User manual | L.B. White TS 350 Tent Heater Owner's Manual and Instructions 33 Pages Pagine ページ
Below you will find brief information for Tent Heater TS 350. This heater is a direct gas-fired forced-air heater listed and approved for the temporary heating of buildings under construction, alteration, or repair. This heater has also been approved for use in tent heating applications.
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Owner's Manual and Instructions
Premier Tent Heaters
MODELS
TS350
OUTPUT (Btuh)
350,000
FUEL
Propane Vapor
Withdrawal or
Natural Gas
Certification by:
Congratulations!
You have purchased the finest circulating tent heater available.
Your new L.B. White heater incorporates the benefits from the most experienced manufacturer of heating products using state-of-the-art technology.
We, at L.B. White, thank you for your confidence in our products and welcome any suggestions or comments you may have...call us, toll-free, at 1-800-345-7200.
ATTENTION ALL USERS
This heater has been tested and evaluated by C.S.A. International in accordance with the requirements of Standard ANSI Z83.7 z
CSA 2.14 and is listed and approved as a ductable direct gas-fired forced-air construction heater with application for the temporary heating of buildings under construction, alteration, or repair. Additionally, this heater has been application reviewed and approved by C.S.A. International for USA Tent Heating Applications with temporary human occupancy. If you are considering using this product for any application other than its intended use, then please contact your fuel gas supplier, or the L.B. White Co., Inc.
150-22918-E
GENERAL HAZARD WARNING
■ Failure to comply with the precautions and instructions provided with this heater, can result in:
— Death
— Serious bodily injury or burns
— Property damage or loss from fire or explosion
— Asphyxiation due to lack of adequate air supply or carbon monoxide poisoning
— Electrical shock
■ Read this Owner’s Manual before installing or using this product.
■ Only properly-trained service people should repair or install this heater.
■ Save this Owner’s Manual for future use and reference.
■ Owner’s Manuals and replacement labels are available at no charge. For assistance, contact
L.B. White at 1-800-345-7200.
WARNING
■ Proper gas supply pressure must be provided to the inlet of the heater.
■ Refer to data plate for proper gas supply pressure.
■ Gas pressure in excess of the maximum inlet pressure specified at the heater inlet can cause fires or explosions.
■ Fires or explosions can lead to serious injury, death, or building damage.
■ Gas pressure below the minimum inlet pressure specified at the heater inlet may cause improper combustion.
■ Improper combustion can lead to asphyxiation or carbon monoxide poisoning and therefore serious injury or death.
WARNING
Fire and Explosion Hazard
■ Not for home or recreational vehicle use.
■ Installation of this heater in a home or recreational vehicle may result in a fire or explosion.
■ Fire or explosions can cause property damage or loss of life.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don't touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Fire and Explosion Hazard
■ Keep solid combustibles a safe distance away from the heater.
■ Solid combustibles include wood, paper, or plastic products, building materials and dust.
■ Do not use the heater in spaces which contain or may contain volatile or airborne combustibles.
■ Volatile or airborne combustibles include gasoline, solvents, paint thinner, dust particles or unknown chemicals.
■ Failure to follow these instructions may result in a fire or explosion.
■ Fire or explosions can lead to property damage, personal injury or loss of life.
2
3
Table of Contents
SECTION PAGE
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Heater Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Gas Supply Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Connecting Hose to Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Connecting Regulator to Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Thermostat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Installation of Heater
Inside Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Outside Structure (Using air distribution accessories) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
A. Duct Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
B. Attaching End Diffuser to Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
C. Inflatable Ducting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Start-Up Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Shut-Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Service Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Fan and Motor Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fan Drive Components Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Air Proving Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Igniter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Testing the Manual Reset High Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Burner Orifice and Gas Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Fan Wheel, Bearings & Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Gas Pressure Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Troubleshooting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Electrical Connection and Ladder Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Heater Component Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Parts Identification
Parts Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 & 31
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Replacement Parts and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
This Owner's Manual includes all options and accessories commonly used on this heater.
When calling for technical service assistance, or for other specific information, always have model number, configuration number and serial number available. This information is contained on the dataplate.
This manual will instruct you in the operation and care of your unit. Have your qualified installer review this manual with you so that you fully understand the heater and how it functions.
General Information
The gas supply line installation, installation of the heater, and repair and servicing of the heater requires continuing expert training and knowledge of gas heaters and should not be attempted by anyone who is not so qualified. See page 6 for definition of the necessary qualifications.
Contact your local L.B. White distributor or the L.B. White
Co., Inc. for assistance, or if you have any questions about the use of the equipment or its application.
The L.B. White Co., Inc. has a policy of continuous product improvement. It reserves the right to change specifications and design without notice.
SPECIFICATIONS
Fuel Type
Maximum Input / Minimum Input (BTUH)
Ventilation Air Required to Support
Combustion (CFM)
Inlet Gas Supply Pressure
Acceptable at the Inlet of the Heater for Purpose of
Input Adjustment (in.W.C.)
MAX.
MIN.
Burner Manifold
Pressure ( in.W.C.)
HIGH HEAT
LOW HEAT
Fuel Consumption Per Hour
Motor Characteristics
Blower Speed
Electrical Supply (Volts/Hz/Phase)
STARTING
Amp Draw
CONTINUOUS
OPERATION
Dimensions (inches)
L x W x H
Minimum Safe
Distances From
Nearest
Combustible
Materials
TOP
SIDES
BACK
BLOWER
OUTLET
GAS
SUPPLY
Net Weight (lbs.)
Shipping Weight (lbs.)
Minimum Ambient Temperature in Which Heater May Be Used
Heater Specifications
Model
TS350
PPrrooppaannee
Gaass
350,000 / 175,000
2,400
13.5
11.0 7.0
8.0 3.5
2.0 .8
16.2 lbs.
Ball Bearing
350 cu. ft.
1 H.P. / 1,725 RPM
915 RPM
115/60/1
35.0
14.0
48 x 22 1/4 x32 3/4
1 ft.
1 ft.
1 ft.
6 ft.
Propane Gas
10 ft.
295
310
- 20º F 4
Safety Precautions
WARNING
■ Do not use this heater for heating human living quarters.
■ Do not use in unventilated areas.
■ The flow of combustion and ventilation air must not be obstructed.
■ Proper ventilation air must be provided to support the combustion air requirements of the heater being used.
■ Refer to the specification section of the heater’s
Owner’s Manual, heater dataplate, or contact the L.B.
White Company to determine combustion air ventilation requirements of the heater.
■ Lack of proper ventilation air will lead to improper combustion.
■ Improper combustion can lead to carbon monoxide poisoning leading to serious injury or death. Symptoms of carbon monoxide poisoning can include headaches, dizziness and difficulty in breathing.
FUEL GAS ODOR
man-m
If aa ggas lleak ooccurs, yyou sshould bbe aable tto ssmell tthe ffuel ggas.
SIGNAL TTO G
■ Do not take any action that could ignite the fuel gas. Do not operate any electrical switches. Do not pull any power supply or extension cords. Do not light matches or any other source of flame. Do not use your telephone.
■ Get everyone out of the building and away from the area immediately.
■ Close all propane gas tank or cylinder fuel supply valves, or the main fuel supply valve located at the meter if you use natural gas.
■ Propane gas is heavier than air and may settle in low areas. When you have reason to suspect a propane leak, keep out of all low areas.
ODOR FADING -- NO ODOR DETECTED
■ Some ppeople ccannot ssmell w man-m
Some ppeople ccannot made cchemical aadded tto must ddetermine iif yyou ccan smell tthe oodorant iin tthese ffuel ggases.
■ Learn to recognize the odor of propane gas and natural gas. Local propane gas dealers will be more than happy to give you a scratch and sniff pamphlet. Use it to become familiar with the fuel gas odor.
■ Smoking can decrease your ability to smell. Being around an odor for a period of time can affect your sensitivity to that particular odor.
■ Use your neighbor’s phone and call your fuel gas supplier and your fire department. Do not re-enter the building or area.
■ Stay out of the building and away from the area until declared safe by the firefighters and your fuel gas supplier.
■ FINALLY, let the fuel gas service person and the firefighters check for escaped gas. Have them air out the building and area before you return. Properly trained service people must repair the leak, check for further leakages, and then relight the appliance for you.
■ The oodorant iin ppropane ggas aand nnatural ggas iis ccolorless and tthe iintensity oof iits oodor ccan ffade uunder ssome circumstances.
■ If there is an underground leak, the movement of gas through the soil can filter the odorant.
■ Propane gas odor may differ in intensity at different levels. Since propane gas is heavier than air, there may be more odor at lower levels.
■ Always bbe ssensitive tto tthe sslightest ggas oodor. If you continue to detect any gas odor, no matter how small, treat it as a serious leak. Immediately go into action as discussed previously.
ATTENTION -- CRITICAL POINTS TO REMEMBER!
■ Propane gas has a distinctive odor. Learn to recognize these odors. (Reference Fuel Gas Odor and Odor
Fading sections above.
■ Even if you are not properly trained in the service and repair of the heater, ALWAYS be consciously aware of the odors of propane gas and natural gas.
■ If you have not been properly trained in repair and service of propane gas then do not attempt to light heater, perform service or repairs, or make any adjustments to the heater on the propane gas fuel system.
5
■ A periodic sniff test around the heater or at the heater’s joints; i.e. hose, connections, etc., is a good safety practice under any conditions. If you smell even a small amount of gas, CONTACT YOUR FUEL GAS
SUPPLIER IMMEDIATELY. DO NOT WAIT!
1. Do not attempt to install, repair, or service this heater or the gas supply line unless you have continuing expert training and knowledge of gas heaters.
Qualifications for service and installation of this equipment are as follows: a. To be a qualified gas heater service person, you must have sufficient training and experience to handle all aspects of gas-fired heater installation, service and repair. This includes the task of installation, troubleshooting, replacement of defective parts and testing of the heater. You must be able to place the heater into a continuing safe and normal operating condition. You must completely familiarize yourself with each model heater by reading and complying with the safety instructions, labels, Owner’s Manual, etc., that is provided with each heater.
b. To be a qualified gas installation person, you must have sufficient training and experience to handle all aspects of installing, repairing and altering gas lines, including selecting and installing the proper equipment, and selecting proper pipe and tank size to be used. This must be done in accordance with all local, state and national codes as well as the manufacturer’s requirements.
c. In the Commonwealth of Massachusetts, this product must be installed by a gas fitter licensed by the Commonwealth of Massachusetts.
2. All installations and applications of L.B. White heaters must meet all relevant local, state and national codes. Included are L.P. gas, natural gas, electrical, and safety codes. Your local fuel gas supplier, a local licensed electrician, the local fire department or similar government agencies, or your insurance agent can help you determine code requirements.
Also refer to:
-- NFPA 102 Standard for Assembly Seating,
Tents, and Membrane Structures.
-- ANSI / NFPA 58 Latest Edition, Standard for
Storage and Handling of Liquefied Petroleum
Gas and /or ANSI Z223.1 / NFPA 54, National
Fuel Gas Code
--- ANSI / NFPA 70 National Fuel Gas Code.
3. We cannot anticipate every use which maybe made of our heaters. Check with the local fire safety authority if you have questions about applications.
4. Do not wash the interior of the heater. Use only compressed air, a soft brush or dry cloth to clean the interior of the heater and it’s components.
5. For safety, this heater is equipped with manual reset high limit switches, an air-proving switch and a redundant gas control valve. Never operate the heater with any safety device that has been bypassed. Do not operate this heater unless all of these features are fully functioning.
6. Do not locate fuel gas containers or fuel supply hoses within 20 ft. of the heater’s blower outlet.
7. Do not block air intakes or discharge outlets of the heater. Doing so may cause improper combustion or damage to heater components leading to property damage.
8. The hose assembly shall be visually inspected on a daily basis after heater relocation and when the heater is in use. If it is evident there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to the heater being put into operation.
The hose assembly shall be protected from building materials, and contact with hot surfaces during use.
The hose assembly shall be that specified by the manufacturer. See parts list.
9. Check for gas leaks and proper function upon heater installation, when relocating, and after servicing.
Refer to leak check instructions within installation section of this manual.
10. This heater should be inspected for proper operation by a qualified service person before each use and at least annually.
11. Always turn off the gas supply to the heater if the heater is not going to be used in the heating of the work space.
12. This heater is equipped with a three-prong
(grounding) plug for your protection against shock hazard and must be plugged directly into a properly grounded three-prong receptacle. Failure to use a properly grounded receptacle can result in electrical shock, personal injury, or death.
13. If gas flow is interrupted and flame goes out, do not relight the heater until you are sure that all gas that may have accummulated has cleared away. In any event, do not relight the heater for at least 5 minutes.
14. The heater requires a minimum 500 gallon propane tank for proper gas supply pressure and operation. A larger tank may be required depending upon operating conditions at the site.
15. When the heater is to be stored indoors, the connection between the propane gas supply container and the heater must be disconnected. The container must be removed from the heater and stored in accordance with the Standard for the
Staorage and Handling of Liquefied Petrolem Gases,
ANSI / NFPA 58.
16. Propane gas supply container valves have left handed threads. Always use a wrench to make a connection to tighten or loosen the pigtail connector’s
P.O.L. fitting at the container’s gas supply valve.
6
7
Installation Instructions
GENERAL
WARNING
1. To avoid dangerous accumulation of fuel gas, turn off gas supply at the heater service valve before starting installation, and perform gas leak test after completion of installation.
2. Do not force the gas control knob. Use only your hand to turn the gas control knob. Never use any tools. If the knob will not operate by normal hand pressure the gas control valve should be replaced by a qualified service technician. Force or attempted repair may result in fire or explosion.
1. Read all safety precautions and follow L. B. White recommendations when installing this heater. If during the installation or relocating of heater, you suspect that a part is damaged or defective, call a qualified service agency for repair or replacement.
2. Make sure the heater is level and properly positioned before use. Observe and obey all minimum safe distances of the heater to the nearest combustible materials. Safe distances are given on the heater dataplate and on page 4 of this manual.
3. This heater may be installed either indoors or outdoors. For outdoor installations, only the following air distribution devices may be used:
-- 18 in. Dia. x 12 ft. duct:
L.B. White Part # 22841
-- End Diffuser: L.B. White Part # 23054
NOT U
FIELD FFABRICATED D
ATTENTION
■ When using the ducting, ensure that bends in duct are kept to a minimum. A maximum of two 90º bends is allowed.
■ Reducing the number of bends will ensure that the warm air exiting the heater flows freely, thereby preventing overheating. If there are excessive bends, the high limit switches may open.
4. The heater’s gas pressure regulator (with pressure relief valve) must be protected from adverse weather conditions (rain, ice, snow) as well as from building materials (tar, concrete, plaster, etc.) which can affect safe operation and could result in property damage or injury.
5. Heaters used in the vicinity of combustible tarpaulins, canvas, plastics, wind barriers, or similar coverings shall be located at least 10 feet from the coverings.
The coverings shall be securely fastened to prevent ignition or upsetting of the heater due to wind action on the covering or other material.
6. Check all connections for gas leaks using approved gas leak detectors. Gas leak testing is performed as follows:
WARNING
■ Do not use open flame (matches, torches, candles, etc.) in checking for gas leaks.
■ Use only approved leak detectors.
■ Failure to follow this warning can lead to fires or explosions.
■ Fires or explosions can lead to property damage, personal injury or death.
-- Check all pipe connections, hose connections, fittings and adapters upstream of the gas control with approved gas leak detectors.
-- In the event a gas leak is detected, check the components involved for cleanliness and proper application of pipe compound before further tightening.
-- Tighten the gas connections as necessary to stop the leak.
-- After all connections are checked and any leaks are stopped, turn on the main burner.
-- Stand clear while the main burner ignites to prevent injury caused from hidden leaks that could cause flashback.
-- With the main burner in operation, check all connections, hose connections, fittings and joints as well as the gas control valve inlet and outlet connections with approved gas leak detectors.
-- If a leak is detected, check the components nvolved for cleanliness in the thread areas and proper application of pipe compound before further tightening.
-- Tighten the gas connection as necessary to stop the leak.
-- If necessary, replace the parts or components involved if the leak cannot be stopped.
-- Ensure all gas leaks have been identified and repaired before proceeding.
7. A qualified service agency must check for proper operating gas pressure upon installation of the heater.
8. Light according to instructions on heater or within owner's manual.
9. Make sure the heater has the proper gas regulator for the application. A regulator must be connected to the gas supply so that gas pressure at the inlet to the gas valve is regulated within the range specified on the dataplate at all times. Contact your gas supplier, or the L.B. White Co., Inc. if you have any questions.
10. This heater is configured for use for L.P. gas vapor withdrawal only. Do not use the heater in an L.P. gas liquid withdrawal system or application. If you are in doubt, contact the L.B. White Co., Inc.
11. The heater must be installed so as not to interfere with or obstruct normal exits, emergency exits, doors and walkways.
12. Railing, fencing or suitable substitute materials must be used to keep the heating equipment from any people using and visiting the structure.
13. The heater shall be located so that rain, ice, or snow drainage from the structure does not af fect equipment operation. If the heater is mounted outside, it must be mounted above any pooled or standing water. If the heater is to be located on the ground, a surrounding trench is recommended to drain any rain, ice or snow away from the unit.
14. The ground and surrounding terrain must be cleared of any combustible vegetation and other combustible materials when the heater is utilized outside.
15. Eventually, like all electrical/mechanical devices, the thermostat can fail. Thermostat failure may result in an underheating condition. The thermostat should be tested to make sure it turns the heater on and off within a temperature differential of ±3°F.
16. Take time to understand how to operate and maintain the heater by using this Owner’s Manual. Make sure you know how to shut off the gas supply to the building and also to the individual heater. Contact your fuel gas supplier if you have any questions.
17. Any defects found in performing any of the service or maintenance procedures must be eliminated and defective parts replaced immediately. The heater must be retested by properly qualified service personnel before placing the heater back into use.
The vaporization of propane is affected by several factors: the surface area of the container, the liquid level of propane, temperature surrounding the container, and the relative humidity. All of these factors are specific to a site.
Therefore, a degree of experience and judgement is required to select the proper propane supply.
Although experience is the best guide, the following recommendations can be used as a starting point. The table is based on experience in northern climates where cold weather and high humidity are prevalent in the winter.
If more or less favorable conditions prevail at a specific site, adjustments can be made on the basis of experience.
GAS SUPPLY SIZING
Reeccoom Gaass S
Propane Supply Tank:
500 gallon
1,000 gallon
Heater(s)/Container:
1
2
If more than one gas supply container is used per heater, the containers must be manifolded together to allow vapor withdrawal simultaneously from multiple containers.
Manifold system shall be in accordance with NFPA 58.
8
CONNECTING HOSE TO HEATER
1. Thread swivel to connector at gas inlet of heater. See
Fig. 1. Tighten securely.
2. The hose may be coiled up and hung on the hose hanger, with the regulator stored within the regulator storage bracket.
FIG. 1
SWIVEL
CONNECTING REGULATOR TO GAS SUPPLY
1. Open the tank cover.
2. Thread pigtail connector into the regulator inlet.
Tighten securely. See Fig. 2.
3. Form the connector to ensure regulator will be supported by the tank, and the tank cover will protect the regulator from weather conditions.
FIG. 2
1/4 IN. NPT
PIGTAIL CONNECTOR
4. Thread the POL fitting counter-clockwise into the tank valve. See Fig. 2. Tighten securely.
5. Open the tank valve.
6. Check all connections with an approved leak detector.
Close the tank cover.
7. When storing or transporting the heater, ensure the connector is protected from damage and dirt entry.
-- A regulator is required if the supply pressure to the heater is above the maximum pressure stated on the heater’s dataplate.
-- Connect the natural gas regulator (part # 25108) to the natural gas supply line. Gas supply pressure to the regulator must be a minimum of 2 PSI.
POL FITTING
TANK VALVE
THERMOSTAT ASSEMBLY
The remote thermostat that ships with this heater is factory wired into the control circuit. The thermostat mechanism is a two stage device and is designed to cover a broad range of heating requirements.
Using this type of thermostat allows the heater to fill an application where a single high heat rate is undesirable.
The two stage thermostat will allow the heater to operate and cycle at a low heat condition when the heating load is less severe, or it will cycle to highest heat as demand is increased. When the heat load is satisfied, the thermostat will cycle back to low heat and then off.
9
INSTALLATION OF HEATER
INSIDE STRUCTURE
FIG. 3
500 GALLON
GAS SUPPLY
(MINIMUM)
10 FEET MINIMUM SAFE DISTANCE
FROM GAS SUPPLY TO HEATER
IS 6 FEET
DISTANCE FROM HEATER TO SIDE WALL MUST
COMPLY WITH LOCAL CODES, AND BE ACCORDING
TO MANUFACTURER'S REQUIREMENTS
SIDE WALL
MINIMUM SAFE DISTANCE FROM
TOP, SIDES, AND BACK OF HEATER
TO COMBUSTIBLES IS 1 FOOT
MINIMUM SAFE DISTANCE FROM
BLOWER OUTLET TO COMBUSTIBLES
IS 6 FEET
Duct K
Accessory 22841
1.. Extend duct kit to 12 ft. length.
2. Mount duct to blower outlet of heater by inserting tabs on duct adapter into vertical and horizontal slots located at top and sides of blower outlet. See Fig. 4.
Push down on duct adapter to secure adapter into slots. See below for for typical installation of heater.
FIG. 4
SLOTS
OUTSIDE STRUCTURE
(Air Distribution Accessories)
DUCT ADAPTER
WITH TABS
TAB
DUCT KIT
FIG. 5
500 GALLON
GAS SUPPLY
(MINIMUM)
SIDE WALL
TENT DRAPE
OVER DUCT
MINIMUM SAFE DISTANCE
FROM GAS SUPPLY TO
10 FEET
DUCT KIT
DISTANCE FROM HEATER TO SIDE WALL MUST
COMPLY WITH LOCAL CODES, AND BE ACCORDING
TO MANUFACTURER'S REQUIREMENTS
10
Diffuser tto D
Accessory part 23054
1. Loosen screw on duct clamp so clamp is positioned over ribs at end of duct.
2. Slide duct adapter into duct end. Duct adapter tabs must be facing away from duct and are located at 3,
9 and 12 o’clock positions.
See Fig. 5.
3. Tighten screw clamp so adapter is held securely within duct.
4. Insert tabs of adapter into slots on air diffuser back.
5. Push down on adapter so tabs are seated firmly to air diffuser.
6. Locate diffuser under side wall. See Fig. 6.
FIG. 6
FIG. 7
TABS
CLAMP
DUCT ADAPTER
DIFFUSER
TENT SIDE WALL
TENT DRAPED
WITHIN DIFFUSER
CHANNEL
OPTIONAL AIR DIFFUSER
TENT DRAPED OVER DIFFUSER
FIG. 8
TO ALLOW PROPER AIR DISTRIBUTION
FLEXT DUCT MUST NOT HAVE MORE THAN
TWO 90 DEGREE BENDS
500 GALLON
GAS SUPPLY
(MINIMUM)
MATERIAL
DRAPED
OVER DUCT
MINIMUM SAFE DISTANCE
FROM GAS SUPPLY TO HEATER
DUCT ADAPTER W/ TABS
(FACTORY INSTALLED INTO 12 FT DUCT)
CLAMP
MAINTAIN A 10 FOOT CLEARANCE
FROM HEATER TO WALL
DUCT RING
INFLATABLE DUCT, 100 FT.
DISCHARGE HOLES
POINTED DOWNWARD
(OPTIONAL ACCY 23053)
S-HOOK
CHAIN LOOPED AROUND DUCT
CLAMP
DUCT RING
ROOF SUPPORT
WIRE OR CABLE
(SUPPLIED BY CUSTOMER)
HANGING CLAMP
8 FEET
CLEARANCE
TO GROUND
TYPICAL
11
For initial start-up after heater installation, follow steps 1-6.
For normal start-up, simply set the thermostat above room temperature.
1. Connect electrical cord to an approved electrical outlet.
2. Set thermostat to desired room temperature.
3. This heater has a rocker style selector switch located on the back of the heater. This switch allows you to either heat or ventilate (no heat). See Fig. 9 for selector switch positions.
FIG. 9
Start-Up Instructions
B. VVentilation
When the selector switch is positioned to Vent, the red light will NOT be on. The fan motor will start, but the igniter will not spark, nor will ignition occur. This feature is used typically when heat is not needed, but air circulation is required. The heater will not cycle on its thermostat setting. To discontinue the ventilation feature, position the switch to off or heat. If you desire to use the ventilation feature, the connection of the gas supply (i.e. hose and regulator) to the fuel source is not needed.
a. Open all manual fuel supply valves. Check for gas leaks using an approved leak detector. The gas control valve on the heater has a manual shut-off feature incorporated into the valve assembly. Make sure the indicator on the valve is turned to the ON position. See Fig 10.
b. When the selector switch is positioned to Heat, a red light within the switch will be on. At this point, the fan motor will start, the igniter will spark and ignition will occur. The thermostat will cycle the heater on or off based upon temperature setting.
FIG. 10
Position the switch to midpoint.
ATTENTION
■ It is normal for air to be trapped in gas hose on new installations. The heater may attempt more than one trial for ignition before air is finally purged from line and ignition takes place.
4. The direct spark ignition (DSI) control board within this heater is self-diagnostic. The board works in conjunction with a light emitting diode (L.E.D.) built into the selector switch. The L.E.D. will flash a specific continuous flash pattern depending on a problem that occurs. Match specific flash pattern given by L.E.D. to troubleshooting label applied to heater. The troubleshooting label identifies the causes of the problem as it relates to specific flash patterns and remedies to correct the problems. See also “Troubleshooting Data” within this Owner’s
Manual.
5. The gas control valve is a step opening control. When a call for heat occurs, the valve will open to a rate equal to half its total heat output. Depending upon temperature requirements and thermostat setting, the valve will then either remain at low heat rate before thermostat is satisfied, or the valve will open completely to its total capacity. If the valve opens to its full capacity, it is designed to change back to half its rate before thermostat is satisfied.
6. Do not exceed input rating stamped on nameplate or manufacturer’s recommended burner orifice pressure for size orifice(s) used. Make certain that the primary air supply to main burner is open and free of dust, dirt and debris for complete, proper combustion.
ON
OFF
Shut-Down Instructions
If the heater is to be shut down for cleaning, maintenance, or repair, follow steps 1-5. Otherwise, set thermostat to
“Off” or “No Heat” for standard shut-down.
1. Close the fuel supply valve.
2. Allow the heater to burn off any fuel gas remaining in the gas supply line.
3. Set the thermostat to “Off” or “No Heat”.
4. Position selector switch to “Off.”
5. Disconnect the heater from its gas and electrical supplies.
Note: When the thermostat cycles the heater off, the fan motor will continue to run for 1 minute after burner shut down, allowing the heat chamber to cool. After 1 minute, the fan motor will shut off.
Cleaning Instructions
WARNING
■ This heater contains electrical and mechanical components in the gas management, and safety systems.
■ Such components may become inoperative or fail due to dust, dirt, wear and aging.
■ Periodic cleaning and inspection as well as proper maintenance are essential to avoid serious injury or property damage.
1. Before cleaning, shut off all gas supply valves and disconnect electrical supply.
2. The heater should have dir t or dust removed periodically: a. Before each use give the heater a general cleaning using compressed air or a soft brush or dry rag on its case and internal components. At this time, dust off the motor case to prevent the motor from over-heating.
b. At least once a year, give the heater a thorough cleaning. At this time, remove the fan and motor assembly and brush or blow off the fan blade assembly. Additionally, make sure the burner air inlet venturi ports and the casting are free of dust accumulation.
WARNING
Do not use a pressure washer, water, or liquid cleaning solution on any gas controls. Use of a pressure washer, water, or liquid cleaning solution on the control components can cause severe personal injury or property damage due to water and/or liquids:
■ In electrical components, and wires causing electrical shock or equipment failure.
■ On gas control valves causing corrosion which can result in gas leaks and fire or explosion from the leak.
Clean all components of the heater with pressurized air, a dry brush, or a dry cloth.
Maintenance Instructions
1. The area surrounding the heater shall be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
2. Have your gas supplier check all gas piping annually for leaks or restrictions in gas lines.
3. Regulators must be periodically inspected to make sure the regulator vents are not blocked. Debris, insects, insect nests, snow, or ice on a regulator can block vents and cause excess pressure at the heater.
4. Regulators can wear out and function improperly.
Have your gas supplier check the date codes on all regulators installed and check delivery pressures to the heater to make sure that the regulator is reliable.
13
5. Check all wiring associated terminals and electrical components within the heater for corrosion, frayed or cut insulation, tight connections, etc. Repair or replace as necessary.
6. Review all heater markings (i.e. wiring diagram, warnings, start-up, shut-down, troubleshooting, etc.) at the time of maintenance for legibility. Make sure none are cut, torn, or otherwise damaged. Any damaged markings must be replaced immediately by contacting the L.B. White Co., Inc. Dataplates, startup and shut-down instructions and warnings are available at no cost. A nominal charge will be applied for wiring diagrams.
7. Check the heater’s fan drive belt. Make sure the belt is not cracked. If so, replace it. Additionally, ensure the belt is not slipping, that belt tension is proper and sheaves are properly aligned and not worn. These procedures should always be done after the heater has been used and whenever the heater is being readied initially for the heating season.
8. Lubricate the bearings once a month. Use NLGI grade
2 mineral oil lithium or lithium base grease.
WARNING
■ Heater surfaces are hot for a period of time after the heater has been shut down.
■ Allow the heater to cool before performing service, maintenance, or cleaning.
■ Failure to follow this warning will result in burns causing injury.
WARNING
■ Do not disassemble or attempt to repair any heater components or gas train components.
■ All component parts must be replaced if defects are found.
■ Failure to follow this warning will result in fire or explosions, causing property damage, injury, or death.
1. Close the fuel supply valve to the heater and disconnect the electrical supply before servicing unless necessary for your service procedure.
2. Clean the heater’s orifice with compressed air or a soft, dry rag. Do not use files, drills, broaches, etc. to clean the orifice hole. Doing so will enlarge the hole, causing combustion or ignition problems. Replace the orifice if it cannot be cleaned properly.
Service Instructions
GENERAL
3. The high limit switches, HEAT/VENT switch, and thermostat can be tested by disconnecting the leads at the component, and jumpering the leads together.:
-- Reconnect the electrical supply and open fuel supply valves.
-- If the heater lights, the component is defective and must be replaced.
-- Do not leave the jumper on or operate the heater if the part is defective. Replace the part immediately.
-- An alternate method for checking the components is to perform a continuity check..
4. The air proving switch must not be jumpered. If jumpered, the ignition control will not allow heater operation. Test the air proving switch for continuity. If defective, replace the switch
5. Open the respective case panel for access to burner or fan related components.
6. For reassembly, reverse the respective service procedure. Ensure gas connections are tightened securely.
7 After servicing, start the heater to ensure proper operation and check for gas leaks.
8. If sheave or fan keys are lost during ser vice, replacements are made by using 3/16 square x 1 in.
bar stock. Otherwise, order Part #22955.
1. Push the belt tensioner clockwise for removal of the belt from pulley. See Fig. 11.
FIG. 11
BELT REPLACEMENT
2 Check the fan and motor pulley grooves for dirt Clean the pulleys if needed.
3. Install new belt. Using a straight edge, check motor and fan pulley alignment. Contact must be made at edges of both pulleys. See Fig. 12.
FIG. 12
STRAIGHT
EDGE
TENSIONER
14
BELT TENSIONER
1. The tensioner automatically applies proper tightness to the belt during operation, and eliminates the need for manually retightening the belt after service.
2. When replacing the belt, and during routine maintenance, ensure tensioner is positioned as shown in Fig. 13 after belt removal.
FIG. 13
TENSIONER PARALLEL
TO DIAGONAL SUPPORT
FAN AND MOTOR PULLEYS
1. Remove belt from pulleys. See Belt Replacement.
2. Loosen set screw on fan and motor pulleys. See Fig.
14 for typical set screw location.
3. Remove pulleys and keys from fan shaft and motor.
FIG. 14
SET SCREW
SHAFT KEY
FAN DRIVE COMPONENTS TROUBLESHOOTING
Refer to the following table to identify basic problems, causes and cures associated with V-Belt drive systems.
PROBLEM
Belt sslips
CAUSE
Pulleys worn
(Belts bottoming out in grooves)
Oil or grease on belt
Belt B Improper belt installation
Improper belt tension.
SOLUTION
Replace pulleys
Clean pulleys or belt.
Belt pried over pulleys using sharp or pointed tools. Install new belt properly.
Ensure belt tensioner is positioned properly.
PROBLEM CAUSE
Belt JJumps Drive misaligned
Sheave
Grooves
Dirt entering pulleys
Belt
Cracking
Belt hitting belt guard Realign guard
(check for loose or missing guard screws)
Dirt or grease on belt or aged belt
Belt w Belt hitting belt guard Realign guard rapidly (check for loose or missing guard screws)
Worn pulleys
SOLUTION
Check and realign
Remove belt, clean the pulleys
Remove dirt or replace belt.
Replace pulleys
Dirt in pulleys Remove dirt
15
1. Remove fan belt.
2. Remove motor pulley from motor and mounting hardware. See Fig. 15.
FIG. 15
FAN MOTOR
3. Open electrical supply access panel on motor and disconnect power supply wiring. See Fig. 16.
FIG. 16
HARDWARE
■ Ensure motor and fan pulleys are properly aligned before tightening sheave to motor shaft.
■ Refer to alignment procedures within manual
■ Motor bearings are permanently lubricated.
.
1. Remove the screws and turn switch assembly so the paddle on the switch arm can be pulled through oblong hole on side of fan housing. See Fig. 17.
2. Disconnect the leads from the air proving switch.
FIG. 17
OBLONG HOLE
AIR PROVING SWITCH
SCREW HOLES
16
IGNITER ASSEMBLY
1. Remove burner access panel. See Fig. 18.
FIG. 18
3. Disconnect high voltage ignition lead. Remove the mounting screws. See Fig. 20.
FIG. 20
SCREWS
IGNITION LEAD END
2. The igniter assembly is located at the top of the burner casting. Remove the screws securing the mounting bracket to the burner. See Fig. 19.
FIG. 19
SCREWS
MOUNTING
BRACKET
IGNITOR/SENSOR
IGNITOR CABLE
■ The igniter and ground rod should be cleaned during routine maintenance to maintain proper ignition.
-- Use steel wool or emery cloth.
-- Rub briskly to remove buildup of dust, dirt , and oxide.
■ Check the igniter’s ceramic base for cracks.
-- Replace the igniter if cracks are found.
ELECTRODE GAP IS 1/8 IN
AND CENTERED OVER BURNER PORT
BURNER
PORT
17
WARNING
TESTING THE MANUAL RESET HIGH LIMIT SWITCHES
■ Do not operate the heater with the high limit switch bypassed.
■ Operating the heater bypassed high limit switch may lead to overheating, possibly resulting in a fire, with subsequent damage to the heater or property damage.
4. Allow the switch to cool for about a minute before firmly pressing its reset button. The switch may have a red cap over the button. If you removed the cap to reset the switch, ensure you put it back on.
5. Check for electrical continuity across the switch terminals to make sure the contacts have closed.
FIG. 21
This heater has two limit switches. One is located at the burner end of the heater. The other is located on the fan housing at the motor end of the heater. The high limit switches should be tested a minimum of once per year when the heater is given a thorough cleaning.
RESET BUTTON
1. Remove the high limit switch.
2. Apply a small flame only to the sensing portion on the back of the switch. See Fig. 21. Do nnot m plastic hhousing oof tthe sswitch w test.
melt tthe when cconducting tthis
3. Within a minute, you should hear a pop coming from the switch, which indicates the contacts of the switch
TERMINAL
MOUNTING
LEG
SENSING
SURFACE
FLAME
BURNER ORIFICE AND GAS CONTROL VALVE
1. Remove hose and pipe nipple from control valve inlet.
5. Remove burner retaining bolt from under base at gas control end of heater. See Fig. 24.
2. Open burner end door.
FIG. 24
3. Remove screws from gas control bracket and disconnect control valve’s electrical wiring. See Fig.
22.
FIG. 22
BOLT
SCREW
4. Remove burner panel. See Fig. 23.
FIG. 23
6. Lift and pivot the gas train assembly so orifice is exposed. See Fig. 25. Remove control valve or orifice as needed.
FIG. 25
ORIFICE
18
FAN WHEEL, BEARINGS, AND SHAFT
1. Remove the two lower case screws from both case sides. See Fig. 26.
2. After removing main platform hardware as needed and fan panel screws, spread the case sides slightly so drive assembly with fan can be slid from heater.
3. Refer to the Figs. 27 and 28 for servicing of fan wheel, bearings, or shaft.
FIG. 26
FIG. 27
BOLT, 3/8-16 X 1 1/4
SCREWS 3/8
WASHER, 3/8"
SHAFT
FAN WHEEL
FAN PULLEY
BOLT,
5/16-18 X 1
FAN PANEL
BEARINGS
NUT, HEX LOCK, 3/8"
WASHER, 5/16
NUT, 5/16
BOLT, 3/8-16 X 1
WASHER, 3/8"
MAIN SUPPORT
TENSIONER PARALLEL TO
DIAGONAL SUPPORT
FIG. 28
FAN PANEL FLANGES
TOWARD PULLEY
FAN WHEEL
SHAFT PULLEY FLUSH
WITH SHAFT END
PULLEY HUB
FAN HUB
FLUSH WITH
SHAFT END
BEARING RACE FLUSH
WITH FRONT EDGE
OF SHAFT FLAT.
SET SCREWS TIGHTENED
TO FLATS.
MAIN SUPPORT
SHAFT FLAT
19
REMOVE
WARNING
■ Do not disassemble the gas control valve.
■ Do not attempt to replace any components of the gas control valve.
■ The gas control valve must be replaced if any physical damage occurs to the control valve assembly.
■ Failure to follow this warning will result in fire or explosions, leading to injury or death to humans, and property damage.
ATTENTION
■ The gas control valve in this heater is a two stage control. This will allow the heater to operate at a decreased heat output when heating requirements are less than severe. The decreased output is approximately one half the rated output of the heater.
■ The following explains a typical procedure to be followed in checking gas pressures.
■ The gas pressures will vary depending upon fuel type.
■ Consult the dataplate on the heater or page 4 in this manual for specific pressures to be used in conjunction with this procedure.
■ Gas pressure measured at the inlet to the gas valve is
Inlet Pressure and gas pressure measured at the outlet of the gas valve is Burner Manifold Pressure.
MATERIALS REQUIRED
Quantity
2
Description
Gas pressure gauges capable of reading up to 35 in. W.C. (may also be ordered from L.B. White, part # 00764)
A. PPreparation
1. Disconnect the heater from the electrical supply and close the fuel supply valve to the heater.
2. Open the case access panel at burner end of heater.
3. Brush or blow off any dust or dirt in the vicinity of the gas control valve.Open the fuel supply valves to the heater and reconnect the heater electrical supply.
1. Locate the gas control pressure taps. See Fig. 29.
Remove the pressure tap plugs using a 3/16 in. allen key.
2. Securely connect pressure gauges at these points.
3. Open the fuel supply valves to the heater and reconnect the heater electrical supply.
4. Start the heater
Gas Pressure Checks
2. Do the readings at the inlet and outlet pressure gauges agree with that specified on the dataplate?
If so, then no further checking or adjustment is required. Proceed to section D.
3. If the inlet pressures do not agree with that specified on the dataplate, then the regulator controlling gas pressure to the heater requires adjustment.
4. If the inlet pressure is correct but the burner manifold pressure does not agree with that specified on the dataplate, then the high and low heat output feature of the gas control valve requires adjustment.
5. Turn the thermostat down to its lowest setting.
Remove the cap from the high and low heat adjusting screws at the two stage pressure regulator on the gas control valve.
6. Slowly turn up the thermostat until a pressure is read no greater than 2 in. W.C. (LP) or .8 in.W.C. (N.G.) at the outlet pressure gauge. If less than 2 in. W.C.
(L.P.) or .8 in. W.C.. (N.G.) is read, the low heat setting at the regulator on the gas control will require adjusting. Turn clockwise to increase, or counterclockwise to decrease.
7. Turn the thermostat completely up. You should see the gas pressure increase from 2 in. W.C. (L.P.) or .8
in.W.C. (N.G.) at low heat to 8.0 in.W.C.(L.P.) or 3.5 in.
W.C. (N.G.) high heat. If less or greater than 8.0 in.
W.C. (LP) or 3.5 in. W.C. (N.G.), the high heat setting must be adjusted clockwise or counterclockwise accordingly until proper pressure is achieved.
1. Once the proper inlet and burner manifold pressures have been confirmed and/or properly set, close the fuel supply valve to the heater and allow the heater to burn off any gas remaining in the gas supply line.
2. Disconnect the heater from its electrical supply and close fuel supply valve.
3. Remove the gauges.
4. Install pressure tap plugs.
5. Open fuel supply valve and reconnect electrical supply to heater. Start the heater and check for gas leaks.
7. Set thermostat to desired temperature.
FIG. 29
OUTLET
GAUGE
10
15 20 25
0
35
10
15 20 25
0
35
OFF
ON
INLET
GAUGE
OUTLET TAP
LO HI INLET TAP
1. With the heater operating, the pressure gauges should read the pressures specified on the dataplate.
GAS CONTROL
LOW HEAT
HIGH HEAT
20
Troubleshooting Information
READ THIS ENTIRE SECTION BEFORE BEGINNING
TO TROUBLESHOOT PROBLEMS.
WARNING
■ This heater can start at any time.
■ Troubleshooting this system may require operating the unit with line voltage present and gas on. Use extreme caution when working on the heater.
■ Failure to follow this warning may result in property damage, personal injury or death.
The following troubleshooting guide provides systematic procedures for isolating equipment problems. This guide is intended for use by a QUALIFIED GAS HEATER SERVICE
PERSON. DO N
UNLESS YYOU H
NOT AATTEMPT TTO S
The following pieces of test equipment will be required to troubleshoot this system with minimal time and effort.
Multimeter - for measuring AC voltage and resistance.
Gauge - for checking inlet and outlet pressures at the gas control valve against dataplate rating.
■ Visually inspect equipment for apparent damage.
■ Check all wiring for loose connections and worn insulation.
Refer to the system operation sequence in this section to gain an understanding as to how the equipment operates during a call for heat.
Understanding the sequence of operation of the ignition module and related components is esential as it will relate directly to problem solving provided by the flow charts.
The ignition control module is self-diagnostic. The red light, located within the selector switch, will flash a specific light pattern depending upon the problem which is diagnosed.
To effectively use the flow charts, you must first identify what the problem is by the light pattern of the L.E.D. (light emitting diode) diagnostic light. If the light is flashing, the flash pattern will be followed by a pause and then a repeat of the flash pattern until the problem is corrected. Refer to the tables below to identify what page to refer to when troubleshooting any problems.
The L.E.D. light will only be on when the selector switch is positioned to HEAT and the thermostat is set above room temperature. The light will not be on when the selector switch is positioned to VENT.
Mode PProblems Page
L.E.D. is steady on. No flash pattern. . . . . . . . . . . . . . . . . . . 22
L.E.D. light is not on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Page
L.E.D. diagnostic light is flashing:
A. One Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
B. Two Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C. Three Times . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
D. Four Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
E. Five Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Mode PProblems Page
A. Motor Does Not Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
B. Motor “Hums,” Does Not Run . . . . . . . . . . . . . . . . . . . . . . 26
Components should be replaced only after each step has been completed and replacement is suggested in the flow chart.
Refer to the Servicing sections as necessary to obtain information on disassembly and replacement procedures of the component once the problem is identified by the flow chart.
CTT IIG NIITTIIO RAATTIIO N S UEEN
-- Selector switch is set to heat.
-- Line voltage is sent to ignition control and to transformer.
-- Red light. on selector switch is illuminated.
-- Transformer reduces line voltage to 24 volts which is sent to thermostat.
-- The thermostat calls for heat.
-- The thermostat sends 24 volts to ignition control.
-- Ignition control module performs self safety check.
-- Internal components are tested.
-- Air proving circuit is checked.
-- Ignition control module begins ignition trial sequence.
-- Ignition control module sends 24 volts to air proving switch.
-- Ignition control sends line voltage to motor relay
-- Motor relay closes and fan motor starts.
-- Air proving switch closes and 24 volts are returned to the ignition control module.
-- Ignition control module sends high voltage to the igniter . electrode.
-- Igniter sparks.
-- Ignition control module sends 24 volts to the gas control valve through the high limit switches.
-- Gas control valve opens.
-- Ignition occurs.
-- Igniter continues to spark until flame proving occurs.
-- Ignition spark is cut off.
-- Gas valve stays open.
-- Gas control modulates based upon thermostat.
-- Room warms to desired temperature.
-- Thermostat is satisfied.
-- Gas control closes, burner shuts down.
-- FFaann m tthhee hheeaatt cchhaam mbbeerr..
-- Fan motor stops.
-- Heater shuts off.
-- Process starts again on a call for heat.
IIG NIITTIIO N FFAAIILLU REE S UEEN CEE::
-- Trial for ignition takes approximately 10 seconds.
-- If ignition module does not sense a flame within the ignition trial, the module goes into safety lockout (3 flash pattern.)
-- Gas valve closes.
-- Ignition spark shuts off.
-- Fan motor stops.
-- To retry for ignition, the systems must be reset:
-- Turn the thermostat down and then up to call for heat or unplug heater and plug it back in or
-- Position selector switch to off and then back to on
21
If Electrical Connections are Good, R
L.E.D. Light is Disconnect
Ignition Module?
Poor Electrical Connection or
Voltage Supplied to Check Electrical Connections and P
22
23
(Check Continuity on Air
Loose Connection to
Fan Loose On Mo
Ignition Module Receiving Pr
Voltage Supplied to
Prescribed Methods in this Owner’s Manual.
Check Bearing(s). R
24
Positioned Pr
25
Supply and Pressure t urn Unit On. Should Hear Audible Click When V
Supplied T
Connect High V
Continuity and Tight Connections R
the VENT Position.
Fan Binding on Housing?
26
Electrical Connection and Ladder Diagram
L1
DIRECT SENSE
IGNITER
LED
IND
L1
X
R
FS
W
PS1
PS2
MV
GREEN
BURNER GROUND
CAUTION - REFER TO THE EQUIPMENT'S ELECTRICAL CONNECTION DIAGRAM WHEN SERVICING
TO AVOID WIRING ERRORS & HEATER MALFUNCTION. CHECK FOR PROPER OPERATION AFTER SERVICING.
WARNING: THIS HEATER MAY START AT ANY TIME
YELLOW
YELLOW
BROWN BROWN BROWN
GREEN
BROWN
C
MV
GAS CONTROL
VALVE
HI
BROWN
AIR PROVING SWITCH
HIGH LIMIT SWITCHES
GROUND
GREEN
GREEN
JUMPER
GREEN
YELLOW
GREEN
GREEN
GREEN
GREEN
BROWN
RED
WHITE
C/COM
GREEN
GREEN
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
BROWN
RED
BLACK
BLACK
BLACK
MOTOR
WHITE
BLACK
GREEN
GREEN
YELLOW TRANSFORMER
WHITE
BLACK
0
FAN MOTOR
RELAY
2 4 6
1
8
BLACK
YELLOW BLACK
WHITE
JUMPER
WHITE
WHITE
BLACK
WHITE
WHITE
WHITE
WHITE
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK BLACK
TERMINAL
STRIP
GREEN
WHITE
BLACK
WHITE
BLACK
POWERCORD
BLACK
BLACK
BLACK
BLACK
HEAT
OFF
VENT
REMOTE
TWO STAGE
THERMOSTAT
YELLOW
BLUE
RED
HI LO
RED
WHITE
WHITE
WHITE
SELECTOR SWITCH W/ L.E.D.
RED
GREEN
ELECTRICAL CONNECTION DIAGRAM
DIRECT SENSE
IGNITER
HEAT
OFF
VENT
SELECTOR SWITCH
W/ L.E.D.
NEUTRAL
GROUND
GROUND
MOTOR
THERMOSTAT
Y Y
B B
R R
HI LO
GAS VALVE
SOLENOIDS
HIGH LIMIT
SWITCH
HIGH LIMIT
SWITCH
AIR PROVING SWITCH
FAN MOTOR RELAY
115V 24V
TRANSFORMER
ELECTRICAL LADDER DIAGRAM
IF ANY OF THE ORIGINAL WIRES AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE
REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 302ºF (150ºC)
LED
L1
IND
LED
MV
PS1
W
FS
R
X
PS2
C/COM
BURNER GROUND
27
Air Proving Switch
Safety device used to insure that the proper air flow is being achieved before the gas valve is opened.
Belt
Friction drive component used for transmission of power from motor to fan shaft. Used in conjunction with motor and fan sheaves.
Burner
Cast iron component used to channel gas and provide an area at which the fuel may ignite.
Burner Orifice
Brass metering device used to feed gas to burner at a specific rate.
Direct Spark Ignition Control Module
Electronic printed circuit board which sends and receives voltages to various controls in an automatic ignition system.
An important safety feature of the control board is that it will shut down the entire heater, thereby stopping the flow of fuel gas if burner flame goes out.
Fan Housing
Chamber used for delivering air for efficient air movement.
Fan Wheel
Component used in conjunction with the motor and fan housing to pull the hot air from heater and blow it into room for heating (also known as a squirrel cage).
Gas Control Valve
Electrical device consisting of a low pressure regulator and electrical solenoids used for the control of gas flow to the burner assembly. A feature of the control valve is a built-in gas shut off which may be used to isolate the heater from its gas supply when servicing.
Gas Hose
Flexible connector used to convey gas from supply line in building to heater.
Heat Chamber
Metal “fire box” within the appliance that provides an area where burner flame mixes with combustion air, thereby providing heat.
Heater Component Function
High Limit Switch
Safety device wired into the control system which is used to break an electrical circuit to the gas control valve in event of overheat situation.
Igniter
Ignition device used on automatic direct spark ignition control systems. Ignites gas by spark.
Motor
Electric device used to force preheated air through the heater and to circulate heat within a certain area. Converts electrical energy into mechanical energy.
Motor Relay
Electrical component wired between ignition control and motor. Used to feed voltage to motor upon receipt of voltage from ignition control.
Regulator
Mechanical device used in L.P. and natural gas distribution systems to reduce a higher inlet pressure to a preset lower pressure. The regulator is responsible to supply a steady outlet pressure to the heater(s) despite changes in inlet pressure, heater demand and weather conditions.
Selector Switch
Electrical device which is used to allow the end user to use the heater in either a heating or ventilation application.
Sheaves
Grooved friction drive components responsible for transmission of power from motor to fan shaft. Used in conjunction with V-Belt.
Thermostat
Electrical device used as an automatic “on/off” switch which will respond to changes in temperature in a certain area. Can be wired so contacts in the thermostat open or close on temperature increase or decrease.
Transformer
Electrical control used to accept line power supply primary voltage and reduce it to lower secondary voltage to operate certain control systems.
28
Parts Identification
PARTS SCHEMATIC
29
1 B
26
23
21
63
1 A
19
20
2
22 24
34
33
32 35
62 C
67
62 A
30
27
62
25
29
31
64
37
62 B
36
28
79
38
49
53
48
44 41
40
52
17
18
15 B
15
15 A
66
16
47
47
70
13
9
65
10
14 A
50
51
43
47
54
46
14
12
11
8
5
6
6
77
A
5
66
A
68
68 A
3
45
39
55
66
61
56
76
57
42
66
59
60
58
1 C
38
39
40
41
42
43
44
32
33
34
35
28
29
30
31
36
37
Item
1A
1B
1C
5
5A
2
3
Description
Regulator Propane Gas
Pigtail Connector Propane Gas
Regulator Natural Gas
Hose, 3/4 ID x 15 Ft.
Union
Nipple, 3/4 x 4 In.
Street Ell
6
6A
8
Bracket, Gas Control
Screws
Valve, Gas Control Propane Gas
Natural Gas
9
10
11
12
13
Ell
Nipple
Elbow, 1/2 NPT
Manifold
Orifice, Burrner Propane Gas
Natural Gas
14 Burner
14A Bolt, Burner
24
25
26
27
20
21
22
23
14B Washer
15 Igniter
15A Bracket
15B Screws
16
17
18
19
Lead, Ignition
Screw, Burner Mounting
Spacer, Burner
Panel, Burner Access
Chamber, Heat
Switch, High Limit, Burner End, 325ºF
Case Assembly w/ Control Panel & Access Door
Panel, Case Access, Burner
Panel, Case Access, Motor
Panel, Control Box Cover
Latch
Transformer
Relay
Control Ignition
Switch, Selector w/ L.E.D.
Terminal Strip
Hose Hanger
Cage Nut
Washer, 1/4
Bolt, 1/4 - 20 x 3/4
Bracket, Regulator Storage
Screws. Regulator Storage Bracket and Thermostat Storage Bracket
Guard, Belt
Belt
Belt Tensioner
Pulley, Fan
Drive Platform
Bolt, 3/8 - 16 x 1
Bearing, Pillow Block
PARTS LIST
24810
02688
02687
24012
22890
81108
22877
22881
22898
22901
23176
02692
01589
06479
22895
07288
Part Number
25767
25774
25108
23078
25272
22403
25273
21768
09425
23153
23154
01359
07148
01426
09291
22880
22875
09199
09615
08685
25590
22017
22905
08936
07708
03054
11254
22917
07288
24021
24031
25135
23037
25277
23128
25132
30
PARTS LIST (cont.)
62A
62B
62C
63
59
60
61
62
64
65
66
67
68
55
56
57
58
51
52
53
54
Item Description
45 Bolt, 3/8 - 16 x 1 1/4
46
47
Nut, 3/8 - 16
Washer, 3/8
48
49
50
50A
Shaft, 3/4 Dia. with 3/16 keyway
Panel, Fan Access
Fan
Key, 3/16 in., Fan & Motor Sheaves, & Fan Shaft (Not Illustrated)
Switch, Air Proving
Housing, Fan
Switch, High Limit, Fan End, 190ºF
Motor
Pulley, Motor
Axle, Wheel
Spacer
Hub Cap
Wheel
Cap, Retaining
Base
Thermostat Kit w/ 20 Ft. Cord
Thermostat
Cord, Thermostat
Connector, Liquid Tight
Cord, Power, 10 Ft.
Bracket, Thermostat Storage
Wheel, Caster
Bolt, 5/16 - 18
Handle, Case
Bracket, Axle Mount
68A
76
77
79
Bracket, Axle
Nut, 5/16 - 18
Motor Mount
Wire Harness, LED
22914
01095
24013
22920
09785
20164
08948
22907
23186
23130
03141
08534
25274
Part Number
03147
05100
01589
25133-A
22887
22868
22955
09925
22882
25822
22908
23038
22951
07905
07187
23113
01680
25276
24685
31
L.B. White Co., Inc. warrants that the component parts of its heater are free from defects in material and workmanship, when properly installed, operated, and maintained in accordance with the Owner’s Manual safety guides and
12 m the ddate oof ppurchase bby tthe eend uuser, any component is found to be defective, L.B. White Co., Inc. will at its option, repair or replace the defective part or heater, with a new part or heater, F.O.B., Onalaska, Wisconsin.
Warranty Policy
EQUIPMENT
A warranty card on file at L.B. White will automatically qualify the heater and its component parts for warranty consideration. If a warranty card is not on file, a copy of the bill of sale will be required to establish warranty qualification. If neither is available, the warranty period will be 12 months from date of shipment from L B. White.
L.B. White Co., Inc. warrants that replacement parts purchased from the company and used on the appropriate
L. B. White heater are free from defects both in material and workmanship for 12 m months ffrom tthe ddate oof ppurchase bby the eend uuser. Warranty is automatic if a component is found defective within 12 months of the date code marked on the part. If the defect occurs more than 12 months later than the date code but within 12 months from the date of purchase by the end user, a copy of a bill of sale will be required to establish warranty qualification.
The warranty set forth above is the exclusive warranty provided by L.B. White, and all other warranties, including any implied warranties or merchantability or fitness for a particular purpose, are expressly disclaimed. In the event any implied warranty is not hereby effectively disclaimed due to operation of law, such implied warranty is limited in
PARTS
duration to the duration of the applicable warranty stated above. The remedies set forth above are the sole and exclusive remedies available hereunder. L.B. White will not be liable for any incidental or consequential damages directly or indirectly related to the sale, handling or use of the heater, and in any event L.B. White's liability in connection with the heater, including for claims based on negligence or strict liability, is limited to the purchase price.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Contact your local L.B. White dealer for replacement parts and service or call the L.B. White Co., Inc. at 1-800-345-
7200 for assistance. Be sure that you have your heater model number and configuration number when calling.
Replacement Parts and Service
32
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Key Features
- Direct gas-fired
- Forced-air heater
- Temporary heating
- Approved for construction, alteration, or repair
- Approved for tent heating applications
- Two-stage thermostat
- Self-diagnostic control board
Frequently Answers and Questions
What is the maximum input rating of the TS 350 heater?
Can the TS 350 heater be used for residential or RV applications?
How do I clean the TS 350 heater?
What is the minimum safe distance from the heater to combustible materials?
Related manuals
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Table of contents
- 5 General Information
- 5 Heater Specifications
- 6 Safety Precautions
- 8 General
- 9 Gas Supply Sizing
- 10 Connecting Hose to Heater
- 10 Connecting Regulator to Gas Supply
- 10 Thermostat Assembly
- 11 Inside Structure
- 11 Outside Structure (Using air distribution accessories)
- 11 A. Duct Kit
- 12 B. Attaching End Diffuser to Duct
- 12 C. Inflatable Ducting
- 13 Start-Up Instructions
- 14 Shut-Down Instructions
- 14 Cleaning Instructions
- 14 Maintenance Instructions
- 15 General
- 15 Belt Replacement
- 15 Belt Tensioner
- 16 Fan and Motor Pulleys
- 16 Fan Drive Components Troubleshooting
- 17 Fan Motor
- 17 Air Proving Switch
- 18 Igniter Assembly
- 19 Testing the Manual Reset High Limit Switches
- 19 Burner Orifice and Gas Control Valve
- 20 Fan Wheel, Bearings & Shaft
- 21 Gas Pressure Checks
- 22 Troubleshooting Information
- 28 Electrical Connection and Ladder Diagram
- 29 Heater Component Function
- 30 Parts Schematic
- 32 Parts List
- 33 Warranty Policy
- 33 Replacement Parts and Service