M-13-14 CARRIER CABLE KIT BMRA KIT (P/N 287971-02)

M-13-14 CARRIER CABLE KIT BMRA KIT (P/N 287971-02)
LIFT CORPORATION Sht. 1 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
INSTRUCTION, CARRIER & CABLE KIT
BMRA KIT P/N 287971-01
P/N 287121-01
CARRIER & CABLE ASSEMBLY
(BMRA)
QTY. 1
P/N 205780
PLASTIC TIE, 7” LG.
(BMRA)
QTY. 1
BMRSD KIT P/N 287972-01
P/N 287125-01
CARRIER & CABLE ASSEMBLY
(BMRSD)
QTY. 1
P/N 205780
PLASTIC TIE, 7” LG.
(BMRSD)
QTY. 4
LIFT CORPORATION Sht. 2 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
CAUTION
Keep dirt, water and other contaminants from entering the hydraulic system.
Before opening the hydraulic fluid reservoir filler cap, drain plug and hydraulic lines, clean up contaminants that can get in the openings. Also, protect the
openings from accidental contamination.
NOTE: Perform this procedure at a place where platform can be lowered to lowest
point of travel. Get a helper to operate Liftgate control switch.
NOTE: Refer to Operation Manual for instructions to operate Liftgate.
1. UNFOLD the platform as shown in
FIG. 2-1.
UNFOLDING PLATFORM
FIG. 2-1
LIFT CORPORATION Sht. 3 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
2. Remove retainer screw, spacer
tube, clamp and lock nut from
RH column (FIGS. 3-1 or 3-2).
If necessary, reposition cable
and hoses for easier access.
3. For BMRA, disconnect the
hydraulic hose in the column
from the closing line fitting
(FIG. 3-1). Plug hose to
prevent spills.
SPRING
GUARD
RH COLUMN
CLAMP
LOCK
NUT
RETAINER
SCREW
RH COLUMN
CABLE
CONNECTOR
For BMRSD, disconnect the
hydraulic hoses in the column
from the opening and closing
line fittings (FIG. 3-2). Plug
hoses to prevent spills.
SPACER
TUBE
FLEXIBLE CABLE
CONNECTOR
CLOSING
LINE
FITTING
HYDRAULIC
LINE
4. Disconnect the RH column
cable connector from the
flexible cable connector
(FIGS. 3-1 or 3-2).
DISCONNECTING COLUMN HOSE &
CABLE - BMRA
FIG. 3-1
RH COLUMN
SPRING
GUARD
RH COLUMN
CABLE
CONNECTOR
FLEXIBLE CABLE
CONNECTOR
RETAINER
SCREW
OPENING
LINE
FITTING
SPACER
TUBE
LOCK
NUT
HYDRAULIC
LINES
CLAMP
CLOSING
LINE
FITTING
DISCONNECTING COLUMN HOSES &
CABLE - BMRSD
FIG. 3-2
LIFT CORPORATION Sht. 4 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
5. Lower the platform (DOWN) to the
ground (FIG. 4-1).
LOWERING PLATFORM
FIG. 4-1
LIFT CORPORATION Sht. 5 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
RUNNER
6. Remove retainer bolt, spacer
tube, clamp, nut and lock nut from
RETAINER
RH runner (FIGS. 5-1 or 5-2). If
BOLT
necessary, reposition cable and hoses
for easier access.
7. For BMRA, disconnect the hydraulic
hose in the runner from the closing
cylinder fitting (FIG. 5-1). Plug hose to
prevent spills.
NUT
CLAMP
LOCK
NUT
SPACER
TUBE
HYDRAULIC
HOSE
For BMRSD, disconnect the hydraulic
hoses in the runner from the opening
line fitting and closing cylinder fitting
(FIG. 5-2). Plug hoses to prevent
spills.
CLOSING
CYLINDER
FITTING
8. Disconnect the runner switch cable
from the flexible cable connector
(FIGS. 5-1 or 5-2).
SPRING GUARD
RUNNER SWITCH
CABLE
CONNECTOR
FLEXIBLE CABLE
CONNECTOR
DISCONNECTING RUNNER HOSE &
CABLE - BMRA
FIG. 5-1
SPACER
TUBE
SPRING GUARD
HYDRAULIC
HOSE
RETAINER
BOLT
RUNNER
NUT
OPENING
CYLINDER
FITTING
HYDRAULIC
HOSE
CLOSING
CYLINDER
FITTING
LOCK
NUT
CLAMP
RUNNER SWITCH
CABLE
CONNECTOR
FLEXIBLE CABLE
CONNECTOR
DISCONNECTING RUNNER HOSES &
CABLE - BMRSD
FIG. 5-2
LIFT CORPORATION Sht. 6 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
9. Install carrier and cable assembly
as shown in FIG. 6-1.
RH COLUMN
RH RUNNER
CARRIER
& CABLE
ASSEMBLY
INSTALLING CARRIER &
CABLE ASSEMBLY
(BMRSD SHOWN)
FIG. 6-1
LIFT CORPORATION Sht. 7 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
10. Connect the runner switch cable
to the flexible cable connector
(FIGS. 7-1 or 7-2).
11. For BMRA, unplug hydraulic
hose. Then connect the hose
in the runner to the closing
cylinder fitting (FIG. 7-1).
RH RUNNER
CARRIER & CABLE ASSEMBLY
NUT
RETAINER
BOLT
CLAMP
LOCK
NUT
SPACER
TUBE
For BMRSD, unplug hydraulic
hoses. Then connect the hoses
in the runner to the opening line
fitting and closing cylinder fitting
(FIG. 7-2).
HYDRAULIC
HOSE
CLOSING
CYLINDER
FITTING
RUNNER SWITCH
CABLE
CONNECTOR
FLEXIBLE CABLE
CONNECTOR
12. Reinstall retainer bolt, spacer
tube, clamp, nut and lock nut
on runner (FIGS. 7-1 or 7-2).
CONNECTING RUNNER HOSE &
CABLE - BMRA
FIG. 7-1
HYDRAULIC
HOSE
SPACER
TUBE
RETAINER
BOLT
OPENING
LINE
FITTING
HYDRAULIC
HOSE
CLOSING
CYLINDER
FITTING
CARRIER & CABLE ASSEMBLY
RH RUNNER
NUT
LOCK
NUT
CLAMP
RUNNER SWITCH
CABLE
CONNECTOR
FLEXIBLE CABLE
CONNECTOR
CONNECTING RUNNER HOSES &
CABLE - BMRSD
FIG. 7-2
LIFT CORPORATION Sht. 8 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
13. For BMRA, tie runner switch cable
to cylinder closing line as shown in
FIGS. 8-1.
RH RUNNER
For BMRSD, tie cable connectors
to cylinder opening line (FIG. 8-2).
Then, tie runner switch cable to the
closing line as shown in FIG. 8-2.
PLASTIC
TIE
RUNNER SWITCH
CABLE
ATTACHING PLASTIC TIES - BMRA
FIG. 8-1
RH RUNNER
PLASTIC
TIE
CYLINDER
OPENING LINE
CLOSING LINE
PLASTIC
TIE
PLASTIC
TIE
RUNNER SWITCH
CABLE
CABLE
CONNECTORS
ATTACHING PLASTIC TIES - BMRSD
FIG. 8-2
LIFT CORPORATION Sht. 9 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
14. Raise platform (UP) as shown in
FIG. 9-1.
UNFOLDING PLATFORM
FIG. 9-1
LIFT CORPORATION Sht. 10 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
15. Connect the RH column cable
connector to the flexible cable
connector (FIGS. 10-1 or 10-2).
16. For BMRA, unplug hydraulic
hose. Then connect the hose
in the column to the closing
line fitting (FIG. 10-1).
For BMRSD, unplug
hydraulic hoses. Then
connect the hoses in the
column to the opening and
closing line fittings (FIG. 10-2).
RH COLUMN
CARRIEE
& CABLE
ASSEMBLY
CLAMP
LOCK
NUT
RETAINER
SCREW
RH COLUMN
CABLE
CONNECTOR
SPACER
TUBE
FLEXIBLE CABLE
CONNECTOR
17. Reinstall retainer screw,
spacer tube, clamp, nut
and lock nut on RH column
(FIGS. 10-1 or 10-2).
CLOSING
LINE
FITTING
HYDRAULIC
HOSE
DISCONNECTING COLUMN HOSE &
CABLE - BMRA
FIG. 10-1
RH COLUMN
RH COLUMN
CABLE
CONNECTOR
FLEXIBLE CABLE
CONNECTOR
RETAINER
SCREW
OPENING
LINE
FITTING
SPACER
TUBE
LOCK
NUT
HYDRAULIC
LINES
CLAMP
CLOSING
LINE
FITTING
DISCONNECTING COLUMN HOSES &
CABLE - BMRSD
FIG. 10-2
LIFT CORPORATION Sht. 11 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
CAUTION
Keep dirt, water and other contaminants from entering the hydraulic system. Before opening the hydraulic fluid reservoir filler cap, drain plug and
hydraulic lines, clean up contaminants that can get in the openings. Also,
protect the openings from accidental contamination.
Never mix synthetic fluids with conventional hydraulic fluids. Hydraulic system must be purged if the fluids are mixed.
NOTE: Exxon Univis HVI-13 hydraulic fluid is recommended for operating temperatures of -40 to +120° F. Refer to decal in pump box. The ISO-15
fluids in TABLE 12-1 may be used if the recommended fluids are unavailable. If necessary, the ISO-32 fluids in TABLE 12-2 may be used where
ordinary seasonal temperatures are near +100° F or higher.
NOTE: If the hydraulic fluid in the reservoir is contaminated, do the CHANGING
HYDRAULIC FLUID procedure in the Maintenance Manual.
18. Stow the platform in the up position
(FIG. 11-1).
19. Open the pump box cover to gain
access to sight glass and filler cap
(FIG. 11-2).
NOTE: Information for checking
hydraulic fluid level is
also shown on a decal
inside the pump box
cover.
STOWING PLATFORM
FIG. 11-1
20. Check the hydraulic fluid level in
sight glass (FIG. 11-2). Hydraulic
fluid level should be at the center
of sight glass. If fluid is below the
center, add fluid to the reservoir
as follows. Remove filler cap (FIG.
11-2). Add the correct grade of
hydraulic fluid to reservoir until the
level is at the center of the sight
glass (FIG. 11-2).
21. Reinstall filler cap (FIG. 11-2) and
close the pump box cover.
FILLER
CAP
SIGHT GLASS
CHECKING HYDRAULIC FLUID LEVEL
FIG. 11-2
LIFT CORPORATION Sht. 12 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
ISO-15 OR MIL-H-5606 TYPE HYDRAULIC OIL
BRAND
PART NUMBER
AMSOIL
AWF-05
CHEVRON
FLUID A, AW-MV-15
KENDALL
GLACIAL BLU
SHELL
TELLUS S2 V15
MOBIL
DTE-11M
ROSEMEAD
THS FLUID 17111
TABLE 12-1
ISO-32 HYDRAULIC OIL
BRAND
PART NUMBER
AMSOIL
AWH-05
CHEVRON
HIPERSYN 32
KENDALL
GOLDEN MV
SHELL
TELLUS S2 V32
EXXON
UNIVIS N-32
MOBIL
DTE-13M, DTE-24,
HYDRAULIC OIL-13
TABLE 12-2
LIFT CORPORATION Sht. 13 of 13 DSG# M-13-14 Rev. - Date: 08/06/13
22. Bleed the air from BMRA closing
cylinder or BMRSD opening/closing
cylinders as follows.
With platform folded, bleed closing line
by loosening closing line fitting (FIGS.
13-2 and 13-3) and pushing the FOLD
switch until air is bled from line. Then,
tighten closing line fitting.
For bleeding opening line (BMRSD
only), UNFOLD the platform (FIG.
13-1). Next, loosen opening line fitting
(FIG. 13-3) and push the UNFOLD
switch until air is bled from line. Then,
tighten opening line fitting.
UNFOLDING THE PLATFORM
FIG. 13-1
23. Repeat the CHECKING HYDRAULIC
FLUID procedure again to ensure
hydraulic fluid is at the correct level.
CLOSING LINE
FITTING
CLOSING LINE - BMRA
FIG. 13-2
OPENING LINE
FITTING
CLOSING LINE
FITTING
OPENING AND CLOSING LINE - BMRSD
FIG. 13-3
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