Hydraulic Pan Tilt Manual (MK2 MK3) 0691-SOM-00004

Hydraulic Pan Tilt Manual (MK2 MK3) 0691-SOM-00004

Tritech International Ltd Hydraulic P & T Unit OIM

COPYRIGHT

© Tritech International Limited

The copyright in this document is the property of Tritech International Limited. The document is supplied by Tritech International Limited on the understanding that it may not be copied, used, or disclosed to others except as authorised in writing by Tritech International Limited.

Tritech International Limited reserves the right to change, modify and update designs and specifications as part of their ongoing product development programme.

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Tritech International Ltd Hydraulic P & T Unit OIM

TABLE OF CONTENTS

TABLE OF CONTENTS...................................................................................................4

INTRODUCTION..............................................................................................................5

CE CERTIFICATION (EMC DIRECTIVES)......................................................................5

SAFETY STATEMENT.....................................................................................................6

TECHNICAL SUPPORT...................................................................................................6

1. SPECIFICATION..........................................................................................................7

Model Variations..........................................................................................................................................................7

2. LOCATION OF FEATURES.........................................................................................8

3. INSTALLATION............................................................................................................9

Mounting.......................................................................................................................................................................9

Hydraulic Connections..............................................................................................................................................10

Hydraulic Oils............................................................................................................................................................11

Bleeding Air from Unit..............................................................................................................................................11

4. OPERATION...............................................................................................................12

5. PREVENTATIVE MAINTENANCE.............................................................................12

6. DRAWINGS................................................................................................................12

7. SPARES.....................................................................................................................13

MK2 unit.....................................................................................................................................................................13

MK3 unit.....................................................................................................................................................................14

MK3 Seal Installation................................................................................................................................................14

APPENDICES.................................................................................................................15

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Tritech International Ltd Hydraulic P & T Unit OIM

INTRODUCTION

Firstly, thank-you for purchasing and using this high quality Tritech International Ltd

(TIL) product. If used correctly, we expect that it will provide you with many years of service.

This extremely rugged and compact hydraulic pan & tilt unit can accommodate a wide range of underwater industry standard cameras.

Standard rotational movements are 360 degrees for pan & 180 degrees for tilt functions. (Note that tilt can be configured for 360 degrees by removal of spacers).

Maximum sweep rotations can be reduced simply by fitting plastic spacers (1448-DET).

Flow controllers are incorporated which allow precise speed control of both pan & tilt function.

This operation and maintenance manual has been devised with the intention of being simple, yet informative. The comprehensive set of quality pictorial assembly drawings show clearly how the unit is built in a step-by-step manner, allowing a technician to carry out any maintenance or repair work whilst in the field.

TIL operate a policy of continual development and product improvement. If there are any areas of this product (or even this manual) which you believe could be enhanced or improved, we would value your comments. Every attempt will be made to include them in future product updates.

CE CERTIFICATION (EMC DIRECTIVES)

The Hydraulic Pan & Tilt Unit complies with all the regulations relevant to the above certification subject to correct use in accordance with this manual.

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Tritech International Ltd Hydraulic P & T Unit OIM

SAFETY STATEMENT

Danger!

Throughout the manual certain safety related comments and requirements that could lead to injury or loss of life will be highlighted to the operator by indications in the margin identified as opposite.

Caution

!

Throughout the manual certain safety related comments and requirements that could result in damage to the product or other property will be highlighted to the operator by indications in the margin identified as opposite.

TECHNICAL SUPPORT

Contact your local agent or Tritech International Ltd

Mail

Telephone

Fax

Email

Web

Tritech International Ltd.

Peregrine Road,

Westhill Business Park,

Westhill, Aberdeen,

AB32 6JL, UK

++44 (0)1224 744111

++44 (0)1224 741771 [email protected]

www.tritech.co.uk

An out-of-hours emergency number is available by calling the above telephone number

If you have cause to use our Technical Support service, please ensure that you have the following details at hand prior to calling:

System Serial Number ( if applicable )

Fault Description

Any remedial action implemented

Software Revision (if applicable)

Due to the expansion of equipment capabilities and the fact that new sub-modules are continually being introduced, this manual cannot detail every aspect of the operation

.

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Tritech International Ltd Hydraulic P & T Unit OIM

1. SPECIFICATION

Pressure

200 Bar maximum input pressure

Torque Output

Specific Torque: 0.28 Nm.bar

Torque @ 100 bar: 28 Nm

Rotation

Weight

Torque @ 200 bar: 56 Nm

360 degrees maximum in both pan and tilt axes.

Plastic spacers available to reduce in 30 degree increments.

MK2/A2: 3 kg in air, 2 kg in water

MK2/HD: 4.1 kg in air, 3.1 kg in water

MK3: 4.1 kg in air, 3.1 kg in water

Bleed Screws

Mounting

Recommended payload

4 off main pressure bleed points and 2 off case bleeds

4 off M8 stainless steel screws and hex nuts.

8kg total air weight (single side limit 5kg) max. length of payload items 300mm

Model Variations

The MK2/HD and the MK3 are identical when viewed externally. The part numbers on the unit body will allow you to differentiate between the two.

SAPT3636/HD

– Heavy Duty MK2 Pan and Tilt

SAPT3636/HD3 – MK3 Pan and tilt

The MK2/A2 has aluminium internals and a black anodised pan shaft rather than stainless steel and so is notably different. All MK2 units use the same seal kit.

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Tritech International Ltd Hydraulic P & T Unit OIM

Hydraulic Connections

(Refer to General Arrangement Drawing, 1367-GA

Danger!

Care must be taken when working with high pressure hydraulics. Ensure that adequate personal protective equipment is worn.

The following connections are required:

Function

Pan

Tilt

Case Drain

Quantity

2

2

1

Size

7/16” SAE Female

7/16” SAE Female

7/16” SAE Female

Comments

Plastic Capped

Plastic Capped

Plastic Capped

Caution

!

The Case Drain connection must be used otherwise the unit will suffer damage.

Best performance will be obtained by using hard plumbing. Flexible hoses should be avoided since they act as hydraulic accumulators and will cause functions to drift on instead of stopping when the supply to them is cancelled.

Issue 1 0691-SOM-00004

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Tritech International Ltd

Caution

!

Hydraulic P & T Unit OIM

Hydraulic Oils

General mineral based hydraulic oils can be used. To ensure a long service life, make sure that the oil is filtered, clean and free from water.

Bleeding Air from Unit

All air should be bled from the cylinders to ensure smooth movements.

This is of particular importance due to the inclusion of flow adjusters which inhibit air passing back to the vehicle system.

1.

Firstly close the two flow adjuster by turning clockwise (do not tighten).

2.

Operate the pan function in one direction and slightly open pan flow control until a slow movement occurs. Cancel function.

Danger!

Setting a slow speed is essential for safe implementation of step 4.

3.

Open each pan bleed one full turn only.

4.

Operate pan function while resisting the movement by hand in the opposite direction to expel air from cylinder. Cancel function and close bleed when complete.

5.

Repeat in opposite pan direction.

6.

Repeat tilt function in both directions

Caution

!

DO NOT OVERTIGHTEN THE BLEED SCREWS.

DO NOT OPEN OR CLOSE BLEED SCREWS UNDER PRESSURE.

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Tritech International Ltd Hydraulic P & T Unit OIM

4. OPERATION

Once all the air is removed, the flow controls can be set to the desired speed of rotation. Cameras can then be fitted to the mounting brackets by means of stainless steel hose clip bands. So far is possible the units should be balanced such that the centre of gravity is close to the centre of rotation, and care taken to avoid cables interfering with the hydraulic connections. It is strongly recommended that long cameras are fitted with low profile right angle connectors to minimise interference problems. Routing of cables to allow the required pan and tilt excursions without snagging is essential.

5. PREVENTATIVE MAINTENANCE

Preventative maintenance is minimal and consists of carrying out the following checks:

-

Check for oil leaks.

Check for any slack movements.

6. DRAWINGS

The following drawings are attached and should be used for installation and maintenance. See Appendix 1.

Drawing No.

Title

1367-GA Hydraulic Pan & Tilt

General Arrangement

1415-MAS

2359-MAS

Hydraulic Pan & Tilt (MK2)

Main Assembly Drawing

Heavy Duty Pan & Tilt (MK2)

Main Assembly Drawing

5735-MAS Hydraulic Pan & Tilt (MK3)

Main Assembly Drawing

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Tritech International Ltd Hydraulic P & T Unit OIM

7. SPARES

MK2 unit

The following Recommended Operational Spares Kit is available:

All other parts are available individually from Tritech International. Part Numbers are stated on the relevant Main Assembly Drawings.

Recommended Operational Spares Kit (ROSK) [MK2 units]

Qty Description Part No.

4 Glyd Ring T & O-Ring SAPT-SEA-0019

4 Wear Ring - 19 mm

1 Dirt Excluder Seal

2 Bleed Screw 6mm

4 O-RING 1.78 x 39.45(BS 519)

SAPT-SEA-0020

SAPT-SEA-0021

SAPT-0267-DET

SAPT-SOR-178-0395-N70

4 O-Ring 1.78 x 25.12 (BS-022)

5 O-Ring 2.62 x 22.23 (BS-813)

1 O-Ring 2.62 x 36.17 (BS-127)

3 O-Ring 2.62 x 50.47 (BS-136)

6 O-Ring 1.78 x 4.76 (BS-802)

2 O-Ring 2.62 x 7.59 (BS-109)

2 O-Ring 1.78 x 12.42 (BS-014)

SAPT-SOR-178-0251-N70

SAPT-SOR-262-0222-N70

SAPT-SOR-262-0361-N70

SAPT-SOR-262-0505-N70

SAPT-SOR-178-0048-N70

SAPT-SOR-262-0076-N70

SAPT-SOR-178-0124-N70

Issue 1 0691-SOM-00004

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Tritech International Ltd Hydraulic P & T Unit OIM

MK3 unit

The following recommended spares are available:

All other parts are available individually from Tritech International. Part Numbers are stated on the relevant Main Assembly Drawings.

Qty Description

4 Glyd Ring T & O-Ring

4 Wear Ring - 19 mm

1 Dirt Excluder Seal

2 Bleed Screw 6mm

1 Turcon Roto Glyd Ring – 28mm

4 O-Ring 1.78 x 39.45(BS 519)

4 O-Ring 1.78 x 25.12 (BS-022)

Part No.

SAPT-SEA-0019

SAPT-SEA-0020

SAPT-SEA-0021

SAPT-0267-DET

SAPT-SEA-0059

SAPT-SOR-178-0395-N70

SAPT-SOR-178-0251-N70

1 Quad Ring 2.62 x 36.17 (QR 4137) SAPT-SQR-262-0361-N70

3 Quad Ring 2.62 x 50.47 (QR 4136) SAPT-SQR-262-0505-N70

6 O-Ring 1.78 x 4.76 (BS-802)

2 O-Ring 2.62 x 7.59 (BS-109)

SAPT-SOR-178-0048-N70

SAPT-SOR-262-0076-N70

2 O-Ring 1.78 x 15.60 (BS-016)

2 O-Ring 1.78 x 7.94 (BS-804)

SAPT-SOR-178-0156-N70

SAPT-SOR-178-0079-N70

MK3 Seal Installation

The seals (item 20 in drawing 5735-MAS) installed in the pan shaft require special attention. A full installation procedure can be found in the Turcon Roto Glyd Ring

Manual in Appendix 2.

Issue 1 0691-SOM-00004

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Tritech International Ltd Hydraulic P & T Unit OIM

APPENDICES

Issue 1 0691-SOM-00004

15

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED

TWO VERSIONS AVAILABLE:

SPECIFICATIONS

WEIGHT

 IN AIR

WEIGHT

 IN SEA WATER

RECOMMENDED

 MAX. PAYLOAD

SINGLE

 SIDE LIMIT

SPECIFIC

 TORQUE

MAX.

 PRESSURE

STANDARD

(1415

‐MAS)

3.0kg

2.0kg

 

HEAVY

 DUTY 

(2359

‐MAS)

4.1

 kg

3.1kg

8.0kg

12.0kg

5.0kg

0.28Nm/Bar

200

 Bar

8.0kg

PAN & TILT MOVEMENTS ARE 360

MAXIMUM. MAXIMUM ANGLE CAN

BE REDUCED BY REMOVING CYLINDERS

AND FITTING 15 SPACERS INSIDE TO

OBTAIN DESIRED ANGLE OF ROTATION.

CAN BE MOUNTED AS SHOWN OR INVERTED

TILT UP (U)

<<< FORWARD

(Pa n Sha ft)

PROPORTIONAL VALVES CAN BE USED TO MINIMISE

DYNAMIC LOADS ON THE ACTUATOR BY PROVIDING

A RAMP AT THE BEG INNING AND END OF MOVEMENTS.

10°

5 OFF HYDRAULIC PORTS

7/ 16" SAE (SEE PLAN VIEW

FOR ORIENTATION)

10°

MOUNTING FACE

FIXED PAN SHAFT

MOUNTING FACE

PAN SHAFT

CL

TILT DO

WN (D

)

55 PCD

BODY ROTATES ABOUT

FIXED PAN SHAFT

55 PCD

PAN FLOW

ADJUSTER

CASE AIR

BLEED SCREW

(UPRIGHT)

PAN SHAFT DIRT SEAL

TILT FLOW ADJUSTER

CAMERA MOUNTS

ROTATE IN BODY

45°

PAN FLOW ADJUSTER

CL

TILT AXIS

= 80 =

= 120 =

3A

3

2

REV

AJB

MBI

CMI

BY

21/ 01/ 10

25/ 03/ 02

22/ 11/ 01

DATE

TABLE AND NOTES ADDED

BLEED SCREWS INCLUDED

APPROVED FOR COSNTRUCTION

DESCRIPTION

RECORD OF REVISIONS

THIRD ANGLE PROJECTION

GROOVES FOR BAND CLIPS

PAN L

EFT (L)

10°

10°

PAN RIGHT

(R)

4 OFF CYLINDER

BLEED PLUGS

CASE AIR

BLEED SCREW

(INVERTED)

= 75 =

= 204 =

MATERIAL

ALUMINIUM, STAINLESS STEEL

Gordon

Durward

Digitally signed by Gordon Durward

DN: cn=Gordon Durward, o=Sub-

Atlantic, ou, [email protected], c=GB

Date: 2010.03.11 16:07:25 Z

FINISH

CMI

CMI

HARD ANODISED AND PAINTED

USO, TOLERANCES TO BE

APP

WT AIR

DATE

CHECK

APPRV.

ENGR.

WT WATER

-

DRAWN kg (E)

CMI

-

13/ 11/ 01

MBI

RWR

CMI kg (E)

I F I N DOUBT - ASK!

PROJECT

REMOVE SHARP EDGES

HYDRAULIC PAN & TILT (Mk2)

Woodburn Road,

Blackburn Business Park, Blackburn,

Aberdeen. U.K. AB21 0PS

Tel: + + 44 (0) 1224 798660

Fax: + + 44 (0) 1224 798661

SCALE (UOS)

ORIG. SIZE

1:1.6 A3

TITLE

HYDRAULIC PAN & TILT

GENERAL ARRANGEMENT DRAWING

GA DRAWING

Sheet 1 of 1

DOC.

No.

1367-GA

REV

3A

6A

6

5

4

3

2

REV

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED

I F I N DOUBT - ASK!

1

1

32

5

33

5

12

13

14

15

8

9

10

11

16

17

Ite m No .

1

2

3

6

7

4

5

Qty De sc rip tio n

1 Pa n Sha ft

1 End Ca p - HPT2

1 Bo d y

4 Cylind e r

1 Tilt Sha ft - HPT2

2 Tilt Sha ft End - HPT2

2 Ra c k - HPT2

2 Flo w Re stic to r

2 Ca me ra Mo unt

6 Ble e d Sc re w 6MM

1 De e p G ro o ve Ba ll Be a ring - 16006

2 De e p G ro o ve Ba ll Be a ring - 16002

1 Inne r Ring - JR 12 x 16 x 13

1 Ne e d le Ro lle r Be a ring - RNA4901

1 Exte rna l Circ lip - 30 Dia

4 Glyd Ring T & O-Ring

4 We a r Ring - 19 mm

Sub -Atla ntic Pa rt Re f.

Ma te ria l

1416-IAS

1383-DET

1400-IAS

1387-DET

1384-DET

1417-DET

1385-DET

Ano d ise d Aluminium

Sta inle ss Ste e l 316L

1418-DET

0125-DET

0267-DET

BRG -16006

BRG -16002

BRG -JR12x16x13

BRG -RNA4901

F-CIR-EXT-30-CS

SEA-0019

SEA-0020

Ca rb o n Ste e l

Turc ite

29

30

31

32

25

26

27

28

33

34

Ite m No .

18

19

20

21

22

23

24

THIRD ANGLE PROJECTION

Qty De sc rip tio n Sub -Atla ntic Pa rt Re f.

Ma te ria l

3 C-Sunk He a d So c ke t Sc re w M6 x 40 lo ng F-CSHS-M6-40-A470 Sta inle ss G r A4-70

8 C-Sunk He a d So c ke t Sc re w M6 x 12 lo ng F-CSHS-M6-12-A470 Sta inle ss G r A4-70

2 C-Sunk He a d So c ke t Sc re w M6 x 20 lo ng F-CSHS-M6-20-A470 Sta inle ss G r A4-70

3

3

Nylo k He x Nut M6

Pla in Wa she r M6

1 Dirt Exc lud e r Se a l

4 O-RING 1.78 x 39.45(BS 519)

F-NL-M6-A470

F-PW-M6-B-A470

SEA-0021

SOR-178-0394-N70

Sta inle ss G r A4-70

Sta inle ss G r A4-70

4

5

1

O-Ring 1.78 x 25.12 (BS-022)

O-Ring 2.62 x 22.23 (BS-813)

O-Ring 2.62 x 36.17 (BS-127)

3 O-Ring 2.62 x 50.47 (BS-136)

SOR-178-0251-N70

SOR-262-0222-N70

SOR-262-0362-N70

SOR-262-0505-N70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70

6

2

2

5

O-RING 1.78 x 4.76 (BS 802)

O-Ring 2.62 x 7.59 (BS-109)

O-RING 1.78 x 12.42 (BS-014)

O-RING 1.78 x 7.94(BS-804)

SOR-178-0048-N70

SOR-262-0076-N70

SOR-178-0124-N70

SOR-178-0079-N70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70

5 Plug - Pla stic - 7~16 SAE

2 Sp ira l Re ta ining Ring - Int Dia 13mm

HYD-0047

F-SRR-INT-13-SS Sta inle ss Ste e l

FOR CORRECT

O RIENTATION

REFER SHEET 2

23

1

27

1

13

1

26

5

PRESS FIT ON

PAN SHAFT

4

4

8

2

4

4

24

4

25

4

14

1

3

1

12

2

31

2

6

2

20

2

9

2

19

8

PAN RANGE IS 360 AND TILT RANGE 180 .

MAXIMUM MOVEMENT CAN BE LIMITED BY

FITTING 30 SPACERS INSIDE CYLINDERS.

(PART No . 1448-DET)

4 SUPPLIED PER PAN & TILT UNIT

2

1

34

2

22

3

21

3

29

6

10

6

18

3

28

3

5

1

28

3

30

2

24

4

11

1

15

1

19

8

25

4

3

1

7

2

8

2

34

2

30

2

24

4

USE THREADLOCK

LOCTITE 222

ISOMETRIC VIEW

SCALE 1:2

USE THREADLOCK

LOCTITE 222

NOTES

1. USE SILICON GREASE ON ALL O-RINGS

9

2

2. USE ANTIGALLING COMPOUND ON ALL FASTENERS

20

2

6

2

31

2

12

2

28

3

29

6

10

6

17

4

7

2

25

4

4

4

29

6

3. WHEN ASSEMBLING RACK AND PINIONS ON BOTH

PAN & TILT SHAFTS:-

THE CORRECT TOOTH MATING ALIGNMENT IS REQUIRED

TO ENSURE SYMMETRIC MOVEMENT.

TO ACHIEVE THIS, ENSURE THAT THE RACKS PROTRUDE

EQUAL DISTANCE FROM THE BODY WHEN THE PAN SHAFT IS

IN THE 'FORWARD' ORIENTATION AND THE TILT SHAFT KEYED

ENDS POINT VERTICAL.

16

4

16

4

16

4

16

4

17

4

25

4

24

4

4

4

10

6

AJB

IFH

MBL

EBR

EBR

EBR

BY

21/ 01/ 10

06/ 05/ 08

13/ 12/ 04

22/ 11/ 04

25/ 10/ 04

22/ 03/ 02

DATE

CLERICAL CHANGE TO BORDER

O-RINGS ADDED & MISC BALLOONS ADDED, SEAL 23 ORIENTATION CLARIFIED.

ECR'S 0012/ 0016/ 0021

NOTE RE-PAN RANGE CORRECTED - ECN-327-04

SPIRAL RETAINING RINGS ADDED TO ASSY. ECN-324-04

THREADLOCK NOTES ADDED

BILL OF MATERIALS UPDATED

DESCRIPTION

RECORD OF REVISIONS

Gordon

Durward

Digitally signed by Gordon Durward

DN: cn=Gordon Durward, o=Sub-

Atlantic, ou, [email protected], c=GB

Date: 2010.03.17 15:51:37 Z

MATERIAL

GDU

CMI

CMI

CMI

CMI

APP

FINISH

SEE BILL OF MATERIALS

USO, TOLERANCES TO BE

WT AIR WT WATER

-

DRAWN kg (E)

-

EBR

DATE

CHECK

APPRV.

ENGR.

kg (E)

21/ 11/ 01

CMI

CMI

CMI

Woodburn Road,

Blackburn Business Park, Blackburn,

Aberdeen. U.K. AB21 0PS

Tel: + + 44 (0) 1224 798660

Fax: + + 44 (0) 1224 798661

SCALE (UOS)

ORIG. SIZE

1:3 A3

PROJECT

HYDRAULIC PAN & TILT - Mk2

TITLE

HYDRAULIC PAN & TILT - Mk2

MAIN ASSEMBLY DRAWING

Sheet 1 of 2

DOC.

No.

1415-MAS

REV

6A

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED

I F I N DOUBT - ASK!

POSITION OF

30 SPACERS

10

6

29

6

26

5

26

5

26

5

26

5

26

5

28

3

27

1

17

4

16

4

23

1

25

4

24

4

29

6

10

6

THIRD ANGLE PROJECTION

REMOVE SHARP EDGES

32

5

31

2

28

3

29

6

15

1

CUTAWAY VIEW

SHOWING SEAL

LOCATIONS

Woodburn Road,

Blackburn Business Park, Blackburn,

Aberdeen. U.K. AB21 0PS

Tel: + + 44 (0) 1224 798660

Fax: + + 44 (0) 1224 798661

SCALE (USO)

ORIG. SIZE

1.2:1 A3

PROJECT

HYDRAULIC PAN & TILT Mk2

TITLE

HYDRAULIC PAN & TILT - MK2

MAIN ASSEMBLY DRAWING

DETAIL DRAWING

Sheet 2 of 2

DOC.

No.

1415-MAS

REV

6A

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED

IF IN DOUBT - ASK!

1

1

31

5

25

5

12

13

14

15

8

9

10

11

Item No. Qty Description

1 1 Pan Shaft HPT2 - Heavy Duty

2

3

1 End Cap - HPT2

1 Body

4

5

6

7

4

1

2

2

Cylinder

Tilt Shaft - HPT2 - Heavy Duty

Tilt Shaft End - HPT2 - Heavy Duty

Rack - HPT2 - Heavy Duty

16

17

18

2

2

6

1

2

1

1

1

4

4

Flow Restictor

Camera Mount

Bleed Screw 6MM

Deep Groove Ball Bearing - 16006

Deep Groove Ball Bearing - 16002

Inner Ring - JR 12 x 16 x 13

Needle Roller Bearing - RNA4901

External Circlip 30mm

Glyd Ring T & O-Ring

Wear Ring - 19 mm

Sub-Atlantic Part Ref. Material

2360-IAS

1383-DET

1400-IAS

1387-DET

2356-DET

2357-DET

1385-DET-AB

1418-DET

0125-DET

0267-DET

BRG-16006

BRG-16002

BRG-JR12x16x13

BRG-RNA4901

F-CIR-EXT-30-CS

SEA-0019

SEA-0020

3 C-Sunk Head Socket Screw M6 x 40 long F-CSHS-M6-40-A270

Steel

Turcite

Stainless Gr A2-70

THIRD ANGLE PROJECTION

Item No. Qty Description

19 8

Sub-Atlantic Part Ref. Material

C-Sunk Head Socket Screw M6 x 12 long F-CHSS-M6-12-A270 Stainless Gr A2-70

20

21

3 Nylok Hex Nut M6

3 Plain Washer M6

F-NL-M6-A270

F-PW-M6-SS

Stainless Gr A2-70

Stainless Steel

22

23

24

25

26

27

28

29

1

4

4

5

1

3

6

2

Dirt Excluder Seal

O-RING 1.78 x 39.45(BS 519)

O-Ring 1.78 x 25.12 (BS-022)

O-Ring 2.62 x 22.23 (BS-813)

O-Ring 2.62 x 36.17 (BS-127)

O-Ring 2.62 x 50.47 (BS-136)

O-RING 1.78 x 4.76 (BS 802)

O-Ring 2.62 x 7.59 (BS-109)

SEA-0021

SOR-178-0395-N70

SOR-178-0251-N70

SOR-262-0222-N70

SOR-262-0362-N70

SOR-262-0505-N70

SOR-178-0048-N70

SOR-262-0076-N70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70 30

31

32

33

34

35

2 O-RING 1.78 x 15.60 (BS-016)

5 Plastic Port Plug 7-16 SAE

2 Penny Washer M8

2 Spring Washer M8

2

2

Button Head Cap Screw M8 x 20 long

Key 4 x 4 x 12 (Modified)

SOR-178-0156-N70

HYD-0047

F-PEN-M8-SS

F-SW-M8-SS

F-BHCS-M8-20-A270

2358-DET

Stainless Steel

Stainless Steel

Stainless Gr A2-70

18

3

13

1

22

1

14

1

PAN & TILT MOVEMENTS ARE 180 EACH.

MAXIMUM MOVEMENT CAN BE LIMITED BY

FITTING 30 SPACERS INSIDE CYLINDERS.

(PART No. 1448-DET)

4 SUPPLIED PER PAN & TILT UNIT

23

4

24

4

3

1

26

1

4

4

28

6

10

6

35

2

12

2

30

2

19

8

5

1

2

1

8

2

9

2

NOTES

27

3

11

1

15

1

19

8

9

2

1. USE SILICONE GREASE ON ALL O-RINGS.

29

2

34

2

33

2

6

2

32

2

12

2

30

2

27

3

28

6

10

6

7

2

8

2

29

2

23

4

24

4

4

4

6

2

28

6

32

2

10

6

33

2

34

2

2. WHEN ASSEMBLING RACK AND PINIONS ON BOTH PAN & TILT SHAFTS THE

CORRECT TOOTH MATING ALIGNMENT IS REQUIRED TO ENSURE SYMMETRIC

MOVEMENT. TO ACHIEVE THIS, ENSURE THAT THE RACKS PROTRUDE EQUAL

DISTANCE FROM THE BODY WHEN THE PAN SHAFT IS IN THE 'FORWARD'

ORIENTATION AND THE TILT SHAFT KEYED ENDS POINT VERTICAL.

16

4

17

4

7

2

MATERIAL WT AIR

WT WATER

-

1

REV

-

EBR

BY

-

10/03/04

DATE

-

APPROVED FOR CONSTRUCTION

DESCRIPTION

RECORD OF REVISIONS

RWR

APP

FINISH

-

SEE BILL OF MATERIALS

USO, TOLERANCES TO BE

-

-

DRAWN kg (E)

-

EBR

DATE

CHECK

APPRV.

ENGR.

kg (E)

10/03/04

SSM

RWR

CMI

Unit 12, Airways Industrial Estate

Pitmedden Road, Dyce.

Aberdeen. U.K. AB21 0DT

Tel: ++44 (0) 1224 723623

Fax: ++44 (0) 1224 723822

SCALE (USO) ORIG. SIZE

A3

PROJECT

HYDRAULIC PAN & TILT MK 2

TITLE

HYDRAULIC PAN & TILT Mk 2 -

HEAVY DUTY - DETAIL DRAWING

Sheet 1 of 1

DOC.

No.

2359-MAS

REV

1

THIRD ANGLE PROJECTION

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC LTD. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED

IF IN DOUBT - ASK!

22

1

15

1

10

6

10

6

24

4

23

4

17

4

16

4

23

4

24

4

28

6

10

6

27

3

30

2

27

3

10

6

28

6

25

5

25

5

25

5

25

5

25

5

27

3

26

1

Unit 12, Airways Industrial Estate

Pitmedden Road, Dyce.

Aberdeen. U.K. AB21 0DT

Tel: ++44 (0) 1224 723623

Fax: ++44 (0) 1224 723822

SCALE (USO) ORIG. SIZE

A3

PROJECT

HYDRAULIC PAN & TILT Mk 2

TITLE

HYDRAULIC PAN & TILT Mk 2-

HEAVY DUTY - MAIN ASSY DRAWING

Sheet 1 of 1

DOC.

No.

2359-MAS

REV

1

4

3

2

1

REV

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED

I F I N DOUBT - ASK!

4

30

3

23

1

2

1

1

1

14

1

19

1

28

5

37

2

FOR CORRECT

ORI ENTATI ON

REFER TO SHEET 2

8

2

20

5

29

5

4

4

REFER TO

NOTE 4

3

1

12

13

14

15

8

9

10

11

I tem No. Qty Description

1 1 Pan Shaft Mk3

2

3

1 End Cap - HPT2

1 Body

4

5

6

7

4

1

2

2

Cylinder

Tilt Shaft - HPT2 - Heavy Duty

Tilt Shaft End - HPT2 - Heavy Duty

Rack - HPT2 - Heavy Duty

16

17

18

19

2

2

6

2

1

2

1

1

1

4

4

1

Flow Restictor

Camera Mount

Bleed Screw 6MM

Key 4 x 4 x 12 (Modified)

Deep Groove Ball Bearing - 16006

Deep Groove Ball Bearing - 16002

I nner Ring - JR 12 x 16 x 13

Needle Roller Bearing - RNA4901

External Circlip - 30 Dia

Glyd Ring T & O-Ring

Wear Ring - 19 mm

Dirt Excluder Seal

21

4

22

4

32

3

33

3

15

1

5

1

25

6

10

6

Sub-Atlantic Part Ref. Material

5736-I AS

1383-DET

1400-I ASZ

1387-DET

2356-DET

2357-DET

1385-DET-AB

1418-DET

0125-DET

0267-DET

2358-DET

BRG-16006

BRG-16002

BRG-JR121613

BRG-RNA4901

F-CI R-EXT-30-CS

SEA-0019

SEA-0020

SEA-0021

Carbon Steel

Turcite

11

2

13

2

27

2

PAN RANGE IS 360 & TILT RANGE IS

MAXIMUM MOVEMENT CAN BE LIMITED BY

180

FITTING 30 SPACERS INSIDE CYLINDERS.

(PART No. 1448-DET)

.

4 SUPPLIED PER PAN & TILT UNIT

REFER TO

NOTE 3

31

8

9

2

THIRD ANGLE PROJECTION

I tem No.

Qty Description

20 5 Turcon Roto Glyd Ring 28mm

21

22

31

32

33

34

27

28

29

30

23

24

25

26

35

36

37

4 O-RI NG 1.78 x 39.45(BS 519)

4 O-RI NG 1.78 x 23.5 (BS 021)

1

3

6

2

2

2

2

Quad-Ring 2.62 x 36.17 (QR 4127)

Quad-Ring 2.62 x 50.47 (QR 4136)

O-RI NG 1.78 x 4.76 (BS 802)

O-Ring 2.62 x 7.59 (BS-109)

Spring Washer M8

Button Head Cap Screw M8 x 20 long

Spiral Retaining Ring - I nt Dia 13mm

Sub-Atlantic Part Ref. Material

SEA-0059

SOR-178-0394-N70

SOR-178-0235-N70

Nitrile 70

Nitrile 70

SQR-262-0362-N70

SQR-262-0505-N70

SOR-178-0048-N70

SOR-262-0076-N70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70

Nitrile 70

2 O-RI NG 1.78 x 15.00

5 O-RI NG 1.78 x 7.94(BS-804)

SOR-178-0150-N70

SOR-178-0079-N70

5 Plug - Plastic - 7~ 16 SAE HYD-0047

3 C-Sunk Head Socket Screw M6 x 40 long F-CSHS-M6-40-A470

8 C-Sunk Head Socket Screw M6 x 12 long F-CSHS-M6-12-A470

3 Nylok Hex Nut M6 F-NL-M6-A470

3 Plain Washer M6

2 Penny Washer M8

F-PW-M6-B-A470

F-PEN-M8-25-A470

F-SW-M8-A-A470

F-BHCS-M8-20-A470

F-SRR-I NT-13-SS

4

4

Stainless Gr A4-70

Stainless Gr A4-70

Stainless Gr A4-70

Stainless Gr A4-70

Stainless Gr A4-70

Stainless Gr A4-70

Stainless Gr A4-70

Stainless Steel

4

24

3

12

1

9

2

26

2

36

2

6

2

13

2

7

2

8

2

37

2

26

2

21

4

22

4

6

2

34

2

35

2

36

2

NOTES

16

REFER TO

NOTE 3

31

4

1

8

35

2

34

2

24

27

3

2

1. USE SILICONE GREASE ON ALL O-RINGS.

2. WHEN ASSEMBLING RACK AND PINIONS ON BOTH PAN & TILT SHAFTS THE

CORRECT TOOTH MATING ALIGNMENT IS REQUIRED TO ENSURE SYMMETRIC

MOVEMENT. TO ACHIEVE THIS, ENSURE THAT THE RACKS PROTRUDE EQUAL

DISTANCE FROM THE BODY WHEN THE PAN SHAFT IS IN THE 'FORWARD'

ORIENTATION AND THE TILT SHAFT KEYED ENDS POINT VERTICAL.

3. USE LOCKTITE 222 ON ITEM 31 CAMERA FIXING SCREWS

4. USE INSTALLATION TOOLS 5719-DET, 5718-DET AND 5717-DET FOR

INSTALLATION OF ITEM 20.

25

6

10

6

17

4

18

4

7

2

4

4

25

6

10

6

ABL

ABL

ABL

JGO

BY

17/ 05/ 2013 ITEMS 23 & 24 CHANGED FROM 'O'-RINGS TO QUAD-RINGS (ECR-1393)

03/ 08/ 2012 'O'-RING CHANGE (ECR-1304)

06/ 03/ 2012 'O'-RING CHANGE (ECR-1236)

19/ 08/ 2010

DATE

ISSUED FOR CONSTRUCTION

DESCRIPTION

RECORD OF REVISIONS

MATERIAL

SEE BILL OF MATERIALS

Gordon

Durward

Digitally signed by Gordon Durward

DN: cn=Gordon Durward, o=Sub-Atlantic, ou=Engineering, [email protected], c=GB

Date: 2013.06.07 09:59:54 +01'00' FINISH

GDU

GDU

USO, TOLERANCES TO BE

GDU

APP

WT AIR WT WATER

-

DRAWN kg (E)

-

JGO

DATE

CHECK

APPRV.

ENGR.

kg (E)

19/ 08/ 10

GDU

GDU

JGO

Woodburn Road,

Blackburn Business Park, Blackburn,

Aberdeen. U.K. AB21 0PS

Tel: + + 44 (0) 1224 798660

Fax: + + 44 (0) 1224 798661

SCALE (UOS)

ORIG. SIZE

1:3 A3

PROJECT

HYDRAULIC PAN & TILT UNIT MK3

TITLE

HYDRAULIC PAN & TILT UNIT MK3

HEAVY DUTY

ASSEMBLY DRAWING

Sheet 1 of 2

DOC.

No.

5735-MAS

REV

4

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SUB-ATLANTIC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SUB-ATLANTIC IS PROHIBITED

19

1

A

28

5

10

6

29

5

REMOVE SHARP EDGES

19

1

18

4

17

4

21

4

22

4

25

6

10

6

24

3

27

2

10

6

25

6

20

5

20

5

20

5

20

5

20

5

16

1

24

3

4

23

1

4

DETAI L A

SCALE 2 : 1

Woodburn Road,

Blackburn Business Park, Blackburn,

Aberdeen. U.K. AB21 0PS

Tel: + + 44 (0) 1224 798660

Fax: + + 44 (0) 1224 798661

PROJECT

HYDRAULIC PAN & TILT UNIT MK3

TITLE

HYDRAULIC PAN & TILT UNIT MK3

HEAVY DUTY

ASSEMBLY DRAWING

Sheet 2 of 2

5735-MAS 4

Turcon

®

Roto Glyd Ring

®

Latest information available at www.tss.trelleborg.com

Edition August 2009

241

242

Latest information available at www.tss.trelleborg.com

Edition August 2009

Turcon

®

Roto Glyd Ring

® n TURCON

®

ROTARY SEALS - ELASTOMER ENERGIZED n Turcon

®

Roto Glyd Ring

®

Description

The Turcon

®

Roto Glyd Ring

® is used to seal rods, shafts, axles, bores, rotary transmission leadthroughs, journals, swivels etc. with rotary or oscillating movement.

A standard diameter range for each profile size is assigned to the series numbers in Table LXXVI and LXXVIII. This recommendation applies to all new constructions.

Different dimensions are available on request.

The seal is double-acting and can be exposed to pressure from one, or from both sides.

Notches

Grooves

Advantages

- Available for internal and external sealing applications

- Low friction

- Stick-slip-free starting, no sticking

- High abrasion resistance and dimensional stability

- Simple groove design, small groove dimensions

- Lubricant reservoir

- Available in all sizes up to 2700 mm diameter

(to 2600 mm for rod seals) p

Figure 111 Turcon

®

Roto Glyd Ring

®

O-Ring

Turcon

®

Roto Glyd Ring

® p

Technical data

Operating pressure: Up to 30 MPa

Speed: Up to 2 m/s

Temperature: - 45°C to + 200 °C *)

(depending on O—Ring material)

Media:

Note:

Mineral oil-based hydraulic fluids, flame retardant hydraulic fluids, environmentally safe hydraulic fluids

(bio-oils), water, air and others, depending on O—Ring material.

For continuous operation at temperatures over +60 °C, pressure and speed must be limited.

It consists of a seal ring of Turcon

® material and is activated by an O—Ring as an elastic energizing element.

The contact surface profile of the seal ring is specially designed for use under high pressures and at low sliding speeds.

Depending on the profile cross-section of the seal, the contact surface has one or two continuous machined grooves. These have the following functions:

- Improved seal efficiency by increasing the specific surface load pressure against the sealed surface

- Formation of lubricant reservoir and reduction in friction.

In order to improve the pressure activation of the O—Ring, the Roto Glyd Ring

® has notched end faces as standard.

The rear face which holds the O—Ring has a concave form.

This increases the contact surface and shall prevent the seal from turning with the rotating surface.

Important Note:

The above data are maximum values and cannot be used at the same time, e. g. the maximum operating speed depends on material type, pressure and temperature.

*) Important Note:

In the case of unpressurized applications in temperatures below 0°C please contact our application engineers for assistance!

Latest information available at www.tss.trelleborg.com

Edition August 2009

243

Turcon

®

Roto Glyd Ring

®

Frictional power

Guide values for the frictional power can be determined from the graph in Figure 112. They are shown as a function of the sliding speed and operating pressure for a shaft diameter of 50 mm with an oil temperature of 60° C. At higher temperatures, these application limits must be reduced.

Guide values for other shaft diameters can be calculated using the formula:

P . P

50 x

50 mm

400

W

300

200

100

0

0

1 m/s

Shaft dia. 50 mm

0.5 m/s

0.25 m/s

0.15 m/s

10

Pressure

20 MPa 30

Figure 112 Frictional power for

Turcon

®

Roto Glyd Ring

®

The guide values apply for constant operating conditions.

Changes in operating conditions such as pressure fluctuations or alternating directions of shaft rotation can result in considerably higher friction values.

Application examples

The Turcon

®

Roto Glyd Ring

® is the preferably used as a double acting rotary seal for hydraulic and pneumatic equipment in sectors such as:

- Rotary distributors

- High pressure valve stems

- Manipulators

- Pivoting motors in mobile hydraulic and machine tools

- Hydraulic motors

Application limits

The maximum application data for temperature, pressure and speed given in this catalogue have a mutual effect on one another and can thus not be exploited simultaneously.

Seal performance is further influenced by such factors as lubrication capability of the sealed medium and heat dissipation in the hardware, it follows that testing should always be made.

With good lubrication, the following pv value can be assumed as guide:

Turcon

®

Roto Glyd Ring

®

: up to pv = 2.5 MPa · m/s

The value must be reduced for diameters < 50 mm.

Lead-in chamfers

In order to avoid damage during installation, lead-in chamfers and rounded edges must be provided on the housing and on the rod (Figures 124 and 125). If this is not possible for design reasons, a separate installation tool is recommended.

The minimum length of the lead-in chamfer depends on the profile size of the seal and can be seen from the following tables. If concentricity between the parts is not ensured during installation the lead-in chamfers must be increased correspondingly.

For the surface quality of the lead-in chamfer, the same recommendations apply as given for the sealing surfaces in

Table LXXV.

Latest information available at www.tss.trelleborg.com

Edition August 2009

244

Turcon

®

Roto Glyd Ring

® polished

C

Figure 113 Lead-in chamfer on bore blend radius

10°-20° blend radius polished

10°-20°

C

Figure 114 Lead-in chamfer on rod

Table LXXII Lead-in chamfers for

Turcon

®

Roto Glyd Ring

®

Series No.

Bore Rod

TG40

TG41

TG42

TG43

TG44

TG45

TG30

TG31

TG32

TG33

TG34

TG35

Lead-in chamfers length C min.

2.0

2.5

3.5

5.0

6.5

7.5

Table LXXIII Surface roughness

Parameter

R max

R z DIN

R a

Surface roughness µm

Mating surface

Turcon

® materials

0.63 - 2.50

0.40 - 1.60

0.05 - 0.20

Groove surface

<

16.0

< 10.0

< 1.6

The material contact area R mr should be approx. 50 to 70%, determined at a cut depth c = 0.25 x R z

, relative to a reference line of C ref

. 5%.

For ceramic coated surfaces, like plasma sprayed, additional focus on surface texture is necessary. Peaks and sharp edges from pores have to be polished away (e.g.

with diamond paste on soft “pad“) to avoid premature seal wear.

Closed grooves

Turcon

®

Roto Glyd Ring

® for external and internal sealing can be installed in closed grooves at diameters from Ø 15 and Ø 12 respectively. Seal cross sections used outside of their recommended diameter range require split grooves according to table below.

Table LXXIV Groove type - closed or split

Series

Bore

TG40

TG41

TG42

TG43

-

-

-

-

Series

Rod

-

-

-

-

TG30

TG31

TG32

TG33

Split grooves required below

Turcite

®

T40 Turcite

®

T10

ø 15

ø 25

ø 32

ø 50

ø 25

ø 38

ø 50

ø 75

ø 20

ø 30

ø 40

ø 60

Latest information available at www.tss.trelleborg.com

Edition August 2009

245

Turcon

®

Roto Glyd Ring

® n Installation of Turcon

®

Roto Glyd Ring

®

Installation instructions

The following points should be observed before installation of the seals:

Installation of Turcon

® grooves

Roto Glyd Ring

® in closed

“Internal sealing“

- Check whether housing or rod has a lead-in chamfer; if not, use an installation sleeve

- Deburr and chamfer or round sharp edges, cover the tips of any screw threads

- Remove machining residues such as chips, dirt and other foreign particles and carefully clean all parts

- The seals can be installed more easily if they are greased or oiled. Attention must be paid to the compatibility of the seal materials with these lubricants. Use only grease without solid additives (e.g. molybdenum disulfide or zinc sulfide)

- Do not use installation tools with sharp edges

The installation of our seal elements is unproblematic.

- Place the O—Ring into the groove (avoid twisting the ring!)

- Compress the Turcon

®

Roto Glyd Ring

® shape. The seal must have no sharp bends into a kidney

Installation of Turcon

® grooves

Roto Glyd Ring

® in split

“Internal and external sealing“

Installation in split grooves is simple. During final assembly

- insertion of the rod - the Turcon

®

Roto Glyd Ring

® must be sized. The rod itself can be used for this purpose, provided it has a long lead-in chamfer. Alternatively a corresponding mandrel can be used.

Figure 116 Kidney-shaped deformation of the seal ring

- Place the seal ring in compressed form into the groove and push against the O—Ring in the direction of the arrow.

Figure 115 Installation in a split groove

The following installation sequence is recommended:

- Pull the O—Ring onto the Roto Glyd Ring

®

- Press the seal element into the groove. The O—Ring must not be allowed to twist

Figure 117 Inserting the seal ring into the closed groove

- Finally size the seal ring using a mandrel which should have a chamfer of 10° to 15° over a length of approx.

30 mm

Latest information available at www.tss.trelleborg.com

Edition August 2009

246

Turcon

®

Roto Glyd Ring

®

30

10 -15 blend radius, polished

Figure 118 Sizing of the installed seal

The rod itself can also be used for sizing, provided that it has a sufficiently long lead-in chamfer as per our recommendations in Table LXXII.

Sizing mandrels should be made from a polymer material

(e.g. polyamide). In order to avoid damage to the seals, a smooth surface with rounded and polished lead-in chamfer is necessary.

Latest information available at www.tss.trelleborg.com

Edition August 2009

247

(3)

Turcon

®

Roto Glyd Ring

®

(1)

(2)

Figure 119 Expanding the Turcon

®

Roto Glyd Ring

® over the installation sleeve using an expanding sleeve

Installation with installation tools

(external sealing)

Use of a three-piece installation tool is recommended for series production installation of the Turcon

®

Ring

®

.

The tool consists of:

- Installation sleeve (1)

- Expanding sleeve (2)

- Sizing sleeve (3).

Roto Glyd

All parts should be made of a polymer material (e.g.

polyamide) with a good surface finish to avoid damage to the seals.

The O—Ring should be pulled over the piston into the groove (take care not to burst the O—Ring).

The Roto Glyd Ring

® element should be expanded over the

Installation sleeve using the Expanding sleeve using a fast but smooth movement.

After installation the Roto Glyd Ring

® sized using the Sizing sleeve.

element should be

In view of the large number of sizes and the applicationspecific installation conditions, this installation tool cannot be supplied as standard by Trelleborg Sealing Solutions.

Drawings for installation tools are available on request.

Installation without installation tools

(external sealing)

If installation has to be performed without installation tools, however, the following points should be observed:

- The Roto Glyd Ring

® can be installed more easily by heating in oil, water or using a hot air fan to approx.

80° C to 100° C (expanding and then sizing)

- Use no sharp edged tools to expand the seal rings

- Installation should be performed as quickly as possible so that an optimum snap-back of the seal element is assured

- Sizing of the seal ring can be carried out in the corresponding housing, provided that it has a long lead-in chamfer as per Table LXXII. Otherwise use a sizing sleeve.

Latest information available at www.tss.trelleborg.com

Edition August 2009

248

Turcon

®

Roto Glyd Ring

®

Materials

Standard materials:

Turcon

®

O—Ring: seal ring: Turcon

®

T10 and Turcon

®

NBR, 70 Shore A

T40

For specific applications, other material combinations as listed in Table LXXV.

Table LXXV Standard Turcon

® materials for Turcon

®

Roto Glyd Ring

®

Material, applications, properties

Turcon

®

T10

Hydraulics and pneumatics for all lubricating and non-lubricating fluids, high extrusion resistance, good chemical resistance, BAM.

Carbon, graphite filled

Color: Black

Turcon

®

T40

For all lubricating and non-lubricating hydraulic fluids, water hydraulics, soft mating surfaces.

Carbon fiber filled

Color: Grey

Code O—Ring material

T10 NBR - 70 Shore A

NBR - Low temp.

70 Shore A

FKM - 70 Shore A

N

T

V

EPDM-70 Shore A E**

T40 NBR - 70 Shore A N

NBR - Low temp.

70 Shore A

T

FKM - 70 Shore A V

EPDM-70 Shore A E**

Code O—Ring operating temp.*

° C

-30 to +100

-45 to +80

Mating surface material

Steel

Steel, Chrome plated

Stainless steel

-10 to +200

-45 to +145

-30 to +100

-45 to +80

-10 to +200

-45 to +145

Steel

Steel, Chrome plated

Cast iron

Stainless steel,

Aluminum

Bronze

Alloys

MPa max.

30

20

* The O—Ring Operation Temperature is only valid in mineral hydraulic oil.

** Material not suitable for mineral oils.

BAM: Approved by “Bundes Anstalt Materialpru¨fung, Germany“.

n

Highlighted materials are standard.

Latest information available at www.tss.trelleborg.com

Edition August 2009

249

Turcon

®

Roto Glyd Ring

® n Installation recommendation - external sealing

L1 r=0.2

r1

Figure 120 Installation drawing

Table LXXVI Installation dimensions

Series no.

TG40

TG41

TG42

TG43

TG44

TG45

Bore diameter

Standard range

D

N

H9

Available range

8 - 39.9

40 - 79.9

80 - 132.9

133 - 329.9

330 - 669.9

670 - 999.9

8 - 135.0

14 - 250.0

22 - 460.0

40 - 675.0

133 - 690.0

670 - 999.9

Groove diameter d

1 h9

D

N

- 4.9

D

N

- 7.5

D

N

- 11.0

D

N

- 15.5

D

N

- 21.0

D

N

- 28.0

Groove width

L

1

+0.2

2.20

3.20

4.20

6.30

8.10

9.50

Radial clearance

0.15

0.20

0.25

0.30

0.30

0.45

S max. *

10 MPa 20 MPa

0.10

0.15

0.20

0.25

0.25

0.30

Radius r

1

0.40

0.60

1.00

1.30

1.80

2.50

O—Ring cross sec.

d

2

1.78

2.62

3.53

5.33

7.00

8.40

Number of grooves in the sealing surface

0

1

1

2

2

2

Provide split housing grooves according to diameter, see Table LXXIV.

At pressures > 10 MPa it is recommended that for the cross section you choose the next larger profile according to the column “Available

Range“ i.e. for bore Ø80 mm: TG 43 00 800-.

* At pressures > 30 MPa: Use diameter tolerance H8/f8 (bore / rod) in area of seal.

Latest information available at www.tss.trelleborg.com

Edition August 2009

250

Turcon

®

Roto Glyd Ring

®

Ordering Example

Turcon

®

Roto Glyd Ring

®

, complete with O—Ring, external sealing, series TG42 (from Table LXXVI).

Bore diameter:

TSS Part No.:

D

N

= 80.0 mm

TG4200800 (from Table LXXVII)

Select the material from Table LXXV. The corresponding code numbers are appended to the TSS Part No. (from

Table LXXVII). Together they form the TSS Article No.

For all intermediate sizes not shown in Table LXXVIII, the

Order No. can be determined from the example opposite.

** For diameters 1000.0 mm multiply only by factor 1.

Example: TG45 for diameter 1200.0 mm.

TSS Article No.: TG45X1200 - T40N.

TSS Article No.

TSS Series No.

Type (Standard)

TG42

Cylinder diameter x 10**

Quality Index (Standard)

Material code (Seal ring)

Material code (O-Ring)

0 0800 T40 N

Table LXXVII Preferred Dimension / TSS Part No.

Bore diameter

Groove diameter

Groove width

32.0

35.0

40.0

42.0

45.0

18.0

20.0

22.0

25.0

28.0

30.0

48.0

50.0

52.0

55.0

D

N

H9

8.0

10.0

12.0

14.0

15.0

16.0

d

1 h9

3.1

5.1

7.1

9.1

10.1

11.1

13.1

15.1

17.1

20.1

23.1

25.1

27.1

30.1

32.5

34.5

37.5

40.5

42.5

44.5

47.5

2.2

2.2

3.2

3.2

3.2

2.2

2.2

2.2

2.2

2.2

2.2

3.2

3.2

3.2

3.2

L

1

+0.2

2.2

2.2

2.2

2.2

2.2

2.2

TSS Part No.

TG4000080

TG4000100

TG4000120

TG4000140

TG4000150

TG4000160

TG4000180

TG4000200

TG4000220

TG4000250

TG4000280

TG4000300

TG4000320

TG4000350

TG4100400

TG4100420

TG4100450

TG4100480

TG4100500

TG4100520

TG4100550

The bore diameters printed in bold type conform to the recommendations of ISO 3320.

Other dimensions and all intermediate sizes up to 2.700 mm diameter including inch sizes can be supplied.

O—Ring size

2.90 x 1.78

4.80 x 1.8

6.70 x 1.8

8.75 x 1.8

9.25 x 1.78

10.82 x 1.78

12.42 x 1.78

14.00 x 1.78

17.17 x 1.78

18.77 x 1.78

21.95 x 1.78

25.12 x 1.78

26.70 x 1.78

29.87 x 1.78

31.42 x 2.62

32.99 x 2.62

36.17 x 2.62

39.34 x 2.62

40.94 x 2.62

44.12 x 2.62

45.69 x 2.62

Latest information available at www.tss.trelleborg.com

Edition August 2009

251

Turcon

®

Roto Glyd Ring

®

Bore diameter

125.0

130.0

135.0

140.0

150.0

160.0

170.0

95.0

100.0

105.0

110.0

115.0

120.0

D

N

H9

60.0

63.0

65.0

70.0

75.0

80.0

85.0

90.0

180.0

190.0

200.0

210.0

220.0

230.0

240.0

250.0

280.0

300.0

320.0

350.0

400.0

420.0

450.0

Groove diameter

114.0

119.0

119.5

124.5

134.5

144.5

154.5

84.0

89.0

94.0

99.0

104.0

109.0

d

1 h9

52.5

55.5

57.5

62.5

67.5

69.0

74.0

79.0

164.5

174.5

184.5

194.5

204.5

214.5

224.5

234.5

264.5

284.5

304.5

329.0

379.0

399.0

429.0

Groove width

L

1

+0.2

3.2

3.2

3.2

3.2

3.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

6.3

6.3

6.3

6.3

6.3

6.3

6.3

6.3

6.3

6.3

6.3

6.3

6.3

6.3

6.3

6.3

8.1

8.1

8.1

8.1

TSS Part No.

TG4100600

TG4100630

TG4100650

TG4100700

TG4100750

TG4200800

TG4200850

TG4200900

TG4200950

TG4201000

TG4201050

TG4201100

TG4201150

TG4201200

TG4201250

TG4201300

TG4301350

TG4301400

TG4301500

TG4301600

TG4301700

TG4301800

TG4301900

TG4302000

TG4302100

TG4302200

TG4302300

TG4302400

TG4302500

TG4302800

TG4303000

TG4303200

TG4403500

TG4404000

TG4404200

TG4404500

The bore diameters printed in bold type conform to the recommendations of ISO 3320.

Other dimensions and all intermediate sizes up to 2.700 mm diameter including inch sizes can be supplied.

O—Ring size

52.07 x 2.62

53.64 x 2.62

56.82 x 2.62

61.60 x 2.62

66.34 x 2.62

66.27 x 3.53

72.62 x 3.53

78.97 x 3.53

82.14 x 3.53

88.49 x 3.53

91.67 x 3.53

98.02 x 3.53

101.19 x 3.53

107.54 x 3.53

113.89 x 3.53

117.07 x 3.53

116.84 x 5.33

123.19 x 5.33

132.72 x 5.33

142.24 x 5.33

151.77 x 5.33

164.47 x 5.33

170.82 x 5.33

183.52 x 5.33

189.87 x 5.33

202.57 x 5.33

208.92 x 5.33

221.62 x 5.33

234.32 x 5.33

266.07 x 5.33

278.77 x 5.33

304.17 x 5.33

329.57 x 7.00

267.67 x 7.00

393.07 x 7.00

417.96 x 7.00

Latest information available at www.tss.trelleborg.com

Edition August 2009

252

Turcon

®

Roto Glyd Ring

®

Bore diameter

D

N

H9

480.0

500.0

600.0

700.0

Groove diameter d

1 h9

459.0

479.0

579.0

672.0

Groove width

L

1

+0.2

8.1

8.1

8.1

9.5

TSS Part No.

TG4404800

TG4405000

TG4406000

TG4507000

The bore diameters printed in bold type conform to the recommendations of ISO 3320.

Other dimensions and all intermediate sizes up to 2.700 mm diameter including inch sizes can be supplied.

O—Ring size

456.06 x 7.00

468.76 x 7.00

582.68 x 7.00

670.00 x 8.40

Latest information available at www.tss.trelleborg.com

Edition August 2009

253

Turcon

®

Roto Glyd Ring

® n Installation recommendation - internal sealing r1

L1 r=0.2

Figure 121 Installation drawing

Table LXXVIII Installation dimensions

Series no.

TG30

TG31

TG32

TG33

TG34

TG35

Rod diameter

Standard range d

N f8/h9

Available

1) range

6 - 18.9

19 - 37.9

38 - 199.9

200 - 255.9

256 - 649.9

650 - 999.9

6 - 130.0

10 - 245.0

19 - 455.0

38 - 655.0

120 - 655.0

650 - 999.9

Groove diameter

D

1

H9 d

N

+ 4.9

d

N

+ 7.5

d

N

+ 11.0

d

N

+ 15.5

d

N

+ 21.0

d

N

+ 28.0

Groove width

L

1

+0.2

2.20

3.20

4.20

6.30

8.10

9.50

Radial clearance

0.15

0.20

0.25

0.30

0.30

0.45

S max. *

10 MPa 20 MPa

0.10

0.15

0.20

0.25

0.25

0.30

Radius r

1

0.40

0.60

1.00

1.30

1.80

2.50

O—Ring cross sec.

d

2

1.78

2.62

3.53

5.33

7.00

8.40

Number of grooves in the sealing surface

0

1

1

2

2

2

Provide split housing grooves according to diameter, see Table LXXIV.

At pressures > 10 MPa it is recommendable that for the cross section you choose the next larger profile according to the column “Available range“ i.e. for shaft Ø80 mm: TG 33 00 800-.

* At pressures > 30 MPa: Use diameter tolerance H8/f8 (bore / rod) in area of seal.

Latest information available at www.tss.trelleborg.com

Edition August 2009

254

Turcon

®

Roto Glyd Ring

®

Ordering example

Turcon

®

Roto Glyd Ring

®

, complete with O—Ring, internal sealing, series TG32 (from Table LXXVIII).

Rod diameter:

TSS Part No.: d

N

= 80.0 mm

TG3200800 (from Table LXXIX)

Select the material from Table LXXV. The corresponding code numbers are appended to the TSS Part No. Together they form the TSS Article No.

For all intermediate sizes not shown in Table LXXVIII, the

TSS Article No. can be determined from the example below.

** For diameters 1000.0 mm multiply only by factor 1.

Example: TG35 for diameter 1200.0 mm.

TSS Article No.: TG35X1200 - T40N.

TSS Article No.

TG32 0 0800

-

T40 N

TSS Series No.

Type (Standard)

Rod diameter x 10**

Quality Index (Standard)

Material code (Seal ring)

Material code (O-Ring)

Table LXXIX Preferred Dimension / TSS Part No.

Rod diameter

Groove diameter

Groove width d

N f8/h9

6.0

8.0

10.0

12.0

14.0

15.0

16.0

18.0

20.0

22.0

25.0

28.0

30.0

32.0

35.0

36.0

40.0

42.0

45.0

48.0

50.0

D

1

H9

10.9

12.9

14.9

16.9

18.9

19.9

20.9

22.9

27.5

29.5

32.5

35.5

37.5

39.5

42.5

43.5

51.0

53.0

56.0

59.0

61.0

L

1

+0.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

4.2

4.2

4.2

4.2

4.2

TSS Part No.

TG3000060

TG3000080

TG3000100

TG3000120

TG3000140

TG3000150

TG3000160

TG3000180

TG3100200

TG3100220

TG3100250

TG3100280

TG3100300

TG3100320

TG3100350

TG3100360

TG3200400

TG3200420

TG3200450

TG3200480

TG3200500

The rod diameters printed in bold type conform to the recommendations of ISO 3320.

Other dimensions and all intermediate sizes up to 2.600 mm diameter including inch sizes can be supplied.

O—Ring size

7.65 x 1.78

9.5 x 1.8

11.8 x 1.8

14.00 x 1.78

15.60 x 1.78

17.17 x 1.78

17.17 x 1.78

18.77 x 1.78

21.89 x 2.62

25.07 x 2.62

28.24 x 2.62

31.42 x 2.62

32.99 x 2.62

34.59 x 2.62

37.77 x 2.62

39.34 x 2.62

44.04 x 3.53

47.22 x 3.53

50.39 x 3.53

53.57 x 3.53

53.57 x 3.53

Latest information available at www.tss.trelleborg.com

Edition August 2009

255

Turcon

®

Roto Glyd Ring

®

Rod diameter

110.0

115.0

120.0

125.0

130.0

135.0

140.0

80.0

85.0

90.0

95.0

100.0

105.0

d

N f8/h9

52.0

55.0

56.0

60.0

63.0

65.0

70.0

75.0

150.0

160.0

170.0

180.0

190.0

200.0

210.0

220.0

240.0

250.0

280.0

300.0

320.0

350.0

360.0

Groove diameter

121.0

126.0

131.0

136.0

141.0

146.0

151.0

91.0

96.0

101.0

106.0

111.0

116.0

D

1

H9

63.0

66.0

67.0

71.0

74.0

76.0

81.0

86.0

161.0

171.0

181.0

191.0

201.0

215.5

225.5

235.5

255.5

265.5

301.0

321.0

341.0

371.0

381.0

Groove width

L

1

+0.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

6.3

6.3

6.3

6.3

6.3

8.1

8.1

8.1

8.1

8.1

TSS Part No.

TG3200520

TG3200550

TG3200560

TG3200600

TG3200630

TG3200650

TG3200700

TG3200750

TG3200800

TG3200850

TG3200900

TG3200950

TG3201000

TG3201050

TG3201100

TG3201150

TG3201200

TG3201250

TG3201300

TG3201350

TG3201400

TG3201500

TG3201600

TG3201700

TG3201800

TG3201900

TG3302000

TG3302100

TG3302200

TG3302400

TG3302500

TG3402800

TG3403000

TG3403200

TG3403500

TG3403600

The rod diameters printed in bold type conform to the recommendations of ISO 3320.

Other dimensions and all intermediate sizes up to 2.600 mm diameter including inch sizes can be supplied.

O—Ring size

56.74 x 3.53

59.92 x 3.53

59.92 x 3.53

63.09 x 3.53

66.27 x 3.53

69.44 x 3.53

75.79 x 3.53

78.97 x 3.53

85.32 x 3.53

88.49 x 3.53

94.84 x 3.53

101.19 x 3.53

104.37 x 3.53

110.72 x 3.53

113.89 x 3.53

120.24 x 3.53

123.42 x 3.53

129.77 x 3.53

136.12 x 3.53

139.29 x 3.53

145.64 x 3.53

151.99 x 3.53

164.69 x 3.53

177.39 x 3.53

183.74 x 3.53

196.44 x 3.53

208.92 x 5.33

215.27 x 5.33

227.97 x 5.33

247.02 x 5.33

253.37 x 5.33

291.47 x 7.00

304.17 x 7.00

329.57 x 7.00

354.97 x 7.00

367.67 x 7.00

Latest information available at www.tss.trelleborg.com

Edition August 2009

256

Turcon

®

Roto Glyd Ring

®

Rod diameter d

N f8/h9

400.0

420.0

450.0

480.0

500.0

600.0

700.0

Groove diameter

D

1

H9

421.0

441.0

471.0

501.0

521.0

621.0

728.0

Groove width

L

1

+0.2

8.1

8.1

8.1

8.1

8.1

8.1

9.5

TSS Part No.

TG3404000

TG3404200

TG3404500

TG3404800

TG3405000

TG3406000

TG3507000

The rod diameters printed in bold type conform to the recommendations of ISO 3320.

Other dimensions and all intermediate sizes up to 2.600 mm diameter including inch sizes can be supplied.

O—Ring size

405.26 x 7.00

430.66 x 7.00

456.06 x 7.00

494.16 x 7.00

506.86 x 7.00

608.08 x 7.00

713.00 x 8.40

Latest information available at www.tss.trelleborg.com

Edition August 2009

257

Turcon

®

Roto Glyd Ring

® n Special solutions for rotary applications

The sealing of rotary movements in machine engineering and hydraulics often demands solutions which cannot be achieved using standard seal elements.

On request, we will be pleased to draw up specific seal proposals for your application.

Axial seals

Special model with pressure relief

The Roto Glyd Ring

® can also be supplied with pressure relief grooves. As can be seen in Figure 123 the continuous radial groove is linked on one side to the pressure chamber.

The seal is thus relieved of pressure and can be used for higher pv values. The double-acting sealing function is maintained, but the relieved side should be installed on the side with the higher pressure.

Our extensive Turcon

® seal range also permits solutions with modified standard seals.

Relief groove p

Figure 122 Axial acting Turcon

®

Roto Glyd Ring

®

Figure 122 shows an axial acting Turcon

®

Roto Glyd Ring

®

.

It is pressed axially against the mating surface by the

O—Ring. In the same way, a Turcon

®

Stepseal

®

K can also be used here. The max. production diameter is 2700 mm.

The surface roughness of the mating surface must be as specified in Table LXXIII.

Groove

Figure 123 Turcon

®

Roto Glyd Ring

® with pressure relief

The installation direction must be observed in this case.

This version is identified in the article number by a “K“ as the 5th digit.

Latest information available at www.tss.trelleborg.com

Edition August 2009

258

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