Bluestar 17-inch Electric Grout Scrubber Operator and Parts Manual

17-inch Electric

Grout Scrubber

Operator and Parts Manual

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604513

Rev. 02 (07-99)

OPERATION

This manual is furnished with each new model. It provides necessary operation and maintenance instructions.

Read this manual completely and understand the machine before operating or servicing it.

When ordering replacement parts, use the Parts Lists in this manual. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. Parts and supplies may be ordered by phone or mail from any Authorized Service Center or

Distributor.

This machine will provide excellent service. However, the best results will be obtained at minimum costs if:

S

The machine is operated with reasonable care.

S

The machine is maintained regularly - per the maintenance instructions provided.

S

The machine is maintained with manufacturer supplied or equivalent parts.

MACHINE DATA

Please fill out at time of installation for future reference.

Model No.-

Install. Date -

Serial No.-

E

1999 Printed in U.S.A

TABLE OF CONTENTS

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . 3

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 4

MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . 5

TRANSPORTING MACHINE . . . . . . . . . . . . . . . . 7

FILLING THE SOLUTION TANK . . . . . . . . . . . . . 7

MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . 8

DRAINING THE SOLUTION TANK . . . . . . . . . . 10

MACHINE MAINTENANCE . . . . . . . . . . . . . . . . 11

STORING MACHINE . . . . . . . . . . . . . . . . . . . . . . 16

ATTACHMENT OPTIONS . . . . . . . . . . . . . . . . . . 17

TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . 19

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . 31

2

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17-inch Electric Grout Scrubber (07–98)

SAFETY PRECAUTIONS

This machine is suited to scrub floors in an indoor environment and is not constructed for any other use.

Use only recommended brushes and cleaning solutions.

All operators must read, understand and practice the following safety precautions:

The following safety alert symbols are used throughout this manual as indicated in their description.

WARNING: To warn of hazards or unsafe practices which could result in severe personal injury or death.

FOR SAFETY: To identify actions which must be followed for safe operation of equipment.

The following information signals potentially dangerous conditions to the operator or equipment:

FOR SAFETY:

1.

Do not operate machine:

– Unless trained and authorized.

– Unless operator manual is read and understood.

– In flammable or explosive areas unless designed for use in those areas.

– Unless cord is properly grounded.

– With damaged cord or plug.

– If not in proper operating condition.

– In outdoor areas.

– In standing water.

2.

Before operating machine:

– Make sure all safety devices are in place and operate properly.

3.

When using machine:

– Do not run machine over cord.

– Do not pull machine by plug or cord.

– Do not pull cord around sharp edges or corners.

– Do not unplug by pulling on cord.

– Do not stretch cord.

– Do not handle plug with wet hands.

– Keep cord away from heated surfaces.

– Report machine damage or faulty operation immediately.

OPERATION

4.

Before leaving or servicing machine:

– Turn off machine.

– Unplug cord from wall outlet.

5.

When servicing machine:

– Unplug cord from wall outlet.

– Avoid moving parts. Do not wear loose jackets, shirts, or sleeves.

– Use manufacturer supplied or approved replacement parts.

WARNING: Hazardous Voltage. Shock or electrocution can result. Unplug machine before servicing.

WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materials in tank(s).

WARNING: Flammable materials or reactive metals can cause an explosion or fire. Do not pick up.

GROUNDING INSTRUCTIONS

Machine must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electrical shock. This machine is equipped with a cord having an equipment–grounding conductor and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed in accordance with all local codes and ordinances.

Do not remove ground pin; if missing, replace plug before use.

GROUNDED OUTLET

(3 HOLE)

GROUNDING PIN

17–inch Electric Grout Scrubber (07–99)

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3

OPERATION

SPECIFICATIONS

POWER TYPE

Electric AC, 110 VAC, 60 HZ

POWER TRAIN

Electric motor, belt driven brush

Electric motor, vacuum fan

Electric motor, solution pump

PROPELLING SYSTEM

Manually propelled with brush assist in forward

SUSPENSION SYSTEM

Casters – (2) rear, 150 mm (6 in) dia

SYSTEM REFILL FLUID CAPACITIES

Combined Solution/Recovery tank – 30.3 L (8 gal)

GENERAL MACHINE DIMENSIONS

Length – 760 mm (30 in)

Width – 510 mm (20 in)

Height – 890 mm (35 in)

Squeegee width – 470 mm (18.5 in)

Cleaning path width – 430 mm (17 in)

Brush width – 430 mm (17 in)

Brush diameter – 90 mm (3.5 in)

Power cord – 1015 mm (40 ft)

MACHINE WEIGHT

Empty solution tank – 48 kg (107 lb)

Full solution tank – 73.9 kg (163 lb)

Shipping Weight – 51.7 kg (114 lb)

4

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OPERATION

MACHINE COMPONENTS

B

I

I

J

H

K

A

C

A. Scrub Head

B. Solution Tank Cover

C. Power Cord

D. Drain Hose

E. Rear Caster

F.

Scrub Head Lift Lever


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D

E

F

G

E

G. Brush Down Pressure Knob

H. Control Panel

I.

Machine Handle

J.

Squeegee Height Adjustment Ring

K. Double Scrub Latch

A

5

OPERATION

C

A

E

B

C

D

CONTROL PANEL

A. Mode Switch

B. Vacuum Fan Switch

C. Brush/Solution Lever(s)

D. Brush Pressure Gauge

E. Brush Circuit Breaker

MODE SWITCH:

The mode switch controls various scrubbing functions.

For normal scrub operation, place the mode switch in the BRUSH AND WATER (TOP) position. In this position, both brush and solution pump will operate when either brush/solution lever is activated. Both functions will stop when the lever(s) are released.

For double scrub operation, place the mode switch in the BRUSH ONLY (CENTER) position. When the lever(s) are activated, only the brush will operate; solution will not flow.

For attachment option use, place the mode switch in the WAND (BOTTOM) position. Only the solution pump will operate in this position.

NOTE: Make sure solution dispensing tube is disconnected from the female quick disconnect, or the option is attached to female quick disconnect, otherwise solution will immediately begin to flow onto the floor until the tank is emptied.

VACUUM FAN SWITCH:

The vacuum fan switch controls the vacuum fan.

Press the bottom (I) of the switch to turn on the vacuum fan. Press the top (

O

) of the switch to turn off the vacuum fan.

BRUSH/SOLUTION LEVER(S):

The machine has two levers under the machine handles at the top of the control panel. The brush/solution lever(s) turn on the scrub brush and the solution pump. One or both of the levers can be used to start the scrub brush and solution pump when the

MODE switch is in the BRUSH AND WATER position.

Only the brush will run when the lever(s) are operated if the MODE switch is in the BRUSH ONLY position. In the WAND position, neither the brush nor solution pump are activated by the lever(s).

BRUSH PRESSURE GAUGE:

The brush pressure gauge indicates the pressure of the scrub brush on the floor. The brush pressure needle should be at the top of the green zone for the best scrubbing results.

BRUSH CIRCUIT BREAKER:

The brush circuit breaker protects the brush motor from overload. If the brush pressure is too high, the brush circuit breaker will trip and the scrub brush will stop. To reset the brush circuit breaker, press the circuit breaker reset button on the circuit breaker. It may be necessary to allow the circuit breaker to cool down before resetting, or it may trip again. Reduce the brush pressure before resuming scrubbing and check the brush for obstructions.

SCRUB HEAD LIFT LEVER:

The scrub head lift lever raises the scrub head off the floor. Raise the scrub head with the scrub head lift lever when transporting the machine from place to place, and when the machine is not being used. To raise the scrub head, step on the scrub head lift lever.

To lower the scrub head, pull the lever up with the toe of your shoe.

BRUSH DOWN PRESSURE KNOB:

The brush down pressure knob adjusts the pressure of the scrub brush against the floor. The brush down pressure knob is located on the underside of the scrub head lift lever. To increase the scrub brush pressure, turn the pressure knob to the left. To decrease the scrub brush pressure, turn the knob to the right.

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OPERATION

SQUEEGEE HEIGHT ADJUSTMENT RING:

The squeegee height adjustment ring adjusts the height of the front and back sets of squeegees located on the scrub head. The adjustment ring is located at the top of the scrub head. Turning the adjustment ring adjusts the height and deflection of the squeegees for proper water pickup. Turn the adjustment ring to the left to increase deflection, and to the right to decrease deflection.

DOUBLE SCRUB LATCH:

The double scrub latch locks the squeegees up. The lever is located on the front of the scrub. Pull up on the lever and hook it onto the frame above the scrub head.

PRE-OPERATION CHECKLIST

Check power cord for any wear or damage. Do not operate machine with a damaged cord.

TRANSPORTING MACHINE

To move the machine from one place to another, raise the scrub head with the scrub head lift lever. This makes maneuvering the machine easier. When the machine is sitting and not being used, raise the scrub head. This prevents the brush from getting a flat spot.

To raise the scrub head, step on the scrub head lift lever until it locks into position. To lower the scrub head, pull up on the scrub head lift lever with the toe of your shoe.

FILLING THE SOLUTION TANK

1.

Unplug the machine and move the machine next to a water source.

WARNING: Hazardous voltage. Shock or electrocution can result. Unplug power cord before servicing.

2.

Remove the solution tank cover, letting it hang on the side of the machine.

3.

Using a clean bucket or hose, partially fill the tank with hot water through the fill opening.

FILLING THE SOLUTION TANK

A. Fill Opening

B. Solution Tank

ATTENTION: Do not use water hotter than 60

_

C

(140

_

F) in the solution tank or tank damage may occur.

4.

Pour the specified amount of detergent into the solution tank. Use manufacturer–supplied detergents for best results. Do not use more detergent than is recommended for the job.

Powdered detergents are not recommended.

WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materials in solution tank.

A

B

A

RAISING THE SCRUB HEAD

A. Scrub Head Lift Lever


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7

OPERATION

5.

Fill the solution tank with water up to the bottom link of the chain hanging inside the tank. DO NOT

OVERFILL or damage to the vacuum motor may occur.

A

B

FILL LEVEL OF SOLUTION TANK

A. Fill Opening

B. Bottom Of Fill Chain

NOTE: If the area to be cleaned already has puddles of standing water (such as swimming pool decks), DO

NOT COMPLETELY FILL the solution tank. Picking up excess water will cause the solution tank to overfill and solution may enter and damage the vacuum motor.

6.

Place the solution tank cover on the solution tank and make sure the cover gasket seals the tank.

MACHINE OPERATION

WARNING: Flammable materials or reactive metals can cause an explosion or fire. Do not pick up.

6.

Watch the water pick up of the machine.If the machine is leaving water on the floor, adjust the squeegees as follows:

Push the machine forward. Look at the front set of squeegees. The inside squeegee should be straight up and down and touch the floor. The outside squeegee will bend over and touch the inside squeegee.

The same applies for the rear set of squeegees when the machine is pulled backward. The inside squeegee should be straight up and down and touch the floor. The outside squeegee will bend over and touch the inside squeegee.

C

C

PRE–OPERATION

1.

Sweep or dust mop the entire area to be scrubbed. Loose objects or debris will plug squeegee openings and cause streaking and poor water pickup.

2.

Remove gum or other such materials stuck to the floor with a putty knife or scraper.

3.

Determine which cleaning mode is best for the floor condition, normal scrub or double scrub.

NORMAL SCRUBBING OPERATION

1.

Plug the machine into a wall outlet.

2.

Set the MODE switch to the BRUSH AND WATER

(TOP) position.

3.

Turn on the vacuum fan switch.

4.

Lower the scrub head by pulling up on the scrub head lift lever with the toe of your shoe.

5.

Pull up on both or one of the switch levers and proceed to scrub. The machine can be pushed and pulled like a vacuum cleaner.

8

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A B B A A B

SQUEEGEE ADJUSTMENT

B A

A. Outside Squeegee Blade

B. Inside Squeegee Blade

C. Scrub Head

Both squeegees are adjusted at the same time. To adjust the squeegees, use the squeegee height adjustment ring located on the top of the scrub head. Turn the adjustment ring until the squeegees are adjusted as shown. Pull the machine back and push the machine forward checking the adjustment of the squeegees.

B

A

SQUEEGEE HEIGHT ADJUSTMENT RING

A. Scrub Head

B. Squeegee Height Adjustment Ring


Squeegee adjustment is more precise if the floor is wet with cleaning solution. DO NOT APPLY

TOO MUCH PRESSURE or the squeegees will smear the floor and wear prematurely.

7.

Pull up on one or both of the brush/solution levers to check the brush pressure.

OPERATION

8.

Pull up on both or one of the switch levers and proceed to clean. The machine can be pushed and pulled like a vacuum cleaner. The recommended scrubbing path is pushing the machine forward, overlapping paths, much like mowing a lawn.

A

C

D

B

BRUSH PRESSURE GAUGE

A. Brush Pressure Gauge

B. Brush Pressure Gauge Needle

C. Red Zone

D. Green Zone

The brush pressure gauge needle should be at the top of the green zone. If necessary, adjust the brush pressure with the brush down pressure knob until the brush pressure needle reads at the top of the green zone. The adjustment works better if the floor is wet with cleaning solution.

SCRUBBING WITH MACHINE

9.

When cleaning next to walls or under kickboards, use the operator’s right side of the machine for closer scrubbing.

10. Watch for foam buildup in the tank through the clear tank cover. If the foam starts rising into the fill area of the solution tank, shut off the machine.

Add defoamer to the solution tank, or drain some of the solution from the tank and add clean water.

A

B

A

B

BRUSH DOWN PRESSURE KNOB

A. Scrub Head Lift Lever

B. Brush Down Pressure Knob

FOAM IN FILL AREA

A. Solution Tank Cover

B. Fill Area

11. When finished scrubbing, turn off the vacuum fan switch and raise the scrub head by stepping on the scrub head lift lever.


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9

OPERATION

DOUBLE SCRUBBING

Double scrubbing means running the machine over an area several times to get extra scrubbing action. In the double scrub operation, the brush will operate by activating the brush/solution lever(s), but no additional cleaning solution will be applied.

1.

Set the MODE switch in the BRUSH ONLY

(CENTER) setting.

2.

Turn OFF the vac fan switch.

3.

Lift up on the double scrub latch and hook it into the machine frame above the scrub head to keep the squeegee blades off the floor.

3.

Loosen the drain plug by turning the drain plug knob to the left.

4.

Remove the drain plug while holding the hose up.

Quickly lower the hose to the floor drain, as the solution rushes out of the drain hose. Flow rate can be reduced by squeezing the hose.

A

LIFTING UP SCRUB HEAD

A. Double Scrub Latch

4.

With the scrub head on the floor, pull up on the brush/solution lever(s) and go slowly over the area you wish to double scrub as many times as necessary. In the double scrub mode, no further cleaning solution will be dispensed.

5.

When you have completed double scrubbing, turn on the vacuum fan, and go over the area to vacuum up the solution.

6.

When finished scrubbing, turn off the vacuum fan switch and raise the scrub head by stepping on the scrub head lift lever.

DRAINING THE SOLUTION TANK

1.

Unplug the power cord from the wall outlet and place the machine next to a floor drain.

WARNING: Hazardous voltage. Shock or electrocution can result. Unplug machine before servicing.

2.

Pull the drain hose from the retaining clip on the back of the machine.

B

A

DRAINING THE SOLUTION TANK

A. Floor Drain

B. Drain Hose

5.

With the hose open, flush out the inside of the tank with clean water. Make sure the screen filter at the bottom of the tank is rinsed completely. The filter may be removed for better cleaning by unscrewing it from the fitting. MAKE SURE THE

FILTER IS INSTALLED PRIOR TO USING THE

MACHINE AGAIN. Do not overtighten filter in fitting.

NOTE: Do not use water hotter than 60

_

C (140

_

F) in the solution tank or tank damage may occur.

A

B

SCREEN FILTER

A. Solution Tank

B. Screen Filter

10


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6.

Pull the vacuum inlet filter out of the side of the fill area and rinse the filter with clean warm water.

Push the inlet filter back into the fill area making sure the screen is facing down into the tank.

OPERATION

S

Freeze protect machine if it will be stored or transported in areas where solution in the system may freeze and damage the components. See

FREEZE PROTECTION under STORAGE

INFORMATION.

MACHINE MAINTENANCE

B

A

VACUUM INLET FILTER

A. Fill Area

B. Vacuum Inlet Filter

7.

When the solution tank is completely drained and flushed, place the drain plug back into the end of the drain hose and turn the end of the drain plug to the right to tighten the plug. Place the drain hose back into the retaining clip on the back of the machine.

POST-OPERATION CHECKLIST

Check this list of items over after operating the machine:

S

Check power cord for wear or damage. Repair or replace if required. Wipe cord clean and wrap around the machine handles.

S

Raise the scrub head by stepping on the scrub head lift lever.

S

Flush squeegee housing with hot water, especially if the machine is used in greasy areas.

S

Wipe grease/debris buildup from squeegee and squeegee nozzles.

S

Check for and remove any string or material wrapped around the scrub brush.

S

Check the solution dispensing tube for any plugged holes.

S

Check the squeegees for wear or any damage.

Replace any worn or damaged squeegees.

S

Push the machine to an area to be kept until it is needed again. Be sure the scrub head is raised.


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The DAILY, WEEKLY, and MONTHLY maintenance requirements listed here may be performed without tools by the machine operators. Instructions for these maintenance requirements are provided in this section of the manual.

The EVERY SIX MONTHS maintenance requirements should only be performed by trained technicians.

FOR SAFETY: When servicing machine, unplug cord from wall outlet.

DAILY

1.

Perform all duties listed under PRE-OPERATION and POST-OPERATION check lists.

2.

If machine is to be transported or stored under freezing conditions, machine (and any options) must be freeze protected. See FREEZE

PROTECTION under STORAGE INFORMATION.

WEEKLY

1.

Flip the scrub brush end-for-end to prevent a “set” and increase life.

2.

Remove and clean/flush solution dispensing tube.

3.

Remove and clean/flush solution screen filter in the solution tank.

MONTHLY

1.

Remove scrub head from machine and thoroughly clean.

2.

Check the scrub brush for wear; replace brush if remaining bristles measure less than 20 mm

(0.62 in) in length.

EVERY THREE MONTHS

1.

Lubricate brush housing pivot pins/bearings with light oil.

2.

Check and tighten all fasteners/hardware.

11

OPERATION

EVERY SIX MONTHS

Six month and yearly maintenance is recommended to be performed by technicians from your authorized

Service Center. Six month maintenance includes weekly and monthly maintenance, plus:

1.

Vacuum motor brush inspection.

2.

Brush motor carbon brush inspection.

3.

Solution pump carbon brush inspection.

4.

Brush bearing/seal inspection/replacement.

5.

Check brush drive belt alignment/wear. Replace belt if required.

SCRUB HEAD

The scrub head encloses the scrub brush, a solution dispensing tube, a set of squeegee blades mounted on the front and rear. The scrub head and squeegee blades should be flushed daily to remove soil buildup, especially grease, and obstructions.

DAILY FLUSHING OF SCRUB HEAD:

1.

Unplug the power cord from the wall outlet.


2.

Raise the scrub head by stepping on the scrub head lift lever with your foot.

3.

Position the machine over a floor drain next to a hot water supply with a hose.

4.

Disconnect the vacuum pick up hose from the solution tank inlet.

B

A

DISCONNECT VACUUM PICK UP HOSE

A. Vacuum Pick Up Hose


5.

Using hot water under normal water pressure, insert water hose into the top of the scrub head and allow the water to flush out the housing and blade area.

A

B

FLUSHING SQUEEGEE HOUSING

A. Hose

B. Scrub Head

6.

With a wet cloth, wipe off all four (4) squeegee blades to prevent grease buildup. At the same time, inspect each blade for wear or damage.

Replace if required.

B

A

CLEANING SQUEEGEE BLADES

A. Cloth

B. Squeegee Blade

7.

Re-install vacuum pickup hose on machine.

MONTHLY CLEANING OF SCRUB HEAD:

The scrub head should be thoroughly cleaned monthly.

Lubricate the pivot pins and bearings at the same time.

1.



12


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2.

Remove the scrub head assembly from the machine.

3.

Flush the scrub head under clean water. Run water in between the squeegee blades to flush out the vacuum inlets.

A

OPERATION

2.

Loosen the brush plate knob by turning to the left.

Remove the brush plate knob from the side of the scrub head.

A

C

A

B

SCRUB HEAD VACUUM INLETS

A. Squeegee Blades

B. Scrub Head

C. Vacuum Inlets

4.

Flush the dispensing tube with clean hot water.

5.

Place the scrub head back in place on the machine. Pull down on the spring located above the squeegee height adjustment ring and slip the top of the scrub head into the machine. The spring will center the scrub head in the vacuum inlet bracket.

6.

Push the side links back onto both sides of the scrub head. Every 3 months, lubricate pins and bearings with light oil.

SCRUB BRUSH

The scrub brush should be checked daily to remove any string or other material wrapped around it. The scrub brush should be flipped end-for-end every week to prevent the bristles from taking a “set” and to increase brush life. The brush should be changed when the remaining bristles measure 20 mm (0.62 in) or less in length.

REPLACING SCRUB BRUSH OR ROTATING AN

OLD BRUSH:

1.

Unplug the machine and raise the scrub head by stepping on the scrub head lift lever with your foot.


B

REMOVING BRUSH PLATE KNOB

A. Brush Plate Knob

B. Scrub Head

3.

Pull the brush plate off the side of the scrub head.

B

REMOVING BRUSH PLATE

A. Brush Plate

B. Scrub Head

4.

Pull the brush out of the scrub head.

A

A

REMOVING BRUSH

A. Brush

B. Scrub Head

B


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13

OPERATION

5.

Push the new or flipped brush into the scrub head.

6.

Line up the two slots in brush end with the two tabs on the brush plug on the drive end of the scrub head. Make sure the brush pushes all the way on the brush plug. If the brush does not engage properly on the brush plug, the brush plate will not mount to the machine.

7.

Line up the brush plate plug with the end of the brush by putting the tabs on the plug in the brush slots. Place the brush plate knob in the brush plate and mount the brush plate to the side of the scrub head. Turn the brush plate knob to the right to tighten it.

SOLUTION DISPENSING TUBE

The solution dispensing tube is located at the front and on the inside of the scrub head. The small holes drilled in the tube evenly dispense the cleaning solution over the brush. The dispensing tube can be removed from the scrub head for cleaning if required. Clean the tube if the solution does not dispense evenly over the brush.

CLEANING THE DISPENSING TUBE:

1.

Unplug the machine. Disconnect the solution feed hose from the quick disconnect by pulling back on the knurled sleeve of the female disconnect until the male fitting releases.


2.

A small cap is located on the other end of the dispensing tube. To remove the dispensing tube from the scrub head pull the tube straight out of the scrub head. The small cap will pop off the end of the tube. DO NOT lose the cap. Pull the tube from the housing, taking care not to bend it.

B

A

REMOVING DISPENSING TUBE

A. Solution Hose

B. Dispensing Tube

3.

Clean the small dispensing holes with a piece of wire or a pin, and rinse the tube out with clean hot water.

4.

Place the tube back in the scrub head.

5.

Push the cap back on the other end of the tube.

Make sure the cap fits tightly on the end of the dispensing tube.

B

A

B

DISCONNECT SOLUTION HOSE

A. Solution Hose

B. Female Quick-disconnect

A

DISPENSING TUBE CAP

A. Scrub Head

B. Dispensing Tube Cap

6.

Connect the solution hose male fitting to the female fitting by pulling back on the knurled sleeve on the female and inserting the male fitting.

Release the sleeve and make sure the hose is properly connected by pulling lightly on it.

14


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SOLUTION SCREEN FILTER

The solution filter filters the cleaning solution before reuse. The filter is normally flushed clean after every use during the tank flushing procedure. For more thorough cleaning on a periodic basis do as follows:

1.



2.

Remove cover from solution tank and hang from chain.

3.

Reach into tank and unscrew the screen filter from fitting by turning to the left.

4.

Using a hose with warm water under normal pressure, flush the filter from the inside out.

OPERATION

1.



2.

Remove the scrub brush.

3.

Disconnect the solution hose quick disconnect.

4.

Disconnect the vacuum pick up hose from the top of the scrub head.

B

A

A

DISCONNECT VACUUM PICK UP HOSE

A. Vacuum Pick-up Hose


5.

Pull the side links off both sides of the scrub head.

B

FLUSHING SOLUTION SCREEN FILTER

A. Solution Screen Filter

B. Hose

5.

If filter screen material is excessively plugged, soak overnight in a solution of 1 part white vinegar to 10 parts water. Flush with water after soaking.

6.

Place filter back on to threaded fitting and turn to the right. Do not overtighten.

NOTE: Take care not to damage the filter. Do not use a filter with a hole or tear. Damage may occur to the pump if the machine is operated without the filter in place or if the filter is removed before the tank is completely drained. DO NOT ALLOW ANY DEBRIS

INTO PUMP INTAKE LINE.

REMOVING THE SCRUB HEAD ASSEMBLY

The following procedure is recommended if all squeegee blades are being replaced, and/or if the scrub head is being cleaned under the MONTHLY

CLEANING OF SCRUB HEAD. It is recommended that the pivot pins and bearings be lubricated at the same time.


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A

B

RIGHT SIDE SCRUB HEAD LINK

A. Scrub Head Link

B. Scrub Head

6.

Pull the spring located above the squeegee height adjustment ring down and remove the scrub head from the machine.

7.

Turn the scrub head upside-down.

8.

To reinstall the scrub head assembly, place the scrub head back in place on the machine. Pull down on the spring located above the squeegee height adjustment ring and slip the top of the scrub head into the machine. The spring will center the scrub head in the vacuum inlet bracket.

9.

Push the side links back onto both sides of the scrub head. Every 3 months, lubricate pins and bearings with light oil.

15

OPERATION

10. Connect the solution hose quick disconnect.

11. Connect the vacuum pick-up hose to the top of the scrub head.

12. Install the brush in the scrub head.

SQUEEGEE BLADES

The scrub head has 2 sets of 2 squeegee blades on the front and back. These blades squeegee up the solution off the floor in the forward and reverse directions. The front and rear squeegee blades (with the many corrugations) should be checked for damage and wear daily. When the inside wiping edge of the front and rear (corrugated) blades become rounded or have tears in them, they will not pick up solution properly. Replace any worn or damaged squeegee blades. The inside squeegee blades (the ones with the slots) normally only need to be checked monthly.

REPLACING SQUEEGEE BLADES:

1.



2.

Raise the scrub head by stepping on the scrub head lift lever with your foot.

3.

Grasp the end of the squeegee blade(s) that need replacing and pull it sideways out of the blade retainer. Use a dry cloth to grasp the squeegee blade if needed.

B

6.

Pull out any squeegee blades that need replacing.

A

REMOVING SQUEEGEE BLADE

A. Squeegee Blade

B. Scrub Head

4.

Lubricate new squeegee blade in water/detergent from tank. Pull new squeegee blade into the scrub head blade retainer until it is centered in the scrub head. Use a dry cloth if needed to grip squeegee while pulling it into retainer.

5.

If all the squeegees need to be replaced, remove the scrub head assembly from the machine.

16

Home Find...

Go To..

A

B

REMOVE SQUEEGEE BLADE

A. Squeegee Blade

B. Scrub Head

NOTE: Use a dry cloth to help get a grip on the squeegee blade end to pull the blade out of the scrub head.

7.

Pull the new squeegee blade into the scrub head from the blades end until the blade is centered in the scrub head.

NOTE: Lubricate the new squeegee blade with some detergent to make pulling the blade into the scrub head much easier. Use a dry cloth to help get a grip on the squeegee blade end to pull the blade out of the scrub head.

8.

Flush out the scrub head assembly and install it back on the machine.

STORING MACHINE

Freeze protection of the machine is necessary to prevent damage to components of the solution system when the machine is going to be exposed to freezing temperatures.

ATTENTION: Freezing temperatures can severely damage components. Do not store or transport machine in areas where freezing of solution contents could occur, unless machine is freeze protected. Failure of components due to lack of freeze protection voids the warranty on such components.

FREEZE PROTECTION

1.

Pour 3.8 L (1 gal) of pre-mixed automotive-type windshield washer solution into solution tank.

ATTENTION: Do not use cooling system anti-freeze such as ethylene glycol.

2.

Move machine over floor drain and plug the power cord into an outlet.


3.

Set the MODE switch in the WAND position. The pump will start and spray through the feed tube to the floor. Run in this manner until all of the solution is dispensed.

4.

Repeat the same process for any wand attachments that may freeze by attaching wand to the machine and opening the hand valve until all solution is dispensed.

ATTENTION: Machines and attachments that have been freeze protected must be flushed completely prior to normal use. Follow directions for the appropriate cleaning process, but run your selected cleaning solution through the system to purge all anti-freeze before starting the cleaning process.

ATTACHMENT OPTIONS

CONNECTING ATTACHMENT HOSE

A. Wand Attachment Hose


3.

Attach the other ends of the solution and vacuum hoses to the selected attachment tool in the same way.

D

B

CONNECTING ATTACHMENTS TO THE MACHINE

NOTE: All attachments connect in the same way.

1.

Attach male end of solution feed hose to the female quick-disconnect on the machine. Push the male connector in until it stops. Pull on the hose to make sure it is connected.

A

B

CONNECTING SOLUTION FEED HOSE

A. Male Quick-Disconnect

B. Female Quick-Disconnect

OPERATION

2.

Pull the vacuum hose off the solution tank, and firmly insert the hose cuff from the wand attachment hose into the tank.

B

A

C

A

CONNECTING ATTACHMENT

A. Solution Hose Quick-Disconnect

B. Vacuum Hose

C. Valve Handle

D. Selected Attachment

4.

Set the MODE switch to the WAND position. Turn the VAC switch to ON.

5.

To disconnect the attachment, reverse the above steps.


Home Find...

Go To..

17

OPERATION

USING THE ATTACHMENTS

The attachments only work properly by pulling them toward you, not pushing. Set the vacuum end of the tool on the surface and squeeze the valve lever.

Immediately begin pulling the tool toward you, spraying the surface with detergent and immediately vacuuming up the solution.

A

B

To vacuum up the solution with the hard floor wand, flip the cleaning tool so the squeegee side is facing down. Push and/or pull the tool across the floor to pick up the solution.

A

B

UPHOLSTERY/STAIR TOOL

A. Upholstery Tool

B. Valve Handle

To scrub with the hard floor wand, flip the cleaning tool so the brush is facing down.

HARD FLOOR WAND

A. Cleaning Tool

B. Squeegee

If the hard floor wand is difficult to push or does not pick up the solution properly, adjust the roller wheels on the tool by turning the black adjustment knob.

A

B

HARD FLOOR WAND

A. Cleaning Tool

B. Brush

A

B

ADJUSTING ROLLER WHEELS

A. Adjustment Knob

B. Roller Wheels

The wheels are properly adjusted when the squeegee blades deflect slightly while the tool is pushed back and forth.

18

Home Find...

Go To..


OPERATION

TROUBLE SHOOTING

PROBLEM

Machine does not operate.

CAUSE

Power cord not plugged in

Building circuit breaker tripped

Power cord/plug damaged

Electrical malfunction

Vacuum motor does not operate when switch activated.

Worn motor brushes


Pump does not run; solution MODE switch is in wrong position will not dispense to floor.

Solution tank is empty or low

Quick-disconnect not connected

Brush does not run.

Brush circuit breaker trips.

Brush does not clean floor.

Excessive soil may require several passes to clean

Brush worn

Improper chemical for job

Solution feed will not shut off.

MODE switch in improper position

Poor vacuum pickup or streaking.

Pump malfunction

Squeegee intake slots plugged

Improper squeegee adjustment

Poor gasket seal on tank cover

Foam builds up in cover area and/or foam exits motor louvers.

Tank filter is plugged

Solution feed tube is plugged

Electrical or pump malfunction

MODE switch is in wrong position

Circuit breaker is tripped

Drive belt broken


Excessive brush pressure


SOLUTION

Plug into proper receptical

Reset breaker

Repair or replace

Call Service Center

Call Service Center

Call Service Center

Move switch to proper position

Fill solution tank

Connect properly

Remove and clean filter

Remove and clean tube

Call Service Center


Reset breaker (reduce brush pressure)

Call Service Center

Call Service Center

Reduce brush pressure

Call Service Center

Double scrub area

Replace brush

Select proper chemical


Call Service Center

Clean

Adjust

Repair or replace

Worn or damaged squeegee blades Replace blades

Excessive or improper chemical used Drain tank and refill with proper dilution

Solution level too high Reduce solution level below chain

Air leak in cover gasket Repair or replace


Home Find...

Go To..

19

PARTS LIST

Motor Frame Group

Tank

35

36

29

39

38

37

40

41

34

33

50

46

52

54

43

30

32

31

42

49

25

26

28

27

30

53

29

22

48

47

16

17

13

18

1

12

8

14

9

2

51

3

4

7

44

5

6

11

35

37

10

18

24

20

19

23

46

45

15

21

20


Home Find...

Go To..

PARTS LIST

REF PART # DESCRIPTION

1 578Ć170Ć000 Frame, Motor

2 14880.5

Washer, Plain, Ansi-A .31" Wd, ZP

3 578237000 Screw, M8X1.25X18 HXHDCP

4 578Ć329Ć000 Screw Anchor #6

5 140016 Washer, Lock, SPG, Ansi, .25" ZP, 06

6 578Ć235Ć000 Screw, .25-20X.625

7 578414 Pulley, Motor

8 578413 Pulley, Brush

9 578Ć118Ć000 Belt, Length 381MM

10 578Ć182Ć000 Cover, Belt

11 578Ć278Ć000 Screw, 6-32 X .50"

12 578Ć187Ć000 Screw, M6.12MM

13 578Ć244Ć000 Washer, Lock, Int, 6.4 ID, 10MM,

14 578Ć028Ć000 Motor, Brush

15 578Ć040Ć000 Fitting, Elbow, 3/8NPT X .25 Hose

16 578Ć039Ć000 Fitting, Elbow, .50" Hose, .38"NPT

17 140288 Nut, Lock, M4,

18 578Ć186Ć000 Washer, Flat, 4.3 X 12 X 1.0

19 578Ć257Ć000 Nut, KEP, M4

20 578-331-000 Pump, 115 VAC

21 578Ć181Ć000 Cover, UL

22 578Ć319Ć000 OĆRing, 1.56"ID, 1.75"OD, Buna

23 140023 Washer, Internal Lock, #8

24 200Ć070Ć340 Screw, M4 X 8MM

25 578416 Key, Square, .125" X .125" X .50"

26 578597 Plug, Brush

27 578Ć163Ć000 Mount, Bearing

28 200Ć634Ć016 Nut, Hex, M6

Motor Frame Group

1

2

1

1

5

3

1

3

1

1

4

2

1

1

1

4

4

1

3

1

1

4

1

3

4

QTY.

1

6

6

09740

REF

Y

∇

29

PART # DESCRIPTION

578Ć801Ć000 ASM., Removable Brush Arm

140123 Bearing, Brush

Y

30 578Ć138Ć000 Seal, Oil, Bearing, .94"ID, 1.31"OD

Y

31 578Ć111Ć000 Plug, Brush, Idler

Y

32 578577 Arm, Brush

Y

33 578Ć156Ć000 Knob, Removable Arm

Y

34 578Ć249Ć000 Screw, .38"-16 X 1.50"

Y

35 578Ć261Ć000 Washer, Belleville, .31", .83"

Y

36 578Ć102Ć000 Ring, Retaining, Internal

Y

37 578717 Screw, M8 X 1.25 X 50MM

Y

38 578Ć251Ć000 Cap, Bearing, Brush

Y

39

Y

40

578579

578580

Spacer

Screw, Hex Hd, M6 X 35

Y

41

42

578728

150418

Washer, Lock

Fitting, Elbow, 1.25 Hose, 0.25"NPT

43 578Ć240Ć000 Screw, M4 X 30MM

44

45

579210

140305

Washer, Flat, 6.4MM

Clamp, Hose, 7/32-5/8

46 578Ć823Ć000 Hose, .25"ID

47 140310 Clamp, Hose, 5/16-7/8

48 578Ć822Ć000 Hose, .50"ID

49 150302 Fitting, 1/4F X 1/4F Coupling

50 578Ć161Ć000 Clamp, Hose, 8-11MM OD, Crimp

51 200Ć370Ć019 Washer, Lock, Int

52 578Ć304Ć000 Grommet, 13.2MM ID

53 575Ć520Ć000 Quick Connect, F 3/8" X 1/4"MPT

54 578Ć298Ć000 Washer, Flat, .64", .87", .031"

∇

Assembly

Y Included in Assembly

1

1

1

1

1

1

3

4

1

4

8

1

1

1

1

1

2

1

2

1

1

1

1

1

QTY.

1

2

2


Home Find...

Go To..

21

PARTS LIST

Tank Group

41

42

45

47

32

33

40

42

39

34

38

44

43

35

37

46

23

36

29

12

11

27

25

24

22

26

48

9

21

19

30

18

17

16

14

7

6

5

49

8

28

50

1

4

10

15

13

31

3

7 6

5

2

20

22

Home Find...

Go To..


PARTS LIST

REF

Y

∇

1

PART # DESCRIPTION

578Ć802Ć000 ASM., Drain Hose

621324 Plug, Expansion 1-5 Dia Nylon

Y

2 578Ć031Ć000 Hose, Drain

Y

3

Y

4

140308

578441

Clamp, Hose, 1.32-2.2

Strap, Drain Hose

5 578Ć321Ć000 Screw, M6, 15MM

6 578-244-000 Washer,Lock, Int, 6.4MM

9

10

7 579-210-000 Washer, Flat, 6.4MM

8 578Ć018Ć000 Cover, Vac Motor

14880.5

578768

Washer Plain, AnsiĆ1, 31"Wide, ZP

Decal, Hazardous Voltage

11 578Ć162Ć000 Clamp, Crimp, 17-20MM OD Hose, SS

12 578Ć822Ć000 Hose, .50" ID

13 140340 Screw, #10 X 5/8"

14 578Ć016Ć000 Bracket, Vac Motor

15 578Ć009Ć000 Grommet, .50" ID, 0.81"GD, 0.12"GW

16 578417 Transition, Motor

17

18

630187

578424

Motor, Vac, 115V, 60Hz

Gasket, Foam, 102 OD, 38ID, 9.5

19 578Ć230Ć000 Shim, 95.0MM 70.0MM, 20Ga., ZP

20 578Ć012Ć000 Caster, 6"Dia.

21 578237000 Screw, Hex Hd, M8 X 18MM

22 621Ć139Ć000 Fitting Bulkhead 1 NPT

23 578Ć014Ć000 Filter, SRS, 100 Mesh

24 578Ć035Ć000 Fitting, Nipple, 1"NPT X Close

25 578Ć034Ć000 Fitting, Elbow, 1"NPT, Street

26 578Ć036Ć000 Fitting, Bushing, 1"MPT X 3/4"FPT

27 578Ć037Ć000 Fitting, Elbow, 0.50" Hose, 0.75"

28 575-520-000

Clip

Tank Group

8

1

2

2

1

1

1

1

1

1

1

1

1

4

1

1

1

8

1

6

1

6

6

1

1

QTY.

1

1

1

1

REF

29

32

PART #

578729

DESCRIPTION

Decal, Read Manual

30 578725 Decal, Brush Pressure Adjustment

31 621Ć277Ć000 Fitting, Straight, 1.5 Hose X 1.25NPT

606212

607219

Tank, Recycle, Black

Tank, Recycle, Navy Blue

33 578Ć020Ć000 Screen, Vacuum Fan

∇

578Ć590Ć000 ASM., Fill Cover

Y

34 578Ć026Ć000 Cover Fill

Y

35 25183.4

Washer, Sealing

Y

36 578Ć299Ć000 Screw, 10-32 X .75" SS

Y

37 578Ć303Ć000 Gasket

Y

Y

38

39

578767

578104

Decal, Flammable Materials

Decal, Filling Instructions

Y

40

Y

∇

578301 Knob, Fill Cover, 10-32 F

578Ć805Ć000 Ball Chain Assembly, Cover

Y

41 578Ć142Ć000 Screw, #10, .50"

Y

42

Y

43

Y

44

Y

∇

575601

575537

575536

Washer, Rubber

Chain Ball #10

End Coupling, Chain

578Ć806Ć000 Ball Chain Assembly, Kit

Y

Y

45

46

575537

575536

Chain Ball #10

End Coupling, Chain

Y

47 575-538-000 Spacing Link

48 200-370-019

Washer, Lock

49 140283

Nut, Lock, M5X.8

50 200-051-384 Screw, M5x14

N/S 606339 Decal, IDS" Logo

N/S 607080 Decal, BlueStar" Logo

∇

Assembly


1

1

1

1

1

2

1

1

1

1

8

1

1

1

1

1

1

1

1

1

1

1

1

1

1

QTY.

1

1

1


Home Find...

Go To..

23

PARTS LIST

35

Frame

Transport System

1

2

24

31

30

18

20

33

29

25

28

27

26

24

23

9

8

32

17

14

12

13

10

15

11

8

21

19

16

34

22

20

6

5

7

4

3


Home Find...

Go To..

PARTS LIST

REF PART #

DESCRIPTION

1 612Ć254Ć000 Pin, Hair Pin, 38"Dia Shaft

2 601Ć103Ć000 Pin, Clevis, .38 X 1.75" Lg.

3 578Ć135Ć000 Pedal, Transport

4 578Ć140Ć000 Spring, Compression, 1.00", 0.66", .049

5 578Ć139Ć000 Knob, Foot Pedal, Male

6 027-594-000 Pin, Clevis, .38"Dia. X 0.90"EFF, ZP

7 578420 Pin, Cotter, .09"Dia X .75 Lg.

8 578Ć085Ć000 Yoke, Adjustable, 3/8-24

9 578Ć242Ć000 Nut, Hex Jam, .38-24

10 578Ć132Ć000 Rod, Transport, 153MM, 3/8-24

11 578Ć202Ć000 Pin, Clevis, .38"Dia. X 1.50" Lg.

12 612Ć254Ć000 Pin, Hair Pin, 38"Dia Shaft

13 578Ć129Ć000 Transport Wheel Arm

14 578Ć231Ć000 Pin, Clevis, 38"Dia. X 2.00"Lg

15 578421 Pin, Cotter, 12"Dia. X 1.00"Lg

16 578Ć425 Spring, Extension, .63", 3.00, .63

17 578Ć130Ć000 Cam, Transport Wheel

18 578Ć220Ć000 Pin, Transport

QTY.

1

2

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

Transport System

REF PART #

DESCRIPTION

19 578Ć217Ć000 Spacer, 12.7MM ID X 21.3 OD X 14.7MM

20 578Ć104Ć000 Arm, Brush Wrap

21

22

140288

140284

Nut, Lock, M4

Nut, Hex Lock, M6

23 140515 Nut, Hex Lock

24 578Ć136Ć000 Left Arm, Transport

25 578Ć243Ć000 Screw, M4 X 20

26 578Ć137Ć000 Spacer, 6.4 ID X 12.7 OD X 39.7 Lg., ZP

27 578Ć116Ć000 Guard, Thread Wheel

28 578Ć115Ć000 Wheel, Transport

29 578Ć128Ć000 Right Arm, Transport

30 578Ć208Ć000 Screw, M6 X 55

31 578Ć206Ć000 Screw, .38-16, 2.50"

32 578Ć219Ć000 Spacer, 12.7 ID, 21.3OD, 140MM Lg

33 578Ć218Ć000 Spacer, 12.7MM ID, 21.3MM X 8.6MM Lg

34

35

140626

578769

Pin, Hitch

Decal, Moving Parts

QTY.

1

1

2

1

1

2

1

1

2

1

1

1

1

1

1

1

1


Home Find...

Go To..

25

PARTS LIST

Squeegee Head Group

1

Frame

26

8

5

21

4

2

3

12

10

9

20

18

7

11

13

19

10

6

5

8

9

23

24

25

26

27

17

16

28

14

15

22

Home Find...

Go To..


PARTS LIST

Squeegee Head Group

REF PART #

DESCRIPTION

1 578Ć021Ć000 Hose, Recovery, Dia. 38.1

2 578Ć127Ć000 Spring, Down Pressure Head 2.5"

3 578Ć122Ć000 Nut, Knurl

∇

578Ć803Ć000 ASM.,Scrubber Head

Y

4 578Ć101Ć000 Head, Scrubber

Y

5 578Ć193Ć000 Screw, M4 X 25

Y

6

Y

8

140023 Washer, Lock, Int.

Y

7 200Ć633Ć014 Nut, Hex, M4

578592 Squeegee Blade Retainer, inner, black

Y

9 578Ć106Ć000 Squeegee Blade Outer

Y

10 578Ć216Ć000 Pin, Scrub Head, SS

Y

11 200Ć370Ć019 Washer, Internal Lock

Y

12 579059 Pin, Spring Lock

Y

13 578Ć237Ć000 Screw, M8 X 18

Y

14 578Ć195Ć000 Washer, Flat

QTY.

1

10

10

10

2

1

1

1

1

2

1

2

2

2

2

REF PART #

DESCRIPTION

Y

15 579237 Screw, M4 X 10,

Y

16 578Ć107Ć000 Squeegee Blade Inner

Y

17 578591 Squeegee Blade Retainer, outer, tan

Y

18 578Ć119Ć000 Inner Brush Wrap

Y

Y

19

20

140288

579100

Nut, Lock, M4

Latch, Double Scrub

21 578723 Cap, Manifold End, 5.8MM ID

22 578Ć112Ć000 Brush, Cylindrical 17", Nylon

23 578Ć318Ć000 Fitting, QConn, Male, 318", 1/4" H


25 578Ć095Ć000 Hose, .25" ID

26 578437 Valve, Check, 1/4" X 1/4" Barb, 3 PSI

27 578Ć095Ć000 Hose, .25" ID

28 578Ć055Ć000 Manifold, Tube

∇

Assembly


QTY.

1

.115M

1

.030M

1

1

1

1

2

1

2

1

2

2


Home Find...

Go To..

27

PARTS LIST

14

Electrical Panel

40

37

18

19

20

1

17

16

15

35

30

2

3

8

7

6

5

10

9

12

4

13

38

27

26

31

25

24

32

33

21

15

22

39

29

35

28

23

11

36

33

32

34

28


Home Find...

Go To..

PARTS LIST

REF PART #

DESCRIPTION

1 578Ć001Ć000 Cover, Console

2 578Ć005Ć000 Switch, Rocker SPST

3 578Ć272Ć000 Switch, Rocker, SPDT

4 578Ć002Ć000 Arm, Trigger

5 578Ć082Ć000 Spacer, Trigger


7 200Ć662Ć012 Washer, Lock, Int

8 069Ć764Ć190 Screw, M3 X 16

9 578Ć008Ć000 Screw, 5 X 31.3

10

11

140018

140288

Washer, Lock, Int.

Nut, Lock, M4

12 130167 Strain Relief Cord, Pigtail

13 578Ć023Ć000 Cord Set, 14/3SJT, Yellow, 40' Lg

14 578595 Gauge, Brush Pressure

15 578Ć009Ć000 Grommet, .50" ID, 0.81GD, .12"GW

16 578Ć080Ć000 Grommet, .18" ID, .31"GD, .12"GW

17 578Ć004Ć000 Circuit Breaker, 3AMP

18 578Ć007Ć000 Terminal Block 3 Position

19

20

130712

578Ć430

Switch, Momentary Pulse

Washer, Bevel

QTY.

2

2

3

2

2

1

2

1

1

1

1

3

1

1

1

1

1

3

1

1

Electrical Panel

REF PART #

DESCRIPTION

21 130780 Rectifier, Full Wave, 100V, 10A

22 578Ć302Ć000 Screw, M5 x 20MM

23 140283 Nut, Lock, M5

24 578Ć252Ć000 Wire, Jumper, White

25 578Ć255Ć000 Wire, Jumper, Black

26 578Ć013Ć000 Terminal Block, 7 Pos.

27 200Ć631Ć266 Screw, M3 X 16MM

28 579211 Nut, Lock, M3

29 578Ć259Ć000 Wire, Jumper, Green

30 578Ć029Ć000 Wire Assy, 16 Ga, 120MM, black

31 578259 Screw, M4 X 12MM


33 578Ć256Ć000 Clamp, Cable, .44"ID

34 200Ć070Ć340 Screw, M4 X 8MM

35 578Ć058Ć000 Wire Harness

36 578Ć324Ć000 Strain Relief, Motor Leads

37 578Ć011Ć000 Screw, #6

38 578779 Decal, Console"

39 578Ć075Ć000 Wire Assy, 16 Ga, 90MM, white

40 578Ć260Ć000 Wire Assy, 16 Ga, black

Pump Motor

3

2

QTY.

2

2

1

1

1

1

1

1

1

2

2

1

1

1

2

1

1

1

1

1

1

7

1 6

5


∇

Y

∇

578Ć331Ć000 ASM., Pump Motor

578Ć807Ć000 ASM., Pump Head

Y

1

578Ć812Ć000 Switch, Pressure

Y

2

578Ć813Ć000 Upper Housing

Y

3

578Ć811Ć000 Valves (Buna-N) 60 PSI Bypass

4

QTY.

1

1

1

1

1


Home Find...

Go To..


Y

4

578Ć810Ć000 Diaphram (Geolast)

Y

5

578Ć809Ć000 Drive Assembly - 2.0 CAM

Y

∇

6

578Ć808Ć000 115 VAC Motor W/Rect.

Y

7

578Ć440 Brushes

Y

8

578Ć814Ć000 Rectifier

∇

Assembly


29

QTY.

1

1

1

2

1

PARTS LIST

Vacuum Motor

1

2

REF

∇

PART # DESCRIPTION

578Ć328Ć000 ASM.,Vacuum Fan

Y

1

578Ć429Ć000 Brush, Vac Fan Motor

QTY.

1

2


Y

2

578Ć424Ć000 Gasket, Foam, 102OD, 38ID, 9.5

∇

Assembly


Brush Motor

5

4

2

1

QTY.

1

3

5

30

REF

∇

Y

1

Y

2

PART # DESCRIPTION

578028000 ASM., Brush Motor

578885

578886

Brush Insulator

Brush Assembly

QTY.

1

1

1

2

1

REF

Y

Y

Y

3

4

5

PART #

578887

578888

578889

DESCRIPTION

Cap

Screw

Spring

∇

Assembly



QTY.

2

1

1

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ELECTRICAL DIAGRAM


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31

OPTIONS

25

26

Hard Floor Wand

31

32

33

34

28

1

30

35

27

19

29

11

12

22

23

9

2

15

10

21

13

24

19

18

17

20

16

15

14

4

6

3

10

5

36

6

7

8

32

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17-inch Electric

Grout Scrubber

(07–98)

OPTIONS

Hard Floor Wand

REF

∇

PART # DESCRIPTION

578Ć905Ć000 ASM.,Wand, Double Bend, Dia 38.1MM

Y

1 578Ć060Ć000 Wand, Double Bend, Dia 38.1MM

Y

2 578Ć144Ć000 Screw, Pan Hd., Phil, M5 X 16MM Lg., SS

Y

3 578Ć061Ć000 Adapter, Head/Wand

Y

4 578Ć214Ć000 Fitting, Elbow, 0.25"Hose, 0.12"NPT

Y

5 579112 Adapter,Spray Nozzle

Y

6 579198 Rivet, Pop, S-2500 Driveblock

Y

7 578Ć066Ć000 Spray Nozzle, .125" NPT, 75 Deg.

Y

8 578Ć073Ć000 Brush, Wand Attachment

Y

Y

9 578Ć063Ć000 Head, Wand

10 140885 Screw, 1/4-20X1/2 TRSPHL

Y

11 621Ć366Ć000 Screw, S-Tap #10-16 X 3/4"Philips

Y

12 578Ć078Ć000 Retainer, Squeegee Wand

Y

13 578Ć074Ć000 Blade, Squeegee Wand

Y

14 578Ć141Ć000 Screw, Pan Hd., Phil, M5 X 10MM Lg., SS

Y

15 140018 Washer, #10 INT

Y

16 578Ć124Ć000 Bracket, Axle, 1-Hole

Y

17 578Ć439Ć000 Nut, Thumb, MO6 X Dia 30MM

Y

18 578Ć228Ć000 Spring, Compression, .63", .42", .04

2

4

2

2

1

2

1

1

1

1

8

1

1

2

2

1

QTY.

1

1

4


Y

19 200Ć304Ć017 Washer, Flat, 6.4MM, 13.0, 1.6

Y

20 578Ć143Ć000 M6, 40mm Lg., Adjust. Stud

Y

21 200Ć634Ć016 Hex Nut, M6

Y

22 578Ć126Ć000 Axle, Wand

Y

23 578Ć125Ć000 Wheel, Guide, Wand

Y

24 578Ć123Ć000 Bracket, Axle, 3-Hole

Y

25 578Ć155Ć000 Handle, Wand

Y

26 578Ć211Ć000 Screw, Car, .25-20unc, .75", ZP

Y

27 578Ć154Ć000 Bracket, Handle, Wand

Y

28 578Ć091Ć000 Male Quick-Conn., 1/4"NPT

Y

29 578Ć323Ć000 Nut, Hex Lock, .25-20UNC, Nyl. INS

Y

30 578Ć164Ć000 Grommet, .38"ID. .63"OD, .06"OW

Y

31 578Ć821Ć000 Hose, Solution, Wand

Y


Y

33 578Ć094Ć000 1/4 Hosebarb, 3/8NPT Male Pipe

Y

34 578Ć064Ć000 Valve, Water Control, Wand

Y

35 578Ć077Ć000 Bracket, Valve Mounting, Wand

Y

36 150208 Fitting, Plug

∇

Assembly


Detergents

1

1

1

1

1

1

2

1

1

1

1

1

1

2

2

QTY.

3

1

1

1

REF

1

PART #

579167

579166

DESCRIPTION QTY.

CHEMICAL, 830, GREASE & ANIIMAL FATS 4X1GAL

CHEMICAL, 820, GENERAL CLEANING 4X1GAL


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33

OPTIONS

Hose Assembly

6

2

3

4

5

2

4

3

REF

∇

PART # DESCRIPTION

578Ć903Ć000 ASM., Hose

Y

1 578Ć318Ć000 Fitting, Quick Conn, Male, .375", 1/4"H

Y

2 578Ć160Ć000 Clamp, Hose, 11-13MM OD, Crimp, SS

Y

3 578Ć820Ć000 Hose

Y

4 578Ć072Ć000 Cuff, Swivel, 38.1 Dia., Black

QTY.

1

1

2

1

2


Y

5 578Ć276Ć000 Hose, Vac, Dia 38.1 X 3.05M, Grey

Y

6 578Ć071Ć000 Quick Conn, Female, 1/4" X 1/4"H

YNS

231031 Sleeve, 1 1/2 X 5"

∇

Assembly


Upholstery Tool

1

1

4

3

2

QTY.

1

1

1


∇

1 575Ć584 ASM., Upholstery Tool

Y

2 575Ć519Ć000 Nozzle

Y

3 578Ć064Ć000 Valve, Water Control

Y

4 578Ć091Ć000 Plug, Quick Connect, 1/4"MPT

∇

Assembly


QTY.

1

1

1

1

34

Home Find...

Go To..

17-inch Electric

Grout Scrubber

(07–98)

Bluestar 17-inch Electric Grout Scrubber Operator and Parts Manual

Assistant Bot

17-inch Electric

Grout Scrubber

604513

Rev. 02 (07-99)

MACHINE DATA

TABLE OF CONTENTS

SAFETY PRECAUTIONS

SPECIFICATIONS

MACHINE COMPONENTS

TRANSPORTING MACHINE

FILLING THE SOLUTION TANK

MACHINE OPERATION

DRAINING THE SOLUTION TANK

MACHINE MAINTENANCE

POST-OPERATION CHECKLIST

STORING MACHINE

ATTACHMENT OPTIONS

TROUBLE SHOOTING

Motor Frame Group

Motor Frame Group

Tank Group

Tank Group

Transport System

Transport System

Squeegee Head Group

Squeegee Head Group

Electrical Panel

Electrical Panel

Pump Motor

Vacuum Motor

Brush Motor

Hard Floor Wand

Hard Floor Wand

Detergents

Hose Assembly

Upholstery Tool

Key Features

Frequently Answers and Questions

What is the purpose of the brush pressure gauge?

How do I adjust the brush pressure?

What type of cleaning solutions can I use?

How do I drain the solution tank?

How do I freeze protect the machine?

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T & S Brass & Bronze Works

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Windsor

CS24SP

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M-5700

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M-5700

Windsor

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M-5700

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7200

Tennant

M-5700

Table of contents