ds 63489 0007 en fp7
PROGRAMMABLE LOGIC CONTROLLER
FP7 SERIES
FP7 series
FP7:
Panasonic know-how inside!
FP7: very fast & flexible
Panasonic has a large number of factories
worldwide. All our industry PLCs contain the
experience and expertise of our machine and
production engineers.
One of the fastest PLCs in the world: 11ns per
program step! Program capacity of up to 220.000
steps, data memory of up to 500.000 words, and up
to 32GB expandable memory using SDHC card.
FP7: very small & powerful
2
FP7: connects worlds
FP7: green & clean
Programming, monitoring, remote control and
communication with other automation devices is
possible all over the world.
Panasonic specifies 14 forbidden and hazardous substances, which are not used in our
products. We permit less than one-tenth of the
level allowed by the RoHS guideline for the 6
most important hazardous substances and we
have forbidden the use of another 8 hazardous
substances in our products that are not even
covered by the RoHS guideline.
FP7 features
Security & reliability
Local & remote
connectivity
Provides seven different security levels, automatically stores backup programs and allows
users to update programs only after a functional
check
Dedicated to the total integration into
Web applications
2
3
Compact design
Incorporates the functionality and
performance of a modular PLC in
an outstanding compact format
1
FP7:
Seven steps to
higher efficiency
7
5
Traceability
Traces the values of
variables over a certain
time frame during
program execution
4
Maintenance
Integrates several features that
facilitate maintenance, diagnostics
and troubleshooting
Advanced motion control
(cam & gear)
6
Offers a variety of control options, from simple
position control to synchronized control of multiple
axes to advanced cam control and gearing
Performance
Equipped with a large memory capacity (up
to 220k program steps or up to 500k data
words) and a high-speed processor
(11ns/step)
Content
FP7 overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Seven steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Advanced motion control . . . . . . . . . . . . . . . . . . . . . . . 10
Compact design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FP7 lineup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Local & remote connectivity . . . . . . . . . . . . . . . . . . . . . . 5
FP7 units and accessories . . . . . . . . . . . . . . . . . .
Security & reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control FPWIN Pro . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Traceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Further Panasonic products . . . . . . . . . . . . . . . . . . . . . 23
12-18
3
FP7 “seven steps”
1
Compact design
The FP7 represents the top of the range of our PLCs and incorporates all the functionality and
performance of a modular PLC in an outstanding compact format with a height of only 90mm!
2
3
4
5
6
CPU
I/O unit
90 mm
End unit
Communication
cassette
RS232C/RS422/RS485
Max. 2 channels
(in any combination)
Ethernet port
RS232C port
(Power supply port
provided for the
programmable display.)
Space saving
No power supply unit needed
No power supply unit is needed if the CPU is directly
connected to DC power. Expansion units are clipped
together without backplane.
83
No communication unit needed
Enhancing communication features can be added
using communication cassettes.
• Reduced costs
• Smaller footprint
• Reduced costs
• Smaller footprint
7
RS232C x 1 channel
or
RS422/RS485 x 1 channel
No power supply unit
RS232C x 2 channels
or
RS422/RS485 x 2 channels
No backplane
4
mm
Add a power
supply unit if AC
power is required.
RS232C x 1 channel
and
RS485 x 1 channel
No communication unit
1
2
Local & remote connectivity
The FP7 is dedicated to the total integration into Web applications. The standard CPU boards
with Ethernet interface offer connectivity without limits, from remote programming to monitoring
and data logging to FTP server and Modbus TCP.
3
4
•
CSV
5
Ethernet [FTP]
6
FP Web-Server main features:
Web-Server:
• PLC data presented as HTML pages
• Access via standard Internet browser
• HTML entry field for PLC data change
• Optional password protection
• Java applet functions library
7
Data logger:
• Logging of PLC data and saving it on an SD memory
card or transmitting it via FTP (only possible when
FP-WEBEXP is attached)
E-mail:
• PLC can send e-mails, also with PLC data attachments
• E-mail server access via LAN or Internet dial-up
• PLC defined or pre-stored mail text
RS232C device server:
• Ethernet ↔ RS232C conversion (MEWTOCOL)
• Transparent RS232C data tunnelling via Ethernet
• Programming and visualization access via Ethernet
Modem/Ethernet gateway:
• FP Web-Server can be dialed up via modem for local or
network access
• One remote gateway for multiple FP Web-Servers in a
local Ethernet network
• Remote password handling
Modbus-TCP communication:
• Modbus-TCP server or client for a PLC
5
2
FP7 “seven steps”
3
Security & reliability
4
Built-in program backup
The PLC programs can be password protected. Additionally, seven different security levels can be
set! The CPU unit can store two programs. In the event of fault, no SD memory card is needed to
return to a previously saved backup program.
• Production can resume in the event of fault
• Original program is immediately to hand
Two program areas
Execution program
5
Program 1
Program 2
Programm
Program
Programm
Program
Program
Programm
Program
Improvement
Backup program
Program 3
Program 4
Programm
Program
Improvement
Programm
Program
Error
Load previously saved backup program to restore a fall-back version
Backup
Kopie
Copy
6
7
Update PLC program only after functional check
• Operation can be tested on SD memory card
 Execute new program in SD memory card on FP7.
New
Program
New
Program
 Check operations under new program.
New
Program
Program
Program
Program
Main unit's
old program
 Update main unit’s old program to the new program
if program functions correctly.
New
Program
6
Program
3
4
5
Traceability
Operational and program editing events are logged. Automatic logs of program download and
upload are useful, especially for program debugging.
Automatic recording of program change history
• Useful for debugging
6
Date of occurrence
Time
2012/11/21
14:05:35
Power: ON
Trigger
2012/11/21
14:07:13
Open cover
2012/11/21
14:20:25
Insert SD memory card.
2012/11/21
14:30:19
Close cover
2012/11/21
14:31:00
Download program
2012/11/21
14:33:10
Switch operation mode to RUN
2012/11/21
14:35:12
Program edition during RUN
2012/11/21
14:35:32
Upload program
2012/11/21
14:40:07
Power: OFF
7
Visualization tool FP Data Analyzer
The FP Data Analyzer can be used to store recorded PLC
data and to analyze it in offline mode. The tool can be
used for:
• Failure diagnostics
• Finding and isolating failures
• Performance analyses
• System optimization
• Scan time reduction
• Documenting support
• Machine maintenance
• Improving development
Fields of application
• Diagnosing unexpected behavior and errors on a machine
With the FP Data Analyzer, you can connect to a PLC, configure data to be analyzed and set a trigger to start analysis
when the error flag occurs. You can also set a pre-trigger time to check events that occurred before the error.
• Archiving of historical data from a plant
You can connect the tool to a PLC and read the data to be archived. You can set the scan time to read the data once
a day or every hour . You can also write a small function block that archives the data in an array in the PLC’s memory.
If the memory is full, you can connect the FP Data Logger to the PLC, upload the data, archive and analyze it.
• Observing multiple axis movement
Using the XY mode, you can observe multiple axis movements achieved by linear or circular interpolation.
7
4
FP7 “seven steps”
5
Maintenance
6
Hour meter operation
• Indication of maintenance schedules for PLC and peripheral
equipment
The FP7 integrates several features that facilitate maintenance, diagnostics and troubleshooting.
Set a maintenance schedule that is based on automatic measurement of contact switching cycles
or overall ON time.
Monitoring of I/O contacts
Automatic logging of total ON times and switching cycles of
connected input and output devices allows maintenance
schedules for sensors, relays, motors, etc. to be optimized.
7
T = T1 + T2 + T3
T1
ON time
Switching
cycles
1
T2
2
T3
3
PLC hour meter
Monitoring of I/O contacts
Hour meter
By estimating the PLC‘s remaining life from the total number of
operating hours an optimal predictive maintenance can be
established with servicing performed during planned downtime.
Data backup without battery
• Simplified maintenance of equipment
Item
Battery
Without battery
With battery
Program holding
Yes
Yes
Data register holding
Yes
Yes
Clock/calendar operation
No*
Yes
* Clock/calendar operation can be held for about a week if the equipment is
switched off.
The built-in clock/calendar function can be adjusted via
Ethernet.
8
5
6
Performance
7
Shareable program and data memory
• Both expandable when more capacity needed
• No need to purchase upgrade models
The FP7 has a large memory capacity for program and data (up to 220k program steps or up
to 500k data words) and a high-speed processor (11ns/step). Control FPWIN Pro is (up- and
downward) compatible with all Panasonic PLCs.
Initial state
Program:
196k steps
Data register:
256k words
For 196k steps type CPU (AFP7CPS4E)
AFP7CPS41E
Program
234k steps approx.
Data-driven setting Program-driven setting
Reference value: for 196 k steps type CPU unit*
Program
Program:
145k steps
Program:
221k steps
64 k words approx.
221 k steps approx.
128 k words approx.
196 k steps approx.
256 k words approx.
145 k steps approx.
512 k words approx.
52 k steps approx.
976 k words approx.
Data register:
512k words
Data register:
128k words
E.g. for large
amount of log
data
Data register
234 k steps approx.
* For data registers (DT), data up to 256 k
words can be backed up.
E.g. for programs
with complex
operations
AFP7CPS31E/AFP7CPS31
Data registers
Program
Data registers
64k words approx.
120k steps approx.
128k words approx.
221k steps approx.
128k words approx.
96k steps approx.
256k words approx.
196k steps approx.
256k words approx.
64k steps approx.
416k words approx.
145k steps approx.
512k words approx.
32k steps approx.
576k words approx.
52k steps approx.
976k words approx.
Note: For data registers (DT), data up to 256k words can be backed up.
New analog units with high-speed DA and AD conversion
• Conversion speed 20 times faster than in previous
models
• High-accuracy control
• Noise-resistant with isolated channels
• Multi-channel type (8 channels) available with
high-speed processing
AFP7DA4H
AFP7AD4H
9
6
FP7 “seven steps”
7
Advanced motion control (cam & gear)
FP7 programmable controllers are perfectly integrated
with MINAS A5 servo drivers for accurate and
sophisticated control in applications with up to 64 axes.
Besides, it is possible to set linear or sinusoidal
acceleration and deceleration; startup/stop speed
changes are easy to accomplish in applications with
high inertia loads.
FP7 positioning units can handle complex motion
control tasks, e.g.
• Position and speed control
• Electronic cam control
• Axis synchronization operations (gear and clutch
functions)
• Linear, circular and spiral interpolation (2/3 axes)
AFP7PP02T
AFP7PP04T
AFP7PP02L
AFP7PP04L
Electronic cam control
Electronic cam control allows fast and precise movements and increases the productivity and
dynamics in all non-linear movements. Using a configurator software, it is possible to create
advanced motion profiles quickly and easily. The tool offers the possibility to insert electronic cam
profiles for master and slave axes. Up to 16 cam profiles per slave axis and 20 different sections
per master axis can be managed. The master axis can be either a physical or a virtual axis as
well as an external encoder.
You can even manage complex movements in processes where you have to work on moving
material without interruption, e.g. in wood, textile, plastic or paper applications with flying saws.
Typical applications
• Wrapping and packaging machines
• Bottling machines
• Binding machines
• Pick and place
• Assembly machines
• Molding and sealing machines
• Wood and metal machines
• Textile machines
• Cutting, welding, sawing
10
FP7 application examples
Lighting control system
Analog control (high-speed temperature control)
Use the FP7 together with an Eco-POWER METER such
as KW2G and a wireless unit to gather data from exterior
lighting systems and monitor energy consumption. Data
can be logged and visualized remotely on an office PC
with the FP Data Analyzer software.
Use an impulse heat controller with high-speed PID
control for applications such as thermo-compression
bonding, thermal welding, etc.
• Remote control of the FP7 with a PC
• Data logging with SD card
• Easy monitoring of the complete lighting system
• Wireless systems reduce installation costs
Visualization of energy consumption in
manufacturing plants
Use the FP7 and Web Datalogger unit to monitor the
energy consumption of each part in a plant.
• Electricity data can be collected at various locations.
• Multiple Web Datalogger units can be accessed
simultaneously
• CPU communication with 16 locations simultaneously
via LAN
• Create flexible Excel sheets for energy monitoring with
the Data Analyzer
• Measurement data can be stored on SD card
• Conversion of thermocouple input to achieve highspeed PID control with high precision
• High-speed analog sampling of 25µs/channel
• High precision with linearity of ±0.05% F.S.
Monitoring energy consumption of buildings
Use the FP7 together with an Eco-POWER METER
to monitor the energy consumption of each floor in a
building.
• Ability to visualize and monitor the energy consumption
(lighting, air conditioning, etc.) of each floor.
• Only one CPU necessary thanks to the FP7’s big
program capacity and the LAN port available
• Measurement data can be stored on SD card
11
FP7 units
FP7 CPU types
Compact size with room for expansion functions
• Equipped with a cassette interface.
Add-on cassettes can be added to the CPU to increase functionality
without increasing the width of the unit. Communication cassettes
support RS232C, RS422 and RS485 serial communications.
• Up to 16 different units can be connected to a single CPU.
• High-capacity SD (SDHC) memory cards of up to 32GB are
supported.
• High performance (min. scan time 1ms, max. 20μs for 60k steps);
the processing speed is less susceptible to frequent Ethernet
communication.
AFP7CPS4E
AFP7CPS3E
AFP7CPS3
• GT power supply terminals for connecting 5V or 24V DC type GT series
programmable displays
Performance specifications
Item
Program memory
Program capacity
Operation speed
External input (X)/output (Y)
AFP7CPS41E AFP7CPS31E
AFP7CPS31
Built-in flash ROM (no backup battery required)
196k steps
120k steps
Basic instruction: min. 11ns/step
8,192 I/Os, depending on hardware configuration
Internal relays (R)
32,768
System relays (SR)
Indicate operation status of various relays
Item
COM port specifications
Interface
RS232C, 1 channel
Transmission distance
15m
Transmission speed
Communication method
300, 600, 1200, 2400, 4800, 9600, 19200,
38400, 57600, 115200, 230400 bit/s
Half duplex
Stop bit: 1 bit/2 bits
Parity: none/odd/even
Link relays (L)
16,384
Timers (T)
4,096
Start code: with STX/without STX
Counters (C)
1,024
End code: CR/CR + LF/none/ETX
Data registers (DT)
Link data registers (LD)
System data registers (SD)
256k words
15 double words
Number of subroutines
Max. 65,535 for each program block (PB)
SD memory card function
1 periodical interrupt program
SDHC memory cards of up to 32GB are usable.
Constant scan
Available (0 to 125ms)
Clock/calendar
Year (last two digits), month, day, hour (24-hour
build-in display), minute, second and day of week
Battery backup
For clock/calendar
Battery life
Self-diagnostic function
Comment memory
PLC Link function
Allowed momentary power
off time
Transmission format
Communication mode
Data length: 7 bits/8 bits
Programm controlled communication,
MEWTOCOL-COM and MODBUS-RTU
16,384 words
Internal operation status of various
registers is shown
Index registers (I0 to IE)
Number of interrupt programs
12
Communication specifications
3.3 years or more (when no power is supplied),
actual usage value: 20 years approx. (at 25°C)
Watchdog timer and program syntax check
3MB (no backup battery required)
Max. 16 units, link relays: 1,024, link registers:
128 words. (Data transfer and remote programming are not supported)
4ms (at 20.4V), 7ms (at 24V), 10ms (at 28.8V)
when directly connected to 24V DC power supply
10ms when AC power supply unit AFP7PSA1/
AFP7PSA2 is used
Item
LAN port specifications without AFP7CPS31
Communication interface
Ethernet 100BASE-TX/10BASE-TX
Baud rate
100Mbit/s, 10Mbit/s auto negotiation function
Total cable length
100m (500m when a repeater is used)
Number of nodes
Number of simultaneous
connections
Max. 254 units
Max. 20 connections (user connections: 16,
system connections: 4)
Protocol
TCP/IP, UDP
DNS
Supports name servers
DHCP/DHCPV6
Automatic IP address acquisition
FTP server
File transfer, server function, number of users: 3
SNTP
Time synchronization
Item
USB port specifications
Standard
USB 2.0 full speed 12Mbit/s (USB miniB type)
Communication mode
MEWTOCOL-COM (Slave)
FP7 communication cassettes
For communication with programmable displays or PCs and
for data exchange between PLCs
• Serial communication functions can be added to the CPU.
6 types are available including RS232C dedicated cassettes,
cassettes to support either RS422/RS485 or Ethernet, and
cassettes that support any combination of RS232C and
RS485.
AFP7CCS2
AFP7CCS1M1 AFP7CCET1
AFP7CCS1
AFP7CCM2
• Protocol
supports MODBUS-RTU.
Communication can easily be accomplished using comfortable
communication instructions.
Communication cassettes
Specifications
Product
number
RS232C, 1 channel (insulated)
AFP7CCS1
RS232C, 2 channels (insulated)
AFP7CCS2
RS422 or RS485, 1 channel (insulated)
AFP7CCM1
AFP7CCM1
RS422 or RS485, 2 channels (insulated)
AFP7CCM2
RS232C, 1 channel (insulated) and RS485,
1 channel (insulated)
AFP7CCS1M1
Ethernet 100Base-TX/10Base-T
AFP7CCET1
FP7 application cassettes
For analog and temperature input
• Analog I/O and temperature input functions can be added to
the CPU unit. Low cost expansion of the CPU unit with an
analog function is easy and installation space can be reduced.
AFP7FCTC2
AFP7FCA21
• Low cost addition of functions
AFP7FCAD2
Reduced cost and space are realized compared to the analog
input and output unit.
Application cassettes
Specifications
Product
number
2 channels, analog input 0–10V/0–5V/0–20mA, resolution 12 bit, conversion speed 1ms/channel
(non-insulated)
AFP7FCAD2
2 channels, analog input 0–5V/0–10V/0–20mA, resolution 12 bit, conversion speed 1ms/channel (non-insulated); 1-channel analog output 0–10V/0–20mA
AFP7FCA21
2 channels, thermocouple input, K/J type, resolution
0.1°C, conversion speed 100ms/2 channels (insulated)
AFP7FCTC2
13
FP7 units
FP7 analog input and output units
Channel insulation is switchable to support various devices
• 20 times faster conversion than in previous model
A conversion rate of 25μs/channel is possible, 20 times faster than
the previous model’s 500μs/channel conversion speed. The system’s
production efficiency can be improved due to precise control.
Highspeed sampling can be achieved, independent of the PLC’s scan
time.
• High-accuracy control
High-accuracy of ±0.05% (at 25°C) of full scale can be achieved. The
high-resolution performance allows users to achieve reliable control.
• Noise-resistant with isolated channels
Channel insulation can be activated to guard against interference from
other channels. No need to worry about the power supply system of the
objects being measured.
• Multi-channel type (8 channels) available with high-speed processing
Specifications
Product
number
4 channels, analog output, voltage/current, conversion speed 25μs/
channel, resolution max. 16 bit, accuracy max. ±0.05% F.S. (at 25°C),
insulation between channels
AFP7DA4H
4 channels, analog input, voltage/current, conversion speed 25μs/
channel, resolution max. 16 bit, accuracy max. ±0.05% F.S. (at 25°C),
insulation between channels
AFP7AD4H
8 channels, analog input, voltage/current, conversion speed 25μs/
channel, resolution max. 16 bit, accuracy max. ±0.1% F.S. (at 25°C)
AFP7AD8
FP7 thermocouple & RTD units
Multiple types of thermocouples and RTD supported
• Ten types of thermocouples (K, J, T, N, R, S, B, E, PLII and WRe526) are supported. They can be used in combination with voltage and
current inputs.
• Three types of RTDs (Pt100, JPt100 and Pt1000) are supported for
each channel.
• Sensor types can be set in the programming software or by a user
program.
14
Specifications
Product
number
8 channels, analog input, resolution 0.1°C, K, J, T, N, R, S, B, E, types
AFP7TC8
8 channels, analog input, resolution 0.1°C, Pt100/JPt100/Pt1000
AFP7RTD8
AFP7Y64T
AFP7XY64D2T
AFP7XY64D2P
FP7 digital input, output and mixed I/O units
AFP7Y16R
AFP7Y16T
AFP7Y32T
Inputs/outputs can be added as necessary.
• I/O mixed units are available.
On sale soon
A single I/O mixed unit has 32 input points and 32
output points. The necessary I/O points can be efficiently
obtained, resulting in a compact PLC at reduced cost.
Dedicated input or output units are also available.
• Transistor output units are designed for a 300mA current
capacity.
The 64-point transistor output unit is equipped with 8
outputs with a current capacity of 300mA. Large indicator
lamps, magnetic contacts, etc. that previously required
relay outputs or external relays can be driven directly.
• Input time constants are configurable.
Response speed can be selected from 0.1ms, 0.5ms,
1ms, 5ms, 10ms, 20ms, or 70ms, depending on the output
devices to be used.
Input, output and mixed I/O units
Type
DC input
Relay output
Transistor output, sink (NPN)
Transistor output, source
(PNP)
Number of points
Connection method
Specifications
Product
number
16
Terminal block
12 to 24 V DC, configurable input time constant
AFP7X16DW
32
MIL connector
24V DC, configurable input time constant
64
MIL connector
AFP7X64D2
16
Terminal block
24V DC,
configurable
input time constant
AFP7X16DW
AFP7X32D2
AFP7X64D2
Relay, 2A/output, 5A/common, 16 outputs/common
AFP7Y16R
16
Terminal block
Load current 1.0A, 5A/common, 16 outputs/common
AFP7Y16T
32
MIL connector
Load current 0.3A, 3.2A/common, 32 outputs/common
AFP7Y32T
64
MIL connector
Load current 0.3A/0.1A, 3.2A/common, 32 outputs/common
AFP7Y64T
16
Terminal block
Load current 1.0A, 5A/common, 16 outputs/common
AFP7Y16P
32
MIL connector
Load current 0.3A, 3.2A/common, 32 outputs/common
AFP7Y32P
64
MIL connector
Load current 0.3A/0.1A, 3.2A/common, 32 outputs/common
AFP7Y64P
AFP7XY64D2T
AFP7XY64D2P
AFP7Y16P
AFP7Y32PAFP7X32D2
AFP7Y64P
DC input, transistor output,
sink (NPN)
Input: 32, output: 32
MIL connector
Input: 24V DC, 32 inputs/common
Output: load current 0.3A/0.1A, 3.2A/common, 32 outputs/common
DC input, transistor output,
source (PNP)
Input: 32, output: 32
MIL connector
Input: 24V DC, 32 inputs/common
Output: load current 0.3A/0.1A, 3.2A/common, 32 outputs/common
15
FP7 units
FP7 positioning units
High-accuracy positioning control can be achieved at
reduced cost.
• Equipped with electronic cam and electronic gear functions
Virtual axes are supported and operable without connecting to
external encoders.
• Organized wiring to servo amplifier
A servo ON output terminal is provided that allows simple and neat
wiring to the servo amplifier.
• Dedicated configuration tool
Parameter and positioning operation settings can be made easily. Test operation is also
supported. Positioning operations can be checked even while the CPU is in program mode.
AFP7PP02T
Specifications
Output type
No. of axes controlled
Max. operation speed
Functions
AFP7PP04T
Product number
AFP7PP02L
AFP7PP04L
AFP7PP02T
2
Transistor
1–500kpps
4
2
Line driver
1–4Mpps
Electronic gear and
cam function, linear
interpolation, circular interpolation
4
AFP7PP04T
AFP7PP02L
AFP7PP04L
FP7 pulse output units
Super high-speed positioning control can be achieved
• The pulse output request is received from the CPU and
the startup time for pulse output is the industry’s fastest
at 1μs. Tact time is reduced with repeated short-distance
positioning operations.
• Neater wiring to servo and amplifier
Equipped with a servo ON output terminal, wiring to the
servoamplifier is neater.
• Migration from FP2 series is easy
The handling corresponds to the previous FP2 positioning
unit (multi-function type). Program transfer is easy.
Specifications
Output type
Transistor
No. of axes controlled
2 (independent)
4 (independent)
Max. operation speed
1–500kpps
2 (independent)
Line driver
16
4 (independent)
1–4Mpps
Functions
AFP7PG02T
Product number
AFP7PG02T
Linear acceleration,
S-shaped acceleration and deceleration control
AFP7PG04T
AFP7PG02L
AFP7PG04L
AFP7PG04T
AFP7PG02L
AFP7PG04L
FP7 high-speed counter units
One of the fastest of its kind has been added to the lineup.
• Industry-leading in its class with 16Mpps (for two-phase factor 4 input mode)
Accurate, real-time surveillance of inverter and motor rotation speed variation.
• Supports 5/12/24V DC and differential input.
Supports a wide range of input signals from 12 to 24V DC, 5V DC and differential input
with one unit.
• Powerful application support
Input pulse frequencies are automatically measured in the unit, and a built-in ring
counter can easily detect index table positions. An integrated clock allows accurate line
speed adjustments and work length measurements.
No. of channels
2 channels
4 channels
Specifications
16MHz (for two-phase factor 4 input mode)
4MHz (for incremental/decremental input mode)
Product number
AFP7HSC2T
AFP7HSC2T
AFP7HSC4T
AFP7HSC4T
FP7 serial communication unit
Attach one or two communication cassettes to this communication unit.
• A total of five types of cassettes can be freely combined supporting RS232C,
RS422, or RS485 and up to 4 channels.
• High expandability
Up to eight serial communication units can be attached to the CPU, offering a
max. of 35 communication channels.
Specifications
Product number
For 2 serial communication cassettes,
max. 8 units can be installed per CPU
AFP7NSC
FP7 expansion units
High expandability thanks to bus expansion and distributed installation
• Expansion with up to 3 expansion slave blocks is possible.
• Therefore a maximum of 64 I/O units and intelligent units can be connected.
• Distributed installation with high-speed bus transmission
Specifications
Product number
Expansion master unit, up to 3 expansion slave units can
be connected to one expansion master unit
AFP7EXPM
Expansion slave unit, up to 16 I/O units and intelligent units
can be connected to one expansion slave unit
AFP7EXPS
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FP7 power supply units
FP7 power supply units
Announce system errors using the built-in external alarm.
• Output contact for system error external alarm is provided.
Specifications
Product number
AFP7PSA1
Rated input voltage
AFP7PSA2
100 to 240V AC
Allowable input voltage range
Input power supply
frequency
85 to 264V AC
47 to 63Hz
Inrush current
40A or less
Input current
Rated output current
(at 24 V)
0.75A or less
1.25A or less
1.0A
1.8A
Alarm contact capacity
1A (30V DC)
Remaining lifespan
counter
Not available
Available
FP-PS24 power supplies
24V DC power supplies
• Up to 91.5% efficiency (FP-PS24-060E)
• Current limiting and short circuit protection
• High power density with minimal losses
• Wide ambient temperature range from -10°C to +70°C, without
performance loss
Specifications
Product number
Specification
Allowable input
voltage range
FP-PS24-120E
FP-PS24-060E
FP-PS24-024E
Primary side 100-240V AC,
secondary side 24V DC/5A
Primary side 100-240V AC,
secondary side 24V DC/2.5 A
Primary side 100-240V AC,
secondary side 24V DC/1A
• Safety approvals (IEC 60950, UL 60950, CSA22.2-60950, EN 60950) tested by CSA
• Protection class II, without grounding
• Compact size with optimal cooling
• Easy DIN-rail mounting and wiring
Fieldbus master units
Powerful, compact, modular, and with high performance
• Used together with the programmable controllers of the FP7 series
• Available for PROFIBUS, DeviceNet, CANopen and Profinet IO
Unit type
18
Product number
FP7 CANopen master units
AFP7NCANM
FP7 DeviceNet master units
AFP7NDNM
FP7 PROFIBUS master units
AFP7NPFBM
FP7 Profinet IO master units
AFP7NPFNM
FP7 software
Control FPWIN Pro
Control FPWIN Pro is the Panasonic programming software developed according to the international standard
IEC 61131-3 (for Windows® XP/Vista/7/8). Control FPWIN Pro is the universal software for all Panasonic PLCs.
• Programs written in Control FPWIN Pro 6 or earlier versions will run with Control FPWIN Pro 7
• Programs are compatible across FP series PLCs, e.g. FP0R will run with minor adjustments on FP∑ (Sigma)
and FP7 PLCs
• FP7 PLCs and Control FPWIN Pro 7 offer the same flexible choice of editors and allow you to select the
programming language you are most familiar with.
Navigators provide an
overview, even for very
complex projects
Toolbar contains icons for
frequently used menus
Structured Text (ST)
programming editor
Declaration of variables
Ladder Diagram (LD)
programming editor
Selection of instructions
Control FPWIN Pro highlights
• One software for all FP-series PLCs
• 5 programming languages: IL (Instruction List), LD (Ladder Diagram), FBD (Function Block Diagram),
SFC (Sequential Function Chart ), ST (Structured Text)
• 8 languages are fully supported: English, German, French, Italian, Spanish, Japanese, Korean, Chinese
• Well-structured through program organization units, task and project management
• Remote programming, service and diagnostics via modem or Ethernet
• Extensive comments and online documentation created hand in hand with the program
• Min. program size through optimized compiler
• Powerful debugging and monitoring tools provide information on the current status of the PLC.
• Comprehensive printed documentation and support for function blocks and libraries help to get your
hardware running in record time while maintaining rigorous quality standards.
• Reuse of functions and function blocks saves time.
19
FP7 software
Control FPWIN Pro and its comprehensive, powerful libraries
The PLC programming software Control FPWIN Pro has been evolving for over 15 years, and along with it its libraries.
As expected, the latest version of the software includes even more commands to help you efficiently program your
PLC.
The innovations of this version include several new program features, some of which have been implemented for the
FP7:
• Real-time clock on the PLC configurable in the software
• Support of all IEC functionalities like POUs, editors, data types and instructions
• New family of overloaded and type-safe instructions usable for 32-bit type PLCs (FP7) and 16-bit type PLCs
• SD card instructions
Additional function blocks for simplifying work with analog values, e.g.:
• Scaling
• Averaging
• Assigning addresses for expansion units
Together with the FP7, the new functions have simplified data handling even more. Data can be transmitted via Ethernet communication or stored on SD cards. Special logging and trace instructions help with data and process monitoring.
Powerful libraries, programmed by experts
The Control FPWIN Pro Web-Server library allows you to take advantages of the FP Web-Server functions quickly
and easily, e.g. sending an e-mail, controlling an FTP client, establishing a PPP connection, or synchronizing the
clock with NTP.
The Control FPWIN Pro Motion Control library shortens the time required for commissioning, resets the motion
controller, motor or an external encoder in regards to the PLC and, thanks to a high output frequency range, enables
exact positioning and movement.
20
Product numbers
FP7 CPUs
Description
Product number
120k steps, operation speed 11ns, no Ethernet support
AFP7CPS31
120k steps, operation speed 11ns, Ethernet communication available
AFP7CPS31E
196k steps, operation speed 11ns, Ethernet communication available
AFP7CPS41E
FP7 communication cassettes
Description
Product number
RS232C, 1 channel (insulated)
AFP7CCS1
RS232C, 2 channels (insulated)
AFP7CCS2
RS422 or RS485, 1 channel (insulated)
AFP7CCM1
RS422 or RS485, 2 channels (insulated)
AFP7CCM2
RS232C, 1 channel (insulated) and RS485
AFP7CCS1M1
Ethernet 100Base-TX/10Base-T
AFP7CCET1
FP7 application cassettes
Description
Product number
2-channel analog input voltage/current
AFP7FCAD2
2-channel analog input, 1-channel analog
AFP7FCA21
2-channel thermocouple input, K/J type
AFP7FCTC2
FP7 digital input, output and mixed I/O units
Description
Product number
16 IN, 12–24V DC, configurable input time constant
AFP7X16DW
32 IN, 12–24V DC, configurable input time constant
AFP7X32D2
64 IN, 12–24V DC, configurable input time constant
AFP7X64D2
16 OUT, relay, 2A/point, 5A/common, 16 outputs/common
AFP7Y16R
16 OUT, transistor, PNP, load current 1.0A, 5A/common, 16 outputs/common
AFP7Y16P
16 OUT, NPN, load current: 1.0A, 5A/common, 16 outputs/common
AFP7Y16T
32 OUT, transistor, PNP, load current 0.3A, 3.2A/common, 32 outputs/common
AFP7Y32P
32 OUT, NPN, load current 0.3A, 3.2A/common, 32 outputs/common
AFP7Y32T
64 OUT, transistor, PNP, load current 0.3A/0.1A, 3.2A/common, 32 outputs/common
AFP7Y64P
64 OUT, load current: 0.3A, 0.1A, mixed 3.2A/common, 32 outputs/common
AFP7Y64T
32 IN, 32 OUT, transistor, PNP, input: 24V DC, 32 inputs/common
Output: load current 0.3A/0.1A, 3.2A/common, 32 outputs/common
AFP7XY64D2P
32 IN, 32 OUT, NPN, input: 24V DC, 32 inputs/common
Output: load current: 0.3A, 0.1A, mixed 3.2A/common, 32 outputs/common
AFP7XY64D2T
FP7 analog input and output units
Description
Product number
Output unit, 4 channels, voltage/current, conversion rate: 25μs/channel, resolution max. 16 bit, accuracy:
max. ±0.05% F.S. (at 25°C)
AFP7DA4H
Input unit, 4 channels, voltage/current, conversion rate: 25μs/channel, resolution max. 16 bit, accuracy:
max. ±0.05% F.S. (at 25°C)
AFP7AD4H
Input unit, 8 channels, voltage/current, conversion rate: 25μs/channel, resolution max. 16 bit, accuracy:
max. ±0.1% F.S. (at 25°C)
AFP7AD8
FP7 serial communication unit
Description
Product number
2 cassettes per unit, max. 8 units can be installed per CPU
AFP7NSC
21
Product numbers
FP7 thermocouple and RTD I/O units
Description
Product number
8 input channels, resolution 0.1°C, K, J, T, N, R, S, B, E, types
AFP7TC8
8 input channels, resolution 0.1°C, Pt100/JPt100/Pt1000
AFP7RTD8
FP7 high-speed counter units
Description
Product number
2 channels, 16MHz (for two-phase factor 4 input mode), 4MHz (for incremental/decremental input mode)
AFP7HSC2T
4 channels, 16MHz (for two-phase factor 4 input mode), 4MHz (for incremental/decremental input mode)
AFP7HSC4T
FP7 positioning units
Description
Product number
Line driver, 2 axes, 1–4Mpps, electronic gear and cam function, linear interpolation, circular
interpolation
AFP7PP02L
Line driver, 4 axes,1–4Mpps, electronic gear and cam function, linear interpolation, circular
interpolation
AFP7PP04L
Transistor, 2 axes,1–500kpps, electronic gear and cam function, linear interpolation, circular
interpolation
AFP7PP02T
Transistor, 4 axes,1–500kpps, electronic gear and cam function, linear interpolation, circular
interpolation
AFP7PP04T
FP7 pulse output units
Description
Product number
Line Driver, 2 axis, 1pps to 500kpps
AFP7PG02L
Line Driver, 4 axis, 1pps to 500kpps
AFP7PG04L
Transistor, 2 axis, 1pps to 4Mpps
AFP7PG02T
Transistor, 4 axis, 1pps to 4Mpps
AFP7PG04T
FP7 expansion units
Description
Product number
Expansion master unit
AFP7EXPM
Expansion slave unit
AFP7EXPS
FP7 power supply units
Description
Product number
Power supply unit, input 100–240V AC, output 24V DC 1.0A
AFP7PSA1
Power supply unit, input 100–240V AC, output 24V DC 1.8A
AFP7PSA2
Power supply unit 24W (primary 100 to 240V AC, 2 x secondary 24V DC/1A, short circuit protected)
FP-PS24-024E
Power supply unit 60W (primary 100 to 240V AC, 2 x secondary 24V DC/2.5A, short circuit protected)
FP-PS24-060E
Power supply unit 120W (primary 100 to 240V AC, 2 x secondary 24V DC/5A, short circuit protected)
FP-PS24-120E
Control FPWIN Pro
22
Description
Product number
Control FPWIN Pro programming software, version 7, version for all FP series PLCs
FPWINPRO7S
Control FPWIN PRO upgrade to version 7
FPWINPRO7S-UP
Programming cable (FP0R/FP0/FP-e/FPG/FPX/FP2 TOOL port to PC) miniDIN5 to 9-pin Sub-D; 2m
AFC8513D
Cable with USB 1.1 to RS232C with 9-pin Sub-D converter; 2m
CABUSBSER9D
Programming cable: USB A to USB B, 2m
AFPXCABUSB2D
Programming cable for FP7, USB A to mini USB B (5pin), 2m, USB2.0 compatible
CABMINIUSB5D
Further Panasonic products
Panasonic Electric Works offers a wide product range from one source, from individual components to complete systems. Technology
support for advice, design-in, installation and commissioning by our qualified application engineers round off the Panasonic service
profil.
Human Machine Interfaces
Our compact size, bright and easy-to-read Human Machine Interfaces can be used
to visualize inspection results. Touch panels can even replace the standard keypad
if you so desire.
Servo drives
Panasonic servo drives enable high performance motion control to be applied
to almost all types of machines, including chip mounting machines and general
industrial machines.
UV curing systems
Aicure UJ30 is a LED curing system that quickly hardens UV-sensitive resins such
as adhesives, ink and coatings. Its cutting edge LED technology is especially suited
for precise, high-intensity curing.
ACD components
Components such as Eco-POWER-METERS, timers/counters, temperature
controllers, limit switches and fans round off our wide factory automation product
range.
Sensors
As a pioneering manufacturer of sensors, Panasonic provides high performance
sensors for a wide range of applications, facilitating factory automation in
various types of production lines, such as those used for the manufacturing of
semiconductors.
Laser Markers
Panasonic Laser Markers are ideal for non-contact, permanent labelling of most
materials, e.g. plastics, glass, paper, wood and leather. Several CO2 laser marking
systems and a unique FAYb Laser Marker can be easily integrated into existing
production systems for a great variety of labelling tasks.
23
Global Network
North America
Europe
Asia Pacific
China
Japan
Panasonic Electric Works
Please contact our Global Sales Companies in:
Europe
▸ Headquarters
▸ Austria
Panasonic Electric Works Europe AG
Panasonic Electric Works Austria GmbH
▸ Benelux
Panasonic Industrial Devices Materials
Europe GmbH
Panasonic Electric Works
Sales Western Europe B.V.
Panasonic Electric Works Europe AG
▸ Czech Republic
▸ France
▸ Germany
▸ Hungary
Panasonic Electric Works
Sales Western Europe B.V.
Panasonic Electric Works Europe AG
Panasonic Electric Works Europe AG
▸ Ireland
▸ Italy
Panasonic Electric Works UK Ltd.
Panasonic Electric Works Italia srl
▸ Nordic Countries Panasonic Electric Works Europe AG
Panasonic Eco Solutions Nordic AB
Panasonic Electric Works Polska sp. z o.o
▸ Poland
Panasonic Electric Works España S.A.
▸ Spain
Panasonic Electric Works Schweiz AG
▸ Switzerland
▸ United Kingdom Panasonic Electric Works UK Ltd.
Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. +49 (0) 8024 648-0, Fax +49 (0) 8024 648-111, www.panasonic-electric-works.com
Josef Madersperger Str. 2, 2362 Biedermannsdorf, Tel. +43 (0) 2236-26846, Fax +43 (0) 2236-46133
www.panasonic-electric-works.at
Ennshafenstraße 30, 4470 Enns, Tel. +43 (0) 7223 883, Fax +43 (0) 7223 88333, www.panasonic-electronic-materials.com
De Rijn 4, (Postbus 211), 5684 PJ Best, (5680 AE Best), Netherlands, Tel. +31 (0) 499 372727, Fax +31 (0) 499 372185,
www.panasonic-electric-works.nl
Administrative centre PLATINIUM, Veveří 3163/111, 616 00 Brno, Tel. +420 541 217 001, Fax +420 541 217 101,
www.panasonic-electric-works.cz
Succursale française, 10, rue des petits ruisseaux, 91370 Verrières Le Buisson, Tél. +33 (0) 1 6013 5757, Fax +33 (0) 1 6013 5758,
www.panasonic-electric-works.fr
Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. +49 (0) 8024 648-0, Fax +49 (0) 8024 648-111, www.panasonic-electric-works.de
Magyarországi Közvetlen Kereskedelmi Képviselet, 1117 Budapest, Neumann János u. 1., Tel. +36 1 999 89 26
www.panasonic-electric-works.hu
Irish Branch Office, Dublin, Tel. +353 (0) 14600969, Fax +353 (0) 14601131, www.panasonic-electric-works.co.uk
Via del Commercio 3-5 (Z.I. Ferlina), 37012 Bussolengo (VR), Tel. +39 0456752711, Fax +39 0456700444,
www.panasonic-electric-works.it
Filial Nordic, Knarrarnäsgatan 15, 164 40 Kista, Sweden, Tel. +46 859476680, Fax +46 859476690, www.panasonic-electric-works.se
Jungmansgatan 12, 21119 Malmö, Tel. +46 40 697 7000, Fax +46 40 697 7099, www.panasonic-fire-security.com
ul. Wołoska 9A, 02-583 Warszawa, Tel. +48 22 338-11-33, Fax +48 22 338-12-00, www.panasonic-electric-works.pl
Barajas Park, San Severo 20, 28042 Madrid, Tel. +34 913293875, Fax +34 913292976, www.panasonic-electric-works.es
Grundstrasse 8, 6343 Rotkreuz, Tel. +41 (0) 41 7997050, Fax +41 (0) 41 7997055, www.panasonic-electric-works.ch
Sunrise Parkway, Linford Wood, Milton Keynes, MK14 6 LF, Tel. +44 (0) 1908 231555, Fax +44 (0) 1908 231599,
www.panasonic-electric-works.co.uk
North & South America
▸ USA
Panasonic Industrial Devices Sales Company
of America
629 Central Avenue, New Providence, N.J. 07974, Tel. 1-908-464-3550, Fax 1-908-464-8513, www.pewa.panasonic.com
Asia Pacific / China / Japan
▸ China
Panasonic Electric Works Sales (China) Co. Ltd.
▸ Hong Kong
Panasonic Industrial Devices Automation
Controls Sales (Hong Kong) Co., Ltd.
Panasonic Corporation
Panasonic Industrial Devices
Automation Controls Sales Asia Pacific
▸ Japan
▸ Singapore
Level 2, Tower W3, The Towers Oriental Plaza, No. 2, East Chang An Ave., Dong Cheng District, Beijing 100738, Tel. +86-10-5925-5988,
Fax +86-10-5925-5973
RM1205-9, 12/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. +852-2956-3118, Fax +852-2956-0398
1048 Kadoma, Kadoma-shi, Osaka 571-8686, Japan, Tel. +81-6-6908-1050, Fax +81-6-6908-5781, www.panasonic.net
300 Beach Road, #16-01 The Concourse, Singapore 199555, Tel. +65-6390-3811, Fax +65-6390-3810
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4232 euen 03/15
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