Powermatic Dust Collectors Owner's Manual Model PM1900TX

Powermatic Dust Collectors Owner's Manual Model PM1900TX
This .pdf document is bookmarked
Instructions and Parts Manual
PM1900TX Dust Collector
Now with
PM1900TX with Filter Bag Kit (1792071K)
PM1900TX with Canister Kit (1792072K)
WALTER MEIER (Manufacturing), Inc.
427 New Sanford Road
LaVergne, TN 37086
Ph.: 800-274-6848
www.powermatic.com
Part No. M-1792071
Revision A1 09/2011
Copyright © 2011 Walter Meier (Manufacturing), Inc.
Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter
Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance
and major repair on your POWERMATIC® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local
Walter Meier distributor, or visit waltermeier.com.
WARRANTY
POWERMATIC products carry a limited warranty which varies in duration based upon the product.
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives
and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general POWERMATIC warranty lasts for the tim e period specified in the product literature of each product.
WHAT IS NOT COVERED?
The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products with a Five
Year Warranty that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does
not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or
alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the
location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option.
We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the
defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the
product. In the event you choose to have the product returned, you will be responsible for the handling and shipping costs of the
return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED
WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY
AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are
not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts,
fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
2
Table of Contents
Warranty and Service..........................................................................................................................2
Table of Contents ...............................................................................................................................3
Warning .............................................................................................................................................4
Introduction ........................................................................................................................................6
Specifications .....................................................................................................................................6
Unpacking ..........................................................................................................................................7
Contents of Shipping Carton ............................................................................................................7
Base Machine Assembly .....................................................................................................................8
Base and Base Extensions ..............................................................................................................8
Casters ...........................................................................................................................................8
Motor and Impeller Assembly ...........................................................................................................8
Connector Tube and Switch Box ......................................................................................................8
Collector Housings ..........................................................................................................................8
Support Bars ...................................................................................................................................8
Handles ..........................................................................................................................................9
Cone Installation .............................................................................................................................9
Filter System ...................................................................................................................................9
Filter Bag System Assembly .............................................................................................................. 10
Canister System Assembly ................................................................................................................ 11
Electrical Connections....................................................................................................................... 12
Extension Cords ............................................................................................................................ 12
Operating the Machine ...................................................................................................................... 12
Setting the Timer (1-Phase Models)................................................................................................ 13
Connecting the Dust Collector to a Machine .................................................................................... 13
Maintenance .................................................................................................................................... 13
Cleaning the Filter Bags ................................................................................................................. 13
Removing the Collector Bags ......................................................................................................... 13
Cleaning the Canister Filters .......................................................................................................... 13
Motor............................................................................................................................................ 13
Replacement Parts ........................................................................................................................... 14
Breakdown for PM1900TX Dust Collector (Base Machine) ............................................................... 14
Parts List for PM1900TX Dust Collector (Base Machine) .................................................................. 15
Parts List and Breakdown for PM1900TX Filter Bag System............................................................. 17
Breakdown for PM1900TX Canister Filter System ........................................................................... 18
Parts List for PM1900TX Canister Filter System .............................................................................. 19
Electrical Connections....................................................................................................................... 20
3
Warning
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This dust collector is designed and intended for use by properly trained and experienced personnel
only. If you are not familiar with the proper and safe operation of a dust collector, do not use until
proper training and knowledge have been obtained.
5. Do not use this dust collector for other than its intended use. If used for other purposes, Walter Meier
(Manufacturing) Inc., disclaims any real or implied warranty and holds itself harmless from any injury
that may result from that use.
6. Always wear approved safety glasses/face shields while using this dust collector. Everyday
eyeglasses only have impact resistant lenses; they are not safety glasses.
7. Keep hair, loose clothing, fingers, and all parts of body away from opening and moving parts.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
•
•
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
•
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
Turn off all controls before unplugging.
12. Make certain the machine is properly grounded. Connect to a properly grounded outlet only.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately after maintenance is complete.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
4
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. To reduce the risk of electric shock, do not use outdoors or on wet surfaces.
23. Do not use the dust collector for anything except wood dust. Materials such as liquids, metal
shavings, metal dust, screws, glass, plastic or rock can cause sparks and/or damage when coming
into contact with any part of the dust collector.
24. Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
25. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they
may be present.
26. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp
edges or corners. Do not run dust collector over cord. Keep cord away from heated surfaces.
27. Do not use this dust collector with a damaged cord or plug.
28. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
29. Do not use without dust bag and/or filters in place.
30. Do not handle plug or machine with wet hands.
31. Do not put any objects into the openings. Do not use with any opening blocked; keep free of dust, lint,
hair, and anything that may reduce air flow.
32. Do not operate without hose connected to the inlet. Hazardous moving parts inside. Unplug before
removing inlet or inlet guard.
33. Use recommended accessories; improper accessories may be hazardous.
34. Maintain tools with care. Follow instructions for lubricating and changing accessories.
35. Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to
remove chips or debris — do not use your hands.
36. Do not leave the machine when it is plugged in. Unplug from outlet when not in use and before
servicing.
37. Do not stand on the machine. Serious injury could occur if the machine tips over.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -
5
Introduction
This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and
maintenance procedures for a Powermatic Model PM1900TX Dust Collector. This manual contains
instructions on installation, safety precautions, general operating procedures, maintenance instructions
and parts breakdown. This machine has been designed and constructed to provide years of trouble free
operation if used in accordance with instructions set forth in this manual. If there are any questions or
comments, please contact your local supplier or Walter Meier; or visit our web site: www.waltermeier.com.
Specifications
Model.................................................................................................................................. PM1900TX
Stock Numbers: ....................................................................................................................................
PM1900TX (Base Machine A), includes 3HP, 1PH Motor, Remote Control and Mag. Starter .....1792071
PM1900TX (Base Machine B), includes 3HP, 3PH Motor, 230V/460V, (Pre-wired 230V) ...........1792073
PM1900TX (Base Machine A) with Filter Bag System .......................................................... 1792071K
PM1900TX (Base Machine A) with Canister Filter System .................................................... 1792072K
PM1900TX (Base Machine B) with Filter Bag System .......................................................... 1792073K
PM1900TX (Base Machine B) with Canister Filter System .................................................... 1792074K
Filter Bag System only ....................................................................................................... 1791075B
Canister Filter System only ....................................................................................................1791086
Blower Wheel Diameter.................................................................................................................... 14"
Sound Rating at 3 feet ............................................................................................................ 86-92 db
Inlet Port Diameter (in.) ....................................................................................... three at 4” or one at 8”
Air Flow at 8” – Base Machine A and B (CFM) ................................................................................ 1891
Velocity at 8” – Base Machine A and B (FPM).............................................................................. 5393.7
Static Pressure (inch of water) ...................................................................................................... 12.15
Bags and Canister Diameter (in.) ....................................................................................................... 20
Filter Bag Length (in.)........................................................................................................................ 48
Filter Bag Efficiency ...................................................................................... 96% of 30 micron particles
Canister Length (in.) ......................................................................................................................... 26
Canister Efficiency ................................................... 86% of 1 micron particles; 98% of 2 micron particles
Collector Bag Capacity (cu. ft.) .......................................................................................................... 10
Remote Control Type (1PH unit only) ......................................................................................... infrared
Overall Dimensions with Filter Bag System (LxWxH)(in.) ...................................................... 61 x 30 x 94
Overall Dimensions with Canister System (LxWxH)(in.) ........................................................ 61 x 30 x 72
Motor (TEFC) ........................................................................................................3 HP, 1Ph 230V only
............................................................................................ or 3 HP, 3Ph, 230V/460V, Pre-wired 230V
Approximate Weight (net/shipping):
PM1900TX with Filter Bag System (lbs.) ...............................................................................211/215
PM1900TX with Canister System (lbs.) .................................................................................268/272
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, Walter Meier reserves the right to change specifications at any time and without
prior notice, without incurring obligations.
6
Unpacking
Remove all contents from the shipping carton and
check against the Contents of Shipping Carton
below to verify that all items have been received.
Report any damage to your distributor.
Do not discard any shipping material until after the
dust collector has been assembled and is running
properly.
You will also require either the Filter Bag System or
Canister Filter System. These items are packaged
separately and are not listed here.
Contents of Shipping Carton
Refer to Figure 3 to identify items K–Z.
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
----
Base (1)
Base Extension (2)
Caster (4)
Motor/Impeller Assembly (1)
Inlet Guard (1)
Inlet Port w/ Cap (1)
Lower Gasket (1)
Connector Tube (1)
Control Box (1)
Upper Gasket (2)
Left Housing (1)
Right Housing (1)
Support Bar (2)
Handle (2)
Plate (2)
Socket Head Cap Screw, M8x12 (4)
Remote Control w/ batteries (single phase
machine only) (not shown)
Owner's Manual (not shown)
Warranty Card (not shown)
Figure 1: Main Hardware Bag contents
* A through G comprise PM1900-BMHP
Base Machine Hardware Package
Main Hardware Bag contents (Figure 1):
A – M8 x 20 Hex Cap Screws (34)*
B – M6 x 12 Pan Head Flange Screws (8)*
C – 3/16” x 1/2” Pan Head Flange Screw (1)*
D – M8 Flat Washers (60)*
E – M10 Flat Washers (6)*
F – M8 Hex Nuts (30)*
G – M8 Lock Washers (4)*
H – 3/8" Hex Nuts (4) – on casters
J – M10 Lock Washers (4) – on casters
Figure 2: Cone Assembly and Hardware
CC through GG comprise DC1100-HP2
Cone Assembly Hardware Package
Cone Assembly and Hardware (Figure 2):
AA – Support Bracket
BB – Cone
CC – M8 x 16 Hex Cap Screws (2)
DD – M8 Flat Washers (2)
EE – M8 Hex Nuts (2)
FF – M 6 x 12 Hex Cap Screws (8)
GG – M6 Hex Nuts (8)
Tools Required for Assembly
– 13mm Wrenches or Sockets
– 14mm Wrench
#2 Cross Point Screw Driver
6mm hex (“Allen”) wrench
7
3. Insert an M8x20 hex cap screw (A), through the
M8 washer (D) and flanges of the connector tube
(R) and impeller housing (N).
4. Place another washer (D) and a hex nut (F) on
the protruding end of the screw (A) and handtighten only.
5. Mount the control box (S) to the two holes at the
front of the connector tube flange (R).
6. Repeat steps 3 and 4 for the remaining screw
locations, hand tightening only.
7. Tighten all hex nuts with a 13mm wrench.
Base Machine Assembly
The dust collector must not be
connected to the power source
during assembly.
All instructions on this page refer to Figure 3.
Base and Base Extensions
1. Attach the base extensions (L) to the base (K)
by inserting M8x20 hex head screws (A)
through the mounting holes of the extension (L)
and base (K).
2. Place M8 flat washers (D) and M8 lock washers
(G) on the ends of the screws (A) and fasten
with M8 hex nuts (F), using 13mm wrenches.
Collector Housings
Mount the right collector housing (V) as follows:
1. Place an upper gasket (T) between the collector
housing (V) and connector tube (R). Line up the
pegs on the gasket (T) with the holes in the
housing (V).
2. Place the collector housing (V) on the connector
tube (R). Make sure to properly orient the
collector housing – the internal baffle must slope
downwards toward the center.
3. Insert a screw (A) through the washer (D),
connector tube flange (R), and collector-housing
flange (V).
4. Place another washer (D) and a hex nut (F) on
the protruding end of the screw (A) and handtighten.
5. Repeat steps 1 through 4 for the seven remaining
screw locations.
6. Tighten all screws and hex nuts with a 13mm
wrench.
7. Repeat steps 1 through 6 for the left collector
housing (U).
Casters
1. The 3/8” hex nut (H) and M10 lock washer (J)
are pre-assembled to each caster (M). For
shipping purposes, the lock washer has been
placed beneath the hex nut. Remove hex nut
and lock washer from the caster shaft, re-install
the hex nut, then install the lock washer above
the hex nut, as shown.
2. Install the four casters (M) to the underside of
the base (K) as follows:
3. Thread the caster shaft into the threaded hole
on the underside of the base (K), turn until
snug. Tighten the hex nut (H) against the base
with a 14mm wrench.
Motor and Impeller Assembly
1. Place the base with casters down on the ground.
2. Attach the motor and impeller assembly (N) to the
base (K) using six M8x20 hex cap screws (A),
and six M10 flat washers (E). Hand tighten only
until all screws and washers are in place, then
tighten all six screws with a 13mm wrench.
3. Attach the inlet guard (O) to impeller housing (N)
using eight M6x12 pan head flange screws (B).
4. Press the inlet port (P) onto the inlet guard (O)
until it snaps into place. Secure in place with
3/16” x 1/2” pan head flange screw (C).
Support Bars
1. Align the bottom slots of a support bar (W) with
the holes in the base (K). Insert two screws (A)
with two flat washers (D) and hand tighten only.
Note: If you are using the Canister Filter
System, proceed with steps 2 through 5 below.
If you are using the Filter Bag System, leave
the support bar (W) as is, for further assembly
later, and proceed to “Handles”.
2. Align the top holes of the support bar (W) with
the holes at the rear of the collector housing (V)
and insert two screws (A) and two flat washers
(D).
3. Place a washer (D) and a hex nut (F) on the
protruding end of each screw (A) inside the
collector housing, and hand-tighten only.
4. Adjust the lower part of the support bar (W) as
needed using its slots, until it is straight. Then
tighten all four screws on the support bar (W).
To reduce the risk of injury from
moving parts, always keep inlet port (P) covered
with the caps provided, if they are not connected
to a hose.
Connector Tube and Switch Box
1. Place the lower gasket (Q) on the impeller
housing (N). Line up the rubber pegs on the
gasket (face down) with the holes in the housing.
2. Place the connector tube (R) on the impeller
housing (N), making sure that the holes of the
mating flanges are aligned.
Note: Refer to Figure 3 to make sure that the
connector tube is facing the proper direction.
5. Repeat for the other support bar.
8
Handles
Cone Installation
1. Remove the plate (Y) from the handle (X) by
loosening the two socket head cap screws (Z)
with a 6mm hex wrench.
2. Install handle (X) to the holes in the collector
housing (U) by inserting the socket head cap
screws through the handle, the collector
housing, and into the plate on the opposite side.
Tighten the screws.
Note: Make sure the plate (Y) is oriented
properly, as shown in the Detail in Figure 3: The
protrusions on the plate should face away from
the handle.
3. Install the other three handles in like manner.
(Two handles for each housing.)
Install the cone assembly as shown in Figure 3a.
1. Mount the cone support bracket (AA) to the
housing with four M6x12 hex cap screws (FF)
and tighten from beneath with four M6 hex nuts
(GG).
2. Install the cone (BB) from beneath using the
M8x16 hex cap screw (CC), M8 flat washer
(DD) and M8 hex nut (EE).
Filter System
If your PM1900TX Dust Collection system includes
filter bags, proceed to Filter Bag System Assembly on
page 10.
If your PM1900TX Dust Collection system includes
the canister kit, proceed to Canister System Assembly
on page 11.
Figure 3: Assembly and part identification
9
9. Thread the retainer strap (Figure 6) through
the loops on the filter bag, and fasten it to
the collector housing, as shown in Figure 7.
Filter Bag System Assembly
Note: If your dust collection system includes the
canister kit, proceed to Canister System
Assembly on page 11.
1. Insert a hanger bracket between support bar
and collector housing (Figure 4).
2. Align holes and secure with two M8x20 hex
cap screws and two M8 flat washers outside
the housing, and two M8 flat washers and
two M8 hex nuts inside the housing. Hand
tighten only.
Figure 5
Figure 4
3. Make any needed adjustments to the
support bar, then tighten the two upper and
two lower screws on the support bar with
13mm wrenches.
4. Insert the ring (Figure 5) of the collector bag
into the bottom of the housing at an angle.
Pull down on the collector bag to make sure
it “seats” on the inner lip of the housing.
5. Position the plastic window in front so that
you can easily see when collector bag is full.
Figure 6
6. Connect the upper hanger to the hanger
support bar (Figure 6).
7. Slide the loop of the filter bag over the hook
on the upper hanger and mount the hanger
assembly onto the hanger bracket (Figure
4). Rotate the hanger so that the hook at the
top points toward the front of the machine.
Figure 7
Retainer strap
connection
8. Unroll the retainer straps (Figure 6).
CAUTION: Retainer straps are coiled under
tension. Maintain a firm grip on each one
while unrolling it.
The retainer strap
should be tight enough
to provide a good seal.
10
Canister System Assembly
(17mm wrench required)
1. Place the snap ring over the top of the
plastic collector bag, and fold over the bag
approximately three inches (Figure 8).
Figure 9
Figure 8
2. Insert the snap ring of the collector bag into
the bottom of the housing at an angle
(Figure 9).
3. Pull down on the snap ring to make sure it
“seats” on the inner lip of the housing.
Note: Make sure the snap ring “snaps” into
place in the housing, and also that the
plastic bag hangs down approximately 3
inches so that there are no air leaks.
4. Remove the handle (Figure 10) from inside
the canister filter. Mount the handle onto the
canister filter with two M10 hex nuts (A), two
M10 flat washers (B), and an M10 lock
washer (C). Arrange these fasteners
according to Figure 10. Tighten with a 17mm
wrench.
5. Place the canister on top of the housing, and
push down to ensure the canister is seated
on the housing.
6. Insert and tighten the four knobs into the
threaded holes on the canister (Figure 10).
Figure 10
Note: The Powermatic® label on the front of the
canister should have a negligible effect upon air
flow. However, if zero effect is desired, the label
can always be peeled off.
11
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool is properly grounded.
Electrical Connections
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.
Repair or replace a damaged or worn cord
immediately.
Extension Cords
If an extension cord is needed, make sure the
cord rating is suitable for the amperage listed on
the machine’s motor plate. An undersize cord
will cause a drop in line voltage resulting in loss
of power and overheating.
The PM1900TX is equipped with either a single
phase, 230 volt only motor; or a three phase,
230/460V motor (pre-wired 230V). Keep in mind
that a circuit being used by other machines
(tools, lights, heaters, etc.) at the same time will
add to the electrical load. Thus, it is
recommended that the single phase machine
be connected to a dedicated 40 amp circuit, with
a 40 amp circuit breaker or fuse. It is
recommended that the three phase machine
be connected to a dedicated 20 amp circuit with
a 20 amp circuit breaker or fuse. Local codes
take precedence over recommendations.
Use the chart in Figure 11 as a general guide in
choosing the correct size cord. If in doubt, use
the next heavier gauge. The smaller the gauge
number, the heavier the cord.
Recommended Gauges (AWG) of Extension Cords
Extension Cord Length *
The three phase dust collector can be re-wired
for 460V operation as follows:
To convert from 230 to 460 volt operation:
1. Disconnect from power source; unplug!
2. Connect the motor leads as shown in the
diagram inside the motor junction box; this
diagram is also shown on page 20 of this
manual.
3. Replace the plug on the power cord with an
appropriate UL/CSA listed 460V plug.
Amps
25
feet
50
feet
75
feet
100
feet
150
feet
200
feet
<5
16
16
16
14
12
12
5 to 8
16
16
14
12
10
NR
8 to 12
14
14
12
10
NR
NR
12 to 15
12
12
10
10
NR
NR
15 to 20
10
10
10
NR
NR
NR
21 to 30
10
NR
NR
NR
NR
NR
*based on limiting the line voltage drop to 5V at 150% of the
rated amperes.
NR: Not Recommended.
4. When finished wiring, re-install junction box
cover.
Figure 11
Grounding Instructions
This machine must be grounded. In the event of
a malfunction or breakdown, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock.
Operating the Machine
3 Phase models: Connect the dust collector to
the power source, and use the industrial-style
push-button switch to operate the machine.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. The conductor with insulation
having an outer surface that is green with or
without yellow stripes, is the equipmentgrounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a
live terminal.
1 Phase models: If power is flowing, a green
indicator will light on the face of the control
panel. To operate the machine, use the buttons
on the control panel, or use the provided remote
control. To start the dust collector, press the ON
button. If the remote control is used, aim it at the
control panel. The machine will remain running
until the OFF button is pressed. The digital
readout will always display 00 while running.
The hose or ductwork you use to connect the
tool to the dust collector must also be grounded.
The remote control operates on two AAA
batteries. These will need replacing periodically.
Make sure the voltage of your power supply
matches the specifications on the motor plate of
the dust collector.
12
Cleaning the Filter Bags
NOTE: The infrared sensor on the dust collector
has a 120° line-of-sight angle. See Figure 12.
Outside of this angle, the remote control may not
be effective.
Wearing a particle mask or
respirator for protection against fine dust
particles
during
cleaning
is
highly
recommended.
During first use and after cleaning, the filter bags
may allow some dust to escape. This is normal
and will stop after a short period of time.
Clean both the filter and collector bags
frequently to keep the collector's performance at
its optimum. To clean:
1. Disconnect machine from the power source.
Figure 12
2. Unhook the filter bag from the hanger.
Shake the bag so that the majority of the
dust falls into the collector bag.
Setting the Timer (1-Phase Models)
While the machine is running, press the TIME
button to activate the timer. Each time the button
is pressed and released, the run time is
incremented on the digital display by one minute
and can be set up to 99 minutes.
3. Loosen the retaining strap, and remove the
filter bag from the housing.
4. Turn the bag inside-out and clean.
5. Turn the bag outside-in and re-attach to the
housing using the retainer strap to secure.
If the TIME button is pressed and held, the time
will scroll up to 99 minutes, then start again at
00. Release the button when the desired set
time is reached. The dust collector will run for
the amount of time displayed on the digital
display. If you scroll past 99 and release the
button at 10, for example, the machine will run
for ten minutes, not 110 minutes.
Removing the Collector Bags
1. Disconnect machine from the power source.
2. Remove the collector bag by pushing the
ring of the collector bag upwards and pulling
the bag out at an angle.
3. Empty the contents into an appropriate
container.
If the OFF button is pressed while machine is
running with the timer engaged, the machine
turns off and the timer is disengaged; i.e., when
the machine is restarted, the timer must be
reset.
4. Turn the bag inside-out and clean.
5. Turn the bag outside-in and insert into the
housing.
Connecting the Dust Collector to a
Machine
Cleaning the Canister Filters
Clean the canister filters frequently to keep the
collector's performance at its optimum. To clean
the filter, turn the handle a couple of rotations so
the dust falls into the clear plastic bag. Properly
discard the plastic bag.
Use the proper type hose to connect the dust
collector to the machine being operated. Dryer
vent hose is not acceptable for this purpose.
Contact your nearest Powermatic distributor for
a full line of Dust Collector hoses and
accessories. You can customize your installation
and obtain maximum performance with dust
hoods, hoses, clamps, fittings, and blast gates.
Motor
Make frequent inspections of the motor fan and
blow out (with low pressure air hose) or vacuum
any accumulation of foreign material in order to
maintain normal motor ventilation.
Maintenance
Never perform maintenance
on this machine before turning it OFF and
removing plug from power source. Failure to
comply may cause serious injury!
13
Replacement Parts
Replacement Parts are listed on the following pages. To order parts or reach our service department, call 1-800-2746848, Monday through Friday (see our website for business hours, www.waltermeier.com). Having the Model Number
and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
Breakdown for PM1900TX Dust Collector (Base Machine)
14
Parts List for PM1900TX Dust Collector (Base Machine)
Index No. Part No.
Description
Size
Qty
1 .............. PM1900-101............Impeller Housing................................................................................. 1
2 .............. PM1900-102............Impeller Housing Bracket .................................................................... 1
3 .............. PM1900-103-1 .........Motor Bracket ...................................................1Ph............................ 1
................ PM1900-103-3 .........Motor Bracket ...................................................3Ph............................ 1
4 .............. PM1300-151............Inlet Guard ......................................................................................... 3
5 .............. PM1900-105-1 .........Motor ...............................................................3HP, 230V, 1Ph .......... 1
................ PM1900-105-1MF ....Motor Fan (not shown) ........................................................................ 1
................ PM1900-105-1MFC .Motor Fan Cover (not shown) .............................................................. 1
................ PM1900-105-1SC ....Starting Capacitor (not shown)...........................600MFD, 125VAC....... 1
................ PM1900-105-1RC ....Running Capacitor (not shown)..........................50µF, 250VAC............ 2
................ PM1900-105-1CS ....Centrifugal Switch (not shown) ............................................................ 1
................ PM1900-105-3 .........Motor ...............................................................3HP, 230/460V, 3Ph ... 1
................ PM1900-105-1MF ....Motor Fan (not shown) ........................................................................ 1
................ PM1900-105-1MFC .Motor Fan Cover (not shown) .............................................................. 1
6 .............. 998630....................Strain Relief .....................................................7P-2........................... 2
7 .............. PM1900-107............Mount Plate ........................................................................................ 1
8 .............. PM1900-108............Remote Control Switch Assembly ......................For 3HP, 230V, 1Ph .... 1
8-1 ........... DCRC-108 ..............Switch Box ......................................................................................... 1
8-2 ........... PM1900-108-2 .........Circuit Board ...................................................................................... 1
8-3 ........... PM1900-108-3 .........Digital Switch...................................................................................... 1
8-4 ........... DCRC-104 ..............Seal ................................................................................................... 1
8-5 ........... DCRC-103 ..............Switch Plate ....................................................................................... 1
8-6 ........... PM1900-108-6 .........Pan Head Screw...............................................M5x8 ......................... 4
8-7 ........... DCRC-102 ..............Flat Head Screw ...............................................1/8” x 1/4”................... 3
8-8 ........... ST039304 ...............Tapping Screw .................................................M3.5x12(AB) .............. 6
8-9 ........... DCRC-111 ..............Tapping Screw .................................................M4x10........................ 1
................ PM1900-108-10 .......Display Label (not shown) ................................................................... 1
9 .............. 420051....................Motor Gasket...................................................................................... 1
10 ............ 431006....................Impeller ............................................................Dia.14” ....................... 1
11 ............ PM1900-111............Inlet Guard .......................................................8”............................... 1
12 ............ 499025....................Inlet Port ..........................................................3 @ 4”........................ 1
13 ............ 420203....................Inlet Cap ............................................................................................ 2
14 ............ 431034....................Rubber Gasket ................................................................................... 1
15 ............ PM1900-115............Base .................................................................................................. 1
16 ............ 402036....................Caster ................................................................................................ 4
17 ............ PM1900-117............Connector Tube .................................................................................. 1
18 ............ 430035....................Rubber Gasket ................................................................................... 1
19 ............ 430036....................Rubber Gasket ................................................................................... 2
20 ............ PM1900-120............Left Housing ....................................................................................... 1
21 ............ PM1900-121............Right Housing..................................................................................... 1
22 ............ PM1900-122............Support Bar ........................................................................................ 2
23 ............ PWBS14-254SN ......POWERMATIC Nameplate, Small ....................................................... 1
24 ............ TS-2361061 ............Lock Washer ....................................................M6 ............................. 2
25 ............ TS-1550041 ............Flat Washer......................................................M6 ............................. 2
26 ............ 6715154 ..................Hex Cap Screw ................................................1/4-20 x 3/8 ................ 2
27 ............ PM1900-127............Handle ............................................................................................... 4
28 ............ PM1900-128............Fastening Plate .................................................................................. 4
29 ............ PM1900-129............Remote Control .................................................................................. 1
................ PM1900-129-1 .........Remote Control Label (not shown) ....................................................... 1
30 ............ 990855....................Pan Head Flange Screw ...................................3/16 x 1/2 ................... 1
31 ............ 992021....................Key ..................................................................7x7x20 ....................... 1
32 ............ ...............................Battery (local purchase) ....................................AAA ........................... 2
33 ............ TS-1540061 ............Hex Nut............................................................M8 ........................... 30
34 ............ TS-0561031 ............Hex Nut............................................................3/8-16 ........................ 4
35 ............ TS-0561072 ............Hex Nut............................................................5/8-18 UNF ................ 1
36 ............ TS-1490011 ............Hex Cap Screw ................................................M8x12...................... 10
37 ............ TS-1490031 ............Hex Cap Screw ................................................M8x20...................... 36
15
Index No. Part No.
Description
Size
Qty
38 ............ TS-1490041 ............Hex Cap Screw ................................................M8x25........................ 4
39 ............ PM1900-139............Magnetic Switch ...............................................for 3HP, 230V, 1Ph ..... 1
39-1 ......... PM1900-139-1 .........Power Cord ......................................................14AWG x 3C .............. 1
39-2 ......... PM1900-139-2 .........Motor Cord .......................................................14AWG x 3C .............. 1
39-3 ......... PM1900-139-3 .........Switch Cord......................................................14AWG x 3C .............. 1
40 ............ PM1900-140............Fastening Plate .................................................................................. 1
41 ............ SF069300 ...............Pan Head Flange Screw ...................................M6x12...................... 10
42 ............ TS-1550061 ............Flat Washer......................................................M8 ........................... 64
43 ............ TS-1550071 ............Flat Washer......................................................M10 ........................... 6
44 ............ TS-155010 ..............Flat Washer......................................................M16 ........................... 1
45 ............ TS-2361081 ............Lock Washer ....................................................M8 ........................... 14
46 ............ TS-2361101 ............Lock Washer ....................................................M10 ........................... 4
47 ............ TS-1550031 ............Flat Washer......................................................M5 ............................. 2
48 ............ PM1900-148............Base Extension .................................................................................. 2
49 ............ TS-1490031 ............Hex Cap Screw ................................................M8x20........................ 4
50 ............ TS-1550061 ............Flat Washer......................................................M8 ............................. 4
51 ............ TS-2361081 ............Lock Washer ....................................................M8 ............................. 4
52 ............ TS-1540061 ............Hex Nut............................................................M8 ............................. 4
53 ............ TS-1540031 ............Hex Nut............................................................M5 ............................. 2
54 ............ TS-1533042 ............Pan Head Screw...............................................M5x12........................ 2
55 ............ PM1900-108-6 .........Tapping Screw .................................................M5x8 ......................... 2
56 ............ TS-1504021 ............Socket Head Cap Screw ...................................M8x12........................ 8
57 ............ DCRC-111 ..............Tapping Screw .................................................M3.5x10(AB) .............. 6
58 ............ 31A-208-2 ...............Strain Relief .....................................................PG13.5 ...................... 1
59 ............ PM1900-157............Power Cord.................................14AWG x 4C (for 3HP, 3Ph) ................ 1
60 ............ PM1900-158............Motor Cord..................................14AWG x 4C (for 3HP, 3Ph) ................ 1
61 ............ 998630....................Strain Relief ....................................................................................... 1
62 ............ PM1900-160............Switch Assembly..............................For 3HP, 230/460V, 3Ph ................ 1
62-1 ......... PM1900-160-1 .........Switch Box ......................................................................................... 1
62-2 ......... PM1900-160-2 .........Switch Plate ....................................................................................... 1
62-3 ......... PM1900-160-3 .........Push Button Switch ............................................................................. 1
62-4 ......... ST039304 ...............Tapping Screw .................................................M3.5x12 ..................... 6
62-5 ......... PM1900-160-5 .........Tapping Screw .................................................M5x12........................ 2
................ PM1900-BMHP........Base Machine Hardware Package (not shown)*.................................... 1
................ PM1900-BEHP ........Base Extension Hardware Package (not shown)** ................................ 1
68 ............ PM1300-155............Cone.................................................................................................. 2
69 ............ DC1100-47-1 ...........Support Bracket.................................................................................. 2
70 ............ TS-1490021 ............Hex Cap Screw ................................................M8x16........................ 2
71 ............ TS-1550061 ............Flat Washer......................................................M8 ............................. 2
72 ............ TS-1540061 ............Hex Nut............................................................M8 ............................. 2
73 ............ TS-1482021 ............Hex Head Bolt ..................................................M6x12........................ 8
74 ............ TS-2311061 ............Hex Nut............................................................M6 ............................. 8
................ PM1900-BMHP........Base Machine Hardware Package (not shown)*.................................... 1
................ PM1900-BEHP ........Base Extension Hardware Package (not shown)** ................................ 1
................ DC1100-HP2 ...........Hardware Package for Cone Assembly (index # 70 thru 74)……….. ...... 2
* Base Machine Hardware Package includes index # 30, 33, 37, 41, 42 and 43.
** Base Extension Hardware Package includes index # 49 thru 52.
16
Parts List and Breakdown for PM1900TX Filter Bag System
Index No. Part No.
Description
Size
Qty
................ 1791075B................Collection and Filter Bag System (includes #1 thru 6) ............................ 1
1 .............. 1791075F ................Filter Bag .........................................................30 micron ................... 2
2 .............. 430005....................Retainer Strap .................................................................................... 2
3 .............. 708699A .................Collection Bag .................................................................................... 2
4 .............. 430039....................Upper Hanger..................................................................................... 2
5 .............. 430037....................Support Bar ........................................................................................ 2
6 .............. 523011....................Hanger Bracket .................................................................................. 2
17
Breakdown for PM1900TX Canister Filter System
18
Parts List for PM1900TX Canister Filter System
Index No. Part No.
Description
Size
Qty
................ 1791086 ..................Canister Filter System (includes #1 thru 24) ......................................... 2
1 .............. PM1900-301............Canister Filter ..................................................................................... 1
2 .............. PM1900-302............Knob ................................................................M6x20........................ 4
3 .............. 331031....................Pad.................................................................................................... 1
4 .............. 331009....................Support .............................................................................................. 1
5 .............. ST049200 ...............Tapping Screw .................................................M4x8 ......................... 4
6 .............. 331038....................Snap Ring .......................................................................................... 1
7 .............. 1791087 ..................Plastic Collection Bag (Package of 5) .................800x1050x0.1t mm ..... 1
8 .............. TS-1540071 ............Hex Nut............................................................M10 ........................... 2
9 .............. TS-1550071 ............Flat Washer......................................................M10 ........................... 2
10 ............ 331050....................Handle ............................................................................................... 1
11 ............ 331051....................Soft Grip Handle ................................................................................. 2
12 ............ TS-2361101 ............Lock Washer ....................................................M10 ........................... 1
13 ............ BR000052 ...............Rivet ................................................................5-2 ............................. 3
14 ............ 331014....................Bracket .............................................................................................. 1
15 ............ 150623....................Rubber Mount .................................................................................... 1
16 ............ TS-1540041 ............Hex Nut............................................................M6 ............................. 8
17 ............ 331052....................Shaft .................................................................................................. 1
18 ............ TS-1482041 ............Hex Cap Screw ................................................M6x20........................ 4
19 ............ TS-2361061 ............Lock Washer ....................................................M6 ............................. 4
20 ............ TS-1550041 ............Flat Washer......................................................M6 ............................. 4
21 ............ 331012....................Scraper .............................................................................................. 2
22 ............ 331017....................Plate .................................................................................................. 2
23 ............ 331015....................Plate .................................................................................................. 2
24 ............ TS-1482021 ............Hex Cap Screw ................................................M6x12........................ 4
................ PM1300-PLO...........Powermatic Label (not shown) ...........................5-1/2x14 Oval ............. 1
................ PM1900-CHP ..........Canister Hardware Package (not shown) * ........................................... 1
* Canister Hardware Package includes index # 2, 8, 9 and 12.
19
Electrical Connections
Installation work and electrical wiring must be done by qualified person(s) in accordance with all
applicable codes and standards, including fire-rated construction.
E
S
R
POWER SUPPLY CORD
YELLOW
RED
1 23
V
R
O
T
O
M
20
V V
0 5
3 1
2 1
U
MOTOR CORD
4
GREEN
BLACK
WHITE
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising