Front Brake

Front Brake
BR–46
BRAKE – FRONT BRAKE
INSTALLATION
BR
1.
INSTALL FRONT DISC
(a) Align the matchmarks of the disc and axle hub and
install the disc.
HINT:
When replacing the disc, select the position that
gives the minimum disc runout.
2.
INSTALL DISC BRAKE CYLINDER ASSEMBLY
(a) Install the disc brake cylinder with the 2 bolts.
Torque: 123 N*m (1,254 kgf*cm, 91 ft.*lbf)
F050211
(b) Using SST, install the brake tube onto the disc brake
cylinder.
SST 09023-00101
Torque: for use without SST
15 N*m (155 kgf*cm, 11 ft.*lbf)
for use with SST
14 N*m (143 kgf*cm, 10 ft.*lbf)
HINT:
• Use a torque wrench with a fulcrum length of 300
mm (11.81 in.).
• This torque value is effective when SST is
parallel to the torque wrench.
SST
F050777E01
3.
INSTALL FRONT ANTI SQUEAL SHIM KIT
NOTICE:
If necessary, replace the anti squeal shim when
replacing the brake pad.
(a) Apply disc brake grease to both sides of each No. 1
shim.
(b) Install the No. 1 and No. 2 anti squeal shims onto
each brake pad.
No. 2 Shim
4.
No. 1 Shim
Disc brake grease
C133116E01
INSTALL FRONT DISC BRAKE PAD
(a) Install the 2 disc brake pads with anti squeal shims
onto the disc brake cylinder.
NOTICE:
There should be no oil or grease on the friction
surfaces of the disc brake pads or the front disc.
BRAKE – FRONT BRAKE
5.
Pin Hold
Clip
F043185E03
BR–47
INSTALL FRONT DISC BRAKE ANTI RATTLE WITH
HOLE PIN
(a) Install the anti rattle spring and 2 hole pins onto the
disc brake cylinder.
HINT:
The anti rattle spring is installed onto the lower hole
pin.
(b) Install the 2 new pin hold clips onto the hole pin.
NOTICE:
Install the pin hold clip with its handle oriented
in the center of the vehicle.
6.
FILL RESERVOIR WITH BRAKE FLUID (See page BR5)
7.
BLEED BRAKE LINE (See page BR-5)
8.
CHECK FLUID LEVEL IN RESERVOIR (See page BR7)
9.
CHECK FOR BRAKE FLUID LEAKAGE
10. INSTALL FRONT WHEEL
Torque: 112 N*m (1,137 kgf*cm, 82 ft.*lbf)
BR
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