Genesis Range Manual
Instant, Freshbrew & Espresso (B2C) Machines
Technical Manual
Including Spare Parts Information
Part No. PR10351001
Issue B 02/05
This manual is to be used by authorised personnel involved in installing,
commissioning and servicing Genesis instant, double freshbrew and espresso
(B2C) table top beverage vending machines.The technical information contained
within this document is for information only and may be changed without prior
notice. Crane Merchandising Systems accepts no responsibility for any damage
caused to the machine through misinterpretation or misuse of the information
contained in this document.
Upon receipt, carefully examine the machine checking for any damage or missing/
incorrect parts. Any discrepancy must be reported to Crane Merchandising
Systems in writing within three working days.
In accordance with the food hygiene regulations and in compliance with local
Public Health Authorities, it is the responsibility of the operator to keep the
machine in a thoroughly clean condition.
Technical Manual
Contents
Page No.
Important Safeguards ...........................................................................................2
Section 1 - Machine Specifications ...................................................................3
Section 2 - Installation Procedure ....................................................................9
Section 3 - Programming Mode ..................................................................... 14
Section 4 - Engineers Program ....................................................................... 17
Section 5 - Service Keypad Functions .......................................................... 53
Section 6 - The Vend Cycle ............................................................................. 59
Section 7 - Technical Information .................................................................. 63
Section 8 - Espresso (B2C) System ............................................................... 70
Section 9 - Pre-Set Drink Timings ................................................................. 74
Section 10 - Electrical/Electronic Diagrams ................................................ 82
Section 11 - Dispense Pipe Lengths.............................................................. 99
Section 12 - Diagnostics and Simple Maintenance .................................. 103
Section 13 - Spare Parts ................................................................................ 111
The following symbol is used throughout this Technical Manual:
Safety First! Take care, risk of personal injury.
SureVend™ is a trade mark of Crane Merchandising Systems
© Copyright 2005 Crane Merchandising Systems
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Technical Manual
Important Safeguards
When installing or servicing the Genesis, always have this manual available for quick
and easy reference and always follow these basic safety precautions:
1.
Ensure that the machine is situated on a strong horizontal surface (see
specifications table), at a convenient height and in a position where it is not likely
to be knocked off.
2.
The mains lead should never trail from the machine and should always be kept
away from hot surfaces and sharp edges.
3.
Allow the machine to cool before handling or moving.
4.
Ensure that the mains electricity supply is isolated before removing any of the
protective panels or undertaking any major servicing. Working on live equipment
should only be undertaken when there is no practical alternative.
5.
Important! Instant and freshbrew machines: Servicing the heater tank. Water
in the tank can reach a temperature of approximately 99º C. Water at this
temperature can cause severe burns! Espresso machines are fitted with
a pressurised water system. Under no circumstances should this be
dismantled, other than by a fully trained engineer.
6.
Never immerse the machine in water, or any other liquid. This machine must not
be installed in an area where a water jet may be used. Never use a water jet to
clean this machine.
7.
In normal operating conditions the machine should not freeze-up. In the unlikely
event of the machine freezing, turn off the mains water supply, disconnect the
machine from the mains electricity supply and contact Crane Merchandising
Systems for assistance.
8.
Ensure that you are conversant with the ‘Health and Safety at Work and Electricity
at Work Regulations 1989’.
ALWAYS DISCONNECT THE MACHINE FROM THE MAINS ELECTRICITY
SUPPLY BEFORE CLEANING AND SERVICING.
This machine is for indoor use only and because it is a beverage machine, should be
sited in a clean, hygienic area.
It is the policy of Crane Merchandising Systems to continue developing its range of
beverage equipment.The information presented within this document is for information
only and may be changed without prior notice. Crane Merchandising Systems accepts
no responsibility for damage caused to the equipment through misinterpretation or
misuse of the information contained in this manual.
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Technical Manual
Section 1 - Machine Specifications
1.1 Specifications Table
Instant
Freshbrew
Bean to Cup
Height
750 mm
750 mm
860 mm*
Depth
590 mm
590 mm
590 mm
Width
540 mm
540mm
540 mm
Weight
70 kg
70 kg
70 kg
230
230
230
7
6
5 + Bean Container
Cup Capacity
Number of Canisters
Electrical Requirements
(i) Voltage
(ii) Current
(iii) Frequency
Water Services
(i) Pressure
(ii) Stopcock
220 - 240V ac
13 Amp fused
50Hz
100 Kpa (1 Bar) - 800 Kpa (8 Bar)
15 mm BSP from rising main
* Height includes visible bean container.
All weights and dimensions are approximate and are for guidance only.
1.2 Canister Capacities
Canister Capacities (Approximate)
Espresso Coffee Beans
1.8 kg - 240 cups
Freshbrew Coffee (1)
0.55 kg - 130 cups
Freshbrew Coffee (2)
1.8 kg - 240 cups
Freshbrew Tea
Instant Coffee
0.67 kg - 420 cups
0.365 kg - 830 cups
Chocolate
2.25 kg - 130 cups
1.4 kg - 180 cups
Soup
2.25 kg - 270 cups
Lemon Tea
2.25 kg - 230 cups
Sugar
(2) Freshbrew Models
0.73 kg - 200 cups
Instant Tea
Milk/Topping
(1) Espresso Models
2.8 kg - 1075 cups
1.3 Water Filter
Genesis machines fitted with either the CoEx® espresso brewer or the paperless
freshbrew brewer must be connected to the water supply via a scale inhibiting water
filter. Crane Merchandising Systems recommend and supply the Brita AquaQuell
Compact water filter.
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Technical Manual
1.4 External Features
1
2
10
3
4
5
9
8
6
7
Key:
1.
Coin Entry
6.
Coin Return
2.
Coin Reject Button
7.
Foot
3.
LCD Display
8.
Door Lock
4.
Drink Selection Keypad
9.
Graphic Panel
5.
Selection Decals
10. Door
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Technical Manual
1.5 Internal Features
1
2
3
4
14
13
5
12
11
10
6
9
8
7
N.B. Photograph shows Genesis double freshbrew machine
Key:
1.
Instant Ingredient Canister
8.
Waste Tray Grille
2.
Freshbrew Tea Canister
9.
Moving Dispense Head
3.
Main Loom
10. Door Switch
4.
Freshbrew Coffee Canister
11. Mixing System
5.
Paperless Dual Brewer
12. Cup Drop Unit
6.
Brewer Waste Bucket
13. Canister Outlet
7.
Waste Tray
14. Cup Turret
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Technical Manual
1.6 Drinks Choice - Instant Models
Ingredients:
Option 1 - 7 Canisters
1. Milk
2. Sugar
3. Cappuccino Topping
4. Chocolate
5. Instant Tea
6. Instant Coffee
7. Instant Decaf. Coffee
Option 2 - 7 Canisters
1. Milk
2. Sugar
3. Cappuccino Topping
4. Chocolate
5. Instant Tea
6. Instant Coffee
7. Soup
Genesis - Instant Option 1
Drink Selections
Option 1
7 Canisters
Option 2
7 Canisters
Instant Coffee
●
●
Instant Coffee Decaf.
●
Instant Tea
●
●
Chocolate
●
●
Cappuccino
●
●
Caffe Mocha
●
●
Caffe Latte
●
●
Chocomilk
●
●
Hot Milk
●
●
Espresso
●
●
Soup
Hot Water
6
●
●
●
Technical Manual
1.7 Drinks Choice - Double Freshbrew Models
Ingredients:
Option 1 - 6 Canisters
1. Milk
2. Sugar
3. Cappuccino Topping
4. Chocolate
5. Freshbrew Tea
6. Freshbrew Coffee
Option 2 - 6 Canisters
1. Milk
2. Sugar
3. Instant/Decaf. Coffee
4. Chocolate
5. Freshbrew Tea
6. Freshbrew Coffee
Option 1: All speciality drinks
made with freshbrew coffee. Cappuccino made with cappuccino topping.
Option 2: Cappuccino made with coffee, milk and chocolate.
Drink Selections
Freshbrew Coffee
Option 1
6 Canisters
Option 2
6 Canisters
●
●
Instant/Decaf. Coffee
●
Freshbrew Tea
●
●
Chocolate
●
●
Cappuccino
●
●
Caffe Mocha
●
●
Caffe Latte
●
●
Chocomilk
●
●
Hot Milk
●
Espresso
●
●
Hot Water
●
●
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Technical Manual
1.8 Drinks Choice - Espresso (B2C) Models
Ingredients:
6 Canisters
1. Milk
2. Sugar
3. Cappuccino Topping
4. Chocolate
5. Freshbrew Coffee
6. Coffee Beans
Espresso: All speciality drinks made with freshly ground coffee beans and cappuccino
topping.
8
Drink Selections
Espresso
6 Canisters
Fresh Ground Coffee
●
Freshbrew Coffee
●
Chocolate
●
Cappuccino
●
Caffe Mocha
●
Caffe Latte
●
Espresso
●
Double Espresso
●
Americano
●
Chocomilk
●
Hot Water
●
Technical Manual
Section 2 - Installation Procedure
Important! It is essential that personnel responsible for installing,commissioning
and servicing the machine understand the following:
1.
The installation and commissioning of the machine should only be carried out by
trained and authorised service engineers.
2.
All water and electrical services must be correctly and safely connected.
3.
All covers should be replaced correctly and securely and the machine left in a safe
condition.
2.1 Locating the Machine
1.
The machine is suitable for indoor use only, sited in an area with a recommended
ambient temperature not below 10º C and not exceeding 30º C. The machine
should be located near the appropriate water and electrical services as detailed
in the specification table.
2.
Prior to moving the machine to its location, ensure that there is sufficient access
space available via passageways, stairs, lifts, etc and that the table/counter where
the machine is to be located is strong enough to safely support its weight. (Refer
to Specifications Table).
3.
To ensure adequate ventilation, 100 - 150 mm (4 - 6 inches) clearance must be
allowed between the back of the cabinet and the wall.
4.
Open the cabinet door using the key provided. Remove all transit packing and the
installation kit from the machine. Check for visual signs of damage which may have
occurred during transit. If the machine is damaged or any parts are missing, you
must contact the supplier immediately.
5.
Referring to the diagram opposite, fit the four feet (1) to
the machine. Ensure that the spacer (2) is fitted between
the washers (3) as shown. Using a 12 mm spanner, adjust
the feet until the machine is levelled in both front to
back and side to side planes.
Ensure that the door opens and closes correctly.
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Technical Manual
2.2 Connecting the Water Supply
1.
The machine should be situated within 1 metre of a drinking water supply from
a rising main, terminating with a W.R.C. approved 15mm compression stop-tap.
2.
The water supply should comply with both the Statutory Instrument No.1147
- “Water, England and Wales” and The Water Supply (Water Quality) Regulations
1989. Water pressure at the stop-tap must be within the limits 1 - 8 Bar (100 Kpa
- 800 Kpa) or as specified by the filter manufacturer when a water filter is fitted.
3.
Connect the flexi-hose supplied with the machine to the stopcock ensuring that the
seal supplied is fitted correctly. Flush the system (several gallons) before connecting
the machine.
4.
Connect the hose to the inlet valve located on the rear of the machine. Ensure that
the seal is correctly fitted. Ensure that all water supply fittings are tight.
5.
Freshbrew and Espresso Machines: Genesis machines fitted with the
paperless freshbrew brewer or CoEx® brewer must be connected to the water
supply via a water filter. This filter must be of food grade quality and able to
remove temporary hardness (scale), heavy metals (lead, copper, iron, cadmium),
chlorine and any organic pollutant's/discolouration. Crane Merchandising Systems
recommend and supply the Brita AquaQuell Compact water filter.
Note! If the machine is connected to the water supply and
used without a water filter as specified above, the warranty
will be void.
6.
Turn on the water supply at the stop tap and check for leaks. Prime the water filter
(where fitted) following the instructions supplied by the filter manufacturer.
2.3 Connecting the Electricity Supply
Safety First! The machine must be earthed. On no account should it be
earthed only to the water supply pipe.
The machine must be connected to a 240 Volt 50Hz 13 amp fused switched socket
outlet, installed to the latest edition of the IEE regulations, using a 3 pin BS approved
13 amp fused plug.
Important: If the mains lead becomes damaged in any way it must be replaced by a
special lead available from the manufacturer.
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Technical Manual
2.4 Commissioning Procedure
The following procedure must be carried out by a trained installation engineer before
the machine can be used for the first time.
1.
Ensure that the electrical and water services to the machine are connected
correctly and turned on. Ensure that the waste tray is fitted correctly to the
machine. Open the front door of the machine and swing the cup turret assembly
out of the machine.
2.
All Models: Rotate soluble ingredient canister outlets to upright position and
remove the canisters - DO NOT place ingredient canisters on the floor. Remove
the lids from the ingredient canisters.
Fill the canisters with the correct ingredients, re-fit the lids and re-fit canisters
into machine ensuring that they are returned to their correct positions. Rotate
the canister outlets to their correct operating positions.
Freshbrew Models: Refering to the instructions for filling soluble ingredient
canisters, fill freshbrew ingredient canisters with freshbrew tea and coffee
ingredient and refit to machine.
Espresso Models: Release the clips securing the bean
container cover as shown in the photograph. Carefully lift
the cover from the container. DO NOT place the cover
on the floor.
Fill the container with fresh coffee beans. The container
has a capacity of approximately 1.8 kgs. Refit the cover
ensuring that the clips are located correctly.
Important! To maintain optimum drink quality, Crane Merchandising Systems
recommend that the bean container is replenished on a daily basis.
3.
Load the cup turret. Fill the tubes with the correct size
cups for the type of cup catcher fitted to the machine.
Allow the cups to drop into the tubes directly from the
packaging. DO NOT TOUCH THE CUPS WITH YOUR
HANDS.
Important: Do not fill the tube directly above the cup
dispense position. Allow the cup turret motor to rotate a
full tube to the cup dispense position. Rotating the cup turret by hand will damage
the mechanism.
Note: If paper cups are being loaded, each pack of cups must first be inspected
for damage to the cup rims. Discard top cup from each stack. Damaged cups must
not be used.
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Technical Manual
4.
Swing the cup turret assembly back to its operating position. Ensure that the unit
is held securely by the magnetic catch.
5.
Insert the safety key (a) supplied with the machine into
the door switch as shown. The machine is now on. The
water inlet valve will open and the heater tank (instant
& freshbrew machines) will start to fill. The cup turret
mechanism will index the first available full cup stack to
the dispense position and drop the cup stack into the cup
drop mechanism. Fill the remaining empty cup stack with
cups.
6.
While the machine is powering up, the LCD will
display the message as shown opposite.
Instant & Freshbrew Models: As the water
heats, ensure that no water overflows from the
heater tank overflow pipe into the waste tray.
Check the system for leaks.
Espresso Models: As the machine initialises a small amount of water is pumped
through the system and is discharged into the waste tray. When the machine
enters standby mode remove the tray and empty the contents. Refit the waste
tray to the machine.
Before using the espresso machine for the first time it is necessary to purge the
water system to ensure any water left in the system during transport is dispensed.
Ensure that a suitable container is placed under the dispense head then press
button 9 on the Service Keypad fitted inside the door (see page 53). The machine
will pump approximately 400ml of water through the system which will be heated
to operating temperature. Remove the container and empty the contents before
proceeding.
Important: Should the machine fail to fill correctly or leak, turn off the
stopcock and the power to the machine before investigating the fault.
7.
12
Check the LCD display on the front of the machine to ensure that the machine is
in standby mode. A machine set to free vend mode will alternate the messages:
Technical Manual
N.B. Messages displayed in standby mode will change depending upon the
monetary device fitted and set up during programming.
8.
Ensure that the cup drop mechanism operates correctly. Press the Cup Test
switch (7), located in the Service Keypad on the rear of the door (see page 53)
and ensure that a cup is ejected cleanly from the cup drop unit.
9.
Ensure that the dispense head mechanism operates correctly. Press the Park
Head switch (8), located in the Service Keypad on the rear of the door (see page
53) and ensure that the dispense head moves to its fully extended position. Press
the switch again to return the dispense head to its correct (homed) position.
10. Freshbrew Models: Ensure the brewer guard and brewer waste container are
fitted correctly. Slide the container into position directly under the brewer with
its lip outside the brewer cover.
11. Espresso Models: Pull the bean canister shut-off (a) to
its fully extended position as shown in the photograph.
a
Ensure that the brewer waste container is fitted correctly
beneath the CoEx® brewer unit.
12. If fitted, check that the coin mechanism and cash box operate correctly. Fill
the coin tubes with correct coinage. Ensure coin return mechanism functions
correctly.
13. Operate the machine through its complete range of selections to ensure that
each vend is correctly dispensed. Follow the instructions detailed on page 56 for
making a vend using the Test Vend switch (6) located on the Service Keypad.
14. Remove the safety key and close the cabinet door. Ensure that the machine is left
in a clean and safe condition.
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Technical Manual
Section 3 - Programming Mode
3.1 Drink Selection Keypad
Programming mode utilises the drink selection keypad, as defined in the illustration
below, and allows the engineer to view and alter stored data within the machines
memory. During programming the keys are used as follows:
Keys 0-9
Used for entering numerical data
▲
For indexing up in a program, or
incrementing data
▼
For indexing down in a program, or
incrementing data
↵
(Edit) Used to select and enter the
highlighted menu and to save data to
machines memory
X
(Exit) To return to the previous menu
screen
START
Press to ‘set all’ or ‘clear all’ data or
begin a test sequence.
MILK
START
SUGAR
3.2 Menu Display
The Genesis features an interactive menu display. The multi line LCD display helps
to make navigating the programming menu structure easy and intuitive. It is used to
display programming information and will change according to the type of data being
updated.
1.
The top line of the screen is the Menu title.
2.
Selected items are highlighted in white. Press
the ▲ (up) or ▼ (down) keys on the drink
selection keypad to highlight an item.
3.
Press the ↵ (Edit) key to select the item. In this example, pressing the the ↵ (Edit)
key will display the Mug Discount screen.
4.
The bottom line of the screen will often show important information. In certain
configuration menus it will display the current value for the selected item. In the
example shown the screen is showing that the current Mug Discount is set at
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Technical Manual
£0.05. This is a useful way to quickly check stored settings and also confirm that
a value has been altered correctly.
5.
To return to the Main Menu from any screen, simply press the X (Exit) key until
you reach the Main Menu.
3.3 Accessing the Programming Mode
1.
Open the front door of the machine and insert the safety key to restore power
to the machine. The machine is now on.
2.
Press the Program Entry key (1) on the
service keypad, located inside the door (see
page 45 for details). The LCD will display the
screen as shown opposite.
3.
Enter the 4 digit engineers entry pin code by pressing the sequence 1-1-1-1 using
the drink selection keypad.
4.
Press the ↵ (Edit) key. Providing the engineer
has entered the code correctly, the LCD will
display the screen as shown opposite. Press the
↵ (Edit) key to access the engineers program
or X (Exit) key to return the machine to
standby mode.
5.
The LCD display on the front of the machine
will display the top level programming menu
screen - Main Menu - which contains 9 sub
menus. The first available menu, Data Recall is
highlighted indicating that it can be selected. To
move to a different menu press the ▲ (up) or
▼ (down) keys on the drink selection keypad
until the required menu is highlighted.
6.
With the required menu highlighted, press the ↵
(Edit) key to select it. Using the Price menu as
an example, the LCD will display the following
sub menus contained within the menu.
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Technical Manual
7.
Using the ▲ (up) or ▼ (down) keys, the ↵ (Edit) key and the X (Exit) key
it is possible to easily navigate through all of the menus contained within the
Engineers Program.
8.
To update numerical data, key in the actual digits of the number required using
the selection keys 0-9. Once the correct parameter has been entered, press the
↵ (Edit) key to overwrite the previous value and save the new parameter in
the machines memory. Pressing the X (Exit) key will move back to the previous
screen.
Certain programming functions require that the engineer chooses either one or
multiple parameters within a sub program. These can take the form of either Check
Boxes or Radio Buttons.
9.
Check Boxes: The example opposite shows
the Days of Week screen accessed via the
Sanitation Events Menu which allows the
engineer to choose multiple days of the week
on which a specific function will take place.
10.
Using the ▲ (up) or ▼ (down) keys, scroll through until the required day is
highlighted as shown. Pressing the ↵ (Edit) key will select the day, indicated by an
X appearing in its adjacent box.
Continue until all required days have been selected. Pressing the X (Exit) key will
move back to the previous screen and save the new settings to the machines
memory.
N.B. Pressing the START key on the drink selection keypad will check all boxes
if empty or clear all boxes if checked.
11.
Radio Buttons: The example opposite shows
the ‘State’ screen accessed via the Timed
Events Menu which requires the engineer to
select one of the parameters shown. Use the
▲ (up) or ▼ (down) keys to set the required
parameter followed by the ↵ (Edit) key to save/
store it (indicated by the filled radio button).
All programming for the Genesis range follows the procedures as described above.
Specific program actions are described fully in the following section.
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Technical Manual
Section 4 - Engineers Program
To access the Engineers Program, enter the programming mode as described in section
3. Once in the Engineers Program the LCD display
on the front of the machine will display the top level
programming menu screen - Main Menu. There are
nine top level menu items as shown opposite.
Using the ▲ (up) or ▼ (down) keys, ↵ (Edit) key
and X (Exit) key on the drink selection keypad the
engineer can navigate quickly and easily through the
engineers program menus as described in section 3.
4.1 Data Recall Menu
Entry into this menu allows the engineer to view Non-Resettable and Resettable Sales
Data, view data relating to the number of Mug Vends
and (if feature enabled) view SureVend™ assisted
vend information. The Resettable Sales Data, Mug
Data and SureVend™ Data menus all contain an
extra menu which allows the engineer to delete the
current data from the machines memory.
1.
Non Resettable Sales Data: This menu allows the engineer to view and
record monetary and sales values. This data cannot be reset and will remain
intact for the service life of the controller board.
1.
From the Data Recall screen highlight Non
Resettable Sales Data and press the ↵ (Edit)
key. The LCD will display the screen as shown
opposite. From this menu the engineer can view
data for the Overall Totals (highlighted) or By
Product.
2.
To view the Overall Totals screen, press the
↵ (Edit) key on the drink selection keypad.
This menu displays both the total £ amount
and total vend counts for the following data:
●
●
●
●
●
Sales
Discount
Test Vend
Surcharge
Free Vend
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Technical Manual
For example:
Sales-£
Sales-#
Discount-£
Discount-#
Test Vend-£
Test Vend-#
Surcharge-£
Surcharge-#
Free Vend-£
Free Vend-#
Displays
Displays
includes
Displays
Displays
Displays
Displays
Displays
Displays
Displays
Displays
the total machine sales in £
the total number of machine vends. (This value
normal, discount and surcharge vend totals).
the total monetary value of all discounts in £
the total number of discounted vends
the total monetary value of all test vends in £
the total number of test vends
the total monetary value of all surcharges in £
the total number of surcharge vends
the total monetary value of all free vends in £
the total number of free vends
N.B. All sales data is presented in a format required by the latest European Vending
Association Data Transfer Standards (EVA DTS).
N.B. Surcharge data fields are not supported by Genesis machines.
3.
Scroll through the list displayed using the ▲ (up) or ▼ (down) keys on the
front panel and log the audit data. When complete, press the ‘X’ (Exit) key on
the drink selection keypad to return to the Non Resettable Sales Data menu
screen.
4.
The engineer can also view and log audit data by individual product. Press the ▼
(down) key on the drink selection keypad to highlight By Product on the Non
Resettable Sales Data menu screen.
5.
Press the ↵ (Edit) key on the keypad to enter the By Product menu screen.This
menu contains all of the drink selections available from the machine. Use the ▲
(up) or ▼ (down) keys on the drink selection keypad to scroll through the menu
until the required selection is highlighted.
6.
Press the ↵ (Edit) key on the keypad to enter
the highlighted selection e.g. chocolate. The
LCD will display the screen as shown opposite.
This menu displays both the total £ amount
and total vend count as previously described.
The engineer can then scroll through the list
displayed using the ▲ (up) or ▼ (down) keys
on the drink selection keypad and log the audit
data.
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Technical Manual
7.
When complete, press the X (Exit) key on the drink selection keypad to return
the machine to the previous screen. The engineer can then access further
selections using the procedure described above.
8.
To return the machine to standby mode, press the X (Exit) key repeatedly until
the LCD displays the standby screen.
2.
Resettable Sales Data: This menu contains similar data to the Non Resettable
Sales Data menu and allows the engineer to view and record monetary and vend
counts. However, once viewed and recorded, data from this menu can be cleared
from the machines memory.
1.
From the Data Recall screen, highlight Resettable Sales Data and press the
↵ (Edit) key. The LCD will display the screen as
shown opposite. From this menu the engineer
can view data for Overall Totals (highlighted)
or By Product. The menu also allows the
engineer to delete all resettable data via the
Clear Data menu.
2.
To view the Overall Totals screen, press the
↵ (Edit) key on the drink selection keypad.
This menu displays both the total £ amount
and total vend amount (since the last time it
was cleared) for the following data:
● Sales
● Discount
● Test Vend
● Surcharge
● Free Vend
N. B. Please see page 18 for detailed descriptions of these data fields.
3.
Scroll through the list displayed using the ▲ (up) or ▼ (down) keys on the front
panel and log the audit data. When complete, press the X (Exit) key on the drink
selection keypad to return to the Resettable Sales Data menu screen.
4.
The engineer can also view and log resettable monetary and vend data by
individual product. Press the ▼ (down) key on the drink selection keypad to
highlight By Product on the Resettable Sales Data menu screen. Follow the
procedure as described previously to view data for individual drink selections.
5.
Once the engineer has viewed and recorded required information from the
menu, this data can be deleted via the Clear Data sub menu.
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Technical Manual
6.
From the Resettable Sales Data screen,
highlight the Clear Data sub menu using the
▼ (down) key and press the ↵ (Edit) key. The
LCD on the front of the machine will display the
screen as shown opposite, warning the engineer
that all data will be deleted.
Either press the ↵ (Edit) key to clear the data or press the X (Exit) key to exit
the menu without clearing the data.
3.
SureVend: This menu becomes available when SureVend is enabled by the
engineer via the Product Configuration menu (see page 32).
1.
From the Data Recall menu scroll down and
highlight SureVend then press the ↵ (Edit)
key. The LCD will display the screen as shown
opposite. From this menu screen the engineer
can view and record the number of cup drop
failures that SureVend has logged and also the
number of SureVend assisted vends.
2.
Once the engineer has viewed and logged the data it can be cleared via the
Clear Data menu as described previously.
4.
Mug Vends: This menu displays the number
of vends that the machine has made without
dropping a cup. Once the engineer has viewed
and logged the data it can be cleared via the
Clear Data menu as described previously.
4.2 Diagnostic Menu
1.
Should a fault occur within the machine, the LCD will display a fault message
and in some cases the machine may become inoperable. The Diagnostic menu
displays error messages relating to faults that may occur, enabling the engineer
to easily locate and repair the problem, bringing the machine quickly back into
service.
2.
Tables detailing the error messages displayed on the LCD, diagnostic messages
displayed via this menu and fault descriptions are included on pages 103 - 105 of
this manual.
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4.3 Test Menu
This menu allows the engineer to test individual
components and switch inputs to ensure correct
operation. On entry into the Test menu the LCD
will display the screen as shown.
N.B. Valve (1) is only available for instant and
freshbrew machines. Grinder (2) is only available for
espresso machines.
1.
Cup Mechanism: This sub menu allows the engineer to test the operation of
the cup drop unit and replicates the function assigned to switch 7 on the service
keypad (see page 53).
Press the ↵ (Edit) key twice to display the
test screen followed by the START button on
the drink selection keypad. The cup drop unit
will dispense a cup indicated by the screen
opposite.
Pressing the X (Exit) key twice will return to the main test menu screen.
2.
Valve (Instant and Freshbrew Models): This sub menu allows the engineer
to test for correct operation of each individual dispense valve fitted to the heater
tank of instant and freshbrew machines. Press the ↵ (Edit) key to display the test
screen which indicates the number of valves fitted to the machine. The dispense
head will also move to its fully extended position.
N.B. Place a suitable container on the waste tray grille under the dispense
position. Keep hands away from the dispense area while the test is in operation.
To test a valve, e.g. number 4, press the
corresponding button on the drink selection
keypad. The selection will be highlighted as
shown and the valve will operate for 3 seconds.
Repeat this operation to test additional valves.
Press the X (Exit) key to return to the main test menu screen.The dispense head
will return to its home position. Empty the contents of the container.
Important: After carrying out the valve test on a freshbrew machine, the
engineer must run the brewer flush sequence as described on page 54 (5.4). This
is to ensure that all water is flushed from the brewer chamber.
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3.
Auger: This sub menu allows the engineer to test for correct operation of
each individual ingredient motor fitted to the machine. Press the ↵ (Edit) key
to display the test screen which indicates the number of motors fitted to the
machine.
N.B. Testing the ingredient motor causes the ingredient canister auger to
turn. Remove canisters before carrying out this test sequence. DO NOT place
ingredient canisters on the floor. Refit correctly after carrying out the test.
To test an ingredient motor, e.g. number 1,
press the corresponding button on the drink
selection keypad.The selection will be highlighted
as shown and the motor will operate for 3
seconds. Repeat this operation to test additional
ingredient motors.
Press the X (Exit) key to return to the main test menu screen.
4.
Whipper: This sub menu allows the engineer to test for correct operation of
each individual whipper assembly fitted to the machine. Press the ↵ (Edit) key
to display the test screen which indicates the number of whippers fitted to the
machine.
To test a whipper, press the corresponding
button on the drink selection keypad. The
selection will be highlighted as shown and the
whipper will run for 3 seconds. Repeat this
operation to test additional whipper units.
Press the X (Exit) key to return to the main test menu screen.
5.
Test Dispense Head: This sub menu allows the engineer to test the operation
of the dispense head mechanism.
Press the ↵ (Edit) key to display the test screen
followed by the START button on the drink
selection keypad. The dispense head mechanism
will move to its first dispense position indicated
by the screen opposite.
When the head reaches its first dispense position, it will stop and the LCD
screen will show the message Dispense Head Position - Extended. Press the
START key a second time to move the head to its second dispense position.
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Press the START key again to move the head to its fully extended dispense
position.
To return the dispense head to its “home”
position and complete the test, press the
START key. The dispense head mechanism will
return to its rest position as indicated by the
screen opposite.
When the head reaches its “home” position, it will stop and the LCD screen will
show the message Dispense Head Position - Idle indicating that the test has
been completed successfully. Press the X (Exit) key to return to the main test
menu screen.
6.
Switches & Sensors: This sub menu displays
the switches/sensors that can be tested. For
most of the items displayed the status line at
the bottom of the screen indicates the current
state of the highlighted sensor/switch. In the
example opposite, the status line indicates that
the Waste Tray Sensor is detecting that the
waste tray is empty.
N.B. The Brewer 1 Open Switch menu will only be displayed on freshbrew
models. Heater Tank Level, Tank Temp & Heater and Brewer 1 Open
Switch menus are omitted from Espresso Models.
Press the ▲ (up) or ▼ (down) keys to highlight the other switch/sensor inputs
and view their status.
Mug Sensor - Current: This menu gives the engineer an indication as to
the efficiency of the SureVend™ sensor. The range for correct operation is a
numerical value between 51 - 255.
Highlight Mug Sensor - Current from the
Switches & Sensors menu and press the ↵
(Edit) key. The LCD will display the screen as
shown opposite. The numerical value shown
indicates the current mug sensor value.
The Mug Sensor value can be any number between 0 and 255 and represents
the current value read from the sensor. The engineer can test the mug sensor by
blocking the SureVend™ sensors located in the drink dispense area. The value
displayed in the status line will drop as the sensors are blocked.
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Mug Sensor - Average: This menu gives the engineer an indication as to overall
efficiency of the SureVend™ sensor.
Highlight Mug Sensor - Average from the
Switches & Sensors menu and press the
↵ (Edit) key. The LCD will display the screen
as shown. The value displayed represents the
average sensor calibration value.
7.
Test Vend Without Cups: This menu allows
the engineer to test vend a selection without
dropping a cup. Highlight Test Vend Without
Cups in the main Test menu and press the ↵
(Edit) key. The LCD will display the screen as
shown opposite.
Make a selection using the drink selection keypad and press the START button.
The machine will dispense the selection without dropping a cup.
N.B. Ensure that a suitable container is placed under the dispense position to
receive the vend.
Press the X (Exit) key to return to the main test menu screen.
8.
Test Vend: This menu allows the engineer to
make a test vend in order to verify that the
dispensed vend is not too short or too long
for the type of cup loaded into the machine.
Highlight Test Vend in the main Test menu and
press the ↵ (Edit) key. The LCD will display the
screen as shown opposite.
Make a selection using the drink selection keypad and press the START button.
The machine will drop a cup before dispensing the selection. If the SureVend
system is turned on the sensors must be activated within 3 seconds of the first
cup being dispensed. (see page 32)
Press the X (Exit) key to return to the main test menu screen.
9.
Grinder Test (Espresso Machines): This sub menu allows the engineer to test
for correct operation of the bean grinder fitted to Espresso machines.
N.B. Remove CoEx® brewer from the machine and place a suitable container
under the grinder outlet to catch any coffee grounds before starting the test
sequence.
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Highlight Grinder Test in the main Test menu
and press the ↵ (Edit) key. The LCD will display
the screen as shown opposite. Press button 1
on the drink selection keypad. The grinder will
run for approximately four seconds.
Press the X (Exit) key to return to the main test menu screen.
10.
Display: Entry into this menu allows the engineer to test the LCD display
screen. Highlight Display in the Test menu and press the ↵ (Edit) key. Press
the START key repeatedly to cycle through the different test patterns. The test
patterns will reveal any flaw in the display.
Press the X (Exit) key to return to the main test menu screen.
11.
Keypad Test: This menu enables the engineer to test each key on both the drink
selection keypad and internal service keypad to
ensure correct operation.
Highlight Keypad Test in the Test menu and
press the ↵ (Edit) key. The LCD will display
the screen with Main Keypad highlighted as
shown.
To test the Main Keypad, press the ↵ (Edit)
key to access the test screen. Press any key
on the drink selection keypad and verify that
it is displayed correctly. Example; pressing the
START key on the drink selection keypad will
display the screen as shown opposite.
Press the X (Exit) key to return to the Keypad Test menu screen. Use the ▼
(down) key to highlight Service Keypad and press the ↵ (Edit) key to access its
test screen. Follow the procedure described above to test the service keypad.
N.B. Pressing either the ↵ (Edit) key or X (Exit) key (or 1 and 2 on the service
keypad) will return to the Keypad Test menu screen.
4.4 Price Menu
Entry into this menu allows the engineer to enter individual prices for each drink
selection available, one price for all drink selections and set a discount to be applied for
customers who use their own cup/mug.The menu also contains a sub menu which allows
the engineer to view the highest and lowest price set in the machines memory.
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N.B. Values entered via this menu are only applicable to machines fitted with a coin/
card system.
1.
Individual Prices: This sub menu allows the
engineer to set an individual price for each
drink selection available from the machine. With
Individual Prices highlighted as shown opposite,
press the ↵ (Edit) key to access the menu.
Upon entry into this sub menu, all drink selections
available from the machine are listed along
with the current drink price for the highlighted
selection. The example shown illustrates an
Instant Coffee selection with a price set currently
at 35p.
To change the price of the highlighted selection,
press the ↵ (Edit) key. The LCD will change and
display the screen as shown.To update the price,
e.g. increase to 45p, press the sequence 0-0-04-5 using the appropriate number keys on the
drink selection keypad.
Press the ↵ (Edit) key to return to the Individual Prices screen and verify that
the new price displays in the status line along the bottom of the display. Use the
▲ (up) or ▼ (down) keys to highlight further selections.
2.
Entire Machine: This sub menu allows the
engineer to set a single price for all selections
available from the machine. When highlighted
from within the Price menu, the LCD will
display the screen, with the current value (e.g.
40p), as shown.
Press the ↵ (Edit) key to access the Entire
Machine sub menu. To update the value, e.g.
set a price of 50p, press the sequence 0-0-05-0 using the appropriate number keys on the
drink selection keypad. Press the ↵ (Edit) key to
return to the Price menu screen and verify that
the new price displays in the status line along the bottom of the display.
Tip: If most selections are to be sold at the same price, use this menu to quickly
set the entire machine to this price, then access the Individual Prices menu to
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adjust prices for individual selections.
N.B. Entering a single price for the entire machine will override any individual
prices previously programmed.
3.
Mug Discount: This sub menu allows the engineer to program a discount value
against all drink selections for customers who use their own cup/mug.
When a customer places their own cup into the dispense area and selects a
drink, the SureVend™ product delivery sensors will detect the cup and disable
the cup drop mechanism. The price set for Mug Discount is then subtracted
from the price of the drink selected and the appropriate change/credit returned
to the customer.
N.B. It is important to ensure that any value entered for a mug discount is
supported by the coin mechanism fitted to the machine, e.g. if a mug discount
is set at 2p but the lowest coin available from the coin mechanism is 5p, the
machine will not return the discount to the customer.
Highlight the Mug Discount sub menu from
within the Price menu. The LCD will display
the screen, with a current value in the status
line (e.g. 5p), as shown. Press the ↵ (Edit) key
to access the Mug Discount sub menu.
To enter a discount value, e.g. 10p, press
the sequence 0-0-0-1-0 using the appropriate
number keys on the drink selection keypad.
The LCD will change and display the screen
as shown. Press the ↵ (Edit) key to return to
the Price menu screen and verify that the new
price displays in the status line along the bottom of the display.
4.
View High/Low Price: This sub menu allows the engineer to view the highest
and lowest values in force, programmed via the Individual Prices sub menu.
N.B. If a single price is currently in force, this value will be displayed in both fields.
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4.5 Product Configuration Menu
Entry into this menu allows the engineer to set heater tank temperature settings
(instant and freshbrew machines only), configure
the selection timers for the drink selections, disable
drink selections and turn SureVend™ On or Off.
Additionally for Espresso machines the menu includes
grinder calibration, water compensation and waste
counter sub-menus.
Upon entry into the Product Configuration menu the LCD will display the screen
as shown.
1. Heater Tank Set-Up (Instant and Freshbrew Machines): This sub menu
allows the engineer to set values relating to the target temperature to which the water
will be heated and maintained at and the minimum temperature at which the machine
will vend a drink.
1.
Heater Tank Temperature: From the
Product Configuration menu, highlight
Heater Tank Set-Up and press the ↵ (Edit)
key. The Heater Tank Temperature menu is
highlighted and displays the default temperature
- factory set to 90°C - in the status line at the
bottom of the screen.
To set a new maximum temperature press the
↵ (Edit) key. The LCD will display the screen as
shown. Enter the new temperature value, e.g.
press 0-8-5 using the drink selection keypad to
set a maximum temperature of 85°C.
Press the ↵ (Edit) key to return to the Heater Tank Set-Up menu screen and
verify that the new value is displayed in the status line.
N.B. The available temperature values range from 75°C to 98°C unless a lower
value is set for the minimum vend temperature.
2.
28
Minimum Vend Temperature: The machine
will suspend vending if the water in the heater
tank falls below a certain value. This value
is factory set to 75°C as displayed in the
status line at the bottom of the screen when
Minimum Vend Temperature is highlighted.
Technical Manual
To set a new Minimum Vend Temperature press
the ↵ (Edit) key.The LCD will display the screen
as shown. Enter the new temperature value, e.g.
press 0-7-0 using the drink selection keypad to
set a minimum vend temperature of 70°C.
Press the ↵ (Edit) key to return to the Heater Tank Set-Up menu screen and
verify that the new value for the minimum vend temperature is displayed in the
status line.
2. Selection Timers: Genesis machines are supplied pre-programmed with carefully
tested default recipes for each drink selection. These recipes will be suitable for
most applications. Each selection can, however, be adjusted to accommodate different
ingredient types or operator/customer preference. These recipes can be quickly and
easily changed from within the Selection Timers menu.
Important: For instant and freshbrew Genesis machines all selection timer values
are displayed in seconds. For Genesis B2C (espresso) machines, water values are
displayed in millilitres (ml) and fresh coffee values in grams (g). All other timers are
displayed in seconds.
1.
From the Product Configuration menu, press the ▼ (down) key to highlight
Selection Timers then press the ↵ (Edit)
key to access the menu. The menu contains
all of the drink selections available from the
machine. Scroll down using the ▼ (down) key
to highlight a selection and press the ↵ (Edit)
key to configure it.
2.
The following examples describe how to adjust a recipe common to instant
and freshbrew machines, Instant Tea and the Fresh Coffee recipe found in the
espresso machine.
3.
Instant and Freshbrew Machines: With Instant Tea highlighted in the
Selection Timers menu, press the ↵ (Edit)
key to access the Instant Tea Timers menu.
This menu, shown opposite, contains the
three ingredients which may be involved in an
Instant Tea selection plus an end of vend delay
time.
4.
Press the ↵ (Edit) key to access the Instant Tea menu. The status line at the
bottom of the screen shows the current value of the highlighted timer. In the
example shown, the Hot Water value is configured to be on for 4 seconds.
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The default Instant Tea timers are:
Hot Water
= 4.00 s
Ingredient 1
= 0.50 s
Ingredient 2
= 0.75 s
Ingredient 3
= 0.35 s
Product Delay = 1.00 s
N.B. Ingredient 1, 2 and 3 shown relate to the default normal, strong and
mild timings.
5.
Espresso Machines: With Fresh Coffee highlighted in the Selection
Timers menu, press the ↵ (Edit) key to access
the Fresh Coffee Timers menu. This menu,
shown opposite, contains the three ingredients
which may be required in a fresh coffee from
ground beans selection plus an end of vend
delay time.
6.
Press the ↵ (Edit) key to access the Fresh Coffee menu. The status line at the
bottom of the screen shows the current value of the highlighted timer. In the
example shown, the Hot Water value is configured to deliver 80ml of water
during the vend.
The default Fresh Coffee timers are:
Hot Water
= 80 ml
Ingredient 1
= 6.0 g
Ingredient 2
= 7.0 g
Ingredient 3
= 5.0 g
Product Delay = 0.00 s
N.B. Ingredient 1, 2 and 3 shown relate to the default normal, strong and
mild timings.
7.
30
To strengthen the flavour of the normal tea/fresh coffee selection, lengthen the
time of the product throw. Press the ▼ (down) key to highlight Ingredient -1.
The status line at the bottom of the screen will display the current value.
Technical Manual
8.
Instant and Freshbrew Machines: Press the
↵ (Edit) key to access the screen as shown. Enter
a value for a stronger normal selection, e.g. 0.60
s. Press the sequence 0-0-6-0 using the drink
selection keypad.
Press the ↵ (Edit) key to return to the Instant Tea menu and verify that the
new timing value is displayed at the bottom of the screen.
N.B. When in this screen with the ingredient highlighted, pressing the START
key will run the ingredient motor for the programmed time, allowing the engineer
to collect and weigh the ingredient to determine gram throw if required.This also
applies to soluble ingredients in espresso machines.
9.
Espresso Machines: Press the ↵ (Edit) key
to access the screen as shown. Enter a value
for a stronger normal selection, e.g. 6.5 g. Press
the sequence 0-6-5 using the drink selection
keypad.
Ingredient - 1
06 . 0
0-9 to Edit Value
Edit when Finished
Press the ↵ (Edit) key to return to the Coffee Bean menu and verify that the
new value is displayed at the bottom of the screen.
10.
Adjust the other timers within the Instant Tea/Fresh Coffee menu as
desired. These recipes also contain menus for Milk and Sugar timers. If
necessary adjust the timings for these ingredients. Once all timings have been
entered and verified, vend the selection to ensure that the new recipe is
satisfactory and that the cup does not under or over-fill.
11.
Each drink selection available from the machine will be made up with different
selection timers, for example the Cappuccino recipe will contain timers
for Cappuccino Topping, Instant/Fresh Coffee and Sugar and will also contain
whipper timers which control how the selection is mixed and presented in the
cup.
12.
The menu also allows the engineer to set an End Of Vend Delay Time
between the end of the vend and the machine informing the customer that
their drink can be removed from the dispense area. The default is set to 0.00 s
but can be increased if required.
Product and Whipper Delays
Product Delay - This determines the time interval between the water valve start and
the start of the product ingredient motor.
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Whipper Delay - This determines the time interval between the water valve start
and the start of the product whipper motor.
N.B. The sugar whipper delay will always take precident over the milk whipper
delay. If both are selected the total whipper run time will be the sum of the sugar
whipper and milk whipper run times.
3. Disable Selections: This sub menu allows the engineer to disable individual or all
drink selections if necessary. With Disable Selections highlighted from within the
Product Configuration menu, press the ↵ (Edit) key to access the menu.
1.
Upon entry into the menu the LCD will display
the screen as shown. Using the ▲ (up) or ▼
(down) keys, scroll through the menu until the
required drink selection is highlighted. Pressing
the ↵ (Edit) key will select the drink, indicated
by an X appearing in its adjacent box.
2.
If necessary continue until all required drink selections have been checked.
Pressing the X (Exit) key will move back to the Product Configuration screen
and save the new parameters to the machines memory.
N.B. Pressing the START key on the drink selection keypad will check all boxes
if empty, disabling all drink selections or clear all boxes if previously checked.
3.
Once the machine is returned to standby mode,
should a customer press for a selection that
has been disabled, the machine will display the
following screen before returning to standby
mode.
4. SureVend™: Entry into this menu allows the engineer to turn the SureVend™
product delivery sensor on or off.
SureVend™ Overview: SureVend™ ensures that a cup is always available in the
cup station before any money is collected or product delivered. The sensing system is
a beam of infra-red light across the cup station that is broken by a cup as it falls into
position from the cup drop unit, or by a customer placing their own mug in the dispense
area.
The SureVend™ software monitors the cup station
sensor during the time that the cup ring is operated
and for three seconds afterwards. If a cup is not
detected the machine will then attempt to drop a cup
a second and if necessary, a third time. After three
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Technical Manual
failed attempts the cup ring is placed temporarily out of service. The machine will beep
once and the LCD will display the Vend Failed message (if set to Pay Vend mode).
The customer can now get their money back by
pressing the coin return button. The LCD will change
and display the message opposite. The machine
remains in service but will not vend a cup from the
cup drop unit.
To clear the message and return to standby mode, enter the Diagnostic menu (see
page 20) and press the start key twice to clear each SureVend error displayed.
Alternatively, access the Data Recall menu, enter the SureVend sub menu and clear the
data as described on page 20.
N.B. Check cup drop unit and ensure correct operation before leaving the machine.
To configure SureVend™, proceed as follows:
1.
From the Product Configuration menu
highlight SureVend and press the ↵ (Edit) key.
By default SureVend™ is factory set to On as
indicated by the status line at the bottom of the
screen.
2.
To disable SureVend™, press the ↵ (Edit) key to
enter the SureVend On/Off screen.
Use the ▲ (up) key to select Off (indicated by
the filled radio button).
3.
Press the ↵ (Edit) key to confirm the selection and return to the SureVend
screen. Verify that the status line at the bottom of the screen displays Off when
SureVend is highlighted. Pressing the X (Exit) key will move back to the
Product Configuration screen and save the new parameter to the machines
memory.
5. Grinder Calibration (Espresso Machines): This sub menu allows the engineer
to calibrate the grinder settings (stored in the machines memory) to the type of coffee
beans dispensed and converts gram settings to seconds. This procedure must always
be carried out by the engineer before the Genesis B2C machine is used for the first
time, when the type of beans dispensed is changed or after the grinder mechanism has
been removed/repaired.
Important: Before commencing the following procedure, ensure that you have a set of
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Technical Manual
accurate gram scales and a cup with which to catch the ground coffee. Using the ‘tare’
function, calibrate the empty cup with the gram scales. Ensure that the CoEx® brewer is
removed from the machine, the brewer waste bucket is in position, the bean container
contains beans and the container outlet slide is open.
To configure the Grinder Calibration, proceed as follows:
1.
From the Product Configuration menu
highlight Grinder Calibration and press the ↵
(Edit) key to access the menu screen as shown.
This displays the current calibration setting in
seconds, eg 1.6 grams of ground coffee will be
dispensed per second of grinder operation.
2.
Press the START key on the drink selection
keypad to begin the calibration process. The
machine displays the menu screen as shown.
Press the START key. The machine will pause
for 3 seconds before priming the grinder. Ensure
that the waste bucket is placed correctly in the
machine to catch dispensed ground coffee.
3.
The LCD will now display the menu screen as
shown opposite. Place the calibrated cup under
the grinder outlet and press the START key.
The grinder will run and dispense dry ground
coffee into the cup.
4.
The LCD will now display the menu screen as
shown opposite. Weigh the cup and its contents
and enter the weight into the machine. If the
weight of ground coffee was 6.5 grams, enter
0-0-6-5 using the drink selection keypad. Empty
the contents of the cup and press the START
key to continue calibrating the grinder.
5.
Repeat steps 3 and 4 twice more. Upon
completion the LCD will change and display
the new calibrated value as a value of grams
per second as the example shown. Press the ↵
(Edit) key to save the new value or X (Exit) key
to cancel.
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Technical Manual
6. Water Compensation (Espresso Machines): This sub menu allows the
engineer to finely “tune” the water system to compensate for varying operating
conditions - type of beans, grind particle size, water flow etc. Each drink type has water
level compensation enabling tuning of the three drink types available from the machine
- Soluble, Freshbrew and Espresso.
To adjust the water compensation values, proceed as follows:
1.
From the Product Configuration menu highlight Water Compensation and
press the ↵ (Edit) key to access the menu screen
as shown. Using the ▲ (up) or ▼ (down) keys,
scroll through the menu until the required drink
type is highlighted e.g. Esp Compensation for
espresso and espresso based selections. Press
the ↵ (Edit) key to access the menu.
2.
The LCD will display the screen as shown
opposite where 230 is the default value for
espresso selections, set when the machine leaves
the factory. Follow the examples described
below to adjust this setting if required.
N.B. Before proceeding with the following tests, ensure that you have an
accurate measuring cylinder to hand.
3.
Soluble Compensation: Enter the Selection Timers menu and access the
Hot Water sub menu. Check and note the water timer setting (default 160ml).
Return the machine to standby mode and vend a hot water selection. Carefully
measure the amount of water dispensed. If the dispensed amount is less or more
than 160ml, return to the Water Compensation menu as described above and
enter the Soluble Compensation sub menu - default value 85. Enter a value higher
(e.g. 087) or lower (e.g. 083), return to standby, vend a hot water selection and
measure the amount of water dispensed. Continue increasing/decreasing the
water compensation amount until a measured value of 160ml is dispensed.
4.
Freshbrew Compensation: Enter the Selection Timers menu and access
the Freshbrew Coffee sub menu. Check and note the water timer setting (default
80ml plus 40ml for sugar and 40ml for milk). Return the machine to standby
mode and vend a black freshbrew coffee (no sugar) selection. Carefully measure
the amount of water dispensed. If the dispensed amount is less or more than
160ml, return to the Water Compensation menu as described above and enter
the Freshbrew Compensation sub menu - default value 170. Enter a value higher
(e.g. 175) or lower (e.g. 165), return to standby, vend a second black freshbrew
coffee selection and measure the amount of water dispensed. Continue
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increasing/decreasing the water compensation amount until a measured value of
160ml is dispensed.
5.
Espresso Compensation: Enter the Selection Timers menu and access the
Espresso sub menu. Check and note the water timer setting (default 45 ml plus
15 ml for sugar). Return the machine to standby mode and vend an espresso
(no sugar) selection. Carefully measure the amount of water dispensed. If the
dispensed amount is less or more than 60 ml, return to the Water Compensation
menu as described above and enter the Freshbrew Compensation sub menu
- default value 230. Enter a value higher (e.g. 235) or lower (e.g. 225), return to
standby, vend a second espresso selection and measure the amount of water
dispensed. Continue increasing/decreasing the water compensation amount until
a measured value of 60 ml is dispensed.
7. Waste Counter (Espresso Machines): This sub menu allows the engineer to set
a value for the maximum amount of coffee waste pellets that can be ejected from the
CoEx® brewer into the waste container. This value is used to determine the number
of coffee vends that can be completed before coffee drinks become disabled and
the waste container needs to be removed from the machine and emptied. The menu
also allows the engineer to view the number of coffee drinks vended since the waste
container was last emptied and the waste counter reset.
1.
From the Product Configuration menu
highlight Waste Counter and press the ↵
(Edit) key to access the menu screen as shown.
2.
With Max Waste Counter highlighted, press
the ↵ (Edit) key to access the sub-menu screen.
To change the value enter a new number using
the drink selection keypad. Press the ↵ (Edit)
key to store the new value.
N.B. The program is set to allow a maximum value of 200 to be entered.
3.
Press the ▼ (down) key and highlight Current Waste Counter. The number
displayed shows the number of coffee vends that have been dispensed since the
waste counter was last reset.
Important: Once the coffee waste container has been emptied, cleaned and
re-fitted to the machine, the waste counter must be reset by pressing button 12
on the service keypad mounted inside the door. The machine will bleep twice.
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4.6 Free Vend Menu
This menu allows the engineer to turn free vend on or off when the machine is fitted
with a coin/card mechanism.
1.
From the Main Menu screen use the ▼
(down) key to scroll through the menu until
Free Vend is highlighted. By default, Free Vend
is set to Off as indicated by the status line at
the bottom of the screen.
2.
To set Free Vend to On, press the ↵ (Edit) key
to access the screen as shown. Press the ▼
(down) key to select On (indicated by the filled
radio button). Press the ↵ (Edit) key to confirm
the selection and return to the Main Menu
screen.
3.
Verify that the status line at the bottom of the Main Menu screen displays On
when Free Vend is highlighted.
N.B. When the machine is set to Free Vend, the standby screen will display the
message No Money Required. If set to Free Vend it is also necessary to turn
off any monetary devices (as described on pages 38-39).
4.7 System Settings Menu
This menu contains six sub menus as listed below:
1. Monetary
2. Clock
3. Language Setup
4. Screen Contrast
5. Software Version
6. Idle Screen Options
1. Monetary: From this menu the engineer can select the type of coin/card mechanism
or note reader fitted to the machine, select the coin set and configure values for low
change, multiple vends, credit for failed vends etc.
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The Monetary menu can display up to 11 sub menus, depending on machine
configuration, as listed below:
• Coin Mechanism
• Bill Validator
• Card Reader
• Bill Stack Option
• Multiple Vend Mode
• Change Without Purchase
• Low Change Message
• Accept On Low Change
• Credit for Failed Vend (Only if MDB mech. selected)
• Card Re-Value (Only if MDB card reader / key system is selected)
• Display Coin Set
1.
Select The Coin Mechanism
1.
From the Monetary menu highlight Coin Mechanism and press the ↵ (Edit)
key. The Coin Mechanism screen allows the
engineer to select one the options shown. Using
the ▲ (up) or ▼ (down) keys, select the desired
coin mechanism option (indicated by the filled
radio button).
2.
Press the ↵ (Edit) key to save the selection and return to the Monetary menu.
Verify that the chosen coin mechanism option is displayed in the status line at the
bottom of the display.
N.B. An Executive Card/Key system (when fitted) is enabled when Exec Coin
Mechanism is selected.
2.
Select The Bill Validator
N.B. It is unlikely that a Bill Validator will be used on a Genesis machine. The
following description is for information only.
1.
From the Monetary menu press the ▼ (down)
key to highlight Bill Validator and press the
↵ (Edit) key. Using the ▲ (up) or ▼ (down)
keys, select the desired bill validator option
(indicated by the filled radio button).
2.
Press the ↵ (Edit) key to save the selection and return to the Monetary menu.
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Verify that the chosen Bill Validator option is displayed in the status line at the
bottom of the display.
3.
Select The Card/Key Reader (MDB Systems Only)
N.B. An Executive protocol card/key system emulates an Executive coin
mechanism and is selected via the Coin Mechanism menu (see page 38).
1.
From the Monetary menu press the ▼ (down)
key to scroll down and highlight Card Reader
and press the ↵ (Edit) key. Using the ▲ (up) or
▼ (down) keys, select the desired card reader
option (indicated by the filled radio button).
2.
Press the ↵ (Edit) key to save the selection and return to the Monetary menu.
Verify that the chosen option is displayed in the status line at the bottom of the
display.
4.
Configure Bill Stack Option
N.B. It is unlikely that Bill Stack Option will required for Genesis machines. The
following description is for information only.
The Bill Stack Option specifies how the machine accepts notes and returns change.The
engineer can set one of two options:
(i) Escrow If Low Change: Change will be returned to the customer when the
coin return is pressed even if no purchase has been made.
(ii) Stack All Bills: With this option selected, any notes tendered will be stacked
and the customer will have to make a purchase in order to receive change.
1.
From the Monetary menu press the ▼ (down)
key to highlight Bill Stack Option and press
the ↵ (Edit) key. Using the ▲ (up) or ▼
(down) keys, select the desired bill stack option
(indicated by the filled radio button).
2.
Press the ↵ (Edit) key to save the selection and return to the Monetary menu.
Verify that the chosen bill stack option is displayed in the status line at the
bottom of the display.
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5.
Configure Multiple Vend Mode
The Multiple Vend Mode option specifies how the machine will dispense change to the
customer once a purchase is made. The engineer can set one of two options:
(i) Single Vend: Change will be returned to the customer automatically as soon
as a valid selection is made.
(ii) Multi Vend: With this option selected the customer can make multiple
vends as long as there is sufficient credit entered. In order to get change, the
customer must press the coin return.
N.B. These options are only applicable when an MDB coin mechanism is fitted and
configured from within the Coin Mechanism menu.
1.
From the Monetary menu press the ▼ (down)
key to highlight Multiple Vend Mode and
press the ↵ (Edit) key. Using the ▲ (up) or ▼
(down) keys, select the desired multiple vend
option (indicated by the filled radio button).
2.
Press the ↵ (Edit) key to save the selection and return to the Monetary menu.
Verify that the chosen option is displayed in the status line at the bottom of the
display.
6.
Configure Change Without Purchase Value
The Change Without Purchase value specifies how and when the machine returns
change to a customer. If the customer deposits credit into the machine which is less
than or equal to the value set in the Change Without Purchase menu, change will be
returned without a purchase. However, if the credit is larger, the customer must make
a purchase before change will be given.
N.B. This option is only applicable when an MDB coin mechanism is fitted and
configured from within the Coin Mechanism menu.
Examples:
Value set to 01.00: Non-escrowed coins less than or equal to £1.00 will be changed
without purchase. All escrowed coins are returned.
Value set to 00.00: Forced Vend. This value forces the customer to make a selection.
No change will be returned without a purchase.
N.B. Each coin denomination for which the coin mechanism has a tube is called an
Escrowed coin because it can be returned.
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To configure this value:
1.
From the Monetary menu press the ▼ (down)
key to highlight Change Without Purchase
and press the ↵ (Edit) key. Enter the required
value, e.g. press 0-1-0-0 using the drink selection
keypad to set a change without purchase value
of £1.00. To specify Force Vend, set a value of
00.00.
2.
Press the ↵ (Edit) key to save the new value and return to the Monetary menu.
Verify that the entered value is displayed in the status line at the bottom of the
display when Change Without Purchase is highlighted.
7.
Configure Low Change Message Value
N.B. This option is only applicable when an MDB coin mechanism is fitted and
configured from within the Coin Mechanism menu.
When the total value of the coins in the coin mechanism falls below the value set in
the Low Change Message menu, the standby message displayed on the LCD will read
‘Use Exact Change’.
To configure this value:
1.
From the Monetary menu press the ▼ (down)
key and highlight Low Change Message and
press the ↵ (Edit) key. Enter the required value,
e.g. press 0-1-0-0 using the drink selection
keypad to set a low change message value of
£1.00.
2.
Press the ↵ (Edit) key to save the new value and return to the Monetary menu.
Verify that the entered value is displayed in the status line at the bottom of the
display when Low Change Message is highlighted.
N.B. The machine will still accept money with this value set, but may short change
the customer if there is insufficient coinage in the coin mechanism. Set the Low
Change Message and the Accept on Low Change values (see below) to the
same figure to eliminate any chance that the customer will be short changed.
8.
Configure the Accept on Low Change Value
N.B. This option is only applicable when an MDB coin mechanism is fitted and
configured from within the Coin Mechanism menu.
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When the total value of the coins in the coin mechanism falls below the value set in
the Accept on Low Change menu, the machine will stop accepting coins and notes
for which it cannot return change. For example, if the engineer sets a value of £1.00,
the machine will not accept £1 coins if there is less than £1 value of coins in the coin
mechanism.
To configure this value:
1.
From the Monetary menu press the ▼ (down)
key to scroll down and highlight Accept on
Low Change and press the ↵ (Edit) key. Enter
the required value, e.g. press 0-1-0-0 using the
drink selection keypad to set a value of £1.00.
2.
Press the ↵ (Edit) key to save the new value and return to the Monetary menu.
Verify that the entered value is displayed in the status line at the bottom of the
display when Accept on Low Change is highlighted.
9.
Configure Credit For Failed Vend Option
N.B. This menu is only available when an MDB coin mechanism is fitted and configured
from within the Coin Mechanism menu.
This option specifies how the machine will react when a vend fails. The engineer can
set one of two options:
(i) Hold Credit: With this option selected the customers credit is retained,
allowing them to either make an alternative selection or press the coin
return.
(ii) Return Change: With this option selected the customers change is
immediately returned after a failed vend.
1.
From the Monetary menu press the ▼ (down)
key and highlight Credit For Failed Vend
and press the ↵ (Edit) key. Using the ▲ (up)
or ▼ (down) keys, select the desired option
(indicated by the filled radio button).
2.
Press the ↵ (Edit) key to save the selection and return to the Monetary menu.
Verify that the chosen option is displayed in the status line at the bottom of the
display when Credit For Failed Vend is highlighted.
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10. Configure Card Revalue
N.B. This menu is only available when both an MDB card reader and coin mechanism
are fitted and configured from within the Card Reader menu. This is not available on
Genesis machines and is for information only.
11. Configure Display Coin Set
The Display Coin Set menu enables the engineer to configure the coin set to suit
the coin/card mechanism or bill validator fitted to the machine. This ensures that the
message displayed in standby mode, correctly indicates to the customer which coins
(or card/key) may be entered.
The available coin sets are:
1. 1p to 20p
5. 5p to £1
9. 50c to 1€
2. 1p to 50p
6. 5p to £2
10. Card
3. 1p to £1
7. 5c to 1€
11. Key
4. 5p to 50p
8. 5c to 2€
To configure the coin set:
1.
From the Monetary menu press the ▼ (down)
key to highlight Coin Set and press the ↵ (Edit)
key. Using the ▲ (up) or ▼ (down) keys, select
the desired coin set, card or key (indicated by
filled radio button).
2.
Press the ↵ (Edit) key to save the new coin set
and return to the Monetary menu. Verify that
the chosen set is displayed in the status line at
the bottom of the display when Coin Set is
highlighted.
2. Clock: From this menu the engineer can set the current date and time. The
machine displays the time in either 12 or 24 hour format.
1.
From the System Settings menu, scroll down using the ▼ (down) key to
highlight the Clock sub menu and press the ↵ (Edit) key. This menu allows the
engineer to set the date and the time via 2 separate sub menus.
N.B. The current date (when highlighted) and time (when highlighted) held in the
machines memory are displayed in the status line at the bottom of the screen.
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2.
Press the ↵ (Edit) key to access the Date menu.
The date is displayed in day, month, year format.
To set the date, e.g. 27th January 2004, press
the sequence 2-7-0-1-0-4 using the appropriate
number keys on the drink selection keypad.
N.B. The text ‘Press 0-9 to Edit Value’ displayed in the status line at the
bottom of the screen will alternate with the text ‘Press Start To Change
Mode’. Pressing the START button on the drink selection keypad allows the
date to be displayed in month, day, year format.
3.
Pressing the ↵ (Edit) key will move back to the Clock menu screen and save the
date to the machines memory. Confirm that the status line at the bottom of the
screen displays the correct date when Date is highlighted.
4.
From the Clock menu screen press the ▼
(down) key to highlight the Time menu
followed by the ↵ (Edit) key. The LCD will
display the screen as shown opposite.
5.
By default the time is displayed in 12 hour format. To enter a time of 10:30 PM
press the sequence 1-0-3-0 on the drink selection keypad.
6.
As the engineer enters the final number, the AM
value will appear within a dotted box and the
text at the bottom of the LCD will now read
‘Press Arrows To Select’. Press the ▲ (up) or
▼ (down) key until PM appears in the box.
7.
Pressing the ↵ (Edit) key will move back to the Clock menu screen and save the
new time to the machines memory. Confirm that the status line at the bottom
of the screen displays the correct time when Time is highlighted.
N.B. When set to 12 hour format, the program will only allow the operator to
set the numbers 0 or 1 in the first field. Once the number 24 has been entered
via the ▲ (up) or ▼ (down) keys to indicate 24 hour format, the operator can
reset the first two values to reflect 10:30 PM in 24 hour format e.g. 22:30.
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3. Language Setup: From this menu the engineer can specify the language that
the machine will use to display messages, programming information etc. The default
language for the machine is set to English U.K. To change the language setting:
1.
From the System Settings menu, use the ▼
(down) key to highlight the Language Setup
menu and press the ↵ (Edit) key. The LCD will
display the screen as shown opposite. Using the
▲ (up) or ▼ (down) keys, select the desired
language option (indicated by the filled radio
button).
2.
Press the ↵ (Edit) key to save the language option and return to the System
Settings menu. Verify that the chosen language is displayed in the status line at
the bottom of the display when Language Setup is highlighted.
4. Screen Contrast: Genesis machines are factory set with a default screen contrast
setting of 12 which should be suitable for most installations. For installations with
special considerations, e.g. very low or high ambient light levels, the engineer can adjust
the screen contrast via this menu to improve screen legibility.
1.
From the System Settings menu, scroll down
using the ▼ (down) key to highlight the Screen
Contrast menu and press the ↵ (Edit) key. The
LCD will display the screen as shown opposite.
Enter a new value between 05 - 20 using the
drink selection keypad.
2.
Press the ↵ (Edit) key to save the new value and return to the System Settings
menu. Verify that the number is displayed in the status line at the bottom of the
display when Screen Contrast is highlighted.
5. Software Version: This menu displays the version number of the software installed
and is for information only. This information will be required should the engineer need
to phone the Crane Merchandising Systems helpdesk for advice.
6. Idle Screen Options: This menu allows the engineer to configure the LCD so that
it displays either the time (all models) or the time and water temperature (instant and
freshbrew models) with the standby message when idle.
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To configure the idle screen options, proceed as follows:
1.
From the System Settings menu press the ▼ (down) key to highlight Idle
Screen Options and press the ↵ (Edit) key to access the menu.
2.
Press the ▼ (down) key to highlight the
required option, eg Time and Temp (indicated by
the filled radio button). The LCD will display the
screen as shown opposite.
N.B. Time and Temp option is not available on
espresso machines.
3.
Press the ↵ (Edit) key to return to the System Settings screen. With Idle
Screen Options highlighted, verify that the status line confirms the option is set
to Time and Temp.
4.
Press the X (Exit) key until the machine exits
the operators program into standby mode. The
LCD will display the standby message with the
time and date as shown.
4.8 Security Codes Menu
This menu allows the engineer to change both the operator and engineer program
entry codes for the machine. These factory default codes are 1-1-1-1 (engineers) and
2-2-2-2 (operators). If either code is changed ensure that the new code is recorded
and kept in a secure place.
To change either engineer or operator program entry codes, proceed as follows:
1.
From the Main Menu screen press the ▼
(down) key until Security Codes is highlighted
then press the ↵ (Edit) key to access the menu
screen. The LCD will display the screen as
shown.
2.
To change the engineer entry code, press the
▼ (down) key to highlight Engineer Program
then press the ↵ (Edit) key.The LCD will display
the Edit Pin screen as shown. Enter a new pin
number using the drink selection keypad and
press the ↵ (Edit) key.
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Technical Manual
N.B. This security number is not displayed. Be sure to record the new pin code
and keep it in a safe place.
3.
Highlight Operators Program and follow the above procedure to change the
operator code. Ensure that all operators who use the machine are given the new
code.
4.9 Timed Events Menu
1. Time of Day Events: From this menu the engineer can set up inhibited vend
periods, free vend periods and discounted vend periods. The following example
describes how to program the machine to free vend specific drink selections between
10.30 am and 2:30 pm on week days.
1.
From the Main Menu press the ▼ (down)key
until Timed Events is highlighted then press
the ↵ (Edit) key twice to access the Time of
Day menu screen. The LCD will display the
screen as shown.
N.B. Although event 1 is shown as Inhibit, it is possible for the engineer to set
event 1 as the first Free Vend or Discount period.
1
2.
Press the ↵ (Edit) key to access the menu. The
LCD will display the screen as shown. By default
the current State is set to Off as indicated by
the status line at the bottom of the screen.
State
Event Type
Start Time
Stop Time
Days Of Week
Selections
3.
Press the ↵ (Edit) key to access the State sub
menu. Using the ▼ (down) key, set the state
to On (indicated by the filled radio button).
Press the ↵ (Edit) key to return to the Event
1 screen. Verify that the status line confirms the
State is set to On.
4.
Press the ▼ (down) key to highlight Event
Type and press the ↵ (Edit) key to access the
menu. Using the ▼ (down) key, set the Event
Type to Free Vend (indicated by the filled radio
button). Press the ↵ (Edit) key to return to
the Event 1 screen. Verify that the status line
confirms the Event Type is set to Free Vend.
Off
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Technical Manual
5.
Press the ▼ (down) key to highlight Start Time and press the ↵ (Edit) key.
From this menu the engineer sets the time at
Start Time
which the free vend period will start. Press
hh / mm / mode: 12 / 24
the sequence 1-0-3-0, using the drink selection
keypad, to set the time. If necessary use the ▲
10 : 30
AM
(up) or ▼ (down) key until AM appears in the
Press Arrows To Select
dotted box.
6.
Press the ↵ (Edit) key to return to the Event 1 screen. Verify that the correct
start time is displayed in the status line at the bottom of the screen.
7.
Press the ▼ (down) key to highlight Stop Time and press the ↵ (Edit) key.
From this menu the engineer sets the time at
which the free vend period will end. Press the
sequence 0-2-3-0, using the drink selection
keypad, to set the time. If necessary use the ▲
(up) or ▼ (down) key until PM appears in the
dotted box.
Press the ↵ (Edit) key to return to the Event 1 screen. Verify that the correct
stop time is displayed in the status line at the bottom of the screen.
8.
Press the ▼ (down) key to highlight Days Of Week and press the ↵ (Edit) key.
The engineer can now set the days on which
the free vend period will take place. Upon entry
to the sub menu, the first day, Monday will be
highlighted with an empty box. Pressing the ↵
(Edit) key will select the day, indicated by an X
appearing in its adjacent box.
Using the ▼ (down) key and the ↵ (Edit) key, highlight and select additional days
of the week that the free vend period will take place. When complete press the
X (Exit) key to return to the Event 1 screen.
9.
Press the ▼ (down) key to highlight Selections and press the ↵ (Edit) key. The
engineer can now set the drink selections that
will be available during the free vend period.
Upon entry to the sub menu, the Freshbrew
Coffee selection will be highlighted with an
empty box. Pressing the ↵ (Edit) key will select
the day, indicated by an X appearing in the
adjacent box.
Using the ▼ (down) key and the ↵ (Edit) key, highlight and select additional drink
selections that will be available during the free vend period.
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Tip - Items 8 & 9: To set the required days/selections quickly, press the START
key to check all boxes, then using the ▼ (down) key, scroll and highlight the
days/selections not required and press the ↵ (Edit) key to remove the X from
the corresponding box.
10.
Press the X (Exit) key three times to return to the Timed Events Menu.
Using the sequence described above the engineer can quickly and easily set up
additional free vend, inhibit or discount periods if required.
11.
When setting up a discount price period it is necessary for the engineer to enter
a value for the discount. Follow the procedure as described above to enter a
discount vend period and set the state, start time, stop time and days of the week
that the discount event will occur.
12.
The engineer can now enter a Discount menu
in order to enter a discount value. The LCD
will display a screen similar to the one shown
opposite. With Discount highlighted, press the
↵ (Edit) key to access the Discount screen.
13.
�
To enter the discount value, e.g. 50%, press the
sequence 5-0 using the appropriate number
keys on the drink selection keypad. Press the ↵
(Edit) key to return to the Event screen and
verify that the status line displays the discount
percentage value entered.
N.B. When machine is fitted with a coin mechanism, please ensure that discount
value entered can be supported by the coin tubes.
14.
Press the X (Exit) key three times to return to the Main Menu screen.
2. Sanitation Events Menu: This sub menu allows the engineer to select periods
when the machine will automatically flush through the water system via the 6 timed
and 6 post vend flush periods available. The default setting for all flush periods is Off.
From the Main Menu press the ▼ (down) key until
Timed Events is highlighted then press the ↵ (Edit)
key. Once in the Timed Events menu press the ▼
(down) key to highlight Sanitation Events Menu
then press the ↵ (Edit) key. The LCD will display the
screen as shown.
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The following example describes how the engineer can program a timed event to flush
the water system at 07.00 am, everyday.
1.
To set up the first timed flush, press the ↵
(Edit) key to access the 1 Timed sub menu.
The LCD will change and display the screen
as shown. By default the current State is set
to Off as indicated by the status line at the
bottom of the screen.
2.
Press the ↵ (Edit) key to access the State sub
menu. Using the ▼ (down) key, set the state to
On (indicated by the filled radio button). Press
the ↵ (Edit) key to return to the 1 (Timed)
screen. Verify that the status line confirms the
State is set to On.
3.
Press the ▼ (down) key to highlight Event
Type. By default the event is set to Timed as
indicated by the text displayed in the status line
at the bottom of the screen. Therefore it is not
necessary for the engineer to enter this sub
menu.
4.
Press the ▼ (down) key to highlight Start Time and press the ↵ (Edit) key.
From this menu the engineer sets the time at
which the the sanitation event will start. Using
the drink selection keypad, press the sequence
0-7-0-0 to set the time. If necessary use the ▲
(up) or ▼ (down) key until AM appears in the
dotted box.
5.
Press the ↵ (Edit) key to return to the 1 (Timed) screen. Verify that the correct
start time is displayed in the status line at the bottom of the screen.
6.
Press the ▼ (down) key to highlight Days Of Week and press the ↵ (Edit) key.
From this menu the engineer can set the days
on which the sanitation event will take place. To
select everyday (Monday - Sunday), press the
START key on the drink selection keypad. The
program automatically places an X in every box
indicating that each day is selected.
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Technical Manual
N.B. To select individual days, scroll through the menu using the▲ (up) or ▼
(down) keys until the required day is highlighted. Press the ↵ (Edit) key to select
the day, indicated by an X appearing in its adjacent box.
7.
Press the X (Exit) key three times to return to the Timed Events Menu.
Using the sequence described above the engineer can quickly and easily set up
additional timed sanitation event periods for the machine.
It is also possible for the engineer to program up to six post vend sanitation events.
The following example describes how the engineer can program a post vend event to
flush the water system 12 minutes after each vend.
1.
From the Main Menu press the ▼ (down) key until Timed Events is
highlighted then press the ↵ (Edit) key. Once in
the Timed Events menu press the ▼ (down)
key to highlight Sanitation Events Menu then
press the ↵ (Edit) key. Press the ▼ (down) key
until the first Post Vend event is highlighted. The
LCD will display the screen as shown.
2.
With Post Vend highlighted, press the ↵ (Edit)
key to access the 7 Post Vend sub menu.
The LCD will change and display the screen as
shown. By default the current State is set to
Off as indicated by the status line at the bottom
of the screen.
3.
Press the ↵ (Edit) key to access the State sub
menu. Using the ▼ (down) key, set the state to
On (indicated by the filled radio button). Press
the ↵ (Edit) key to return to the 7 (Post Vend)
screen. Verify that the status line confirms the
State is set to On.
4.
Press the ▼ (down) key to highlight Event
Type. By default the event is set to Timed as
indicated by the text displayed in the status line
at the bottom of the screen. Therefore it is not
necessary for the engineer to enter this sub
menu.
5.
Press the ▼ (down) key to highlight Delay. The status line indicates the factory
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Technical Manual
default delay which is set to 0.1hrs (6 minutes). To change the value so that the
machine will self clean 12 minutes after a drink
is vended press the ↵ (Edit) key to access the
Delay sub menu. The LCD will display the
screen as shown. Using the drink selection
keypad, press the sequence 0-0-2 to set the new
delay.
Press the ↵ (Edit) key to return to the 7 (Post Vend) screen.Verify that the status
line confirms the Delay is set to 0.2hrs.
6.
Press the X (Exit) key three times to return to the Timed Events Menu.
Using the sequence described above the engineer can quickly and easily set up
additional post vend sanitation event periods for the machine if required.
N.B. A sanitation event, either timed or post vend, dispenses water into the drip
tray. If the tray reaches its full limit the machine will be ‘Out Of Service’.
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Section 5 - Service Keypad Functions
Genesis machines are fitted with a service keypad (a)
mounted on the rear of the door. This keypad contains the
Engineers Program entry key and also allows an engineer/
operator to carry out specific functions during routine
cleaning and maintenance.
N.B. During certain operations e.g. View Counters it is
necessary for the engineer to utilise the selection keypad
and LCD mounted on the front of the door to access data.
a
Please refer to Section 3 - Programming Mode for details of selection keypad layout
and functions.
When the safety key is inserted into the door switch and the machine is switched on,
the service keypad allows the engineer to carry out the following functions:
5.1 Switch 1 - Program Entry
This switch allows the engineer to access the Engineers Program (Section 4, page 17).
5.2 Switch 2 - Brewer Open (Freshbrew Models)
1.
This switch operates the brewer fitted to freshbrew machines and allows the
brewer chamber(s) to be removed for cleaning or maintenance.
2.
When the Brewer Open switch (2) is pressed and released, the brewer will
index to its fully open position and stop.The engineer can then safely lift the latch,
remove the chambers and carry cleaning or maintenance. Pressing and releasing
the switch again will cause the brewer chamber(s) assembly to return to its
closed position.
5.3 Switch 3 - Rinse/Flush
1.
The flush sequence operates automatically and rinses the mixing bowls. Before
the sequence begins, the system waits until the water in the boiler is at the
correct temperature determined by the thermistor.
2.
Instant & freshbrew machines only: The water inlet valve is disabled ensuring
that the water used in the sequence is delivered at the optimum temperature to
kill any micro-organisms.
3.
Each hot water valve and the corresponding whipper is switched on in sequence
for a pre-set flush time.
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3.
Once the flush cycle is complete the machine returns to standby mode.
4.
To flush the machine:
a.
Open the front door of the machine and insert the safety key.
Caution: Ensure that a suitable container is placed under the dispense
position. Keep hands away from the dispense area whilst the flushing cycle
is in operation.
b.
Press and release the Flush switch (3). The flush sequence begins.
c.
Empty the waste water container when complete.
5.4 Switch 4 - Brewer Clean (Freshbrew Models)
1.
The brewer clean switch allows the brewer to be cleaned independently. In order
to guarantee the highest standards of cleanliness, the water inlet valve is disabled,
ensuring that the water used is delivered at the optimum temperature to kill
any micro-organisms. The brewer unit is filled with hot water and then operated
through four complete brew cycles.
2.
Once the cleaning cycle is complete, the boiler refills and when the water is at
the correct temperature, the machine returns to standby mode, ready to vend.
3.
To clean the brewer:
a.
Open the front door of the machine. Using the clamp
supplied, close the tea outlet tube as shown. Insert the
safety key.
Caution: Ensure that a suitable container is placed under the dispense
position. Keep hands away from the dispense area whilst the cleaning cycle
is in operation.
b.
Pour the recommended amount of destaining fluid directly into the top of
both brewer chambers. Remove the clamp from the tea dispense pipe.
c.
Press and release the Brewer Flush
switch (4).The sequence will begin and the
LCD will display the message as shown.
d.
Repeat step ‘c’ until all traces of the
cleaning solution have been removed from
the brewer chambers.
e.
Empty the waste water container when complete.
5.5 Switch 5 - View Counters
Internal counters within the machine software monitor audit data for each individual
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drink type along with the total audit data for the machine. When accessed via this
switch, these counters can be viewed but cannot be reset. To view the data:
1.
Open the front door of the machine and insert the safety key.
2.
Press and release the View Counters switch
(5). The LCD will display the Resettable
Sales Data screen as shown opposite. From
this menu the engineer can view data for the
‘Overall Totals’ (highlighted) or ‘By Product’.
3.
To view the Overall Totals screen, press the ↵ (Edit) key on the drink
selection keypad. This menu displays both the
total £ amount and total vend amount (since
the counters were last reset) for the following
data:
● Sales
● Discount
● Test Vend
● Surcharge
● Free Vend
For example:
Sales-£
Sales-#
Discount-£
Discount-#
Test Vend-£
Test Vend-#
Surcharge-£
Surcharge-#
Free Vend-£
Free Vend-#
Displays
Displays
includes
Displays
Displays
Displays
Displays
Displays
Displays
Displays
Displays
the total machine sales in £
the total number of machine vends. This value
normal plus discount and surcharge vend totals)
the total monetary value of all discounts in £
the total number of discounted vends
the total monetary value of all test vends in £
the total number of test vends
the total monetary value of all surcharges in £
the total number of surcharge vends
the total monetary value of all free vends in £
the total number of free vends
4.
Scroll through the list displayed using the ▲ (up) or ▼ (down) keys on the
front panel and log the audit data. When complete, press the X (Exit) key on the
drink selection keypad to return to the Resettable Sales Data menu screen.
5.
It is also possible to view and log audit data by individual product. Press the
▼ (down) key on the drink selection keypad to highlight By Product on the
Resettable Sales Data menu screen.
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6.
Press the ↵ (Edit) key on the keypad to enter the By Product menu screen.This
menu contains all of the drink selections available from the machine. Use the ▲
(up) or ▼ (down) keys on the drink selection keypad to scroll through the menu
until the required selection is highlighted.
7.
Press the ↵ (Edit) key on the keypad to
enter the highlighted selection e.g. chocolate.
The LCD will display the screen as shown
opposite. This menu displays both the total £
amount and total vend amount as previously
described.
N.B. Individual By Product screens also
display the price set for the selection as
shown.
The engineer can then scroll through the list displayed using the ▲ (up) and ▼
(down) keys on the drink selection keypad and log the audit data.
8.
When complete, press the X (Exit) key on the drink selection keypad to return
the machine to the previous screen. It is possible to access further selections
using the procedure described above.
9.
To return the machine to standby mode, press the X (Exit) key until the LCD
displays the standby screen.
N.B. In order to view and then clear data from the Resettable Sales Data menu,
it is necessary for the engineer to access the menu via the Engineers Program.
5.6 Switch 6 - Test Vend
The Test Vend switch allows the engineer to vend a drink from the machine to ensure
correct operation after cleaning or maintenance.
1.
When the switch is pressed and released the
LCD will display the screen as shown opposite.
The engineer then presses a drink selection
button followed by the START button to start
the vend sequence.
2.
Ensure that the selection is correct, has not under/overfilled the cup and most
importantly, tastes good!
3.
Press the X (Exit) key on the drink selection keypad to exit from the Test menu
and return to stand-by mode.
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5.7 Switch 7 - Cup Test
This switch allows the engineer to test the operation of the cup drop unit after refilling
the cup stacks. When the switch is pressed the cup drop solenoid is operated and a
cup is ejected from the cup drop unit. This function ensures that the mechanism is
working correctly.
5.8 Switch 8 - Park Head
When this switch is pressed, the dispense head moves to its fully extended position
and stops. Press the switch again to return the dispense head to its correct (homed)
position.
N.B. It is necessary for the engineer to wait between each key press (approx 10
seconds) to allow the machine to respond accordingly.
5.9 Switch 9 - Fill Tank (Espresso Machines)
When this switch is pressed, the machine pumps a measured amount of water through
the system - approximately 400ml, heating it as it does so. This ensures that heated
water is immediately available when a drink is selected, eg after the machine has been
cleaned. This switch should also be used to purge any water left in the system after the
machine has been moved or shut down for any length of time.
5.10 Switch 10 - Boiler Cool Down (Espresso Machines)
This switch allows the engineer to drain hot water from the pressure boiler when
system maintenance is required. When the switch is pressed, a fixed amount (370 ml)
is dispensed from the system. Ensure a container is placed under the dispense head
to collect the water.
When complete the LCD will display the message ‘Machine Cooled’ and all switch
inputs are disabled allowing the engineer to work safely on the water system.
5.11 Switch 11 - CoEx® Tablet Clean (Espresso Machines)
This switch when pressed, initiates the CoEx® brewer tablet cleaning routine. Crane
Merchandising Systems recommends that this brewer cleaning routine should be
carried out on a weekly basis. Proceed as follows:1.
Open the front door of the machine and insert the safety key to restore power
to the machine.
Caution: Ensure that a suitable container is placed under the dispense
position and the drip tray is empty and fitted correctly. Keep hands away from
the dispense area whilst the cleaning cycle is in operation.
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2.
Press and release button 11 on the service keypad. The
LCD will display the message ‘Please place cleaning tablet in
brewer’.
Take one cleaning tablet (supplied in packs of 30 - CMS
part no. ZC10598000) and place it into the brewer piston
chamber as shown.
3.
Press the START key on the drink selection keypad to begin the CoEx® cleaning
routine. The cleaning cycle lasts approximately 7 minutes and dispenses 850 ml of
water through the dispense head. The LCD will display the message ‘Cleaning in
progress’ throughout the cleaning cycle.
Safety First! Keep hands clear of the brewer mechanism during the cleaning
routine.
4.
When the cleaning cycle is complete the LCD will display the message ‘Cleaning
Cycle Complete’. Press the X (Exit) key on the drink selection keypad to return
the machine to standby mode. Empty the water from both the container and the
driptray. Re-fit the driptray to the machine.
5.
Remove the safety key and close the front door.
5.12 Switch 12 - CoEx® Waste Counter Reset (Espresso Machines)
This switch resets the waste counter. Every time that the coffee waste container is
emptied the waste counter must be reset. Press button 12 on the service keypad. Two
audible bleeps confirm that the counter has been reset to zero.
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Section 6 - The Vend Cycle
6.1 Standby Mode
In standby mode the machine is idle, awaiting input from the drink selection keypad.
The LCD will display to the customer one of a number of messages indicating the
credit mechanism of the machine, the coin set, the time and if appropriate water
temperature. The messages displayed are determined by the type of coin system which
has been programmed via the System Settings menu (Section 4, page 37).
The credit mechanism is indicated by one of the following prompts:
1. ‘No Money Required’ - indicates that a free vend tariff is in force.
2. ‘Please Insert Card’ - indicates that a card system is attached.
3. ‘Please Insert Coins’ - indicates that a coin mechanism is connected.
4. ‘Please Insert Key’ - indicates that the machine is fitted with a key system.
In addition, the prompts ‘Exact Change Please’ or ‘No Change Given’ inform the
customer whether change is available.
If the mechanism is set to acceptor, the ‘No Change Given’ message will always be
displayed. If the mechanism is set to change-giver, the prompt will depend upon how
full the change tubes are. For more information please refer to the manual supplied
with the change-giver.
The coin set accepted by the coin mechanism is also displayed. This is pre-set in the
controller and outlined in the section covering the programming of the coin set in the
engineer’s program.
6.2 Selecting A Drink
Drink selections are made by pressing the appropriate selection button on the keypad
and then utilising the keypad selection buttons and the LCD display to alter the drink
strength and add milk/sugar to suit the customers personal preference. The following
example shows an instant coffee selection from an instant machine set to ‘Free Vend’.
1.
Press selection button 1, Instant Coffee on
the keypad. The machine exits the standby mode
and the LCD will display the screen as shown
opposite.
The default strength setting for this drink
selection is Normal as shown.
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2.
To obtain a Strong or Mild beverage it is necessary to press the current drink
selection button. Pressing once will increment to the Strong option selection.
Pressing the button again will increment to the Mild option selection.
Pressing the current drink selection button again will revert to the Normal
selection.
3.
If milk and/or sugar is required, it is necessary to
press the corresponding button on the keypad
for each selection. When the Milk button is
pressed the LCD changes and displays the
default screen as shown opposite.
4.
If Extra Milk is required the customer presses the milk button a second time. A
third press will display the No Milk selection.
Pressing the milk button again will revert to the Milk selection.
5.
If the customer requires sugar it is necessary to
press the sugar button. The LCD changes and
displays the default screen shown opposite.
6.
If Extra Sugar is required the customer presses the sugar button a second time.
A third press will display the No Sugar selection.
Pressing the sugar button again will revert to the Sugar selection.
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7.
Once the required drink has been selected, press the Start button on the keypad.
Unless the customer has placed their own cup
into the dispense area, a cup will automatically
be ejected from the cup drop unit into the
dispense area and the drink selection will be
delivered into the cup. Whilst this operation is in
progress the LCD will display the screen shown
opposite.
8.
After the beverage has been dispensed the
LCD will display the message Thank You and
the machine will beep once before returning to
standby mode.
The drink can then be carefully removed from the dispense area.
9.
Certain drink selections do not allow the
strength option to be selected or milk added.
For example, if the customer presses the
Cappuccino selection button the LCD will
display the screen opposite. The customer can
either press the start button to vend the drink
or press the sugar button in order to add sugar
to their taste as described above.
10. Other drink choices do not allow the strength
option or milk/sugar to be selected. For example,
if the customer presses the Chocolate
selection button the LCD will display the screen
opposite.
The customer simply presses the start button and the machine will vend their
drink.
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6.3 Replacing/Updating Drink Selection Decals
Drink selection and pricing decals are mounted onto a paper backing sheet which is
secured behind a transparent clip-in cover.
To update drink pricing or replace drink description decals, proceed as follows:
1.
Carefully unclip the transparent decal cover from the
door using the snap fit clip at the top. Remove the decal
sheet from its holder as shown opposite.
2.
Updating pricing: Carefully remove the previous price
decals from the drink selection decals. Update the prices
where necessary using new self adhesive decals (Refer to
Spare Parts Section for part numbers).
3.
Updating drink selections and pricing: When updating selection decals and
prices it will be necessary to use a new backing sheet. These are available as
spares from the manufacturer. To order quote part no GR10236000 (Aqua Blue),
GR10237000 (Slate Red) or GR10238000 (Bean to Cup).
Peel the relevant drink selection decals from their
backing sheet (part no. PR10233000) and apply to
the backing sheet using the printed guides as shown
opposite.
Apply price decals as described above.
4.
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Place the decal carrier behind the transparent decal cover and refit complete
assembly to the door. Ensure decal cover locating lugs are correctly located
before pushing the snap fit clip into place.
Technical Manual
Section 7 - Technical Information
7.1 Water Services
The mains water supply provides water for the heater tank fitted in Instant &
Freshbrew machines, or the pressure system fitted to Espresso (B2C) machines. Water
enters at the rear of the machine through a solenoid operated inlet valve operating at
24v DC, which opens or closes the water supply as required.
7.2 Hot Water System
Instant and Freshbrew Machines
1.
Water is heated in the heater tank to the required temperature by a heating
element rated at 2.4 Kilowatts. The mains voltage required for the element is
switched by a solid state relay, controlled by the vending machine controller via
an analogue signal transmitted by the thermistor probe.
2.
The water level inside the heater tank is controlled by a water level probe. When
the water drops below the required level, the controller board operates the
mains water inlet valve until the required water level is restored.
3.
A series of 24v DC control valves are mounted on the outside of the heater tank.
These supply heated water to each of the mixing stations where ingredients are
added to make the drink. The “hot water” valve dispenses straight into the cup.
4.
Should the inlet valve fail (or mains water supply be disabled), the controller
board will detect a fault after the inlet valve ‘open’ signal has been active for 2
minutes and the required water level has not been reached.
5.
At this point the keypad will be disabled, all
outputs from the controller board (including
the heater element) will be switched off and the
LCD will show the message opposite.
N.B. An illustration showing the parts breakdown for the heater tank is included
in Section 13 - page 145.
Espresso (B2C) Machines
The water system fitted to espresso machines is described in detail in Section 8 of this
manual (8.2 - System Overview).
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7.3 Ingredient Dispense
1.
The ingredients required for making up either an instant or freshbrew drink are
contained in ingredient canisters and are dispensed by means of an auger located
in the base of each canister. Each auger is driven by a 24v DC motor.
2.
The amount of product dispensed by each canister is controlled by the vending
machine controller and may be adjusted via the Selection Timers menu in the
engineers program - see page 29 for further details.
3.
The required ingredients for each vend are delivered to a mixing bowl, where
they are blended with hot water by a high speed whipper prior to discharge at
the dispense head.
4.
To ensure a free flow of ingredient powder and granules, it is essential that they
are kept completely dry. This is achieved by extracting steam from the mixing
system using an extract fan. The electrical supply for the extract fan is 230v AC.
N.B. The fan runs continuously whilst the cabinet door switch is in the on
position.
5.
Espresso (B2C) machines: Coffee beans are stored in a bean container which
is fitted with a sealable lid to keep the beans fresh and are dispensed into the
CoEx® Brewer via a grinder located under the bean container outlet.
The amount of beans dispensed from the container is controlled by the vending
machine controller and may be adjusted via timing constraints set in the
Engineers Program - see page 30 for details.
7.4 Mixing System
1.
The mixing system utilises a 24v DC 13,000 RPM motor assembly and mixes
ingredient with hot water from the heater tank to make a drink.
2.
The mixing units are front mounted and secured by a single fixing screw. For
servicing, the complete unit can be quickly and easily removed from the front of
the machine.
N.B. An illustration showing the parts breakdown for the Mixing System is
included in Section 13 - page 147.
7.5 Moving Dispense Head
1.
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Genesis machines are fitted with a moving dispense head mechanism. This
Technical Manual
allows for a quicker and more direct cup drop and also helps to prevent cross
contamination of drinks. The head features three separate dispense positions
depending upon the drink being dispensed.
2.
The mechanism is operated by a 24v DC 50 RPM motor.The motor is connected
to a pinion which engages with a rack on the dispense arm. This mechanism is
used to move the dispense head backwards and forwards.
3.
A micro switch, fitted to the rear of the dispense head chassis detects the home
position (head withdrawn/not dispensing). An optical sensor is also fitted and this
works in conjunction with a decoder bracket attached to the rack to determine
the position of the dispense head.
4.
A moulded dispense head mounted at the front of the unit connects the tubes
from the various mixing systems, brewers and hot water, to separate dispense
nozzles.
N.B. An illustration showing the parts breakdown for the Moving Dispense Head
is included in Section 13 - page 143. Dispense pipe lengths are shown on pages
99 to 102.
7.6 Cup Dispense Unit
1.
Cups (either paper or plastic) are stored in tubes which are located above the
cup dispense unit. The unit incorporates a 24v DC, 1.7 r.p.m. motor for Indexing
the correct turret over the cup drop unit as required.
2.
When a selection is made the Main Controller checks that the cups are not sold
out, a 230v AC solenoid is energised and a cup is dispensed.
3.
The cups are separated and ‘dropped’ by a cup ring. The cup ring comprises
six separator cams operated by a solenoid, which is controlled by the vending
machine controller.
4.
The cup level is monitored by an electronic system. An infrared LED (cup sensor
transmitter) is positioned in the cup assembly above the cup splitter, with an
infrared detector (cup sensor receiver) mounted directly opposite.
5.
The light emitted by the LED is detected when NO CUPS are present. With
a stack of cups present, the beam is broken. As the cups drop below the LED,
transmitted light is detected. If this is the case, the controller will index the cup
tubes until a full stack is located. A turret location micro-switch ensures that the
cup tubes stop centrally over the cup ring.
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N.B. The turret motor will run until the next stack is deposited into the cup
splitter, which breaks the LED beam, and the cup stack micro switch returns to
its normally open state. The motor will run until it either finds the next stack or
all the turret extrusions have been checked.
6.
The cup stack index motor is protected by a time-out feature. The motor will
rotate for a maximum period of 60 seconds. If at the end of this period no cups
have been detected the machine will display the “Out of Cups” message.
N.B. An illustration showing the parts breakdown for the Cup Drop Unit is
included in Section 13 - page 135.
7.7 Waste Level Probes
1.
The waste level probes, fitted to the underside of the machine, detect the water
level in the waste tray.
2.
The system consists of two springs set at different levels. When the water level
is high enough that both of the springs are immersed in the water a message
is displayed on the machine saying the waste tray is full and the machine is
disabled.
N.B. The springs are set at two different levels in order to lessen the chance that
movement of water in the drip tray could accidentally disable the machine.
7.8 Brewer Unit - (Freshbrew Models)
1.
The dual brewer unit provides both freshly brewed coffee and tea.The coffee and
tea ingredients are dispensed into the brewer unit via separate canisters.
2.
A 24v DC, 3.5 RPM motor, controlled by an index cam fitted to the drive shaft,
operates the brewer unit. The cam operates a switch which sends a logic signal
to the controller when the brewer is in the correct position. The brewer motor
will timeout after 60 secs if the home switch is not seen.
Coffee Brewing
3.
Water and coffee grounds are dispensed into the coffee brewing chamber. The
motor drives the piston up and mixes the coffee and water.
4.
The motor drives the piston down and the resulting vacuum pulls filtered coffee
through the filter mesh. As the piston passes the coffee outlet adaptor, coffee
flows to the dispense head. The piston remains in this position for a while to
allow the coffee to drain away.
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Technical Manual
N.B. There are 4 programmable delay positions which can be set via the
freshbrew coffee selection timers. These delays are at zero by default but could
be increased to gain maximum extraction.
5.
A separate mechanism removes the coffee grounds. The coffee wipe arm wipes
the grounds from the filter mesh.They then drop, via a deflector tray, into a waste
bucket. The motor returns the piston to its parked position.
Tea Brewing
6.
Water and tea are dispensed into the tea brewing chamber. The brewer stays
shut until the required amount of water has passed through the system. When
the tea chamber is empty, the motor operates the wiper arm and the used tea
cake is removed from the tea filter mesh.
7.9 CoEx® Brewer (Espresso Models)
The unique CoEx® combined coffee and espresso brewer provides both freshly brewed
coffee along with fresh coffee from beans through the same unit. The unit is driven by
a 24v DC, 13 RPM motor, controlled by a micro switch. The switch sends logic signals
to the controller during vend and initialise operations, indicating its position.
Please refer to Section 8 for full details of the CoEx® brewer and its operation.
7.10 Power Supply Unit
1.
The power supply unit (PSU) provides power to the machine. It is mounted on
the PSU chassis on the left hand side of the machine and can be accessed by
removing the lower front panel.
2.
The PSU converts 230v AC to 24v DC to run the valves, whipper motors,
ingredient motors, brewers, etc. fitted to the machine. The solid state relay,
mounted on the PSU chassis, uses a 24v DC switching circuit to provide 230v
AC for the heater element.
3.
The Input/Output (I/O) board, mounted on the PSU chassis, utilises signals from
the main controller in order to operate valves, whipper motors, the dispense
head motor, ingredient motors, brewer motors, etc.
4.
The PSU houses three fuses. These are as follows.
● Heater, 12 amp T (ceramic)
● 240v Auxiliary, 4 amp (glass)
● 240v PSU, 4 amp (glass)
N.B. An illustration showing the parts breakdown for the PSU is included in
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Section 13 - page 149.
7.11 16 Amp Filter
A 16 Amp filter, mounted on the rear panel, prevents spurious voltages reaching the
power supply, I/O board, controller boards and other sensitive components within the
machine. It also prevents spurious voltages generated by the machine from reaching
the mains supply.
7.12 Coin Mechanism Transformer
The coin mechanism transformer converts 230v AC to 24v AC for Executive protocol
type coin mechanisms. The 24v AC supply is protected by an in-line 4 amp, glass fuse,
which is located in the door assembly above the coin mechanism.
7.13 Coin and Card/Key Systems
The Genesis may be equipped with coin or card/key validation systems using either
protocol ‘A’ or alternatively an MDB system. The coin or card/key system informs the
vending machine controller of the amount of credit which has been deposited into the
vending machine.
7.14 Change Giver
1.
The Change Giver communicates with the vending machine controller through a
serial communication interface. It will validate a coin and if accepted, send a signal
to the vending machine controller indicating the total amount of money which
has been tendered since the last vend.
2.
Once sufficient credit has been accumulated a vend will be permitted. Where
possible the change giver will return the appropriate amount of change to the
customer.
7.15 Coin Blocker
For Genesis machines fitted with a change-giver, a logic ‘low’ level from the vending
machine controller will disable any coin acceptance.
7.16 Card/Key System
1.
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The card system fitted to the machine communicates with the vending machine
controller using the same principle as the change giver.
Technical Manual
2.
The card system informs the vending machine controller of the amount of credit
on the customer's card. If there is sufficient credit for the selected drink, the
vending machine controller permits a vend and informs the card system of the
amount of credit to be taken from the card. The new balance will then be rewritten onto the customer's card.
N.B. For full information and programming instructions for all of these systems,
please refer to the user manual supplied with the validation system.
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Technical Manual
Section 8 - Espresso (B2C) System
Genesis B2C machines are capable of producing high quality espresso based drinks
through the unique CoEx® brewer unit either independently (Espresso, Americano),
or in conjunction with the soluble product (Cappuccino, Caffe Mocha etc).The machine
can also vend high quality freshbrew coffee from pre-ground product.
8.1 Example Vend
When an Espresso drink is selected the following sequence occurs:1.
The customer selects an espresso drink. Fresh beans are delivered into the
grinder and the grinder is operated for a pre-determined time. Ground coffee is
deposited into the CoEx® brewer.
2.
The brewer moves to the vend position. The brewer motor starts running
clockwise, causing the filter assembly to cover the piston chamber and the piston
to move upwards, forming the ground coffee into a compressed pellet as it does
so.
3.
When the heater reaches the correct temperature the inlet valve is opened
and the 3 bar pressure relief valve closed. At the same time the pumps will start
pumping water through the system and into the brewer.
4.
Whilst water is passing through the system a water flow meter will send pulses
back to the main controller and the espresso selection will be delivered into the
cup.
5.
Once the required amount of water has been pumped through the system, the
inlet valve closes and the pumps stop pumping water through the system. The
brewer compresses the used coffee pellet, the pressure relief valve is opened and
the espresso valve switched on.
6.
The brewer motor reverses and drives the piston back up to the top of the
chamber. The wiper mechanism ejects the used coffee pellet into the dry waste
container and the brewer piston moves back to the stand-by position.
8.2 System Overview
N.B. A diagram illustrating the water system fitted to Genesis B2C machines is
included at the end of this section.
Important: The machine must be operated in conjunction with a water filter of food
grade quality, capable of removing temporary hardness (scale), heavy metals (lead,
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Technical Manual
copper, iron, cadmium), chlorine and any organic pollutants/discolouration. Crane
Merchandising Systems recommend the Brita AquaQuell compact water filter for use
with Genesis B2C machines.
1. Water Inlet Valve
A 24V dc single solenoid water inlet valve. When a drink is selected the inlet valve
is opened. At the same time the pumps are operated, pumping water through the
system.
2. Reducing Valve
An inline reducing valve that maintains water pressure within the system at 0.5 bar.
3. Vibration Pumps - 230V ac
When a drink is selected the pumps switch on at the appropriate moment until the
required amount of water has been pumped through the system.
4. Flow Meter
As water flows through the system, the flow meter sends pulses back to the control
board.
5. Pressure Boiler
The pressure boiler has a capacity of 350ml and is fitted with a 2kW heating element.
Cold water is diffused as it enters the boiler through the lower coupling. Heated
water exits the boiler through the top coupling. A resettable temperature cut-out is
mounted externally near the top of the boiler and acts as a safety feature. A thermistor
is mounted on the front of the boiler to measure water temperature.
6. Espresso Valve
Supplies heated water to the CoEx® brewer when an espresso or freshbrew drink
has been selected.
7. Pressure Valve
This valve is normally open exposing the system to the 3 bar mechanical relief valve. It
is closed during vends to allow higher pressures to be achieved within the system.
8. Relief Valve - 3 Bar (Mechanical)
The 3 bar pressure valve is a mechanical safety valve. The valve allows for heat
expansion while the machine is in stand-by mode.
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Technical Manual
9. Safety Valve - 12 Bar (Mechanical)
This valve provides overall system safety. The valve will open should the pressure
within the system exceed 12 bar.
10. Grinder Mechanism (Not Shown On Water Flow Diagram)
The grind mechanism consists of a 230V ac conical grinder with a manual adjustment.
When an espresso based drink is selected the grinder will run for the required time,
grinding beans and feeding the brewer at the same time. The grinder is fitted with a
manual adjusting mechanism which allows the engineer to vary the size of the ground
coffee in order to satisfy customers’ taste preferences.
11. CoEx® Brewer (Not Shown On Water Flow Diagram)
The brewer unit is capable of receiving between 5 and 9 grams of ground coffee.
Once the coffee has been ground and dispensed into the brewer unit, the 24V dc
brewer motor drives the brewer to the vend position using the current sensing as
control. Once the coffee has been compressed into a round ‘cake’, water is pumped
through the brewer. When the required amount of water has passed through the
brewer, the now wet coffee ‘cake’ is squeezed, removing most of the water from the
‘cake’, preventing the brewer becoming unnecessarily dirty. After the ‘cake’ has been
squeezed the brewer will deposit the cake into the dry waste container and return to
the stand-by position.
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Technical Manual
8.3 Genesis B2C Water Flow Diagram
DRIPTRAY
8
BREWER
11
7
12
6
5
9
N/O
10
10
3
10
VALVE 3
PUMP 2
HOT WATER
VALVE 2
3
MILK/SUGAR
VALVE 1
13
4
PUMP 1
TOPPING
10
VALVE 4
CHOCOLATE
2
INLET VALVE
REDUCING VALVE
PUMPS
FLOW METER
PRESSURE BOILER
ESPRESSO VALVE - 3 WAY
PRESSURE VALVE - 2 WAY
RELIEF VALVE - 3 BAR
SAFETY VALVE - 12 BAR
3 WAY VALVE
THERMAL CUT-OUT
ELEMENT
THERMISTER
KEY:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
NOTE:
WATER
SUPPLY
System shown in idle state
1
73
Technical Manual
Section 9 - Pre-Set Drink Timings
The tables on the following pages illustrate the pre-set timings for all drink selections
with which the machine leaves the factory. These values may be changed from within
the Product Configuration Menu, accessed via the engineers program.
9.1 Instant - Option 1(Two Coffee Selections)
Coffee
Hot Water (Coffee)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Latte
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Topping Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
74
Preset Coffee (Decaff) Preset Tea
4.00
1.00
1.50
0.75
1.00
4.50
0.50
2.00
0.75
1.10
1.00
2.50
0.50
2.00
1.10
1.50
1.00
2.50
0.50
Hot Water (Coffee)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Preset Cappuccino
2.50
1.00
1.00
3.00
0.50
3.50
3.00
1.00
4.00
0.50
2.00
1.00
1.50
1.00
2.50
0.50
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
4.00
1.00
1.50
0.75
1.00
4.50
0.50
2.00
0.75
1.10
1.00
2.50
0.50
2.00
1.10
1.50
1.00
2.50
0.50
Hot Water (Tea)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Preset Caffe Mocha
3.50
2.00
1.00
4.00
0.50
2.00
1.00
1.50
1.00
2.50
0.50
2.00
2.00
1.00
3.00
0.50
Hot Water (Choc.)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset
4.00
0.50
0.75
0.35
1.00
2.00
0.40
0.60
1.00
0.00
0.00
2.00
0.60
0.75
1.00
0.00
0.00
Preset
3.25
2.75
1.00
3.75
0.50
1.80
0.85
1.00
2.30
0.50
1.50
1.00
1.00
2.00
0.50
Technical Manual
Chocomilk
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Choc)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Milk
Hot Water
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset Espresso
4.25
2.75
1.00
4.75
0.50
2.75
0.85
1.00
3.25
0.50
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Preset Hot Water
7.50
1.50
1.00
8.50
0.50
Water
Preset Chocolate
3.25
1.50
1.00
3.75
0.50
1.75
0.50
1.00
1.00
2.25
0.50
Hot Water
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset
7.50
2.75
1.00
8.00
0.50
Preset
8.00
9.2 Instant - Option 2 (Soup and Instant Coffee)
Coffee
Hot Water (Coffee)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Preset Tea
4.00
1.00
1.50
0.75
1.00
4.50
0.50
2.00
0.75
1.10
1.00
2.50
0.50
2.00
1.10
1.50
1.00
2.50
0.50
Hot Water (Tea)
Ingredient - 1
Ingredient - 2
Ingredient - 1
Product Delay
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Preset Cappuccino
4.00
0.50
0.75
0.35
1.00
2.00
0.40
0.60
1.00
0.00
0.00
2.00
0.60
0.75
1.00
0.00
0.00
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset
3.50
2.00
1.00
4.00
0.50
2.00
1.00
1.50
1.00
2.50
0.50
2.50
2.00
1.00
3.00
0.50
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Technical Manual
Latte
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Topping Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Chocomilk
Hot Water (Choc)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Choc)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Milk
Hot Water
Ingredient
Product Delay
Whipper Time
Whipper Delay
76
Preset Caffe Mocha
2.50
1.00
1.00
3.00
0.50
3.50
3.00
1.00
4.00
0.50
2.00
1.00
1.50
1.00
2.50
0.50
Hot Water (Choc.)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset Chocolate
4.25
2.75
1.00
4.75
0.50
2.75
0.85
1.00
3.25
0.50
Hot Water
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset Hot Water
7.50
1.50
1.00
8.00
0.50
Water
Preset Espresso
3.25
2.75
1.00
3.75
0.50
1.80
0.85
1.00
2.30
0.50
1.50
1.00
1.00
2.00
0.50
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Preset Soup
7.50
2.75
1.00
8.00
0.50
Preset
8.00
Hot Water
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset
3.25
1.50
1.00
3.75
0.50
1.75
0.50
1.00
1.00
2.25
0.50
Preset
7.50
1.50
1.00
8.00
0.50
Technical Manual
9.3 Freshbrew - Option 1
Speciality drinks made with freshbrew coffee.
F/B Coffee
Hot Water (Coffee)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Brewer Delay - 1
Brewer Delay - 2
Brewer Delay - 3
Brewer Delay - 4
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
F/B Latte
Hot Water (Coffee)
F/B Coffee Ing.
Product Delay
Brewer Delay - 1
Brewer Delay - 2
Brewer Delay - 3
Brewer Delay - 4
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Preset F/B Tea
4.00
2.50
3.50
1.90
1.00
0.00
0.00
0.00
0.00
2.00
0.75
1.10
1.00
0.00
0.00
2.00
0.50
1.00
1.00
0.00
0.00
Hot Water (Tea)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Preset F/B Mocha
2.50
1.50
1.00
0.00
0.00
0.00
0.00
3.50
2.00
1.00
4.00
0.50
2.00
1.00
1.50
1.00
2.50
0.50
Hot Water (Choc)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Coffee)
Ingredient
Product Delay
Brewer Delay - 1
Brewer Delay - 2
Brewer Delay - 3
Brewer Delay - 4
Preset F/B Cappuccino Preset
4.00
1.50
2.00
0.90
1.00
2.00
0.25
0.50
1.00
0.00
0.00
2.00
0.50
1.00
1.00
0.00
0.00
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Coffee)
Ingredient
Product Delay
Brewer Delay 1
Brewer Delay 2
Brewer Delay 3
Brewer Delay 4
Preset F/B Espresso
3.25
2.75
1.00
3.75
0.50
1.80
0.85
1.00
2.30
0.50
1.50
1.00
1.00
0.00
0.00
0.00
0.00
Hot Water (Coffee)
Ingredient
Product Delay
Brewer Delay - 1
Brewer Delay - 2
Brewer Delay - 3
Brewer Delay - 4
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
2.50
1.50
1.00
3.00
0.50
1.25
0.50
0.75
1.00
1.75
0.50
3.75
2.00
1.00
0.00
0.00
0.00
0.00
Preset
3.25
2.50
1.00
0.00
0.00
0.00
0.00
1.75
0.50
1.00
1.00
2.25
0.50
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Technical Manual
Chocomilk
Hot Water (Choc)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset Chocolate
4.25
2.75
1.00
4.75
0.50
2.75
0.85
1.00
3.25
0.50
Hot Water
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset Hot Milk
7.50
2.75
1.00
8.00
0.50
Preset
Hot Water
Ingredient
Product Delay
Whipper Time
Whipper Delay
7.50
1.50
1.00
8.00
0.50
Hot Water
Preset
Water
8.00
Preset Cappuccino
Preset
9.4 Freshbrew - Option 2
Speciality selections made with instant coffee.
F/B Coffee
Hot Water (Coffee)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Brewer Delay - 1
Brewer Delay - 2
Brewer Delay - 3
Brewer Delay - 4
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
78
Preset F/B Tea
4.00
2.50
3.50
1.90
1.00
0.00
0.00
0.00
0.00
2.00
0.75
1.10
1.00
0.00
0.00
2.00
0.50
1.00
1.00
0.00
0.00
Hot Water (Tea)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
4.00
1.50
2.00
0.90
1.00
2.00
0.25
0.50
1.00
0.00
0.00
2.00
0.50
1.00
1.00
0.00
0.00
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Choc)
Ingredient
Product Delay
Whipper Time
Whipper Delay
2.50
1.50
1.00
3.00
0.50
1.25
0.50
0.75
1.00
1.75
0.50
4.00
0.75
1.00
4.50
0.50
1.75
1.00
1.00
2.25
0.50
Technical Manual
Instant Coffee
Hot Water (Coffee)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Chocomilk
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Choc)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset Latte
4.00
0.70
1.05
0.53
1.00
4.50
0.50
2.00
0.75
1.10
1.00
2.50
0.50
2.00
1.10
1.50
1.00
2.50
0.50
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Preset Espresso
4.25
2.75
1.00
4.75
0.50
2.75
1.50
1.00
3.25
0.50
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient -1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Preset Caffe Mocha
1.50
1.00
1.00
2.00
0.50
4.50
3.50
1.00
5.00
0.50
2.00
1.00
1.50
1.00
2.50
0.50
Hot Water (Choc)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Coffee)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Preset Chocolate
4.00
1.00
1.00
4.50
0.50
1.25
0.50
1.00
1.00
1.75
0.50
Preset
4
2.75
1
4.5
0.5
2
1.5
1
2.5
0.5
2
1
1
2.5
0.5
Preset
Hot Water
Ingredient
Product Delay
Whipper Time
Whipper Delay
7.50
2.75
1.00
8.00
0.50
Hot Water
Preset
Water
8.00
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Technical Manual
9.5 Espresso
F/B Coffee
Hot Water (Coffee)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient 1
Ingredient 2
Product Delay
Whipper Time
Whipper Delay
End of Vend Delay
Caffe Mocha
Hot Water (Choc)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Capp)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Coffee)
Ingredient
Product Delay
End of Vend Delay
80
Preset Fresh Coffee
80ml
2.75
3.00
2.50
0.00
40ml
1.25
1.50
0.00
0.00
0.00
40ml
0.50
1.00
1.00
0.00
0.00
0.00
Hot Water (Coffee)
Ingredient - 1
Ingredient - 2
Ingredient - 3
Product Delay
Hot Water (Milk)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
End of Vend Delay
Preset Caffe Latte
65ml
2.75
1.00
4.50
0.50
45ml
1.70
1.00
3.50
1.00
50ml
7.5g
0.00
0.00
Hot Water (Coffee)
Ingredient
Product Delay
Hot Water (Capp)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
End of Vend Delay
Preset Cappuccino
80ml
6.0g
7.0g
5.0g
0.00
40ml
1.10
1.50
1.00
0.00
0.00
40ml
0.50
1.00
1.00
0.00
0.00
0.00
Hot Water (Capp)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Coffee)
Ingredient
Product Delay
End of Vend Delay
Preset Americano
50ml
7.5g
0.00
85ml
3.00
1.00
5.50
1.00
30ml
1.00
1.50
1.00
2.50
0.50
0.00
Hot Water (Coffee)
Ingredient
Product Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
Hot Water (Top Up)
End of Vend Delay
Preset
80ml
2.00
1.00
5.50
1.00
30ml
1.00
1.50
1.00
3.50
0.50
50ml
7.5g
0.00
0.00
Preset
80ml
7.5g
0.00
30ml
1.00
1.50
1.00
2.50
0.50
80ml
0.00
Technical Manual
Espresso
Preset Dble Espresso
Hot Water (Coffee)
Ingredient
Product Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
End of Vend Delay
Chocolate
30ml
7.50
0.00
20ml
0.50
1.00
1.00
2.50
0.50
0.00
Hot Water (Coffee)
Ingredient
Product Delay
Hot Water (Sugar)
Ingredient - 1
Ingredient - 2
Product Delay
Whipper Time
Whipper Delay
End of Vend Delay
Preset Hot Water
Hot Water
Ingredient
Product Delay
Whipper Time
Whipper Delay
End of Vend Delay
160ml
2.50
1.00
8.00
0.50
0.00
Preset Chocomilk
80ml
9.0g
0.00
20ml
0.50
1.00
1.00
2.50
0.50
0.00
Preset
Hot Water (Choc)
Ingredient
Product Delay
Whipper Time
Whipper Delay
Hot Water (Milk)
Ingredient
Product Delay
Whipper Time
Whipper Delay
End of Vend Delay
80ml
2.5g
0.50
5.50
0.50
70ml
0.85
1.00
5.00
1.00
0.00
Preset
Water
End of Vend Delay
160ml
0.00
9.6 Grammes/Second Information
All the ingredient pre-sets shown in the previous tables are shown as seconds except
where indicated. The table below shows the approximate gramme throw dispensed
per product.
Product
Inst. Coffee (90 rpm)
Inst. Coffee (130 rpm)
Instant Tea
Chocolate
Milk (NDC)
Grammes/Second
0.9
1.7
0.5
5.6
3.2
Product
Capp. Topping
Sugar
F/B Coffee
F/B Tea
Grammes/Second
3.9
4.1
1.8
2.3
N.B. Instant coffee 130 rpm motor fitted to freshbrew, option 2 machines.
81
Technical Manual
Section 10 - Electrical/Electronic Diagrams
The diagrams shown on the following pages illustrate the layout of, and the connections
between, the electrical and electronic components within Genesis machines.
N.B. Instant, Freshbrew and Espresso machines are equipped with very similar wiring
arrangements. The following diagrams are common to all machines except where
stated.
10.1 Console Board/Service Keypad
1
RIBBON
CABLE
J3
2
J2
J5
J4
J6
SERVICE KEYPAD
5
6
LCD
RIBBON
CABLE
JUG KEY
SWITCH
3
4
PURPLE/GREEN
BLACK/WHITE
7
8
WHITE/GREY
BLACK/WHITE
FREE VEND
SWITCH
NOT USED
J1
MAIN CONTROLLER
BOARD LINK
RIBBON CABLE
1
6
2
7
3
8
CONSOLE BOARD
DRINKS SELECTION
AND PROGRAMMING
BUTTONS
4
9
5
PIEZO
SOUND DEVICE
X
0
START
N.B. The Jug Switch and Free Vend Switch will only work with software versions
3 and above.
82
Technical Manual
10.2 Control Board
The Control Board is the main controller for all of the machines functions. The board
is located inside the door behind the monetary cover. To gain access to the board:
1.
Switch off the power to the machine and open the front door. Unscrew and
remove the two knurled thumbscrews securing the monetary cover.
2.
Open the monetary cover. Loosen the four screws securing the control board
cover and remove.
83
SUREVEND
SENSOR
BLACK
WHITE
RED
PLUG
THERMISTOR
RED
BLUE
BLACK
WHITE
BLACK
HEATER TANK/
PRESSURE BOILER
RED
84
BLUE
BLACK
IR OUT-TX
5V+
2
1
} THERMISTOR
MAIN
CONTROLLER
BOARD
LED 1 COMMUNICATIONS
LED 2 POWER
J5
J6
CONSOLE
IrDA
J10
CONSOLE
} SURE VEND SENSOR
IR IN-RX
3
THERM OUT
THERM COM
J4
J9B
4
5
6
7
8
9
J9A
MAIN
CONTROLLER
BOARD LINK
RIBBON CABLE
Technical Manual
10.3 Control Board Connections - 1
The diagram below illustrates the connections between the control board and the
console board, SureVend™ sensor and heater tank (Instant & Freshbrew machines)/
pressure boiler (Espresso machines) thermistor.
BLACK
Technical Manual
10.4 Control Board Connections - 2
The diagram below illustrates the connections between the control board and the
input/output board, coin mechanism communications and the switch mode power
supply.
85
Technical Manual
10.5 Input/Output Board - Instant Machines
The Input/Output Board is mounted onto the power supply chassis. This is located on
the PSU chassis on the left hand side of the machine and can be accessed by removing
the lower front panel.
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
J2
1
2
3
4
5
HEATER TANK
LEVEL PROBE
WASTE PROBE
CDU CUP
SENSOR
DISPENSE HEAD
OPTO SENSOR
24V
D26
D25
D24
D23
D22
D21
D20
D19
24V
24V
GND
GND
CAROUSEL
POSITION SWITCH
DISPENSE HEAD
HOME SWITCH
D18
D17
D16
D15
D14
D13
D12
D11
J5
D10
D9
D8
D7
D6
D5
D4
D3
24V
1
2
3
4
24V
GND
RST
RXD
TXD
CLK
LED's
1
J1 2
3
INPUT/OUTPUT
BOARD
24V
24V
GND
86
MOTORS
VALVES
WHIPPERS
5V+
OUTPUT
GND
5V+
OUTPUT
GND
D34
D33
D32
D31
D30
D29
D28
D27
J10
D3 = VALVE 1
D4 = MOTOR 1
D5 = MOTOR 2
D6 = WHIPPER 1
D7 = VALVE 3
D8 = MOTOR 3
D9 = WHIPPER 2
D10 = VALVE 4
D11 = MOTOR 4
D12 = WHIPPER 3
D13 = VALVE 5
D14 = MOTOR 5
D15 = WHIPPER 4
D16 = VALVE 6
D17 = MOTOR 7
D18 = WHIPPER 5
D19 = VALVE 7
D20 = MOTOR 8
D21 = WHIPPER 6
D22 = VALVE 2
D23 = INLET VALVE
D24 = TURRET MOTOR
D25 =
D26 =
D27 = DISP HEAD MOTOR OUT
D28 = DISP HEAD MOTOR IN
D29 = DISP HEAD MOTOR ON
D30 =
D31 =
D32 =
D33 = HEATER
D34 = CDU SOLENOID
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
SSR GND
SSR 24V
J3
I/O BOARD LED
REFERENCE
2
1
1
2
3
4
J4
TURRET MOTOR
INLET VALVE
SEE NOTE 2
J7
DISPENSE
HEAD MOTOR
PROBE
GND
PROBE
GND
230V N
230V L
J14
SOLID STATE
RELAY
3
2
1
J15
JUNCTION
BLOCK PSU
CDU SPLITTER
SOLENOID
SWITCH MODE
POWER SUPPLY
SERIAL
COMMS
Technical Manual
10.6 Output Circuit - Instant Machines
DISPENSE HEAD
MOTOR
M
TURRET MOTOR
M
INLET VALVE
V
VALVE 2
V
J10
36
RED/ORANGE
ORANGE/BLACK
W
WHIPPER 6
RED/WHITE
MOTOR 7
M
VALVE 7
V
PURPLE/WHITE
BLACK/RED
W
BLACK/PINK
BLACK/YELLOW
M
MOTOR 6
YELLOW/GREY
RED/WHITE
V
VALVE 6
RED/WHITE
ORANGE/PINK
W
WHIPPER 4
ORANGE/YELLOW
ORANGE
M
MOTOR 5
WHITE/PINK
WHITE/YELLOW
V
VALVE 5
WHITE
GREEN/PINK
W
WHIPPER 3
GREEN/PURPLE
RED/WHITE
M
MOTOR 4
RED/WHITE
GREEN
V
VALVE 4
BLUE/PINK
BLUE/YELLOW
W
WHIPPER 2
BLUE
GREY/PINK
M
MOTOR 3
GREY/BLUE
GREY/GREEN
V
VALVE 3
GREY
RED/WHITE
WHIPPER 1
W
MOTOR 2
M
MOTOR 1
M
VALVE 1
34
33
32
31
24V
30
PINK
WHIPPER 5
35
29
28
27
26
25
24
23
22
24V
21
24V
20
19
18
17
16
15
14
13
12
24V
11
10
24V
9
8
7
6
5
4
3
2
1
24V
V
INPUT/OUTPUT
BOARD
87
Technical Manual
10.7 Input/Output Board - Freshbrew Machines
The Input/Output Board is mounted onto the power supply chassis. This is located on
the PSU chassis on the left hand side of the machine and can be accessed by removing
the lower front panel.
I/O Board
LED Reference
5V+
OUTPUT
GND
5V+
OUTPUT
GND
D34
D33
D32
D31
D30
D29
D28
D27
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
HEATER TANK
LEVEL PROBE
WASTE PROBE
CDU CUP
SENSOR
DISPENSE HEAD
OPTO SENSOR
24V
D26
D25
D24
D23
D22
D21
D20
D19
24V
24V
GND
GND
GND
CAROUSEL
POSITION SWITCH
DISPENSE HEAD
HOME SWITCH
BREWER INDEX
HOME SWITCH
D18
D17
D16
D15
D14
D13
D12
D11
J5
24V
GND
RST
RXD
TXD
CLK
24V
1
J1 2
3
INPUT/OUTPUT
BOARD
GND
24V
SWITCH MODE
POWER SUPPLY
J2
D10
D9
D8
D7
D6
D5
D4
D3
1
2
3
4
24V
LED's
88
MOTORS
VALVES
WHIPPERS
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
SSR GND
SSR 24V
J10
D3 = VALVE 1
D4 = MOTOR 1
D5 = MOTOR 2
D6 = WHIPPER 1
D7 = VALVE 3
D8 = MOTOR 3
D9 = WHIPPER 2
D10 = VALVE 4
D11 = MOTOR 4
D12 = WHIPPER 3
D13 = VALVE 5
D14 = MOTOR 5
D15 =
D16 =
D17 = MOTOR 6
D18 =
D19 =
D20 =
D21 = FRESH BREW MOTOR
D22 = VALVE 2
D23 = INLET VALVE
D24 = TURRET MOTOR
D25 =
D26 =
D27 = DISP HEAD MOTOR OUT
D28 = DISP HEAD MOTOR IN
D29 = DISP HEAD MOTOR ON
D30 =
D31 =
D32 =
D33 = HEATER
D34 = CDU SOLENOID
2
1
J3
TURRET MOTOR
INLET VALVE
SEE NOTE 2
1
2
3
4
J4
DISPENSE
HEAD MOTOR
230V L
J14
SOLID STATE
RELAY
PROBE
GND
PROBE
GND
230V N
J7
CDU SPLITTER
SOLENOID
3
2
1
J15
JUNCTION
BLOCK PSU
1
2
3
4
5
SERIAL
COMMS
Technical Manual
10.8 Output Circuit - Freshbrew Machines
M
DISPENSE HEAD
MOTOR
J10
M
TURRET MOTOR
RED/ORANGE
ORANGE/BLACK
V
INLET VALVE
RED/WHITE
M
FRESHBREW
MOTOR
V
VALVE 2
PURPLE/WHITE
PINK
BLACK/RED
V
VALVE 6
BLACK/PINK
YELLOW/GREY
RED/WHITE
M
MOTOR 6
RED/WHITE
ORANGE/YELLOW
V
VALVE 5
M
MOTOR 5
WHITE/YELLOW
WHITE
W
WHIPPER 3
GREEN/PINK
GREEN/PURPLE
M
MOTOR 4
RED/WHITE
RED/WHITE
GREEN
V
VALVE 4
BLUE/PINK
BLUE/YELLOW
W
WHIPPER 2
BLUE
GREY/PINK
M
MOTOR 3
GREY/BLUE
GREY/GREEN
V
VALVE 3
GREY
RED/WHITE
24V
24V
24V
24V
24V
24V
W
WHIPPER 1
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
MOTOR 2
M
MOTOR 1
M
VALVE 1
V
Input/Output
Board
89
Technical Manual
10.9 Input/Output Board - Espresso Machines
The Input/Output Board is mounted onto the power supply chassis. This is located on
the PSU chassis on the left hand side of the machine and can be accessed by removing
the lower front panel.
1
1
J15
2
D34
J16
BREWER
MOTOR
2
3
D37
D36
D35
1
J17
D38
2
3
CUP SPLITTER
SOLENOID
GRINDER
MOTOR
1
J18
D39
1
SSR GND
SSR 24V
34
33
32
24V
31
28
27
26
D18
D17
D16
D15
D14
D13
D12
D11
25
24
23
24V
24V
22
21
20
PRESSURE VALVE
J10
19
18
ESPRESSO VALVE
17
15
14
13
12
24V
11
10
MOTORS
VALVES
WHIPPERS
D41
2
3
24V
9
D42
2
3
GND
RST
RXD
TXD
CLK
5V+
OUTPUT
GND
5V+
OUTPUT
GND
1
2
J2
3
4
SERIAL
COMMS
5
1
2
3
4
J4
5
6
CDU CUP
SENSOR
DISPENSE HEAD
OPTO SENSOR
7
8
J5
D10
D9
D8
D7
D6
D5
D4
D3
16
FLOW METER
9
LED’s
8
7
6
1
GND
5
2
J7
24V
GND
2
J3
3
4
5
6
1
2
3
4
1
3
J1 2
1
24V
3
PROBE
GND
PROBE
GND
4
GND
WASTE PROBE
SWITCH MODE
POWER SUPPLY
90
29
TURRET MOTOR
INLET VALVE
HOT WATER VALVE
1
INPUT/OUTPUT BOARD
D26
D25
D24
D23
D22
D21
D20
D19
30
D3 = VALVE 1 (MILK/SUGAR)
D4 = MOTOR 1 (MILK)
D5 = MOTOR 2 (SUGAR)
D6 = WHIPPER 1 (MILK/SUGAR)
D7 = VALVE 3 (TOPPING)
D8 = MOTOR 3 (TOPPING)
D9 = WHIPPER 2 (TOPPING)
D10 = VALVE 4 (CHOCOLATE)
D11 = MOTOR 4 (CHOCOLATE)
D12 = WHIPPER 3 (CHOCOLATE)
D13 =
D14 = MOTOR 5 (F/B COFFEE)
D15 = ESPRESSO VALVE
D16 =
D17 = PRESSURE VALVE
D18 =
D19 =
D20 =
D21 =
D22 = VALVE 2 (HOT WATER)
D23 = INLET VALVE
D24 = TURRET MOTOR
D25 =
D26 =
D27 = DISP HEAD MOTOR OUT
D28 = DISP HEAD MOTOR IN
D29 = DISP HEAD MOTOR ON
D30 =
D31 =
D32 =
D33 = HEATER
D34 = CDU SOLENOID
D35 = BREWER ON
D36 = BREWER (LEFT)
D37 = BREWER (RIGHT)
D38 = GRINDER
D39 = PUMP 1
D40 = PUMP 2
D41 =
D42 =
PUMP 2
3
J21
I/O Board
LED Reference
2
1
35
DISPENSE
HEAD MOTOR
PUMP 1
1
D40
J20
36
2
3
J19
2
J14
SOLID
STATE
RELAY
D33
D32
D31
D30
D29
D28
D27
CAROUSEL
POSITION SWITCH
DISPENSE HEAD
HOME SWITCH
BREWER HOME
POSITION SWITCH
Technical Manual
10.10 Output Circuit - Espresso Machines
J16
ORANGE/PINK
BREWER
MOTOR
WHITE
J14
SOLID STATE
RELAY
RED/ORANGE
SSR GND
PURPLE/BLACK
SSR 24V
J10
DISPENSE HEAD
MOTOR
RED/ORANGE
ORANGE/BLACK
VALVE 2
(HOT WATER)
PRESSURE
VALVE
ESPRESSO
VALVE
91
Technical Manual
10.11 Input/Output Board Connections - Common
The diagram below illustrates the connections between the I/O board and the main
controller board serial comms link and switch mode power supply.
92
Technical Manual
10.12 Input/Output Board Connections - Instant Machines
The diagram below illustrates the connections between the I/O board and the CDU
cup sensor, dispense head opto sensor, carousel position switch and dispense head
home switch.
93
Technical Manual
10.13 Input/Output Board Connections - Freshbrew Machines
The diagram below illustrates the connections between the I/O board and the CDU
cup sensor, dispense head opto sensor, carousel position switch, dispense head home
switch and brewer index home switch.
94
Technical Manual
10.14 Input/Output Board Connections - Espresso Machines
The diagram below illustrates the connections between the I/O board and the CDU
cup sensor, dispense head opto sensor, carousel position switch, dispense head home
switch, brewer index home switch and the water flow meter.
FLOW
METER
DISPENSE HEAD
OPTO SENSOR
YELLOW/GREY
CDU CUP
SENSOR
BLUE/GREEN
INPUT/OUTPUT BOARD
WASTE
PROBE
95
Technical Manual
ELEMENT
10.15 Power Circuit - 230V System
96
Technical Manual
10.16 Heater Circuit
N.B. Level Probe and circuit fitted
to Genesis instant and freshbrew
machines only.
HEATER TANK/
PRESSURE BOILER
SOLID
STATE
RELAY
MAIN CONTROLLER
BOARD
JUNCTION BLOCK
PSU (230V)
INPUT/OUTPUT BOARD
(INSTANT & FRESHBREW MACHINES)
The water temperature in the heater tank (instant/freshbrew machines)/pressure
boiler (espresso machines) is controlled by a thermistor probe. The thermistor has
a variable resistance; when cold it has a high resistance and when hot it has a low
resistance.
1.
The thermistor probe sits directly in the water and continuously senses the
water temperature. The resistance of the thermistor is interpreted by the
controller as a temperature reading.
N.B. The resistance of the thermistor when at ambient (room) temperature
should read about 3000 ohms, when hot (96°C) it should read approximately
220 ohms.
97
Technical Manual
2.
If the water needs to be heated, a signal from the controller is sent down the
Comms. link to the I/O board (heater on signal). The I/O board then switches a
24 volt negative output to the solid state relay. The solid state relay then switches
a 240 volt supply to the heater element. The element then starts to heat up the
water.
N.B. Heater element fitted to the heater tank of instant/freshbrew machines
is rated at 2.4kW. Heating element fitted in the pressure boiler of espresso
machines is rated at 2kW.
3.
This process continues until the water has reached the temperature which has
been set in the temperature configuration program.
4.
Instant & Freshbrew Machines: If the water in the tank should overheat and
boil over, a high temperature cut out, positioned in the overflow pipe, will cut off
the mains supply to the heater at approximately 90°C within 60 seconds.
5.
When the maximum ‘set’ temperature has been reached the ‘heater on signal’ is
removed from the Comms. link, switching off the 24 volt negative output from
the I/O board and switching off the solid state relay and the heater element.
6.
Espresso Machines: Whenever a drink is selected the water is heated in the
pressure boiler throughout the vend.
98
Technical Manual
Section 11 - Dispense Pipe Lengths
11.1 Instant Option 1 Machines
H
1
3
2
Pipe No
1
2
3
4
5
4
Diameter
6
6
6
6
6
mm
mm
mm
mm
mm
I.D. x
I.D. x
I.D. x
I.D. x
I.D. x
10
10
10
10
10
mm
mm
mm
mm
mm
5
Length
O.D.
O.D.
O.D.
O.D.
O.D.
170
160
170
210
300
mm
mm
mm
mm
mm
H = Hot Water Dispense Pipe
99
Technical Manual
11.2 Instant Option 2 Machines
H
4
3
1
5
6
2
Pipe No
1
2
3
4
5
6
Diameter
6
6
6
6
6
6
mm
mm
mm
mm
mm
mm
I.D. x
I.D. x
I.D. x
I.D. x
I.D. x
I.D. x
10
10
10
10
10
10
Length
mm
mm
mm
mm
mm
mm
H = Hot Water Dispense Pipe
100
O.D.
O.D.
O.D.
O.D.
O.D.
O.D.
170
160
170
210
270
340
mm
mm
mm
mm
mm
mm
Technical Manual
11.3 Freshbrew Machines
H
1
5
3
2
4
Pipe No
1
2
3
4
5
Diameter
6
6
6
8
8
mm
mm
mm
mm
mm
I.D. x
I.D. x
I.D. x
I.D. x
I.D. x
10
10
10
13
13
Length
mm
mm
mm
mm
mm
O.D.
O.D.
O.D.
O.D.
O.D.
170
160
170
250
280
mm
mm
mm
mm
mm
H = Hot Water Dispense Pipe
101
Technical Manual
11.3 Espresso Machines
H
4
1
Pipe No
1
2
3
4
3
2
Diameter
6
6
6
8
mm
mm
mm
mm
I.D. x
I.D. x
I.D. x
I.D. x
10
10
10
13
Length
mm
mm
mm
mm
H = Hot Water Dispense Pipe
102
O.D.
O.D.
O.D.
O.D.
170
160
170
360
mm
mm
mm
mm
Technical Manual
Section 12 - Diagnostics and Simple Maintenance
12.1 Diagnostics
The following pages list the error messages that may be displayed, diagnostics
messages accessed via the engineers program and fault descriptions. For further
help and advice please contact the Crane Merchandising Systems Technical
Support Helpline on 01249 667323.
Error
Message
Diagnostics
Screen Text
Fault
Description
Sorry Out of Service
Head Not Homed
Head not homed
Dispense head has not returned to
home position in expected time
Sorry Out of Service
Head Not Extended
Head not extended
Dispense head has not fully
extended in the expected time
Sorry Out of Service
Waste Tray Full
Waste tray full
Waste tray full
Init failed restart
Machine failed on initialisation
No IO comm
Comms error detected between
mpu and I/O board
-
CoEx® brewer not situated
correctly in the machine
All selections
disabled
All drink selections have been disabled
Sorry Out of Service
Rinsing
Rinsing
Automatic or manual rinse
cycle in progress
-
Rinsing
A rinsing cycle was interupted
and not completed
Cup turret/no cups/
no cups
Unable to find cup stack.
Cup turret has timed-out on initialisation
Sorry Out of Service
No Cups
No cups and mug
sensor failure
Machine is out of cups and
mug sensor is faulty
Out Of Cups
Please Insert Mug
No cups/no cups
No cups are available but the mug
sensor is working.
Temporarily
Out Of Service
No cup delivered
SV on
Non fatal error detected with
SureVend cup mechanism
Sorry Out of Service
Please Remove Cup
Mug sensor error/
please remove cup
An error has occurred with the SureVend
sensor during a vend
Sorry Out of Service
Mug Sensor Error
Please Remove Cup
SureVend error and
must SureVend
Mug sensor error
No cups remaining and fault
with mug sensor
Cup not removed from dispense
area after vend completed
or faulty mug sensor
Temporarily
Out of Service
Sorry Out of Service
No IO Comm
Initialising
Temporarily
Out Of Service
Out Of Cups
Please Insert Mug
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Technical Manual
Error
Message
Diagnostics
Screen Text
Fault
Description
Sorry Out of Service
Please Insert Mug
No cup delivered ring 1
SureVend on/SureVend
error and must SureVend
Problem with CDU (cup jam)
No more cups being dispensed
Sorry Out of Service
Low Water
Low water
Low water level in heater tank
Sorry Out of Service
Water Tank Heating
Water tank
heating
Water in the heater tank is below the
minimum vend temperature
Sorry Out of Service
Fill Timeout
Fill timeout/ low water Machine has been filling for 2 minutes and
not reached optimum level.
Sorry Out of Service
Invalid Temp
Invalid temp
1. Comms error between I/O & MPU
2. Machine has exceeded optimum
boiler temp
3. Temperature probe fault
Sorry Out of Service
Brewer Jam
Brewer jam
Brewer has not moved from its home
position and may be jammed
Sorry Out of Service
Brewer Not Homed
Brewer not homed
Brewer has not returned to its home
position and may be jammed
Sorry Out of Service
Coin Mech Comm
Coin mech
comm
Communication error detected between
monetary device and machine
Sorry Out of Service
No Monetary Device
No monetary
device-fatal
Machine is configured for an incorrect
monetary device, or the device
is not responding
Temporarily
Out Of Service
Coin mech ROM
MDB coin mech ROM checksum
test failed (fatal error)
Temporarily
Out Of Service
Coin mech accept
unplugged
MDB coin mech is
unplugged or faulty
Temporarily
Out Of Service
Coin mech accept
jam
Coin jam detected in coin acceptor
Temporarily
Out Of Service
Coin mech
payout jam
Coin jam detected in coin tube
Temporarily
Out Of Service
Coin mech
tube sensor
Coin tube sensor fault detected
Temporarily
Out Of Service
Coin mech all
tubes err
No useable coin tubes. Machine
unable to pay out
Temporarily
Out Of Service
Coin mech
tube err
Problem with coin tube. Tube indicates
full, but coin count is zero
Temporarily
Out Of Service
Card reader comm
Fatal error. Cannot communicate
with the card reader
Temporarily
Out Of Service
Single card reader
error
Transient error with card reader, but card
reader in service. Unable to communicate
with the card reader
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Technical Manual
Error
Message
Diagnostics
Screen Text
Fault
Description
Temporarily
Out Of Service
Card reader reports
a comm error
Repeatable error with card reader, but
card reader in service. Unable to
communicate with card reader
Temporarily
Out Of Service
Card reader error
Problem with card reader.
Manufacturing error detected
Temporarily
Out Of Service
Card reader failed
OOS err
Card reader is out of service
Temporarily
Out Of Service
Card reader reports
comm error & is OOS
Comm error with card reader.
Out of service
Temporarily
Out Of Service
Card jammed in
card reader
Card jam
Temporarily
Out Of Service
Card reader failure
Problem with card reader.
Manufacturing error detected
Temporarily
Out Of Service
Card reader
requests servicing
Card reader needs servicing
Out of coffee
Bean hopper or coffee
containers empty
Sorry Out Of Service
Out Of Coffee
12.2 Heater Tank De-Scale Procedure - Instant & Freshbrew Models
To maintain correct water levels and water temperature the heater tank must be
inspected regularly and, if necessary, be de-scaled. To ensure long and trouble-free
operation, Crane Merchandising Systems recommend that all machines have a water
filter fitted. We recommend and supply the Brita AquaQuell Compact water
filter.
There are a number of ways of de-scaling the heater tank. The tank can be removed
and scraped out with a blunt tool but it can also be left inside the machine and a
de-scaling agent introduced into the tank. This eliminates the need to remove the
thermistor, water level probe and all the outlet valves from the tank, saving time and
money. Always remember to fit a new water filter and boiler seal after de-scaling.
Use the following steps as a guideline only and always refer to the instructions supplied
with the de-scaling agents regarding dosage and de-scaling time.
1.
Switch off the machine and open the door. Remove all canisters and back covers.
2.
Using the drain hose fitted to the tank, remove the bung and drain the water
from the heater into a suitable water tight container.
Safety First! Allow the water in the tank to cool before draining.
105
Technical Manual
3.
Once all of the water has drained from the tank, replace the bung into the drain
hose. Introduce the de-scaling solution in the recommended dosage into the
heater tank. Switch on the machine and allow the heater tank to fill.
4.
Turn off the machine and leave for approximately 40 minutes before draining the
tank again following the sequence described above.
5.
Fit a new water filter and switch on the machine. Fill the tank and drain again
until all traces of the de-scaler are removed (at least 3 times).
6.
Switch on the machine and allow the heater tank to fill and to heat up. Drain and
fill one more time. The machine is now ready to be put back in service.
12.3 Brewer Maintenance - Freshbrew Machines Only
Freshbrew machines are fitted with a dual brewer unit which produces freshbrew coffee
and tea beverages from the same unit. Routine cleaning and maintenance instructions
for this unit can be found in the Genesis Operators Manual - Part No. PR1035000.
1. Removing The Brewer
Periodically it may be necessary to remove the brewer from the machine.
1.
Open the door and insert the safety key. The machine is now on.
2.
Using the service keypad mounted inside the door (see page 53), press switch 2
(brewer open). The brewer will index to its fully open position and stop. Remove
the safety key to turn the power off. Remove the brewer guard to gain access to
the brewer unit.
3.
Carefully remove both the coffee and tea water inlet pipes from the brewer.
Remove the dispense pipe from the tea brewer and dispense pipe complete
with outlet adaptor from the coffee brewer. Pull down the spring loaded brewer
release pin and carefully remove the brewer unit from its locating bracket.
2. Removing The Filter Mesh Assemblies
Both the coffee brewer and tea brewer contain fine screen mesh assemblies which
ensure coffee and tea vends are produced to the highest standards. To remove the
mesh assemblies, proceed as follows:
1.
106
Remove the brewer unit from the machine as previously described and place
on a flat surface. Lift the latch bar and remove the brewer chambers/wipe arms
Technical Manual
assembly.
2.
Removing the coffee filter mesh: Using the coffee filter extractor tool, part
no. ME10385000, insert the tool into the output spout of the coffee brewer
chamber with the tip pointing upwards.
3.
With the tool to the rear of the chamber, gently push up on the rear of the filter
assembly to unseat it. Remove the filter assembly from the brewer.
4.
Removing the tea filter mesh: Using a small flat bladed screwdriver or similar,
insert the tool up through the tea outlet and carefully push the filter assembly up
and out of its location.
5.
If necessary, soak the filter mesh assemblies in a correctly diluted cleaning
solution for a maximum of 30 minutes. Rinse the filters with clean water before
refitting to the brewer unit.
6.
Replacement filters are available from the manufacturer.
Coffee Filter - Part No. PL07155000
Tea Filter - Part No. ME1038000
3. Refitting The Filter Mesh Assemblies
The following description applies to both the coffee and tea filter assemblies.
1.
Ensuring that the gauze screen is to the top, align the filter assembly with its
locating position above the brewer chamber. Ensure that the locating lip on the
filter assembly lines up with its corresponding slot in the chamber.
2.
Push down on the filter assembly to secure it in its locating position.
4. Re-assembling The Brewer To The Machine
1.
Carefully slide the brewer chamber/wipe arms
assembly into the brewer unit.
Important: The wiper arm lug (a) must be located
between the stainless steel arms (b) as shown.
2.
Line up the brewer unit with its mounting bracket
ensuring that the drive shaft correctly engages
with the brewer motor drive dog. Push the brewer
unit into place and secure with the sprung pin.
b
a
b
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Technical Manual
3.
Refit the coffee dispense pipe/outlet adaptor to the coffee brewer outlet and the
tea dispense pipe to the tea brewer outlet. Re-assemble the coffee and tea water
inlet pipes to their locating brackets.
4.
Refit the brewer guard and close the front door of the machine. The machine will
power up and the brewer will index to its home position.
5. Brew Chamber Tension Adjustment
If a leak develops between the brew chamber and the filter screen assembly during a
brew cycle, it may be necessary to adjust the brew chamber tension arm. The leaking
is an indication that the brew chamber is not closing correctly. Proceed as follows:
1.
Open the door and insert the door switch safety key. The machine is now on.
Press the Brewer Open switch (2) located in the service keypad on the rear of
the door. The brewer will index to its fully open position and stop. Remove the
safety key.
2.
Lift the latch bar and remove the brewer
chambers/wipe arms assembly. Push down on
the ‘H’ frame (1) and remove the T-bar (2) from
the recess. Add a shim (3) into the recess and
replace the T-bar.
Important: Do not add several shims at
once as assembly may become over tensioned,
causing damage to the brewer bearings and vertical rod housings.
3.
Re-install the brew chambers/wipe arms assembly into the brewer unit. Insert
the door switch safety key and allow the machine to power up. Test vend several
freshbrew drinks through the brewer to ensure that the brew chambers assembly
closes correctly and does not leak.
N.B. In most cases this procedure is enough to stop the leaking. Should the brewer
still leak, repeat the above procedure, adding one more shim. If the problem still
persists, remove all of the shims and turn the T-bar one complete revolution
clockwise. Re-insert the T-bar into the H frame and test vend as above.
4.
108
If the tension is adjusted correctly but the brewer is still leaking, do not increase
the brew chamber tension further. Check the brewer to ensure there is no loss
of vacuum, usually caused by a cracked, worn or scored cylinder, or a worn teflon
piston seal.
Technical Manual
12.4 Adjusting The Cup Drop Mechanism
When changing the type or size of cup vended from the machine, it may also be
necessary to adjust the cup drop mechanism to accommodate the new cups. Proceed
as follows:
1.
Open the front door and swing the cup turret assembly out of the machine.
Carefully lift and remove the four transparent cup sleeves from the cup drop unit.
Discard any cups that may be left over.
2.
Place a minimum of 4 new cups into the cup splitter. Observe the clearance as
shown in the illustration below.
N.B. Clearance indicated in Correct Adjustment diagram should be no more
than half the diameter of the cup lip (maximum) but just enough to allow for
smooth cup ejection.
3.
If necessary adjust the cup ring to obtain the
clearance as shown. Loosen the adjustment
arm screw (a) and move the adjustment arm
(b) until the correct clearance is achieved.
Hold adjustment arm in place and retighten the
adjustment screw.
N.B. Move the arm clockwise if adjusting for
larger diameter cups and anti-clockwise for
smaller cups.
4.
Switch on the power to the machine using the door switch safety key. Using the
service keypad located in the rear of the door, press the cup test switch (7) and
check that a cup is ejected correctly. Repeat this test several times to confirm
that the mechanism is functioning correctly.
5.
Refit the transparent cup sleeves to the cup drop mechanism ensuring that the
flat on the turret motor lines up with the flat in the turret spigot moulding. Fill
the cup sleeves with cups. DO NOT touch cups with your hands. Allow the cups
to drop into the cup sleeves directly from the packaging.
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Technical Manual
6.
Rotate the cup turret assembly back into its operating position, ensuring that the
unit ‘locks’ into place. Remove the safety key and close the door.
12.5 CoEx® Brewer/Bean Grinder Maintenance - Espresso Machines Only
Espresso machines are fitted with the unique CoEx® brewer unit which produces both
fresh coffee and espresso based drinks from ground beans and freshbrew pre-ground
coffee from the same unit. Routine cleaning and maintenance instructions for this unit
can be found in the Genesis Operators Manual - Part No. PR1035000.
1. CoEx® Brewer/Grinder Blades - 50,000 Vend Service
Crane Merchandising Systems recommends that the brewer unit and bean grinder is
serviced by an authorised engineer after every 50,000 vends.
A CoEx® service kit (part no. PH10820000, shown
opposite) is available from the manufacturer and
contains all of the components required to
ensure the machine continues to give trouble-free
service.
The service kit contains the following components
(with part nos.):
1
2
1. Lower piston and cylinder assembly - Pt. No.
ME10592000
2. Filter head assembly - Pt. No. ME10284000
3. Grinder blades - Pt. No. ME07308000
4. ‘O’ ring - water inlet (not shown) - Pt. No.
ME10595000
3
To carry out the 50,000 vend service, proceed as follows:
1.
Disconnect the machine from the mains electricity.
Open the front door of the machine.
2.
Remove the coffee dispense pipe from the
brewer outlet.
Holding the unit as shown in the photograph, lift
the green lever (a) and carefully pull the brewer
unit out of the machine.
110
a
Technical Manual
3.
Carefully unclip the wiper arm from the brewer
unit and place to one side.
Remove the filter assembly from the brewer.
Holding the filter assembly as shown, turn the
green locking ring anti-clockwise to its open
position, indicated by the two arrows.
Carefully remove the old filter unit down and out
of the CoEx® brewer unit. Discard the used filter
unit.
4.
Using a 3mm allen key, remove the bolt securing
the brewer drive coupling to the input shaft. Pull
the coupling off of the shaft and place to one
side.
Ensure that the captive lock nut is retained in the
drive coupling moulding.
5.
Working from the front of the brewer, unscrew
and remove the three retaining screws which
secure the brewer unit together.
Carefully ease both the front and rear brewer
panels away from the central piston chamber/
swing arms assembly.
6.
Holding the unit as shown in the photograph,
rotate the lower piston and cylinder assembly
clockwise and then remove it up and out of the
swing arms/filter holder assembly.
Discard the used lower piston and cylinder
assembly.
Clean all of the dismantled brewer components
thoroughly to remove all traces of waste coffee
product.
111
Technical Manual
7.
Take the new lower piston and cylinder assembly
from the service kit.
a
Before assembling the unit to the swing arms/
filter holder assembly, ensure that the lower
piston (a) is at the top of its stroke as shown in
the photograph.
8.
Ensure that the piston drive cam (b) is positioned
as shown.
b
If necessary, push the piston drive cam anticlockwise until it reaches its stop position.
9.
Holding the lower piston and cylinder assembly
as shown, guide the assembly into the swing
arms/filter holder assembly.
10.
Check and ensure that the lower piston guide
block (c) locates with the piston drive cam (d) as
shown in the photograph.
c
d
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Technical Manual
11.
Ensure that the plastic washer (a) is fitted
correctly over the input shaft (long side) as
shown.
Re-assemble the front and rear brewer panels to
the central piston chamber/swing arms assembly
using the three retaining screws/locknuts.
a
Check and ensure that the brewer release lever
mechanism operates correctly.
12.
Re-fit the brewer drive coupling to the input shaft
ensuring that the raised ‘pip’ (b) lines up with its
locating dimple (c) on the input shaft.
c
Ensure that the captive lock nut is retained in
the plastic drive coupling moulding. Using a 3mm
allen key, refit the bolt to secure the brewer drive
coupling to the input shaft.
b
13.
Take the new filter head assembly from the
service kit.
Holding the new filter assembly as shown, turn
the green locking ring anti-clockwise to its open
position, indicated by the two arrows.
Place the filter unit up into the filter holder and
turn the green locking ring clockwise to lock it
into place.
14.
Re-assemble the wiper arm (d) to the filter
holder assembly
e
d
Ensure that the wiper arm is located under the
coffee outlet pipes as shown (e).
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Technical Manual
15.
Moving to the machine, remove the ‘O’ ring (a)
from the water inlet pipe and discard. Fit the ‘O’
ring included in the service kit onto the inlet pipe.
Ensure that the new ‘O’ ring is seated correctly.
a
Refit the CoEx® brewer unit into the machine.
Slide the unit into place until it ‘clicks’ into
position. Refit the coffee dispense pipe to the
brewer outlet.
16.
Replacing The Grinder Blades.
Push in the bean canister shut-off to close the
fresh beans outlet. Carefully remove the fresh
beans canister from the machine and place it to
one side.
c
b
e
d
Pull up and remove the grinder adjusting wheel
assembly (b) from the rear of the grinder body.
Unscrew the grinder body (c) anti-clockwise and
remove it from the blade housing.
Note: Grinder mechanism removed from the
machine for clarity
17.
Unscrew and remove the nut, star washer and
agitator (d) from the drive shaft.
Note: Nut is fitted with a left hand thread.
Remove the grinder blade block (e) and discard.
Replace with the new grinder blade block included
with the service kit.
Refit the agitator, star washer and nut. Ensure
that the nut is tightened securely.
18.
Take the new grinder body complete with inner grinder ring from the service kit.
Screw the grinder body clockwise into the blade housing until it stops.
Re-set the grinder blades. An approximate starting position is achieved by turning
the grinder body back one full turn anti-clockwise.
Re-assemble the grinder adjuster wheel assembly to the grinder unit.
19.
114
Refit the fresh beans container to the machine. Pull the bean canister shut-off to
its fully extended position.
Technical Manual
20.
Turn on the electricity supply to the machine.
Important! Before returning the machine to service, the engineer must carry
out the Grinder Calibration routine described on pages 33-34 to ensure
correct operation of the grinder with the type of beans used in the machine.
Use the grinder adjuster wheel to fine tune the blade settings in order to obtain
the desired grind quality.
Section 13 - Spare Parts
The following section details the spare parts that are available for the Genesis. Use of
these components when servicing or repairing the machine will significantly increase
the working life of the machine.
For all spare parts sales and enquiries:
Telephone: 01249 667321
Fax: 01249 461508
Email: spares@cranems.co.uk
115
Technical Manual
Exterior View
1
13
2
12
3
4
11
5
10
6
7
9
116
8
Technical Manual
Exterior View
Ref No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
PL10005250
(a) PL10003250
(b) PL10004250
PR10224000
(a) MT10091000
(b) MT10092000
(a) MT10168250
(b) MT10178250
(c) MT10353250
(d) MT10359250
(e) MT10179250
(f) MT10361250
(g) MT10180250
(h) MT10360250
MT10169250
PL10007250
PL10014000
PL10008000
PL10010000
(a) GR10240000
(b) GR10241000
(c) GR10242000
PL10001310
Item Description
Coin Reject Button
Coin Entry Moulding
Blank Moulding - Free Vend
Genesis Name Badge
Side Panel - L.H.
Side Panel - R.H.
Console Assembly - See Page 121
Coin Return Plate
Blank Plate - Free Vend
Digicard Mounting Plate
Fage Giotto Mounting Plate
Girovend Sapphire Mounting Plate
Mars Smartcard Mounting Plate
VMC Mounting Plate
Zip Mounting Plate
Coin Return Flap
Coin Return Moulding
Waste Tray Grille
Waste Tray
Graphic Panel Cover - Transparent
Graphic Panel - Aqua Blue
Graphic panel - Slate Red
Graphic Panel - B2C
Door Moulding
117
Technical Manual
Door Interior
18
17
1
16
2
15
14
3
4
13
12
5
6
2
11
118
10
9
8
7
Technical Manual
Door Interior
Ref No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
EL10025000
FA01416000
ME02857000
ME00933000
MT05222000
MT07119000
PH10264000
(a) PH04863000
(b) PH04864000
SI01142960
MT10177000
MT10172000
(a) ME01859000
(b) MT06635000
(c) ME03333000
PL10006000
MT10175000
WO07022000
(a) MT10389000
(b) MT10181000
(a) PR10239000
(b) PR10311000
(c) PR10313000
Item Description
Service Keypad
Knurled Thumb Nut - M5
Door lock
Key - No. 2101
Door Lock Cam
Door Switch Actuator
SureVend Cup Sensor Harness
Cup Catcher Moulding - Squat Cup
Cup Catcher Moulding - Tall Cup
Silicon Pipe
Cup Chute Mounting Bracket
Cashbox
Cashbox Lock
Cashbox Lock Cam
Cashbox Key - No. 300245B
Coin Return Bowl Moulding
Control Board Cover
Control Board - See Page 121
Door Hinge
Inner Door Assembly - Coin Mech.
Inner Door Assembly - Free vend/Cashless
Internal Decal Set - English
Internal Decal set - German
Internal Decal set - French
119
Technical Manual
1
2
3
4
5
6
7
9
10
8
11
14
12
13
15
16
Console Assembly
120
Technical Manual
Console Assembly
Ref No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
PL10011000
(a) PR10233000
(b) PR10234000
(c) PR10235000
(a) GR10236000
(b) GR10237000
PL10002250
PL10040000
EL10024000
LO10225000
FA10222000
PL10031000
PL10032000
PL10033000
PL10012000
(a) FA10223000
(b) FA01506000
EL10039000
EL10256000
EL10266000
*
Item Description
Selection Cover Moulding - Transparent
Selection Decals - English
Price Decal Sheet - U.K.
Price Decal Sheet - Euro’s
Selection Backer - Aqua Blue
Selection Backer - Slate Red
Console Moulding
LCD Cover
LCD Display
Link Loom Console (To MPU PCB)
PCB Stand Off
Milk Selection Button
Start Button
Sugar Selection Button
Selection Button
PCB Mount - Brass
Nut - M4
Console PCB
Genesis MPU PCB
Executive Interface PCB*
Required if Executive protocol coin mechanism or cashless
system is fitted
121
Technical Manual
Interior View - Instant Machines
1
2
3
4
10
5
9
122
8
7
6
Technical Manual
Interior View - Instant Machines
Ref No.
1
2
3
4
5
6
7
8
9
10
Part No.
(a) MT10076250
(b) MT10075250
MT10078000
FA10255000
FA07112000
ME05281001
SI01171960
Item Description
Tall Canister Assembly - See Page 137
Extract Tray - Five Whippers
Extract Tray - Six Whippers
Mixing System - See Page 147
Cover Panel - Lower
Washer - M10
Spacer - M10 x 20
Foot - M10 x 45
Silicon Pipe - Hot Water
Dispense Head Assembly - See Page 143
Cup Drop Assembly - See Page 135
123
Technical Manual
Interior View - Instant Machines
(Covers Removed)
15
1
14
2
3
4
13
5
12
6
124
7
8
9
10
11
Technical Manual
Interior View - Instant Machines
(Covers Removed)
Ref No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
(a) MO10151000
(b) MO10152000
EL01157000
LO10113000
(a) EL01154000
(b) EL10193000
(c) EL10194000
(d) MT10106000
(a) FA05209000
(b) FA05208000
HO01139000
PL03083000
(a) VA10147000
(b) HO02445000
ME10182000
HO06632000
LO10111000
Item Description
Boiler Assembly - See Page 145
Ingredient Motor, 24v DC - 90 rpm
Ingredient Motor, 24v DC - 130 rpm
Mixing System - See Page 147
Power Supply Assembly - See Page 149
Door Interlock Switch
Dispense Head Assembly - See Page 143
Loom 240v Power
Mains Filter
Connector Block
End Plate
Filter Mounting Bracket
Grommet - Red Silicone
Float Detector Spring
Hose
Hose Adaptor
Inlet Valve 24v DC
Hose c/w Non-Return Valve
Extract Fan
Aquavend 10 Hose - 1 Metre
Main Loom
125
Technical Manual
Interior View - Freshbrew Machines
1
15
14
2
13
3
12
4
5
6
11
7
10
126
9
8
Technical Manual
Interior View - Freshbrew Machines
Ref No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
MT10090000
(a) ME01002200
(b) ME07000000
MT10110000
SA06075000
PL10280000
FA07112000
ME05281001
FA10255000
PL06334000
MT10083000
Item Description
Freshbrew Coffee Canister - See Page 141
Brewer Cover
Double Freshbrew Brewer
Single Freshbrew Brewer
Brewer Side Tray
Outlet Adaptor Kit
Freshbrew Waste Container
Spacer - M10 x 20
Foot - M10 x 45
Washer - M10
Dispense Head Assembly - See Page 143
Safety Key
Mixing System - See Page 147
Extract Tray - Freshbrew
Tall Canister Assembly - See Page 137
Freshbrew Tea Canister - See Page 139
127
Technical Manual
Interior View - Freshbrew Machines
(Covers Removed)
1
2
18
3
4
17
16
5
15
6
14
7
13
12
128
11
10
9
8
Technical Manual
Interior View - Freshbrew Machines
(Covers Removed)
Ref No.
Part No.
Item Description
1
2
3
4
5
6
HO06632000
LO10111000
MO10151000
MO10265000
Inlet Hose - Aquavend 10
Main Loom
Motor - 90 rpm, 24v DC (F/B Tea)
Motor - 90 rpm, 24v DC (F/B Coffee)
Brewer Motor assembly - See Page 151
Inlet Valve, 24v DC
Hose c/w Non-Return Valve
Extract Fan
Hose Adaptor
Hose
Grommet - Red Silicone
Float Detector Spring
Mains Filter
Connector Block
End Plate
Filter Mounting Bracket
Loom 240v Power
Door Interlock Switch
Power Supply Assembly - See Page 149
Dispense Head Assembly - See Page 143
Mixing System - See Page 147
Ingredient Motor, 24v DC - 90 rpm
Ingredient Motor, 24v DC - 130 rpm
Boiler Assembly - See Page 145
7
8
9
10
11
12
13
14
15
16
17
18
(a) VA10147000
(b) HO02445000
ME10182000
PL03083000
HO01139000
(a) FA05209000
(b) FA05208000
(a) EL01154000
(b) EL10193000
(c) EL10194000
(d) MT10106000
LO10113000
EL01157000
(a) MO10151000
(b) MO10152000
129
Technical Manual
Interior View - Espresso Machines
16
1
15
2
3
4
5
14
6
7
13
12
8
11
10
130
9
Technical Manual
Interior View - Espresso Machines
Ref No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
MT10143000
MO10108000
(i) FA02029000
(ii) FA05209000
(iii) FA03262000
FA07111000
PL10540000
MT10131000
PL10550000
SI04345960
(i) ME05281001
(ii) FA07112000
(iii) FA10255000
Pl06334000
SI01171960
Item Description
Fresh Beans Container - See Page 159
Bean Container Keep Bar
Grinder & Motor Assembly
Posi Pan Head Screw - M4 x 20
Grommet, Red Silicone
Lock Nut - M4
Knurled Thumbscrew M4 x 10
Coffee Chute Moulding
Waste Chute
CoEx® Brewer Assembly - See Page 153
Coffee Waste Bucket
Silicone Pipe - Hot Water/Coffee
Foot
Spacer
Washer - M10
Service Key
Silicone Pipe
Mixing System Assembly - See Page 147
Tall Canister Assembly - See Page 137
Freshbrew Coffee Canister - See Page 139
131
Technical Manual
Interior View - Espresso Machines
(Covers Removed)
13
8
14
15
16
2
17
12
1
11
2
10
3
2
4
6
5
6
9
2
8
7
132
Technical Manual
Interior View - Espresso Machines
(Covers Removed)
Ref No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
ME10208000
HO10245000
ME10047000
PL10246000
PL10282000
SI10538000
VA10044000
ME10211000
(a) MO10151000
(b) MO10152000
VA10043000
ME10209000
VA10041000
ME10207000
ME10216000
VA10042000
ME10217000
ME10218000
Item Description
Coupling, Extended Male Elbow
FEP Tube, 6mm OD
Pump
Tee Piece, Nylon
Coffee Outlet, Grinder
Silicone Tube, 4mm ID
Pressure Relief Valve - 3 Bar
Coupling, Female
Ingredient Motor, 24v DC - 90 rpm
Ingredient Motor, 24v DC - 130 rpm
Pressure Relief Valve - 12 Bar
Coupling, Male - Stand Pipe
Valve, 3 Way
Coupling, Male - Branch ‘T’
Coupling - ‘T’ Piece
Valve, 2 Way
Coupling, Elbow
Male Coupling
133
Technical Manual
Cup Drop Unit Assembly
2
1
3
4
7
5
6
10
27
25
24
26
23
8
10
9
11
12
22
16
21
13
17
14
18
20
19
134
15
Technical Manual
Cup Drop Unit Assembly
Ref No.
Part No.
Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PL10020000
PL10019000
PL10015000
ME10067000
EL10038000
PL10018000
EL04920000
PL10016000
FA10204000
FA10205000
ME05208000
FA03217000
ME10201000
FA01554000
FA01506000
MT10066000
FA10203000
PA10262000
PL10017000
FA10202000
MO10149000
LO10114000
EL10038000
EL10037000
FA02155000
FA02142000
FA10206000
Turret Extrusion
Turret Spigot
Top Moulding
Magnetic Catch
PCB Cup Detector
Microswitch Arm Moulding
Micro Switch
CDU Moulding
Spirol Pin, M4 x 14 mm
Screw, M3 x 10
Spring
Screw, M4 x 10
Spacer
Shakeproof Washer, M4
Locknut, M4
Bracket
Nyloc Nut, M3
Cup Splitter Assembly
Bottom Moulding
Screw, M3.5 x 20
Turret Motor, 1.7 rpm
Loom
PCB Cup Detector
Solenoid
Screw, M5 x 12
Shakeproof Washer, M5
Shakeproof Washer, M3
135
Technical Manual
Tall Canister Assembly
1
11
5
4
3
10
2
9
4
8
7
6
136
Technical Manual
Tall Canister Assembly
Ref No.
1
2
3
4
5
6
7
8
9
10
11
Part No.
Item Description
PL10153000
PL10154000
Canister Assembly - c/w Agitator
Canister Assembly - No Agitator
PL07138000
PL10390000
PL10358000
PL10356000
PL02711000
PL01442000
PL01441000
PL01128000
PL10357000
(a) ME02706000
(b) SI02705000
ME10388000
Canister Lid
Canister Base
Flange - Rear
End Cap
Canister Drive
Canister Chute, RH - Long
Canister Chute, LH - Long
Canister Chute - Central
Flange - Front
Auger c/w ‘O’ Ring
‘O’ Ring
Agitator Assembly
137
Technical Manual
Short Canister Assembly
1
9
5
4
3
8
2
7
4
6
6
138
Technical Manual
Short Canister Assembly
Ref No.
1
2
3
4
5
6
7
8
9
Part No.
Item Description
PL10155000
PL10549000
Canister Assembly - Freshbrew Tea
Canister Assembly - Freshbrew Coffee (*)
PL07138000
PL10390000
PL10358000
PL10356000
PL02711000
(a) PL10297000
(b) PL01441000
PL10357000
(a) ME02706000
(b) ME10386000
(c) SI02705000
ME10388000
Canister Lid
Canister Base
Flange - Rear
End Cap
Canister Drive
Extended Chute - Tea Canister
Canister Chute - Coffee Canister
Flange - Front
Auger, Plastic c/w ‘O’ Ring
Auger, Steel c/w ‘O’ Ring (*)
‘O’ Ring
Agitator Assembly
(*) Fitted to Espresso models
139
Technical Manual
Coffee Canister Assembly
(Freshbrew Machines)
1
8
7
6
4
5
4
3
2
140
Technical Manual
Coffee Canister Assembly
(Freshbrew Machines)
Ref No.
1
2
3
4
5
6
7
8
Part No.
Item Description
PL10156000
Freshbrew Canister Assembly
PL07137000
PL01128000
PL02709000
SI04697000
ME10386000
PL02710000
PL02711000
ME10387000
Canister Lid
Canister Chute - Central
Flange - Front
‘O’ Ring
Auger c/w ‘O’ Ring
Flange - Rear
Canister Drive
Agitator Assembly
141
Technical Manual
Dispense Head Assembly
1
2
3
4
5
7
6
8
9
10
142
11
Technical Manual
Dispense Head Assembly
Ref No.
Part No.
Item Description
1
2
3
4
5
6
7
8
9
EL04920000
EL10036000
MT10099000
MO10150000
MT10098000
MT10101000
PL10035000
FA01416000
PL05496000
PH05501000
MT10100000
ME04063000
Micro Switch
Dispense Head Opto Sensor
Cover Plate
Motor, 24v DC, 50rpm c/w Drive Pinion
Motor Bracket
Decoder Bracket
Rack Moulding
Knurled Thumb Nut, M5
Dispense Head Moulding
Nozzle Set c/w Hot Water Nozzle*
Dispense Head Arm
Dispense Head Slide
10
11
* Not Illustrated
143
Technical Manual
Boiler Assembly - Instant/Freshbrew Machines
1
2
3
4
6
5
7
10
8
9
18
11
12
19
20
17
15
18
13
21
16
14
22
23
144
Technical Manual
Boiler Assembly - Instant/Freshbrew Machines
Ref No.
Part No.
Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
LO10111000
MT10054000
FA01143000
FA03227000
HO06632000
SI10056000
BA10050000
VA10148000
VA01141000
ME04550000
SI06340000
PH03112000
FA01185000
SI01171960
PL00718000
VA03377000
EL02876003
SI01142960
EL03378000
ME00043000
FA01186000
FA01135000
PL00066000
Main Loom
Boiler Lid
Screw, M4 x 10
Unex Clip - 19mm
Inlet Hose
Boiler Seal
Boiler Assembly c/w Lid and Seal
Dispense Valve, 24v DC
Level Probe Seal
Level Probe
Thermistor Seal
Thermistor Assembly
Snapper Clip, 30
Silicone Pipe - 8mm i.d.
Drain Pipe Bung
Dispense Valve Seal
Element - 2375w
Silicone Pipe - 12mm i.d.
Temperature Cut Out
Temperature Cut Out Holder
Snapper Clip, 38mm
Circlip
Bowl Adaptor
145
Technical Manual
9
8
1
2
3
4
5
6
7
Mixing System
146
Technical Manual
Mixing System
Ref No.
Part No.
Item Description
1
2
3
4
5
6
7
8
9
MO10184000
PL10188000
SI10343000
SI10344000
PL10185000
PL10183000
PL10187000
PL10186000
SI04345960
Whipper Motor c/w Fixing Plate
Whipper Base
Whipper Base ‘O’ Ring
Whipper Base Seal
Impeller
Bowl Adaptor
Steam Trap
Mixing Bowl Chamber
Silicone Pipe - 10mm o.d.
147
Technical Manual
Power Supply Assembly
2
1
3
4
5
8
6
10
9
7
10
148
10
Technical Manual
Power Supply Assembly
Ref No.
1
2
3
4
5
6
7
8
9
10
Part No.
(i) EL08977000
(ii) EL10146000
Item Description
Genesis I/O PCB - Instant/Freshbrew
Genesis I/O PCB - Espresso
MT10788000
MA10252000
EL10193000
EL10194000
EL01815000
EL01152000
EL10021000
EL01994000
EL01995000
EL01227000
PSU Cover (Not Illustrated)
Power Supply Chassis
Connector Block
End Plate
Thermal Pad
Solid State Relay
Switch Mode Power Supply
Fuse Holder Assembly
Fuse - 12A, 250v
Fuse - 4A, Anti-surge
LO10112000
MT10788000
Power Supply Loom (Not Illustrated)
PSU Cover (Not Illustrated)
149
Technical Manual
Brewer Motor Assembly
(Freshbrew Machines)
3
4
2
1
5
8
7
6
150
Technical Manual
Brewer Motor Assembly
(Freshbrew Machines)
Ref No.
Part No.
Item Description
1
2
3
4
5
6
7
8
PL03297000
ME08734000
MO10023000
ME00979000
EL01148000
ME04926000
ME01162000
FA01136000
Drive Dog
Roll Pin - 36 x 3mm
Freshbrew Motor
Cam c/w Grub Screw
Micro Switch
Brewer Retaining Pin
Spring
‘E’ Clip
151
Technical Manual
9
8
2
4
1
6
3
5
7
CoEx® Brewer/Motor Assembly
(Espresso Machines)
152
Technical Manual
CoEx® Brewer/Motor Assembly
(Espresso Machines)
Ref No.
Part No.
Item Description
1
2
3
4
ME10190000
ME10762000
EL10587000
ME10763000
ME10595000
ME10597000
MT10135000
MO10191000
ME10284000
PL10283000
Brewer Assembly*
Mounting Bracket
Microswitch
Water Inlet Connection
‘O’ Ring - Water Inlet Connection
Drive Wheel
Motor Mounting Bracket
CoEx Brewer Motor
Filter Head Assembly
Coffee Outlet Spout
5
6
7
8
9
* Includes 2, 3, 4, 5 and 8
153
Technical Manual
Water Inlet/Pressure Valve Assembly
(Espresso Machines)
4
3
2
1
154
Technical Manual
Water Inlet/Pressure Valve Assembly
(Espresso Machines)
Ref No.
Part No.
Item Description
1
2
3
4
VA10147000
VA10048000
Inlet Valve, 24v DC
Valve, Pressure Reducing
Boiler Assembly - See Page 157
Silicone Tubing, 4mm i.d.
Rear Cover Panel
*
SI10538000
MT10140000
*
Not Illustrated
155
Technical Manual
Pressure Boiler Assembly
(Espresso Machines)
4
5
4
6
3
2
7
9
1
8
10
11
4
156
Technical Manual
Pressure Boiler Assembly
(Espresso Machines)
Ref No.
Part No.
Item Description
1
2
3
4
5
6
7
8
9
10
11
BA10000000
EL10226000
ME1022000
ME10218000
VA10535000
VA10536000
ME10211000
ME10049000
ME10217000
HO10245000
MT10463000
Pressure Boiler c/w 2kW Element
High Temperature Cut Out
Coupling, Double Male Stem
Coupling, Male
Valve Body, 3 Way
Valve Coil, 3 Way
Coupling, Female
Flow Meter
Coupling, Elbow
Tube
Bracket, Flow Meter
157
Technical Manual
Fresh Beans Container
(Espresso Machines)
1
2
3
4
158
Technical Manual
Fresh Beans Container
(Espresso Machines)
Ref No.
Part No.
Item Description
1
2
3
4
PL10027000
SI10548000
PL10026000
PL10028000
Bean Container Lid
Bean Container Lid Seal
Fresh Beans Container
Bean Container Shut Off
159
Technical Manual
Notes
160
Pipsmore Park, Bumpers Farm Industrial Estate,
Chippenham, Wiltshire SN14 6NQ
Tel: +44 (0)1249 444807 Fax: +44 (0)1249 444819
Email: sales@cranems.co.uk
Website: www.cranems.co.uk
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