GULPER PWD SS
WET/DRY VACUUMS
PWD 600
PWD 609
PWD 612
PWD 615
Gulper 600S
Gulper 609S
Gulper 612S
Gulper 615S
OPERATING & MAINTENANCE
INSTRUCTIONS
INTRODUCTION
READ THIS BOOK
This operator’s book has important information for the use
and safe operation of this machine. Read this book carefully before starting the machine. Keep this book and tell
all operators to read the book. If you do not follow the
instructions, you can cause an injury or damage equipment,
furniture or buildings.
For new books write to:
Pacific
2259 S. Sheridan
Muskegon, MI 49442-6252
Carefully inspect all components to ensure that there is no
concealed freight damage. If such damage is discovered,
file a “CONCEALED DAMAGE REPORT” immediately
with the delivering carrier.
The contents of this manual are based on the latest product
information available at the time of publication. Pacific
Steamex reserves the right to make changes or improvements to its machines without notice.
FOR YOUR CONVENIENCE, RECORD THE
FOLLOWING IMPORTANT INFORMATION:
MODEL_______________________________
SERIAL NUMBER_______________________
PART NUMBER ________________________
DATE PURCHASED _____________________
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS
BEFORE USING THIS MACHINE!
WARNING! To reduce the risk of fire, electric shock, or injury:
1. You must be trained to operate this machine. This machine is to be operated for its intended use
only.
2. Do not operate this machine unless it is completely assembled.
3. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical contractor.
4. To prevent electrical shock: Always remove the electrical plug from the electrical outlet before performing any repairs, maintenance or cleanup and when leaving the machine unattended.
5. To prevent electrical shock: Keep the machine surface dry; Do not subject to rain; Store the machine
in a dry building area; Clean the machine with a dry cloth only.
6. Machines can cause an explosion when near flammable materials and vapors. Do not use or store
this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials. Do not
use flammables to clean this machine.
7. Maintenance and repairs must be done by a qualified or authorized person.
8. If the machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into
water, return it to a service center.
9. To avoid damage to the machine’s electrical cord, always lift the machine over the cord. Do not run
the machine over the electircal cord.
10. Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine.
Grounding Instructions
This machine must be grounded. If it should malfunction or break
down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped
with a cord having an equipment-grounding conductor and grounding
plug. The plug must be inserted into an appropriate outlet that is
properly installed and grounded in accordance with all local codes and
ordinances.
WARNING - Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt as to whether the
outlet is properly grounded. Do not modify the plug provided with
the machine - if it will not fit the outlet, have a proper outlet installed
by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a
grounded plug that looks like the plug illustrated in figure A. A
temporary adapter that looks like the adapter illustrated in figures B
and C may be used to connect this plug to a 2-pole receptacle as
shown in figure B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly grounded
outlet (figure A) can be installed by a qualified electrician. The green
colored rigid ear, lug, or the like extending from the adapter must be
connected to a permanent ground such as a properly grounded outlet
box cover. Whenever the adapter is used, it must be held in place by
a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by
the Canadian Electrical Code
EXTENSION CORDS
Use only three-wire 16/3 or larger gauge approved extension cords that have
three-prong grounding type plugs and three-pole receptacles that accept the
appliance’s plug. Replace or repair any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identical replacement parts.
NOTE: Do not use adapters shown in figures B & C in Canada
2
OPERATING PROCEDURES
WARNING! For the safe operation of this machine follow
the instructions given in this booklet and the training given
by your supervisor. Failure to do so can result in personal
injury and/or damage to machine and property!
WARNING! NEVER USE THIS MACHINE TO PICK UP
VOLATILE OR EXPLOSIVE MATERIALS.
DO NOT OPERATE MACHINE IN AN EXPLOSIVE
ENVIRONMENT!
“Wet” refers to liquids such as water, scrub solutions and detergents; NOT VOLATILE OR EXPLOSIVE MATERIALS.
To prepare the machine for operation, make sure it is of the correct
voltage and properly assembled. If in doubt, ask your supervisor.
1.
Release the clamp on each side of the tank and head assembly.
Lift the head assembly off and set it aside.
2.
Then lift the cloth filter assembly out of the collector tank.
Store the filter assembly for future, dry pick-up use. DO
NOT REINSTALL.
3.
Empty the collector tank of all dust and debris. Also wipe
the inside of the collector tank to remove clinging dust.
4.
Check the float shut-off device on the lower portion of the
head assembly. The float should have free movement. When
the recovered liquid soilage reaches the collector tank capacity, the float will rise to shut off the air flow, stopping the
liquid recovery. This prevents damaging overflow and signals
the operator when to empty the collector tank.
5.
Replace the head assembly and fasten both clamps. Attach
the hose, wand and floor tool of choice (reference page 5).
6.
Plug the power cord into a 115-volt, 60 cycle grounded outlet.
7.
Turn the machine’s motor on by pressing the rocker switch
which is located on the head assembly.
FOR WET PICK-UP:
FOR DRY PICK-UP:
“Dry” refers to material such as dust, dirt, debris and dry foam
shampoo.
1.
Release the clamp on each side of the tank and head assembly.
Lift the head assembly off and set it aside.
2.
Then lift the cloth filter assembly out of the collector tank.
Clean the cloth filter if needed (reference the “Maintenance”
section).
3.
Empty the collector tank of all dust and debris. If the debris
is wet, empty and dry the inside of the tank thoroughly.
4.
Place the cloth filter assembly back into the collector tank.
Check for a good seal around the outer filter lip and tank rim.
5.
Replace the head assembly and fasten both clamps. Attach
the hose, wand and floor tool of choice (reference page 5).
6.
Plug the power cord into a 115-volt, 60 cycle grounded outlet.
7.
Turn the machine’s motor on by pressing the rocker switch
which is located on the head assembly.
MAINTENANCE
Good maintenance procedures assure better operation,
fewer repairs and longer life to your machine.
ELECTRICAL CABLE:
Check the cord for any nicks, cuts or damage. Report these to
your supervisor for correction.
DISCONNECT THE ELECTRICAL PLUG OF THE MACHINE FROM THE ELECTRICAL OUTLET BEFORE
DOING ANY CLEANUP, REPAIRS OR MAINTENANCE
OFTHEMACHINEANDWHENLEAVINGTHEMACHINE
UNATTENDED.
VACUUM HEAD ASSEMBLY:
1. Gaskets: Clean the vacuum head gasket and the float shut-off
gasket.
2. Float Shut-Off Device: This should move freely. Remove
any debris or strings from the float cage.
3. Head Assembly: Replace and leave ajar if the collector tank is
damp to prevent mildew.
CLEAN THE MACHINE AFTER EACH USE:
1.
2.
Wipe the outside with a clean cloth.
Clean the collector tank: Release the clamps on each side
of the tank and head assembly. Lift the head assembly off
and set aside. Lift the filter assembly out of the collector
tank and set aside. Then wipe the inside of the collector tank
with a clean cloth.
3. Empty and check the filter assembly: Empty the recovered
soilage into a suitable container and shake to remove clinging
dirt. Brush the outside of the filter bag to remove embedded
dirt. Check the filter assembly for tears or holes; repair or
replace if necessary. Install the clean filter assembly into the
clean collector tank.
WHEELS AND CASTERS:
Check these for cuts and nicks. Remove any strings or debris that
may restrict the free movement of the wheels. Wipe the treads
clean.
CARBON BRUSH INSPECTION:
Check for wear at six month intervals or every 600 hours of
operation. The carbon brushes must be replaced if worn shorter
than 3/8 inch.
3
PWD 600 & 609
Gulper 600S & 609S
1
4
6
5
12
10
2
24
9
11
3
7
8
13
25
14
32
15
26
28
16
29
30
27
15
31
17
18
33
37
34
19
35
38
20
21
39
22
40
23
36
4
PWD 600 & 609
Gulper 600S & 609S
ITEM PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
601510
602310
964020
608010
608530
908010
607210
964021
606310
515150
606314
964022
600211
602771
603410
605210
605211
600903
600212
603411
603412
603312
W106D
962120
602411
600520
608630
608640
602010
930001
603415
603425
607001
608303
602415
962112
924022
980008
607211
609710
602311
601310
601210
964025
QTY.
Cap, Dome
Cover, Motor
Screw, Cap
Switch
Strain Relief
Cord Assembly
Retainer, Cord
Screw, Cord Retainer
Lab- Watts/Voltage
Label - Warning
Label - Serial Number
Screw, Motor Cover
Adapter, Upper Motor
Duct, Air Vent
Gasket, Vac Motor
Motor, Vacuum 115V
Motor, Vacuum 230V
Carbon Brush, Vac Mtr. (2 req'd/mtr)
Adapter, Lower Motor
Gasket, Lower Adapter
Gasket, Float Shut-Off
Float, Shut-Off
Nut, Float Cage
Screw, Float Cage
Cage, Float Shut-Off
Adapter and Bag Assembly
Tank, PWD-600
Tank, PWD-609
Clamp, Lid
Rivet, Clamp Lid
Gasket, Plastic Coupler
Gasket, Foam Adaptor
Pawl
Spring
Coupler, Tank
Screw
Nut, Caster
Washer, Lock
Retainer, Tank
Caster
Cover, Caster
Base, Caster
Bumper, Caster Base
Screw, Caster Cover
5
1
1
4
1
1
1
1
2
1
1
1
6
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
2
4
4
4
4
4
1
1
8
PWD 612
Gulper 612S
1
4
6
5
12
26
10
2
9
11
3
7
8
13
27
14
32
15
28
33
16
34
35
29
17
45
31
18
36
30
19
20
21
37
41
38
22
39
24
42
25
43
23
44
40
6
PWD 612
Gulper 612S
ITEM PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
601540
602340
964020
608010
608530
908010
607210
964021
606310
515150
606340
964022
600214
600216
603420
605210
605211
600903
603410
600215
603442
603412
603312
602413
W106D
962120
600530
608650
602010
930001
603910
964026
962112
603415
603425
607001
608303
602415
924022
980008
607211
609720
602311
601320
601220
964025
QTY.
Cap, Dome
Cover, Motor
Screw, Cap
Switch
Strain Relief
Cord Assembly
Retainer, Cord
Screw, Cord Retainer
Lab- Watts/Voltage
Label - Warning
Label - Serial Number
Screw, Motor Cover
Adapter, Upper Motor
Adapter, Middle Motor
Gasket, Vac Motor
Motor, Vacuum 115V
Motor, Vacuum 230V
Carbon Brush, Vac Mtr. (2 req'd/mtr)
Gasket, Vac Motor
Gasket, Reduction
Adapter, Lower Motor
Gasket, Lower Adapter
Gasket, Float Shut-Off
Float, Shut-Off
Cage, Float Shut-Off
Nut, Float Cage
Screw, Float Cage
Adapter and Bag Assembly
Tank, PWD-612
Clamp, Lid
Rivet, Clamp Lid
Handle
Screw, Handle
Screw
Gasket, Plastic Coupler
Gasket, Foam Adaptor
Pawl
Spring
Coupler, Tank
Nut, Caster
Washer, Lock
Retainer, Tank
Caster
Cover, Caster
Base, Caster
Bumper, Caster Base
Screw, Caster Cover
7
1
1
4
1
1
1
1
2
1
1
1
8
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
4
2
4
2
1
1
1
1
1
4
4
4
4
4
1
1
8
PWD 615
Gulper 615S
1
2
3
9
30
4
10
11
5
12
13
31
16
38
39
37
33
42
40
18
20
17
19
21
44
45
49
15
7
35
32
48
8
34
36
41
14
46
43
47
22
33
50
23
24
55
56
51
52
58
25
26
57
59
54
53
8
27
28
29
6
PWD 615 and Gulper 615S
ITEM PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
601550
964022
964021
607210
608530
908020
604610
608010
604611
602350
964029
606360
606310
515150
964028
600220
603410
605210
605211
600903
605212
600904
604612
604613
964020
600221
600222
603421
603422
603312
W106D
962120
602420
600540
608660
964026
603910
602010
930001
962112
603415
607001
608303
602415
920004
600810
980009
W156D
964026
980010
603920
964031
924023
607710
924022
507320
609730
964032
608540
601330
924022
609720
Cap, Dome
Screw, Cap
Screw, Strain Relief
Retainer, Cord
Strain Relief
Cord Assembly
Insert, Blank Switch
Switch
Insert, Blank Motor Cover
Cover, Motor
Screw, Motor Cover
Label - Serial Number
Lab- Watts/Voltage
Label - Warning
Screw, Upper Motor Adapter
Adapter, Upper Motor
Gasket, Vac Motor
Motor, Vacuum 115V
Motor, Vacuum 230V
Carbon Brush, Vac Mtr. (2 req'd/mtr)
Motor, Vac.Acustek-UC-115V
Carbon Brush, 605212 Vac Mtr. (2 req'd/mtr)
Spacer, Vac. Motor Intake
Insert, Intake Blank
Screw, Motor Adapter
Adapter, Middle Motor
Adapter, Lower Motor
Gasket, Lower Adapter
Gasket, Float Shut-Off
Float Shut-Off
Nut, Float Cage
Screw, Float Cage
Cage, Float Shut-Off
Adapter and Bag Assembly
Tank, PWD-615
Screw, Handle
Handle
Clamp, Lid
Rivet, Clamp Lid
Screw
Gasket, Plastic Coupler
Pawl
Spring
Coupler, Tank
Nut
Bracket, Tilt
Gasket, Bracket
Washer
Screw, Tilt Bracket
Screw, Handle
Washer, Rubber-Handle
Handle, Carriage
Screw, Carriage Handle
Nut-Wing
Shaft, Wheel Axle
Nut
Snap Ring
Wheel, Carriage
Screw, Tank Support
Support, Tank
Base, Carriage
Nut, Caster
Wheel, Caster
QTY.
1
4
1
1
1
1
1
2
1
1
8
1
1
1
4
1
1
2
2
4
2
4
2
1
6
1
1
1
1
1
1
1
1
1
1
4
3
2
4
2
1
1
1
1
2
1
1
4
2
2
2
1
2
2
1
2
2
2
2
2
1
2
2
DELUXE TOOL KIT
PART #608510
1
3
19
4
20
18
2
6
7
9
8
OPTIONAL ACCESSORY
CARPET TOOL- ITEM 21
5
8
10
13
8
11
12
604110
600206
600205
609810
609813
609809
5
606710
6
600204
7
608810
8
601803
9
601804
10
600901
11
602011
12
964022
13
608812
14
601802
15
600701
16
607212
17
962115
18
600210
19
608816
20
608820
OPTIONAL:
21
608811
22
600902
23
607901
TOOL KIT ASSEMBLY:
1. Connect the hose to the collector tank by inserting the
large, grooved hose adapter end into the tank adapter.
Pull the locking pin up to allow the hose adapter to slide
further in. Release the locking pin to engage the large
groove.
QTY.
Hose Asm, w/Adapters
1
Adapter, 1-1/2 Hose, Vac End
1
Adaptor, 1-1/2 Hose, Wand End
1
Wand Asm., with Adapter & Pin
1
Wand Half w/out Adapter (top half)
Wand Half w/Adapter&Pin (bottom half)
Disconnect Pin Assembly
1
Adapter, Wand
1
16" Bristle Floor Tool Asm.
1
Top Casting with Adapter
1
Base Casting, Bristle Tool
1
Brush, Bristle Tool
1
Clamp, Brush
2
Screw
2
16" Squeegee Floor Tool Asm.
1
Base Casting-Squeegee Tool
1
Blade, Squeegee Pickup
2
Retainer
2
10-24x3/8 Self-Tapping Screw
5
Tool Adapter, 1-1/4 to 1-1/2
1
1-1/2" Crevice Tool
1
3" Round Dusting Tool
1
16" Carpet Tool Asm.
Brush Strip
Carpet Shoe
22
23
15
16
12
1
2
3
4
12
14
17
ITEM PART NO. DESCRIPTION
9
1
1
1
10
2.
Insert the upper wand half firmly into the lower wand
assembly. The dimple on the lower wand aligns with the
groove of the upper half to assure a rigid fit.
3.
Insert the wand end into the free end of the vacuum hose.
Then fasten the proper floor tool to the to the wand by
inserting the mating end of the floor tool into the adapter
collar of the wand assembly. Pull the tool locking pin to
allow total engagement of the adapter and tool. Release
the pin to lock the tool to the wand.
4.
The hand tools may also be used by inserting their adapter
directly into the free end of the vacuum hose.
5.
Tool Selection: Choosing the proper tool will give the
best results. To vacuum dust and debris from floors or
walls-select the bristle floor tool. To remove water, liquid
waste, strip solution, etc. from hard surfaced floors-use
the squeegee floor tool. When vacuuming carpets or
rugs-choose the carpet tool.
OPTIONAL SQUEEGEE ASSEMBLY
PART #608519
1
2
8
9
4
3
7
12
5
6
5
4
10
11
13
14
15
16
17
18
ITEM PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
600206
604112
600205
607213
600703
601805
605001
605002
600802
Adapter, Hose
Hose, without Cuffs
Adapter, Hose
Retainer, Squeegee Blade
Blade, Squeegee
Casting, Squeegee
Knob, Adjusting Lower
Knob, Adjusting Upper
Bracket, Support
QTY.
ITEM PART NO. DESCRIPTION
1
1
1
2
2
1
1
1
1
10
11
12
13
14
15
16
17
18
11
601101
602101
608302
962128
605003
W155D
600803
608301
609701
Bushing
Clip, Seeger
Spring, Squeegee Tension
Screw
Knob, Caster Adjusting
Screw
Bracket, Caster
Spring, Caster
Caster
QTY.
1
1
1
14
2
4
2
2
2
WARRANTY POLICY
WET/DRY VACUUMS
The Pacific Steamex Inc. Wet/Dry Vacuum has been manufactured, tested and inspected in accordance with specific engineering requirements and is WARRANTED to be free from defects in workmanship and materials as follows:
One (1) year parts & labor - All components unless excluded below.
This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with
Pacific Steamex Inc. Operating and Maintenance instructions.
This warranty does not apply to certain wear parts and accessories of the machine such as electrical cords, carbon motor
brushes, floor brushes, hoses, tools, filters, casters, wheels, etc. Nor does it apply to damage or failure caused by improper
use, abuse or neglect. Warranty credit or replacement of return parts including motors, etc., is subject to incoming inspection
of those items.
To secure repair under this warranty, the following procedure should be taken:
• The inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery
charges prepaid. If unable to locate the Dealer, you may contact Pacific Steamex Inc. at the address listed herein for the
location of the nearest Pacific Steamex Inc. repair center or agent or for other instructions pertaining to your warranty
difficulty.
•
Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional charge
or cost to the user.
•
Only Pacific Steamex Inc. or its authorized dealers and agents may make no charge warranty repairs on this product. All
others do so at their own risk.
This warranty limits Pacific Steamex Inc. liability to the repair of the product and/or warranted parts replacement and does not
include incidental or consequential damages arising from the use of a Pacific Steamex Inc. machine whether defective or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
2259 Sheridan
Muskegon, Michigan 49442
Ph: (800) 968-1332 Fax: (231) 773-1642
www.nextwaveofclean.com
10/01
630020
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