Hydraulic Pan Tilt Manual (MK2 MK3) 0691-SOM-00004

Hydraulic Pan Tilt Manual (MK2 MK3) 0691-SOM-00004
Tritech International Ltd
Hydraulic P & T Unit OIM
COPYRIGHT
© Tritech International Limited
The copyright in this document is the property of Tritech International Limited. The document
is supplied by Tritech International Limited on the understanding that it may not be copied,
used, or disclosed to others except as authorised in writing by Tritech International Limited.
Tritech International Limited reserves the right to change, modify and update designs and
specifications as part of their ongoing product development programme.
Issue 1
0691-SOM-00004
2
Tritech International Ltd
Hydraulic P & T Unit OIM
TABLE OF CONTENTS
TABLE OF CONTENTS...................................................................................................4
INTRODUCTION..............................................................................................................5
CE CERTIFICATION (EMC DIRECTIVES)......................................................................5
SAFETY STATEMENT.....................................................................................................6
TECHNICAL SUPPORT...................................................................................................6
1. SPECIFICATION..........................................................................................................7
Model Variations..........................................................................................................................................................7
2. LOCATION OF FEATURES.........................................................................................8
3. INSTALLATION............................................................................................................9
Mounting.......................................................................................................................................................................9
Hydraulic Connections..............................................................................................................................................10
Hydraulic Oils............................................................................................................................................................11
Bleeding Air from Unit..............................................................................................................................................11
4. OPERATION...............................................................................................................12
5. PREVENTATIVE MAINTENANCE.............................................................................12
6. DRAWINGS................................................................................................................12
7. SPARES.....................................................................................................................13
MK2 unit.....................................................................................................................................................................13
MK3 unit.....................................................................................................................................................................14
MK3 Seal Installation................................................................................................................................................14
APPENDICES.................................................................................................................15
Issue 1
0691-SOM-00004
4
Tritech International Ltd
Hydraulic P & T Unit OIM
INTRODUCTION
Firstly, thank-you for purchasing and using this high quality Tritech International Ltd
(TIL) product. If used correctly, we expect that it will provide you with many years of
service.
This extremely rugged and compact hydraulic pan & tilt unit can accommodate a wide
range of underwater industry standard cameras.
Standard rotational movements are 360 degrees for pan & 180 degrees for tilt
functions. (Note that tilt can be configured for 360 degrees by removal of spacers).
Maximum sweep rotations can be reduced simply by fitting plastic spacers (1448-DET).
Flow controllers are incorporated which allow precise speed control of both pan & tilt
function.
This operation and maintenance manual has been devised with the intention of being
simple, yet informative. The comprehensive set of quality pictorial assembly drawings
show clearly how the unit is built in a step-by-step manner, allowing a technician to
carry out any maintenance or repair work whilst in the field.
TIL operate a policy of continual development and product improvement. If there are
any areas of this product (or even this manual) which you believe could be enhanced
or improved, we would value your comments. Every attempt will be made to include
them in future product updates.
CE CERTIFICATION (EMC DIRECTIVES)
The Hydraulic Pan & Tilt Unit complies with all the regulations relevant to the above
certification subject to correct use in accordance with this manual.
Issue 1
0691-SOM-00004
5
Tritech International Ltd
Hydraulic P & T Unit OIM
SAFETY STATEMENT
Danger!
Throughout the manual certain safety related comments and requirements that
could lead to injury or loss of life will be highlighted to the operator by indications
in the margin identified as opposite.
Throughout the manual certain safety related comments and requirements that
could result in damage to the product or other property will be highlighted to the
operator by indications in the margin identified as opposite.
Caution!
TECHNICAL SUPPORT
Contact your local agent or Tritech International Ltd



Mail
Tritech International Ltd.
Peregrine Road,
Westhill Business Park,
Westhill, Aberdeen,
AB32 6JL, UK
Telephone
++44 (0)1224 744111
Fax
++44 (0)1224 741771
Email
support@tritech.co.uk
Web
www.tritech.co.uk
An out-of-hours emergency number is available by
calling the above telephone number
If you have cause to use our Technical Support service, please ensure that you have the following details
at hand prior to calling:




System Serial Number ( if applicable )
Fault Description
Any remedial action implemented
Software Revision (if applicable)
Due to the expansion of equipment capabilities and the fact that new sub-modules are continually being
introduced, this manual cannot detail every aspect of the operation .
Issue 1
0691-SOM-00004
6
Tritech International Ltd
Hydraulic P & T Unit OIM
1. SPECIFICATION
Pressure
Torque Output
Rotation
Weight
Bleed Screws
Mounting
Recommended
payload
200 Bar maximum input pressure
 Specific Torque: 0.28 Nm.bar
 Torque @ 100 bar: 28 Nm
 Torque @ 200 bar: 56 Nm
360 degrees maximum in both pan and tilt axes.
Plastic spacers available to reduce in 30 degree increments.
MK2/A2: 3 kg in air, 2 kg in water
MK2/HD: 4.1 kg in air, 3.1 kg in water
MK3: 4.1 kg in air, 3.1 kg in water
4 off main pressure bleed points and 2 off case bleeds
4 off M8 stainless steel screws and hex nuts.
8kg total air weight (single side limit 5kg)
max. length of payload items 300mm
Model Variations
The MK2/HD and the MK3 are identical when viewed externally. The part numbers on
the unit body will allow you to differentiate between the two.
SAPT3636/HD
–
SAPT3636/HD3 –
Heavy Duty MK2 Pan and Tilt
MK3 Pan and tilt
The MK2/A2 has aluminium internals and a black anodised pan shaft rather than
stainless steel and so is notably different. All MK2 units use the same seal kit.
Issue 1
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7
Tritech International Ltd
Hydraulic P & T Unit OIM
Hydraulic Connections
(Refer to General Arrangement Drawing, 1367-GA
Danger!
Care must be taken when working with high pressure
hydraulics. Ensure that adequate personal protective
equipment is worn.
The following connections are required:
Function
Pan
Tilt
Case Drain
Caution!
Quantity
2
2
1
Size
7/16” SAE Female
7/16” SAE Female
7/16” SAE Female
Comments
Plastic Capped
Plastic Capped
Plastic Capped
The Case Drain connection must be used otherwise the unit
will suffer damage.
Best performance will be obtained by using hard plumbing. Flexible hoses should be
avoided since they act as hydraulic accumulators and will cause functions to drift on
instead of stopping when the supply to them is cancelled.
Issue 1
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10
Tritech International Ltd
Hydraulic P & T Unit OIM
Hydraulic Oils
General mineral based hydraulic oils can be used. To ensure a long service life, make
sure that the oil is filtered, clean and free from water.
Bleeding Air from Unit
All air should be bled from the cylinders to ensure smooth movements.
Caution!
This is of particular importance due to the
inclusion of flow adjusters which inhibit air
passing back to the vehicle system.
1. Firstly close the two flow adjuster by turning clockwise (do not tighten).
2. Operate the pan function in one direction and slightly open pan flow control until a
slow movement occurs. Cancel function.
Danger!
Setting a slow speed is essential for safe implementation of step 4.
3. Open each pan bleed one full turn only.
4. Operate pan function while resisting the movement by hand in the opposite
direction to expel air from cylinder. Cancel function and close bleed when
complete.
5. Repeat in opposite pan direction.
6. Repeat tilt function in both directions
Caution!
DO NOT OVERTIGHTEN THE BLEED SCREWS.
DO NOT OPEN OR CLOSE BLEED SCREWS UNDER PRESSURE.
Issue 1
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Tritech International Ltd
Hydraulic P & T Unit OIM
4. OPERATION
Once all the air is removed, the flow controls can be set to the desired speed of
rotation. Cameras can then be fitted to the mounting brackets by means of stainless
steel hose clip bands. So far is possible the units should be balanced such that the
centre of gravity is close to the centre of rotation, and care taken to avoid cables
interfering with the hydraulic connections. It is strongly recommended that long
cameras are fitted with low profile right angle connectors to minimise interference
problems. Routing of cables to allow the required pan and tilt excursions without
snagging is essential.
5. PREVENTATIVE MAINTENANCE
Preventative maintenance is minimal and consists of carrying out the following checks:
 Check for oil leaks.
 Check for any slack movements.
6. DRAWINGS
The following drawings are attached and should be used for installation and
maintenance. See Appendix 1.
Drawing No.
1367-GA
1415-MAS
2359-MAS
5735-MAS
Issue 1
Title
Hydraulic Pan & Tilt
General Arrangement
Hydraulic Pan & Tilt (MK2)
Main Assembly Drawing
Heavy Duty Pan & Tilt (MK2)
Main Assembly Drawing
Hydraulic Pan & Tilt (MK3)
Main Assembly Drawing
0691-SOM-00004
12
Tritech International Ltd
Hydraulic P & T Unit OIM
7. SPARES
MK2 unit
The following Recommended Operational Spares Kit is available:
All other parts are available individually from Tritech International. Part Numbers are
stated on the relevant Main Assembly Drawings.
Recommended Operational Spares Kit (ROSK) [MK2 units]
Qty Description
4
4
1
2
4
4
5
1
3
6
2
2
Issue 1
Part No.
Glyd Ring T & O-Ring
Wear Ring - 19 mm
Dirt Excluder Seal
Bleed Screw 6mm
O-RING 1.78 x 39.45(BS 519)
O-Ring 1.78 x 25.12 (BS-022)
O-Ring 2.62 x 22.23 (BS-813)
O-Ring 2.62 x 36.17 (BS-127)
O-Ring 2.62 x 50.47 (BS-136)
O-Ring 1.78 x 4.76 (BS-802)
O-Ring 2.62 x 7.59 (BS-109)
O-Ring 1.78 x 12.42 (BS-014)
0691-SOM-00004
SAPT-SEA-0019
SAPT-SEA-0020
SAPT-SEA-0021
SAPT-0267-DET
SAPT-SOR-178-0395-N70
SAPT-SOR-178-0251-N70
SAPT-SOR-262-0222-N70
SAPT-SOR-262-0361-N70
SAPT-SOR-262-0505-N70
SAPT-SOR-178-0048-N70
SAPT-SOR-262-0076-N70
SAPT-SOR-178-0124-N70
13
Tritech International Ltd
Hydraulic P & T Unit OIM
MK3 unit
The following recommended spares are available:
All other parts are available individually from Tritech International. Part Numbers are
stated on the relevant Main Assembly Drawings.
Qty Description
4
4
1
2
1
4
4
1
3
6
2
2
2
Part No.
Glyd Ring T & O-Ring
Wear Ring - 19 mm
Dirt Excluder Seal
Bleed Screw 6mm
Turcon Roto Glyd Ring – 28mm
O-Ring 1.78 x 39.45(BS 519)
O-Ring 1.78 x 25.12 (BS-022)
Quad Ring 2.62 x 36.17 (QR 4137)
Quad Ring 2.62 x 50.47 (QR 4136)
O-Ring 1.78 x 4.76 (BS-802)
O-Ring 2.62 x 7.59 (BS-109)
O-Ring 1.78 x 15.60 (BS-016)
O-Ring 1.78 x 7.94 (BS-804)
SAPT-SEA-0019
SAPT-SEA-0020
SAPT-SEA-0021
SAPT-0267-DET
SAPT-SEA-0059
SAPT-SOR-178-0395-N70
SAPT-SOR-178-0251-N70
SAPT-SQR-262-0361-N70
SAPT-SQR-262-0505-N70
SAPT-SOR-178-0048-N70
SAPT-SOR-262-0076-N70
SAPT-SOR-178-0156-N70
SAPT-SOR-178-0079-N70
MK3 Seal Installation
The seals (item 20 in drawing 5735-MAS) installed in the pan shaft require special
attention. A full installation procedure can be found in the Turcon Roto Glyd Ring
Manual in Appendix 2.
Issue 1
0691-SOM-00004
14
Tritech International Ltd
Hydraulic P & T Unit OIM
APPENDICES
Issue 1
0691-SOM-00004
15
THIRD ANGLE PROJECTION
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED
TWO VERSIONS AVAILABLE:
SPECIFICATIONS
WEIGHT IN AIR
WEIGHT IN SEA WATER
RECOMMENDED MAX. PAYLOAD
SINGLE SIDE LIMIT
SPECIFIC TORQUE
MAX. PRESSURE
STANDARD HEAVY DUTY (1415‐MAS)
(2359‐MAS)
3.0kg
4.1 kg
2.0kg
3.1kg
8.0kg
12.0kg
5.0kg
8.0kg
0.28Nm/Bar
200 Bar
PAN & TILT MOVEMENTS ARE 360
CAN BEMOUNTED AS SHOWN OR INVERTED
MAXIMUM. MAXIMUM ANGLE CAN
<<< FORWARD
BE REDUCED BY REMOVING CYLINDERS
(Pa n Sha ft)
AND FITTING 15 SPACERS INSIDE TO
TILT UP
OBTAIN DESIRED ANGLE OF ROTATION.
(U)
PROPORTIONAL VALVES CAN BE USED TO MINIMISE
DYNAMIC LOADS ON THE ACTUATOR BY PROVIDING
10°
A RAMP AT THE BEGINNING AND END OF MOVEMENTS.
5 OFF HYDRAULIC PORTS
7/ 16" SAE (SEE PLAN VIEW
FOR ORIENTATION)
FT (L)
PAN LE
10°
10°
10°
PAN SHAFT
MOUNTING FACE
GROOVES FOR BAND CLIPS
FIXED PAN SHAFT
MOUNTING FACE
)
WN (D
TILT DO
CL
PAN RIG
HT (R)
55 PCD
CASE
DRAIN (C)
11.5
BODY ROTATES ABOUT
FIXED PAN SHAFT
55 PCD
CASE AIR
BLEED SCREW
(UPRIGHT)
CAMERA MOUNTS
ROTATE IN BODY
234
193
PAN FLOW
ADJUSTER
PAN SHAFT DIRT SEAL
TILT FLOW ADJUSTER
45°
60
PAN FLOW ADJUSTER
CL TILT AXIS
=
80
=
=
120
=
CASE AIR
BLEED SCREW
(INVERTED)
4 OFF CYLINDER
BLEED PLUGS
=
75
=
=
204
=
I F I N DOUBT - ASK! REMOVE SHARP EDGES
MATERIAL
ALUMINIUM, STAINLESS STEEL
FINISH
Gordon
Durward
3A
AJB
21/ 01/ 10
TABLE AND NOTES ADDED
3
MBI
25/ 03/ 02
BLEED SCREWS INCLUDED
CMI
2
CMI
22/ 11/ 01
APPROVED FOR COSNTRUCTION
CMI
REV
BY
DATE
DESCRIPTION
RECORD OF REVISIONS
Digitally signed by Gordon Durward
DN: cn=Gordon Durward, o=SubAtlantic, ou, email=gordon@subatlantic.co.uk, c=GB
Date: 2010.03.11 16:07:25 Z
APP
DRAWN
HARD ANODISED AND PAINTED
USO, TOLERANCES TO BE
kg (E)
-
CMI
CHECK
APPRV.
RWR
ENGR.
CMI
HYDRAULIC PAN & TILT (Mk2)
TITLE
kg (E)
13/ 11/ 01
MBI
DATE
PROJECT
WT WATER
WT AIR
Woodburn Road,
Blackburn Business Park, Blackburn,
Aberdeen. U.K.
AB21 0PS
Tel: + + 44 (0) 1224 798660
Fax: + + 44 (0) 1224 798661
SCALE (UOS)
ORIG. SIZE
1:1.6
A3
HYDRAULIC PAN & TILT
GENERAL ARRANGEMENT DRAWING
GA DRAWING
Sheet 1 of 1
DOC.
No.
1367-GA
REV
3A
THIRD ANGLE PROJECTION
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED
Ite m No .
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
I F I N DOUBT - ASK!
33
5
32
5
1
1
FOR CORRECT
ORIENTATION
REFER SHEET 2
24
4
4
4
PRESS FIT ON
PAN SHAFT
13
1
De sc rip tio n
Pa n Sha ft
End Ca p - HPT2
Bo d y
Cylind e r
Tilt Sha ft - HPT2
Tilt Sha ft End - HPT2
Ra c k - HPT2
Flo w Re stic to r
Ca me ra Mo unt
Ble e d Sc re w 6MM
De e p Gro o ve Ba ll Be a ring - 16006
De e p Gro o ve Ba ll Be a ring - 16002
Inne r Ring - JR 12 x 16 x 13
Ne e d le Ro lle r Be a ring - RNA4901
Exte rna l Circ lip - 30 Dia
Glyd Ring T & O-Ring
We a r Ring - 19 mm
34
2
2
1
25
4
29
6
10
6
31
2
12
2
25
4
7
2
19
8
6
2
12
2
20
2
31
2
2. USE ANTIGALLING COMPOUND ON ALL FASTENERS
28
3
29
6
6
2
Ma te ria l
Sta inle ss Gr A4-70
Sta inle ss Gr A4-70
Sta inle ss Gr A4-70
Sta inle ss Gr A4-70
Sta inle ss Gr A4-70
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
Nitrile
70
70
70
70
70
70
70
70
70
Sta inle ss Ste e l
19
8
Gordon
Durward
16
4
21/ 01/ 10
CLERICAL CHANGE TO BORDER
GDU
CMI
IFH
06/ 05/ 08
5
MBL
13/ 12/ 04
NOTE RE-PAN RANGE CORRECTED - ECN-327-04
Digitally signed by Gordon Durward
DN: cn=Gordon Durward, o=SubAtlantic, ou, email=gordon@subatlantic.co.uk, c=GB
Date: 2010.03.17 15:51:37 Z
4
EBR
22/ 11/ 04
SPIRAL RETAINING RINGS ADDED TO ASSY. ECN-324-04
CMI
3
EBR
25/ 10/ 04
THREADLOCK NOTES ADDED
CMI
2
EBR
22/ 03/ 02
BILL OF MATERIALS UPDATED
CMI
REV
BY
DATE
DESCRIPTION
RECORD OF REVISIONS
APP
ISOMETRIC VIEW
SCALE 1:2
USE THREADLOCK
LOCTITE 222
24
4
4
4
29
6
16
4
16
4
6
30
2
17
4
16
4
O-RINGS ADDED & MISC BALLOONS ADDED, SEAL 23 ORIENTATION CLARIFIED.
ECR'S 0012/ 0016/ 0021
8
2
25
4
7
2
10
6
3. WHEN ASSEMBLING RACK AND PINIONS ON BOTH
PAN & TILT SHAFTS:THE CORRECT TOOTH MATING ALIGNMENT IS REQUIRED
TO ENSURE SYMMETRIC MOVEMENT.
TO ACHIEVE THIS, ENSURE THAT THE RACKS PROTRUDE
EQUAL DISTANCE FROM THE BODY WHEN THE PAN SHAFT IS
IN THE 'FORWARD' ORIENTATION AND THE TILT SHAFT KEYED
ENDS POINT VERTICAL.
AJB
9
2
20
2
34
2
3
1
USE THREADLOCK
LOCTITE 222
6A
Sub -Atla ntic Pa rt Re f.
F-CSHS-M6-40-A470
F-CSHS-M6-12-A470
F-CSHS-M6-20-A470
F-NL-M6-A470
F-PW-M6-B-A470
SEA-0021
SOR-178-0394-N70
SOR-178-0251-N70
SOR-262-0222-N70
SOR-262-0362-N70
SOR-262-0505-N70
SOR-178-0048-N70
SOR-262-0076-N70
SOR-178-0124-N70
SOR-178-0079-N70
HYD-0047
F-SRR-INT-13-SS
24
4
15
1
1. USE SILICON GREASE ON ALL O-RINGS
Turc ite
De sc rip tio n
C-Sunk He a d So c ke t Sc re w M6 x 40 lo ng
C-Sunk He a d So c ke t Sc re w M6 x 12 lo ng
C-Sunk He a d So c ke t Sc re w M6 x 20 lo ng
Nylo k He x Nut M6
Pla in Wa she r M6
Dirt Exc lud e r Se a l
O-RING 1.78 x 39.45(BS 519)
O-Ring 1.78 x 25.12 (BS-022)
O-Ring 2.62 x 22.23 (BS-813)
O-Ring 2.62 x 36.17 (BS-127)
O-Ring 2.62 x 50.47 (BS-136)
O-RING 1.78 x 4.76 (BS 802)
O-Ring 2.62 x 7.59 (BS-109)
O-RING 1.78 x 12.42 (BS-014)
O-RING 1.78 x 7.94(BS-804)
Plug - Pla stic - 7~16 SAE
Sp ira l Re ta ining Ring - Int Dia 13mm
5
1
28
3
11
1
9
2
Ca rb o n Ste e l
Qty
3
8
2
3
3
1
4
4
5
1
3
6
2
2
5
5
2
4 SUPPLIED PER PAN & TILT UNIT
21
3
8
2
30
2
NOTES
Ano d ise d Aluminium
Sta inle ss Ste e l 316L
Ite m No .
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PAN RANGE IS 360 AND TILT RANGE 180 .
MAXIMUM MOVEMENT CAN BE LIMITED BY
FITTING 30 SPACERS INSIDE CYLINDERS.
(PART No . 1448-DET)
22
3
18
3
28
3
Ma te ria l
3
1
4
4
27
1
Sub -Atla ntic Pa rt Re f.
1416-IAS
1383-DET
1400-IAS
1387-DET
1384-DET
1417-DET
1385-DET
1418-DET
0125-DET
0267-DET
BRG-16006
BRG-16002
BRG-JR12x16x13
BRG-RNA4901
F-CIR-EXT-30-CS
SEA-0019
SEA-0020
14
1
26
5
23
1
Qty
1
1
1
4
1
2
2
2
2
6
1
2
1
1
1
4
4
17
4
25
4
10
6
24
4
4
4
MATERIAL
PROJECT
WT WATER
WT AIR
SEE BILL OF MATERIALS
FINISH
DRAWN
-
kg (E)
EBR
CHECK
21/ 11/ 01
CMI
APPRV.
CMI
ENGR.
CMI
DATE
USO, TOLERANCES TO BE
kg (E)
HYDRAULIC PAN & TILT - Mk2
TITLE
Woodburn Road,
Blackburn Business Park, Blackburn,
Aberdeen. U.K.
AB21 0PS
Tel: + + 44 (0) 1224 798660
Fax: + + 44 (0) 1224 798661
SCALE (UOS)
ORIG. SIZE
1:3
A3
HYDRAULIC PAN & TILT - Mk2
MAIN ASSEMBLY DRAWING
Sheet 1 of 2
DOC.
No.
1415-MAS
REV
6A
THIRD ANGLE PROJECTION
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED
I F I N DOUBT - ASK!
POSITION OF
30 SPACERS
REMOVE SHARP EDGES
10
6
26
5
29
6
26
5
26
5
26
5
26
5
28
3
27
1
23
1
17
4
16
4
32
5
25
4
24
4
29
6
29
6
10
6
15
1
CUTAWAY VIEW
SHOWING SEAL
LOCATIONS
28
3
31
2
PROJECT
HYDRAULIC PAN & TILT Mk2
TITLE
Woodburn Road,
Blackburn Business Park, Blackburn,
Aberdeen. U.K.
AB21 0PS
Tel: + + 44 (0) 1224 798660
Fax: + + 44 (0) 1224 798661
SCALE (USO)
ORIG. SIZE
1.2:1
A3
HYDRAULIC PAN & TILT - MK2
MAIN ASSEMBLY DRAWING
DETAIL DRAWING
Sheet 2 of 2
DOC.
No.
1415-MAS
REV
6A
THIRD ANGLE PROJECTION
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED
IF IN DOUBT - ASK!
Item No. Qty Description
1
1 Pan Shaft HPT2 - Heavy Duty
2
1 End Cap - HPT2
3
1 Body
4
4 Cylinder
5
1 Tilt Shaft - HPT2 - Heavy Duty
6
2 Tilt Shaft End - HPT2 - Heavy Duty
7
2 Rack - HPT2 - Heavy Duty
8
2 Flow Restictor
9
2 Camera Mount
10
6 Bleed Screw 6MM
11
1 Deep Groove Ball Bearing - 16006
12
2 Deep Groove Ball Bearing - 16002
13
1 Inner Ring - JR 12 x 16 x 13
14
1 Needle Roller Bearing - RNA4901
15
1 External Circlip 30mm
16
4 Glyd Ring T & O-Ring
17
4 Wear Ring - 19 mm
18
3 C-Sunk Head Socket Screw M6 x 40 long
1
1
31
5
25
5
13
1
22
1
18
3
Sub-Atlantic Part Ref. Material
2360-IAS
1383-DET
1400-IAS
1387-DET
2356-DET
2357-DET
1385-DET-AB
1418-DET
0125-DET
0267-DET
BRG-16006
BRG-16002
BRG-JR12x16x13
BRG-RNA4901
F-CIR-EXT-30-CS
Steel
SEA-0019
SEA-0020
Turcite
F-CSHS-M6-40-A270
Stainless Gr A2-70
Item No. Qty Description
19
8 C-Sunk Head Socket Screw M6 x 12 long
20
3 Nylok Hex Nut M6
21
3 Plain Washer M6
22
1 Dirt Excluder Seal
23
4 O-RING 1.78 x 39.45(BS 519)
24
4 O-Ring 1.78 x 25.12 (BS-022)
25
5 O-Ring 2.62 x 22.23 (BS-813)
26
1 O-Ring 2.62 x 36.17 (BS-127)
27
3 O-Ring 2.62 x 50.47 (BS-136)
28
6 O-RING 1.78 x 4.76 (BS 802)
29
2 O-Ring 2.62 x 7.59 (BS-109)
30
2 O-RING 1.78 x 15.60 (BS-016)
31
5 Plastic Port Plug 7-16 SAE
32
2 Penny Washer M8
33
2 Spring Washer M8
34
2 Button Head Cap Screw M8 x 20 long
35
2 Key 4 x 4 x 12 (Modified)
PAN & TILT MOVEMENTS ARE 180 EACH.
MAXIMUM MOVEMENT CAN BE LIMITED BY
FITTING 30 SPACERS INSIDE CYLINDERS.
(PART No. 1448-DET)
14
1
26
1
3
1
24
4
23
4
28
6
4
4
Sub-Atlantic Part Ref. Material
F-CHSS-M6-12-A270
Stainless Gr A2-70
F-NL-M6-A270
Stainless Gr A2-70
F-PW-M6-SS
Stainless Steel
SEA-0021
SOR-178-0395-N70
Nitrile 70
SOR-178-0251-N70
Nitrile 70
SOR-262-0222-N70
Nitrile 70
SOR-262-0362-N70
Nitrile 70
SOR-262-0505-N70
Nitrile 70
SOR-178-0048-N70
Nitrile 70
SOR-262-0076-N70
Nitrile 70
SOR-178-0156-N70
Nitrile 70
HYD-0047
F-PEN-M8-SS
Stainless Steel
F-SW-M8-SS
Stainless Steel
F-BHCS-M8-20-A270
Stainless Gr A2-70
2358-DET
4 SUPPLIED PER PAN & TILT UNIT
10
6
35
2
12
2
30
2
19
8
5
1
8
2
2
1
29
2
27
3
9
2
6
2
34
2
12
2
8
2
7
2
11
1
23
4
15
1
19
8
NOTES
9
2
33
2
32
2
30
2
27
3
1. USE SILICONE GREASE ON ALL O-RINGS.
16
4
17
4
FINISH
-
-
1
EBR
REV
BY
10/03/04
DATE
APPROVED FOR CONSTRUCTION
RWR
DESCRIPTION
RECORD OF REVISIONS
APP
USO, TOLERANCES TO BE
-
DRAWN
-
28
6
33
2
34
2
10
6
WT WATER
WT AIR
SEE BILL OF MATERIALS
4
4
32
2
7
2
MATERIAL
-
24
4
28
6
10
6
2. WHEN ASSEMBLING RACK AND PINIONS ON BOTH PAN & TILT SHAFTS THE
CORRECT TOOTH MATING ALIGNMENT IS REQUIRED TO ENSURE SYMMETRIC
MOVEMENT. TO ACHIEVE THIS, ENSURE THAT THE RACKS PROTRUDE EQUAL
DISTANCE FROM THE BODY WHEN THE PAN SHAFT IS IN THE 'FORWARD'
ORIENTATION AND THE TILT SHAFT KEYED ENDS POINT VERTICAL.
-
6
2
29
2
kg (E)
-
PROJECT
kg (E)
EBR
DATE
10/03/04
CHECK
APPRV.
SSM
RWR
ENGR.
CMI
HYDRAULIC PAN & TILT MK 2
TITLE
Unit 12, Airways Industrial Estate
Pitmedden Road, Dyce.
Aberdeen. U.K.
AB21 0DT
Tel: ++44 (0) 1224 723623
Fax: ++44 (0) 1224 723822
SCALE (USO)
ORIG. SIZE
A3
HYDRAULIC PAN & TILT Mk 2 HEAVY DUTY - DETAIL DRAWING
Sheet 1 of 1
DOC.
No.
2359-MAS
REV
1
THIRD ANGLE PROJECTION
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED
IF IN DOUBT - ASK!
22
1
10
6
10
6
15
1
23
4
24
4
27
3
17
4
16
4
23
4
24
4
27
3
10
6
28
6
25
25 5
5
25
5
25
5
26
1
25
5
28
6
10
6
27
3
30
2
PROJECT
HYDRAULIC PAN & TILT Mk 2
TITLE
Unit 12, Airways Industrial Estate
Pitmedden Road, Dyce.
Aberdeen. U.K.
AB21 0DT
Tel: ++44 (0) 1224 723623
Fax: ++44 (0) 1224 723822
SCALE (USO)
ORIG. SIZE
A3
HYDRAULIC PAN & TILT Mk 2HEAVY DUTY - MAIN ASSY DRAWING
Sheet 1 of 1
DOC.
No.
2359-MAS
REV
1
THIRD ANGLE PROJECTION
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED
I F I N DOUBT - ASK!
28
5
1
1
29
5
REFER TO
NOTE 4
20
5
FOR CORRECT
ORIENTATION
REFER TO SHEET 2
14
1
19
1
30
3
I tem No. Qty Description
1
1 Pan Shaft Mk3
2
1 End Cap - HPT2
3
1 Body
4
4 Cylinder
5
1 Tilt Shaft - HPT2 - Heavy Duty
6
2 Tilt Shaft End - HPT2 - Heavy Duty
7
2 Rack - HPT2 - Heavy Duty
8
2 Flow Restictor
9
2 Camera Mount
10
6 Bleed Screw 6MM
11
2 Key 4 x 4 x 12 (Modified)
12
1 Deep Groove Ball Bearing - 16006
13
2 Deep Groove Ball Bearing - 16002
14
1 Inner Ring - JR 12 x 16 x 13
15
1 Needle Roller Bearing - RNA4901
16
1 External Circlip - 30 Dia
17
4 Glyd Ring T & O-Ring
18
4 Wear Ring - 19 mm
19
1 Dirt Excluder Seal
3
1
4
4
33
3
22
4
32
3
8
2
4
26
2
24
3
9
2
12
1
16
1
NOTES
6
2
36
2
25
6
35
2
10
6
13
2
34
2
11
2
24
3
1. USE SILICONE GREASE ON ALL O-RINGS.
2. WHEN ASSEMBLING RACK AND PINIONS ON BOTH PAN & TILT SHAFTS THE
CORRECT TOOTH MATING ALIGNMENT IS REQUIRED TO ENSURE SYMMETRIC
MOVEMENT. TO ACHIEVE THIS, ENSURE THAT THE RACKS PROTRUDE EQUAL
DISTANCE FROM THE BODY WHEN THE PAN SHAFT IS IN THE 'FORWARD'
ORIENTATION AND THE TILT SHAFT KEYED ENDS POINT VERTICAL.
3. USE LOCKTITE 222 ON ITEM 31 CAMERA FIXING SCREWS
4. USE INSTALLATION TOOLS 5719-DET, 5718-DET AND 5717-DET FOR
INSTALLATION OF ITEM 20.
8
2
26
6
2
2
37
21
2
4
22
4
4
4
18
4
34
2
35
2
36
2
25
6
10
6
PROJECT
WT WATER
WT AIR
SEE BILL OF MATERIALS
ABL
17/ 05/ 2013
ITEMS 23 & 24 CHANGED FROM 'O'-RINGS TO QUAD-RINGS (ECR-1393)
Gordon
Durward
Digitally signed by Gordon Durward
DN: cn=Gordon Durward, o=Sub-Atlantic, ou=Engineering,
email=gordon@sub-atlantic.co.uk, c=GB
Date: 2013.06.07 09:59:54 +01'00'
3
ABL
03/ 08/ 2012
'O'-RING CHANGE (ECR-1304)
GDU
2
ABL
06/ 03/ 2012
'O'-RING CHANGE (ECR-1236)
GDU
1
JGO
19/ 08/ 2010
ISSUED FOR CONSTRUCTION
GDU
REV
BY
DATE
DESCRIPTION
RECORD OF REVISIONS
APP
FINISH
DRAWN
-
JGO
CHECK
APPRV.
GDU
ENGR.
JGO
HYDRAULIC PAN & TILT UNIT MK3
TITLE
kg (E)
19/ 08/ 10
GDU
DATE
USO, TOLERANCES TO BE
kg (E)
Woodburn Road,
Blackburn Business Park, Blackburn,
Aberdeen. U.K.
AB21 0PS
Tel: + + 44 (0) 1224 798660
Fax: + + 44 (0) 1224 798661
SCALE (UOS)
ORIG. SIZE
1:3
A3
HYDRAULIC PAN & TILT UNIT MK3
HEAVY DUTY
ASSEMBLY DRAWING
Sheet 1 of 2
DOC.
No.
5735-MAS
4
Stainless Gr A4-70
Stainless Gr A4-70
Stainless Gr A4-70
Stainless Gr A4-70
Stainless Gr A4-70
Stainless Gr A4-70
Stainless Gr A4-70
Stainless Steel
7
2
MATERIAL
4
4
REFER TO
NOTE 3 31
8
27
2
13
2
25
6
10
6
17
4
Nitrile 70
Nitrile 70
Nitrile 70
Nitrile 70
Nitrile 70
Nitrile 70
Nitrile 70
Nitrile 70
9
2
7
2
27
2
Material
4 SUPPLIED PER PAN & TILT UNIT
4
REFER TO 31
8
NOTE 3
Sub-Atlantic Part Ref.
SEA-0059
SOR-178-0394-N70
SOR-178-0235-N70
SQR-262-0362-N70
SQR-262-0505-N70
SOR-178-0048-N70
SOR-262-0076-N70
SOR-178-0150-N70
SOR-178-0079-N70
HYD-0047
F-CSHS-M6-40-A470
F-CSHS-M6-12-A470
F-NL-M6-A470
F-PW-M6-B-A470
F-PEN-M8-25-A470
F-SW-M8-A-A470
F-BHCS-M8-20-A470
F-SRR-INT-13-SS
PAN RANGE IS 360 & TILT RANGE IS 180 .
MAXIMUM MOVEMENT CAN BE LIMITED BY
FITTING 30 SPACERS INSIDE CYLINDERS.
(PART No. 1448-DET)
5
1
37
2
2
1
I tem No. Qty Description
20
5 Turcon Roto Glyd Ring 28mm
21
4 O-RING 1.78 x 39.45(BS 519)
22
4 O-RING 1.78 x 23.5 (BS 021)
23
1 Quad-Ring 2.62 x 36.17 (QR 4127)
24
3 Quad-Ring 2.62 x 50.47 (QR 4136)
25
6 O-RING 1.78 x 4.76 (BS 802)
26
2 O-Ring 2.62 x 7.59 (BS-109)
27
2 O-RING 1.78 x 15.00
28
5 O-RING 1.78 x 7.94(BS-804)
29
5 Plug - Plastic - 7~ 16 SAE
30
3 C-Sunk Head Socket Screw M6 x 40 long
31
8 C-Sunk Head Socket Screw M6 x 12 long
32
3 Nylok Hex Nut M6
33
3 Plain Washer M6
34
2 Penny Washer M8
35
2 Spring Washer M8
36
2 Button Head Cap Screw M8 x 20 long
37
2 Spiral Retaining Ring - Int Dia 13mm
15
1
21
4
23
4 1
Sub-Atlantic Part Ref. Material
5736-IAS
1383-DET
1400-IASZ
1387-DET
2356-DET
2357-DET
1385-DET-AB
1418-DET
0125-DET
0267-DET
2358-DET
BRG-16006
BRG-16002
BRG-JR121613
BRG-RNA4901
F-CIR-EXT-30-CS
Carbon Steel
SEA-0019
SEA-0020
Turcite
SEA-0021
REV
4
THIRD ANGLE PROJECTION
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED
I F I N DOUBT - ASK!
REMOVE SHARP EDGES
19
1
A
28
5
10
6
29
5
18
4
17
4
21
4
25
6
22
4
20
5
20
5
20
5
20
5
20
5
16
1
19
1
23
1 4
24
3 4
DETAI L A
SCALE 2 : 1
10
6
25
6
10
6
24
3
27
2
PROJECT
HYDRAULIC PAN & TILT UNIT MK3
TITLE
Woodburn Road,
Blackburn Business Park, Blackburn,
Aberdeen. U.K.
AB21 0PS
Tel: + + 44 (0) 1224 798660
Fax: + + 44 (0) 1224 798661
SCALE (USO)
ORIG. SIZE
1:3
A3
HYDRAULIC PAN & TILT UNIT MK3
HEAVY DUTY
ASSEMBLY DRAWING
Sheet 2 of 2
DOC.
No.
5735-MAS
REV
4
Turcon ® Roto Glyd Ring ®
Latest information available at www.tss.trelleborg.com
Edition August 2009
241
242
Latest information available at www.tss.trelleborg.com
Edition August 2009
Turcon® Roto Glyd Ring®
n TURCON® ROTARY SEALS - ELASTOMER ENERGIZED
n Turcon® Roto Glyd Ring®
Description
The Turcon® Roto Glyd Ring® is used to seal rods, shafts,
axles, bores, rotary transmission leadthroughs, journals,
swivels etc. with rotary or oscillating movement.
The seal is double-acting and can be exposed to pressure
from one, or from both sides.
A standard diameter range for each profile size is assigned
to the series numbers in Table LXXVI and LXXVIII. This
recommendation applies to all new constructions.
Different dimensions are available on request.
Advantages
- Available for internal and external sealing applications
- Low friction
Notches
- Stick-slip-free starting, no sticking
- High abrasion resistance and dimensional stability
- Simple groove design, small groove dimensions
- Lubricant reservoir
Grooves
- Available in all sizes up to 2700 mm diameter
(to 2600 mm for rod seals)
Technical data
O-Ring
p
Turcon®
Roto Glyd Ring®
p
Operating
pressure:
Up to 30 MPa
Speed:
Up to 2 m/s
Temperature:
- 45°C to + 200 °C *)
(depending on O—Ring material)
Media:
Mineral oil-based hydraulic fluids,
flame retardant hydraulic fluids,
environmentally safe hydraulic fluids
(bio-oils), water, air and others,
depending on O—Ring material.
Note:
For continuous operation at
temperatures over +60 °C, pressure
and speed must be limited.
Figure 111 Turcon® Roto Glyd Ring®
It consists of a seal ring of Turcon® material and is activated
by an O—Ring as an elastic energizing element.
The contact surface profile of the seal ring is specially
designed for use under high pressures and at low sliding
speeds.
Depending on the profile cross-section of the seal, the
contact surface has one or two continuous machined
grooves. These have the following functions:
Important Note:
The above data are maximum values and cannot
be used at the same time, e. g. the maximum
operating speed depends on material type,
pressure and temperature.
- Improved seal efficiency by increasing the specific surface
load pressure against the sealed surface
- Formation of lubricant reservoir and reduction in friction.
In order to improve the pressure activation of the O—Ring,
the Roto Glyd Ring® has notched end faces as standard.
*) Important Note:
In the case of unpressurized applications in
temperatures below 0°C please contact our
application engineers for assistance!
The rear face which holds the O—Ring has a concave form.
This increases the contact surface and shall prevent the seal
from turning with the rotating surface.
Latest information available at www.tss.trelleborg.com
Edition August 2009
243
Turcon® Roto Glyd Ring®
Frictional power
Application examples
Guide values for the frictional power can be determined
from the graph in Figure 112. They are shown as a function
of the sliding speed and operating pressure for a shaft
diameter of 50 mm with an oil temperature of 60° C. At
higher temperatures, these application limits must be
reduced.
The Turcon® Roto Glyd Ring® is the preferably used as a
double acting rotary seal for hydraulic and pneumatic
equipment in sectors such as:
Guide values for other shaft diameters can be calculated
using the formula:
- Manipulators
P . P50 x (
The maximum application data for temperature, pressure
and speed given in this catalogue have a mutual effect on
one another and can thus not be exploited simultaneously.
Shaft dia. 50 mm
300
Frictional power P50
- Pivoting motors in mobile hydraulic and machine tools
Application limits
1 m/s
W
- High pressure valve stems
- Hydraulic motors
d
) [W]
50 mm
400
- Rotary distributors
Seal performance is further influenced by such factors as
lubrication capability of the sealed medium and heat
dissipation in the hardware, it follows that testing should
always be made.
0.5 m/s
200
0.25 m/s
0.15 m/s
100
With good lubrication, the following pv value can be
assumed as guide:
0
Turcon® Roto Glyd Ring®: up to pv = 2.5 MPa · m/s
0
10
20
MPa
30
The value must be reduced for diameters < 50 mm.
Pressure
Lead-in chamfers
Figure 112 Frictional power for
Turcon® Roto Glyd Ring®
The guide values apply for constant operating conditions.
Changes in operating conditions such as pressure
fluctuations or alternating directions of shaft rotation can
result in considerably higher friction values.
In order to avoid damage during installation, lead-in
chamfers and rounded edges must be provided on the
housing and on the rod (Figures 124 and 125). If this is not
possible for design reasons, a separate installation tool is
recommended.
The minimum length of the lead-in chamfer depends on
the profile size of the seal and can be seen from the
following tables. If concentricity between the parts is not
ensured during installation the lead-in chamfers must be
increased correspondingly.
For the surface quality of the lead-in chamfer, the same
recommendations apply as given for the sealing surfaces in
Table LXXV.
244
Latest information available at www.tss.trelleborg.com
Edition August 2009
Turcon® Roto Glyd Ring®
The material contact area Rmr should be approx. 50 to 70%,
determined at a cut depth c = 0.25 x Rz, relative to a
reference line of Cref. 5%.
10°-20°
blend radius
polished
For ceramic coated surfaces, like plasma sprayed,
additional focus on surface texture is necessary. Peaks
and sharp edges from pores have to be polished away (e.g.
with diamond paste on soft “pad“) to avoid premature seal
wear.
Closed grooves
Turcon® Roto Glyd Ring® for external and internal sealing
can be installed in closed grooves at diameters from Ø 15
and Ø 12 respectively. Seal cross sections used outside of
their recommended diameter range require split grooves
according to table below.
C
Figure 113 Lead-in chamfer on bore
Table LXXIV
blend radius
polished
Groove type - closed or split
Split grooves required
below
Series
Series
Bore
Rod
Turcite® T40
Turcite® T10
TG40
-
ø 15
ø 25
TG41
-
ø 25
ø 38
TG42
-
ø 32
ø 50
TG43
-
ø 50
ø 75
-
TG30
ø 20
-
TG31
ø 30
Figure 114 Lead-in chamfer on rod
-
TG32
ø 40
Table LXXII
-
TG33
ø 60
10°-20°
C
Lead-in chamfers for
Turcon® Roto Glyd Ring®
Series No.
Bore
Rod
Lead-in chamfers
length C min.
TG40
TG30
2.0
TG41
TG31
2.5
TG42
TG32
3.5
TG43
TG33
5.0
TG44
TG34
6.5
TG45
TG35
7.5
Table LXXIII
Surface roughness
Surface roughness µm
Mating surface
Parameter
Turcon®
materials
Groove
surface
Rmax
0.63 - 2.50
Rz
0.40 - 1.60
< 10.0
0.05 - 0.20
< 1.6
Ra
DIN
< 16.0
Latest information available at www.tss.trelleborg.com
Edition August 2009
245
Turcon® Roto Glyd Ring®
n Installation of Turcon® Roto Glyd Ring®
Installation instructions
The following points should be observed before
installation of the seals:
- Check whether housing or rod has a lead-in chamfer; if
not, use an installation sleeve
- Deburr and chamfer or round sharp edges, cover the tips
of any screw threads
- Remove machining residues such as chips, dirt and other
foreign particles and carefully clean all parts
Installation of Turcon® Roto Glyd Ring® in closed
grooves
“Internal sealing“
The installation of our seal elements is unproblematic.
- Place the O—Ring into the groove (avoid twisting the
ring!)
- Compress the Turcon® Roto Glyd Ring® into a kidney
shape. The seal must have no sharp bends
- The seals can be installed more easily if they are greased
or oiled. Attention must be paid to the compatibility of
the seal materials with these lubricants. Use only grease
without solid additives (e.g. molybdenum disulfide or
zinc sulfide)
- Do not use installation tools with sharp edges
Installation of Turcon® Roto Glyd Ring® in split
grooves
“Internal and external sealing“
Installation in split grooves is simple. During final assembly
- insertion of the rod - the Turcon® Roto Glyd Ring® must be
sized. The rod itself can be used for this purpose, provided
it has a long lead-in chamfer. Alternatively a corresponding
mandrel can be used.
Figure 116 Kidney-shaped deformation of the seal ring
- Place the seal ring in compressed form into the groove
and push against the O—Ring in the direction of the arrow.
Figure 115 Installation in a split groove
The following installation sequence is recommended:
Figure 117 Inserting the seal ring into the closed groove
- Pull the O—Ring onto the Roto Glyd Ring®
- Press the seal element into the groove. The O—Ring must
not be allowed to twist
246
- Finally size the seal ring using a mandrel which should
have a chamfer of 10° to 15° over a length of approx.
30 mm
Latest information available at www.tss.trelleborg.com
Edition August 2009
Turcon® Roto Glyd Ring®
30
dN
10 -15
blend radius, polished
Figure 118 Sizing of the installed seal
The rod itself can also be used for sizing, provided that it
has a sufficiently long lead-in chamfer as per our
recommendations in Table LXXII.
Sizing mandrels should be made from a polymer material
(e.g. polyamide). In order to avoid damage to the seals, a
smooth surface with rounded and polished lead-in chamfer
is necessary.
Latest information available at www.tss.trelleborg.com
Edition August 2009
247
Turcon® Roto Glyd Ring®
(3)
(1)
(2)
Figure 119 Expanding the Turcon® Roto Glyd Ring® over the installation sleeve using an expanding sleeve
Installation with installation tools
(external sealing)
Installation without installation tools
(external sealing)
Use of a three-piece installation tool is recommended for
series production installation of the Turcon® Roto Glyd
Ring®.
If installation has to be performed without installation
tools, however, the following points should be observed:
The tool consists of:
- Installation sleeve (1)
- Expanding sleeve (2)
- Sizing sleeve (3).
All parts should be made of a polymer material (e.g.
polyamide) with a good surface finish to avoid damage to
the seals.
The O—Ring should be pulled over the piston into the
groove (take care not to burst the O—Ring).
- The Roto Glyd Ring® can be installed more easily by
heating in oil, water or using a hot air fan to
approx. 80° C to 100° C (expanding and then sizing)
- Use no sharp edged tools to expand the seal rings
- Installation should be performed as quickly as possible so
that an optimum snap-back of the seal element is assured
- Sizing of the seal ring can be carried out in the
corresponding housing, provided that it has a long
lead-in chamfer as per Table LXXII. Otherwise use a
sizing sleeve.
The Roto Glyd Ring® element should be expanded over the
Installation sleeve using the Expanding sleeve using a fast
but smooth movement.
After installation the Roto Glyd Ring® element should be
sized using the Sizing sleeve.
In view of the large number of sizes and the applicationspecific installation conditions, this installation tool cannot
be supplied as standard by Trelleborg Sealing Solutions.
Drawings for installation tools are available on request.
248
Latest information available at www.tss.trelleborg.com
Edition August 2009
Turcon® Roto Glyd Ring®
Materials
Standard materials:
Turcon® seal ring:
O—Ring:
Turcon® T10 and Turcon® T40
NBR, 70 Shore A
For specific applications, other material combinations as
listed in Table LXXV.
Table LXXV Standard Turcon® materials for Turcon® Roto Glyd Ring®
Material,
applications,
properties
Code
O—Ring
material
Code
O—Ring
operating temp.*
°C
Mating surface
material
Turcon® T10
Hydraulics and pneumatics for all lubricating
and non-lubricating fluids, high extrusion
resistance, good chemical resistance, BAM.
Carbon, graphite filled
Color: Black
T10
NBR - 70 Shore A
N
-30 to +100
30
NBR - Low temp.
70 Shore A
T
-45 to +80
Steel
Steel, Chrome plated
Stainless steel
Turcon® T40
For all lubricating and non-lubricating
hydraulic fluids, water hydraulics, soft mating
surfaces.
Carbon fiber filled
Color: Grey
T40
Steel
Steel, Chrome plated
Cast iron
Stainless steel,
Aluminum
Bronze
Alloys
20
FKM - 70 Shore A
V
-10 to +200
EPDM-70 Shore A
E**
-45 to +145
NBR - 70 Shore A
N
-30 to +100
NBR - Low temp.
70 Shore A
T
-45 to +80
FKM - 70 Shore A
V
-10 to +200
EPDM-70 Shore A
E**
-45 to +145
MPa
max.
* The O—Ring Operation Temperature is only valid in mineral hydraulic oil.
** Material not suitable for mineral oils.
BAM: Approved by “Bundes Anstalt Materialprüfung, Germany“.
n
Highlighted materials are standard.
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Edition August 2009
249
Turcon® Roto Glyd Ring®
Pressure
n Installation recommendation - external sealing
d2
L1
d1
S
S
r=0.2
DN
r1
Figure 120 Installation drawing
Table LXXVI
Series
no.
Installation dimensions
Bore diameter
Groove
diameter
Groove
width
Radial clearance
S max. *
d1 h9
L1 +0.2
10 MPa
Radius
O—Ring
cross sec.
20 MPa
r1
d2
DN H9
Standard
range
Available
range
Number
of
grooves
in the
sealing
surface
TG40
8 - 39.9
8 - 135.0
DN- 4.9
2.20
0.15
0.10
0.40
1.78
0
TG41
40 - 79.9
14 - 250.0
DN- 7.5
3.20
0.20
0.15
0.60
2.62
1
TG42
80 - 132.9
22 - 460.0
DN- 11.0
4.20
0.25
0.20
1.00
3.53
1
TG43
133 - 329.9
40 - 675.0
DN- 15.5
6.30
0.30
0.25
1.30
5.33
2
TG44
330 - 669.9
133 - 690.0
DN- 21.0
8.10
0.30
0.25
1.80
7.00
2
TG45
670 - 999.9
670 - 999.9
DN- 28.0
9.50
0.45
0.30
2.50
8.40
2
Provide split housing grooves according to diameter, see Table LXXIV.
At pressures > 10 MPa it is recommended that for the cross section you choose the next larger profile according to the column “Available
Range“ i.e. for bore Ø80 mm: TG 43 00 800-.
* At pressures > 30 MPa: Use diameter tolerance H8/f8 (bore / rod) in area of seal.
250
Latest information available at www.tss.trelleborg.com
Edition August 2009
Turcon® Roto Glyd Ring®
Ordering Example
Turcon® Roto Glyd Ring®, complete with O—Ring, external
sealing, series TG42 (from Table LXXVI).
Bore diameter:
TSS Part No.:
DN = 80.0 mm
TG4200800 (from Table LXXVII)
TSS Article No.
TG42
0 0800
-
T40 N
TSS Series No.
Type (Standard)
Cylinder diameter x 10**
Select the material from Table LXXV. The corresponding
code numbers are appended to the TSS Part No. (from
Table LXXVII). Together they form the TSS Article No.
Quality Index (Standard)
For all intermediate sizes not shown in Table LXXVIII, the
Order No. can be determined from the example opposite.
Material code (O-Ring)
Material code (Seal ring)
** For diameters
1000.0 mm multiply only by factor 1.
Example: TG45 for diameter 1200.0 mm.
TSS Article No.: TG45X1200 - T40N.
Table LXXVII
Preferred Dimension / TSS Part No.
Bore
diameter
Groove
diameter
Groove
width
TSS Part No.
O—Ring
size
DN H9
d1 h9
L1 +0.2
8.0
3.1
2.2
TG4000080
2.90 x 1.78
10.0
5.1
2.2
TG4000100
4.80 x 1.8
12.0
7.1
2.2
TG4000120
6.70 x 1.8
14.0
9.1
2.2
TG4000140
8.75 x 1.8
15.0
10.1
2.2
TG4000150
9.25 x 1.78
16.0
11.1
2.2
TG4000160
10.82 x 1.78
18.0
13.1
2.2
TG4000180
12.42 x 1.78
20.0
15.1
2.2
TG4000200
14.00 x 1.78
22.0
17.1
2.2
TG4000220
17.17 x 1.78
25.0
20.1
2.2
TG4000250
18.77 x 1.78
28.0
23.1
2.2
TG4000280
21.95 x 1.78
30.0
25.1
2.2
TG4000300
25.12 x 1.78
32.0
27.1
2.2
TG4000320
26.70 x 1.78
35.0
30.1
2.2
TG4000350
29.87 x 1.78
40.0
32.5
3.2
TG4100400
31.42 x 2.62
42.0
34.5
3.2
TG4100420
32.99 x 2.62
45.0
37.5
3.2
TG4100450
36.17 x 2.62
48.0
40.5
3.2
TG4100480
39.34 x 2.62
50.0
42.5
3.2
TG4100500
40.94 x 2.62
52.0
44.5
3.2
TG4100520
44.12 x 2.62
55.0
47.5
3.2
TG4100550
45.69 x 2.62
The bore diameters printed in bold type conform to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 2.700 mm diameter including inch sizes can be supplied.
Latest information available at www.tss.trelleborg.com
Edition August 2009
251
Turcon® Roto Glyd Ring®
Bore
diameter
Groove
diameter
Groove
width
TSS Part No.
O—Ring
size
DN H9
d1 h9
L1 +0.2
60.0
52.5
3.2
TG4100600
52.07 x 2.62
63.0
55.5
3.2
TG4100630
53.64 x 2.62
65.0
57.5
3.2
TG4100650
56.82 x 2.62
70.0
62.5
3.2
TG4100700
61.60 x 2.62
75.0
67.5
3.2
TG4100750
66.34 x 2.62
80.0
69.0
4.2
TG4200800
66.27 x 3.53
85.0
74.0
4.2
TG4200850
72.62 x 3.53
90.0
79.0
4.2
TG4200900
78.97 x 3.53
95.0
84.0
4.2
TG4200950
82.14 x 3.53
100.0
89.0
4.2
TG4201000
88.49 x 3.53
105.0
94.0
4.2
TG4201050
91.67 x 3.53
110.0
99.0
4.2
TG4201100
98.02 x 3.53
115.0
104.0
4.2
TG4201150
101.19 x 3.53
120.0
109.0
4.2
TG4201200
107.54 x 3.53
125.0
114.0
4.2
TG4201250
113.89 x 3.53
130.0
119.0
4.2
TG4201300
117.07 x 3.53
135.0
119.5
6.3
TG4301350
116.84 x 5.33
140.0
124.5
6.3
TG4301400
123.19 x 5.33
150.0
134.5
6.3
TG4301500
132.72 x 5.33
160.0
144.5
6.3
TG4301600
142.24 x 5.33
170.0
154.5
6.3
TG4301700
151.77 x 5.33
180.0
164.5
6.3
TG4301800
164.47 x 5.33
190.0
174.5
6.3
TG4301900
170.82 x 5.33
200.0
184.5
6.3
TG4302000
183.52 x 5.33
210.0
194.5
6.3
TG4302100
189.87 x 5.33
220.0
204.5
6.3
TG4302200
202.57 x 5.33
230.0
214.5
6.3
TG4302300
208.92 x 5.33
240.0
224.5
6.3
TG4302400
221.62 x 5.33
250.0
234.5
6.3
TG4302500
234.32 x 5.33
280.0
264.5
6.3
TG4302800
266.07 x 5.33
300.0
284.5
6.3
TG4303000
278.77 x 5.33
320.0
304.5
6.3
TG4303200
304.17 x 5.33
350.0
329.0
8.1
TG4403500
329.57 x 7.00
400.0
379.0
8.1
TG4404000
267.67 x 7.00
420.0
399.0
8.1
TG4404200
393.07 x 7.00
450.0
429.0
8.1
TG4404500
417.96 x 7.00
The bore diameters printed in bold type conform to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 2.700 mm diameter including inch sizes can be supplied.
252
Latest information available at www.tss.trelleborg.com
Edition August 2009
Turcon® Roto Glyd Ring®
Bore
diameter
Groove
diameter
Groove
width
TSS Part No.
O—Ring
size
DN H9
d1 h9
L1 +0.2
480.0
459.0
8.1
TG4404800
456.06 x 7.00
500.0
479.0
8.1
TG4405000
468.76 x 7.00
600.0
579.0
8.1
TG4406000
582.68 x 7.00
700.0
672.0
9.5
TG4507000
670.00 x 8.40
The bore diameters printed in bold type conform to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 2.700 mm diameter including inch sizes can be supplied.
Latest information available at www.tss.trelleborg.com
Edition August 2009
253
Turcon® Roto Glyd Ring®
Pressure
n Installation recommendation - internal sealing
L1
d2
r1
D1
dN
S
r=0.2
Figure 121 Installation drawing
Table LXXVIII Installation dimensions
Series
no.
Rod diameter
Groove
diameter
Groove
width
Radial clearance
S max. *
Radius
O—Ring
cross sec.
dN f8/h9
TG30
Standard
range
Available1)
range
D1 H9
L1 +0.2
10 MPa
20 MPa
r1
d2
6 - 18.9
6 - 130.0
dN+ 4.9
2.20
0.15
0.10
0.40
1.78
Number
of
grooves
in the
sealing
surface
0
TG31
19 - 37.9
10 - 245.0
dN+ 7.5
3.20
0.20
0.15
0.60
2.62
1
TG32
38 - 199.9
19 - 455.0
dN+ 11.0
4.20
0.25
0.20
1.00
3.53
1
TG33
200 - 255.9
38 - 655.0
dN+ 15.5
6.30
0.30
0.25
1.30
5.33
2
TG34
256 - 649.9
120 - 655.0
dN+ 21.0
8.10
0.30
0.25
1.80
7.00
2
TG35
650 - 999.9
650 - 999.9
dN+ 28.0
9.50
0.45
0.30
2.50
8.40
2
Provide split housing grooves according to diameter, see Table LXXIV.
At pressures > 10 MPa it is recommendable that for the cross section you choose the next larger profile according to the column “Available
range“ i.e. for shaft Ø80 mm: TG 33 00 800-.
* At pressures > 30 MPa: Use diameter tolerance H8/f8 (bore / rod) in area of seal.
254
Latest information available at www.tss.trelleborg.com
Edition August 2009
Turcon® Roto Glyd Ring®
Ordering example
Turcon® Roto Glyd Ring®, complete with O—Ring, internal
sealing, series TG32 (from Table LXXVIII).
Rod diameter:
TSS Part No.:
dN = 80.0 mm
TG3200800 (from Table LXXIX)
TSS Article No.
TG32
0 0800
-
T40 N
TSS Series No.
Type (Standard)
Rod diameter x 10**
Select the material from Table LXXV. The corresponding
code numbers are appended to the TSS Part No. Together
they form the TSS Article No.
For all intermediate sizes not shown in Table LXXVIII, the
TSS Article No. can be determined from the example
below.
Quality Index (Standard)
Material code (Seal ring)
Material code (O-Ring)
** For diameters 1000.0 mm multiply only by factor 1.
Example: TG35 for diameter 1200.0 mm.
TSS Article No.: TG35X1200 - T40N.
Table LXXIX
Preferred Dimension / TSS Part No.
Rod
diameter
Groove
diameter
Groove
width
TSS Part No.
O—Ring
size
dN f8/h9
D1 H9
L1 +0.2
6.0
10.9
2.2
TG3000060
7.65 x 1.78
8.0
12.9
2.2
TG3000080
9.5 x 1.8
10.0
14.9
2.2
TG3000100
11.8 x 1.8
12.0
16.9
2.2
TG3000120
14.00 x 1.78
14.0
18.9
2.2
TG3000140
15.60 x 1.78
15.0
19.9
2.2
TG3000150
17.17 x 1.78
16.0
20.9
2.2
TG3000160
17.17 x 1.78
18.0
22.9
2.2
TG3000180
18.77 x 1.78
20.0
27.5
3.2
TG3100200
21.89 x 2.62
22.0
29.5
3.2
TG3100220
25.07 x 2.62
25.0
32.5
3.2
TG3100250
28.24 x 2.62
28.0
35.5
3.2
TG3100280
31.42 x 2.62
30.0
37.5
3.2
TG3100300
32.99 x 2.62
32.0
39.5
3.2
TG3100320
34.59 x 2.62
35.0
42.5
3.2
TG3100350
37.77 x 2.62
36.0
43.5
3.2
TG3100360
39.34 x 2.62
40.0
51.0
4.2
TG3200400
44.04 x 3.53
42.0
53.0
4.2
TG3200420
47.22 x 3.53
45.0
56.0
4.2
TG3200450
50.39 x 3.53
48.0
59.0
4.2
TG3200480
53.57 x 3.53
50.0
61.0
4.2
TG3200500
53.57 x 3.53
The rod diameters printed in bold type conform to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 2.600 mm diameter including inch sizes can be supplied.
Latest information available at www.tss.trelleborg.com
Edition August 2009
255
Turcon® Roto Glyd Ring®
Rod
diameter
Groove
diameter
Groove
width
TSS Part No.
O—Ring
size
dN f8/h9
D1 H9
L1 +0.2
52.0
63.0
4.2
TG3200520
56.74 x 3.53
55.0
66.0
4.2
TG3200550
59.92 x 3.53
56.0
67.0
4.2
TG3200560
59.92 x 3.53
60.0
71.0
4.2
TG3200600
63.09 x 3.53
63.0
74.0
4.2
TG3200630
66.27 x 3.53
65.0
76.0
4.2
TG3200650
69.44 x 3.53
70.0
81.0
4.2
TG3200700
75.79 x 3.53
75.0
86.0
4.2
TG3200750
78.97 x 3.53
80.0
91.0
4.2
TG3200800
85.32 x 3.53
85.0
96.0
4.2
TG3200850
88.49 x 3.53
90.0
101.0
4.2
TG3200900
94.84 x 3.53
95.0
106.0
4.2
TG3200950
101.19 x 3.53
100.0
111.0
4.2
TG3201000
104.37 x 3.53
105.0
116.0
4.2
TG3201050
110.72 x 3.53
110.0
121.0
4.2
TG3201100
113.89 x 3.53
115.0
126.0
4.2
TG3201150
120.24 x 3.53
120.0
131.0
4.2
TG3201200
123.42 x 3.53
125.0
136.0
4.2
TG3201250
129.77 x 3.53
130.0
141.0
4.2
TG3201300
136.12 x 3.53
135.0
146.0
4.2
TG3201350
139.29 x 3.53
140.0
151.0
4.2
TG3201400
145.64 x 3.53
150.0
161.0
4.2
TG3201500
151.99 x 3.53
160.0
171.0
4.2
TG3201600
164.69 x 3.53
170.0
181.0
4.2
TG3201700
177.39 x 3.53
180.0
191.0
4.2
TG3201800
183.74 x 3.53
190.0
201.0
4.2
TG3201900
196.44 x 3.53
200.0
215.5
6.3
TG3302000
208.92 x 5.33
210.0
225.5
6.3
TG3302100
215.27 x 5.33
220.0
235.5
6.3
TG3302200
227.97 x 5.33
240.0
255.5
6.3
TG3302400
247.02 x 5.33
250.0
265.5
6.3
TG3302500
253.37 x 5.33
280.0
301.0
8.1
TG3402800
291.47 x 7.00
300.0
321.0
8.1
TG3403000
304.17 x 7.00
320.0
341.0
8.1
TG3403200
329.57 x 7.00
350.0
371.0
8.1
TG3403500
354.97 x 7.00
360.0
381.0
8.1
TG3403600
367.67 x 7.00
The rod diameters printed in bold type conform to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 2.600 mm diameter including inch sizes can be supplied.
256
Latest information available at www.tss.trelleborg.com
Edition August 2009
Turcon® Roto Glyd Ring®
Rod
diameter
Groove
diameter
Groove
width
TSS Part No.
O—Ring
size
dN f8/h9
D1 H9
L1 +0.2
400.0
421.0
8.1
TG3404000
405.26 x 7.00
420.0
441.0
8.1
TG3404200
430.66 x 7.00
450.0
471.0
8.1
TG3404500
456.06 x 7.00
480.0
501.0
8.1
TG3404800
494.16 x 7.00
500.0
521.0
8.1
TG3405000
506.86 x 7.00
600.0
621.0
8.1
TG3406000
608.08 x 7.00
700.0
728.0
9.5
TG3507000
713.00 x 8.40
The rod diameters printed in bold type conform to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 2.600 mm diameter including inch sizes can be supplied.
Latest information available at www.tss.trelleborg.com
Edition August 2009
257
Turcon® Roto Glyd Ring®
n Special solutions for rotary applications
The sealing of rotary movements in machine engineering
and hydraulics often demands solutions which cannot be
achieved using standard seal elements.
On request, we will be pleased to draw up specific seal
proposals for your application.
Axial seals
Our extensive Turcon® seal range also permits solutions
with modified standard seals.
Special model with pressure relief
The Roto Glyd Ring® can also be supplied with pressure
relief grooves. As can be seen in Figure 123 the continuous
radial groove is linked on one side to the pressure chamber.
The seal is thus relieved of pressure and can be used for
higher pv values. The double-acting sealing function is
maintained, but the relieved side should be installed on the
side with the higher pressure.
Relief groove
p
Groove
Figure 122 Axial acting Turcon® Roto Glyd Ring®
Figure 122 shows an axial acting Turcon® Roto Glyd Ring®.
It is pressed axially against the mating surface by the
O—Ring. In the same way, a Turcon® Stepseal® K can also be
used here. The max. production diameter is 2700 mm.
The surface roughness of the mating surface must be as
specified in Table LXXIII.
258
Figure 123 Turcon® Roto Glyd Ring® with pressure relief
The installation direction must be observed in this case.
This version is identified in the article number by a “K“ as
the 5th digit.
Latest information available at www.tss.trelleborg.com
Edition August 2009
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