Invacare At’m Service manual

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Invacare At’m Service manual | Manualzz
Service Manual
At’m
DEALER: Keep this manual. The
procedures in this manual MUST be
performed by a qualified technician.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
WARNING
A QUALIFIED TECHNICIAN MUST PERFORM THE INITIAL SET UP
OF THIS WHEELCHAIR. ALSO, A QUALIFIED TECHNICIAN MUST
PERFORM ALL PROCEDURES IN THE SERVICE MANUAL.
DEALERS AND QUALIFIED TECHNICIANS: DO NOT SERVICE OR
OPERATE THIS EQUIPMENT WITHOUT FIRST READING AND
UNDERSTANDING (1) THE OWNER’S OPERATOR AND
MAINTENANCE MANUAL, (2) THE SERVICE MANUAL (IF
APPLICABLE) AND (3) THE SEATING SYSTEM’S MANUAL (IF
APPLICABLE). IF YOU ARE UNABLE TO UNDERSTAND THE
WARNINGS, CAUTIONS AND INSTRUCTIONS, CONTACT
INVACARE TECHNICAL SUPPORT BEFORE ATTEMPTING TO
SERVICE OR OPERATE THIS EQUIPMENT - OTHERWISE, INJURY
OR DAMAGE MAY RESULT.
NOTE: Updated versions of this manual are available on www.invacare.com
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2
Part No. 1125078
TABLE OF CONTENTS
TABLE OF CONTENTS
SPECIAL NOTES ................................................................................ 7
LABEL LOCATION ............................................................................ 8
TYPICAL PRODUCT PARAMETERS .................................................... 9
SECTION 1—GENERAL GUIDELINES ................................................. 10
Repair or Service Information ...............................................................................................................10
Tire Pressure .............................................................................................................................................10
Operation Information ............................................................................................................................10
Oxygen........................................................................................................................................................11
Batteries......................................................................................................................................................11
Charging Batteries ...............................................................................................................................11
Grounding Instructions ...........................................................................................................................12
Rain Test.....................................................................................................................................................12
Weight Training ........................................................................................................................................13
Weight Limitation.....................................................................................................................................13
SECTION 2—SAFETY INSPECTION/TROUBLESHOOTING .................... 14
Checklist .....................................................................................................................................................14
Troubleshooting........................................................................................................................................15
Wheels ...................................................................................................................................................15
General...................................................................................................................................................15
Motor/Gearbox/Brake ........................................................................................................................15
Troubleshooting - Battery .................................................................................................................18
Troubleshooting - Battery Charger.................................................................................................19
Checking Battery Charge Level.............................................................................................................20
Field Load Test..........................................................................................................................................20
Electro-Mechanical Parking Brake Test ...............................................................................................22
SECTION 3—EMI INFORMATION ..................................................... 23
SECTION 4—FOOTBOARD ASSEMBLY .............................................. 25
Removing/Installing the Footboard Assembly....................................................................................25
Removing ...............................................................................................................................................25
Installing..................................................................................................................................................25
Adjusting Footboard Assembly Height................................................................................................25
Part No. 1125078
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At’m
TABLE OF CONTENTS
TABLE OF CONTENTS
SECTION 5—SEAT ........................................................................... 26
Removing/Installing the Seat...................................................................................................................26
Removing ...............................................................................................................................................26
Installing..................................................................................................................................................26
Replacing Seat Positioning Strap ...........................................................................................................28
Removing/Installing Under-Seat Basket ...............................................................................................29
Removing ...............................................................................................................................................29
Installing..................................................................................................................................................29
Removing/Installing Seat Upholstery ....................................................................................................29
Removing ...............................................................................................................................................29
Installing..................................................................................................................................................30
Replacing the Seat Latches .....................................................................................................................31
SECTION 6—ARMS ......................................................................... 32
Removing/Installing Arm Pads................................................................................................................32
Removing ...............................................................................................................................................32
Installing..................................................................................................................................................32
Replacing Clothing Guard.......................................................................................................................33
Removing/Installing Arm Tube ..............................................................................................................34
Removing ...............................................................................................................................................34
Installing..................................................................................................................................................34
SECTION 7—JOYSTICK .................................................................... 35
Disconnecting/Connecting the Joystick...............................................................................................35
Disconnecting .......................................................................................................................................35
Connecting ............................................................................................................................................35
Removing/Installing the Joystick ............................................................................................................36
Removing ...............................................................................................................................................36
Installing..................................................................................................................................................36
Repositioning the Joystick to Opposite Arm .....................................................................................37
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Part No. 1125078
TABLE OF CONTENTS
TABLE OF CONTENTS
SECTION 8—BATTERIES .................................................................. 38
Warnings For Handling and Replacing Batteries ...............................................................................38
Recommended Battery Type .................................................................................................................38
Removing/Installing the Battery Pack ...................................................................................................39
Removing ...............................................................................................................................................39
Installing..................................................................................................................................................39
Removing/Installing the Batteries From/Into the Battery Pack ......................................................40
Removing ...............................................................................................................................................40
Installing..................................................................................................................................................40
Charging Batteries ....................................................................................................................................41
Charging Using an Independent Charger .......................................................................................42
Resetting the Circuit Breaker................................................................................................................44
SECTION 9—MOTORS ..................................................................... 45
Engaging/Disengaging the Motors .........................................................................................................45
Removing/Installing Motor Shroud .......................................................................................................46
Removing ...............................................................................................................................................46
Installing..................................................................................................................................................46
Removing/Installing the Base Plate........................................................................................................46
Removing ...............................................................................................................................................46
Installing..................................................................................................................................................47
Removing/Installing MK5 Controller....................................................................................................47
Removing ...............................................................................................................................................47
Installing..................................................................................................................................................48
Removing/Installing the Motors.............................................................................................................49
Removing ...............................................................................................................................................49
Installing..................................................................................................................................................49
Replacing the Knurled Cylinder ............................................................................................................50
SECTION 10—WHEELS AND CASTERS .............................................. 52
Replacing Front Casters..........................................................................................................................52
Replacing Forks .........................................................................................................................................53
Adjusting Forks .........................................................................................................................................53
Removing/Installing the Drive Wheels ................................................................................................54
Removing ...............................................................................................................................................54
Installing..................................................................................................................................................54
Replacing Drive Wheels on the Drive Axle.......................................................................................55
Part No. 1125078
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At’m
SECTION 11—ANTI-TIPPERS ........................................................... 56
Removing/Installing the Anti-Tippers...................................................................................................56
Removing ...............................................................................................................................................56
Installing..................................................................................................................................................56
SECTION 12—TRANSPORTING THE WHEELCHAIR ........................... 57
LIMITED WARRANTY ..................................................................... 60
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Part No. 1125078
SPECIAL NOTES
SPECIAL NOTES
Signal words are used in this manual and apply to hazards or unsafe practices which
could result in personal injury or property damage. Refer to the table below for
definitions of the signal words.
SIGNAL WORD
MEANING
DANGER
Danger indicates a imminently hazardous situation which, if
not avoided, will result in death or serious injury.
WARNING
Warning indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION
Caution indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
NOTICE
THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO
CHANGE WITHOUT NOTICE.
WHEELCHAIR USER
As a manufacturer of wheelchairs, Invacare endeavors to supply a wide variety of
wheelchairs to meet many needs of the end user. However, final selection of the
type of wheelchair to be used by an individual rests solely with the user and his/her
healthcare professional capable of making such a selection.
WHEELCHAIR TIE-DOWN RESTRAINTS AND SEAT RESTRAINTS
Wheelchair users should not be transported in vehicles of any kind while in
wheelchairs. As of this date, the Department of Transportation has not approved
any tie-down systems for transportation of a user while in a wheelchair, in a moving
vehicle of any type.
It is Invacare’s position that users of wheelchairs should be transferred into
appropriate seating in vehicles for transportation and use be made of the restraints
made available by the auto industry. Invacare cannot and does not recommend any
wheelchair transportation systems.
WARNINGS
Invacare products are specifically designed and manufactured for use in conjunction
with Invacare accessories. Accessories designed by other manufacturers have not
been tested by Invacare and are not recommended for use with Invacare products.
The seat positioning strap is a positioning belt only. It is not designed for use as a
safety device withstanding high stress loads such as auto or aircraft safety belts. If
signs of wear appear, belt MUST be replaced immediately.
Part No. 1125078
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At’m
LABEL LOCATION
LABEL LOCATION
NOTE: Warning label 1125068 is
also located on the opposite side.
NOTE: Warning label 1125069 is
also located on the opposite side.
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Part No. 1125078
TYPICAL PRODUCT PARAMETERS
TYPICAL PRODUCT PARAMETERS
PARAMETERS
At’m
SEAT WIDTH:
16, 18 inches
SEAT DEPTH:
14, 16 inches
BACK HEIGHT:
18, 21 inches
SEAT-TO-FLOOR:
20 inches
OVERALL WIDTH (EXCLUDING JOYSTICK):
25½ inches
OVERALL HEIGHT
FOR 16 INCHES WIDE:
FOR 18 INCHES WIDE:
38 inches
41 inches
OVERALL LENGTH (INCLUDING ANTI-TIPPERS):
35½ inches
WEIGHT
BASE W/O BATTERY PACK:
SEAT:
BATTERY PACK:
34 lbs
14 lbs
26 lbs
SHIPPING:
85 lbs
DRIVE WHEELS/TIRES:
12½ x 2¼ inches
CASTER W/PRECISION SEALED BEARINGS:
6-inch solid
UPHOLSTERY:
Black Nylon
BATTERY SIZE (TWO [2] REQUIRED):
M17 - 12 SLSM gel cell
PERFORMANCE
SPEED (M.P.H.):
MAXIMUM RAMP/SLOPE CAPABILITY:
*RANGE (VARIABLE):
WEIGHT LIMITATION:
3¾
6°
Up to 12 miles
250 lbs
*NOTE: Range will vary with battery conditions, surface, terrain, and operating weight.
Part No. 1125078
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At’m
SECTION 1—GENERAL GUIDELINES
SECTION 1—GENERAL GUIDELINES
WARNING
SECTION 1 - GENERAL GUIDELINES contains important information for the safe
operation and use of this product. DO NOT use this product or any available
optional equipment without first completely reading and understanding these
instructions and any additional instructional material such as Owner’s Manuals,
Service Manuals or Instruction Sheets supplied with this product or optional
equipment. If you are unable to understand the Warnings, Cautions or Instructions,
contact a healthcare professional, dealer or technical personnel before attempting
to use this equipment - otherwise, injury or damage may occur.
Repair or Service Information
Set-up of the Electronic Control Unit is to be performed only by a qualified technician.
The final adjustments of the controller may affect other activities of the wheelchair.
Reprogramming the controller reduces the stability/control of the wheelchair. Other
program settings could cause the wheelchair to tip over resulting in serious injury to the
user and/or damage to the surrounding property. If any individual other than a qualified
technician performs any work on these units, the warranty is void.
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service verify that the On/Off switch
on the joystick is in the Off position.
Tire Pressure
DO NOT USE YOUR WHEELCHAIR UNLESS IT HAS THE PROPER TIRE
PRESSURE (P.S.I.) - OTHERWISE THE WHEELCHAIR MAY NOT DRIVE
CORRECTLY, STOP CORRECTLY OR MAY EXPERIENCE ERRATIC
PERFORMANCE.
Maintain tire pressure at 30 p.s.i. Otherwise, the wheelchair may not drive correctly, stop
correctly or may experience erratic performance.
DO NOT overinflate the tires. Failure to follow these suggestions may cause the tire to
explode and cause bodily harm. The recommended tire pressure is listed on the side wall
of the tire.
Operation Information
Invacare products are specifically designed and manufactured for use in conjunction with
Invacare accessories. Accessories designed by other manufacturers have not been tested
by Invacare and are not recommended for use with Invacare products.
At’m
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Part No. 1125078
SECTION 1—GENERAL GUIDELINES
Performance adjustments should only be made by professionals of the healthcare field or
persons fully conversant with this process and the driver's capabilities. Incorrect settings
could cause injury to the driver, bystanders, damage to the chair and to surrounding
property.
After the wheelchair has been set-up, check to make sure that the wheelchair performs to
the specifications entered during the set-up procedure. If the wheelchair does not
perform to specifications, turn the wheelchair off immediately and reenter set-up
specifications. Repeat this procedure until the wheelchair performs to specifications.
The basket under the seat is designed for light items such as jackets and umbrellas. DO
NOT overload the basket.
Ensure that the items stored in the basket are fully contained within the basket - otherwise
they could become entangled with the friction drive and may cause injury to the user or
damage the wheelchair.
Before performing any maintenance, adjustment or service verify that on/off switch on
the joystick is in the off position.
Avoid storage or use near external flame or combustible products.
For use on substantially flat surfaces.
Use Extreme Caution on wet surfaces.
Oxygen
Extreme care should be exercised when using oxygen in close proximity to electric circuits
and other combustible materials. Contact your oxygen supplier for instruction in the use
of oxygen.
Batteries
The warranty and performance specifications contained in this manual are based on the
use of deep cycle gel cell batteries. Invacare strongly recommends their use as the power
source for this unit.
Carefully read battery/battery charger information prior to installing, servicing or
operating your wheelchair.
Charging Batteries
NEVER attempt to recharge the batteries by attaching cables directly to the battery
terminals.
DO NOT attempt to recharge the batteries and operate the wheelchair at the same time.
DO NOT operate wheelchair with extension cord attached to the AC cable.
DO NOT attempt to recharge the batteries when the wheelchair has been exposed to any
type of moisture.
Part No. 1125078
11
At’m
SECTION 1—GENERAL GUIDELINES
DO NOT attempt to recharge the batteries when the wheelchair is outside.
DO NOT sit in the wheelchair while charging the batteries.
Read and carefully follow the manufacturer’s instructions for each charger (supplied or
purchased). If charging instructions are not supplied, consult a qualified technician for
proper procedures.
When using an extension cord, use only a three (3) wire extension cord having at least 16
AWG (American Wire Gauge) wire and the same or higher electrical rating as the device being
connected. Use of improper extension cord could result in risk of fire and electric shock.
Ensure the pins of the extension cord plug are the same number, size, and shape as those
on the charger.
DO NOT under any circumstances cut or remove the round grounding plug from the
charger AC cable plug or the extension cord plug.
Three (3) prong to two (2) prong adapters should not be used. Use of three (3) prong
adapters can result in improper grounding and present a shock hazard to the user.
Grounding Instructions
DO NOT, under any circumstances, cut or remove the round grounding prong from any
plug used with or for Invacare products. Some devices are equipped with three-prong
(grounding) plugs for protection against possible shock hazards and fire. Where a
two-prong wall receptacle is encountered, it is the personal responsibility and obligation
of the customer to contact a qualified electrician and have the two-prong receptacle
replaced with a properly grounded three-prong wall receptacle in accordance with the
National Electrical Code. If you must use an extension cord, use only a three-wire
extension cord having the same or higher electrical rating as the device being connected.
In addition, Invacare has placed RED/ORANGE warning tags on some equipment. DO
NOT remove these tags.
Rain Test
Invacare has tested its power wheelchairs in accordance with ISO 7176 “Rain Test.” This
provides the end user or his/her assistant sufficient time to remove his/her power
wheelchair from a rain storm and retain wheelchair operation.
DO NOT leave power wheelchair in a rain storm of any kind.
DO NOT store power wheelchair in a damp area for an extended period of time.
Direct exposure to excessive rain or dampness may cause the chair to malfunction electrically
and mechanically, may cause the chair to prematurely rust or may damage the upholstery.
Check to ensure that the battery pack is securely fastened, that all electrical connections
are secure at all times and joystick boot is not torn or cracked where water can enter.
If the joystick boot becomes torn or cracked, replace IMMEDIATELY.
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Part No. 1125078
SECTION 1—GENERAL GUIDELINES
Weight Training
Invacare does not recommend the use of its wheelchairs as a weight training apparatus.
Invacare wheelchairs have not been designed or tested as a seat for any kind of weight
training. If occupant uses said wheelchair as a weight training apparatus, Invacare shall
not be liable for bodily injury and the warranty is void.
Weight Limitation
The At’m wheelchairs have a weight limitation of 250 lbs.
Part No. 1125078
13
At’m
SECTION 2—SAFETY INSPECTION/TROUBLESHOOTING
SECTION 2—SAFETY
INSPECTION/TROUBLESHOOTING
Checklist
These adjustments should be made whenever you service this product, especially as a
part of the initial set up. Follow these maintenance procedures:
WARNING
Before performing any maintenance, adjustment or service, turn power off.
CAUTION
As with any vehicle, the wheels and tires should be checked periodically for cracks
and wear, and should be replaced.
❑ Check pneumatic tires for proper inflation.
❑ Ensure that the wheelchair rolls straight (no excessive drag or pull to one side).
❑ Ensure all clothing guard fasteners are secure.
❑ Clean seat upholstery and armrests.
❑ Ensure armrest pads sit flush against arm tubes.
❑ Ensure seat is secured to wheelchair frame.
❑ Ensure seat release latches are functional. Replace if necessary.
❑ Inspect seat upholstery for rips or sagging.
❑ Ensure no excessive side movement or binding occurs when drive wheels are lifted
and spun when disengaged (freewheeling).
❑ Ensure caster assembly has proper tension when caster is spun. Caster should come
to a gradual stop.
❑ Loosen/tighten caster locknut if wheel wobbles noticeably or binds to a stop.
❑ Ensure all caster/wheel/fork/headtube fasteners are secure.
❑ Inspect tires for flat spots and wear.
❑ Inspect for any loose hardware on the wheelchair.
❑ Inspect the seat positioning strap for signs of wear. Replace if worn or damaged.
❑ Ensure that the buckle on the seat positioning strap latches. Replace if necessary.
❑ Verify that the hardware that attaches the seat positioning strap to the seat frame is
secure and undamaged. Replace if necessary.
❑ Inspect charger AC power cord for damage. Replace if necessary.
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Part No. 1125078
SECTION 2—SAFETY INSPECTION/TROUBLESHOOTING
Troubleshooting
NOTE: For additional troubleshooting information and explanation of error codes, refer to the
individual electronics manual supplied with each wheelchair.
X
X
X
X
X
X
WHEELCHAIR 3
WHEELS
CASTERS
FLUTTER
X
LOOSENESS
IN WHEELCHAIR
SLUGGISH TURN/
PERFORMANCE
X
SQUEAKS AND
RATTLES
WHEELCHAIR VEERS
LEFT/RIGHT
Wheels
X
X
X
SOLUTIONS
If pneumatic, check tires for correct and equal pressure.
Check for loose stem nuts/bolts.
Check that casters contact ground at the same time.
General
SYMPTOM
E28 Error code.
PROBABLE CAUSE
SOLUTIONS
Charger still plugged in when user
tries to drive the wheelchair.
Unplug charger to drive wheelchair.
Motor/Gearbox/Brake
SYMPTOM
Erratic performance of wheelchair (driving uphill,
increase in braking
distance).
Part No. 1125078
PROBABLE CAUSE
SOLUTIONS
Low tire pressure.
Inflate tires to the proper tire pressure.
15
At’m
SECTION 2—SAFETY INSPECTION/TROUBLESHOOTING
SYMPTOM
Wheelchair will not
drive.
PROBABLE CAUSE
SOLUTIONS
Low tire pressure.
Inflate tires to the proper tire pressure.
Motor engagement handles are disengaged.
Engage motor engagement handles.
Batteries require charging.
Charge batteries. Make sure the setting on the
charger is correct.
Charger plugged in.
Unplug charger from wall outlet before operating
the wheelchair.
Circuit breaker tripped.
Press the reset button. Refer to Resetting the Circuit Breaker on page 44.
Motors stall and
start up again.
Current rollback.
Stop driving and let electronics cool.
Motor “chatters”
or runs irregularly.
Electrical malfunction.
Contact Invacare.
Only one (1) drive
wheel turns.
Electrical malfunction.
Contact Invacare for service.
One (1) motor is disengaged.
Engage motor engagement handle.
Joystick erratic or
does not respond
as desired.
Electrical malfunction.
Contact Invacare for service.
Controller programmed improperly.
Reprogram controller (Refer to electronics manual supplied with wheelchair).
Wheelchair does
not respond to
commands.
Poor battery terminal connection.
Have terminals cleaned.
Power indicator off
- even after
recharging.
Electrical malfunction.
Contact Invacare for service.
Low tire pressure.
Inflate tires to the proper tire pressure (30 psi).
Motor engagement handles are disengaged.
Engage motor engagement handles.
Batteries require charging.
Charge batteries. Make sure the setting on the
charger is correct.
Charger plugged in.
Unplug charger from wall outlet before operating
the wheelchair.
Circuit breaker tripped.
Press the reset button. Refer to Resetting the Circuit Breaker on page 44.
Wheelchair will not
drive.
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Part No. 1125078
SECTION 2—SAFETY INSPECTION/TROUBLESHOOTING
SYMPTOM
Motor chatters or
runs erratically, or
only one motor
turns.
Wheelchair veers
to the left or right
when driving on
level surface.
E09/E10 error code
will not go away.
Excessive clicking
coming from
motor.
Motor stutters.
Motor fails to start
after initial installation.
Only one (1) drive
wheel turns.
Joystick erratic or
does not respond
as desired.
Wheelchair does
not respond to
commands.
Motor is running
then fails to restart
when stopped.
PROBABLE CAUSE
SOLUTIONS
Damaged connector or worn
brushes.
Bad motor.
Ohm out motors. Replace motor if high reading is
present. Normal reading is 0-5 Ohms.Refer to
Electro-Mechanical Parking Brake Test on
page 22.
Controller malfunction.
Check for error codes with programmer. Refer to
electronics manual provided.
Uneven tire pressure.
Inflate tires.
Replace tires if worn.
Motors out of balance.
Use programmer to balance motors.
Bad motor connection.
Bad brake coil.
Check all connections. Ohm out each brake coil.
Normal reading is 45-50 Ohms. Refer to Electro-Mechanical Parking Brake Test on page 22.
Bad bearing in motor.
Replace motor.
Loose wheel hardware.
Tighten hardware, (use removable Loctite™ on
hardware). Follow torque settings in this manual.
Poor connection or worn drive
cylinder.
Check drive cylinders and replace if necessary.
Battery voltage is too low.
Check batteries and recharge if necessary.
Bad connection.
Check connector.
One (1) motor is disengaged.
Engage motor engagement handle.
Electrical malfunction.
Replace motor.
Electrical malfunction.
Replace joystick.
Controller programmed improperly.
Reprogram controller. Refer to electronics manual provided.
Poor battery terminal connection.
Clean the battery terminal connectors.
Heavy load on the motors forcing
controller into the current rollback
mode.
Leave power ON and allow controller to count
down, and recharge the wheelchair overnight with
power ON.
Blown fuse in battery wiring
harness.
Replace battery wiring harness.
Damaged Motor
Replace brushes if necessary, or replace motor if
internal damage is determined.
Ohm out motor to check for possible internal
damage (worn out brushes may be possible).
Refer to Electro-Mechanical Parking Brake Test
on page 22.
Controller power stage board or
relays may be damaged.
Part No. 1125078
17
Replace controller or send to Invacare for repair.
At’m
SECTION 2—SAFETY INSPECTION/TROUBLESHOOTING
SYMPTOM
Motor runs but
loses power.
Wheelchair loses all
power while
driving.
Power indicator off
- even after
recharging.
PROBABLE CAUSE
SOLUTIONS
Controller senses heavy load and
has entered the current rollback
mode.
Stop driving and let electronics cool.
Leave power ON and allow controller to count
down, and recharge the wheelchair overnight with
power ON.
Bad connection on wheelchair.
Turn power “OFF”, wait 10 seconds and turn
power back “ON”.
Check joystick connection.
Check battery connections and circuit breaker.
Electrical malfunction.
Contact Invacare for service.
Troubleshooting - Battery
SYMPTOM
Batteries draw
excessive current
when charging.
Battery indicator
shows low charge
level immediately
after charging.
Batteries won’t
charge.
Short Charge Time
PROBABLE CAUSE
SOLUTIONS
Battery failure.
Have batteries checked for shorted cell. Replace if
necessary.
Electrical malfunction.
Contact Invacare.
Batteries weak, won’t hold charge.
Replace Batteries.
Electrical malfunction.
Contact Invacare.
Charger malfunction.
Replace charger. Contact Invacare.
Tripped breaker or damaged cables.
Check cables for damage or replace battery wiring
harness.
Replace batteries
Batteries sat discharged too long.
One or both batteries may be bad
(if batteries charge up too soon).
Check each battery and replace if needed.
Bad connection or tripped breaker.
Check Joystick connection.
Check all connections and housings for damage.
No power to
wheelchair motors. Batteries are dead.
Loose battery connections
Check battery voltage and replace if necessary.
Check battery cable connections, may have
vibrated loose when driving on rough terrain.
Corroded battery Possible water, salt, or urine damage.
wiring connections.
Replace battery wiring harness.
E14 Error code.
Low Voltage
Recharge or replace battery.
Battery failure.
Have batteries checked for shorted cell. Replace if
necessary.
Electrical malfunction.
Contact Invacare.
Batteries weak, won’t hold charge.
Replace Batteries.
Electrical malfunction.
Contact Invacare.
Charger malfunction.
Replace charger. Contact Invacare.
Batteries draw
excessive current
when charging.
Battery indicator
shows low charge
level immediately
after charging.
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Part No. 1125078
SECTION 2—SAFETY INSPECTION/TROUBLESHOOTING
Troubleshooting - Battery Charger
SYMPTOM
No LED’s on
Charger
Batteries won’t
charge.
Batteries have
short driving range
during a single
charge. Battery
Gauge falls off
faster than normal.
E28 Error code.
Part No. 1125078
PROBABLE CAUSE
SOLUTIONS
Charger not plugged into outlet, or
disconnected from wiring harness on
wheelchair.
Make sure the charger is plugged into the outlet
and check the wiring on the wheelchair.
No AC power at outlet.
Check for AC power with digital volt meter.
Damaged power cord.
Check for damage on the power cord, replace if
damaged or send in for repair.
Charger LED’s burnt out.
Send charger to Invacare for repair.
Charger may have internal fuse that is
blown.
Remove charger cover and check for fuses. If fuses
are present, Ohm out fuses and replace if
necessary. Refer to Electro-Mechanical Parking
Brake Test on page 22.
Tripped breaker in wiring harness, or
charger.
Check battery wiring harness breaker on the
wheelchair. If the breaker is tripped, determine the
cause and correct it prior to resetting the breaker.
Charger not plugged into outlet.
Make sure charger is plugged into the outlet.
No AC power at the outlet.
Check for AC power with a digital volt meter.
Charger power cord may be
damaged, or the connector may be
damaged.
Check for damage and replace if necessary, or
send in for repair.
Charger may have internal damage.
Charge batteries with known good charger.
Battery voltage too low for charger to
start charging cycle.
Replace batteries.
Consumer not charging batteries long
enough.
Instruct consumer to charge for 8-10 hours
minimum.
Batteries may be weak.
Perform load test or check “Battery Quality Menu”
with the programmer. Refer to Field Load Test on
page 20.
Check programming settings.
Torque setting and power level setting may be too
high.
Charger still plugged in when user tries
to drive the wheelchair.
Unplug charger to drive wheelchair.
19
At’m
SECTION 2—SAFETY INSPECTION/TROUBLESHOOTING
Checking Battery Charge Level
The following “Do’s” and “Don’ts” are provided for your convenience and safety.
DO
DON’T
Read and understand this manual and any service
information that accompanies a battery and charger
before operating the wheelchair.
DO NOT perform any installation or maintenance
without first reading this manual.
Move the wheelchair to a work area before opening
battery box or installing service batteries.
DO NOT perform installation or maintenance of
batteries in an area that could be damaged by
battery spills.
Recharge as frequently as possible to maintain a high
charge level and extend battery life.
DO NOT make it a habit to discharge batteries to the
lowest level.
Follow recommendations in this manual when selecting a battery or charger.
DO NOT use randomly chosen batteries or chargers.
Fully charge new batteries before using.
DO NOT put new batteries into service before charging.
Field Load Test
NOTE: For this procedure, refer to FIGURE 2.1.
NOTE: The following test can also be performed through the controller of the wheelchair along
with a remote programmer. Refer to the electronics manual supplied with each wheelchair.
Old batteries lose their ability to store and release power, due to increased internal
resistance. This means that as you try to take power from the battery, some of that power
is used up in the process of passing through the battery, resulting in less voltage at the
posts. The more power drawn, the lower the voltage available. When this lost voltage
drops the output 1.0 volts under load (2.0 for a pair), replace the batteries.
To spot this problem, test batteries under load.
Use a digital voltmeter to check battery charge level at the charger connector. It is located
on the joystick.
NOTE: READ these instructions and the manufacturer’s instructions CAREFULLY on the
digital voltmeter before using the digital voltmeter.
NOTE: Invacare recommends that ONLY a qualified technician perform this test.
1. Ensure that power is OFF.
2. Make sure battery is fully charged. An extremely discharged battery will exhibit the
same symptoms as a bad one.
3. Remove the footrests from the wheelchair
4. Connect the voltmeter leads to the charger port on the wheelchair as shown in
FIGURE 2.1. Most digital voltmeters are not affected by polarity, however, analog
meters (meters with swinging needles) can be and should be used carefully. A good
meter reading should be 25.5 to 26 VDC.
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Part No. 1125078
SECTION 2—SAFETY INSPECTION/TROUBLESHOOTING
WARNING
When performing STEPS 5 and 6 ensure feet are clear from casters and wall otherwise injury may result
5. Sit in wheelchair and place feet against a wall, workbench or other stationary object.
6. Turn the power ON and carefully push the joystick forward, trying to drive the
wheelchair through the stationary object.
NOTE: This puts a heavy load on the batteries as they try to push through the stationary object. If
the wheels spin, have two (2) individuals (one [1] on each arm) apply as much downward pressure
as possible on the arms of the wheelchair.
7. Read the meter while the motors are straining, no longer than 3-4 seconds, to
determine the voltage under load.
NOTE: If the voltage drops more than 2 volts from a pair of fully charged batteries while under
load, they should be replaced regardless of the unloaded voltages.
Charger
Port
Digital
Voltmeter
BATTERY
QUALITY
0 to 2 volts
Good
2 to 2.5 volts Poor
2.5 or more
Bad
FIGURE 2.1 Field Load Test
Part No. 1125078
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SECTION 2—SAFETY INSPECTION/TROUBLESHOOTING
Electro-Mechanical Parking Brake Test
NOTE: For this procedure, refer to FIGURE 2.2.
NOTE: This procedure should only be performed on wheelchairs with conventional motor/gearbox
assembly.
1. On the four-pin motor connector, locate the side by side connectors in the black
housings.
2. Set the digital multimeter to read ohms.
3. Measure the resistance between the two (2) brake contacts. A normal reading is
between 45-100 ohms depending on the motor. A reading of 0 ohms (W) or a very high
reading; i.e., MEG ohms or O.L. (out of limit) indicates a shorted brake or an open
connection respectively. If either condition exists, send the motor to Invacare Technical
Service for inspection/repair.
WARNING
A shorted electro-mechanical brake will damage the brake output section in the
controller. DO NOT connect a shorted electro-mechanical brake to a good
controller module. A shorted brake MUST be replaced.
Proper controller operation regarding brake function should be performed whenever a shorted brake is found and replaced.
NOTE: A bad motor can damage the controller module but a bad controller will NOT damage a
motor.
.
4 Pin Motor
Connector
Digital
Multimeter
Motor
Cap
FIGURE 2.2 Electro-Mechanical Parking Brake Test
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Part No. 1125078
SECTION 3—EMI INFORMATION
SECTION 3—EMI INFORMATION
WARNING
CAUTION: IT IS VERY IMPORTANT THAT YOU READ THIS INFORMATION
REGARDING THE POSSIBLE EFFECTS OF ELECTROMAGNETIC
INTERFERENCE ON YOUR POWERED WHEELCHAIR.
Electromagnetic Interference (EMI) From Radio Wave Sources
Powered wheelchairs and motorized scooters (in this text, both will be referred to
as powered wheelchairs) may be susceptible to electromagnetic interference (EMI),
which is interfering electromagnetic energy (EM) emitted from sources such as
radio stations, TV stations, amateur radio (HAM) transmitters, two way radios, and
cellular phones. The interference (from radio wave sources) can cause the powered
wheelchair to release its brakes, move by itself, or move in unintended directions. It
can also permanently damage the powered wheelchair's control system. The
intensity of the interfering EM energy can be measured in volts per meter (V/m).
Each powered wheelchair can resist EMI up to a certain intensity. This is called its
"immunity level." The higher the immunity level, the greater the protection. At this
time, current technology is capable of achieving at least a 20 V/m immunity level,
which would provide useful protection from the more common sources of radiated
EMI.
There are a number of sources of relatively intense electromagnetic fields in the
everyday environment. Some of these sources are obvious and easy to avoid.
Others are not apparent and exposure is unavoidable. However, we believe that by
following the warnings listed below, your risk to EMI will be minimized.
The sources of radiated EMI can be broadly classified into three types:
1) Hand-held Portable transceivers (transmitters-receivers with the antenna
mounted directly on the transmitting unit. Examples include: citizens band (CB)
radios, "walkie talkie", security, fire and police transceivers, cellular telephones,
and other personal communication devices).
NOTE: Some cellular telephones and similar devices transmit signals while they are ON,
even when not being used.
2) Medium-range mobile transceivers, such as those used in police cars, fire trucks,
ambulances and taxis. These usually have the antenna mounted on the outside of
the vehicle; and
3) Long-range transmitters and transceivers, such as commercial broadcast
transmitters (radio and TV broadcast antenna towers) and amateur (HAM)
radios.
NOTE: Other types of hand-held devices, such as cordless phones, laptop computers,
AM/FM radios, TV sets, CD players, cassette players, and small appliances, such as electric shavers and hair dryers, so far as we know, are not likely to cause EMI problems to
your powered wheelchair.
Part No. 1125078
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SECTION 3—EMI INFORMATION
WARNING
Powered Wheelchair Electromagnetic Interference (EMI)
Because EM energy rapidly becomes more intense as one moves closer to the
transmitting antenna (source), the EM fields from hand-held radio wave sources
(transceivers) are of special concern. It is possible to unintentionally bring high
levels of EM energy very close to the powered wheelchair's control system while
using these devices. This can affect powered wheelchair movement and braking.
Therefore, the warnings listed below are recommended to prevent possible
interference with the control system of the powered wheelchair.
Electromagnetic interference (EMI) from sources such as radio and TV stations,
amateur radio (HAM) transmitters, two-way radios, and cellular phones can affect
powered wheelchairs and motorized scooters.
FOLLOWING THE WARNINGS LISTED BELOW SHOULD REDUCE THE
CHANCE OF UNINTENDED BRAKE RELEASE OR POWERED WHEELCHAIR
MOVEMENT WHICH COULD RESULT IN SERIOUS INJURY.
1) Do not operate hand-held transceivers (transmitters receivers), such as citizens
band (CB) radios, or turn ON personal communication devices, such as cellular
phones, while the powered wheelchair is turned ON;
2) Be aware of nearby transmitters, such as radio or TV stations, and try to avoid
coming close to them;
3) If unintended movement or brake release occurs, turn the powered wheelchair
OFF as soon as it is safe;
4) Be aware that adding accessories or components, or modifying the powered
wheelchair, may make it more susceptible to EMI (NOTE: There is no easy way
to evaluate their effect on the overall immunity of the powered wheelchair); and
5) Report all incidents of unintended movement or brake release to the powered
wheelchair manufacturer, and note whether there is a source of EMI nearby.
Important Information
1) 20 volts per meter (V/m) is a generally achievable and useful immunity level
against EMI (as of May 1994) (the higher the level, the greater the protection);
2) The immunity level of this product is unknown.
Modification of any kind to the electronics of this wheelchair as manufactured by
Invacare may adversely affect the RFI immunity levels.
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Part No. 1125078
SECTION 4—FOOTBOARD ASSEMBLY
SECTION 4—FOOTBOARD
ASSEMBLY
WARNING
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service verify that On/Off
switch on the joystick is in the off position.
DO NOT stand on the flip-up footboard. When getting in or out of the wheelchair,
make sure that the flip-up footboard is in the upward position.
Limited clearance between footboard and caster - The user’s feet MUST remain on
the footboard while operating the chair. If the user’s feet are allowed to rest off the
side of the footboard they may come in contact with the caster possibly resulting in
injury.
Removing/Installing the Footboard Assembly
NOTE: For this procedure, refer to FIGURE 4.1.
Removing
1. Remove the two (2) mounting bolts that
mount the footboard assembly to the
base frame.
Base Frame
Adjustment
Holes
2. Remove the footboard assembly from
the base frame.
Installing
Locknuts
1. Align the footboard assembly with the
adjustment holes in the base frame.
Mounting
Bolt
Footboard
Assembly
2. Install the footboard assembly using
the two (2) mounting bolts and
locknuts.
Mounting
Bolt
FIGURE 4.1 Removing/Installing the
Footboard Assembly
Adjusting Footboard Assembly Height
NOTE: For this procedure, refer to FIGURE 4.1.
1. Remove the footboard assembly. Refer to Removing/Installing the Footboard
Assembly on page 25.
2. Align the footboard assembly to one (1) of three (3) desired adjustment holes on the
base frame.
3. Attach the footboard assembly to the base frame with two (2) mounting bolts and
locknuts. Securely tighten.
Part No. 1125078
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SECTION 5—SEAT
SECTION 5—SEAT
WARNING
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service verify that on/off switch
on the joystick is in the off position.
Removing/Installing the Seat
NOTE: For this procedure, refer to FIGURE 5.1.
Removing
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Remove the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
3. Pull up the front latch release loop and tilt the seat assembly back. Refer to Detail “A”
of FIGURE 5.1.
4. Pull up the rear latch release cord with the other hand and lift the seat assembly off
and away from the wheelchair base. Refer to Detail “B” of FIGURE 5.1.
5. Fold the seat assembly. Refer to Detail “C” of FIGURE 5.1.
Installing
1. Lower the rear latches onto the rear crossbrace.
NOTE: An audible click is heard as the rear latches lock into place.
NOTE: Ensure both latches sit flush against the rear crossbrace. If not flush, lift the rear latch
release cord, remove the seat and repeat STEP 1.
2. Tilt back the seat assembly.
3. Unfold the seat assembly.
4. Lower the front latch onto the front crossbrace until it locks in place.
NOTE: An audible click is heard as the front latch locks into place.
5. Lift the seat assembly to ensure that the seat is secured to the wheelchair base.
6. Reinstall the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
7. Reconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
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Part No. 1125078
SECTION 5—SEAT
DETAIL “B” - SEAT REMOVED
DETAIL “A” - SEAT TILTED BACK
Seat Assembly
Front Seat
Release Loop
Front
Latch
Front
Crossbrace
Seat
Assembly
Rear Latch
Release Cord
Rear
Latch
Wheelchair
Base
Wheelchair Base
Rear Crossbrace
DETAIL “C” - FOLDED SEAT
Folded Seat Assembly
FIGURE 5.1 Removing/Installing the Seat
Part No. 1125078
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SECTION 5—SEAT
Replacing Seat Positioning Strap
WARNING
ALWAYS wear your seat positioning strap.
The seat positioning strap is a positioning belt only. It is not designed for use as a
safety device withstanding high stress loads such as auto or aircraft safety belts. If
signs of wear appear, belt MUST be replaced immediately.
NOTE: For this procedure, refer to FIGURE 5.2.
1. Remove the locknut that secures one (1) seat positioning half-strap to the wheelchair
frame.
NOTE: DO NOT remove the mounting screw.
2. Slide the seat positioning half-strap away from the wheelchair frame.
3. Position one (1) new seat positioning half-strap on the mounting screw.
4. Reinstall the locknut that secures the seat positioning half-strap to the wheelchair
frame.
5. Repeat STEPS 1- 4 for the other half of the seat positioning strap.
One (1) Seat
Positioning Half-Strap
One (1) Seat
Positioning Half-Strap
Wheelchair
Frame
Locknut
Mounting Screw
NOTE: Seat upholstery not shown for clarity.
FIGURE 5.2 Replacing Seat Positioning Strap
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Part No. 1125078
SECTION 5—SEAT
Removing/Installing Under-Seat Basket
NOTE: For this procedure, refer to FIGURE 5.3.
Removing
1. Remove the seat. Refer to Removing/Installing the Seat on page 26.
2. Unfasten the hook-and-loop fastening straps from the front and rear seat tubes.
3. Remove the basket.
Installing
1. Place the basket under the seat.
2. Fasten the hook-and-loop fastening straps around the front and rear seat tubes
3. Ensure that the hook-and-loop fastening straps are secured around the tubes.
4. Install the seat. Refer to Removing/Installing the Seat on page 26.
Hook-and-loop
Fastening Straps
Rear Seat
Tube
Front Seat
Tube
Rear Seat
Tube
Under-Seat Basket
Front Seat
Tube
Hook-and-loop
Fastening
Hook-and-loop
Straps
Fastening
Straps
Hook-and-loop
Fastening
Straps
Under-Seat Basket
FIGURE 5.3 Removing/Installing Under-Seat Basket
Removing/Installing Seat Upholstery
NOTE: For this procedure, refer to FIGURE 5.4.
NOTE: Ensure that the wheel locks are engaged and the chair is locked into place.
Removing
1. Remove the seat. Refer to Removing/Installing the Seat on page 26.
2. Remove the arm tubes. Refer to Removing/Installing Arm Tube on page 34.
3. Remove the under-seat basket. Refer to Removing/Installing Under-Seat Basket on
page 29.
4. Remove the two (2) mounting bolts that secure the front seat tube to the seat. Refer to
Detail “A” of FIGURE 5.4.
5. Remove the two (2) mounting bolts that secure the rear seat tube to the seat. Refer to
Detail “A” of FIGURE 5.4.
Part No. 1125078
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At’m
SECTION 5—SEAT
6. Remove the four (4) mounting bolts, coved washers, locknuts, and two (2) brackets
that secure the back frame to the seat frame. Refer to Detail “B” of FIGURE 5.4.
7. Lift up the hook-and-loop fastening strap and pull the back frame out of the
upholstery. Refer to Detail “C” of FIGURE 5.4.
8. Pull the seat frame out of the upholstery. Refer to Detail “C” of FIGURE 5.4.
DETAIL “B”
DETAIL “A”
Seat Frame
Coved
Washers
Bracket
Mounting
Bolts
Back
Upholstery
Seat
Frame
Locknuts
Rear Seat
Tube
Front Seat Tube
Rear Seat
Tube
Front Seat Tube
DETAIL “C”
Back
Frame
Hook-and-loop
Fastening Strap
Back
Frame
Hook-and-loop
Fastening Strap
Upholstery
Seat
Frame
Upholstery
Upholstery
Back
Frame
Seat
Frame
Seat
Frame
FIGURE 5.4 Removing/Installing Seat Upholstery
Installing
1. Insert the seat frame into the upholstery. Refer to Detail “C” of FIGURE 5.4.
2. Insert the back frame into the upholstery and secure the hook-and-loop fastening
strap. Refer to Detail “C” of FIGURE 5.4.
3. Secure the back frame to the seat frame using the two (2) brackets, and four (4)
mounting bolts, coved washers, and locknuts. Refer to Detail “B” of FIGURE 5.4.
4. Mount the rear seat tube to the seat frame with the two (2) mounting bolts. Refer to
Detail “A” of FIGURE 5.4.
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Part No. 1125078
SECTION 5—SEAT
5. Mount the front seat tube to the seat frame with the two (2) mounting bolts. Refer to
Detail “A” of FIGURE 5.4.
6. Install the under seat basket. Refer to Removing/Installing Under-Seat Basket on
page 29.
7. Install the arm tubes. Refer to Removing/Installing Arm Tube on page 34.
8. Install the seat. Refer to Removing/Installing the Seat on page 26.
Replacing the Seat Latches
NOTE: For this procedure, refer to FIGURE 5.5.
1. Remove the seat. Refer to Removing/Installing the Seat on page 26.
2. Turn the seat upside down.
3. Perform one (1) of the following:
• For Rear Seat Latches - untie the release cord from the latch.
• For Front Seat Latches - remove the front seat release loop.
4. Remove mounting bolt and locknut that secures the latch to the seat frame.
NOTE: DO NOT remove the latch bolt.
5. Insert the new latch onto the frame.
6. Install the mounting bolt and locknut.
7. Perform one (1) of the following:
• For Rear Seat Latches - insert the release cord through the hole in the latch and
secure the cord to the latch.
• For Front Seat Latches - secure the front seat release loop to the latch with the one
(1) locknut.
8. Install the seat. Refer to Removing/Installing the Seat on page 26.
Latch Bolt
DO NOT
Remove
Latch
Locknut
Mounting
Bolt
Seat
Frame
FIGURE 5.5 Replacing the Seat Latches
Part No. 1125078
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SECTION 6—ARMS
SECTION 6—ARMS
WARNING
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service verify that on/off switch
on the joystick is in the off position.
Removing/Installing Arm Pads
NOTE: For this procedure, refer to FIGURE 6.1.
Removing
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Remove the two (2) mounting bolts, four (4) nylon washers, two (2) locknuts and steel
washers that secure the arm bracket to the front and rear seat tubes (Detail “A”).
3. Lift up arm tube.
4. Under the arm tube, remove the two (2) mounting screws and washers that secure the
arm pad to the arm tube and arm bracket (Detail “B”).
5. Repeat STEPS 2 to 4 for the other arm pad.
Installing
1. Secure the arm pad and arm bracket to the arm tube using two (2) mounting screws
and washers (Detail “B”).
2. Align the arm bracket with the front and rear seat tubes.
3. Secure the arm bracket to the front and rear seat tubes with the two (2) mounting bolts,
four (4) nylon washers, two (2) locknuts and steel washers (Detail “A”).
4. Repeat STEPS 1 to 3 for other arm pad.
5. Connect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
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Part No. 1125078
SECTION 6—ARMS
DETAIL “B”
DETAIL “A”
Locknuts
Arm Tube
Arm
Pad
Washers
Arm
Bracket
Washers
Mounting
Screw
Mounting
Bolts
Front Seat
Tube
Arm
Bracket
Nylon
Washers
Rear
Seat
Tube
NOTE: Clothing guard not shown for clarity.
FIGURE 6.1 Removing/Installing Arm Pads
Replacing Clothing Guard
NOTE: For this procedure, refer to FIGURE 6.1 and FIGURE 6.2.
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Remove the two (2) mounting bolts, four (4) nylon washers, two (2) locknuts and steel
washers that secure the arm bracket to the front and rear seat tubes (Detail “A” of
FIGURE 6.1).
3. Lift up arm tube.
4. Slide the clothing guard off the front and rear seat tubes (FIGURE 6.2).
5. Slide the new clothing guard onto the front and back seat tubes.
NOTE: The mesh side of the clothing guard
should face out.
Arm Tube
Arm
Bracket
6. Lower the arm tube.
7. Align the mounting holes in the arm
bracket with those in the front and rear
seat tubes.
Clothing
Guard
8. Secure the arm bracket to front and
back seat tubes with the two (2)
mounting bolts, four (4) nylon washers,
two (2) locknuts and steel washers
(FIGURE 6.1).
Front Seat
Tube
Rear Seat
Tube
9. Repeat STEPS 2 to 8 for the other side.
10. Connect the joystick. Refer to
Disconnecting/Connecting the Joystick
on page 35.
Part No. 1125078
FIGURE 6.2 Replacing Clothing Guard
33
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SECTION 6—ARMS
Removing/Installing Arm Tube
NOTE: For this procedure, refer to FIGURE 6.3.
Removing
1. If needed, remove the joystick. Refer to Removing/Installing the Joystick on page 36.
2. Remove arm pad. Refer to Removing/Installing Arm Pads on page 32.
3. Remove the mounting bolt, two (2) nylon spacers, three (3) coved washers, locknut,
and washer attaching arm tube to rear seat tube.
4. Repeat for other arm tube if necessary.
Installing
1. Secure the arm tube to the rear seat tube with the mounting bolt, two (2) nylon spacers,
three (3) coved washers, locknut, and washer. Securely tighten.
2. Install the arm pad. Refer to Removing/Installing Arm Pads on page 32.
3. If needed, install the joystick. Refer to Removing/Installing the Joystick on page 36.
DETAIL “A” BOTTOM VIEW
Full Frame
Arm
Pad
Back
Frame
Mounting
Bolt
Arm
Tube
Nylon
Spacers
Bracket
Coved Washer
Arm Tube
Coved Washers
Washer
Front Seat
Tube
Rear Seat
Tube
Back Frame
Outside
Frame
Inside
Frame
Locknut
FIGURE 6.3 Removing/Installing Arm Tube
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Part No. 1125078
SECTION 7—JOYSTICK
SECTION 7—JOYSTICK
WARNING
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service verify that On/Off
switch on the joystick is in the off position.
Disconnecting/Connecting the Joystick
NOTE: For this procedure, refer to FIGURE 7.1.
Disconnecting
NOTE: Verify the joystick On/Off button is in the “Off” position before disconnecting the joystick
connector.
1. Pull the light GREY collar portion of the joystick connector and disengage the grey
collar from the controller connector.
Connecting
CAUTION
The joystick connector and controller connector fit together in one (1) way only,
DO NOT force them together.
1. Hold the light GREY collar portion of the joystick connector with one hand and align
the joystick connector with the controller connector.
2. Lightly push to engage the joystick connector and the controller connector.
Controller
Connector
Joystick
Connector
Light GREY
Collar
Wheelchair
Base
FIGURE 7.1 Disconnecting/Connecting the Joystick
Part No. 1125078
35
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SECTION 7—JOYSTICK
Removing/Installing the Joystick
NOTE: For this procedure, refer to FIGURE 7.2.
Removing
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Cut the tie-wraps that secure the joystick cable to the wheelchair arm and frame. Refer
to Detail “A” of FIGURE 7.2.
3. Pull the hook-and-loop fastening strap connecting the under seat basket to the chair.
4. Cut the three (3) tie-wraps that secure the joystick cable to the wheelchair frame.
5. Remove the two (2) quick-release pins that mount the joystick to the arm.
6. Remove the joystick and mounting bracket assembly.
Installing
1. Align the mounting bracket assembly with the mounting holes on the arm.
2. Install the two (2) quick-release pins that mount the joystick to the arm.
3. Secure the joystick cable to the wheelchair arm with three (3) tie-wraps. Refer to Detail
“A” of FIGURE 7.2.
4. Secure the joystick cable to the wheelchair frame with three (3) tie-wraps.
5. Secure the hook-and-loop fastening strap, over the cable and tie-wrap, to the base frame.
NOTE: Route the joystick cable under the basket upholstery to prevent it from interfering with
wheelchair motion.
6. Connect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
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Part No. 1125078
SECTION 7—JOYSTICK
Mounting
Hole on Arm
Mounting
Bracket
Joystick
DETAIL “A”
Tie-Wrap
Mounting Holes
on Bracket
Joystick
Quick-Release
Pins
Wheelchair
Frame
Basket
Upholstery
Flap
Joystick
Cable
Tie-Wrap under
Hook-and-Loop Fastening Strap
(Hidden from View)
Tie-Wrap
STEP 4
FIGURE 7.2 Removing/Installing the Joystick
Repositioning the Joystick to Opposite Arm
NOTE: For this procedure, refer to FIGURE 7.2.
1. Remove the joystick. Refer to Removing/Installing the Joystick on page 36.
2. Reposition the joystick and mounting bracket assembly on the opposite arm.
NOTE: Route the joystick cable under the basket upholstery to prevent it from interfering with
wheelchair motion.
3. Install the joystick. Refer to Removing/Installing the Joystick on page 36.
Part No. 1125078
37
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SECTION 8—BATTERIES
SECTION 8—BATTERIES
Warnings For Handling and Replacing Batteries
WARNING
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Make sure power to the wheelchair is off before performing this section.
Most batteries are not sold with instructions. However, warnings are frequently
noted on the cell caps. Read them carefully, otherwise serious injury or damage may
occur.
The use of rubber gloves and chemical goggles or face shields is recommended
when working with batteries.
Invacare strongly recommends that battery installation and battery replacement
ALWAYS be done by a qualified technician.
DO NOT tip the batteries. Keep the batteries in an upright position.
NEVER allow any of your tools and/or battery cable(s) to contact both battery posts
at the same time. An electrical short may occur and serious personal injury or
damage may occur.
The POSITIVE (+) RED battery cable MUST connect to the POSITIVE (+) battery
terminal, otherwise serious damage will occur to the electrical system.
Avoid storage or use near external flame or combustible products.
NOTE: If there is battery acid in the bottom of the battery tray or on the sides of the battery(ies),
apply baking soda to these areas to neutralize the battery acid. Before reinstalling the existing or
new battery(ies), clean the baking soda from the battery tray or battery(ies) being sure to avoid
contact with skin and eyes. Determine source of contamination. Never install/reinstall a battery
with a cracked or otherwise damaged case.
Recommended Battery Type
NOTE: For this procedure, refer to
FIGURE 8.1
M17-12 SLSM
Battery
CAUTION
Failure to use the correct battery size
and/or voltage may cause damage to the
wheelchair and give unsatisfactory
performance.
This wheelchair uses two (2) M17-12 SLSM
type batteries (FIGURE 8.1).
At’m
FIGURE 8.1 Recommended Battery Type
38
Part No. 1125078
SECTION 8—BATTERIES
Removing/Installing the Battery Pack
WARNING
NEVER unplug the battery cables by pulling on the wires. Unplug the battery cables
by pulling on the connector only. Otherwise, injury or damage may result.
NOTE: For this procedure, refer to FIGURE 8.2.
Removing
1. Verify the joystick on/off button is in the off position and disconnect the joystick. Refer
to Disconnecting/Connecting the Joystick on page 35.
2. Disconnect the battery connector from the wheelchair (RED and BLACK controller
connector).
3. Using the battery pack handle, lift the battery pack up and away from the wheelchair
base.
Installing
1. Verify the joystick on/off button is in the off position and disconnect the joystick. Refer
to Disconnecting/Connecting the Joystick on page 35.
2. Position the battery pack into the brackets located on the rear of the wheelchair.
3. Connect the battery connector to the connector on the rear of the wheelchair (RED and
BLACK connector).
4. Connect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
RED and BLACK
Battery Connector
Battery Pack
Handle
Brackets
Battery Pack
Wheelchair Base
RED and BLACK Controller Connector
FIGURE 8.2 Removing/Installing the Battery Pack
Part No. 1125078
39
At’m
SECTION 8—BATTERIES
Removing/Installing the Batteries From/Into the
Battery Pack
NOTE: For this procedure, refer to FIGURE 8.3.
Removing
1. Remove the battery pack from the wheelchair. Refer to Removing/Installing the
Battery Pack on page 39.
2. Open the battery pack by performing the following A. Grasp the side flaps and pull up.
B. Grasp the front flap and pull up.
3. Disconnect the wiring harness from the batteries in the following order A. NEGATIVE (-) BLACK battery cable from the NEGATIVE (-) battery terminal on
the left battery.
B. Circuit breaker from POSITIVE (+) battery terminal/post on the right battery.
C. WHITE battery cable (jumper) from the POSITIVE (+) battery terminal/post on the
left battery and the NEGATIVE (-) battery terminal/post on the right battery.
4. Remove the batteries from the battery pack.
Installing
1. Install the batteries into the battery pack in the orientation shown in FIGURE 8.3.
2. Connect the wiring harness to the batteries in the following order A. NEGATIVE (-) BLACK battery cable to the NEGATIVE (-) battery terminal on the
left battery.
B. Circuit breaker to POSITIVE (+) battery terminal/post on the right battery.
C. WHITE battery cable (jumper) to the POSITIVE (+) battery terminal/post on the left
battery and the NEGATIVE (-) battery terminal/post on the right battery.
3. Slide the RED and BLACK battery connector out of the battery pack in the slit
provided on the front flap.
4. Close the battery pack by performing the following A. Fold down the front flap and press to engage the hook and loop straps.
B. Fold down the side flaps and press to engage the hook and loop straps.
NOTE: Ensure that the hook and loop straps are securely fastened before lifting the battery pack.
5. Install the battery pack on the wheelchair. Refer to Removing/Installing the Battery
Pack on page 39.
At’m
40
Part No. 1125078
SECTION 8—BATTERIES
Detail “A” - Battery Wiring
Left
Battery
NEGATIVE BLACK
Battery Cable
Right
Battery
NEGATIVE
Terminal
Front
Flap
RED and BLACK
Battery Connector
POSITIVE RED
Battery Cable
Side Flap
Circuit
Breaker
Side
Flap
Slot
POSITIVE
Terminal
POSITIVE
Terminal
NEGATIVE
Terminal
Battery Pack
Left
Battery
Right Battery
FIGURE 8.3 Removing/Installing the Batteries From/Into the Battery Pack
Charging Batteries
WARNING
NEVER attempt to recharge the batteries by attaching cables directly to the
battery terminals.
DO NOT attempt to recharge the batteries and operate the wheelchair at the same
time.
DO NOT attempt to recharge the batteries when the wheelchair has been exposed
to any type of moisture.
DO NOT attempt to recharge the batteries when the wheelchair is outside.
DO NOT sit in the wheelchair while recharging the batteries.
CAUTION
New batteries MUST be fully charged prior to initial use of the wheelchair.
ALWAYS charge new batteries before initial use or battery life will be reduced.
As a general rule, you should recharge your batteries as frequently as possible to
assure the longest possible life and to minimize required charging time. Plan to
recharge them when you DO NOT anticipate using the wheelchair.
Part No. 1125078
41
At’m
SECTION 8—BATTERIES
Basic concepts which will help you understand this automatic process are:
The amount of electrical current drawn within a given time to charge a battery is called
“charge rate”. If, due to usage, the charge stored in the battery is low, the charge rate is
high. As a charge builds up, the charge rate is reduced, and the battery charger rate
decreases to a “trickle charge”.
NOTE: If the batteries need to be charged more often or take longer to charge than normal, they
may need to be replaced. Contact a qualified technician.
Charging Using an Independent Charger
WARNING
Read and carefully follow the individual instructions for each charger (supplied or
purchased). If charging instructions are not supplied, consult a qualified technician
for proper procedures.
CAUTION
Only use a charger approved by Invacare when charging through the joystick on this
wheelchair model.
DO NOT use an independent charger with an output rating of over 8A (Amps).
Otherwise, damage may occur.
Charger Plugged Into the Joystick
NOTE: For this procedure, refer to FIGURE 8.4.
NOTE: The charger port located on the front of the joystick requires the use of an independent
charger. The independent charger is supplied with the wheelchair.
1. Attach the battery charger connector to
the charger port on the front of the
joystick.
Charger Port
2. Plug the charger’s AC power cord or
extension into the grounded 110-volt
wall outlet.
3. When charging is complete, turn
charger off.
4. Disconnect output cable from joystick
charger port.
At’m
FIGURE 8.4 Charging Batteries
42
Part No. 1125078
SECTION 8—BATTERIES
Charger Plugged Directly to Batteries
NOTE: For this procedure, refer to FIGURE 8.5.
1. Disconnect the RED and BLACK connector from the wheelchair harness.
2. Connect 3-pin charger connector to the female 3-pin connector on the charger jumper
cable (supplied).
3. Connect RED and BLACK connector on the charger jumper cable to the RED and
BLACK connector on the battery pack.
4. Plug the charger’s AC power cord into the grounded 110-volt wall outlet.
5. When charging is complete, turn charger off.
6. Disconnect the charger jumper cable from the battery pack.
7. Reconnect the RED and BLACK connector from the battery pack to the wheelchair
harness.
Independent
Charger
Plug into
Wall Outlet
AC Power Cord
Female 3-Pin Connector
Battery
Pack
RED and
BLACK Battery
Connectors
3-Pin Charger
Connector
Charger
Jumper Cable
FIGURE 8.5 Charging Using an Independent Charger - Charger Plugged Directly to Batteries
Part No. 1125078
43
At’m
SECTION 8—BATTERIES
Resetting the Circuit Breaker
WARNING
NEVER defeat or bypass the circuit breaker. Only replace with a circuit breaker of
the same rating.
Prior to resetting a tripped circuit breaker, always inspect the wheelchair for
possible damage to wiring or other electrical components which may have caused
the breaker to trip.
NOTE: For this procedure, refer to FIGURE 8.6.
1. Remove the battery pack from the wheelchair base. Refer to Removing/Installing the
Battery Pack on page 39.
2. Open the battery pack by performing the following A. Grasp the side flaps and pull up.
B. Grasp the front flap and pull up.
3. To reset - press the circuit breaker reset button located inside the protector ring on top
of circuit breaker.
4. Close the battery pack by performing the following A. Fold down the front flap and press to engage the hook and loop straps.
B. Fold down the side flaps and press to engage the hook and loop straps.
NOTE: Ensure that the hook and loop straps are securely fastened before lifting the battery pack.
Protector Ring
Side Flap
Front Flap
Circuit Breaker
Reset Button
Side Flap
FIGURE 8.6 Resetting the Circuit Breaker
At’m
44
Part No. 1125078
SECTION 9—MOTORS
SECTION 9—MOTORS
WARNING
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service verify that on/off switch
on the joystick is in the off position.
Engaging/Disengaging the Motors
WARNING
DO NOT attempt to transfer into or out of the wheelchair without the motor
engagement handles in the engaged (horizontal) position with the motor turned off.
DO NOT engage or disengage the motors until the power is off.
Push the motor engagement handles all the way down to engage the motors.
Engaging/Disengaging the motor allows free-wheeling the wheelchair or operating it by
a joystick. Free-wheeling allows an attendant to maneuver the wheelchair without power.
NOTE: For this procedure, refer to FIGURE 9.1.
1. Locate the motor engagement handle on one (1) motor.
CAUTION
If the motor engagement handles are forced to engage in the wrong direction, the
motors will be damaged and will need to be replaced.
2. Perform one (1) of the following:
• To Engage - Push the motor engagement handle all the way down (to the
horizontal position) towards the front of the wheelchair.
• To Disengage - Pull up the motor engagement handle (to the vertical position).
3. Repeat STEPS 1-2 to engage/disengage the other motor.
DETAIL “B” - MOTOR DISENGAGED
DETAIL “A” - MOTOR ENGAGED
Motor Engagement Handle
in Disengaged Position
Motor Engagement Handle
in Engaged Position
Wheel
Wheel
FIGURE 9.1 Engaging/Disengaging the Motors
Part No. 1125078
45
At’m
SECTION 9—MOTORS
Removing/Installing Motor Shroud
NOTE: For this procedure, refer to FIGURE 9.2.
Removing
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Remove the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
3. Remove the seat. Refer to Removing/Installing the Seat on page 26.
4. Remove the three (3) mounting screws that secure the motor shroud to the base frame
and base plate.
5. Pull the motor shroud out from around the base frame and lift out.
Installing
1. Position the motor shroud over the motors.
2. Secure the shroud to the base frame
and base plate with three (3) mounting
screws. Securely tighten.
Base Frame
Mounting Screws
3. Install the seat. Refer to
Removing/Installing the Seat on
page 26.
4. Install the battery pack. Refer to
Removing/Installing the Battery Pack
on page 39.
Motor Shroud
5. Connect the joystick. Refer to
Disconnecting/Connecting the Joystick
on page 35.
Motors
Base Plate
NOTE: Drive Wheels not shown for clarity.
FIGURE 9.2 Removing/Installing Motor
Shroud
Removing/Installing the Base Plate
NOTE: For this procedure, refer to FIGURE 9.3.
Removing
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Remove the seat. Refer to Removing/Installing the Seat on page 26.
3. Remove the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
4. Remove the motor shroud. Refer to Removing/Installing Motor Shroud on page 46.
At’m
46
Part No. 1125078
SECTION 9—MOTORS
5. Remove the two (2) mounting screws,
washers, and locknuts that secure the
front of the base plate to the base frame.
Mounting
Bolts
6. Remove the two (2) mounting bolts,
washers, and locknuts to remove the
left battery pack bracket.
Left
Battery
Pack
Bracket
Right Battery Pack Bracket
Mounting Screws
7. Repeat STEP 6 for the right battery
pack bracket.
Base Plate
Base
Frame
8. Remove the base plate.
Washers
Locknuts
FIGURE 9.3 Removing/Installing the Base
Plate
Installing
1. Install the left battery pack bracket using two (2) mounting bolts, washers, and
locknuts.
2. Repeat STEP 1 for the right battery pack bracket.
3. Secure the base plate on the base frame using the two (2) mounting screws, washers,
and locknuts. Securely tighten.
4. Install the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
5. Install the seat. Refer to Removing/Installing the Seat on page 26.
6. Connect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
Removing/Installing MK5 Controller
NOTE: For this procedure, refer to FIGURE 9.4 and FIGURE 9.5.
Removing
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Remove the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
3. Remove the seat. Refer to Removing/Installing the Seat on page 26.
4. Remove the motor shroud. Refer to Removing/Installing Motor Shroud on page 46.
Part No. 1125078
47
At’m
SECTION 9—MOTORS
5. From the controller, unplug the following connectors (not shown):
A. The joystick connector
B. The battery connector
C. The right motor connector
D. The left motor connector
6. Remove the two (2) mounting screws and coved washers that secure the controller to
the base frame.
DETAIL “A”
DETAIL “B”
Base Plate
Coved
Washer
Coved
Washer
Mounting Screws
MK5 Controller
Base Plate
Base
Frame
Mounting Screws
MK5 Controller
Base Frame
NOTE: Motors, drive wheels, and connectors not
shown.
FIGURE 9.4 Removing/Installing MK5 Controller
Installing
1. Mount the controller to the base frame with the two (2) mounting screws and coved
washers.
2. Plug the following connectors into the controller:
A. The joystick connector
B. The battery connector
C. The right motor connector
D. The left motor connector
3. Install the motor shroud. Refer to Removing/Installing Motor Shroud on page 46.
4. Install the seat. Refer to
Removing/Installing the Seat on
page 26.
5. Install the battery pack. Refer to
Removing/Installing the Battery Pack
on page 39.
6. Connect the joystick. Refer to
Disconnecting/Connecting the Joystick
on page 35.
At’m
Plug
Plug LEFT Motor
Joystick
HERE
HERE
Plug
Battery
HERE
Plug
RIGHT Motor
HERE
FIGURE 9.5 Removing/Installing MK5
Controller - Installing
48
Part No. 1125078
SECTION 9—MOTORS
Removing/Installing the Motors
NOTE: For this procedure, refer to FIGURE 9.6.
NOTE: Ensure that the motor engagement handles are disengaged.
Removing
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Remove the seat. Refer to Removing/Installing the Seat on page 26.
3. Remove the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
4. Remove the drive wheel. Refer to Removing/Installing the Drive Wheels on page 54.
5. Remove the motor shroud. Refer to Removing/Installing Motor Shroud on page 46.
6. Unplug the motor from the controller.
7. Remove the two (2) mounting bolts, coved bracket, two (2) washers, and two (2)
locknuts that secure the motor to the base frame (Detail “B” of FIGURE 9.6).
8. Repeat STEPS 1 - 7 for the other motor.
Unplug/Plug
LEFT Motor
HERE
Motor
DETAIL “A”
Unplug/Plug
RIGHT Motor
HERE
DETAIL “B”
Coved Bracket
Washers
Mounting
Bolts
Locknuts
FIGURE 9.6 Removing/Installing the Motors
Installing
1. Secure the motor to base frame with the two (2) mounting bolts, coved bracket, two (2)
washers, and two (2) locknuts (Detail “B” of FIGURE 9.6).
2. Plug the motor into the controller.
3. Install the motor shroud. Refer to Removing/Installing Motor Shroud on page 46.
Part No. 1125078
49
At’m
SECTION 9—MOTORS
4. Install the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
5. Install the seat. Refer to Removing/Installing the Seat on page 26.
6. Connect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
Replacing the Knurled Cylinder
NOTE: For this procedure, refer to FIGURE 9.7.
NOTE: It is recommended that two (2) people perform this procedure in order to properly secure
the motor during roll-pin removal.
NOTE: The roll-pin must be replaced when performing this procedure.
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Remove the seat. Refer to Removing/Installing the Seat on page 26.
3. Remove the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
4. Remove the motor shroud. Refer to Removing/Installing Motor Shroud on page 46.
5. Remove the motor from the base frame. Refer to Removing/Installing the Motors on
page 49.
6. Remove the swing arm screw.
7. Remove the swing arm bracket screw.
8. Remove the two (2) shroud screws securing the cylinder shroud.
9. Remove the cylinder shroud.
10. With a 1/8-inch punch and hammer, gently tap out the roll-pin that secures the
knurled drive cylinder to the drive shaft.
CAUTION
DO NOT use excessive force handling the roll-pin, otherwise damage will occur.
11. Slide the knurled drive cylinder off the drive shaft.
12. Install a new knurled drive cylinder onto the drive shaft.
13. Align the holes in the knurled drive cylinder with the holes in the drive shaft.
14. Insert a new roll pin into the mounted knurled drive cylinder.
15. With a 1/8-inch punch and hammer, gently tap the roll-pin into place.
CAUTION
DO NOT use excessive force handling the roll-pin, otherwise damage will occur.
16. Install the cylinder shroud and align it with swing arm and swing arm bracket.
17. Secure the cylinder shroud with the two (2) shroud screws.
At’m
50
Part No. 1125078
SECTION 9—MOTORS
18. Secure the swing arm bracket with the one (1) swing arm bracket screw.
19. Secure the swing arm with the one (1) swing arm screw.
20. Install the motor to the base frame. Refer to Removing/Installing the Motors on
page 49.
21. Install the motor shroud. Refer to Removing/Installing Motor Shroud on page 46.
22. Install the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
23. Install the seat. Refer to Removing/Installing the Seat on page 26.
24. Reconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35
Motor
Drive
Shaft
Roll-Pin
Knurled Drive
Cylinder
Cylinder
Shroud
Shroud
Screws
Swing Arm
Bracket
Swing Arm
Assembly
Swing Arm
Bracket Screw
Swing Arm Screw
FIGURE 9.7 Replacing the Knurled Cylinder
Part No. 1125078
51
At’m
SECTION 10—WHEELS AND CASTERS
SECTION 10—WHEELS AND
CASTERS
WARNING
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service verify that on/off switch
on the joystick is in the off position.
DO NOT USE YOUR WHEELCHAIR UNLESS IT HAS THE PROPER TIRE
PRESSURE (P.S.I.) - OTHERWISE THE WHEELCHAIR MAY NOT DRIVE
CORRECTLY, STOP CORRECTLY OR MAY EXPERIENCE ERRATIC
PERFORMANCE.
DO NOT overinflate the tires. Failure to follow these suggestions may cause the
tire to explode and cause bodily harm. The recommended tire pressure is listed on
the side wall of the tire.
Keep fingers and clothing clear of drive wheels.
CAUTION
As with any vehicle, the wheels, casters and tires should be checked periodically for
cracks and wear and should be replaced.
Replacing Front Casters
NOTE: For this procedure, refer to FIGURE 10.1.
1. Remove the mounting bolt, two (2)
spacers and locknut that secures the
caster to the fork.
Wheelchair
Frame
2. Remove the front caster and discard.
Fork
Mounting
Bolt
3. Secure new front caster to fork with the
existing mounting bolt, two (2) spacers
and locknut. Securely tighten.
Locknut
4. Repeat STEPS 1-3 for the other caster.
Spacer
Front Caster
Spacer
FIGURE 10.1 Replacing Front Casters
At’m
52
Part No. 1125078
SECTION 10—WHEELS AND CASTERS
Replacing Forks
NOTE: For this procedure, refer to FIGURE 10.2.
1. Remove the headtube caps from the caster headtubes.
2. Remove the locknut and washer that secure the fork to the caster head tube.
3. Remove the caster from the old fork and install on the new fork. Refer to Replacing
Front Casters on page 52
4. Insert the new fork into the wheelchair frame and secure with one (1) locknut and
washer.
5. Adjust the forks. Refer to Adjusting Forks on page 53.
6. Replace the headtube caps on the caster headtube.
Adjusting Forks
NOTE: For this procedure, refer to FIGURE 10.2.
1. Remove the headtube caps from the caster headtubes.
2. To properly tighten the caster journal system and guard against flutter, perform the
following check:
A. Remove battery pack from wheelchair. Refer to Removing/Installing the Battery
Pack on page 39.
B. Tip back the wheelchair to floor.
C. Simultaneously, pivot both forks and casters to the top of their arc.
D. Let casters drop to bottom of arc (wheels should swing once to one-side, then
immediately rest in a straight downward position).
E. Adjust locknuts according to freedom of caster swing.
F. Bring wheelchair back to driving position.
G. Install the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
3. Test wheelchair for maneuverability.
4. Readjust locknuts if necessary, and repeat STEPS 1-3 until correct.
5. Snap headtube caps into the caster headtubes.
Part No. 1125078
53
At’m
SECTION 10—WHEELS AND CASTERS
Headtube Cap
Locknut
Washer
Caster Headtube
Fork Stem
Fork
Front Caster
FIGURE 10.2 Replacing Forks - Adjusting Forks
Removing/Installing the Drive Wheels
WARNING
Maintain tire pressure at 30 p.s.i. Otherwise, the wheelchair may not drive correctly, stop correctly or may experience erratic performance.
NOTE: For this procedure, refer to FIGURE 10.3.
Removing
1. Disengage the motors. Refer to Engaging/Disengaging the Motors on page 45.
2. Push and hold the quick-release button on the drive axle and pull the drive wheel out
of the wheelchair frame.
3. Repeat STEPS 1-2 for the other drive wheel.
Installing
1. Align drive axle with the wheelchair frame.
2. Push and hold the quick-release button on the drive wheel and push the drive wheel
into the wheelchair frame.
3. Engage the motor. Refer to Engaging/Disengaging the Motors on page 45.
4. Repeat STEPS 1-3 for the other drive wheel.
At’m
54
Part No. 1125078
SECTION 10—WHEELS AND CASTERS
WARNING
Pull the drive wheel to ensure that the drive wheel is locked in place before operating the wheelchair. Otherwise, serious injury or damage may occur.
Motor Engagement Handle in
the Disengaged Position
Side view
Quick-Release
Button
Drive Wheel
Top view
Wheelchair
Frame
Drive Axle
Drive Wheel
FIGURE 10.3 Removing/Installing the Drive Wheels
Replacing Drive Wheels on the Drive Axle
Maintain tire pressure at 30 p.s.i.
WARNING
NOTE: For this procedure, refer to
FIGURE 10.4.
Drive Wheel
1. Remove the drive wheel. Refer to
Removing/Installing the Drive Wheels
on page 54.
Drive Axle
2. Depress the quick release button on the
drive axle, and remove the axle from
the tire.
3. Insert the drive axle into a new drive
wheel.
Quick Release Button
4. Replace the drive wheel onto the chair.
Refer to Removing/Installing the Drive
Wheels on page 54.
Part No. 1125078
FIGURE 10.4 Replacing Drive Wheels on
the Drive Axle
55
At’m
SECTION 11—ANTI-TIPPERS
SECTION 11—ANTI-TIPPERS
WARNING
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service verify that on/off switch
on the joystick is in the off position.
Removing/Installing the Anti-Tippers
WARNING
Anti-tippers MUST be fully engaged before using the wheelchair.
Ensure both anti-tippers have the same ground clearance.
A 1½ to 2-inch clearance between the bottom of the anti-tipper wheels and the
ground/floor MUST be maintained at all times.
Anti-tippers MUST be used at all times. When outdoors on wet, soft ground or
gravel surfaces, anti tippers may not provide the same level of protection against tip
over. Extra caution must be observed when traversing such surfaces.
NOTE: For this procedure, refer to FIGURE 11.1.
Removing
1. Disconnect the joystick. Refer to Disconnecting/Connecting the Joystick on page 35.
2. Remove the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
3. Remove the seat. Refer to Removing/Installing the Seat on page 26.
4. Remove the two (2) mounting bolts, four (4) washers, two (2) locknuts, and four (4)
coved washers that secure the anti-tipper to the base frame (FIGURE 11.1).
5. Repeat STEP 4 for the other anti-tipper.
Mounting Bolts
Installing
Washers
1. Install the anti-tippers to the base frame
using the two (2) mounting bolts, four
(4) washers, two (2) locknuts, and four
(4) coved washers that secure the
anti-tipper to the base frame
(FIGURE 11.1).
Washers
Coved
Washers
2. Repeat STEP 1 for the other anti-tipper.
AntiTippers
3. Install the battery pack. Refer to
Removing/Installing the Battery Pack
on page 39.
Washers
Nuts
4. Connect the joystick. Refer to
Disconnecting/Connecting the Joystick
on page 35.
At’m
Base
Frame
Coved
Washers
Washers
FIGURE 11.1 Removing/Installing the
Anti-Tippers
56
Part No. 1125078
SECTION 12—TRANSPORTING THE WHEELCHAIR
SECTION 12—TRANSPORTING THE
WHEELCHAIR
WARNING
After any adjustments, repair or service and before use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service verify that on/off switch
on the joystick is in the off position.
The weight of the wheelchair without the user and batteries is approximately 74 lbs.
Use proper lifting techniques (lift with your legs) to avoid injury. Extreme caution is
advised when it is necessary to move an unoccupied power wheelchair. Invacare
recommends using two (2) assistants and making thorough preparations. Make sure
to use only secure, non-detachable parts for hand-hold supports.
CAUTION
Extra care in regards to the joystick should be used when transporting and/or storing the wheelchair, otherwise damage may occur.
NOTE: For this procedure, refer to FIGURE 12.1.
1.
2.
3.
4.
5.
6.
Remove the occupant from the wheelchair.
Remove the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
Remove and fold the seat. Refer to Removing/Installing the Seat on page 26.
Remove any accessories on the wheelchair.
Bend your knees and keep your back straight.
Using non-removable (nondetachable) parts, transfer the seat, battery pack,
wheelchair base and any accessories to the desired location.
7. Reinstall any accessories that were removed in STEP 4.
8. Reinstall the seat. Refer to Removing/Installing the Seat on page 26.
9. Reinstall the battery pack. Refer to Removing/Installing the Battery Pack on page 39.
Fully
Assembled
Chair
DETAIL “A” - READY FOR TRANSPORTATION
Seat
Assembly
Battery
Pack
Base
FIGURE 12.1 Transporting the Wheelchair
Part No. 1125078
57
At’m
SECTION 12—TRANSPORTING THE WHEELCHAIR
NOTES
At’m
58
Part No. 1125078
SECTION 12—TRANSPORTING THE WHEELCHAIR
NOTES
Part No. 1125078
59
At’m
LIMITED WARRANTY
PLEASE NOTE: THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH
FEDERAL LAW APPLICABLE TO PRODUCTS MANUFACTURED AFTER JULY 4, 1975.
This warranty is extended only to the original purchaser/user of our products.
This warranty gives you specific legal rights and you may also have other legal rights which vary
from state to state.
With regards to the original purchaser/user only, Invacare warrants the base frame to be free
from defects in materials and workmanship for a period of three (3) years from date of
purchase; seat frame for a period of three (3) years from the date of purchase; electronics,
motors and gearboxes for a period of one (1) year from the date of purchase; all remaining
components for one (1) year from the date of purchase except upholstered materials, padded
materials and tires/wheels. If within such warranty period any product shall be proven to be
defective, such product shall be repaired or replaced, at Invacare's option. This warranty does
not include any labor or shipping charges incurred in replacement part installation or repair of
any such product. Invacare's sole obligation and your exclusive remedy under this warranty
shall be limited to such repair and/or replacement.
For warranty service, please contact the dealer from whom you purchased your Invacare
product. In the event you do not receive satisfactory warranty service, please write directly to
Invacare at the address on the bottom of the back cover. Provide dealer's name address, date of
purchase, indicate nature of the defect and, if the product is serialized, indicate the serial
number. Do not return products to our factory without our prior consent.
LIMITATIONS AND EXCLUSIONS: THE FOREGOING WARRANTY SHALL NOT APPLY
TO SERIAL NUMBERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR
DEFACED, PRODUCTS SUBJECT TO NEGLIGENCE, ACCIDENT, IMPROPER OPERATION,
MAINTENANCE OR STORAGE, COMMERCIAL OR INSTITUTIONAL USE, PRODUCTS
MODIFIED WITHOUT INVACARE'S EXPRESS WRITTEN CONSENT INCLUDING, BUT
NOT LIMITED TO, MODIFICATION THROUGH THE USE OF UNAUTHORIZED PARTS OR
ATTACHMENTS; PRODUCTS DAMAGED BY REASON OF REPAIRS MADE TO ANY
COMPONENT WITHOUT THE SPECIFIC CONSENT OF INVACARE, OR TO A PRODUCT
DAMAGED BY CIRCUMSTANCES BEYOND INVACARE'S CONTROL, AND SUCH
EVALUATION WILL BE SOLELY DETERMINED BY INVACARE. THE WARRANTY SHALL
NOT APPLY TO PROBLEMS ARISING FROM NORMAL WEAR OR FAILURE TO ADHERE
TO THESE INSTRUCTIONS. A CHANGE IN OPERATING NOISE, PARTICULARLY
RELATIVE TO MOTORS AND GEARBOXES DOES NOT CONSTITUTE A FAILURE. ALL
SUCH DEVICES WILL EXHIBIT A CHANGE IN OPERATING NOISE DUE TO AGING.
THE FOREGOING EXPRESS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER
WARRANTIES WHATSOEVER, WHETHER EXPRESS OR IMPLIED, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, AND THE SOLE REMEDY FOR VIOLATIONS OF ANY WARRANTY
WHATSOEVER, SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE DEFECTIVE
PRODUCT PURSUANT TO THE TERMS CONTAINED HEREIN, THE APPLICATION OF
ANY IMPLIED WARRANTY WHATSOEVER SHALL NOT EXTEND BEYOND THE
DURATION OF THE EXPRESS WARRANTY PROVIDED HEREIN. INVACARE SHALL NOT
BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES WHATSOEVER.
THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH STATE/PROVINCIAL
LAWS AND REQUIREMENTS.
Invacare Corporation
www.invacare.com
USA
One Invacare Way
Elyria, Ohio USA
44036-2125
800-333-6900
Canada
570 Matheson Blvd E Unit 8
Mississauga Ontario
L4Z 4G4 Canada
800-668-5324
Invacare is registered trademarks of
Invacare Corporation.
Yes, you can. and MK5 are trademarks of
Invacare Corporation
© 2005 Invacare Corporation
Part No. 1125078
Rev A - 04/05

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