AQ2A2-ZP3/28VDC
Products marked
are discontinued as of August 31, 2011
Certified
AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC,
AQ5A2-ZP3/28VDC, AQ1AD2-3/28VDC
and AQ2AD1-3/28VDC
Please contact us about
TÜV certified products.
Certified
AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC,
AQ5A2-ZP3/28VDC, AQ1AD2-3/28VDC
and AQ2AD1-3/28VDC
1A to 10A high-capacity
PC board terminal type
solid state relay
Certified
AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC,
AQ5A2-ZP3/28VDC, AQ1AD2-3/28VDC and
AQ2AD1-3/28VDC
VDE
Certified
AQ3A2-ZT4/32VDC,
AQ3A2-J-ZT4/32VDC and
AQ10A2-ZT4/32VDC
AQ1
AQ1 RELAYS
AQ1
FEATURES
mm inch
10
.394
33
1.299
26
1.024
25
.984
33
1.299
12
.472
AC optically coupled isolation type
products to be discontinued.
1. 10A high-capacity realized for PC
board terminal (with heat sink)
SSR for compact PC boards with 10 A
capacity that is two times greater than
our previous model. It is suitable for longlife, highly frequent control.
2. VDE (EN60950-1) reinforced
insulation compliant
Fully satisfies demand for safety by
guaranteeing compliance with
EN60950-1 safety standard and featuring
3,000 V reinforced insulation (AQ3A2ZT4/32VDC, AQ3A2-J-ZT4/32VDC and
AQ10A2-ZT4/32VDC).
3. Superior anti-vibration and antishock characteristics
The body is molded as a single unit with
flame resistant resin which makes it
highly resistant against vibration and
shock, and gives it superior protection
from environment. The body can also be
washed.
4. Vertical types with SIL terminal
arrangement and flat types are
available.
1) The vertical type is available in
thicknesses of 10 mm (2 A and 3 A types)
and 12 mm (5 A and 10 A types).
Terminal arrangement is SIL in integral
multiples of 2.54 mm (0.1 inch).
2) The height of the flat type is 12 mm.
The terminal arrangement is DIL in
integral multiples of 2.54 mm.
5. Reduced noise generation
The load will operate at close to zero
voltage even when the input signal is
applied during a cycle. Also, even if an
input signal is cancelled during a cycle,
the load is cut off at close to zero current.
For this reason, hardly any noise is
produced and radio frequency
interference (RFI) and electromagnetic
interference (EMI) are kept to a minimum.
6. Built-in Snubber circuit prevents
malfunction.
TYPICAL APPLICATIONS
• Printing machines
• Packing machines
• Traffic signal control
• Automatic ticket punchers
• Terminal equipment of data processing
• Computer peripherals
• NC machines
TYPES
1. AQ1 Solid State Relays
Load
AC
AC
DC
Standard packing: Carton 20 pcs., Case 200 pcs.
Zero-cross
function
Isolation
Phototriac coupler
Optically
coupled isolation
Optically
coupled isolation
Zero-cross*1
Zero-cross
3 A (Vertical)
3 A (flat)
Input
voltage
4 to 32 V DC
4 to 32 V DC
Load current
Load voltage
3 A, 75 to 250 V AC
3 A, 75 to 250 V AC
10 A
4 to 32 V DC
10 A, 75 to 250 V AC
(5 A without heat sink)
AQ10A2-ZT4/32VDC
2 A (Vertical)
2 A (flat)
3 to 28 V DC
3 to 28 V DC
2 A, 75 to 250 V AC
2 A, 75 to 250 V AC
AQ2A2-ZP3/28VDC
AQ2A2-J-ZP3/28VDC
5A
3 to 28 V DC
5 A, 75 to 250 V AC
(3 A without heat sink)
AQ5A2-ZP3/28VDC
1A
2A
3 to 28 V DC
3 to 28 V DC
1 A, 10 to 200 V DC
2 A, 3 to 60 V DC
AQ1AD2-3/28VDC
AQ2AD1-3/28VDC
Type
–
Part No.
AQ3A2-ZT4/32VDC
AQ3A2-J-ZT4/32VDC
Note: *1 Non zero-cross type also available. Please inquire.
2. Heat sink for AQ1 solid state relay
Product name
Heat sink for AQ5A2-ZP3/28VDC and AQ10A2-ZT4/32VDC
ds_61601_en_aq1: 010611D
Standard packing: Carton 20 pcs., Case 200 pcs.
Part No.
AQ-HS-5A
1
AQ1
Products marked
are discontinued as of August 31, 2011
ORDERING INFORMATION
AQ
Load current
1
2
3
5
10
A
A
A
A
A
2A
2
J
ZP
Load voltage
Shape
2: 75 to 250 V AC
D1: 03 to 60 V DC
D2: 10 to 200 V DC
Nil: Vertical type
J: Flat type
3/28 VDC
Type
Input voltage
Nil: DC output
ZP: Zero-cross AC output (Photocoupler)
ZT: Zero-cross AC output (Phototriac coupler)
3/28 V DC: 3 to 28 V DC
4/32 V DC: 4 to 32 V DC
* Random types are available upon request.
SPECIFICATIONS
1. Rating (at 20°C 68°F, Ripple factor: less than 1%)
Type
Item
Input voltage
Input
side
Input impedance
Input current, max.
Drop-out voltage, min.
Max. load current
AC output type
Zero-cross
3 A type
10 A type
2 A type
5 A type
4 to 32 V DC
3 to 28 V DC
Approx. 1.6 kΩ
—
(3 to 28 V DC)
20 mA
—
1.0 V
0.8 V
3A
10 A*1
2A
5 A*2
Load voltage
75 to 250 V AC
Non-repetitive surge
current
Load
side
100 A
Max. “OFF-state”
leakage current
DC output type
10 to 200 V DC
80 A
100 A
1 mA
1.6 V
50 mA*
3 to 60 V DC
5 A (1 s)
5 mA
Max. “ON-state” voltage drop
Min. load current
Remarks
1 A type
2 A type
3 to 28 V DC
Approx. 1.6 kΩ
(3 to 28 V DC)
—
0.8 V
1A
2A
1.6 V
2.3 V
5 mA*
3
Refer to “REFERENCE DATA
1. Load current vs. ambient
temperature characteristics”.
AC: In one cycle at 60 Hz,
DC: 1s
AC: at 200 V, 60Hz
DC: When maximum load
voltage is applied.
At Max. carrying current
3
Notes: *1 When heat sink (AQ-HS-5A) is installed. The max. load current is 5 A when heat sink is not installed.
*2 When heat sink (AQ-HS-5A) is installed. The max. load current is 3 A when heat sink is not installed.
*3 When load current is below the rating, refer to “Cautions for Use”.
2. Characteristics (at 20°C 68°F, Ripple factor: less than 1%)
Type
Item
3 A type
Operate time, Max.
Release time, Max.
Insulation resistance, Min.
Breakdown voltage
AC output
Zero-cross
10 A type
2 A type
(1/2 cycle of voltage sine wave) + 1 ms
(1/2 cycle of voltage sine wave) + 1 ms
DC output
0.5 ms
2 ms
100 M Ω for input,
output
100 M Ω for input, output and case
4,000 Vrms
between input and output
2,500 Vrms
among input, output and case
3,000 Vrms
between input
and output
3,000 Vrms
between input
and output
1,500 Vrms
among input,
output and case
117.6 m/s2 {12G},
10 to 55 Hz at double
amplitude of 2 mm
117.6 m/s2 {12G},
10 to 55 Hz at double
amplitude of 2 mm
For 1 minute
1 hour for
X, Y, Z axis
117.6 m/s2 {12G}, 10 to 55 Hz at double amplitude of 2 mm
Functional
117.6 m/s2 {12G}, 10 to 55 Hz at double amplitude of 2 mm
Destructive
Min. 980 m/s2 {100 G}
Min. 980 m/s2 {100 G}
5 times each for
X, Y, Z axis
Functional
Min. 980 m/s2 {100 G}
Min. 980 m/s2 {100 G}
4 times each for
X, Y, Z axis
Ambient temperature
Storage temperature
Operational method
2
3,000 Vrms between
input-output
at 500 V DC
Destructive
Vibration
resistance
Shock
resistance
Remarks
5 A type
–30°C to +80°C –22°F to +176°F
–30°C to +100°C –22°F to +212°F
Zero-cross (Turn-ON and Turn-OFF)
10 minutes for
X, Y, Z axis
—
ds_61601_en_aq1: 010611D
Products marked
AQ1
are discontinued as of August 31, 2011
DIMENSIONS (mm inch)
CAD Data
Data from our Web site.
Download CAD
1. AC output, 2A and 3A types (Vertical)
Mounting hole location
(Copper-side view)
CAD Data
33
1.299
25.4
1.000
10
.394
1
Copper foil
2
3
4
4-1.2 dia.
4-.047 dia.
2.54×3
.100×3
OUTPUT
1
INPUT
Schematic
1
.039
6
.236
7.62 12.7
.300 .500
2.54×2
.100×2
25
.984
3 4
2
2.54×5
.100×5
SSR
5.08
.200
LOAD
1 2
INPUT
3 4
(25.4)
(1.000)
+ Load
Input
Load
power source power source
5.3
.209
4-0.8 dia.
4-.031 dia.
General tolerance: ±0.5 ±.020
Tolerance: ±0.1 ±.004
2. AC output, 2A and 3A types (Flat)
Mounting hole location
(Copper-side view)
CAD Data
33
1.299
4-1.2 dia.
4-.047 dia.
25.4
1.000
Copper foil
2
3
25
.984
10.16
.400
12.7
.500
4
11
.433
6
.236
4-0.8 dia.
4-.031 dia.
1
Schematic
1
.039
+
2
INPUT OUTPUT
4
-
Load
3
10.16
.400
Input
power source
+ -
Load
power source
25.4
1.000
12.7
.500
1
2
3
SSR LOAD
INPUT
1
4
General tolerance: ±0.5 ±.020
Tolerance: ±0.1 ±.004
3. AC output, 5A and 10A types
Mounting hole location (Copper-side view)
CAD Data
4
.157
25
.984
1
3
2.54×3
.100×3
4
2.54×5
.100×5
9.1
.358
2.54×2
.100×2
2-3.5 dia.*
2-.138 dia.
LOAD INPUT
1
.039
15 max.
.591
0.8
.031
7.62
.300
12.7
.500
20
.787
20
.787
* There 2 holes are not necessary when not using heat sink (AQ-HS-5A)
Schematic
7.62
.300
5.08
.200
0.6
.024
12 max.
.472
SSR
LOAD
1 2
INPUT
3 4
6.9
.272
2
.079
2
.079
8.8910.16
.350 .400
General tolerance: ±0.5 ±.020
ds_61601_en_aq1: 010611D
2
Copper foil
1 2 + 34 -
2
.079
4-1.2 dia.
4-.047 dia.
25.4
1.000
54
2.126
39
1.535
33
1.299
+ Load
Input
Load
power source power source
Tolerance: ±0.1 ±.004
3
AQ1
Products marked
are discontinued as of August 31, 2011
4. Heat sink (for AQ10A2-ZT4/32VDC and AQ5A2-ZP3/28VDC)
mm inch
CAD Data
58±2
2.283±.079
2-M3 Screw
13.8
.543
27±2
1.063±.079
5.2
.205
47.6
1.874
40
1.575
2.5
.098
9
.354
30±2
1.181±.079
2-M3 Screw depth: min. 10mm
8 8 8 8 8 8 8
.315.315.315.315.315.315.315
Knurl surface
Heat sink attached to AQ1 relay
General tolerance: ±0.5 ±.020
Note: When using heat sink, please refer to “Thermal Design”
5. DC output, 1A and 2A types
Mounting hole location
(Copper-side view)
CAD Data
33
1.299
25.4
1.000
10
.394
1
Copper foil
2
3
4
4-1.2 dia.
4-.047 dia.
2.54×3
.100×3
OUTPUT
1
INPUT
3 4
2
2.54×5
.100×5
25
.984
Schematic
1
.039
6
.236
SSR
7.62 12.7
.300 .500
2.54×2
.100×2
5.08
.200
(25.4)
(1.000)
INPUT
3 4
+ + Load
Input
Load
power source power source
5.3
.209
4-0.8 dia.
4-.031 dia.
LOAD
1 2
Tolerance: ±0.1 ±.004
General tolerance: ±0.5 ±.020
REFERENCE DATA
1-(1) Load current vs. ambient temperature
1.-(2) Load current vs. ambient temperature
1.-(3) Load current vs. ambient temperature
(AC output, 3 A type) Part No.: AQ3A2-ZT4/32VDC
and AQ3A2-J-ZT4/32VDC
Allowable ambient temperature:
–30°C to +80°C –22°F to +176°F
(AC output, 10 A type) Part No.: AQ10A2-ZT4/32VDC
(A) When not using a heat sink
(B) When using a standard heat sink AQ-HS-5A
(When attached to a heat sink, use a heat conductive
compound (Ex. Toshiba silicone YG6111 or TSK5303)
of similar coating to improve cooling.)
(AC output, 2 A type) Part No.: AQ2A2-ZP3/28VDC
and AQ2A2-J-ZP3/28VDC
Allowable ambient temperature:
–30°C to +80°C –22°F to +176°F
5
10
4
8
2.5
3
2
1
0
-30
6
(A)
4
0
20
40
60
80
100
0
-30
2.0
1.5
1.0
0.5
2
Ambient temperature, °C
4
Load current, A
Load current, A
Load current, A
(B)
0
20
40
60
80
Ambient temperature, °C
100
0
-30
0
20
40
60
80
Ambient temperature, °C
ds_61601_en_aq1: 010611D
Products marked
AQ1
are discontinued as of August 31, 2011
1.-(4) Load current vs. ambient temperature
1.-(5) Load current vs. ambient temperature
(AC output, 5 A type) Part No.: AQ5A2-ZP3/28VDC
(A) When not using a heat sink
(B) When using a standard heat sink AQ-HS-5A
(When attached to a heat sink, use a heat conductive
compound (Ex. Toshiba silicone YG6111 or TSK5303)
of similar coating to improve cooling.)
(DC output, 1 A and 2 A types) Part No.: AQ1AD2-3/
28VDC and AQ2AD1-3/28VDC
Allowable ambient temperature:
–30°C to +80°C –22°F to +176°F
2-(1) Non-repetitive surge current vs.
carrying time
(AC output, 3 A and 10 A types)
Part No.: AQ3A2-ZT4/32VDC, AQ3A2-J-ZT4/32VDC
and AQ10A2-ZT4/32VDC
2.5
Non-repetitive surge current, A
5
2A type
2.0
Load current, A
Load current, A
125
(B)
4
(A)
3
2
1.5
1A type
1.0
0
-30
0
20
40
60
0
80
Ambient temperature, °C
75
50
25
0.5
1
100
-30
0
20
40
60
0
80
1
Ambient temperature, °C
10
100
No. of cycles at 60 Hz
(AC output, 2 A type) Part No.: AQ2A2-ZP3/28VDC
and AQ2A2-J-ZP3/28VDC
(AC output, 5 A type) Part No.: AQ5A2-ZP3/28VDC
(DC output) Part No.: AQ1AD2-3/28VDC and
AQ2AD1-3/28VDC
100
50
Non-repetitive surge current, A
2.-(4) Non-repetitive surge current vs.
carrying time
Non-repetitive surge current, A
2.-(3) Non-repetitive surge current vs.
carrying time
Non-repetitive surge current, A
2.-(2) Non-repetitive surge current vs.
carrying time
100
50
22
20
18
16
14
12
10
8
6
4
2
0
1
10
50
0
100
1
10
No. of cycles at 60 Hz
50
100
No. of cycles at 60 Hz
3.-(2) Input current vs. input voltage
characteristics
(AC output, 3 A and 10 A types)
Part No.: AQ3A2-ZT4/32VDC, AQ3A2-J-ZT4/32VDC
and AQ10A2-ZT4/32VDC
(AC output, 2 A and 5 A types)
Part No.: AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC
and AQ5A2-ZP3/28VDC
(DC output)
Part No.: AQ1AD2-3/28VDC and AQ2AD1-3/28VDC
Input current, mA
Input current, mA
20
15
10
5
0
0
5
10
15
20
25
Input voltage, V
ds_61601_en_aq1: 010611D
30
35
1
50
100
500 1,000
Carrying time, ms
3-(1) Input current vs. input voltage
characteristics
25
0
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
4
8
12
16
20
24
28 30
Input voltage, V DC
5
AQ1
Products marked
are discontinued as of August 31, 2011
CAUTIONS FOR USE
1. Input side
1) Noise and surge protection at the input
side
A high noise surge voltage applied to the
SSR input circuit can cause malfunction
or permanent damage to the device. If
such a high surge is anticipated, use C or
R noise absorber in the input circuit.
R
2) When used for the load less than rated
An SSR may malfunction if it is used
below the specified load. In such an
event, use a dummy resistor in parallel
with the load.
R0 (dummy resistor)
1
Load
Load
power
supply
SSR
3
2
Control
voltage
source
C
SSR
4
2) When the input terminals are
connected with reverse polarity
Reversing the polarity will not cause
damage to the device, due to the
presence of a protection diode, but the
device will not operate.
3) In the case of operating voltage
containing ripple
If the SSR control voltage contains ripple,
the peak of the ripple should not exceed
the maximum rated control voltage “32V”,
and the bottom of the ripple should
exceed the minimum rated control
voltage “4V”.
Peak ripple voltage
Valley ripple voltage
0V
2. Output side
1) Regarding output noise surge
protection
A high noise surge voltage applied to the
SSR load circuit can cause malfunction
or permanent damage to the device. If
such a high surge is anticipated, use a
varistor across the SSR output.
1
Load
power
supply
2
Solid state relay
Terminal bend section
Printed circuit board
Solder
4. When a heat sink is mounted on the
5 A or 10 A type
The heat sink (AQ-HS-5A) or a radiator
which can make good contact should be
used.
If a heat sink is used in which the contact
condition is bad, a heat conducting
compound should be used to improve the
heat radiation. (Ex. Silicon compound
Toshiba silicon YG6111 or TSK5303) The
compound should be applied between
the heat sink and the AQ1.
AQ-HS-5A heat sink
5 A or 10 A type AQ1 SSR
Load
SSR
Set a value of dummy resistor so that the
load current becomes 50 mA or greater
due to the dummy resister and load.
3. When using bent output terminals
To avoid applying mechanical stress on
the main unit and molded section of the
solid state relay, radio pliers should be
used to grasp the terminals between the
point of bending and the molded case
when making the bends.
5. Others
1) If an SSR is used in close proximity to
another SSR or heat-generating device,
its ambient temperature may exceed the
allowable level. Carefully plan SSR
layout and ventilation.
2) Soldering to SSR terminals should be
completed within 5 seconds at 260°C
500°F.
3) Terminal connections should be made
by referring to the associated wiring
diagram.
4) For higher reliability, check device
quality under actual operating conditions.
6. Transportation and storage
1) Extreme vibration during transport will
warp the lead or damage the relay.
Handle the outer and inner boxes with
care.
2) Storage under extreme conditions will
cause soldering degradation, external
appearance defects, and deterioration of
the characteristics. The following storage
conditions are recommended:
• Temperature: 5 to 30°C 41 to 86°F
• Humidity: Less than 60% R.H.
• Atmosphere: No harmful gasses such
as sulfurous acid gas, minimal dust.
Printed circuit board
4-M3 screws
(provided with AQ-HS-5A)
Varistor
Keep the varistor voltage to no more than
500 V.
Approx. 0.6N·m of torque should be
used for tightening the M3 screws.
Cautions for Use
6
ds_61601_en_aq1: 010611D
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