313597J, Husky 1050A UL-Listed Diaphragm Pumps, Operation, English

313597J, Husky 1050A UL-Listed Diaphragm Pumps, Operation, English
Operation
Husky® 1050A UL-Listed
Diaphragm Pumps
313597J
EN
Evacuation and Transfer Pumps
Models 647016 and 647731
For use in general fuel transfer applications.
100 psi (0.7 MPa, 7.0 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7.0 bar) Maximum Air Input Pressure
Fuel Dispense Pumps
Models 647648 and 647732
For use in petroleum product dispense systems in accordance with the United States
Flammable and Combustible Liquids Code (NFPA 30) and the Automotive and Marine
Service Station Code (NFPA 30a). See page 4 for details.
50 psi (0.35 MPa, 3.5 bar) Maximum Fluid Working Pressure
50 psi (0.35 MPa, 3.5 bar) Maximum Air Input Pressure
For professional use only.
Model 647648
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
ti14218a
This symbol on the nameplate means the product is listed by Underwriters Laboratories Inc.
(UL Standard No. 79 for Power-Operated Pumps
for Petroleum Product Dispensing systems).
714N
II 2 GD c IIC T4
Related Manual
Contents
Related Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
To Order a New Pump: . . . . . . . . . . . . . . . . . . . . . . 3
To Order Parts for Your Existing Pump . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
UL Listing Details . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Information . . . . . . . . . . . . . . . . . . . . . . 8
Tighten Fasteners Before Setup . . . . . . . . . . . . . 8
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Air Exhaust Ventilation . . . . . . . . . . . . . . . . . . . 10
Fluid Supply Line . . . . . . . . . . . . . . . . . . . . . . . 11
Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . 12
Fluid Inlet and Outlet Ports . . . . . . . . . . . . . . . . 12
Fluid Pressure Relief Valve . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pressure Relief Procedure . . . . . . . . . . . . . . . . 15
Flush the Pump Before First Use . . . . . . . . . . . 15
Tighten Fasteners Before Setup . . . . . . . . . . . . 15
Starting and Adjusting the Pump . . . . . . . . . . . . 15
Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance Schedule . . . . . . . . . . . . . . . . . . . 17
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Tighten Threaded Connections . . . . . . . . . . . . . 17
Flushing and Storage . . . . . . . . . . . . . . . . . . . . 17
Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Performance Chart . . . . . . . . . . . . . . . . . . . . . . . . . 20
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Graco Standard Husky Pump Warranty . . . . . . . . 22
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 22
Related Manual
Manual Description
313435 Husky 1050 Air-Operated
Diaphragm Pump, Repair/Parts
2
313597J EN
To Find Your Nearest Distributor
To Find Your Nearest Distributor
1. Visit www.graco.com.
2. Click on Where to Buy and use the Distributor Locator.
To Specify the Configuration of a New Pump
Please call your distributor.
OR
1. Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html.
2. If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com.
To Order Replacement Parts
Please call your distributor.
Distributor Note
1. To find part numbers for new pumps or kits, use the Online Husky Selector Tool.
2. To find part numbers for replacement parts:
a. Use the 20-digit number from the ID plate on the pump. If you only have the Graco 6-digit part number, use
the selector tool to find the corresponding 20-digit number.
b. Use the Configuration Number Matrix on the next page to understand which parts are described by each
digit.
c. Refer to the main Parts illustration and to the Parts/Kits Quick Reference in the Repair/Parts manual.
Follow the page references on these two pages for further ordering information, as needed.
3. Please call Graco Customer Service to order.
313597J EN
3
Models
Models
Graco
Part
647648
647732
1050A-PAU3AA1BNACTP--
647731
Drive
Identifier
1050A
P
Graco Configuration
Number
1050A-PAU1AA1TPACTP1050A-PAU1AA1BNACTP-1050A-PAU3AA1TPACTP-
647016
Pump
size and
material
Maximum
Working Pressure
psi (MPa, bar)
U
1 inch
Pneumatic Aluminum UL
ports,
Center Listed
Section
50 gpm,
Aluminum
and Air
Valve
1 or 3
1
3
Fuel
Transfer
Fuel
Dispense
(with
pressure
relief valve)
100 (0.7, 7.0)
50 (0.35, 3.5)
50 (0.35, 3.5)
Fluid
Covers
and
Manifolds
Configuration
A
100 (0.7, 7.0)
A
A1
No Data Aluminum,
Monitoring
npt
Seats
Check
Manifold
Balls Diaphragm O-rings
BN or TP AC
BN Buna- Acetal
TP
--
TPE
None
N
TP
TPE
UL Listing Details
Models 647016, 647731, 647648 and 647732 are certified per UL 79 for use in pumping gasoline
and gasoline/alcohol blends up to 10% ethanol, diesel fuel, fuel oil, and lubricating oil. This
certification does not cover oil burner pumps; pumps for engine-powered automotive equipment;
or pumps for use in mobile applications, chemical plants, utility plants, petroleum production
facilities, and pipeline pump stations, nor does it cover the complete end user installation.
4
313597J EN
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers
to procedure-specific risk. When these symbols appear in the body of this manual, refer back to
these warnings. Additional, product-specific warnings may be found throughout the body of this
manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield
wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire
and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Route exhaust away from all sources of ignition. If diaphragm ruptures, fluid may be
exhausted with air. See Air Exhaust Ventilation, page 10.
• Do not plug or unplug power cords, or turn lights on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not
use equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
313597J EN
5
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest
rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See
Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s
warnings. For complete information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn
off all equipment and follow the Pressure Relief Procedure in this manual when
equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with
genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and
hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the
eyes or on skin and cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and
before cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause
serious chemical reaction and equipment rupture. Failure to follow this warning can
result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact
your material supplier for compatibility.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many solvents can degrade plastic parts and cause them to fail, which
could cause serious injury or property damage. See Technical Data in this and all
other equipment instruction manuals. Read fluid and solvent manufacturer’s warnings.
6
313597J EN
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on
skin, inhaled, or swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted
with air.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To
avoid severe burns:
• Do not touch hot fluid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in
the operating area of the equipment to help protect you from serious injury, including
eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes
but is not limited to:
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Protective eyewear, gloves, and hearing protection
313597J EN
7
Installation
Installation
General Information
•
The Typical Installations shown in FIG. 3
through FIG. 5 are only guides for selecting
and installing system components. Contact your Graco distributor for assistance in
planning a system to suit your needs.
•
Installation and use must be in accordance
with the Flammable and Combustible Liquids Code (NFPA 30) and Automotive and
Marine Service Station Code (NFPA 30a)
and must comply with all local, state, and
federal codes.
•
All pipe joints must be made tight with UL
listed gasoline-resistant pipe compound.
sories, as well as the stress caused during
operation.
5. For all mountings, be sure the pump is
bolted directly to the mounting surface.
6. For ease of operation and service, mount
the pump so the air valve, air inlet, fluid
inlet and fluid outlet ports are easily
accessible.
7. Rubber Foot Mounting Kit 236452 is available to reduce noise and vibration during
operation.
Grounding
Tighten Fasteners Before Setup
Before using the pump for the first time, check
and re-torque all external fasteners. Follow
Torque Instructions, page 18.
Mounting
•
•
The pump exhaust air may contain contaminants. Ventilate to a remote area.
See Air Exhaust Ventilation on page 10.
Never move or lift a pump under pressure.
If dropped, the fluid section may rupture.
Always follow the Pressure Relief Procedure on page 15 before moving or lifting
the pump.
This pump must be electrically grounded
using the grounding conductor provided.
Improper grounding can cause hazardous
operation.
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by
providing an escape wire for the electrical current due to static build up or in the event of a
short circuit.
Pump: See FIG. 1. Loosen the grounding
screw (GS). Insert one end of a 12 ga. minimum ground wire (R) behind the grounding
screw and tighten the screw securely. Connect
the clamp end of the ground wire to a true
earth ground. A ground wire and clamp,
Part 238909, is available from Graco.
NOTE: The pump must be mounted in an
upright position to operate.
4. Be sure the mounting surface can support
the weight of the pump, hoses, and acces-
8
313597J EN
Installation
Air Line
Install the air line accessories as shown in
FIG. 3 through FIG. 5. Mount these accessories
on the wall or on a bracket. Be sure the air line
supplying the accessories is grounded.
GS
R
ti12214a
FIG. 1. Ground screw and wire
Air and fluid hoses: Use only grounded
hoses with a maximum of 500 ft (150 m) combined hose length to ensure grounding
continuity.
Air compressor: Follow manufacturer’s
recommendations.
Fluid supply container: Follow local code.
Solvent pails used when flushing: Follow
local code. Use only conductive metal pails,
placed on a grounded surface. Do not place
the pail on a nonconductive surface, such as
paper or cardboard, which interrupts grounding continuity.
Suction device nozzle: Bond to metal container from which it is suctioning by firm
metal-to-metal contact to a properly grounded
supply hose and pump.
1. Install an air regulator (C) and gauge to
control the fluid pressure. Locate it close to
the pump.
2. Locate a bleed-type master air valve (B)
close to the pump and use it to relieve
trapped air. Be sure the valve is easily
accessible from the pump and located
downstream from the regulator.
Trapped air can cause the pump to cycle
unexpectedly, which could result in serious
injury from splashing.
3. Locate another master air valve (E)
upstream from all air line accessories and
use it to isolate them during cleaning and
repair.
4. An air line filter (F) removes harmful dirt
and moisture from the compressed air
supply.
5. Install a grounded, flexible air hose (A)
between the accessories and the 1/2 npt(f)
pump air inlet (D). Use a minimum 3/8 in.
(10 mm) ID air hose.
Piping, valves, and fittings: Use only electrically conductive materials. Bond and ground
per code.
Check your system electrical continuity after
the initial installation, and then set up a regular
schedule for checking continuity to be sure
proper grounding is maintained.
313597J EN
9
Installation
Air Exhaust Ventilation
Be sure to read and follow the TOXIC FLUID
OR FUMES HAZARD warnings, page 7, and
FIRE AND EXPLOSION HAZARD warnings,
page 5, before operating this pump. You must
vent the exhaust away from people, animals,
food handling areas, and all sources of ignition when pumping flammable or hazardous
fluids. Vent in accordance with local codes, or
in the absence of local codes, an industry or
nationally recognized code having jurisdiction
over the specific installation.
The air exhaust port is 3/4 npt(f). Do not
restrict the air exhaust port. Excessive exhaust
restriction can cause erratic pump operation.
1. Remove the muffler (T) from the pump air
exhaust port.
2. Install a grounded air exhaust hose (U) and
connect the muffler (T) to the other end of
the hose. The minimum size for the air
exhaust hose is 3/4 in. (19 mm) ID. If a
hose longer than 15 ft (4.57 m) is required,
use a larger diameter hose. Avoid sharp
bends or kinks in the hose.
3. Place a container at the end of the air
exhaust line to catch fluid in case a diaphragm ruptures. Locate the container
away from all sources of ignition, including
pilot lights and waste materials. If the diaphragm ruptures, the fluid being pumped
will exhaust with the air.
A
U
Key:
A Air supply line
B Bleed-type master air valve
(required for pump)
C Air filter/regulator assembly
D Air inlet
E Master air valve (for accessories)
T Muffler
U Grounded air exhaust hose
V Container for remote air exhaust
V
T
E
C
B
D
ti14219b
FIG. 2. Vent exhaust air
10
313597J EN
Installation
C
E
B
A
D
J
K
H
R
G
W
Key:
A Air supply line
B Bleed-type master air valve
(required for pump)
C Air filter/regulator assembly
D Air inlet
E Master air valve (for accessories)
G Grounded, flexible fluid supply line
H Fluid drain valve (required)
J Fluid shutoff valve
K Grounded, flexible fluid outlet line
R Ground wire (required, see page 8
for installation instructions)
W Waste oil receiver
ti14221b
FIG. 3. Waste oil or general fluid transfer, typical installation
Fluid Supply Line
See FIG. 3 through FIG. 5, pages 11 through
13.
1. Use grounded, flexible fluid supply lines
(G). See Grounding, page 8.
2. If the inlet fluid pressure to the pump is
more than 25% of the outlet working pressure, the ball check valves will not close
fast enough, resulting in inefficient pump
operation. Excessive inlet fluid pressure
also will shorten diaphragm life. Approximately 3 - 5 psi (0.02- 0.03 MPa, 0.21-0.34
bar) should be adequate for most materials.
313597J EN
3. For maximum suction lift (wet and dry), see
Technical Data, page 21. For best results,
always install the pump as close as possible to the material source.
4. For a Waste Oil Receiver Evacuation System, connect an appropriate suction hose
(G) between the pump fluid inlet and the
waste oil receiver. See FIG. 3.
5. For a Gear Oil Evacuation System, install a
control valve (M), flexible hose (L), and an
appropriate wand (N) in each service bay
and connect to the fluid suction line (G).
See FIG. 4, page 12.
6. For a Fuel Dispense System, connect a
fluid supply line (G) to the fluid inlet. See
FIG. 5, page 13.
11
Installation
Key:
A Air supply line
B Bleed-type master air
valve (required for pump)
C Air filter/regulator
assembly
D Air inlet
E Master air valve (for
accessories)
G Fluid suction line, flexible
hose
H Fluid drain valve
(required)
J Fluid shutoff valve
K Waste oil line (to storage
tank)
L Fluid line, flexible hose
M Control valve
N Suction wand
R Ground wire (required, see
page 8 for installation instructions)
M
L
N
B
E
A
C
D
G
R
K
J H
ti14222b
FIG. 4. Gear oil evacuation, typical installation
Fluid Outlet Line
See FIG. 3 through FIG. 5, pages 11 through
13.
1. Use grounded fluid hoses (G, K). See
Grounding, page 8.
2. The pump fluid outlet is 1 in. npt(f). Screw
the fluid fitting into the pump outlet
securely.
4. Install a shutoff valve (J) in the fluid outlet
line.
Fluid Inlet and Outlet Ports
NOTE: Remove and reverse the manifold(s) to
change the orientation of inlet or outlet port(s).
Follow Torque Instructions, page 18.
The fluid inlet and outlet manifolds each have
four 1 in. npt(f) threaded ports. Close off the
unused ports, using the supplied plugs.
3. A fluid drain valve (H) is required in your
system to relieve pressure in the hose and
dispense valve. Install the valve close to
the pump fluid outlet.
12
313597J EN
Installation
P
X
Key:
A
B
E
C
B
A
K
J
C
D
E
G
H
J
K
P
R
S
D
S
H
X
Air supply line
Bleed-type master air valve
(required for pump)
Air filter/regulator assembly
Air inlet
Master air valve (for accessories)
Grounded, flexible fluid supply line
Fluid drain valve (required)
Fluid shutoff valve
Grounded, flexible fluid outlet line
Hose reel
Ground wire (required, see page 8
for installation instructions)
Pressure relief valve (required to
limit fluid outlet pressure to 50 psi
[350 kPa, 3.5 bar])
Fuel dispense valve
1
Pipe to
supply
tank
G
1 Fluid from the relief valve must be
piped back to the supply tank.
R
ti14220b
FIG. 5. Fuel dispense, typical installation
313597J EN
13
Installation
Fluid Pressure Relief Valve
Fuel Dispense Systems (Models 647648 and 647732)
Fuel dispense models 647648 and 647732
requires a pressure relief valve (S), Graco part
24B910, which is supplied with the pump, to
prevent fluid pressure from exceeding 50 psi
(350 kPa, 3.5 bar). See FIG. 5, page 13.
Recommended air operating pressure is 40
psi (280 kPa, 2.8 bar) or less. As the air inlet
pressure approaches 50 psi (350 kPa,
3.5 bar), the relief valve will open and vent
fluid. Vented fluid must be routed to a container in a non-hazardous location.
Evacuation and Transfer Systems (Models 647016 and 647731)
Some evacuation and transfer systems may
require installation of a pressure relief valve at
the pump outlet to prevent over-pressurization
and rupture of the pump or hose. Graco Kit
238428 is available. See FIG. 6. Relief pressure is between 150 and 180 psi (1.03
MPa-1.24 MPa, 10.3-12.4 bar).
Thermal expansion of fluid in the outlet line
can cause over-pressurization. Thermal
expansion can occur when using long fluid
lines exposed to sunlight or ambient heat, or
when pumping from a cool to a warm area (for
example, from an underground tank).
Over-pressurization also can occur if the
Husky pump is used to feed fluid to a piston
pump, and the intake valve of the piston pump
does not close, causing fluid to back up in the
outlet line.
This kit is not for use in fuel dispense applications, which require pressure relief at 50 psi
(350 kPa, 3.5 bar). Order a fuel dispense pump
(Models 647648 or 647732), which is equipped
with pressure relief valve 24B910. See Warni
b
1 Apply thread sealant on threaded con
nections and install kit between fluid
inlet and outlet manifolds.
2 Connect fluid inlet line in one of the
optional ports.
3 Connect fluid outlet line in one of the
optional ports.
Pressure
Relief Kit
FIG. 6. Optional Fluid Pressure Relief Kit 238428, for Models 647016 and 647731 (not
acceptable for fuel dispense application)
14
313597J EN
Operation
Operation
Pressure Relief Procedure
Waste Oil Receiver Evacuation Systems or
General Fluid Transfer Applications
See FIG. 3.
Trapped air can cause the pump to cycle
unexpectedly, which could result in serious
injury from splashing.
1. Shut off the air supply to the pump.
2. Open the dispensing valve (if used).
1. Close the pump air regulator (C) and the
bleed-type master air valves (B, E).
2. Connect the pump suction hose (G) to the
pump fluid inlet. Attach a fluid quick coupler
to the other end of the hose, then connect
the coupler to the outlet fitting of the waste
oil receiver.
3. Open the fluid drain valve to relieve fluid
pressure, having a waste container ready
to catch the drainage.
3. Place the end of the fluid hose into an
appropriate container.
Flush the Pump Before First Use
4. Close the fluid drain valve (H). Open the
fluid shutoff valve (J).
The pump was tested in water. If water could
contaminate the fluid you are pumping, flush
the pump thoroughly with a compatible solvent. See Flushing and Storage, page 17.
Tighten Fasteners Before Setup
Before using the pump for the first time, check
and re-torque all external fasteners. Follow
Torque Instructions, page 18. After the first
day of operation, re-torque the fasteners.
Starting and Adjusting the Pump
1. Be sure the pump is properly grounded.
Refer to Grounding on page 8.
2. Check fittings to be sure they are tight. Use
a compatible liquid thread sealant on male
threads. Tighten the fluid inlet and outlet fittings securely.
NOTE: If fluid inlet pressure to the pump is
more than 25% of outlet working pressure, the
ball check valves will not close fast enough,
resulting in inefficient pump operation.
313597J EN
5. Connect the air supply line to the pump air
inlet (D).
6. Open the bleed-type master air valves
(B, E).
7. Slowly increase air pressure with the air
regulator (C) until the pump starts to cycle.
Allow the pump to cycle slowly until all air is
pushed out of the lines and the pump is
primed.
NOTE: Use lowest possible air pressure to
prime, just enough to cycle the pump. If the
pump does not prime as expected, turn air
pressure DOWN.
NOTICE
When replacing Husky 1040s: The Husky
1050 operates more efficiently than did the
1040. Reduce air inlet pressure by approximately 20 percent to maintain an equivalent
fluid output.
15
Operation
Gear Oil Evacuation Systems
See FIG. 4.
1. Close the pump air regulator (C) and the
bleed-type master air valves (B, E).
2. Attach an appropriate wand to the suction
hose. Place the wand in the differential or
fluid to be pumped.
3. Place the end of the fluid hose into an
appropriate container.
4. Close the fluid drain valve (H). Open the
fluid shutoff valve (J).
5. Connect the air supply line to the pump air
inlet (D).
6. Open the bleed-type master air valves
(B, E).
7. Set the air regulator (C) to about 50 psi
(350 kPa, 3.5 bar).
8. Pull the control valve handle (M) down to
start the pump.
NOTE: Adjust the air regulator (C). Allow the
pump to cycle slowly until all air is pushed out
of the lines and the pump is primed. Use lowest possible air pressure to prime, just enough
to cycle the pump. If the pump does not prime
as expected, turn air pressure DOWN.
NOTE: Be sure the control valve handle is
closed when evacuation is completed. Failure
to close it may prevent other service bays from
developing full suction.
Fuel Dispense Systems
See FIG. 5.
1. Close the pump air regulator (C) and the
bleed-type master air valves (B, E).
2. Close the fluid drain valve (H). Open the
fluid shutoff valve (J).
3. Hold the dispense valve (X) firmly to a
grounded metal container, and open the
valve.
4. Connect the air supply line to the pump air
inlet (D).
5. Open the bleed-type master air valves
(B, E).
6. Slowly open the air regulator (C) until the
pump starts to cycle. Allow the pump to
cycle slowly until all air is pushed out of the
lines and pump is primed.
7. Adjust the air regulator. Always use the
lowest air pressure necessary to get the
desired results.
Pump Shutdown
NOTICE
When replacing Husky 1040s: The Husky
1050 operates more efficiently than did the
1040. Reduce air inlet pressure by approximately 20 percent to maintain an equivalent
fluid output.
At the end of the work shift and before you
check, adjust, clean or repair the system, follow Pressure Relief Procedure, page 15.
9. Push the control valve handle (M) up when
finished. Place the wand in the holder on
the control valve.
16
313597J EN
Maintenance
Maintenance
Flushing and Storage
Maintenance Schedule
Establish a preventive maintenance schedule,
based on the pump’s service history. Scheduled maintenance is especially important to
prevent spills or leakage due to diaphragm
failure.
Lubrication
The pump is lubricated at the factory. It is
designed to require no further lubrication for
the life of the pump. There is no need to add
an in-line lubricator under normal operating
conditions.
Tighten Threaded Connections
Before each use, check all hoses for wear or
damage and replace as necessary. Check to
be sure all threaded connections are tight and
leak-free. Check fasteners. Tighten or
re-torque as necessary. Although pump use
varies, a general guideline is to re-torque fasteners every two months. See Torque
Instructions,
page 18.
313597J EN
• Flush before fluid can dry in the equipment,
at the end of the day, before storing, and
before repairing equipment.
• Flush at the lowest pressure possible.
Check connectors for leaks and tighten as
necessary.
• Flush with a fluid that is compatible with the
fluid being dispensed and the equipment
wetted parts.
Flush the pump often enough to prevent the
fluid you are pumping from drying or freezing
in the pump and damaging it. Use a compatible solvent.
Always flush the pump and relieve the pressure before storing it for any length of time.
17
Maintenance
Torque Instructions
NOTE: Fluid cover and manifold fasteners
have a thread-locking adhesive patch applied
to the threads. If this patch is excessively
worn, the fasteners may loosen during operation. Replace screws with new ones or apply
medium-strength (blue) Loctite or equivalent to
the threads.
If fluid cover or manifold fasteners have been
loosened, it is important to torque them using
the following procedure to improve sealing.
NOTE: Always completely torque fluid covers
before torquing manifolds.
ti18537a
Start all fluid cover screws a few turns. Then
turn down each screw just until head contacts
cover. Then turn each screw by 1/2 turn or less
working in a crisscross pattern until each
screw is torqued to 100 in-lb (11.3 N•m).
Repeat for manifolds. See FIG. 7.
Re-torque the air valve fasteners (V) in a
crisscross pattern, to 80 in-lb (9.0 N•m).
9
ti18538a
FIG. 7. Torque sequence
18
313597J EN
Dimensions
Dimensions
G
F
1
3
A
%
&
/
D
E
0
ti12212b
ti12211b
H
K
5.0 in.
(127 mm)
J
ti12213b
A ..... 12.7 in. (323 mm)
B ..... 14.4 in. (366 mm)
C ..... 15.9 in. (404 mm)
D ..... 10.9 in. (277 mm)
E ..... 1.8 in. (46 mm)
F...... 7.3 in. (185 mm)
G ..... 14.7 in. (373 mm)
H ..... 6.2 in. (158 mm)
J...... 3.9 in. (99 mm)
313597J EN
5.5 in.
(140 mm)
ti14540a
K..... 10.2 in. (258 mm)
L ..... 1/2 npt(f) air inlet
M .... 1 in. npt(f) fluid inlet ports (4)
N..... 1 in. npt(f) fluid outlet ports (4)
P..... 3/4 npt(f) air exhaust port
19
Performance Chart
Performance Chart
Test Conditions: Pump tested in water with inlet submerged.
Cycle Rate
Operating Air Pressure
A
100 psi (0.7 MPa, 7.0 bar)
B
70 psi (0.48 MPa, 4.8 bar)
C
40 psi (0.28 MPa, 2.8 bar)
Fluid Outlet Pressure — psi (MPa, bar)
28
56
84
112
140
168
196
224
252 280
120
(0.83. 8.3)
100
(0.7, 7.0)
A
Fluid Pressure
80
(0.55, 5.5)
B
60
(0.41, 4.1)
40
(0.28, 2.8)
C
20
(0.14, 1.4)
0
0
5
(19)
10
(38)
15
30
35
50
20
25
40
45
(57) (76) (95) (114) (133) (152) (170) (189)
Fluid Flow — gpm (lpm)
How to Read the Charts
1. Locate fluid flow rate along
bottom of chart.
3. Follow left to scale to read
fluid outlet pressure
(top chart) or
air consumption
(bottom chart).
20
28
Air Consumption — scfm (cubic meters/min)
2. Follow vertical line up to
intersection with selected
operating air pressure
curve.
56
84
Cycle Rate
112 140 168
196
224
252 280
80
(2.24)
60
(1.68)
Air Consumption
40
(1.12)
B
C
20
(0.56)
0
A
0
5
(19)
10
(38)
15
20
25
30
35
40
45
50
(57) (76) (95) (114) (133) (152) (170) (189)
Fluid Flow — gpm (lpm)
313597J EN
Technical Data
Technical Data
Maximum fluid working pressure
Transfer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Dispense Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air pressure operating range
Transfer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Dispense Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air consumption at 70 psi (0.48 MPa, 4.8 bar), 20 gpm (76 lpm). . . . . . . .
Air consumption at 50 psi (0.35 MPa, 3.5 bar), full flow. . . . . . . . . . . . . . .
Fluid displacement per cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum values with water as media under submerged inlet conditions at
ambient temperature:
Maximum air consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum free-flow delivery
Transfer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Dispense Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum pump speed
Transfer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Dispense Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum suction lift (varies widely based on ball/seat selection and
wear, operating speed, material properties, and other variables) .
Maximum size pumpable solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended cycle rate for continuous use . . . . . . . . . . . . . . . . . . . . . . .
Recommended cycle rate for circulation systems . . . . . . . . . . . . . . . . . . . .
Sound Power*
at 70 psi (0.48 MPa, 4.8 bar) and 50 cpm . . . . . . . . . . . . . . . . . . . . . . .
at 100 psi (0.7 MPa, 7.0 bar) and full flow . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure**
at 70 psi (0.48 MPa, 4.8 bar) and 50 cpm . . . . . . . . . . . . . . . . . . . . . . .
at 100 psi (0.7 MPa, 7.0 bar) and full flow . . . . . . . . . . . . . . . . . . . . . . .
Operating temperature range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid outlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wetted parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100 psi (0.7 MPa, 7.0 bar)
50 psi (0.35 MPa, 3.5 bar)
20-100 psi (0.14-0.7 MPa, 1.4-7.0 bar)
20-50 psi (0.14-0.35 MPa, 1.4-3.5 bar)
25 scfm
25 scfm
0.17 gal. (0.64 liters)
64 scfm
50 gpm (189 lpm)
38 gpm (144 lpm)
275 cpm
210 cpm
16 ft (4.9 m) dry, 29 ft (8.8 m) wet
1/8 in. (3.2 mm)
93 - 140 cpm
20 cpm
78 dBa
90 dBa
84 dBa
96 dBa
10°F-150°F (-12°C-65°C)
1/2 npt(f)
1 in. npt(f)
1 in. npt(f)
23 lb. (10.5 kg)
aluminum, TPC-ET, Acetal, PTFE,
Buna-N
Non-wetted external parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . aluminum, coated carbon steel
* Sound power measured per ISO-9614-2.
** Sound pressure was tested 3.28 ft (1 m) from equipment.
All trademarks mentioned in this manual are the property of their respective owners.
313597J EN
21
Graco Standard Husky Pump Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to
be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within six (6) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 313597
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision J, February, 2016
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