Rear Sprayer

Rear Sprayer
Operation & Maintenance Manual
Rear Sprayer Attachment for
M-B Companies’ MSV
TM
QUALITY YOU CAN SEE, PEOPLE YOU CAN TRUST
Attachments Division, Brush Replacements, Administration
7-20-11
1615 Wisconsin Avenue
P.O. Box 200
New Holstein, WI 53061
Phone: 800-558-5800 Fax: 920-898-4588
PN 904-163104
7-20-11
PN 904-163104
Table of Contents
PAGE
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2
Hazard Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification of Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . .
General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Start-up Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressurized Systems Safety . . . . . . . . . . . . . . . . . . . . . . . . . .
The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . .
Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2
1.3
1.4
1.4
1.5
1.5
1.5
1.6
1.7
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.8
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
Machine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9
Manufacturer’s Limited Warranty . . . . . . . . . . . . . . . . . . . . . 2.10
Vehicle Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.11
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.11
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.11
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12
Layout of Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.13
Connecting to the MSV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13
Operation of the Rear Sprayer Attachment. . . . . . . . . . . . . . 4.17
Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.20
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.21
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 5.22
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.23
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.23
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.24
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sprayer Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis Weight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Fitting Installation Torque Recommendation . . . . .
Fastener Torque Recommendation. . . . . . . . . . . . . . . . . . . .
7.24
7.25
7.29
7.30
7.32
Other Products from M-B . . . . . . . . . . . . . . . . . . . . . . . . .8.35
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 1
Table of Contents
Safety
Safety
1
WARNING:
Read this manual and any attachment owner’s manuals before
using this equipment. Failure to do so can result in serious
injury or death. Call your dealer if you have any questions.
Hazard Definitions
For your safety, and to assure the long life of your equipment, be sure
you understand the following signal words which will be seen
throughout this manual:
•
DANGER: Alerts you to an immediate hazard, which will always
result in severe personal injury and possible death if it is not
avoided.
•
WARNING: Alerts you to a hazard which will result in a serious
personal injury or possible death in some cases, if not avoided.
•
CAUTION: Alerts you to a potential hazard which may result in a
serious personal injury if not avoided. It also alerts against an
unsafe practice that will permanently damage equipment or
property.
•
IMPORTANT: Points out a proper use that will avoid damage to the
machine, and/or will extend the life of its parts.
•
NOTE: Suggests how to use or adjust the equipment for best
product results.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 1.2
Safety
Identification of Safety
Labels
Safety labels are strategically located around the attachment to
prevent potential hazards. The labels are a permanent part of the
equipment. If they become separated from the product or illegible,
contact M-B Companies Inc. for no-cost replacements. Understand the
information the labels are communicating before operating or
maintaining the equipment.
See Parts List section for safety labels associated with this equipment.
WARNING
DANGER
MOVING PART HAZARD
To prevent serious injury or death:
To prevent serious injury or death from
moving parts:
• Close and secure guards and shields
before starting.
• Keep hands, feet, hair and clothing away
from moving parts.
• Disconnect and lockout power source
before adjusting or servicing.
• Do not stand or climb on machine when
operating.
• Do not allow any riders
390-118349
390-118352
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 1.3
Safety
General Safety
Pre-Start-up Safety
•
This manual should be available during operation.
•
Extra copies of this manual are available for purchase through the
M-B Customer Service Department.
•
To avoid serious injury or death, do not modify equipment. Any
modifications made to equipment can be dangerous and can void
equipment warranty.
•
Never defeat a safety device to make a task easier.
•
Never deface or remove factory-installed safety labels. If a label
ever becomes lost, damaged, or illegible, report this condition to a
supervisor and obtain a replacement label from the Customer
Service department of M-B Companies, Inc.
•
Always wear proper apparel when operating equipment; safety
glasses, face shield or goggles, ear protection, and dust mask. Tie
hair back. Never wear loose clothing or jewelry that could get
caught in moving parts.
•
Never operate equipment with covers or guards removed. Rotating
parts can cause severe injury. Keep hands, feet, hair, jewelry and
clothing away from all moving parts.
•
Understand operation of hydraulic and pneumatic controls.
•
Understand which adjustments are operator and which are
maintenance adjustments.
•
Always shut OFF equipment when left unattended.
•
Never operate or work around equipment if under the influence of
alcohol, drugs or medications.
•
Install any covers or guards which may have been removed for
shipping purposes.
•
Before starting equipment, walk around equipment, making a
visual inspection that all safety devices are properly installed and
secured.
•
Check that all hardware, fasteners, hydraulic fittings, etc. are in
good condition and properly fastened. Replace any fatigued or
damaged items with proper replacements.
•
Personnel who are not required to be in the work area should be
kept away. Never start the equipment unless you are absolutely
certain that everyone in the area is clear of the machine and aware
it is being started.
•
Follow the manufacturer’s recommended start-up procedure.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 1.4
Safety
Pressurized Systems
Safety
The Manual
•
Do not disassemble a pressurized system unless properly
trained and equipped with adequate tooling.
•
Familiarize yourself with the proper method of relieving pressure
from pneumatic or hydraulic systems. Never perform maintenance
on, or disassemble, pressurized systems without first locking out
power to these systems and then relieving pressure to them.
•
Oils and fluids can be very hot under pressure. Use caution and
allow the system to cool before beginning maintenance work.
•
Never operate or pressurize one of these systems with worn or
damaged components. Replace hoses, fittings, valves or other
components which appear defective.
•
Never adjust pressurized systems beyond recommended levels to
achieve higher operating pressures.
It is the purpose of this manual to provide complete instructions for
service, maintenance disassembly, repair,and installation of the
mechanical components for the MSV Rear Drop Sprayer attatchment.
Directional Reference
All reference to left, right, front, or rear are given from the operator in
the operator position and facing the direction of your unit.
Required Operator
Training
Original purchaser of this unit was instructed by the seller on safe and
proper operation. If unit is to be used by someone other than original
purchaser; loaned, rented or sold, ALWAYS provide this manual and
any needed safety training before operation.
The Operator Must Understand:
•
How to operate all controls
•
The functions of all controls
•
How to STOP in an Emergency
•
Speed Ranges
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 1.5
Safety
Work Area
•
ALWAYS check overhead and side clearances carefully before
operation. ALWAYS be aware of traffic when operating along
streets and curbs.
•
Keep area of operation clear. Stay alert for hidden hazards.
•
DO NOT run engine in an enclosed area. Always provide good
ventilation.
•
Abnormal Vibrations are a warning of trouble. Striking a foreign
object can damage unit. Stop unit and engine. Wait for all moving
parts to stop. Inspect unit and make any necessary repairs before
restart.
•
Protect eyes, face, and head from objects that may be thrown from
unit. Wear appropriate hearing protection.
•
Avoid Sharp Edges. Sharp edges can cause serious injury. Wear
gloves to service unit when handling sharp edges.
•
ALWAYS keep hands and feet away from all moving parts during
operation. Moving parts can cause serious injury or death.
•
Be aware of the surroundings. Look for blind spots from which
pedestrians or vehicles may suddenly appear.
•
Locate the emergency stop on the vehicle.
•
Do not operate in crowded pedestrian areas. This equipment may
cause serious injury or death if safety rules are not followed.
•
The M-B Multiple Service Vehicle (MSV) uses a level gauge. The
gauge helps the operator determine the angle or slope of the
surface being driven on. The gauge shows percent of grade.
WARNING:
During normal operation the M-B MSV must not exceed 30%
grade to either side. Adding any attachment to the M-B MSV
will affect the safe maximum grade.
Figure 1
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 1.6
Safety
Maintenance Safety
•
Do not remove guards while operating. After maintenance
work, be sure all guards and other safety devices are installed and
in proper working order.
•
Never clean, lubricate, or adjust equipment while it is moving, has
the potential to move or when engine is running.
•
Always release pressure from pressurized systems before
disassembling.
•
Allow ample time for heated components to cool before working on
or working close to them. Use temperature sticks or other
appropriate devices to test temperatures.
•
ALWAYS maintain unit in safe operation condition.
•
Check the conditions of the unit at the end of each day and repair
any damage or defects.
•
Keep all fasteners properly torqued and in safe operating condition.
•
Before maintainance, adjustments, or service (except where
specifically recommended), shut off engine, and secure from
moving.
Storage
ALWAYS clean and lubricate equipment before extended storage.
Clean and lubricate equpment every 6 months during prolonged
storage.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 1.7
Safety
General
Information
General Information
Introduction
Thank you for choosing M-B Companies, Inc. as your equipment
manufacturer and supplier. As part of our commitment to total
customer satisfaction, we have strived to ensure that the information
contained within this manual is complete and representative of the
equipment you have purchased. The manual cannot, however,
anticipate every possible contingency to be met in the installation,
operation and maintenance for your equipment. If you require
additional information not included in this manual, please contact our
Service Department at:
Customer Service Department
c/o M-B Companies, Inc.
1615 Wisconsin Ave.
PO Box 200
New Holstein, WI 53061
Phone: 1-888-558-5801 or 1-800-558-5800
Fax: 920-898-4588
Machine Identification
Each machine manufactured by M-B Companies, Inc. has an
identification plate mounted to it as shown in Figure 2. This plate
contains the serial number of your M-B equipment. Copy the
information from the plate on your equipment into the appropriate
space in Figure 2. This information is important to have available when
communicating with M-B.
Identification
Plate
Figure 2
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 2.8
General Information
2
Customer Service
The serial number on your equipment is essential for proper
service support. When contacting M-B Companies regarding service
support, always provide the product serial number. This number is
located on the identification plate mounted on your equipment, and
should also have been recorded in the Machine Identification section.
Customer Service Department
c/o M-B Companies, Inc.
1615 Wisconsin Ave.
PO Box 200
New Holstein, WI 53061
Phone: 1-888-558-5801 or 1-800-558-5800
Fax: 920-898-4588
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 2.9
General Information
Manufacturer’s Limited Warranty
The M-B Companies, Inc. warrants all its MSV products to be free from
defects in materials and workmanship for 12 months, to begin with the
delivery of said product to its original owner. This warranty is not transferable
without the written consent of M-B.
M-B will, at its own expense and without expense to the owner, replace all
failed parts for and make all repairs that may be required by reason of
workmanship or material in any part of the assembly of the product and
associated components.
Upon notice in writing, M-B will promptly repair or replace all defective or
damaged items delivered under the contract. The batteries, tires, rubber
materials, brushes and material normally consumed in operation, and major
components such as engines, air compressors, and hydraulic pumps and
motors are excluded from this warranty but shall, in any event, be guaranteed
by M-B to the extent of any warranty received from its supplier.
Any components replaced under warranty will be warrantied for the remainder
of the original warranty. Replaced components do not restart the warranty
period.
If requested by M-B, products or parts for which a warranty claim is made are
to be returned, transportation prepaid, to M-B’s factory. Any improper use,
operation beyond capacity, or substitution of parts not approved by M-B, or
alteration or repair by others in such a manner as in M-B’s judgement
materially and/or adversely affects the product shall void this warranty.
This warranty does not apply to defects caused by damage or unreasonable
use while in the possession of the owner, including but not limited to: failure to
provide reasonable and necessary maintenance, normal wear, routine tuneups or adjustments, improper handling or accidents, operation at speed or
load conditions contrary to published specifications, improper or insufficient
lubrication, or improper storage.
The M-B Companies, Inc. shall not be liable for consequential damages of
any kind, including, but not limited to, consequential labor costs or
transportation charges in connection with the replacement or repair of
defective parts, or lost time or expense which may have accrued because of
said defect.
THE M-B COMPANIES DO NOT MAKE ANY WARRANTY OF
MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.
THE ONLY WARRANTY MADE BY M-B COMPANIES IS AS SET FORTH
HEREIN. THIS WARRANTY CANNOT BE EXTENDED, BROADENED OR
CHANGED EXCEPT IN WRITING BY AN AUTHORIZED OFFICER OF M-B
COMPANIES, INC.
(M-B’s total liability hereunder in no event shall exceed the purchase price of
the product.)
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 2.10
General Information
Vehicle Information
Vehicle
Information
Introduction
3
This section provides information that is specific to the MB-MSV. Each
sub-section describes a component or system to give the reader a
reasonable understanding of the topic. If a more in-depth knowledge is
needed, contact MB Companies Customer Support.
Specifications
Model
Rear Drop Spreader
Drop Width, 3 Nozzle
Nozzle FLow
2.2 gpm 60 psi (8.3 lpm @ 413 kPa)
Capacity
100 gal (378.5 L)
Operating Weight (Empty)
280 lbs. (127 kg)
Operating Weight Full
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
31 Inches (79 cm)
Page 3.11
1,115 lbs. (506 kg)
Vehicle Information
Dimensions
37.18
33.97
43.96
46.41
Figure 3
Layout of Attachment
1
4
2
3
1. Fill Point
2. Nozzles
3. Mounting Arms
4. Hose to Pump and Drain
Figure 4
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 3.12
Vehicle Information
Operation
Operation
4
Connecting to the MSV
The Rear Sprayer attachment is connected to the rear of the MSV by
two arms inserted into the frame.
Joystick Layout - Folding V-Plow
The joystick layout screen in the attachment section of the MDC is
used to display all the joystick functions when the V-Plow attachment is
used. Use the Attachment Selection screen to change Default to Yes
(Figure 5). The joystick functions will perform as shown in Figure 6.
Attachment Selection
Boom Flail
Default
PTO Snow Blower
Hydraulic Snow Blower
None
Rear Hitch Hydraulics
Sprayer Spreader
Spreader Dump Box
Cold Planer
Select
Item
Toggle
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
Clear All
Vehicle
Display
Main
Menu
Figure 5
Forward - Front Hitch Down
Backward - Front Hitch Up
Shift Forward/Reverse
Throttle Up/Down
Sprayer On/Off
Aux 4 Up/Down
Float Mode On/Off
PTO On/Off
Aux 3 On/Off
LED
Right - Aux 1
Trigger Right - Aux 2
Left - Aux 1
Trigger Left - Aux 2
Figure 6
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 4.13
Operation
Other attachments may also be used with the Rear Sprayer. The
joystick functions will perform as shown in Figure 7 and Figure 8.
Attachment Selection
Boom Flail
Default
PTO Snow Blower
Hydraulic Snow Blower
None
Rear Hitch Hydraulics
Sprayer Spreader
Spreader Dump Box
Cold Planer
Select
Item
Toggle
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Clear All
No
No
No
No
No
No
No
No
No
Vehicle
Display
Main
Menu
Figure 7
Forward - Front Hitch Down
Backward - Front Hitch Up
Shift Forward/Reverse
Throttle Up/Down
Rear Hitch Up/Down
Aux 4 Up/Down
Float mode On/Off
PTO On/Off
Aux 3 On/Off
LED
Right - Aux 1 Decreased
Trigger Right - Aux 2 Decrease
Left - Aux 1 Increase
Trigger Left - Aux 2 Increase
Figure 8
Use the Attachment Selection display, highlight Default and Sprayer
Spreader. Toggle both to Yes.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 4.14
Operation
Forward - Front Hitch Down
Backward - Front Hitch Up
Shift Forward/Reverse
Throttle Up/Down
Sprayer On/Off
Aux 4 Up/Down
Float mode On/Off
PTO On/Off
Aux 3 On/Off
LED
Right - Aux 1 Decreased
Trigger Right - Aux 2 Decrease
Left - Aux 1 Increase
Trigger Left - Aux 2 Increase
Figure 9
Connecting the Sprayer
The MSV rear frame has two slots for the two arms of the sprayer
(Figure 10).
Use a lifting device, such as a fork lift, to install and remove the
sprayer.
Position the sprayer with the mounting arms in front of the rear slots.
Slide the arms inward. Secure in place with the bolts provided with the
sprayer.
Slots For
Sprayer Arms
Figure 10
The tank is held in position by two straps over the top. Loosen the nuts
on the “J” hooks and hook them into the holes at the bottom rear. Pull
the straps tight.
Tighten the nuts to achieve final strap tension. Do not crush the plastic
tank.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 4.15
Operation
Figure 11 shows the proper path for the strap to follow. This method
will allow adjustment but will not let the strap pull loose.
Figure 11
Figure 12
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 4.16
Operation
Figure 13
Operation of the Rear
Sprayer Attachment
Chassis Weight Kit
The M-B MSV has an optional chassis weight kit. These weights
mount to the underside of the chassis. Whenever a rear mounted
attachment is used the weight kit should be installed.
WARNING:
Do not use the rear mounted sprayer without the chassis
weights installed. The ground drive, brakes and steering will
not operate properly.
Figure 14
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 4.17
Operation
Figure 15
MDC Controls
WARNING:
Never operate sprayer when the tank is empty or pump failure
can occur.
The MB MSV controls the Sprayer Attachment. The motor diagnose
control (MDC) display screen in the operators cab will display
information regarding the operation of the attachment.
Review the Operation Section in the MB MSV Operators Manual To
become familiar with the controls.
For the connections to function properly enter the MDC set up menus.
In the Attachment page highlight “yes” for the sprayer attachment. See
MSV Operator Manual for more details.
Connect Lights
The rear lights of the sprayer will operate as running and brake lights.
Plug the electric harness into the proper connection of the MSV. When
the sprayer is not attached to the MSV the light connector should be
stored in the plug protector located at the left front of the sprayer.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 4.18
Operation
CAUTION:
The sprayer will hide the tail lights of the MSV. Be certain to
connect the sprayer lights.
Electrical
Connection
Figure 16
Tank Fill Opening
The top of the tank has a large fill opening. Unscrew the cap. Tighten
the cap by hand. Do not use tools to tighten.
Figure 17
To empty sprayer, remove hose from bottom tank elbow.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 4.19
Operation
Starting Procedure
To start using the spreader:
•
The MSV must be running at required RPM.
•
The MSV should be in either work mode or crawl mode.
•
The operator must be sitting in the seat and have the seat belt on.
The vehicle display screen of the (MDC) shows the speed of the
vehicle.
Once the sprayer is selected in the MDC attachments screen, toggle
switch #1 (top left) on the joystick will turn the sprayer On/Off.
•
Push up for On
•
Push Down for Off
The sprayer only operates when the M-B MSV is moving.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 4.20
Operation
Maintenance
Maintenance
The Rear Sprayer should be kept clean. A screen is used to keep large
objects out of the nozzles. Inspect the inside of the tank for large
objects and remove them.
WARNING:
To prevent serious injury never perform maintenance on the
equipment while the MSV engine is running.
Sprayer Nozzle Cleaning or Replacing
The sprayer attachment has three nozzles. They are located to the
rear under the lights. The nozzles can be removed by unscrewing the
cover. After nozzles are cleaned or replaced they must be positioned
properly before replacing the covers. The slit in the nozzle must run
side-to-side for proper spray pattern.
Cover
Nozzle
Figure 18
To winterize: Empty the tank. Add 1 gallon RV-Antifreeze and operate
the sprayer for approximately 10 seconds to mix RV-Antifreeze
throughout pump, hoses, and nozzles.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 5.21
Maintenance
Preventative Maintenance
Inspect area inside the tank for objects and dirt.
Check the MSV screen display for faults. Service or repair as
needed.
Check function of lights
Annually
Monthly
Daily
Every 10 Hours
Before Each Use
As Required
Frequency
•
•
•
•
Observe spray pattern.
Miscellaneous
This section is provided to allow the equipment owner to add additional maintenance
tasks.
Lubrication Points
The rear sprayer attachment does not have any lubrication
requirements.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 5.22
Maintenance
Troubleshooting
6
Troubleshooting
Hydraulic System
Problem
Probable Cause
Joystick does not operate any Low hydraulic oil level
components
No fluid being sprayed
Pump motor does not work
Pump motor works
Bad Spray pattern
Nozzle plugged or worn
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 6.23
Corrective Action
Add oil
Connect electrical
Check controller function in the MSV
Check for clogged hoses fittings and
spray nozzles.
Clean or replace nozzle
Troubleshooting
Replace
ment
Parts
Replacement Parts
Replacement Parts
7
MADE
IN THE
USA
DANGER
To prevent serious injury or death:
• Do not allow any riders
390-140501
390-140501
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 7.24
390-118349
390-118349
Replacement Parts
Sprayer Hydraulics
11
6
6
3
2
13
13
13
13
8
8
1
4
9
7
5
2
9
13
10
12
2
4
Replacement Parts List
Item
Part Number
Description
QTY
1
200-74294
Pump, Spray
2
204-92011
Hose 1/2 ID Push-on
3
206-132367
Elbow, 90, Nylon 3/4 NPT, 1/2 Hose BRB
1
4
206-132368
Elbow, 90, Nylon 3/8 NPT, 1/2 Hose BRB
2
5
206-163054
Body, Nozzle Elbow w/Check Valve
1
6
206-163055
Body, Nozzle Tee w/Check Valve
2
7
206-163076
Elbow, 90, Polypropylene 3/8 NPTM, 3/8
NPTFM
1
8
206-163093
Nozzle, Tip Flat Spray XR-8008-VS
3
9
206-163094
Cap, Nozle QJ 8001-8008 w/Gasket
3
10
209-72385
Line Strainer 3/8 NPT
1
11
221-163044
Tank, Water 100 Gal 3/4” NPT Fitting
1
12
261-132245
Valve, Ball, PVC 3/8” NPT
1
13
387-00493
Hose Clamp 1/2 dia Hose #10, STD Band
Width
8
1
6 ft
Parts listed in bold letters are considered to be a Maintenance, Service
or Wear part. These parts will generally be stocked by dealers.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 7.25
Replacement Parts
12
45
44
23
2
20
38
28
30
31
29
37
43
36
14
21
14
18
42
15
41
35
17
39
21
15
23
14
22
40
27
21 32
22
26
25
15
19
28
16
8
11
34
3
19
3
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
4
5
19
22
21
28
1
13
7
33
6
9
24
10
28
Page 7.26
Replacement Parts
Replacement Parts List
Item
Part Number
Description
QTY
1
200-74294
Pump, Spray 2.2 gpm 60 psi max 12 Vdc 7.0 Amp
1
2
206-132367
Elbow, 90, Nylon 3/4 NPT, 1/2 Hose Barb
1
3
206-132368
Elbow, 90, Nylon 3/8 NPT, 1/2 Hose Barb
2
4
206-163054
Body, Nozzle Elbow w/Check Valve QJ300 1/2”
1
5
206-163055
Body, Nozzle Tee w/Check Valve QJ300 1/2”
2
6
206-163060
Clamp, Teejet Vari-Spacing 1” SQ. Tubing
3
7
206-163076
Elbow, 90, Polypropylene 3/8 NPTM, 3/8 NPTFM
1
8
206-163093
Nozzle, Tip Flat Spray SX-8008-VS
3
9
206-163094
Cap, Nozzle QJ 8001-8008 w/Gasket
3
10
206-163098
Cap, Nozzle QJ Shut-off w/Gasket
3
11
209-72385
Strainer, Line 3/8 NPT
1
12
221-163044
Tank, Water 100 gal 3/4” NPT Fitting
1
13
261-132245
Valve, Ball, PVC 3/8 NPT
1
14
311-10750
HHCS .25-20 UNC x 0.750
14
15
311-30750
HHCS 3/8-16 UNC x 0.750
8
16
311-31500
HHCS 3/8-16 UNC x 1.500
4
17
311-51000
HHCS .50-13 UNC x 1.000
2
18
341-10000
Washer, Flat -1/4 STD Zinc PL
4
19
341-30000
Washer, Flat -3/8 STD Zinc PL
16
20
341-50000
Washer, Flat -1/2 STD Zinc PL
2
21
361-10000
Nut, Hex, UNC, 1/4-20
18
22
361-30000
Nut, Hex, UNC, 3/8-16
14
23
361-50000
Nut, Hex, UNC, 1/2-13
4
24
370-74138
U-Bolt .25 DIA
2
25
371-92057
Nut, Hex Flange Locking
2
26
380-140297
Pin, Bent Hitch 5/8 x 5
2
27
380-84739
Pin, Hair Clip #11
2
28
387-00493
Hose Clamp 1/2 Dia Hose #10, STD Band
Width
8
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 7.27
Replacement Parts
Replacement Parts List
Item
Part Number
Description
QTY
29
703-92194
Stor-A-Way Holder, 7 Pole Plug
1
30
390-160105
Side Marker, 30” w/Hardware
2
31
400-72218
J-Bolt
2
32
401-163068
Plate, Sprayer Boom Mount
2
33
401-163069
Tube, Sprayer Boom
1
34
401-163070
Plate, Sprayer Motor Guard
1
35
401-163071
Clip, Tank Strap Flat
2
36
401-163072
Plate, Sprayer Nozzle Guard
1
37
401-163077
Plate, Sprayer Plug Holder
1
38
401-163100
Clip, Tank Strap Skinny
2
39
401-163103
Plate, Sprayer Marker MNT
2
40
410-163062
Weldment, Sprayer MSV
1
41
703-144657
Light, Backup Oval Grommet Mount
2
42
703-144729
Light S/T/T, Red, LED Oval, Grommet Mount
2
43
703-144730
Grommet, Oval Tail Light
4
44
249-92005
Primer, Aerosol Can
45
109-131128
Yellow Touch-up Paint
*
488-72288
Nylon Webbing Type 7 1 23/32” 4088/Black
*
721-152904
Harness, Spreader/Sprayer MSV
12 ft
1
*Not Shown
Parts listed in bold letters are considered to be a Maintenance, Service
or Wear part. These parts will generally be stocked by dealers.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 7.28
Replacement Parts
Chassis Weight Kit
1
2
6
3
4
7
5
Replacement Parts List
Item
Part Number
1
311-84500
HHCS .75-10 UNC x 4.500
2
2
311-86000
HHCS .75-10 UNC x 6.000
8
3
341-80000
Washer, Flat - 3/4 STD Zinc PL
12
4
351-80000
Washer, Lock - 3/4 YLW Zinc PL
10
5
361-80000
Nut, Hex, UNC, 3/4-10
10
6
401-152673
Weight, Wing 25 lbs
8
7
410-157630
Weight, Chassis MSV Front
1
—
VCW-100184
Vehicle Chassis Weight Kit Complete
1
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Description
Page 7.29
QTY
Replacement Parts
Hydraulic Fitting
Installation Torque
Recommendation
Table 1: For 37° & 45° (Machined or Flared) and MegaSeal®
Size
Dash
Steel
Fractional
(In.)
Ft-Lbs.
Brass
Newton-Meters
Ft-Lbs.
Newton-Meters
Min.
Max.
Min.
Max.
Min.
Max.
Min.
Max.
-4
1/4
10
11
13
15
5
6
6-3/4
9
-5
5/16
13
15
18
20
7
9
10
13
-6
3/8
17
19
23
26
12
15
17
20
-8
1/2
34
38
47
52
20
24
27-2/3
33
-10
5/8
50
56
69
76
34
40
46-1/3
55
-12
3/4
70
78
96
106
53
60
72-1/3
82
-16
1
94
104
127
141
74
82
100-1/2
111
-20
1-1/4
124
138
169
188
75
83
101-1/2
113
-24
1-1/2
156
173
212
235
79
87
107
118
-32
2
219
243
296
329
158
175
214
237
Table 2: For Flat-Face “O” Ring Seal (Steel)
Size
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Ft-Lbs.
Newton-Meters
Dash
Fractional
(In.)
Min.
Max.
Min.
Max.
-4
1/4
10
12
14
16
-6
3/8
18
20
24
27
-8
1/2
32
40
43
54
-10
5/8
46
56
60
75
-12
3/4
65
80
90
110
-14
7/8
65
80
90
110
-16
1
92
105
125
240
-20
1-1/4
125
140
170
190
-24
1-1/2
150
180
200
245
Page 7.30
Replacement Parts
Table 3: For SAE O-Ring Boss (Steel) & Gates Adapterless
Ft-Lbs.
Working Pressures
4,000 psi (27.5 Mpa)
and below
Size
Newton-Meters
Working Pressures
4,000 psi (27.5 Mpa)
and below
Ft-Lbs.
Working Pressures
Above 4,000 psi (27.5
Mpa)
Newton-Meters
Working Pressures
Above 4,000 psi (27.5
Mpa)
Dash
Fractional
(In.)
Min.
Max.
Min.
Max.
Min.
Max.
Min.
Max.
-3
3/16
–
–
–
–
8
10
11
13
-4
1/4
14
16
20
22
14
16
20
22
-5
5/16
–
–
–
–
18
20
24
27
-6
3/8
24
26
33
35
24
26
33
35
-8
1/2
37
44
50
60
50
60
68
78
-10
5/8
50
60
68
81
72
80
98
110
-12
3/4
75
83
101-1/2
113
125
135
170
183
-14
7/8
–
–
–
–
160
180
215
245
-16
1
111
125
150
170
200
220
270
300
-20
1-1/4
133
152
180
206
210
280
285
380
-24
1-1/2
156
184
212
250
270
360
370
490
Table 4: Maximum Recommended Torque for dry NPTF (Tapered)
Pipe Threads*
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Size
Ft-Lbs.
Newton-Meters
-2
20
25
-4
25
35
-6
35
45
-8
45
60
-12
55
75
-16
65
90
-20
80
110
-24
95
130
-32
120
160
Page 7.31
Replacement Parts
Table 4: Maximum Recommended Torque for dry NPTF (Tapered)
Pipe Threads*
Size
Ft-Lbs.
Newton-Meters
*NOTES:
1.
The torque values obtained from tightening pipe threads can vary considerably
depending on thread condition. Adequate sealing can occur at values much lower than
the maximum values listed above. Only enough torque to achieve adequate sealing
should be used.
2.
When using a male tapered pipe thread with a female straight or parallel pipe thread,
maximum values are 50% of those listed in the table.
3.
If threaded sealant is used, maximum values shown should be decreased by 25%
Fastener Torque
Recommendation
Table 5: Torque for Standard Fasteners
FNL
Grade 2
Grade 5
Grade 8
Grade 9
G9
Nominal
Dia.
Threads
per inch
(in.)
Tightening Torque
Tightening Torque
Tightening Torque
Tightening Torque
Lubed
Dry
Plated
Dry
Plain
Lubed
Dry
Plated
Dry
Plain
Lubed
Dry
Plated
Dry
Plain
Lubed
Dry
Plated
Dry
Plain
K = 0.15
K = 0.17
K = 0.20
K = 0.15
K = 0.17
K = 0.20
K = 0.15
K = 0.17
K = 0.20
K = 0.15
K = 0.17
K = 0.20
Unified Coarse Thread Series
1/4
20
49 in-lbs
59 in-lbs
66 in-lbs
76 in-lbs
86 in-lbs
101 in-lbs
107 in-lbs
122 in-lbs
143 in-lbs
126 in-lbs
143 in-lbs
168 in-lbs
5/16
18
101
122
135
157
178
209
221
251
295
259
294
346
3/8
16
15 ft-lbs
18 ft-lbs
20 ft-lbs
23 ft-lbs
26 ft-lbs
31 ft-lbs
33 ft-lbs
37 ft-lbs
44 ft-lbs
38 ft-lbs
43 ft-lbs
51 ft-lbs
7/16
14
24
29
32
37
42
49
52
59
70
61
70
82
1/2
13
37
44
49
57
64
75
80
90
106
94
106
125
9/16
12
53
63
70
82
92
109
115
130
154
135
153
180
5/8
11
73
87
97
113
126
150
159
180
212
186
211
248
3/4
10
129
155
172
200
227
267
282
320
376
331
375
441
7/8
9
125
160
167
322
365
429
455
615
606
633
604
710
1
8
187
225
250
483
547
644
681
722
909
799
905
1065
1-1/8
7
266
319
354
596
675
794
966
1095
1288
1132
1283
1510
1-1/4
7
375
450
500
840
952
1121
1363
1545
1817
1597
1810
2130
1-1/2
6
652
783
869
1462
4657
1950
2371
2688
3162
2779
3150
3706
Fine Thread Series
1/4
28
56 in-lbs
68 in-lbs
75 in-lbs
87 in-lbs
99 in-lbs
116 in-lbs
123 in-lbs
139 in-lbs
164 in-lbs
144 in-lbs
163 in-lbs
192 in-lbs
5/16
24
112
135
150
174
197
231
245
278
327
287
325
383
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 7.32
Replacement Parts
Table 5: Torque for Standard Fasteners
FNL
Grade 2
Grade 5
Grade 8
Grade 9
G9
Nominal
Dia.
Threads
per inch
(in.)
Tightening Torque
Tightening Torque
Tightening Torque
Tightening Torque
Lubed
Dry
Plated
Dry
Plain
Lubed
Dry
Plated
Dry
Plain
Lubed
Dry
Plated
Dry
Plain
Lubed
Dry
Plated
Dry
Plain
K = 0.15
K = 0.17
K = 0.20
K = 0.15
K = 0.17
K = 0.20
K = 0.15
K = 0.17
K = 0.20
K = 0.15
K = 0.17
K = 0.20
3/8
24
17 ft-lbs
20 ft-lbs
23 ft-lbs
26 ft-lbs
30 ft-lbs
35 ft-lbs
37 ft-lbs
42 ft-lbs
49 ft-lbs
43 ft-lbs
49 ft-lbs
58 ft-lbs
7/16
20
27
32
36
41
47
55
58
66
78
68
78
91
1/2
20
41
49
55
64
72
85
90
102
120
105
120
141
9/16
18
59
71
78
91
103
121
126
146
171
151
171
201
5/8
18
82
99
110
127
144
170
180
204
240
211
239
281
3/4
16
144
173
192
223
253
297
315
357
420
369
418
492
7/8
14
138
165
184
355
403
474
502
568
669
588
666
784
1
14
210
252
280
542
614
722
765
867
1020
896
1016
1195
1-1/8
12
298
357
397
668
757
890
1083
1227
1444
1269
1439
1693
1-1/4
12
415
493
553
930
1055
1241
1509
1710
2012
1768
2004
2358
1-1/2
12
734
880
978
1645
1865
2194
2668
3024
3557
3127
3544
4169
Torque values for 1/4 and 5/16-in series are in inch -pounds. All other torque values are in foot-pounds
Torque values calculated from formulas T=KDF, where
K = 0.15 for “lubricated” conditions
K = 0.17 for zinc plated and dry conditions
K = 0.20 for plain and dry conditions
D = Nominal Diameter
F = Clamp Load
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 7.33
Replacement Parts
Table 6: Torque-Tension Relationship for Metric Fasteners
Class 4.6
4.6
Class 8.8
8.8
Class 10.9
10.9
10.9
Class 12.9
Nominal
Dia.
Tightening Torque
Pitch
(mm)
Tightening Torque
Tightening Torque
Tightening Torque
Lubed
Dry
Plated
Dry
Plain
Lubed
Dry
Plated
Dry
Plain
Lubed
Dry
Plated
Dry
Plain
Lubed
Dry
Plain
K = 0.15
(ft-lbs)
K = 0.17
(ft-lbs)
K = 0.20
(ft-lbs)
K = 0.15
(ft-lbs)
K = 0.17
(ft-lbs)
K = 0.20
(ft-lbs)
K = 0.15
(ft-lbs)
K = 0.17
(ft-lbs)
K = 0.20
(ft-lbs)
K = 0.15
K = 0.20
3
0.5
0.28
0.32
0.38
0.73
0.82
0.97
1.0
1.2
1.4
1.2
1.6
3.5
0.6
0.44
0.50
0.59
1.1
1.3
1.5
1.6
1.9
2.2
1.9
2.5
4
0.7
0.66
0.74
0.87
1.7
1.9
2.3
2.4
2.7
3.2
2.8
3.8
5
0.8
1.3
1.5
1.8
3.4
3.9
4.5
4.9
5.5
6.5
5.7
7.6
6
1
2.3
2.6
3.0
5.8
6.6
7.7
8.3
9.4
11
9.7
13
6
1.25
2.1
2.3
2.7
5.3
6.0
7.0
7.6
8.6
10
8.8
12
7
1
3.8
4.3
5.0
9.7
11
13
14
16
19
16
22
8
1
5.9
6.6
7.8
15
17
20
22
24
29
25
34
8
1.25
5.5
6.2
7.3
14
16
19
20
23
27
24
31
10
1.25
11
13
15
29
33
39
42
48
56
49
66
10
1.5
11
12
14
28
32
37
40
45
53
47
62
12
1.25
21
23
28
53
60
71
76
86
101
89
119
12
1.5
20
22
26
51
58
68
73
82
97
85
113
12
1.75
19
21
25
49
55
65
70
79
93
81
108
14
1.25
26
29
34
66
75
89
95
106
127
111
148
14
1.5
28
32
37
72
82
96
103
117
138
121
161
14
2
30
34
40
78
88
104
111
126
148
130
173
16
1.5
50
57
67
129
146
171
184
208
245
215
287
16
2
47
53
62
121
137
161
173
196
230
202
269
18
1.5
73
82
97
187
212
249
266
303
357
313
417
18
2.5
65
73
86
167
189
222
239
270
318
279
372
20
2.5
91
104
122
236
267
314
337
382
449
394
525
Clamp load calculated as 75% of the proof load for specified bolts.
All Torque values are listed in foot-pounds
Torque values calculated from formulas T=KDF, where
K = 0.15 for “lubricated” conditions
K = 0.17 for zinc plated and dry conditions
K = 0.20 for plain and dry conditions
D = Nominal Diameter
F = Clamp Load
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 7.34
Replacement Parts
ther
roducts
om M-B
Other Products from M-B
Visit www.M-BCO.com to view all M-B Companies exciting Products.
M-B MSV Rear Sprayer Attachment
© 2010 M-B Companies Inc.
All Rights Reserved
Page 8.35
Other Products from M-B
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