Full System (2012
Installation Instructions
1. Make sure the bike is completely cool before starting the installation
and secure on a centerstand or ideally a service lift.
6. Remove heatshield to access muffler mounting bolts. Remove OEM
mounting hardware.
2. Remove lower exhaust mounting bolt.
Suzuki
DL650 V-STROM
V.A.L.E.™ Full Exhaust System with M-2 Exhaust Canister
Part # 005-362010xV-B
7. Remove rear pipe assembly.
3. Remove front header pipe.
8. Install TBR mid-pipe using OEM mounting hardware and supplied
57mm barrel clamps.
4. Temporarily remove O2 sensor.
9. Re-install OEM front header pipe.
IMPORTANT - PLEASE READ CAREFULLY
Two Brothers Racing products are intended for closed course competition
purposes only,
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty Information
Two Brothers Racing products are intended for closed course competition purposes only, and therefore
are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of
merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and
incidental damages or any other losses arising from the use of these products or parts. Not tested for use
with OEM or aftermarket accessories.
5. Loosen rear exhaust clamp. This is accessible from the left side of the bike.
Installation Instructions
Suzuki
10.Attach muffler to TBR slip system using the supplied X-ring, 6x20mm
socket head cap screws and lock washers that are provided, leave loose
for now. Slide rubber lined muffler clamp with supplied bolt and spacer.
Slide barrel clamp on end of tube.
DL650 V-STROM
V.A.L.E.™ Full Exhaust System with M-2 Exhaust Canister
Part # 005-362010xV-B
11.Loosely attach muffler to bike using the OEM hardware on slip-tube
mount and install muffler clamp using the supplied bolt and spacer.
Qty. Description
Part Number
1
1
1
1
1
1
1
1
2
1
1
1
Varies
Varies
005-36201S
005-36201HK
005-362-3C
005-7-2-3KIT
005-S-34
005-SH875
005-27-57MSH
005-27-63MSH
005-FN8
005-92-22KIT
M-2 Muffler Canister
Canister Clamp with Rubber Liner
Slip-on tube
Header assembly
HARDWARE KIT
X-Ring Kit Black
34mm Aluminum Spacer (BLACK)
Socket Head Cap Screw
Barrel Clamp
Barrel Clamp with shoe
8mm Flange Nut
O2 Sensor Kit
12.Install supplied O2 adapter. Install O2 sensor into O2 adaptor.
14.T ighten barrel clamps.
Care & Cleaning / Warranty Information
Care & Cleaning: Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely
cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this
is a normal characteristic of high quality stainless steel. Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple
through amber after a few heat cycles. This is a normal characteristic of high quality titanium. Clean using a mild
water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
15.B efore you run the bike, clean off all fingerprints and dirt, as any oily
residue will etch the metal and become somewhat permanent when
the system gets hot. It is normal for some white smoke to appear the
first time you start the bike. This is packing/manufacturing oil from
inside the pipe burning off.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish
with a soft, clean cloth.
Carbon Fiber Canis ter s: Clean using a mild water based spray cleaner. A lways apply cleaner or
polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition
and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily
do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust
heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily
do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air
can quickly burn through the canister material. Two Brothers Racing does not provide a warranty for burned canisters.
13.Check for clearance and alignment, then tighten all the bolts in this order:
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