel per
connector
4-way male M8
4-way male M8
4-way male M8
4-way male M8
4-way male M8
4-way male M8
4-way male M8
4-way female M8
4-way female M8
4-way female M8
4-way female M8
4-way female M8
4-way female M8
4-way female M8
By expansion block
Yes
Yes
Yes
Yes
Yes
Yes
Yes
By channel
Yes
Yes
Yes
Yes
Yes
Yes
Yes
By communication on TM7 bus
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Digital I/O blocks – reference
TM7BDI8B
TM7BDI16B
TM7BDI16A
TM7BDO8TAB
TM7BDM8B
TM7BDM16A
TM7BDM16B
More information
Please refer to “Modicon TM7, IP67 modular I/O system” – catalog DIA3ED2140405EN, or
on our web site, www.schneider-electric.com
Digital outputs
5
Sensor/actuator
power supply
6
3
Connection
TM7 expansion
bus
Digital I/O
channels
7
Expansion block Input connector
power supply
Output connector
Diagnostics
8
9
4
5
6
7
8
Please refer to “Modicon TM7, IP67 modular I/O system” – catalog DIA3ED2140405EN, or on our web site, www.schneider-electric.com
9
(1) Sink inputs: positive logic
(2) Source outputs: positive logic
10
10
More technical information on www.schneider-electric.com
8/14
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PacDrive 3 automation solution
Selection guide
Distributed I/O
Modicon TM7 – IP 67 modular I/O system:
Analog I/O blocks
Applications
Analog I/O expansion blocks
1
1
2
2
3
Degree of protection
IP 67
IP 67
IP 67
IP 67
IP 67
IP 67
IP 67
IP 67
Type of housing
Plastic
Plastic
Plastic
Plastic
Plastic
Plastic
Plastic
Plastic
Modularity
(number of
channels)
Inputs
Max. number of analog channels
4
4
4
4
4
4
4
4
Analog inputs
4
4
–
–
–
–
2
2
Temperature inputs
–
–
4
4
–
–
–
–
Analog outputs
–
–
–
–
4
4
2
2
Type
Voltage - 10…+ 10 V c
Current 0…20 mA
Pt 100 temperature probe,
Pt 1000 temperature probe,
KTY 10 silicon temperature
probe,
KTY 84 silicon temperature
probe,
Resistance 0...3276 Ohm
J, K, S thermocouple
Voltage 0...65536 µV
–
–
Voltage - 10…+ 10 V c
Current 0…20 mA
16 bits
16 bits
–
4
Resolution
Analog outputs
5
11 bits + sign
8
9
12 bits
–
–
–
–
Voltage - 10…+ 10 V c
Current 0…20 mA
Voltage - 10…+ 10 V c
Current 0…20 mA
–
–
–
11 bits + sign
12 bits
11 bits + sign
12 bits
Current per expansion block
–
–
–
–
–
–
–
–
Analog I/O
channels
Expansion block
power supply
Diagnostics
11 bits + sign
–
TM7 expansion
bus
7
–
Type
5
24 V c
24 V c
–
–
24 V c
24 V c
24 V c
24 V c
500 mA for all channels
500 mA for all channels
–
–
500 mA for all channels
500 mA for all channels
500 mA for all channels
500 mA for all channels
Overloads, short-circuits and
reverse polarity
Overloads, short-circuits and
reverse polarity
–
–
Overloads, short-circuits and
reverse polarity
Overloads, short-circuits and
reverse polarity
Overloads, short-circuits and
reverse polarity
Overloads, short-circuits and
reverse polarity
Bus input connector
4-way male M12
B-coded
4-way male M12
B-coded
4-way male M12
B-coded
4-way male M12
B-coded
4-way male M12
B-coded
4-way male M12
B-coded
4-way male M12
B-coded
4-way male M12
B-coded
Bus output connector
4-way female M12
B-coded
4-way female M12
B-coded
4-way female M12
B-coded
4-way female M12
B-coded
4-way female M12
B-coded
4-way female M12
B-coded
4-way female M12
B-coded
4-way female M12
B-coded
Sensor connector
5-way female M12
A-coded
5-way female M12
A-coded
5-way female M12
A-coded
A-coded 5-way female M12
–
–
A-coded 5-way female M12
A-coded 5-way female M12
Actuator connector
–
–
–
–
A-coded 5-way female M12
A-coded 5-way female M12
A-coded 5-way female M12
A-coded 5-way female M12
Input connector
4-way male M8
4-way male M8
4-way male M8
4-way male M8
4-way male M8
4-way male M8
4-way male M8
4-way male M8
Output connector
4-way female M8
4-way female M8
4-way female M8
4-way female M8
4-way female M8
4-way female M8
4-way female M8
4-way female M8
Protection against
Connection
4
Resolution
Sensor/actuator Voltage
power supply
Max. current
6
12 bits
3
By expansion block
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
By channel
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
By communication on TM7 bus
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Analog I/O blocks – reference
TM7BAI4VLA
TM7BAI4CLA
TM7BAI4TLA
TM7BAI4PLA
TM7BAO4VLA
TM7BAO4CLA
TM7BAM4VLA
TM7BAM4CLA
More information
Please refer to “Modicon TM7, IP67 modular I/O system” – catalog DIA3ED2140405EN, or
on our web site, www.schneider-electric.com
6
7
8
Please refer to “Modicon TM7, IP67 modular I/O system” – catalog DIA3ED2140405EN, or on our web site, www.schneider-electric.com
9
10
10
More technical
Further
technical
information
information
oniswww.schneider-electric.com
available at www.schneider-electric.com
8/16
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Product reference
index
bb Technical information on all of the products listed in this
catalog is available at: www.schneider-electric.com
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
Contents
PacDrive 3 automation solution
Product reference index
bb Product reference index . . . . . . . . . . . . . . . . . . . . . . .
pages 9/2 and 9/3
1
2
3
4
5
6
7
8
9
10
9/1
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PacDrive 3 automation solution
Index
Product reference index
A
1
ILM0703P
4/15
LMC600CAA180RC
3/8
TM5ACTLS100
8/5
VRKP4YYYYY00006
6/9
ABE9C1240M
4/17
ILM1001P
4/15
LMC600CAA190RC
3/8
TM5CSLC100FS
7/4
VRKP4YYYYY00007
6/9
ABE9CM12C
4/17
ILM1002P
4/15
LMC600CAA1D0RC
3/8
TM5CSLC200FS
7/4
VRKP4YYYYY00008
6/9
ILM1003P
4/15
LMC600CBB10000
3/9
TM5NS31
7/7
VRKP4YYYYY00009
6/9
ILM1401M
4/15
LMC600CBC10000
3/9
8/5
VRKP4YYYYY00010
6/9
F
2
3
4
5
6
7
8
9
FCE200519B200
5/13
ILM1401P
4/15
LMC600CBD10000
3/9
TM5SDI2DFS
7/6
VRKP4YYYYY00011
6/9
FCE200520B200
5/13
ILM1402P
4/15
LMC600CBG10000
3/9
TM5SDI4DFS
7/6
VRKP4YYYYY00012
6/9
FCE200521B200
5/13
ILM62CMD20A000
4/16
LMC600CBI10000
3/9
TM5SDM4DTRFS
7/6
VRKP4YYYYY00013
6/9
FCE200522B200
5/13
ILM62DB4A000
4/16
LMC600CBL10000
3/9
TM5SDO2TAFS
7/6
VRKP4YYYYY00014
6/10
FCE200523B200
5/13
ILM62DCA000
4/21
LMC600CCA10000
3/9
TM5SDO2TFS
7/6
VRKP4YYYYY00015
6/10
FCE200524B200
5/13
ILM62DCB000
4/21
LMC600CCB10000
3/9
TM5SDO4TAFS
7/6
VRKP4YYYYY00016
6/10
FCE200525B200
5/13
ILM62DCC000
4/21
LMC600CCC10000
3/9
TM5SDO4TFS
7/6
VRKP4YYYYY00017
6/10
FCE307020A200
5/14
ILM62DCZ000
4/21
LMC600CCD10000
3/9
TM5SDO6TBFS
7/6
VRKP4YYYYY00018
6/10
FCE307025A200
5/14
LMC600CCG10000
3/9
TM5SPS3
7/7
VRKP4YYYYY00019
6/10
FCE307030A200
5/14
LMC600CCI10000
3/9
8/5
VRKP4YYYYY00020
6/10
FCE307035A200
5/14
LMC100CAA10000
3/9
LMC600CCL10000
3/9
TM7SDM12DTFS
7/7
VRKP4YYYYY00021
6/10
FCE307040A200
5/14
LMC101CAA10000
3/9
LXM52DD12C41000
4/4
TSXESPPM001
7/15
VRKP4YYYYY00022
6/10
FCE307045A200
5/14
LMC101CAA150RC
3/8
LXM52DD18C41000
4/4
TSXESPPM003
7/15
VRKP4YYYYY00023
6/10
FCE307050A200
5/14
LMC106CAA10000
3/9
LXM52DD30C41000
4/4
TSXESPPM005
7/15
VRKP4YYYYY00024
6/11
FCE307055A200
5/14
LMC201CAA10000
3/9
LXM52DD72C41000
4/4
TSXSCMCN010
7/15
VRKP4YYYYY00025
6/11
FCE307060A200
5/14
LMC201CAA150RC
3/8
LXM52DU60C41000
4/4
TSXSCMCN025
7/15
VRKP4YYYYY00026
6/11
FCE307065A200
5/14
LMC201CAA170RC
3/8
LXM62DC13C21000
4/10
TSXSCMCN050
7/15
VRKP4YYYYY00027
6/11
FCE307070A200
5/14
LMC212CAA10000
3/9
LXM62DD15C21000
4/10
VRKP4YYYYY00028
6/11
FCE307075A200
5/14
LMC216CAA10000
3/9
LXM62DD15D21000
4/10
VRKP4YYYYY00029
6/11
FCE307080A200
5/14
LMC300CAA10000
3/9
LXM62DD27C21000
4/10
VBO04S00
3/11
VRKP6S0FNC00000
6/8
FCE307085A200
5/14
LMC300CAA150RC
3/8
LXM62DD27D21000
4/10
VBO05S00
3/11
VRKP6S0FNC00EX0
6/8
FCE307090A200
5/14
LMC300CAA170RC
3/8
LXM62DD45C21000
4/10
VPM030000000
4/11
VRKP6S0RNC00000
6/8
FCE307095A200
5/14
LMC300CAA180RC
3/8
LXM62DU60C21000
4/10
VRKD2L0FEC00000
6/7
VRKP6S0RNC00EX0
6/8
FCE307100A200
5/14
LMC300CAA190RC
3/8
LXM62DU60D21000
4/10
VRKD2L0REC00000
6/7
VSWETSQMM000410
2/6
FCE308020A200
5/14
LMC300CBB10000
3/9
LXM62PD20A11000
4/12
VRKD2S0FEC00000
6/7
VSWRTPT00100000
2/7
FCE308025A200
5/14
LMC300CBC10000
3/9
LXM62PD84A11000
4/12
VRKD2S0REC00000
6/7
VSWRTPT16000000
2/7
FCE308030A200
5/14
LMC300CBD10000
3/9
VRKD2WMREC00000
6/7
VSWRTPT24000000
2/7
FCE308035A200
5/14
LMC300CBG10000
3/9
VRKD2YYYYY00001
6/7
VSWRTPT32000000
2/7
FCE308040A200
5/14
LMC300CBI10000
3/9
SMM6D2L
8/9
VRKD2YYYYY00002
6/7
VW3A4422
4/7
FCE308045A200
5/14
LMC300CBL10000
3/9
SOMMACCZXEPAZZ
2/6
VRKD2YYYYY00003
6/7
VW3A4423
4/7
FCE308050A200
5/14
LMC300CCA10000
3/9
SOMMACCZXSPAZZ
2/6
VRKP2L0FNC00000
6/8
VW3A4551
4/13
FCE308055A200
5/14
LMC300CCB10000
3/9
SOMMACCZXTPAZZ
2/6
VRKP2L0RNC00000
6/8
VW3A4552
4/13
FCE308060A200
5/14
LMC300CCC10000
3/9
SOMMADCZXEPAZZ
2/6
VRKP2S0FNC00000
6/8
VW3A4553
FCE308065A200
5/14
LMC300CCD10000
3/9
SOMMADCZXSPAZZ
2/6
VRKP2S0RNC00000
6/8
FCE308070A200
5/14
LMC300CCG10000
3/9
SOMSAACZZEPA20
7/11
VRKP2YYYYY00002
6/9
FCE308075A200
5/14
LMC300CCI10000
3/9
SOMSAACZZSPA20
7/11
VRKP2YYYYY00004
6/9
FCE308080A200
5/14
LMC300CCL10000
3/9
SOMSAACZZTPA20
7/11
VRKP2YYYYY00007
6/9
VW3A4555
FCE308085A200
5/14
LMC400CAA10000
3/9
SOMSAAS20
7/11
VRKP2YYYYY00010
6/9
VW3A7601R07
4/5
FCE308090A200
5/14
LMC400CAA150RC
3/8
VRKP4L0FNC00000
6/8
VW3A7601R20
4/5
FCE308095A200
5/14
LMC400CAA170RC
3/8
VRKP4L0FNF00000
6/8
VW3A7601R30
4/5
FCE308100A200
5/14
LMC400CAA180RC
3/8
TCSXCNAMUM3P
7/15
VRKP4L0FNO00000
6/8
VW3A7602R07
4/5
LMC400CAA190RC
3/8
TM5ACADL100
8/5
VRKP4L0RNC00000
6/8
VW3A7602R20
4/5
LMC400CBB10000
3/9
TM5ACBM3FS
7/6
VRKP4L0RNF00000
6/8
VW3A7602R30
4/5
TM5ACBN1
7/7
VRKP4L0RNO00000
6/8
VW3A7603R07
4/5
8/5
VRKP4S0FCW00000
6/8
VW3A7603R20
4/5
G
L
S
T
V
4/6
4/13
VW3A4554
4/6
4/13
4/13
GBK0600550F
5/19
LMC400CBC10000
3/9
GBK0600702F
5/19
LMC400CBD10000
3/9
GBK0600703F
5/19
LMC400CBG10000
3/9
TM5ACLITB1
8/5
VRKP4S0FNC00000
6/8
VW3A7603R30
4/5
GBK0800702F
5/19
LMC400CBI10000
3/9
TM5ACLITR1
8/5
VRKP4S0FWD00000
6/8
VW3A7604R07
4/5
GBK0800703F
5/19
LMC400CBL10000
3/9
TM5ACLITW1
8/5
VRKP4S0FWF00000
6/8
VW3A7604R20
4/5
GBK0801003F
5/19
LMC400CCA10000
3/9
TM5ACLPL10
8/5
VRKP4S0RCW00000
6/8
VW3A7604R30
4/5
GBK1200702F
5/19
LMC400CCB10000
3/9
TM5ACLPR10
8/5
VRKP4S0RNC00000
6/8
VW3A7605R07
4/5
GBK1200703F
5/19
LMC400CCC10000
3/9
TM5ACLT1
8/5
VRKP4S0RWD00000
6/8
VW3A7605R20
4/5
GBK1201003F
5/19
LMC400CCD10000
3/9
TM5ACSLCM2FS
7/4
VRKP4S0RWF00000
6/8
VW3A7605R30
4/5
GBK1201004F
5/19
LMC400CCG10000
3/9
TM5ACSLCM8FS
7/4
VRKP4WMRNF00000
6/8
VW3A7606R07
4/5
GBK1201400F
5/19
LMC400CCI10000
3/9
TM5ACTB12PS
7/7
VRKP4YYYYY00001
6/9
VW3A7606R20
4/5
LMC400CCL10000
3/9
8/5
VRKP4YYYYY00002
6/9
VW3A7606R30
4/5
LMC600CAA10000
3/9
TM5ACTB52FS
7/6
VRKP4YYYYY00003
6/9
VW3A7607R07
4/5
I
ILM0701P
4/15
LMC600CAA150RC
3/8
TM5ACTCH100
8/5
VRKP4YYYYY00004
6/9
VW3A7607R20
4/5
ILM0702P
4/15
LMC600CAA170RC
3/8
TM5ACTLC100
8/5
VRKP4YYYYY00005
6/9
VW3A7607R30
4/5
9/2
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
PacDrive 3 automation solution
Index (continued)
Product reference index
VW3A7608R07
4/5
VW3E1163R020
4/21
VW3E6004
3/10
XPSMCMDO0004
7/14
VW3A7608R20
4/5
VW3E1163R030
4/21
VW3E6005
4/11
XPSMCMEN0100SC
7/14
VW3A7608R30
4/5
VW3E1164R010
4/21
VW3E6016
4/11
XPSMCMEN0200
7/14
VW3A7704
4/5
VW3E1164R020
4/21
VW3E6018
4/4
XPSMCMEN0200SC
7/14
VW3A7705
4/5
VW3E1164R030
4/21
VW3E6019
3/10
XPSMCMER0002
7/14
VW3E1143R050
5/10
VW3E2094R050
5/10
VW3E6020
3/10
XPSMCMER0004
7/14
VW3E1143R100
5/10
VW3E2094R100
5/10
VW3E6023
4/16
XPSMCMME0000
7/15
VW3E1143R150
5/10
VW3E2094R150
5/10
VW3E6026
4/21
XPSMCMMX0802
7/14
VW3E1143R200
5/10
VW3E2094R200
5/10
VW3E6027
4/11
XPSMCMRO0004
7/14
VW3E1143R250
5/10
VW3E2094R250
5/10
VW3E6029
4/21
XPSMCMRO0004DA
7/14
VW3E1143R300
5/10
VW3E2094R300
5/10
VW3E6046
4/21
XPSMCMSW0000V10
7/15
VW3E1143R400
5/10
VW3E2094R400
5/10
VW3E6047
4/21
VW3E1143R500
5/10
VW3E2094R500
5/10
VW3E6052
4/11
VW3E1144R050
5/10
VW3E2097R015
3/11
VW3E6053
4/11
VW3E1144R100
5/10
VW3E2097R050
3/11
VW3E702100000
4/17
VW3E1144R150
5/10
VW3E2097R100
3/11
VW3E70340AA00
2/7
VW3E1144R200
5/10
VW3E2097R150
3/11
VW3E70350AA00
2/7
VW3E1144R250
5/10
VW3E2097R200
3/11
VW3E1144R300
5/10
VW3E2097R300
3/11
VW3E70351AA00
2/7
VW3E1144R400
5/10
VW3E2097R400
3/11
VW3E70352AA00
2/7
VW3E1144R500
5/10
VW3E2097R500
3/11
VW3E70353AA00
2/7
VW3E1145R050
5/10
VW3E3001R005
3/11
VW3E70354AA00
2/7
VW3E1145R100
5/10
VW3E3001R010
3/11
VW3E70355AA00
2/7
VW3E1145R150
5/10
VW3E3001R020
3/11
VW3E70355AARC
2/7
VW3E1145R200
5/10
VW3E3001R030
3/11
VW3E70356AA00
2/7
VW3E1145R250
5/10
VW3E3001R050
3/11
VW3E70357AA00
2/7
VW3E1145R300
5/10
VW3E3001R100
3/11
VW3E70357AARC
2/7
VW3E1145R400
5/10
VW3E3001R150
3/11
VW3E70358AA00
2/7
VW3E1145R500
5/10
VW3E3001R200
3/11
VW3E70358AARC
2/7
VW3E1153R050
5/10
VW3E3001R250
3/11
VW3E70359AA00
2/7
VW3E1153R100
5/10
VW3E3001R300
3/11
VW3E70359AARC
2/7
VW3E1153R150
5/10
VW3E3001R400
3/11
VW3E7035AAA00
2/7
VW3E1153R200
5/10
VW3E3001R500
3/11
VW3E7035BAA00
2/7
VW3E1153R250
5/10
VW3E3064R003
4/21
VW3E7035CAA00
2/7
VW3E1153R300
5/10
VW3E3064R007
4/21
VW3E7035DAA00
2/7
VW3E1153R400
5/10
VW3E3064R010
4/21
VW3E7035DAARC
2/7
VW3E1153R500
5/10
VW3E3064R020
4/21
VW3E70360AA00
VW3E1154R050
5/10
VW3E3064R030
4/21
VW3E1154R100
5/10
VW3E3064R040
4/21
VW3E70365AARC
VW3E1154R150
5/10
VW3E3064R050
4/21
VW3E70367AARC
VW3E1154R200
5/10
VW3E3065R030
4/21
VW3E704000000
3/10
VW3E1154R250
5/10
VW3E3065R050
4/21
VW3E704100000
3/10
VW3E1154R300
5/10
VW3E3065R100
4/21
VW3E8001R010
4/21
VW3E1154R400
5/10
VW3E3066R010
4/21
VW3E8001R030
4/21
VW3E1154R500
5/10
VW3E3066R030
4/21
VW3E8001R050
4/21
VW3E1155R030
4/21
VW3E3066R050
4/21
VW3M2301
5/11
VW3E1155R050
4/21
VW3E4001R030
4/17
VW3M2302
5/11
VW3E1155R100
4/21
VW3E5001R005
3/11
VW3M2303
5/11
VW3E1157R003
4/21
VW3E5001R010
3/11
VW3M7101R01
VW3E1157R007
4/21
VW3E5001R015
3/11
VW3SKLN016H003E
VW3E1157R010
4/21
VW3E5001R020
3/11
VW3E1157R020
4/21
VW3E5001R030
3/11
VW3E1157R030
4/21
VW3E5001R050
3/11
XPSMCMCN0000SG
7/15
VW3E1157R040
4/21
VW3E5001R100
3/11
XPSMCMCO0000EI
7/15
VW3E1157R050
4/21
VW3E5001R150
3/11
XPSMCMCO0000EM
7/15
VW3E1158R030
4/21
VW3E5001R200
3/11
XPSMCMCO0000S1
7/15
VW3E1158R050
4/21
VW3E5001R250
3/11
XPSMCMCO0000S2
7/15
VW3E1158R100
4/21
VW3E5001R300
3/11
XPSMCMCO0000UB
7/15
VW3E1159R020
4/21
VW3E5001R400
3/11
XPSMCMCP0802
7/14
VW3E1160R020
4/21
VW3E5001R500
3/11
XPSMCMDI0800
7/14
VW3E1161R020
4/21
VW3E6001
4/11
XPSMCMDI1200MT
7/14
VW3E1162R020
4/21
VW3E6002
4/11
XPSMCMDI1600
7/14
VW3E1163R010
4/21
VW3E6003
4/12
XPSMCMDO0002
7/14
1
2
3
3/10
4
5
6
2/7
3/10
2/7
2/7
7
8
4/4
4/13
X
9
9/3
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
Head Office
35, rue Joseph Monier
F-92500 Rueil-Malmaison
France
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein.
Design: Schneider Electric
Photos: Schneider Electric
March 2015- V3.0
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
MKTED2120601EN
www.schneider-electric.com/msx
Schneider Electric Industries SAS
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