Full System (2015)

Full System (2015)
Installation Instructions
1.
Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on the side
stand or ideally a service lift.
2.
Remove mid-fairing section from right side.
8.
Loosely install TBR supplied barrel clamp to slip tube
joint of slip tube and mid section pipe.
9.
Install mid section pipe to header. Install TBR muffler
assembly to TBR mid section pipe and attach to OEM
muffler mounting points using the OEM bolt and supplied
rubber lined muffler clamp. Mount on outside of muffler
mounting bracket.
Yamaha
R3
Full Exhaust System with S1R Exhaust Canister
Part # 005-4160105-S1
3.
Remove OEM muffler assembly. Muffler mounting bolt
will be re-used with TBR muffler.
10. Re-install O2 sensor.
4.
Remove 02 sensor from OEM header assembly.
5.
Remove OEM header mounts bolts and remove
OEM header assembly. Remove OEM muffler mount
grommets from can.
6.
Install TBR header assembly using OEM header flange
bolts and OEM exhaust port gaskets.
7.
Install TBR muffler to TBR slip tube using the springs
provided.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a center stand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
11. Tighten barrel clamps and mounting hardware.
Installation Instructions
12. Re-install mid section right side fairings.
13. Double check your work. Remove rubber grommets and
rubber sleeve that are not used.
Carbon Fiber Mufflers: Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister
will deteriorate the Carbon Fiber sleeve. TBR sells repack kits (TBR part #
005-10038) that include new rivets and repack material as well as a drill bit
(#30), making it easy to do yourself. Also, NEVER dyno test your bike with
carbon fiber mufflers installed - the intense heat and lack of cooling air can
quickly cause the CF material to burn. Two Brothers Racing does not provide a
warranty for burned carbon fiber.
Yamaha
R3
Full Exhaust System with S1R Exhaust Canister
Part # 005-4160105-S1
Repack all road canisters every 3,000 miles. Part #005-10038
14. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to
appear the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
Parts List
Qty. Description
Part Number
1
1
1
1
1
1
1
1
1
2
1
1
8” Carbon Fiber
005-41601H
005-41601H-2
005-41601S
005-2C-S1
005-2C-S1-A
005-27-58MSH
005-27-59MSH
005-92-22KIT
005-S45
031-P09175
015-10212
S1R Muffler
R3 Header
R3 Header Mid-Section
R3 Header Slip-On
S1R Muffler Clamp
S1R Muffler Clamp Liner
Barrel Clamp 58mm Barrel Clamp 59mm O2 Sensor Kit
45mm Springs
Permatex Anti-Seize
TBR Sticker Kit
Care & Cleaning / Warranty
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning
use a mild spray cleaner. Always apply cleaner or polish with a soft, clean
cloth.
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