Omega | HE-XT102 | Owner Manual | HE-XT102

HE-XT102
MADE IN
User’s Guide
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HE-XT102
12 Digital DC Inputs, 4 Analog
Inputs (Medium Resolution),
6 Digital Relay Outputs
OMEGAnet ® Online Service
omega.com
Internet e-mail
info@omega.com
Servicing North America:
U.S.A.:
ISO 9001 Certified
Canada:
Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
Stamford, CT 06907-0047 USA
Toll Free: 1-800-826-6342
TEL: (203) 359-1660
FAX: (203) 359-7700
e-mail: info@omega.com
976 Bergar
Laval (Quebec), Canada H7L 5A1
Toll-Free: 1-800-826-6342
FAX: (514) 856-6886
TEL: (514) 856-6928
e-mail: info@omega.ca
For immediate technical or application assistance:
U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA®
Customer Service: 1-800-622-2378/1-800-622-BEST®
Engineering Service: 1-800-872-9436/1-800-USA-WHEN®
Mexico:
En Español: 001 (203) 359-7803
info@omega.com.mx
FAX: (001) 203-359-7807
e-mail: espanol@omega.com
Servicing Europe:
Benelux:
Managed by the United Kingdom Office
Toll-Free: 0800 099 3344
TEL: +31 20 347 21 21
FAX: +31 20 643 46 43
e-mail: sales@omega.nl
Czech Republic:
Frystatska 184
733 01 Karviná, Czech Republic
Toll-Free: 0800-1-66342
FAX: +420-59-6311114
France:
TEL: +420-59-6311899
e-mail: info@omegashop.cz
Managed by the United Kingdom Office
Toll-Free: 0800 466 342
TEL: +33 (0) 161 37 29 00
FAX: +33 (0) 130 57 54 27
e-mail: sales@omega.fr
Germany/Austria: Daimlerstrasse 26
D-75392 Deckenpfronn, Germany
Toll-Free: 0 800 6397678
FAX: +49 (0) 7056 9398-29
United Kingdom:
ISO 9001 Certified
TEL: +49 (0) 7059 9398-0
e-mail: info@omega.de
OMEGA Engineering Ltd.
One Omega Drive, River Bend Technology Centre, Northbank
Irlam, Manchester M44 5BD England
Toll-Free: 0800-488-488
TEL: +44 (0)161 777-6611
FAX: +44 (0)161 777-6622
e-mail: sales@omega.co.uk
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.
1
Specifications
Specifications
Digital DC Inputs
12 including 4 configurable
Inputs per Module
HSC inputs
Commons per Module
1
Input Voltage Range
12 VDC / 24 VDC
Absolute Max. Voltage
35 VDC Max.
Input Impedance
10 kΩ
Input Current
Positive Logic
Negative Logic
Upper Threshold
0.8 mA
-1.6 mA
Lower Threshold
0.3 mA
-2.1 mA
Max Upper Threshold
8 VDC
Min Lower Threshold
3 VDC
2
Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
Note: The tolerance to meet NEMA standards is ± 0.005" (0.1 mm).
OFF to ON Response
ON to OFF Response
Note: Highest usable frequency for PWM output is 65 KHz
3.622 [92mm]
1 ms
1 ms
10 kHz Totalizer/Pulse,
Edges
5 kHz Frequency/Pulse,
HSC Max. Switching Rate
Width
2.5 kHz Quadrature
Digital Relay Outputs
Outputs per Module
6 relay
Commons per Module
6
Max. Output Current per Relay
3 A at 250 VAC, resistive
Max. Total Output Current
5 A continuous
Max. Output Voltage
275 VAC , 30 VDC
Max. Switched Power
1250 VA, 150 W
Contact Isolation to XLe ground
1000 VAC
Max. Voltage Drop at Rated
0.5 V
Current
Expected Life
No load: 5,000,000
(See Derating section for chart.)
Rated load: 100,000
300 CPM at no load
Max. Switching Rate
20 CPM at rated load
Type
Mechanical Contact
One update per ladder scan
Response Time
plus 10 ms
Analog Inputs, Medium Resolution
Number of Channels
4
0 - 10 VDC
Input Ranges
0 – 20 mA
4 – 20 mA
Safe input voltage range
-0.5 V to +12V
Current
Voltage
Input Impedance
Mode:
Mode:
(Clamped @ -0.5 VDC to 12
VDC)
100 Ω
500 k Ω
Nominal Resolution
10 Bits
%AI full scale
32,000 counts
Max. Over-Current
35 mA
Conversion Speed
All channels converted once
per ladder scan
Max. Error at 25°C
4-20 mA
1.00%
(excluding zero)
0-20 mA
1.00%
*can be made tighter (~0.25%)
0-10 VDC
1.50%*
by adjusting the digital filter
setting to 3.
Additional error for temperatures
TBD
other than 25°C
Filtering
160 Hz hash (noise) filter
1-128 scan digital running
average filter
General Specifications
Required Power
130 mA @ 24 VDC
(Steady State)
Required Power (Inrush)
30 A for 1 ms @ 24 VDC
Primary Power Range
10 – 30 VDC
Relative Humidity
5 to 95% Non-condensing
Clock Accuracy
+/- Seven Minutes/Month at 20C
General Specifications continued
Operating
-10°C to +60°C
Temperature
Terminal Type
Screw Type, 5 mm Removable
Weight
12 oz. (340.19 g)
CE
If you require a Compliance Table: 1-888-556-6342
UL
3.622 [92mm]
001XLE002
3
Ports / Connectors / Cables
Note: The case of the XLt is black, but for clarity, it is shown in a lighter gray color.
To Remove Back Cover:
Unscrew 4 screws located on
the back of the unit.
Remove cover.
CAUTION: Do not over tighten
screws when replacing the back
cover.
I/O Jumpers: (Not Shown):
I/O Jumpers (JP) are located
internally.
To access, remove
back cover of unit.
Wiring Connectors (J1 / J2):
I/O Jumpers (JP1 / JP2), and
External Jumpers (RS-485) are
described in the Wiring and
Jumpers
section
of
this
document.
DIP
Switch
Memory Slot
J2
I/O
Jumper
MJ2
(RS-232 / RS-485)
MJ1
(RS-232 / RS-485)
J1
I/O
Jumper
NET 1
Power
(CsCAN)
001XLE029-R2
Memory Slot:
Uses Removable Memory for
data logging, screen captures,
program loading and recipes.
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Use for
Cscape
programming
and
Application-Defined
Communications.
MJ2: (RS-232 / RS-485) Use for
Application-Defined
Communications.
Power Connector
CAN Connector
Power Up:
Connect to Earth Ground.
Apply 10 - 30 VDC.
Screen lights up.
Use the CAN Connector when
using CsCAN network.
Torque rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
Torque Rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
__________________________________________________________________________________________________________________________________________________________________
Page 1 of 4
Serial Communications:
MJ1: (RS-232 / RS-485) Use for Cscape programming and
Application-Defined Communications.
4.2
MJ2: (RS-232 / RS-485) Use for Application-Defined
Communications.
Pin
8
1
MJ1 Pins
Direction
Signal
Direction
8
TXD
OUT
TXD
OUT
7
6
RXD
IN
RXD
IN
Ground
0V
+5
60mA
Ground
5*
0V
+5
60mA
4
RTS
OUT
TX-
OUT
3
CTS
2
RX- /
TXRX+ /
TX+
1
J2 Black
Terminal
Connector
C6
R6
C5
R5
C4
R4
C3
R3
C2
R2
C1
R1
H4
H3
H2
MJ2 Pins
Signal
OUT
IN
OUT
TX+
IN / OUT
IN / OUT
OUT
RX-
IN
RX+
IN
* +5Vdc 60mA Max
4
Wiring Examples (continued)
Wiring and Jumpers
Relay 6 COM
Relay 6 NO
Relay 5 COM
Relay 5 NO
Relay 4 COM
Relay 4 NO
Relay 3 COM
Relay 3 NO
Relay 2 COM
Relay 2 NO
Relay 1 COM
Relay 1 NO
HSC4 / IN12
HSC3 / IN11
HSC2 / IN10
230VAC
OR
25VDC
230VAC
OR
25VDC
230VAC
OR
25VDC
230VAC
OR
25VDC
230VAC
OR
25VDC
230VAC
OR
25VDC
C6
N
L
R6
LOAD
C5
N
L
R5
LOAD
C4
N
L
R4
LOAD
C3
N
L
R3
LOAD
C2
N
L
R2
LOAD
C1
N
L
R1
LOAD
H4
Wire according to the type of inputs / outputs used, and select the
appropriate jumper option.
Wiring Specifications
J2 Black
Positive Logic
Digital In / Relay Out
Name
H3
12-24VDC
H2
0V ON J1
Location of I/O jumpers (JP)
and wiring connectors
(J1 and J2).
• For I/O wiring (discrete), use the
following wire type or equivalent:
2
Belden 9918, 18 AWG (0.8 mm )
or larger.
• For shielded Analog I/O wiring,
use the following wire type or
equivalent: Belden 8441, 18
AWG (0.8 mm2) or larger.
J1
001XLE015
4.3
J2
JP2
• For CAN wiring, use the
following wire type or equivalent:
Belden 3084, 24 AWG (0.2 mm2)
or larger.
Use copper conductors in field
wiring only, 60/75° C
I/O Jumpers Settings (JP1 - JP2)
JP1 Digital DC In / HSC
Positive Negative
Logic
Logic
JP2 Analog In (A1 – A4)
Current
Voltage
(20 mA) (10 V)
A1
A2
A3
A4
JP1
Default
Note:
When using JP2 (A1-A4), each
channel can be independently
configured.
Default
001XLE025
Note: The Cscape Module Setup configuration must match the
selected I/O (JP) jumper settings.
Positive Logic vs. Negative Logic Wiring
The XLt can be wired for Positive Logic inputs or
Negative Logic inputs.
I1
I1
4.4
External DIP Switch Settings
12-24VDC
0V
0V
The External DIP Switches are
used for termination of the RS-485
ports. The XLt is shipped unterminated.
001XLE036
Positive Logic In
4.1
Negative Logic In
XT102 J1 Orange
Positive Logic In
Digital In /
Analog In
Wiring Examples
J1 Orange
Terminal
Connector
I1
I2
I3
I4
I5
I6
I7
I8
H1
0V
A1
A2
A3
A4
0V
Name
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN8
HSC1 /IN9
Ground
Analog IN1
Analog IN2
Analog IN3
Analog IN4
Ground
I1
I2
I3
To terminate, select one of the
jumpers shipped with the product
and insert it based upon the option
that is desired or, select the switch
and configure based upon the
option that is desired.
As seen when looking at the top of the XLt unit
DIPSW3: FACTORY USE
ONLY (tiny bootloader
firmware downloading).
NOT TO BE USED FOR
NORMAL OCS
OPERATION.
DIPSW2: MJ2 Termination
(default – none)
DIPSW1: MJ1 Termination
(default – none)
001XLE037-R1
I4
I5
12-24VDC
I6
I7
I8
H1
0V
20mA
A1
A2
A3
LOOP PWR
Note:
Loop Power requirements are determined
by the transmitter specification.
A4
0-10VDC
0V
001XLE017
__________________________________________________________________________________________________________________________________________________________________
Page 2 of 4
5
MJ2 Pinouts in Full and Half Duplex Modes
Pin
MJ2 Pins
8
1
Pin
MJ2 Pins
8
Signal
Direction
Signal
8
TXD
OUT
Direction
8
TXD
7
6
RXD
IN
OUT
7
6
RXD
0V
Ground
IN
0V
Ground
5*
+5 60mA
4
TX-
OUT
5*
+5 60mA
OUT
OUT
4
TX-
OUT
3
TX+
OUT
3
TX+
OUT
2
1
RX-
IN
TX-/RX-
IN/OUT
RX+
IN
2
1
TX+/RX+
IN/OUT
1
* +5Vdc 60mA Max
* +5Vdc 60mA Max
MJ2 Full Duplex Mode
6
MJ2 Half Duplex Mode
8
Filter
Filter Constant sets the level of digital filtering according to the
following chart.
1
%Complete [
]
0
2
3
4
5
6
Filter
Constant
7
100
90
80
70
60
50
40
30
20
10
0
I/O Register Map
Registers
Description
%I1 to %I24
%I32
%I25 to %I31
%Q1 to %Q16
%Q17
Digital Inputs
Output Fault
Reserved
Digital outputs
Clear HSC1 acc umulator to 0
Totalizer: Clear HSC2
Quadrature 1-2: Accumulator 1 Reset to max – 1
Clear HSC3 Accumulator to 0
Totalizer: Clear HSC4
Quadrature 3-4: Accumulator 3 Reset to max – 1
Reserved
Analog inputs
HSC1 Accumulator
HSC2 Accumulator
HSC3 Accumulator
HSC4 Accumulator
%Q18
%Q19
%Q20
0
20
40
60
80
100
%Q21 to %Q32
%AI1 to %AI4
%AI5, %AI6
%AI7, %AI8
%AI9, %AI10
%AI11, %AI12
Scans
Digital Filtering. The illustration above demonstrates the effect of
digital filtering (set with Filter Constant) on module
response to a temperature change.
7
%AQ1, %AQ2
PW M1 Duty Cyc le
%AQ3, %AQ4
PW M2 Duty Cyc le
%AQ5, %AQ6
PW M Prescale
%AQ7, %AQ8
PW M Period
%AQ9 to %AQ14
Analog outputs
Note: Not all XLt units contain the I/O listed in this table.
Derating
Operation
(x104)
Relay Life Expectancy
40
30
20
10
0
1
2
3
4
Contact Current (A)
__________________________________________________________________________________________________________________________________________________________________
Page 3 of 4
9
Safety
When found on the product, the following symbols specify:
Warning: Electrical
Shock Hazard.
Warning: Consult
user documentation.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only
WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I, Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE
CLASSE 1, DIVISION 2
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE
NON DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to
the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse.
WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service
this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe
bodily injury or loss of life.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
• All applicable codes and standards need to be followed in the installation of this product.
• Adhere to the following safety precautions whenever any type of connection is made to the module:
• Connect the safety (earth) ground on the power connector first before making any other connections.
• When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
• Do not make connections to live power lines.
• Make connections to the module first; then connect to the circuit to be monitored.
• Route power wires in a safe manner in accordance with good practice and local codes.
• Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits.
• Ensure hands, shoes, and floor are dry before making any connection to a power line.
• Make sure the unit is turned OFF before making connection to terminals.
• Make sure all circuits are de-energized before making connections.
• Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.
• Use Copper Conductors in Field Wiring Only, 60/75° C
"WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE
THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ
Cover / case & base: Mitsubishi engineering Plastics Corp.
5010GN6-30 or 5010GN6-30 M8 (PBT)
Sealing Material: Kishimoto 4616-50K (I part epoxy resin)
It is recommended to periodically inspect the relay for any
degradation of properties and replace if degradation is found
__________________________________________________________________________________________________________________________________________________________________
Page 4 of 4
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be
as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE,
AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
FOR NON-WARRANTY REPAIRS, consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST
of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2009 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com sm
TEMPERATURE
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Wire: Thermocouple, RTD & Thermistor
Calibrators & Ice Point References
Recorders, Controllers & Process Monitors
Infrared Pyrometers
PRESSURE, STRAIN AND FORCE
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Air Velocity Indicators
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MONITORING AND CONTROL
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M4757/0109
OME0869-04-EN
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