2110-814

2110-814
REPLACEMENT
PARTS MANUAL
WALL MOUNTED
GAS/ELECTRIC
MODELS:
W42G2-A
W48G2-A
W60G2-A
W42G2-B
W48G2-B
W60G2-B
General Notes
Contents
¾ Revised and/or additional pages may be
issued from time to time.
Description
¾ A complete and current manual consists
of pages shown in the following contents
section.
Cabinet Components
Page
Š
Š
Š
Š
Š
Š
Š
Š
Exploded View ..........................
Usage List .................................
Usage List .................................
Usage List .................................
Usage List .................................
Usage List .................................
Usage List .................................
Blank Page ...............................
2
3
4
5
6
7
8
9
Functional Components
Š
Š
Š
Š
Exploded View .........................
Usage List ................................
Usage List ................................
Usage List ................................
10
11
12
13
Exploded View .........................
Usage List ................................
Usage List ................................
Usage List ................................
14
15
16
17
Important
¾ Contact the installing and/or local Bard
distributor for all parts requirements.
Make sure you have the complete model
and serial number available from the unit
rating plates.
W42G2-C
W48G2-C
W60G2-C
Burner Components
Š
Š
Š
Š
Control Panel
Š Layout ...................................... 18
Š Usage List ................................ 19
Blower Assembly
Š Exploded View ......................... 20
Š Usage List ................................ 20
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914...Moving ahead, just as planned.
Manual:
Supersedes:
File:
Date:
2110-814A
2110-814
Vol. III Tab 20
03-21-14
Manual
Page
2110-814A
1 of 20
CABINET COMPONENTS
16
14
12
11
10
19
8
20
6
7
39
18
5
3
21
46
53
4
52
9
51
13
2
23
36
27
35
22
40
28
50
25
43
30
49
31
48
24
45
23
29
32
1
38
33 34
37
42
44
41
47
This drawing to be used for reference for Pages 3, 4, 5, 6, 7 and 8.
Manual 2110-814A
Page
2 of 20
25
SEXP-676
P art N o .
D escrip tio n
W42G2-AXB
W42G2-AXC
W42G2-AXD
W42G2-BXB
W42G2-BXC
W42G2-BXD
W42G2-CXB
W42G2-CXC
W42G2-CXD
CABINET COMPONENTS
1
501-570-*
Ri ght Si de Assembly
X
X
X
X
X
X
X
X
X
2
S153-326-*
Vesti bule Servi ce Door
X
X
X
X
X
X
X
X
X
3
105X1073
Ri ght Evaporator Support Angle
X
X
X
X
X
X
X
X
X
4
541-266
Ri ght Drai n Pan Support Assembly
X
X
X
X
X
X
X
X
X
5
S523-123
Drai n Pan Assembly
X
X
X
X
X
X
X
X
X
6
105-1080
Evaporator Coi l Fi ll Angle
X
X
X
X
X
X
X
X
X
7
509-156
Upper Back
X
X
X
X
X
X
X
X
X
8
111-063
Supply Ai r Frame
2
2
2
2
2
2
2
2
2
9
103-439
Heat Exchanger Support Offset
X
X
X
X
X
X
X
X
X
10
Heat Exch Assy
See Burner Components Di agram
11
105-1076
Top Heat Exchanger Deflector
X
X
X
X
X
X
X
X
X
12
135-216
Inner Ai r Baffle
X
X
X
X
X
X
X
X
X
13
165-563-*
Top Rai n Channel
X
X
X
X
X
X
X
X
X
14
507-246-*
Top Assembly
X
X
X
X
X
X
X
X
X
15
135-184
Ri ght Heat Exchanger Deflector
X
X
X
X
X
X
X
X
X
16
105Y1073
Left Evaporator Support Angle
X
X
X
X
X
X
X
X
X
17
105-1066
Lower Heat Exchanger Deflector
X
X
X
X
X
X
X
X
X
18
501-571-*
Left Si de Assembly
X
X
X
X
X
X
X
X
X
19
543-070-*
Left Access Cover
X
X
X
X
X
X
X
X
X
20
105-1070
Left Support Angle
X
X
X
X
X
X
X
X
X
21
S121-484
Blower Parti ti on
X
X
X
X
X
X
X
X
X
22
22
S900-249
S900-277
Complete Blower Assembly - 230V
Complete Blower Assembly - 460V
X
X
X
X
X
X
X
X
X
23
131-163
Fi lter Tray
X
X
X
X
X
X
X
X
X
24
1921-051
Vent Termi nal Gasket
X
X
X
X
X
X
X
X
X
25
118-084-*
Si de Gri lle
2
2
2
2
2
2
2
2
2
D raw in g
N o.
C o n tin u ed o n P ag e 4
* Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper
paint color, you must include the complete model and serial number of the unit for which cabinet parts are being
ordered.
Refer to drawing on Page 2
Manual
Page
2110-814A
3 of 20
W42G2-AXB
W42G2-AXC
W42G2-AXD
W42G2-BXB
W42G2-BXC
W42G2-BXD
W42G2-CXB
W42G2-CXC
W42G2-CXD
CABINET COMPONENTS
27
S553-562-*
Fi lter Access Panel Assembly
X
X
X
X
X
X
X
X
X
28
S553-561-*
Front Door Assembly
X
X
X
X
X
X
X
X
X
29
553-327-*
Vent Opti on Door Assembly
X
X
X
X
X
X
X
X
X
30
169-119
Outer Vent Hood
X
X
X
X
X
X
X
X
X
31
169-120
Inner Vent Hood
X
X
X
X
X
X
X
X
X
32
WGBFAD-5
Barometri c Fresh Ai r Damper
X
X
X
X
X
X
X
X
X
33
118-048-*
Condenser Gri lle
X
X
X
X
X
X
X
X
X
34
549-131-*
Ri ght Front Corner Assembly
X
X
X
X
X
X
X
X
X
35
S135-181-*
Ai r Intake Hood
X
X
X
X
X
X
X
X
X
36
S134-182-*
Ai r Intake Back
X
X
X
X
X
X
X
X
X
37
125-024
Fan Shroud
X
X
X
X
X
X
X
X
X
38
542-072
Condenser Parti ti on Blank Off Plate
X
X
X
X
X
X
X
X
X
39
541-398
Heat Exchanger Support Assembly
X
X
X
X
X
X
X
X
X
40
142-071
Fi lter Blank Off Plate
X
X
X
X
X
X
X
X
X
41
127-396
Lower Base
X
X
X
X
X
X
X
X
X
42
103-438
Lower Base Offset
3
3
3
3
3
3
3
3
3
43
517-276
Control Panel Assembly
X
X
X
X
X
X
X
X
X
44
521-420
Condenser Parti ti on Assembly
X
X
X
X
X
X
X
X
X
45
509-157
Lower Back Assembly
X
X
X
X
X
X
X
X
X
46
113-268
Mani fold Bracket
X
X
X
X
X
X
X
X
X
47
113-140
Bottom Support Bracket
X
X
X
X
X
X
X
X
X
48
S133-163
Ci rcui t Breaker Inner Door
X
X
X
X
X
X
X
X
X
49
S533-162-*
Control Panel Cover Assembly
X
X
X
X
X
X
X
X
X
50
S153-328-*
Di sconnect Access Door
X
X
X
X
X
X
X
X
X
51
134-193
Condui t Access Panel
X
X
X
X
X
X
X
X
X
52
156-029
Condui t Entrance Plate
X
X
X
X
X
X
X
X
X
53
553-388-*
Upper Door Assembly
X
X
X
X
X
X
X
X
X
D raw in g
N o.
P art N o .
D escrip tio n
C o n tin u ed fro m P ag e 3
* Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper
paint color, you must include the complete model and serial number of the unit for which cabinet parts are being
ordered.
Refer to drawing on Page 2
Manual 2110-814A
Page
4 of 20
P art N o .
D escrip tio n
W48G2-AXB
W48G2-AXC
W48G2-AXD
W48G2-BXB
W48G2-BXC
W48G2-BXD
W48G2-CXB
W48G2-CXC
W48G2-CXD
CABINET COMPONENTS
1
501-570-*
Ri ght Si de Assembly
X
X
X
X
X
X
X
X
X
2
S153-326-*
Vesti bule Servi ce Door
X
X
X
X
X
X
X
X
X
3
105X1073
Ri ght Evaporator Support Angle
X
X
X
X
X
X
X
X
X
4
541-266
Ri ght Drai n Pan Support Assembly
X
X
X
X
X
X
X
X
X
5
S523-123
Drai n Pan Assembly
X
X
X
X
X
X
X
X
X
6
105-1080
Evaporator Coi l Fi ll Angle
X
X
X
X
X
X
X
X
X
7
509-156
Upper Back
X
X
X
X
X
X
X
X
X
8
111-063
Supply Ai r Frame
2
2
2
2
2
2
2
2
2
9
103-439
Heat Exchanger Support Offset
X
X
X
X
X
X
X
X
X
10
Heat Exch Assy
See Burner Components Di agram
11
105-1076
Top Heat Exchanger Deflector
X
X
X
X
X
X
X
X
X
12
135-216
Inner Ai r Baffle
X
X
X
X
X
X
X
X
X
13
165-563-*
Top Rai n Channel
X
X
X
X
X
X
X
X
X
14
507-246-*
Top Assembly
X
X
X
X
X
X
X
X
X
15
135-184
Ri ght Heat Exchanger Deflector
X
X
X
X
X
X
X
X
X
16
105Y1073
Left Evaporator Support Angle
X
X
X
X
X
X
X
X
X
17
105-1066
Lower Heat Exchanger Deflector
X
X
X
X
X
X
X
X
X
18
501-571-*
Left Si de Assembly
X
X
X
X
X
X
X
X
X
19
543-070-*
Left Access Cover
X
X
X
X
X
X
X
X
X
20
105-1070
Left Support Angle
X
X
X
X
X
X
X
X
X
21
S121-484
Blower Parti ti on
X
X
X
X
X
X
X
X
X
22
22
S900-249
S900-277
Complete Blower Assembly - 230V
Complete Blower Assembly - 460V
X
X
X
X
X
X
X
X
X
23
131-163
Fi lter Tray
X
X
X
X
X
X
X
X
X
24
1921-051
Vent Termi nal Gasket
X
X
X
X
X
X
X
X
X
25
118-084-*
Si de Gri lle
2
2
2
2
2
2
2
2
2
D raw in g
N o.
C o n tin u ed o n P ag e 6
* Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper
paint color, you must include the complete model and serial number of the unit for which cabinet parts are being
ordered.
Refer to drawing on Page 2
Manual
Page
2110-814A
5 of 20
W48G2-AXB
W48G2-AXC
W48G2-AXD
W48G2-BXB
W48G2-BXC
W48G2-BXD
W48G2-CXB
W48G2-CXC
W48G2-CXD
CABINET COMPONENTS
27
S553-562-*
Fi lter Access Panel Assembly
X
X
X
X
X
X
X
X
X
28
S553-561-*
Front Door Assembly
X
X
X
X
X
X
X
X
X
29
553-327-*
Vent Opti on Door Assembly
X
X
X
X
X
X
X
X
X
30
169-119
Outer Vent Hood
X
X
X
X
X
X
X
X
X
31
169-120
Inner Vent Hood
X
X
X
X
X
X
X
X
X
32
WGBFAD-5
Barometri c Fresh Ai r Damper
X
X
X
X
X
X
X
X
X
33
118-048-*
Condenser Gri lle
X
X
X
X
X
X
X
X
X
34
549-131-*
Ri ght Front Corner Assembly
X
X
X
X
X
X
X
X
X
35
S135-181-*
Ai r Intake Hood
X
X
X
X
X
X
X
X
X
36
S134-182-*
Ai r Intake Back
X
X
X
X
X
X
X
X
X
37
125-024
Fan Shroud
X
X
X
X
X
X
X
X
X
38
542-072
Condenser Parti ti on Blank Off Plate
X
X
X
X
X
X
X
X
X
39
541-398
Heat Exchanger Support Assembly
X
X
X
X
X
X
X
X
X
40
142-071
Fi lter Blank Off Plate
X
X
X
X
X
X
X
X
X
41
127-396
Lower Base
X
X
X
X
X
X
X
X
X
42
103-438
Lower Base Offset
3
3
3
3
3
3
3
3
3
43
517-276
Control Panel Assembly
X
X
X
X
X
X
X
X
X
44
521-420
Condenser Parti ti on Assembly
X
X
X
X
X
X
X
X
X
45
509-157
Lower Back Assembly
X
X
X
X
X
X
X
X
X
46
113-268
Mani fold Bracket
X
X
X
X
X
X
X
X
X
47
113-140
Bottom Support Bracket
X
X
X
X
X
X
X
X
X
48
S133-163
Ci rcui t Breaker Inner Door
X
X
X
X
X
X
X
X
X
49
S533-162-*
Control Panel Cover Assembly
X
X
X
X
X
X
X
X
X
50
S153-328-*
Di sconnect Access Door
X
X
X
X
X
X
X
X
X
51
134-193
Condui t Access Panel
X
X
X
X
X
X
X
X
X
52
156-029
Condui t Entrance Plate
X
X
X
X
X
X
X
X
X
53
553-388-*
Upper Door Assembly
X
X
X
X
X
X
X
X
X
D raw in g
N o.
P art N o .
D escrip tio n
C o n tin u ed fro m P ag e 5
* Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper
paint color, you must include the complete model and serial number of the unit for which cabinet parts are being
ordered.
Refer to drawing on Page 2
Manual 2110-814A
Page
6 of 20
P art N o .
D escrip tio n
W60G2-AXB
W60G2-AXC
W60G2-AXD
W60G2-BXB
W60G2-BXC
W60G2-BXD
W60G2-CXB
W60G2-CXC
W60G2-CXD
CABINET COMPONENTS
1
501-570-*
Ri ght Si de Assembly
X
X
X
X
X
X
X
X
X
2
S153-326-*
Vesti bule Servi ce Door
X
X
X
X
X
X
X
X
X
3
105X1073
Ri ght Evaporator Support Angle
X
X
X
X
X
X
X
X
X
4
541-266
Ri ght Drai n Pan Support Assembly
X
X
X
X
X
X
X
X
X
5
S523-123
Drai n Pan Assembly
X
X
X
X
X
X
X
X
X
6
105-1080
Evaporator Coi l Fi ll Angle
X
X
X
X
X
X
X
X
X
7
509-156
Upper Back
X
X
X
X
X
X
X
X
X
8
111-063
Supply Ai r Frame
2
2
2
2
2
2
2
2
2
9
103-439
Heat Exchanger Support Offset
X
X
X
X
X
X
X
X
X
10
Heat Exch Assy
See Burner Components Di agram
11
105-1076
Top Heat Exchanger Deflector
X
X
X
X
X
X
X
X
X
12
135-216
Inner Ai r Baffle
X
X
X
X
X
X
X
X
X
13
165-563-*
Top Rai n Channel
X
X
X
X
X
X
X
X
X
14
507-246-*
Top Assembly
X
X
X
X
X
X
X
X
X
15
135-184
Ri ght Heat Exchanger Deflector
X
X
X
X
X
X
X
X
X
16
105Y1073
Left Evaporator Support Angle
X
X
X
X
X
X
X
X
X
17
105-1066
Lower Heat Exchanger Deflector
X
X
X
X
X
X
X
X
X
18
501-571-*
Left Si de Assembly
X
X
X
X
X
X
X
X
X
19
543-070-*
Left Access Cover
X
X
X
X
X
X
X
X
X
20
105-1070
Left Support Angle
X
X
X
X
X
X
X
X
X
21
S121-484
Blower Parti ti on
X
X
X
X
X
X
X
X
X
22
22
S900-249
S900-277
Complete Blower Assembly - 230V
Complete Blower Assembly - 460V
X
X
X
X
X
X
X
X
X
23
131-163
Fi lter Tray
X
X
X
X
X
X
X
X
X
24
1921-051
Vent Termi nal Gasket
X
X
X
X
X
X
X
X
X
25
118-084-*
Si de Gri lle
2
2
2
2
2
2
2
2
2
D raw in g
N o.
C o n tin u ed o n P ag e 8
* Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper
paint color, you must include the complete model and serial number of the unit for which cabinet parts are being
ordered.
Refer to drawing on Page 2
Manual
Page
2110-814A
7 of 20
W60G2-AXB
W60G2-AXC
W60G2-AXD
W60G2-BXB
W60G2-BXC
W60G2-BXD
W60G2-CXB
W60G2-CXC
W60G2-CXD
CABINET COMPONENTS
27
S553-562-*
Fi lter Access Panel Assembly
X
X
X
X
X
X
X
X
X
28
S553-561-*
Front Door Assembly
X
X
X
X
X
X
X
X
X
29
553-327-*
Vent Opti on Door Assembly
X
X
X
X
X
X
X
X
X
30
169-119
Outer Vent Hood
X
X
X
X
X
X
X
X
X
31
169-120
Inner Vent Hood
X
X
X
X
X
X
X
X
X
32
WGBFAD-5
Barometri c Fresh Ai r Damper
X
X
X
X
X
X
X
X
X
33
118-048-*
Condenser Gri lle
X
X
X
X
X
X
X
X
X
34
549-131-*
Ri ght Front Corner Assembly
X
X
X
X
X
X
X
X
X
35
S135-181-*
Ai r Intake Hood
X
X
X
X
X
X
X
X
X
36
S134-182-*
Ai r Intake Back
X
X
X
X
X
X
X
X
X
37
125-024
Fan Shroud
X
X
X
X
X
X
X
X
X
38
542-072
Condenser Parti ti on Blank Off Plate
X
X
X
X
X
X
X
X
X
39
541-398
Heat Exchanger Support Assembly
X
X
X
X
X
X
X
X
X
40
142-071
Fi lter Blank Off Plate
X
X
X
X
X
X
X
X
X
41
127-396
Lower Base
X
X
X
X
X
X
X
X
X
42
103-438
Lower Base Offset
3
3
3
3
3
3
3
3
3
43
517-276
Control Panel Assembly
X
X
X
X
X
X
X
X
X
44
521-420
Condenser Parti ti on Assembly
X
X
X
X
X
X
X
X
X
45
509-157
Lower Back Assembly
X
X
X
X
X
X
X
X
X
46
113-268
Mani fold Bracket
X
X
X
X
X
X
X
X
X
47
113-140
Bottom Support Bracket
X
X
X
X
X
X
X
X
X
48
S133-163
Ci rcui t Breaker Inner Door
X
X
X
X
X
X
X
X
X
49
S533-162-*
Control Panel Cover Assembly
X
X
X
X
X
X
X
X
X
50
S153-328-*
Di sconnect Access Door
X
X
X
X
X
X
X
X
X
51
134-193
Condui t Access Panel
X
X
X
X
X
X
X
X
X
52
156-029
Condui t Entrance Plate
X
X
X
X
X
X
X
X
X
53
553-388-*
Upper Door Assembly
X
X
X
X
X
X
X
X
X
D raw in g
N o.
P art N o .
D escrip tio n
C o n tin u ed fro m P ag e 7
* Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper
paint color, you must include the complete model and serial number of the unit for which cabinet parts are being
ordered.
Refer to drawing on Page 2
Manual 2110-814A
Page
8 of 20
This page intentionally left blank
Manual
Page
2110-814A
9 of 20
FUNCTIONAL COMPONENTS
10
6
11
8
7
1
2
5
9
16
14
3
17
4
13
15
12
SEXP-677
This drawing to be used for reference for Pages 11, 12 and 13.
Manual 2110-814A
Page
10 of 20
W42G2-BXB
W42G2-BXC
W42G2-BXD
W42G2-CXD
W42G2-AXD
W42G2-CXC
D escrip tio n
W42G2-AXC
W42G2-CXB
P art N o .
W42G2-AXB
FUNCTIONAL COMPONENTS
1
1
S900-249
S900-277
Complete Blower Assembly 230/208
Complete Blower Assembly 460V
X
X
X
X
X
X
X
X
X
2
2
7004-027
7003-030
20 x 30 x 2 Pleated Fi lter (Standard)
20 x 30 x 1 AF Fi lter (Opti onal)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
3
5151-027
Fan Blade
X
X
X
X
X
X
X
X
X
4
5051-078BX
Coil
X
X
X
X
X
X
X
X
X
5
5060-106BX
Coil
X
X
X
X
X
X
X
X
X
6
Heat Exch.
See Burner Components Di agram
X
X
X
X
X
X
X
X
X
7
8406-103
.55" + .05" Pressure Swi tch
X
X
X
X
X
X
X
X
X
8
S800-0397
Di stri butor/Ori fi ce .072
X
X
X
X
X
X
X
X
X
9
9
8109-014
8109-015
Induced Draft Blower 230V w/Transi ti on
Induced Draft Blower 460V w/Transi ti on
X
X
X
X
X
X
X
X
X
10
8600-011
Suppressi on Igni ti on Cable
X
X
X
X
X
X
X
X
X
11
11
3000-1121
3000-1124
Wi re Assembly
Wi re Assembly
X
X
X
X
X
X
X
X
X
12
8200-004
Fan Motor Mount
X
X
X
X
X
X
X
X
X
13
13
8105-039
8105-030
Motor 230/208V
Motor 460V
X
X
X
X
X
X
X
X
X
14
14
14
8000-318
8000-319
8000-320
Compressor ZP39K5E-PFV-130
Compressor ZP39K5E-TF5-130
Compressor ZP39K5E-TFD-130
X
X
X
X
15
1804-0385
Hi gh Pressure Swi tch (Flare)
X
X
X
X
X
X
X
X
X
16
1804-0386
Low Pressure Swi tch - (Flare)
X
X
X
X
X
X
X
X
X
17
CMA-28
Low Ambi ent Control - Opt. - (Flare)
X
X
X
X
X
X
X
X
X
NS
S400-0183
Ori fi ce Parts Bag 3 Tube 75K
X
NS
S400-0184
Ori fi ce Parts Bag 4 Tube 100K
NS
S400-0185
Ori fi ce Parts Bag 5 Tube 125K
D raw in g
N o.
X
X
X
X
X
X
X
X
X
X
X
X
X
NS - Not Shown
Opt. = Optional
Refer to drawing on Page 10
Manual
Page
2110-814A
11 of 20
W48G2-BXB
W48G2-BXC
W48G2-BXD
W48G2-CXD
W48G2-AXD
W48G2-CXC
D escrip tio n
W48G2-AXC
W48G2-CXB
P art N o .
W48G2-AXB
FUNCTIONAL COMPONENTS
1
1
S900-249
S900-277
Complete Blower Assembly 230/208
Complete Blower Assembly 460V
X
X
X
X
X
X
X
X
X
2
2
7004-027
7003-030
20 x 30 x 2 Pleated Fi lter (Standard)
20 x 30 x 1 AF Fi lter (Opti onal)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
3
5151-027
Fan Blade
X
X
X
X
X
X
X
X
X
4
5051-083BX
Coil
X
X
X
X
X
X
X
X
X
5
5060-106BX
Coil
X
X
X
X
X
X
X
X
X
6
Heat Exch.
See Burner Components Di agram
X
X
X
X
X
X
X
X
X
7
8406-103
.55" + .05" Pressure Swi tch
X
X
X
X
X
X
X
X
X
8
S800-0369
Di stri butor/Ori fi ce .073
X
X
X
X
X
X
X
X
X
9
9
8109-014
8109-015
Induced Draft Blower 230V w/Transi ti on
Induced Draft Blower 460V w/Transi ti on
X
X
X
X
X
X
X
X
X
10
8600-011
Suppressi on Igni ti on Cable
X
X
X
X
X
X
X
X
X
11
11
3000-1121
3000-1124
Wi re Assembly
Wi re Assembly
X
X
X
X
X
X
X
X
X
12
8200-004
Fan Motor Mount
X
X
X
X
X
X
X
X
X
13
13
8105-039
8105-030
Motor 230/208V
Motor 460V
X
X
X
X
X
X
X
X
X
14
14
14
8000-343
8000-344
8000-345
Compressor ZP44K5E-PFV-130
Compressor ZP44K5E-TF5-130
Compressor ZP44K5E-TFD-130
X
X
X
X
15
1804-0385
Hi gh Pressure Swi tch (Flare)
X
X
X
X
X
X
X
X
X
16
1804-0386
Low Pressure Swi tch - (Flare)
X
X
X
X
X
X
X
X
X
17
CMA-28
Low Ambi ent Control - Opt. - (Flare)
X
X
X
X
X
X
X
X
X
NS
S400-0183
Ori fi ce Parts Bag 3 Tube 75K
X
NS
S400-0184
Ori fi ce Parts Bag 4 Tube 100K
NS
S400-0185
Ori fi ce Parts Bag 5 Tube 125K
D raw in g
N o.
X
X
NS - Not Shown
Opt. = Optional
Refer to drawing on Page 10
Manual 2110-814A
Page
12 of 20
X
X
X
X
X
X
X
X
X
X
X
W60G2-BXB
W60G2-BXC
W60G2-BXD
W60G2-CXD
W60G2-AXD
W60G2-CXC
D escrip tio n
W60G2-AXC
W60G2-CXB
P art N o .
W60G2-AXB
FUNCTIONAL COMPONENTS
1
1
S900-249
S900-277
Complete Blower Assembly 230/208
Complete Blower Assembly 460V
X
X
X
X
X
X
X
X
X
2
2
7004-027
7003-030
20 x 30 x 2 Pleated Fi lter (Standard)
20 x 30 x 1 AF Fi lter (Opti onal)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
3
5151-027
Fan Blade
X
X
X
X
X
X
X
X
X
4
5051-083BX
Coil
X
X
X
X
X
X
X
X
X
5
5060-105BX
Coil
X
X
X
X
X
X
X
X
X
6
Heat Exch.
See Burner Components Di agram
X
X
X
X
X
X
X
X
X
7
8406-103
.55" + .05" Pressure Swi tch
X
X
X
X
X
X
X
X
X
8
S800-0398
Di stri butor/Ori fi ce .086
X
X
X
X
X
X
X
X
X
9
9
8109-014
8109-015
Induced Draft Blower 230V w/Transi ti on
Induced Draft Blower 460V w/Transi ti on
X
X
X
X
X
X
X
X
X
10
8600-011
Suppressi on Igni ti on Cable
X
X
X
X
X
X
X
X
X
11
11
3000-1121
3000-1124
Wi re Assembly
Wi re Assembly
X
X
X
X
X
X
X
X
X
12
8200-004
Fan Motor Mount
X
X
X
X
X
X
X
X
X
13
13
8105-039
8105-030
Motor 230/208V
Motor 460V
X
X
X
X
X
X
X
X
X
14
14
14
8000-324
8000-325
8000-326
Compressor ZP54K5E-PFV-130
Compressor ZP54K5E-TF5-130
Compressor ZP54K5E-TFD-130
X
X
X
X
15
1804-0385
Hi gh Pressure Swi tch (Flare)
X
X
X
X
X
X
X
X
X
16
1804-0386
Low Pressure Swi tch - (Flare)
X
X
X
X
X
X
X
X
X
17
CMA-28
Low Ambi ent Control - Opt. - (Flare)
X
X
X
X
X
X
X
X
X
NS
S400-0183
Ori fi ce Parts Bag 3 Tube 75K
X
NS
S400-0184
Ori fi ce Parts Bag 4 Tube 100K
NS
S400-0185
Ori fi ce Parts Bag 5 Tube 125K
D raw in g
N o.
X
X
X
X
X
X
X
X
X
X
X
X
X
NS - Not Shown
Opt. = Optional
Refer to drawing on Page 10
Manual
Page
2110-814A
13 of 20
BURNER COMPONENTS
15
22
1
5
8
14
13
16
12
11
17
19
18
4
20
7
8
9
2
23
21
SEXP-678
This drawing to be used for reference for Pages 15, 16 and 17.
Manual 2110-814A
Page
14 of 20
Heat Exchanger Assembly 75K
Heat Exchanger Assembly 100K
Heat Exchanger Assembly 125K
X
X
X
X
2
113-268
Manifold Bracket
X
X
4
4
4
8402-180
8402-178
8402-177
Limit Control L140-30
Limit Control L120-30
Limit Control L115-30
X
X
5
9010-083
NOx Screen
6
1921-025-4600
46" Glas-Tak Tape
X
X
7
7
7
168-126
168-127
168-128
Collector Box
Collector Box
Collector Box
X
X
8
1921-044
Gasket Set
X
X
X
X
X
9
5809-013
3" Cast Inducer Transition
X
X
X
X
X
10
5809-017
3.031" x 4.625" Transition
X
X
X
X
X
11
11
9010-079
9010-082
Orifice 2.40mm (.0960 diameter)
Orifice 2.30mm (10% derate & .0905 diameter)
3
3
3
4
4
4
5
5
12
1012-314
U Clip Fastener
4
4
4
4
4
13
13
13
163-042
163-044
163-046
Burner Box
Burner Box
Burner Box
X
X
X
X
14
14
14
141-268
141-269
141-270
Flame Rollout Support
Flame Rollout Support
Flame Rollout Support
X
15
8402-124
Flame Rollout Switch L270
X
X
X
X
X
16
9010-078
In-Shot Burner 2.5 x 4.5
3
3
4
4
5
17
17
17
163-041
163-043
163-045
Burner Support
Burner Support
Burner Support
X
X
X
X
18
8554-024
DSI Spark Igniter
X
X
X
X
X
19
8554-025
Flame Sensor
X
X
X
X
X
20
20
20
5818-054
5818-055
5818-056
3-Hole Gas Manifold - 1/2"
4-Hole Gas Manifold - 1/2"
5-Hole Gas Manifold - 1/2"
X
X
X
X
21
5651-160
Natural Gas Valve 1/2 x 1/2
X
X
22
22
22
168-140
168-135
168-134
Tube Brace 2 Buner
Tube Brace 3 Burner
Tube Brace 4 Burner
X
X
23
23
112-355
112-475
Limit Bracket
Limit Bracket
X
W42G2-*XD
S171-315
S171-317
S171-319
Description
W42G2-*NC
W42G2-*NB
1
1
1
Draw ing
N o.
Part No.
W42G2-*XC
W42G2-*XB
BURNER COMPONENTS
X
X
X
X
X
X
X
3
4
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Refer to drawing on Page 14
Manual
Page
2110-814A
15 of 20
S171-315
S171-317
S171-319
Heat Exchanger Assembly 75K
Heat Exchanger Assembly 100K
Heat Exchanger Assembly 125K
X
X
2
113-268
Manifold Bracket
X
X
4
4
4
8402-180
8402-178
8402-177
Limit Control L140-30
Limit Control L120-30
Limit Control L115-30
X
X
5
9010-083
NOx Screen
6
1921-025-4600
46" Glas-Tak Tape
X
X
7
7
7
168-126
168-127
168-128
Collector Box
Collector Box
Collector Box
X
X
8
1921-044
Gasket Set
X
X
X
X
X
9
5809-013
3" Cast Inducer Transition
X
X
X
X
X
10
5809-017
3.031" x 4.625" Transition
X
X
X
X
X
11
11
9010-079
9010-082
Orifice 2.40mm (.0960 diameter)
Orifice 2.30mm (10% derate & .0905 diameter)
3
3
3
4
4
4
5
5
12
1012-314
U Clip Fastener
4
4
4
4
4
13
13
13
163-042
163-044
163-046
Burner Box
Burner Box
Burner Box
X
X
X
X
14
14
14
141-268
141-269
141-270
Flame Rollout Support
Flame Rollout Support
Flame Rollout Support
X
15
8402-124
Flame Rollout Switch L270
X
X
X
X
X
16
9010-078
In-Shot Burner 2.5 x 4.5
3
3
4
4
5
17
17
17
163-041
163-043
163-045
Burner Support
Burner Support
Burner Support
X
X
X
X
18
8554-024
DSI Spark Igniter
X
X
X
X
X
19
8554-025
Flame Sensor
X
X
X
X
X
20
20
20
5818-054
5818-055
5818-056
3-Hole Gas Manifold - 1/2"
4-Hole Gas Manifold - 1/2"
5-Hole Gas Manifold - 1/2"
X
X
X
X
21
5651-160
Natural Gas Valve 1/2 x 1/2
X
X
22
22
22
168-140
168-135
168-134
Tube Brace 2 Buner
Tube Brace 3 Burner
Tube Brace 4 Burner
X
X
23
23
112-355
112-475
Limit Bracket
Limit Bracket
X
Manual 2110-814A
Page
16 of 20
X
X
W48G2-*XD
W48G2-*NB
1
1
1
Refer to drawing on Page 14
W48G2-*NC
Description
Draw ing
N o.
W48G2-*XC
Part No.
W48G2-*XB
BURNER COMPONENTS
X
X
X
X
X
X
X
3
4
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
1
1
1
S171-315
S171-317
S171-319
Heat Exchanger Assembly 75K
Heat Exchanger Assembly 100K
Heat Exchanger Assembly 125K
X
X
X
X
2
113-268
Manifold Bracket
X
X
4
4
4
8402-180
8402-178
8402-177
Limit Control L140-30
Limit Control L120-30
Limit Control L115-30
X
X
5
9010-083
NOx Screen
6
1921-025-4600
46" Glas-Tak Tape
X
X
7
7
7
168-126
168-127
168-128
Collector Box
Collector Box
Collector Box
X
X
8
1921-044
Gasket Set
X
X
X
X
X
9
5809-013
3" Cast Inducer Transition
X
X
X
X
X
10
5809-017
3.031" x 4.625" Transition
X
X
X
X
X
11
11
9010-079
9010-082
Orifice 2.40mm (.0960 diameter)
Orifice 2.30mm (10% derate & .0905 diameter)
3
3
3
4
4
4
5
5
12
1012-314
U Clip Fastener
4
4
4
4
4
13
13
13
163-042
163-044
163-046
Burner Box
Burner Box
Burner Box
X
X
X
X
14
14
14
141-268
141-269
141-270
Flame Rollout Support
Flame Rollout Support
Flame Rollout Support
X
15
8402-124
Flame Rollout Switch L270
X
X
X
X
X
16
9010-078
In-Shot Burner 2.5 x 4.5
3
3
4
4
5
17
17
17
163-041
163-043
163-045
Burner Support
Burner Support
Burner Support
X
X
X
X
18
8554-024
DSI Spark Igniter
X
X
X
X
X
19
8554-025
Flame Sensor
X
X
X
X
X
20
20
20
5818-054
5818-055
5818-056
3-Hole Gas Manifold - 1/2"
4-Hole Gas Manifold - 1/2"
5-Hole Gas Manifold - 1/2"
X
X
X
X
21
5651-160
Natural Gas Valve 1/2 x 1/2
X
X
22
22
22
168-140
168-135
168-134
Tube Brace 2 Buner
Tube Brace 3 Burner
Tube Brace 4 Burner
X
X
23
23
112-355
112-475
Limit Bracket
Limit Bracket
X
W60G2-*XD
W60G2-*NB
W60G2-*NC
Description
Draw ing
N o.
W60G2-*XC
Part No.
W60G2-*XB
BURNER COMPONENTS
X
X
X
X
X
X
X
3
4
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Refer to drawing on Page 14
Manual
Page
2110-814A
17 of 20
CONTROL PANEL
8
9
1
2
11
3
12
10
13
5
17
3
15
6
7
4
16
SEXP-564
Manual 2110-814A
Page
18 of 20
P art N o .
D escrip tio n
W42G2-A
W42G2-B
W42G2-C
W48G2-A
W48G2-B
W48G2-C
W60G2-A
W60G2-B
W60G2-C
CONTROL PANEL
1
1
5651-159
8614-045
Integrated Furnace Control
3A Circuit Board Fuse
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
2
8201-086
460 Volt Relay DPDT
X
X
X
3
8201-032
460 Volt Relay SPDT
3
3
3
4
4
8550-008
8550-003
Capacitor Bracket
Capacitor Bracket
X
5
5
8401-025
8401-002
Compressor Contactor, 2 Pole, 40A
Compressor Contactor, 3 Pole, 25A
X
6
8201-088
Compressor Control Module
X
D raw in g
N o.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
7
517-276
Control Panel
X
X
X
X
X
X
X
X
X
8
117-248
Low Voltage Box
X
X
X
X
X
X
X
X
X
9
8607-024
Terminal Strip
X
X
X
X
X
X
X
X
X
10
10
8407-035
8407-042
Transformer 50 VA 208/240 - 24V
Transformer 50 VA 480 - 24V
X
X
X
X
X
X
11
113-269
Circuit Breaker Mounting Base
X
12
12
12
12
12
8615-040
8615-042
8615-067
8615-041
8615-043
Circuit Breaker, 50A, 2 Pole, 240V
Circuit Breaker, 35A, 3 Pole, 240V
460V 40A Toggle Disconnect
Circuit Breaker, 60A, 2 Pole, 240V
Circuit Breaker, 40A, 3 Pole, 240V
X
13
8611-006
Ground Terminal
X
X
14
14
8615-057
8615-008
Circuit Breaker Mounting Feet
Circuit Breaker Mounting Feet
2
2
15
135-130
Wire Shield
X
16
16
16
16
16
8552-079
8552-005
8552-089
8552-058
8552-026
Capacitor
Capacitor
Capacitor
Capacitor
Capacitor
X
17
8201-085
3 Phase Line Monitor
NS
4085A161
Wiring Diagram
NS
4085A259
Wiring Diagram
45+10 MFD 370V
10 MFD 370V
70+10 MFD 370V
80+10 MFD 440V
15 MFD 370V
NS
4085A382
Wiring Diagram
NS
4085A163
Wiring Diagram
NS
4085A261
Wiring Diagram
NS
4085A384
Wiring Diagram
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
2
2
.5
X
X
X
X
X
2
2
.5
X
X
X
X
X
.5
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
NS – Not Shown
Manual
Page
2110-814A
19 of 20
1
Manual 2110-814A
Page
20 of 20
P art N o .
D escrip tio n
S900-277
D raw in g
N o.
S900-249
BLOWER ASSEMBLY
5152-011
Blower Wheel 10-8
X
X
X
2
5152-012
Blower Wheel 10-8
X
3
3
8106-038
8620-209
Motor 230/208 V
Motor 460V
X
4
151-101
Blower Housing
2
2
5
144-166
Diffuser
2
2
6
8200-040
Motor Mount
X
X
X
7
8552-005
Capacitor 10 MFD 370V
X
X
8
8611-002
Capacitor Boot
X
X
9
8550-003
Capacitor Bracket
X
X
10
105X1075
Angle – Right
2
2
11
105Y1075
Angle – Left
2
2
12
105-881
Angle – Back
X
X
13
165-564
Channel – Front
X
X
14
5451-011
Grommets
3
3
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