RGX3000
PARTS
MANUAL
Model
RGX3000
GENERATOR
PUB-GP6794
Rev. 07/09
Robin America, Inc.
905 Telser Road • Lake Zurich, IL 60047 • Phone: 847-540-7300 • Fax: 847-438-5012
e-mail: sales@robinamerica.com • www.subarupower.com
© Copyright 2009 Robin America, Inc.
HOW TO USE THIS MANUAL
Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifications. Each specification will be
unique in some way. The difference may only be the paint color or it may have a different
type of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:
EX170
XXXX
SPEC NO. (11 digits)
CODE NO. (4 digits)
PRODUCT NO. (15 digits)
RGX3000
-3-
07-09
MANUAL LAYOUT
1
4
3
2
1
6
7
9
2
3
5
8
4
1. SECTION NAME
Parts are broadly classified according to their functions.
Refer to the Group Index (table of contents) for respective section name.
2. FIG. No.
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).
3. REF. No .
The Reference number identifies the part illustration with the corresponding part number in the
part list.
4. SUBASSEMBLY
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER
It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION
It is designation of the part.
7. QTY.
Quantity of each part used for each product.
8. REMARKS
This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO
This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:
2101- 2100
RGX3000
The part is used in the product irrespective of CODE No.
The part is used in the products with CODE No. of 2101 and after this number.
The part is used in the products with CODE No. of 2100 and before this number.
-4-
07-09
GROUP INDEX
Group Name
Page
CRANKCASE GROUP ............................................................................... 6
CRANKSHAFT GROUP ............................................................................. 8
INTAKE and EXHAUST GROUP .............................................................. 10
GOVERNOR GROUP .............................................................................. 14
COOLING and STARTING GROUP ......................................................... 16
FUEL, LUBRICANT GROUP .................................................................... 18
CARBURETOR GROUP .......................................................................... 20
ELECTRIC DEVICE GROUP .................................................................. 22
GENERATOR GROUP ............................................................................. 24
INDEX OF DESCRIPTION SYMBOLS
SYMBOL
DESCRIPTION
AY ........................... ASSEMBLY
CP........................... COMPLETE
EX ........................... EXPORT (from Japan)
FIG.......................... FIGURE
FR. .......................... FRONT
" .............................. INCH
INCL. ...................... INCLUDE
~L............................ LITER
L= ........................... LENGTH (in. mm)
L.H. (LH) ................. LEFT-HAND SIDE
MECH ..................... MECHANICAL
NO (NON) ............... NONE
OPT......................... OPTIONAL
O.S. ........................ OVER SIZE
RGX3000
SYMBOL
DESCRIPTION
P= ........................... PITCH (in mm)
P.T.O. (PTO) ........... POWER TAKE OFF
REF. ........................ REFERENCE
R.H. (RH) ................ RIGHT HAND SIDE
RR. ......................... REAR
STD. ....................... STANDARD
SW .......................... SWITCH
T= ........................... THICKNESS (in mm)
UN .......................... UNIT
U.S.......................... UNDER SIZE
~V ........................... VOLTAGE
~W .......................... WATT
W/ ........................... WITH
W/O ........................ WITHOUT
-5-
07-09
SECTION 1
CRANKCASE GROUP
FIG. 100
610
60
70
20
26
620
680
710
690
630
631
10
260
250
75
270
50
40
210
220
30
700
230
280
90
80
300
RGX3000
-6-
07-09
SECTION 1
REF.
10
20
26
30
40
50
60
70
75
80
90
210
220
230
250
260
270
280
300
610
620
630
631
680
690
700
710
960
PART NO.
277-10102-51
237-14202-03
277-16010-01
044-02502-00
060-02800-21
277-15011-03
010-50802-90
010-50603-51
044-00600-20
040-11400-30
021-11400-20
277-11001-31
044-02502-10
X60-02501-40
277-45004-J1
277-41901-03
277-63601-30
277-63601-08
001-04083-50
277-13002-11
277-15001-33
011-00802-40
011-00803-10
277-15503-01
277-16001-13
277-15011-03
011-00600-20
277-99001-47
RGX3000
CRANKCASE GROUP
DESCRIPTION
Crankcase Cp
Valve Guide
Stem Seal
Oil Seal
Ball Bearing
Pipe Knock
Stud
Stud
Oil Seal
Plug
Gasket
Mainbearing Cover Cp
Oil Seal
Ball Bearing
Governor Gear Cp
Governor Sleeve
Oil Gauge Ay
Gasket
Flange Bolt
Cylinder Head Cp
Gasket, head
Flange Bolt
Flange Bolt
Rocker Cover p
Gasket, rocker cover
Pipe Knock
Flange Bolt
Gasket Set
QTY. REMARKS
1
2
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
6
1
1
4
1
1
1
2
4
1
-7-
FROM-TO
FIG.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
07-09
SECTION 2
CRANKSHAFT GROUP
FIG. 200
310
370
360
320
350
380
70
10
RGX3000
-8-
07-09
SECTION 2
REF.
10
70
310
320
350
360
360
360
370
370
370
380
PART NO.
277-20701-21
032-30300-10
278-22501-10
277-23001-03
277-23301-13
277-23401-J3
277-23403-J3
277-23404-J3
277-23531-07
277-23532-07
277-23533-07
056-51600-10
RGX3000
CRANKSHAFT GROUP
DESCRIPTION
Crankshaft Cp
Woodruff Key
Connecting Rod Ay
Connecting Rod Bolt
Piston Pin
Piston
Piston
Piston
Piston Ring Set
Piston Ring Set
Piston Ring Set
Clip
QTY.
1
1
1
2
1
1
1
1
1
1
1
2
-9-
REMARKS
Std
Oversize .25mm
Oversize .50mm
Std
Oversize .25mm
Oversize .50mm
FROM-TO
FIG.
200
200
200
200
200
200
200
200
200
200
200
200
07-09
SECTION 3
INTAKE and EXHAUST GROUP
FIG. 300
405
350
415
225
60
241
70
340
240
95
80
200
90
202
231
290
230
170
220
25
150
27
160
34
37
163
35
38
166
10
RGX3000
- 10 -
07-09
SECTION 3
REF.
10
25
27
34
35
37
38
60
70
80
90
95
150
160
163
166
170
200
202
220
225
230
231
240
241
290
340
350
405
415
PART NO.
278-31601-31
277-35101-01
024-00600-10
277-38601-03
277-36401-03
277-36501-03
279-38701-13
279-33601-03
269-33701-03
277-33401-H3
277-33501-H3
132-10KA0-31
277-35601-11
277-36911-03
277-37101-03
277-36902-03
277-36913-13
277-35004-01
003-13050-00
277-36201-00
277-36202-00
014-90500-20
017-00500-30
014-90500-20
017-00500-30
011-00600-10
277-35201-13
980-20082-80
277-34001-01
010-50802-90
RGX3000
INTAKE and EXHAUST GROUP
DESCRIPTION
Camshaft Cp
Pin Cp, camshaft
O ring
Pin, spring
Release Lever
Clip
Return Spring
Valve Spring
Spring Retainer
Intake Valve
Exhaust Valve
Collet Valve
Timing Chain Cp
Tentioner
Spring, tentioner
Pin, tentioner
Chain Guide
Pin Cp, rocker
Clip
Rocker Arm Ay, intake
Rocker Arm Ay, exhaust
Adjust Screw
Nut
Adjust Screw
Nut
Flange Bolt
Gasket, muffler
Flange Nut
Exhaust Pipe Cp
Stud
QTY. REMARKS
1
1
1
1
1
1
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
- 11 -
FROM-TO
FIG.
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
07-09
SECTION 3
INTAKE and EXHAUST GROUP
FIG. 315
850
580
570
855
620
510
-220
-200
520
-250
-260
RGX3000
- 12 -
07-09
SECTION 3
REF.
510
-200
-220
-250
-260
520
570
580
620
850
855
PART NO.
277-32622-20
277-32632-08
277-32604-08
277-32643-18
073-20044-30
277-32661-17
002-38060-00
011-00600-50
277-39001-01
277-32762-08
277-69001-03
RGX3000
INTAKE and EXHAUST GROUP
DESCRIPTION
Air Cleaner Ay
Base Cp
Packing
Cover Cp
Label, choke
Element Ay
Flange Nut
Flange Bolt
Bracket Cp, a/c
Rubber Pipe
Sponge Protector
QTY. REMARKS
1
1
1
1
1
1
2
1
1
1
1
- 13 -
FROM-TO
FIG.
315
315
315
315
315
315
315
315
315
315
315
07-09
SECTION 4
GOVERNOR GROUP
FIG. 400
80
10
70
30
60
40
360
310
485
370
50
20
RGX3000
- 14 -
07-09
SECTION 4
REF.
10
20
30
40
50
60
70
80
310
360
370
485
PART NO.
277-42301-40
277-42201-33
277-42701-11
277-42801-23
003-13050-00
013-00602-40
018-60600-20
279-42510-13
277-46501-11
004-31064-00
002-17060-00
011-00600-20
RGX3000
GOVERNOR GROUP
DESCRIPTION
Governor Lever Ay
Governor Shaft
Governor Rod Cp
Rod Spring
Clip
Bolt and Washer Ay
Nut
Governor Spring
Speed Control Cp
Screw
Nut
Flange Bolt
QTY. REMARKS
1
1
1
1
1
1
1
1
1
1
1
2
- 15 -
FROM-TO
FIG.
400
400
400
400
400
400
400
400
400
400
400
400
07-09
SECTION 5
COOLING and STARTING GROUP
FIG. 500
25
240
220
230
40
82
80
20
62
10
60
210
61
81
-1
-5
-8
-4
-3
-11
-6
-2
-49
RGX3000
- 16 -
07-09
SECTION 5
REF.
10
20
25
40
60
61
62
80
81
82
210
-1
-2
-3
-4
-5
-6
-8
-11
-49
220
230
240
PART NO.
277-51202-01
073-20054-70
073-20055-70
011-00600-30
277-52711-21
277-52702-03
277-55001-21
001-04061-60
011-00600-20
011-00600-20
277-50301-10
226-50716-08
277-50121-08
277-50110-08
281-50300-08
281-50325-08
281-50330-08
281-50340-08
277-50145-08
281-50351-08
013-00602-81
KU3-11070-01
015-00400-90
RGX3000
COOLING and STARTING GROUP
DESCRIPTION
Blower Housing Cp
Label, trademark
Label, caution
Flange Bolt
Baffle 1 Cp, case
Baffle 2, head
Duct Cp, case
Flange Bolt
Flange Bolt
Flange Bolt
Recoil Starter Ay
Spiral Spring
Reel
Starter Rope
Starter Knob
Ratchet
Friction Spring
Friction Plate
Starter Pulley
Center Screw
Bolt and Washer Ay
Float C/U Cp4
Tapping Screw
QTY. REMARKS
1
1
1
4
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
4
1
2
- 17 -
FROM-TO
FIG.
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
07-09
SECTION 6
FUEL, LUBRICATION GROUP
FIG. 600
550
560
540
RGX3000
- 18 -
07-09
SECTION 6
REF. PART NO.
540 277-32902-J1
550 277-35903-J3
560 277-35902-J3
RGX3000
FUEL, LUBRICATION GROUP
DESCRIPTION
Insulator Cp
Gasket 2, insulator
Gasket 1, insulator
QTY. REMARKS
1
1
1
- 19 -
FROM-TO
FIG.
600
600
600
07-09
SECTION 6
FUEL, LUBRICATION GROUP
FIG. 640
210
-8
-4
-11
-3
-2
-9
-62
-1
-103
-104
-5
-13
-105
-102
-45
RGX3000
-14
-44
-24
-22
-18
-19
-20
-16
-79
-15
-17
-28
-12
- 20 -
07-09
SECTION 6
REF.
210
-1
-2
-3
-4
-5
-8
-9
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-22
-24
-28
-44
-45
-62
-79
-102
-103
-104
-105
PART NO.
277-62304-40
277-62535-08
209-62351-08
277-62527-08
237-62451-08
246-62420-08
277-62522-08
277-62570-28
277-62531-18
227-62451-08
277-62571-08
277-62500-08
277-62515-08
277-62506-08
214-62450-08
214-62540-08
226-62506-08
277-62440-08
277-62402-08
226-62701-18
277-62360-08
248-62410-08
106-62410-08
236-62680-08
236-62541-08
246-62390-08
283-62357-08
106-62556-08
277-62553-08
RGX3000
FUEL, LUBRICATION GROUP
DESCRIPTION
Carburetor Ay
Throttle Valve
Screw
Choke Valve
Screw
Pilot Jet
Choke Lever
Ring
Throttle Shaft A
Bolt
Ring
Needle A
Pin
Float Body Ay
Packing
Chamber Packing
Float
Main Nozzle
Main Jet
Clip
Bolt
Air Jet, pilot
Air Jet, pilot
Seal
Packing
Seal
Spring
Screw
Nut
QTY. REMARKS
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
- 21 -
FROM-TO
FIG.
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
640
07-09
SECTION 7
ELECTRIC DEVICE GROUP
FIG. 700
20
10
30
50
11
100
780
110
740
700
RGX3000
- 22 -
07-09
SECTION 7
REF.
10
11
20
30
50
100
110
700
740
780
PART NO.
277-79230-11
277-79431-11
018-01400-20
001-14062-50
277-73102-H1
065-01401-50
065-50002-70
277-76301-21
001-14061-60
056-90000-20
RGX3000
ELECTRIC DEVICE GROUP
DESCRIPTION
Flywheel Cp
Ignition Coil Cp
Flange Nut
Bolt and Washer Ay
Wire 2 Cp
Spark Plug
Spark Plug Cap
Oil Sensor Cp
Bolt and Washer Ay
Purse Lock
QTY. REMARKS
1
1
1
2
1
1
1
1
2
1
- 23 -
FROM-TO
FIG.
700
700
700
700
700
700
700
700
700
700
07-09
SECTION 21
ENGINE GROUP
FIG. 2130
RGX3000
- 24 -
07-09
SECTION 21
REF.
1
2
3
4
5
6
7
8
9
10
PART NO.
277-30502-01
227-37602-11
015-00400-10
277-34703-01
277-39101-01
277-39102-01
277-35201-01
980-20082-80
011-00600-10
001-14061-60
RGX3000
ENGINE GROUP
DESCRIPTION
Muffler Cp
Spark Arrester Cp
Tapping Screw
Muffler Cover Cp
Muffler Bracket 1 Cp
Muffler Bracket 2 Cp
Gasket Cp, exhaust
Flange Nut
Flange Bolt
Bolt and Washer Ay
QTY. REMARKS
1
1
4
1
1
1
1
2
4
6
- 25 -
FROM-TO
FIG.
2130
2130
2130
2130
2130
2130
2130
2130
2130
2130
07-09
SECTION 22
GENERATOR GROUP
FIG. 2200
RGX3000
- 26 -
07-09
SECTION 22
REF.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
36A-20002-08
36A-20101-08
36A-20202-08
36A-20300-08
36A-22000-08
36A-22100-08
36A-22200-08
36A-23000-08
36A-25000-08
36A-21000-08
36A-80000-08
36A-80001-08
36A-80100-08
36A-80002-08
36A-25001-08
36A-80101-08
36A-25002-08
36A-25003-08
36A-70000-08
36A-70002-08
36A-70101-08
36A-70100-08
36A-71000-08
36A-71001-08
36A-80200-08
36A-21100-08
36A-25004-08
RGX3000
GENERATOR GROUP
DESCRIPTION
Stator CP
Rotor Cp
AVR Cp
Brush Cp
Gen Bracket 1
Gen Bracket N
Gen Bracket 2
Bracket Cover
Bushing
Stator Bolt
Flange Bolt
Flange Bolt
Screw and Washer Ay
Flange Bolt
Diode Cp
Screw and Washer Ay
Tube
Grommet
Connector, 6p
Connector, 2p
Retainer, 2p
Retainer, 3p
Wire, green
Wire, white
Screw
Rotor Bolt
Sponge, filter
QTY. REMARKS
1
1
1
1
1
1
1
1
1
3
4
2
1
4
1
1
1
1
1
1
1
2
1
1
4
1
1
- 27 -
FROM-TO
FIG.
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
07-09
SECTION 23
BASE, FRAME GROUP
FIG. 2300
RGX3000
- 28 -
07-09
SECTION 23
REF.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
36A-30000-08
36A-40001-08
36A-80104-08
36A-80105-08
36A-81002-08
36A-80003-08
36A-31000-08
36A-80004-08
36A-82001-08
36A-25005-08
36A-35000-08
36A-35001-08
36A-71007-08
RGX3000
BASE, FRAME GROUP
DESCRIPTION
Pipe Frame Cp
Control Box Cp
Screw and Washer Ay
Screw and Washer Ay
Flange Nut
Flange Bolt
Mount Cp
Flange Bolt
Lock Washer
Sponge, generator
Sponge, tank
Sponge, panel
Wire, green/yellow
QTY. REMARKS
1
1
4
4
8
4
4
1
1
2
1
1
1
- 29 -
FROM-TO
FIG.
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
07-09
SECTION 24
CONTROL GROUP
FIG.2400
RGX3000
- 30 -
07-09
SECTION 24
REF.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART NO.
36A-41002-08
36A-49000-08
36A-47002-08
36A-48002-08
36A-49003-08
36A-49002-08
36A-47101-08
36A-48001-08
36A-80102-08
36A-82000-08
36A-81000-08
36A-82100-08
36A-82200-08
36A-82300-08
36A-81100-08
36A-70003-08
36A-70001-08
36A-70101-08
36A-70100-08
36A-80202-08
36A-81001-08
36A-80103-08
36A-81005-08
36A-80203-08
36A-49900-08
36A-71002-08
36A-71003-08
36A-71004-08
36A-71005-08
36A-71006-08
36A-71020-08
36A-71021-08
36A-71022-08
36A-71023-08
36A-71024-08
RGX3000
CONTROL GROUP
DESCRIPTION
Control Panel Cp
Switch, engine
AC Concent
Circuit Breaker
Pilot Lamp
Hour Meter
DC Concent
Circuit Breaker
Screw and Washer Ay
Lock Washer
Flange Nut
Cap Washer
Washer
Spring Washer
Wing Nut
Connector , 2p
Connector , 6p
Retainer, 2p
Retainer, 3p
Screw
Flange Nut
Screw and Washer Ay
Flange Nut
Screw
Grommet
Wire
Wire
Wire
Wire
Wire
Wire
Wire
Wire
Wire
Wire
QTY.
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
4
2
2
2
1
1
1
1
1
1
1
1
1
1
1
- 31 -
REMARKS
GFCI
10A
10A
white
white
black
green
black
red
red
blue
blue
green
FROM-TO
FIG.
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
07-09
SECTION 26
FUEL TANK GROUP
FIG.2600
RGX3000
- 32 -
07-09
SECTION 26
REF.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
270-61718-01
043-05900-11
064-15400-11
064-80018-00
014-50500-40
011-00602-20
391-39000-13
064-20100-01
064-20041-10
064-20014-30
064-20014-10
064-20100-30
064-20003-30
064-20027-90
064-20032-30
269-62613-01
056-11100-20
RGX3000
FUEL TANK GROUP
DESCRIPTION
Fuel Tank Cp
Fuel Tank Cap Ay
Fuel Filter
Fuel Gauge Cp
Screw, counter head
Flange Bolt
Rubber, tank
Fuel Strainer Ay
Filter
Rubber Packing
Cup
Lock Nut
O ring
Bolt
Spring
Fuel Pipe 3 Cp, evap
Hose Clamp
QTY. REMARKS
1
1
1
1
2
4
4
1
1
1
1
1
2
1
1
1
2
- 33 -
FROM-TO
FIG.
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
07-09
SECTION 29
ACCESSORY GROUP
FIG.2900
RGX3000
- 34 -
07-09
SECTION 29
REF.
1
2
3
4
5
6
7
8
PART NO.
277-90301-H0
36A-79000-08
36A-98001-08
36A-98002-08
36A-98003-08
36A-90003-08
36A-91003-08
36A-98005-08
RGX3000
ACCESSORY GROUP
DESCRIPTION
Accessory Tool Kit
Battery Cable
Label, fuel cock
Label, symbol-tank
Label, hot & gas
Label, trademark
Label, specification
Label, co gas
QTY. REMARKS
1
1
1
1
1
1
1
1
- 35 -
FROM-TO
FIG.
2900
2900
2900
2900
2900
2900
2900
2900
07-09
PRINTED IN THE USA
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