5. Technical specifications 1. Introduction This guide is designed specifically for installers who are familiar with the installation of standard sliding gate motors, but do not know the specifics of the D5-Evo. 2. Important Safety Instructions e Please do not proceed with the installation until you have read and fully understand the Safety Instructions included in your product packaging The Safety Instructions are also available on www.centsys.com.au Operator push force - starting 30kgf Operator push force - rated 17kgf Gate mass – maximum 500kg Gate length – maximum 100m Maximum numbers of operations per day 150 Oil filling procedure 7. Preparation of site General considerations for the installation For comprehensive information, please refer to the full installation manual available for download on www.centsys.com.au 3. Icons used in this guide Do not attempt to run the operator without first filling the gearbox with lubricant It is a 12V DC battery operated unit with the following limitations: This icon indicates tips and other information that could be useful during the installation This icon denotes variations and other aspects that should be considered during installation This icon indicates warning, caution or attention! Please take special note of critical aspects that MUST be adhered to in order to prevent injury & It will not pose a hazard to the public Lift the cover of the operator. 2. Remove the battery so that you can gain access to the coloured filler plug. 3. Remove the coloured oil filler plug by levering it out with a screwdriver. 4. Empty the contents of the oil bottle into the gearbox (80ml). 5. & There is sufficient clearance to a roadway and/or public thoroughfares Rotate thumbwheel clockwise until gearbox releases and gate can be moved manually. 3. If the gearbox must be left in manual mode for an extended period of time for whatever reason, it is recommended that the access door is locked. This secures the cover and prevents access to the inside of the unit, which contains high voltages. It also prevents theft of any components and provides full protection from the elements. Put 80ml oil in here 1. Install the gate operator only if: TM 2. Re-engage gearbox/drive Refit the coloured oil filler cap. 1. Rotate thumbwheel anticlockwise until thumbwheel feels loose in the hand. Make sure that the manual override access door can be closed. 2. Slide gate until gearbox/drive engages. Never run the motor before the unit is engaged. Oil specificationsCEN product code: OIL80ML0X0/H & The installation will meet all municipal and/or local authority requirements once completed & The gate mass, length and application is within the operator specifications Castrol SAF-XO 75w-90 Synthetic Final Drive Lubricant & The gate is in good working order, meaning: & That it moves freely & Does not move on its own if left in any position 4. General description The D5-Evo is a domestic and light-industrial operator designed to open and close sliding gates weighing up to 500kg. A custom designed gearbox moulded from robust engineering polymers, coupled to a powerful 12V DC motor, provides fast and reliable automation for entrances to homes and small housing estates. & It can be installed to have sufficient clearance between moving parts when opening and closing to reduce the risk of personal injury and entrapment 9. Cabling requirements & Pushbuttons or keyswitches, when required, can be positioned so that the gate is in line of sight of the operator 6 11. D5-Evo operator installation 8 6. D5-Evo identification 3 Pull scale 2 1 Ensure that all the standard considerations for a quality gate installation are adhered to as detailed in CENTSYS' detailed installation manuals. These must include: 5 D5 Evo 4 4 & Correct access in and out of the premises Make sure the gate mass, starting - and rated-pull-force limitations are not exceeded. & Endstops are mandatory and must be capable of stopping the gate at rated speed & Guide-rollers and anti-lift brackets are correctly fitted Legend 1. 220-240V AC mains cable via double pole mains isolator switch (3 core LNE 1.5mm2 SWA) GAP<5mm 11 Access control device (3 core 0.5mm2) 6. Ped: Optional pedestrian keyswitch (a) OR keypad (b) (3 core 0.5mm2) GAP<5mm Additional support post 2 (3 core 0.5mm ) 7. Trg: Optional external radio receiver (3 core 0.5mm2) 8. Light: Optional pillar lights (3 core LNE SWA, size according to power requirements) n1 = number of cores required by intercom Guide-rollers n2 = number of cores required by intercom Possibly increase cable thickness if pillar lights are installed Ensure that the gate cannot be lifted off the motor pinion with the anti-lift bracket fitted 6 7 Type of cable must adhere to municipal bylaws but typically SWA (steel wire armoured) cable is recommended. The armouring provides excellent screening, which gives better protection against lightning – earth one end of the screening) Foundation plate Flat bar welded to foundation plate and rail Allows for all features such as pedestrian opening, status LED, etc., to be operated from the intercom handset inside the dwelling. Number of cores and type of cable could vary depending on brand of access control system being used * Includes 3mm clearance required between rack and pinion For optimum range, an external receiver can be mounted on the wall Endstops Disengage gearbox/drive 1. 1. D5-Evo controller 7. Foundation plate 2. Courtesy light fuse (3A F/B) 8. Motor fuse (30A ATO) 9. 1 x 12V 7.2Ah battery Gate mounted origin marker 10. Switch Mode 2A charger 4. Origin marker bracket 5. Origin sensor 6. Side covers 11. Manual release access door Endstop H h Ø16mm Fit endstops capable of stopping the gate at rated speed Make H>h to ensure gate will not jump over endstop as shown above B: Above pinion - Steel rack 10. Manual operation Endstop Insert the camlock key and rotate it 90° clockwise. This will allow for the removal of the cover, as well as for the rotation of the release thumbwheel. Do not remove the thumbwheel. Removal of the thumbwheel may result in water entering the gearbox and the warrantee will be void De5vo 32 - 50 1. To ensure operator does not protrude into driveway, install base plate at least flush with the driveway entrance. 2. Determine a suitable position and vertical height for the operator by considering Figures A, B and C. 146* 5 GAP<5mm Trg: 82 4 5. A: Above pinion - Raz rack (Recommended to allow for adjustment) 3 Safe Close and Safe Open: Recommended infrared safety beams GAP<5mm 10 Guide-rollers must ensure that the gate is held vertically through the entire length of the gate travel. For improved safety fit additional support posts to prevent gate from falling over if guide rollers fail. 4. Locate operator position 5 Typical anti-lift arrangements Intercom cable from motor to dwelling (n1 + 6 core 0 .5mm2) Intercom cable from motor to entry panel (n2 0.5mm2) 163* 2 2. 3. (Recommended to allow for adjustment) 9 3. & The D5-Evo is positioned correctly and does not protrude into the driveway Optional wiring (all cable is multi-stranded): 1 0.07.B.0009 D5-Evo Mechanical Pocket Guide-5Jul2012 & The gate mass, starting- and rated-pull-force limitations are not exceeded 82 8 www.centsys.com.au De5vo 8 7 LIGHTINDUSTRIAL SLIDING GATE OPERATOR De5vo 5 D5-Evo Pocket mechanical installation guide 8. Lubrication Foundation plate 32 - 50 Flat bar welded to foundation plate and rail * Includes 3mm clearance required between rack and pinion Mount the gearbox RAZ rack 13. Installation handover (Recommended to allow for adjustment) C: Above pinion - Nylon angle rack 3. Remove the knock-outs for the cables from the gearbox. 4. Feed the cables through these holes while fitting the gearbox to the baseplate. 5. Note how the cables route up onto the control card. 137* 82 5 Foundation plate 32 - 50 6. Check that the operator is level. 7. Secure the gearbox in place fitting the following in sequence: first a nut and then a washer onto each gearbox mounting; then the gearbox; and then a washer followed by a spring washer and finally a nut onto each gearbox mounting. Flat bar welded to foundation plate and rail * Includes 3mm clearance required between rack and pinion & With careful selection of the rack configuration, and operator vertical height, mounting of the rack could in some cases be greatly simplified & If a theft-resistant cage is required, be sure to leave enough clearance from pillars, etc. & If using nylon angle rack please ensure that the weight and pull force of the gate do not exceed the strength limit of the rack 8. Foundation plate installation The foundation plate can either be set into a concrete foundation, or bolted down onto an existing concrete plinth, refer to illustrations below. 9. Option 1: Do not mount gearbox flat down onto mounting plate. Adjust the height of the mounting nuts to raise the gearbox at least 5mm above the plate. This is to allow for later adjustments. Seal the conduit and knockout holes in the operator with silicone sealer to prevent ants from entering the operator through these cable entry points. 14. Ensure distance between face of marker and front face of sensor is between 13mm and 20mm. Signal cable Pillar lights D5 1. M10 nut 1. Close the gate completely. 2. Mount the origin marker to the rack a minimum of 500mm from the origin sensor. 3. For steel rack mount the origin marker onto the rack using the bracket provided. 4. Weld the bracket to the rack. 5. Bolt the origin marker onto the bracket using the fasteners provided. 6. 3mm tooth gap The rack must be securely mounted to the side of the gate. It must be parallel with the gate rail, and there must be a 2 - 3mm gap between the teeth of the pinion and the rack, along the entire travel of the gate Use two M12 plated nuts as spacers M10 x 95 expansion stud Assemble foundation plate without anchor brackets before bolting down onto plinth. 2. 8. File away the front lip of the rack if you need to move the origin marker closer to the operator as the gate slides past. Origin marker bracket Weld mounting bracket provided to steel rack 400mm 30mm 2. Brackets must be spaced no more than 300mm apart. 3. When joining different lengths of steel rack, a simple way of ensuring correct pitch spacing, is to clamp a small off-cut between the two pieces. Gate 13-20mm Origin sensor With nylon angle rack it is necessary to use the bracket provided. ±300mm 12. Bolt the origin marker onto the bracket using the fasteners provided. Bolt using fasteners provided Securely concrete or bolt the foundation plate in position. ±300mm & Do not activate the gate operator unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions & NO ONE MAY CROSS THE PATH OF A MOVING GATE. Always keep people and objects away from the gate and its area of travel & NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS, and do not allow children or pets near the gate area & Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched & Secure all easily accessed gate operator controls in order to prevent unauthorized use of the gate 12. Basic maintenance & Keep the automated gate system properly maintained, and ensure that all working areas are free of debris and other objects that could affect the gate operation and safety Isolate mains supply as well as disconnecting the battery before cleaning or working on the equipment. General & On a monthly basis, check the obstruction detection system and safety devices for correct operation & All repair and service work to this product must be done by a suitably qualified person & This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of the product and/or be a source of danger! & Keep the track clear of stones, dirt and obstructions & Ensure that all rollers run freely & Put the operator into Manual Mode and check that the gate runs freely on its rail and does not catch or foul against the walls or pillars & Ensure that the gate wheels and guide-rollers are rotating freely and are not worn. In high-volume applications it will be necessary to replace these components regularly & Ensure that the rack is properly secured to the gate and that it does not press down onto the operator pinion at any point along its travel & Check that the key still operates the camlock - spray with lubrication if necessary Bolt using fasteners provided & Keep the inside of the motor housing clear of insects and dust Battery CENTSYS operators, which are fitted with maintenance-free lead acid batteries, should provide at least three years of normal service life. For sites utilising an external large capacity (+/-35Ah) low maintenance battery, ensure that the level of liquid (electrolyte level) is correct. In all instances check for corrosion of the battery terminals. Clean and apply copper-based grease as necessary. Origin marker bracket Screw into side of the nylon rack Nylon angle rack Mounting the origin marker (continued) 13. Manually slide the gate OPEN until the origin marker is in line with the origin sensor. & All the safety considerations associated with operating an automated gate. The user should be able to pass this knowledge on to all other users of the automated system and must be made aware of this responsibility. Apply the supplied Warning! decals/signage to the gate CENTSYS operators are designed to be maintenance-free. However, there are some basic checks that should be carried out regularly, (every six months). These checks will increase the long term reliability of the system and prevent erratic operation of your gate. Nylon angle rack 11. Make a small tack weld to secure the back of the bracket onto the angle iron section of the rack. Fix rack using the steel angle brackets provided. Origin marker Apply warning decal/signage 10. It is preferable to use selftapping fasteners to secure the bracket into the side of the nylon rack as shown. Route cables and secure foundation plate 1. & All the features and benefits of the operator, i.e. Safety beams, Chronoguard, etc. & Keep shrubs and vegetation clear of the motor and rack 5mm Steel rack Make sure that all cables protrude at least 400mm above the baseplate once installed as shown in the illustration Bolt using fasteners provided RAZ rack Ensure that the M10 gearbox mounting bolts are properly tightened Route cables as determined in Section 9, Cabling requirements. Drill mounting holes directly into the rack and bolt into position. 9. M10 mounting bolts & How the obstruction detection and all other safety features work. (Show them how by demonstration) It is possible to make the distance between the marker and the sensor much greater than 500mm. However, if using the pedestrian opening facility, although the position of the marker will not affect the width of the pedestrian opening, it is preferable to have the marker mounted inside of the pedestrian opening point With RAZ rack the origin marker mounts directly on top of the rack without a bracket. 7. & How to operate the manual release mechanism. (Show them how by demonstration) Rack RAZ rack M10 gearbox mounting bolts Origin sensor For best results keep gap between marker and sensor as small as possible Steel rack Mount the rack If bolting onto an existing concrete plinth, place the foundation plate down in the correct position and use the plate as a template for marking the rawl bolt holes. The following needs to be understood by the user: Gate in closed position Greater than 500mm 400mm M10 washer Even if the user has used one before, it does not mean he knows how to SAFELY operate it. Make sure that the user fully understands the following safety requirements before finally handing over the site. Origin marker 15. Adjust distance by sliding the origin marker along the slotted mounting holes until the specified distance Isometric view Steel rack M10 nut Take care with the orientation of the arrow on the origin marker. This arrow must face the operator Plan view M10 washer Option 2: 1. Gate open Use at least three TEK screws per half metre section of rack. • Cable conduits must be installed before pouring the concrete 400mm Greater than 500mm D5 Pedestrian Mounting the origin marker • Ensure that the M10 gearbox mounting bolts are properly tightened 300mm NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE AN AUTOMATED GATE! Fit additional fixing screw through the horizontal slots to secure the rack to the gate directly above the pinion when the gate is in the closed, pedestrian and open positions Mains supply M10 gearbox mounting bolts Assemble foundation plate with anchor brackets as shown in the illustration. D5 Gate closed New concrete foundation Bolting foundation plate onto an existing concrete plinth Once the installation has been successfully completed and tested, it is important for the installer to explain the operation and safety requirements of the system. Plan view Charger The D5-Evo operator has a charger separate to the main controller. In the case of product malfunction, the charger fuse should be checked, but only by a qualified electrician. Always isolate the mains supply to the operator before attempting to remove and check the fuse. Check the “Mains Present” icon on the main diagnostic screen or switch to the battery charger diagnostic screen and check the charger voltage – right hand value. This should indicate, 13.8V for the D5-Evo. Each charger has a red light (LED) to indicate mains supply. 01A Gearbox Oil Level Check the oil level as described in section 8 of this document or refer to the online manuals on our website, (www.centsys.com.au). Alternatively, please contact your CENTSYS installer for assistance Centurion Systems (Pty) Ltd does not accept any liability caused by improper use, of the product, or for use other than that for which the automated system was designed. Ensure that the customer is in possession of the User Guide and that you have completed the installation details in the back of the User Guide.
* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project