WF2613
Installation
Instructions
WF2613 Terrazzo
Classic Corner 54"
Washfountain with
Air Valve Control
Table of Contents
IMPORTANT
Read this entire installation manual
to ensure proper installation.
Flush all the water supply lines
before making connections.
Main water supply to the unit
should be ON at all times.
This installation manual and parts
list should be filed by the owner’s
maintenance department.
215-1523 Rev. E; EN 06-915B
© 2007 Bradley Corporation
Page 1 of 28 4/6/2007
Pre-Installation Information . . . . . . . . . . . . . . . . . 2
Corner Washfountain Dimensions . . . . . . . . . . . . . 3
Rough-In Specifications . . . . . . . . . . . . . . . . . . . 4-5
Drain Rough-In Specifications . . . . . . . . . . . . . . . .6
Assembling the Pedestal . . . . . . . . . . . . . . . . . . . . .7
Anchoring the Pedestal to the Floor . . . . . . . . . . . . .8
Drain Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Supplies with Optional Soap Dispenser
(A/O drains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
Supplies with Optional Soap Dispenser
(B/H drains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
Valve Assembly and Connections . . . . . . . . . . . .13
Adjust the Air Valve Metering Time . . . . . . . . . .14
Air Valve Troubleshooting . . . . . . . . . . . . . . . . . .15
Check Valve Troubleshooting . . . . . . . . . . . . . . .15
Air Valve Repair Kits and Parts List . . . . . . .16-17
Stop, Strainer and Check Valve Repair Parts . . . .18
Soap Recommendations and Maintenance . . . . . .19
Soap Valve Repair Parts . . . . . . . . . . . . . . . . . . . .20
Sprayhead Troubleshooting/Repair Parts . . . . . . 21
Manual Mixing Valve Repair Parts . . . . . . . . . . .22
Angle Volume Control Valve Repair Parts . . . . . .23
Vernatherm™ Mixing Valve Maintenance . . .24-26
Cleaning and Maintenance Instructions . . . . .27-28
UP
C
UPC Certified
C
R
P.O. Box 309, Menomonee Falls, WI 53052-0309
TEL. 1-800-BRADLEY FAX 262-251-5817
http://www.bradleycorp.com
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Pre-Installation Information
Air Valve
The sprayhead is controlled by a pushbutton that activates a single metered flow of water
pre-blended to a specific temperature.
Supplies Required:
• (6) lag bolts, screws or other fasteners to anchor washfountain pedestal to floor.
• 1" hot and cold water supply lines and fittings (refer to rough-ins on pages 4-5).
• Reducing fittings and 1/2" nominal copper tubing for models with supplies from above.
• Standard P-trap (refer to rough-ins on pages 4-5). Vented trap supplied by Bradley when
required.
• 2" drain lines and fittings (refer to rough-ins on pages 4-5).
• Pipe sealant and plumber’s putty.
• 1-1/2" vent pipe on types vented through washfountain column (see page 3 for lengths required).
NOTE: Supply lines for one or two washfountains should be 1"; for three washfountains, 1-1/4". For
more than three washfountains pipe size should increase proportionally. Vent pipe to be 1-1/2" on
models vented through washfountain.
Bradley Classic Washfountain Warranty Information
Product warranties may be found under “Product Information” on our website at www.bradleycorp.com
2
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Corner Washfountain Dimensions
ADJUST TO TOWEL DISPENSER
MOUNTING HOLES
L
6" (152)
K
G
F
D
C
E
B
J
A
H
Approximate Dimensions in Inches
Material
Size
A
B
C
D
E
F
G
H
J
Terrazzo
54"
19
29-1/4
39-1/8
42-5/8
36-1/4
51-1/8
59-1/2
26
28
K
L
37-1/4 10-1/4
For juvenile height, subtract 4" from dimensions A–F.
Approximate Dimensions in Millimeters (mm)
Material
Size
Terrazzo
1372
A
B
C
D
E
F
G
H
J
K
L
483
743
994
1083
921
1299
1511
660
711
946
260
For juvenile height, subtract 102mm from dimensions A–F.
Length of Tie Pipe Required for Vent through Washfountain Column
Type
Pipe Length
54" Less Soap Dispenser
21-1/2" (546mm)
54" With Soap Dispenser
30" (762mm)
54" Less Soap Dispenser With Towel Dispenser
55-1/2" (1410mm)
54" With Soap Dispenser With Towel Dispenser
48" (1219mm)
54" With Cube Adapter
32" (813mm)
54" With Cube Adapter With Towel Dispenser
50" (1270mm)
54" With Cube Adapter And Soap Dispenser
40" (1016mm)
NOTE: Drain must be connected with 2" schedule 40 welded wrought iron pipe, minimum, to provide
lower support for this installation. Vent or support pipe must be of the same material in 1-1/2".
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
4/6/2007
3
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Rough-In Specifications
Rough-In Notes:
1. All pipes and fittings not furnished by Bradley are shown in broken lines.
2. Supply lines for one to two washfountains should be 1"; for three washfountains 1-1/4"; for more than three washfountains, pipe sizes
should be increased proportionately.
3. Overhead supplies must be reduced to 1/2" copper tube to pass through support tube.
4. Check valve inlets are 1/2" NPT.
5. Dimensions shown in parentheses are millimeters.
Type O
Type A
Off-line vent with supplies from above.
Off-line vent with supplies from below.
18-1/2”
(470)
TOP VIEW
2” NPT DRAIN THRU FLOOR
(OPTIONAL) STUB UP 3” (76)
ABOVE FLOOR
4-1/2”
(114)
RIGHT WALL
7-1/4”
(184)
8-3/8”
(213)
COLD
18-1/2”
(470)
TRAP
2” NPT
DRAIN
8-3/8”
THRU WALL (213)
(STUB OUT
TO
SUIT TRAP
DIMENSION)
(OPTIONAL)
COLD
HOT
1” NPT SUPPLIES THRU
FLOOR (STUB UP 2-1/2” (64)
ABOVE FLOOR)
2” NPT DRAIN
THRU WALL
(STUB OUT TO
SUIT TRAP
DIMENSION)
(OPTIONAL)
54” (1372)
WASHFOUNTAIN
10”
(254)
LEFT WALL
4”
(102)
DRAIN
THRU WALL
B
2” NPT DRAIN THRU FLOOR
(OPTIONAL) STUB UP 3” (76)
ABOVE FLOOR
RIGHT WALL
10”
(254)
CENTER OF
WASHFOUNTAIN
10”
(254)
SIDE VIEW
TRAP FOR WALL
OUTLET ONLY
TOP VIEW
TRAP
9-3/4”
(248)
10”
(254)
SIDE VIEW
SUPPLIES
THRU
WALL
8-1/2”
(216)
7-1/4”
(184)
CENTER OF
WASHFOUNTAIN
HOT
12-3/4”
(324)
9-3/4”
(248)
LEFT WALL
12-3/4”
(324)
LEFT WALL
1” NPT
SUPPLIES
THRU WALL
(OPTIONAL)
54” (1372)
WASHFOUNTAIN
BOWL
1” NPT SUPPLIES FROM ABOVE
MUST REDUCE TO 1/2” NOM.
COPPER TUB ON THESE
CENTERS TO PASS THRU WASH
FOUNTAIN
TRAP FOR
WALL
OUTLET ONLY
CLEARANCE HOLE
CLEARANCE HOLE
A
A
4”
(102)
FLOOR
DRAIN
TRHU WALL
FLOOR
DRAIN THRU
FLOOR
TRAP LOCATED
BELOW FLOOR
SUPPLIES AND DRAIN THRU FLOOR,
TRAP LOCATED BELOW FLOOR.
NOTE: UPC AND IPC RESTRICT THE VERTICAL
DISTANCE FROM THE FIXTURE OUTLET TO THE TRAP
WEIR TO NOT MORE THAN 24". CHECK STATE AND
LOCAL CODES FOR VARIANCES.
Use this range of heights
when hook-up is made with
a coupling and nipple (2"
drain through wall must not
interfere with diagonal
frame member on pedestal).
4
RIGHT WALL
LEFT WALL
DIM.
Std. Ht.
Juv. Ht.
Std. Ht.
Juv. Ht.
A
11-1/4" to 13-1/4"
286mm to 337mm
9-1/4" to 10-1/4"
235mm to 260mm
6" to 11"
152mm to 279mm
6" to 8-1/2"
152mm to 216mm
B
12"
305mm
8-1/4"
210mm
12"
305mm
8-1/4"
210mm
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Rough-In Specifications
Use this range of heights
when hook-up is made with a
coupling and nipple (2" drain
through wall must not
interfere with diagonal frame
member on pedestal).
RIGHT WALL
DIM.
Std. Ht.
A
11-1/4" to 13-1/4"
286mm to 337mm
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Juv. Ht.
9-1/4" to 10-1/4"
235mm to 260mm
LEFT WALL
Std. Ht.
6" to 11"
152mm to 279mm
4/6/2007
Juv. Ht.
6" to 8-1/2"
152mm to 216mm
5
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Installation Instructions
Step 1: Installing the Drain
1. Rough-in supply and drain piping as required for your installation (see pages 4-5 for rough-ins).
2. Assemble the drain to the dimension shown in Figure 1 or Figure 2.
NOTE: All piping shown in dotted lines to be supplied by the installer.
(mm)
Vented Trap
(111-024)
Types A and O
Figure 1
6
Types B and H
Figure 2
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Installation Instructions
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions continued . . .
Step 2: Assembling the Pedestal
1. Assemble the legs and scuff base panels with the 5/16" carriage bolts and nuts provided (see
Figure 3).
2. Attach the pedestal frame members, the rear support members and the rear legs with the 5/16"
stove bolts and nuts provided (see Figure 3).
Diagonal Support
(194-043) STD Hgt.
(194-043A) JUV. Hgt.
Figure 3
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
4/6/2007
7
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Installation Instructions continued . . .
Step 3: Anchoring the Pedestal to the Floor and Installing Drain
IMPORTANT: FOR PROPER DRAINAGE, THE BOWL AND PEDESTAL MUST BE
LEVEL WHEN THEY ARE SECURED TO THE FLOOR .
WARNING: USE SUITABLE LIFTING EQUIPMENT TO POSITION THE BOWL AND
PEDESTAL ASSEMBLY. HANDLE WITH CARE! FAILURE TO DO SO
COULD RESULT IN SERIOUS PERSONAL INJURIES.
1. Position the pedestal assembly.
2. Anchor the pedestal assembly to the floor with suitable anchors (supplied by installer) (Figure 4).
3. Place the bowl on the pedestal using suitable lifting equipment.
CAUTION: Bowl Surface is smooth. Use suitable lifting equipment to position the
bowl and pedestal assembly. Handle with CARE!
4. Screw the spud into the drain with the lock nut and washer between the drain and bowl (see
Figure 5).
5. Tighten the spud and locknut against the bowl (see Figure 5).
STRAINER
(S45-067)
SPUD
112-015 (Terrazzo)
112-016 (Bradstone
and Stainless Steel)
BOWL
LOCKNUT
(161-021)
Figure 4
8
Figure 5
4/6/2007
WASHER
(142-068)
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Installation Instructions continued . . .
Step 4a: Installing Supplies with Optional Soap Dispenser for A/O drain units
NOTE: See Step 4b on page 11 for Type B/H drain units.
NOTE: For models with optional paper towel dispensers, tie pipe assembly, or shroud, see separate
instruction sheets and Step 4b for units with type B/H drain.
1. Install hemmed end (not sharp end) of support tube (welded seam toward intersection of walls)
with gasket onto bowl as shown in Figure 7 on page 10.
2. Install restraining bracket on the support tube above the backsplash as shown in Figure 7 on page
10. Use suitable anchors to attach to wall.
3. Connect 1/2" supply tubing to sprayhead as shown in Figure 6. Follow the procedures below
when installing 1/2" tubing into sprayhead to ensure that you achieve a leakproof seal.
• Using a sharp knife, cut tubing squarely and remove any burrs. DO NOT pinch or crush end
of tubing.
• Loosen nut on fitting. Moisten end of tube and push into fitting until it is firmly seated.
Tighten nut to secure tube to fitting (make sure nut is securely tightened).
• If connector leaks, reseat tubing according to above procedure. If leaking persists, replace
male connector, or call your Bradley representative for assistance.
4. Place sprayhead with 1/2" tubing onto support tube as shown in Figure 7. Run tubing down
through support tube. Make sure spray holes point away from the wall.
5. Assemble the lower tie rod (the longer threaded rod), upper tie bar (notched at corners), lower tie
bar, tie rod nut, and coupling nut, then attach the 4-1/4" tie rod to coupling nut as shown in
Figure 7. Make sure upper tie bar is positioned as shown in Figure 7 on Page 10.
6. Place air module assembly on top of sprayhead. Rotate until module locks in with tie bar with
pushbutton facing front of bowl. Run the 1/8"tubing through the support tube into the pedestal.
7a. FOR UNITS WITH SOAP OPTION: Install the spacer, soap dispenser and dispenser cover
using the coupling nut, third tie rod (8-5/8" long) and second coupling nut as shown in Figure 7.
Secure with acorn nut and socket head set screw.
7b. FOR UNITS WITHOUT SOAP OPTION: Secure module cover and dispenser cover with
NUT
SPRAYHEAD
Figure 6
MALE
1/2" TUBE
CONNECTOR
269-626
TUBING
TUBING
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
4/6/2007
9
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Installation Instructions continued . . .
TYPE "O" DRAIN
(Supplies from above)
TYPE "A" DRAIN
ACORN NUT & SET SCREW
(110-052A)
(160-093)
DISPENSER COVER
SOAP DISPENSER LID
SOAP DISPENSER
UPPER TIE BAR
(159-009A)
CORNER RESTRAINING
BRACKET (S70-061E)
(FITS AROUND SUPPORT TUBE)
8-5/8" SOAP TIE ROD
(176-010)
SPACER
(113-155A)
COUPLING NUT (110-051D)
SET SCREWS (160-208)
COUPLING NUT (110-051D)
SET SCREWS (160-208)
PARTS SHOWN IN
BOX ARE FOR UNIT
WITH SOAP
DISPENSER.
AIR MODULE ASSEMBLY
(S65-134)
SPRAYHEAD
(S05-054C)
4-1/4" MODULE TIE ROD
(176-118)
SUPPORT TUBE
(S57-005)
UPPER TIE BAR (159-009A)
(NOTCHED AT CORNERS)
SUPPORT TUBE GASKET
(125-011)
LOWER (LONGEST) TIE ROD
(176-008A)
1/2" SUPPLY TUBE
LOWER TIE BAR
(159-009)
(See Figure 9 on page 13
for valving assembly)
Figure 7
10
TIE ROD HEX NUT
(110-064)
SET SCREW
(160-208)
HOT
COLD
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Installation Instructions
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions continued . . .
Step 4b: Installing Supplies with Optional Soap Dispenser for B/H drain units
NOTE: Flush the supply lines before making connections.
1. Install hemmed end (not sharp end) of support tube (welded seam toward intersection of walls)
with gasket onto bowl as shown in Figure 8 on Page 12.
2. Connect 1/2" supply tubing to sprayhead as shown in Figure 6 on page 9. Follow the procedures
below when installing 1/2" tubing into sprayhead to ensure that you achieve a leakproof seal.
• Using a sharp knife, cut tubing squarely and remove any burrs. DO NOT pinch or crush end of
tubing.
• Loosen nut on fitting. Moisten end of tube and push into fitting until it is firmly seated. Tighten
nut to secure tube to fitting (make sure nut is securely tightened).
• If connector leaks, reseat tubing according to above procedure. If leaking persists, replace male
connector, or call your Bradley representative for assistance.
3. Place sprayhead with 1/2" tubing onto support tube as shown in Figure 8. Run tubing down
through support tube. Make sure spray holes point away from the wall.
4. Place air module assembly on top of sprayhead. Make sure pushbutton is facing the front of the
unit.
5. Run the 1/8"tubing through the support tube into the pedestal.
6. Insert the 1-1/2" vent pipe (supplied by installer, see page 3 for length) through the air module,
sprayhead, and support tube.
7. Connect to vented trap provided.
8a. FOR UNITS WITH SOAP OPTION: Place the spacer, soap dispenser and cover in position on
top of air module (see Figure 8). Slide tie bar over 1-1/2" vent pipe 1/2" below top of soap
dispenser lid and secure with set screws (tie bar must be positioned as shown in Figure 8). Slide
the dispenser cover over 1-1/2" vent pipe and secure with 2 screws included with tie bar.
8b. FOR UNITS WITHOUT SOAP OPTION: Slide tie bar over 1-1/2" vent pipe, 1/2" below top
of air module and secure with set screws (tie bar must be positioned as shown in Figure 8). Slide
the dispenser cover over 1-1/2" vent pipe and secure with 2 screws included with tie bar.
9. Connect vent pipe to vent through ceiling with pipe union.
10. Continue installation with Step 5 on page 13.
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
4/6/2007
11
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Installation Instructions continued . . .
TYPE "H" DRAIN
(Supplies from below)
TYPE "B" DRAIN
HOT
DISPENSER COVER
SOAP DISPENSER
SUPPLIES 1/2" NOM.
COPPER TUBING
COLD
CAP SCREW
(160-108)
UPPER TIE BAR —
LOCATION FOR UNIT
WITH SOAP (159-020)
SOAP DISPENSER LID
UPPER TIE BAR
(159-009A)
PARTS SHOWN IN
BOX ARE FOR UNIT
WITH SOAP
DISPENSER.
SPACER
(113-155A)
CORNER RESTRAINING
BRACKET (S70-061E)
(FITS AROUND SUPPORT TUBE)
1-1/2" VENT PIPE
SPRAYHEAD
(S05-054C)
UPPER TIE BAR — LOCATION FOR UNIT
WITHOUT SOAP (159-020)
AIR MODULE
ASSEMBLY
(S65-134)
SUPPORT TUBE
(S57-005)
SUPPORT TUBE GASKET
(125-011)
VENTED TRAP
(111-024)
Figure 8
(See Figure 9 on page 13
for valving assembly)
12
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Installation Instructions continued . . .
Step 5: Valve Connections
NOTE: Flush supply lines before making connections.
1. Connect the stop-strainer-check valves, mixing valve, volume control valve and air valve assembly to
the supplies as shown in Figure 9. Use pipe sealant to seal threads.
2. For overhead supply lines, install 1/2" nominal copper supply tubing by passing lines through holes in
the dispenser cover and then down through the support tube.
3. Using suitable fittings, install the complete valving assembly to the supplies as shown in Figure 9 at the
approximate height indicated in the table below.
4. Connect the 1/2" supply tubing from the sprayhead to the male connector in the air valve assembly.
5. Connect the 1/8" tubing from the actuator to the air valve (Figure 10).
NOTE: Insert the end of the tubing into the connector until it is firmly seated on the tube stop (See Figure 11)
1/2" SUPPLY TUBING
FROM SPRAYHEAD
1/8" O.D. TUBING TO ACTUATOR
3/8 NPT x 1/2" O.D. TUBE CONNECTOR
(269-626)
AIR VALVE
(S07-044)
3/8 NPT NIPPLE
(113-006AL)
REDUCER (169-059)
VOLUME CONTROL
VALVE (S02-045)
STOP-STRAINER-CHECK
VALVE (S60-003)
1/2" SUPPLY
Distance
To Finished
Floor
(See Table Below)
1/2" SUPPLY
TAILPIECE NUT (110-005)
FIBER WASHER (124-001AF)
TAILPIECE (129-007)
TMA (OPTIONAL)
(S01-525)
MANUAL MIXING VALVE (S01-038)
Figure 9
DISTANCE FROM 1/2" SUPPLY TO FINISHED FLOOR
Model
Type A
Type B
Type O
Standard Height
9" (229mm)
6-3/16 (157mm)
9" (229mm)
6-3/16 (157mm)
Juvenile Height
5-1/4" (133mm)
3-7/16 (87mm)
5-1/4" (133mm)
3-7/16 (87mm)
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
4/6/2007
Type H
13
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Installation Instructions continued . . .
Step 6: Adjust the air valve metering time
Note: The air valve timer is located next to the tube connector on the air valve body. The timer is capped
with a filter to prevent dirt build-up on the timer. The air valve timing can be adjusted from 5-45 seconds.
Refer to Figure 11 when adjusting the air valve.
1. Remove the filter cap. Use a screwdriver to tighten or loosen the timer. Turning the timer
clockwise increases the time, turning the timer counterclockwise decreases the time.
2. Continue to adjust the timer until it is set at the desired length.
3. Replace the filter cap.
RELEASE
BUTTON
1/8”
TUBING
LOCKING
SLOPE
SEALING
RING
GRIPPING
RIDGE
TUBE
STOP
Figure 10
Figure 11
14
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Installation Instructions
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Air Valve Troubleshooting
Problem: Valve will not shut off.
Cause: Timing mechanism is clogged.
Solution: Clean and inspect timing mechanism:
1. If compressed air is available, blow water and debris from perforated metal sleeve of timing
mechanism.
2. Turn adjusting screw in all the way but do not force screw.
3. Turn adjusting screw out to desired cycle time.
Problem: Valve will not turn on.
Cause: Water is not being supplied to unit.
Solution: Open all stops on mixing valve.
Problem: Timing can not be adjusted for more than 5 seconds.
Cause: There is an air leak
Solution: Check the valve assembly:
1. Check all tubing and fittings for proper assembly.
2. Tighten all screws which hold valve together.
Problem: Push button does not work properly.
Cause: Air volume may not be sufficient to operate valve.
Solution: Check for leaks and lubricate U-cup:
1. Check all fittings for air leaks.
2. Disassemble pushbutton and lubricate U-cup seal.
Problem: Water is dripping from the aerator.
Cause: Debris has accumulated on valve seat or orifices.
Solution: Clean and inspect valve seat.
1. Remove screws and disassemble metering valve.
2. Clean valve seat and inspect for deep gouges or scratches. Replace if necessary.
3. Remove all debris that may be clogging center hole of plastic diaphragm assembly.
4. Remove any debris clogging off-center hole in rubber diaphragm.
Check Valve Troubleshooting
If water just dribbles or does not flow from sprayhead:
1. Turn off water supplies to fixture.
2 Inspect check valves for proper installation. See Stop, Strainer and Check Valve on page 18.
3. Open the stops and clean the strainers, if necessary.
If water sprayhead delivers all hot or cold water:
1. Turn off water supplies to fixture.
2. Inspect check valves for proper installation.
3. Open the stops and clean the strainers, if necessary.
4. Inspect mixing valve for proper installation (see Vernatherm valve on page 24).
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
4/6/2007
15
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Air Valve Repair Kits and Parts List
VALVE SEAT
117-036
RUBBER DIAPHRAGM
269-665
PLASTIC DISK
269-664
LOWER
VALVE BODY
118-226A
PARTS INCLUDED
IN KIT S65-110
STAINLESS
STEEL DISK
179-082
SPRING
135-053
REPAIR KIT
S73-054A
(Note: This repair
kit also includes
kit S65-110)
LOCKWASHER
142-002CR
SCREW
160-313
Air Valve Module
Assembly (S65-134)
MODULE COVER (ONLY)
(S04-113)
PUSHBUTTON
(SEE NEXT PAGE)
16
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Installation Instructions
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Actuator Module Assembly Components
Piston * (119-227A)
U-Cup * (125-099)
Spring * (135-065)
Duckbill Check * (198-010)
Screw (160-165)
Actuator Body * (118-279)
Pushbutton
Assembly
(S08-324)
Straight Tube Connector * (169-890)
Nut (110-115)
Actuator Bracket (140-743)
* Included in Actuator Assembly S65-168
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
4/6/2007
17
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Stop, Strainer and Check Valve
1
Stop
2
3
4
2
5
6
3
8
1/2" NPT
1/2" NPT
9
11
5
Parts List
Part No.
7
10
6
Item
S60-003
Item
Stop Assembly S21-014
Standard Celcon Core
Part No.
Qty
Description
1
119-057
1
Valve Core
*2
125-001AW
1
“O” Ring
*3
125-001L
1
Bibb Washer
4
160-164
1
Screw
Stop, Strainer and Check Valve
1
2
Qty
Description
118-039
1
1
118-039A
1
Valve Body - Plated
2
160-131
1
Set Screw
3
S21-014
1
Stop Assembly - Celcon
Valve Body - Brass
3
S21-026
1
Stop Assembly - Brass
*4
156-006
1
Strainer
*5
124-001BV
2
Fiber Washer
*6
153-068
2
Plug - Brass
7
129-007
1
Tail Piece - Brass
7
129-007A
1
Tail Piece - Plated
8
110-005
1
Tail Piece Nut - Brass
8
110-005A
1
Tail Piece Nut - Plated
*9
124-001AF
1
Tail Piece Washer
*10
135-001AB
1
Spring
*11
S21-015
1
Check Assembly
18
Parts List
Check
1
*
4
Strainer
1
Parts List
Item
Part No.
Check Assembly S21-015*
Qty
Description
1
119-091
1
Plunger
2
125-001BB
1
Washer
S45-050 Repair Kit Includes these parts
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Installation Instructions
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Soap Recommendations and Maintenance Tips
Quality soap dispensers require good quality soap and periodic maintenance to properly operate. Bradley
soap dispensers will provide dependable, consistent operation over the long term when soap with reasonable
viscosity and pH levels are used and when a minimal amount of periodic maintenance is performed on the
valves.
Soap thickness is determined by a measurement called viscosity. Soap viscosity should be between 100 cps
(centerpoise) and 2500 cps for all Bradley soap dispensers. Thinner soaps are perceived by the users as
being “watered down” so users tend to take more than they need, resulting in waste. Thick soaps flow
slower and inhibit the “flushing” action of the valves, which allows the soap to congeal in the valve and
cause clogs.
The pH (acid) level of the soap should be in the range of 6.5 to 8.5. More acidic soaps (pH levels lower
than 6.5) will corrode metal parts (even stainless steel!!) and degrade rubber and plastic components. They
will also cause skin irritation. Most inexpensive soaps (typically the pink lotion type) fall into this acidic
category and will eventually cause valve failure and metal corrosion. Base soaps (pH levels higher than
8.5) will cause swelling or degradation of rubber and plastic parts and skin irritation.
Generally, any quality soap meeting the viscosity and pH guidelines above will work well with Bradley
soap dispensers. PCMX or Isapropanol based antibacterial soaps (within viscosity and pH limits) will also
work with Bradley dispensers. Soaps satisfying these basic guidelines will provide consistent flow and
reduce clogs.
Most soap dispenser problems are caused by soap that is too thick or corrosive, or by a lack of maintenance.
Many soaps come in concentrate form which must be diluted with water. Often, the soap is improperly
diluted or used straight out of the bottle, which causes clogging and valve failure. If proper soap is being
used, valves that have never been cleaned are usually the source of dispensing problems. Bradley has
entered into an agreement with Champion Brand Products to provide additional customer service for
purchasers of our dispensers regarding soap issues. They are very helpful and can get to the bottom of
almost any soap dispenser-related problem. They also sell an excellent “Bradley approved” soap. Please
see Bradley Instruction sheet 215-1286 for soap valve cleaning details and Champion Brand Products
contact information.
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
4/6/2007
19
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Soap Valve - Liquid - S09-007S
Installation Instructions
Parts List
* Not Illustrated
Attaching
Parts
S09-007S
This valve delivers a measured
amount of soap with each
upward stroke. The soap
dispenser has been standard on
washfountains since 1983 and
is not well-suited for very thick
lotion soaps.
NOTE: Lotion soap will clog
liquid soap valves. Use only
lotion soap valves with lotion
soap.
Item
Part No.
Description
1
2
3
4
5
*
*
*
118-025
110-007
135-001L
125-001BU
119-028
161-014
124-001D
142-002AH
Qty
Valve Body
Packing Nut
Spring
Washer
Plunger
Nut
Washer
Washer - Stainless Steel
1
1
1
1
1
1
2
1
Soap Valve - Lotion - S09-057S Parts List
Valve
Attaching
Assembly
Parts
S09-057 S09-057S
Item
Part No.
1
2
3
4
5
6
7
8
124-001D
110-057
125-001AN
159-114
124-001AT
160-176
S09-040
S53-045
Description
Washer
Nut
Stopper
Reinforcing Plate
Washer
Screw
Valve
Adapter
Qty
—
—
—
—
—
—
1
1
1
1
1
1
1
1
1
1
Soap Valve - Powdered - S09-010A
Parts List
Item
Part No.
Qty
Description
1
160-069
1
Screw, 1/4-20 RD
2
142-002X
1
Washer, 1/4 Split-Lock
3
S62-002
1
Agitator / Slide Assy.
4
192-004
1
Lever - Powdered Soap
NOTE: Reducer plugs are available for use with fine granulated soap to
reduce the flow.
NOTE: Valves can be changed from powdered to liquid by plugging the
innermost, or “bearing” hole with rubber plug, part number 125-001AK.
To change from liquid to powdered, the plug must be removed. If none is
present, it will be necessary to drill out the bearing hole with a 1/2" or
5/8" drill. The plastic container configuration forms a natural template
for locating the bearing hole.
20
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Installation Instructions continued . . .
Sprayhead Troubleshooting and Repair Parts
Problem: Water splashes over the rim of the bowl.
Cause: Foreign matter has reduced the size of the sprayhead slots, causing greater pressure at the
open slots.
Solution: Clean the sprayhead:
1. Disassemble the sprayhead and dislodge any dirt, lime build-up and foreign debris with a wire
brush.
2. Sprayheads with rubber grommet spray rings may be cleaned by rubbing a coin over the grommet.
3. Throttle down the volume control (water spray should strike the bowl without splashing outside
of the bowl).
Problem: Water flow diminishes from the sprayhead.
Cause: Strainer portion of the stop-strainer-check valve is plugged.
Solution: Remove and clean the strainer screen from the stop-strainer-check valve.
NOTE: The sprayhead shown below includes a perforated rubber spray ring grommet that is
self-cleaning. The water pressure flexes the spray holes which slows accumulation of foreign
matter and tends to “break loose” any such deposits that may have accumulated.
Parts List
Sprayhead Assembly
S05-054C
Item
1
2
3
4
5
6
7
8
9
10
Part No.
125-001DE
139-031
124-001AL
160-211
115-061
116-008
124-001AT
161-025
124-020E
125-001DF
Description
Neoprene Washer-Top
Sprayhead Manifold
Washer
Carriage Bolt
Sprayhead Top
Sprayhead Bottom
Washer
Nut
Sprayhead Grommet - Corner
Neoprene Washer-Bottom
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Repair Kit
S45-051
Qty
1
1
3
3
1
1
3
3
1
1
1
—
4
4
—
—
4
4
—
1
4/6/2007
21
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Manual Mixing Valve Repair Parts
Manual Mixing Valve Parts List
Valve
Assembly
S01-038
Item
1
1
2
3
4
5
6
6
7
7
*
*
*
*
*
*
22
Part No.
118-034
118-034A
124-001BD
125-001BC
119-059
152-038
121-016
121-016A
160-197
160-189
129-007
110-005
129-007A
110-005A
124-001AF
Description
Mixing Valve Body - Brass
Mixing Valve Body - Chrome
Fiber Washer
O-Ring
Mixing Valve Core
Roll Pin
Bonnet - Brass
Bonnet - Chrome
Screw - Brass
Screw - Stainless Steel
Tailpiece - Brass
Tailpiece Nut - Brass
Tailpiece - Chrome
Tailpiece Nut - Chrome
Tailpiece Washer
Valve and
Tailpieces
S01-038S
Repair Kit
S45-197
Qty
1
—
1
1
1
1
1
—
1
—
—
—
—
—
—
1
—
1
1
1
1
1
—
1
—
2
2
—
—
2
—
—
1
1
1
1
1
—
—
—
—
—
—
—
2
Parts not shown
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Volume Control Valve Repair Parts
Volume Control Valve Parts List
Brass
Valve
S02-045
Item
1
2
3
3
4
5
6
6
Part No.
125-001BC
152-038
121-016
121-016A
124-001BD
119-060
118-033
118-033B
Description
O-Ring
Roll Pin
Bonnet
Bonnet
Fiber Washer
Valve Core
Valve Body
Valve Body
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
1
1
1
—
1
1
1
—
Repair Kit
S45-198
Qty
1
1
1
—
1
1
—
—
4/6/2007
23
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Adjusting the Vernatherm Thermostatic Mixing Valve
NOTE: This valve is NOT factory preset. Upon installation, the temperature of this valve must be
checked and adjusted to ensure delivery of a safe water temperature. Water in excess of 110°F
(43°C) may cause scalding.
1. Check the temperature when approximately 1.0 GPM water flow is reached and adjust if
necessary (the range of the valve is 95°F–115°F (35°C–43°C). To adjust the temperature, follow
the procedure below:
• Loosen temperature locking nut with wrench.
• Using a blade screwdriver, turn the adjustment stem counterclockwise to increase the
temperature or clockwise to decrease the temperature (Figure 12).
• Once desired temperature has been reached, tighten lock nut to prevent change in temperature.
2. Shut the hot water inlet off by closing the hot water stop-strainer-check valve. While the hot
water supply is turned off, check to make sure the cold water flow is reduced. If the cold water
is reduced properly, reopen the hot water supply.
3. Shut the cold water inlet off by closing the cold water stop-strainer-check valve. While the cold
water supply is off, check to make sure that the hot water flow has shut down.
TEMPERATURE
ADJUSTMENT
STEM
TEMPERATURE
LOCKING
NUT
Figure 12
24
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Installation Instructions
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Thermostatic Mixing Valve Maintenance and Troubleshooting
NOTE: Before attempting to troubleshoot the valve or disassemble the components, check for the
following conditions:
• If stop/check valves are used, make sure that they are fully open
• Make sure that the hot and cold inlet pipes are connected properly, and that there are no crossconnections or leaking stop/check valves
• check the hot water heater output to make sure that it is at least 20° F above the set temperature.
Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the
valves after inspection and repair is complete.
Problem: Limited water flow
Cause: Dirt and debris have built up in the valve.
Solution: Check the valve's piston for free and smooth movement, follow the procedures outlined
below:
1. Remove the valve's cap and thermostat (see Figure 13 on Page 26).
2. Push down on the piston with your finger (the piston should move freely). If the movement is
not as it should be, the piston needs to be cleaned. Follow the method outlined below for cleaning
the piston and valve body:
• Remove the thermostat.
• Lift the piston out with a needle-nose pliers and remove the spring.
• Any cleaner suitable for brass and stainless steel may be used (if cleaning with suitable cleaner
is not sufficient to remove debris, a 400-grit sandpaper may be used to polish and hone the
piston and valve body).
• Snap spring into piston (will detent) and reassemble into the valve body.
• Retest the piston.
3. If, after a thorough cleaning, the piston does not move freely, the piston must be replaced.
Contact your Bradley representative and ask for Repair Kit (part number S65-259).
Problem: External leaks in the system
Cause: O-rings have been damaged.
Solution: Replace O-rings where necessary. For replacement of the O-rings, contact your
Bradley representative and ask for Repair Kit (part number S65-259).
Problem: Improper water temperature or temperature fluctuation
Cause: Thermostat is slowly failing or not working at all.
Solution: "Check the thermostat for proper operation".
1. At room temperature (80° F or less) remove cap and thermostat.
2. Place thermostat into container with 115° F water. The pushrod should pop out of the
thermostat approximately 1/10".
3. If thermostat pushrod does not pop out, the thermostat must be replaced. Contact your Bradley
representative and ask for Repair Kit (part number S65-259).
Cause: Valve temperature is not properly set.
Solution: "Adjust the temperature" per steps on Page 24.
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
4/6/2007
25
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Vernatherm Thermostatic Mixing Valve (S01-525) Parts List — Repair Kit S65-259
Parts List
Item
Part No.
S65-259
Qty
Valve Repair Kit
10 Nut 3/8-24 Hex Jam
Description
5
S39-413
1
Thermostat
7
125-001BX
1
O-Ring
8
125-157
1
O-Ring
9
Cap
8 O-Ring
7
O-Ring
6 Stem
5 Thermostat
4 Piston
3 Spring
2 Seal Cup
1 Valve Body
Figure 13
26
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
Installation Instructions
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Cleaning of Washfountains
To Preserve Finish of Terrazzo Compositions
Clean terrazzo washfountain bowls daily or as often as conditions require with any standard
household detergent, hot water and soft cloth. Bradley terrazzo bowls may be refurbished by
cleaning with tri-sodium phosphate, two pounds per gallon, and a scrub brush. Stubborn spots may
be removed with emery cloth. After bowl is thoroughly cleaned and dried, Epoxy resin or a good
quality polyurethane finish should be applied.
Eroded terrazzo is usually the result of exposure to caustic substances. This condition can be
repaired relatively easily. Repair kits are available from your Bradley Representative. Do not use
drain cleaners on terrazzo.
Bradstone
Bradstone is impervious to most chemicals and stains. Soap and dirt accumulations should be
washed off with detergent cleaners. Abrasives and caustic cleaners are not recommended. An
occasional waxing with automotive wax will make future cleaning even easier.
Drain Cleaning
Drains can be cleaned with a plumbers snake inserted through the drain spud after removing the
strainer, or through the trap clean out plug
IMPORTANT: Do not put drain cleaners in bowl. Damage to bowl will result.
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
4/6/2007
27
Classic Terrazzo® Corner Washfountain with Air Valve Control
WF2613
Installation Instructions
Cleaning and Maintenance Instructions for Stainless Steel
Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive.
Proper care, particularly under corrosive conditions, is essential. Always start with the simplest solution and
work your way toward the more complicated.
Routine cleaning: Daily or as often as needed use a solution of warm water and soap, detergent, or ammonia.
Apply the cleaning solution per the manufactures instructions and always use a soft cloth or sponge to avoid
damaging the finish.
Stubborn Stains: To remove stains from stainless steel use a stainless steel cleaner and polish such as Ball®
stainless steel cleaner or a soft abrasive. Always follow the manufactures instructions and apply in the same
direction as the polish lines.
IMPORTANT: NEVER USE ORDINARY STEEL WOOL OR STEEL BRUSHES ON STAINLESS
STEEL. ALWAYS USE STAINLESS STEEL WOOL OR STAINLESS STEEL BRUSHES.
Special Situations for Material
Fingerprints and Smears: To remove fingerprints or smears use a high quality stainless steel cleaner and
polish in accordance with the manufactures instructions. Many of these products leave a protective coating
the helps prevent future smears and fingerprints.
Grease and Oil : To remove grease and oil use a quality commercial detergent or caustic cleaner. Apply in
accordance to the manufactures instructions and in the direction of the polish lines.
Precautions: Avoid prolonged contact with chlorides (bleaches, salts), bromides (sanitizing agents),
thiocyanates (pesticides, photography chemicals, and some foods), and iodides on stainless steel equipment,
especially if acid conditions exist.
IMPORTANT: DO NOT PERMIT SALTY SOLUTIONS TO EVAPORATE AND DRY ON
STAINLESS STEEL.
The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the
actual source of the rust in some iron or steel particles which may be touching, but not actually a part of the
stainless steel structure.
NOTE: Strongly acidic or caustic cleaners may attack the steel causing a reddish film to appear. The use of
these cleaners should be avoided.
Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an
endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named are
regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your
cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.
28
4/6/2007
Bradley Corporation • 215-1523 Rev. E; EN 06-915B
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