MVH408DZ-rev-0
OPERATION AND PARTS MANUAL
SERIES
MODEL MVH408DZ
REVERSIBLE PLATE COMPACTOR
(HATZ 1B50T-9-166 DIESEL ENGINE)
Revision #0 (04/24/14)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
NOTES
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 3
TABLE OF CONTENTS
MVH408DZ Reversible
Plate Compactor
Proposition 65 Warning............................................ 2
Table Of Contents..................................................... 4
Parts Ordering Procedures....................................... 5
Safety Information............................................... 6-10
Specifications......................................................... 11
Dimensions............................................................. 12
General Information................................................ 13
Components...................................................... 14-15
Basic Engine........................................................... 16
Inspection.......................................................... 17-19
Startup............................................................... 20-21
Operation........................................................... 22-23
Maintenance...................................................... 24-31
Troubleshooting (Compactor)................................. 32
Troubleshooting (Engine)................................... 33-34
Explanation Of Code In Remarks Column............. 35
Suggested Spare Parts.......................................... 37
Compactor Component Drawings
Vibrating Plate Assy........................................... 38-39
Vibrator Assy. .................................................... 40-41
Base And Engine Assy...................................... 42-45
Electric Device Assy........................................... 46-49
Control Assy....................................................... 50-53
Nameplate And Decals Assy............................. 54-55
Hatz 1B50 Engine Component
Drawings
Spare Parts Kits Assy........................................ 56-57
Accessories Assy............................................... 58-59
Crankcase Assy................................................. 60-61
Crankshaft Assy................................................. 62-63
Camshaft Assy................................................... 64-65
Piston, Conrod, Cylinder Assy........................... 66-67
Cylinder Head Assy........................................... 68-69
Oil Pump, Governor Assy................................... 70-71
Timing Cover Assy............................................. 72-75
Blower, Flywheel Assy....................................... 76-77
Injection Equipment Assy................................... 78-81
Recoil Starter Assy............................................ 82-83
Air Ducting A Assy............................................. 84-85
Air Ducting B Assy............................................. 86-87
Crankcase Breathing System Assy.................... 88-89
Fuel Assy........................................................... 90-93
Air Filter Assy..................................................... 94-95
Exhaust Silencer Assy....................................... 96-97
Starter, Alternator Assy...................................... 98-99
Electric Equipment, Wirings Assy.................. 100-101
Speed Control Bowdencable Assy................. 102-103
Spec. Equipment EPA Assy........................... 104-105
Terms And Conditions Of Sale — Parts............... 106
NOTICE
Specifications and part numbers are subject to change
without notice.
PAGE 4 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
www.multiquip.com
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only):
Effective:
January 1st, 2006
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
Order parts on-line using Multiquip’s SmartEquip website!
 View Parts Diagrams
 Order Parts
 Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Goto www.multiquip.com and click on
Order Parts to log in and save!
Note: Discounts Are Subject To Change
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Order via Phone: Domestic (US) Dealers Call:
1-800-427-1244
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
When ordering parts, please supply:






Dealer Account Number
Dealer Name and Address
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
Quantity, Part Number and Description of Each Part




Specify Preferred Method of Shipment:
 UPS/Fed Ex
 DHL
  Priority One
 Truck 
  Ground
 Next Day
  Second/Third Day
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
 NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
 NEVER operate this equipment under the influence of
drugs or alcohol.
 ALWAYS check the equipment for loosened threads or
bolts before starting.
 DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
 This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
 Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
 Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
 NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fire extinguisher.
 ALWAYS know the location of the nearest
first aid kit.
 ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
 ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 7
SAFETY INFORMATION
COMPACTOR SAFETY
WARNING
DANGER
 NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
 NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
 NEVER lubricate components or attempt service on a
running machine.
NOTICE
 ALWAYS keep the machine in proper running condition.
 Fix damage to machine and replace any broken parts
immediately.
 ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
ENGINE SAFETY
 DO NOT place hands or fingers inside engine
compartment when engine is running.
 NEVER operate the engine with heat shields or
guards removed.
 Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
 DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out
of the radiator and severely scald any persons in the
general area of the compactor.
 DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the compactor.
 DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
compactor.
CAUTION
 NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
DANGER
 The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
 The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment
in any enclosed or narrow
area where free flow of the
air is restricted. If the air
flow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
MVH-306
 NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter
frequently to prevent engine malfunction.
 NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
 NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.
PAGE 8 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
SAFETY INFORMATION
FUEL SAFETY
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DANGER
 DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
MVH-306
 DO NOT drop the battery. There is a possibility that the
battery will explode.
 DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
MVH-306
 ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
 Use well-insulated gloves when picking up
the battery.
 DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
 ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
 ALWAYS use extreme caution when working with
flammable liquids.
 DO NOT fill the fuel tank while the engine is running
or hot.
 DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
 ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
 DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
 ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
 If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
 If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION
 ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
 ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 9
SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION
 NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
 When the life cycle of this equipment is over, remove
battery and bring to appropriate facility for lead
reclamation. Use safety precautions when handling
batteries that contain sulfuric acid.
 When the life cycle of this equipment is over, it is
recommended that the trowel frame and all other metal
parts be sent to a recycling center.
 Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
Metal recycling involves the collection of metal from
discarded products and its transformation into raw
materials to use in manufacturing a new product.
 Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.
Recyclers and manufacturers alike promote the process
of recycling metal. Using a metal recycling center
promotes energy cost savings.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
 Use adequate lifting cable (wire or rope) of sufficient
strength.
 Use one point suspension hook and lift straight
upwards.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY/DECOMMISSIONING
NOTICE
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer serviceable.
If the equipment poses an unacceptable and unrepairable
safety risk due to wear or damage or is no longer cost
effective to maintain (beyond life-cycle reliability) and is to
be decommissioned (demolition and dismantlement),be
sure to follow rules below:
EMISSIONS INFORMATION
NOTICE
The diesel engine used in this equipment has been
designed to reduce harmful levels of carbon monoxide
(CO), hydrocarbons (HC) and nitrogen oxides (NOx)
contained in diesel exhaust emissions.
This engine has been certified to meet US EPA Evaporative
emissions requirements in the installed configuration.
Attempting to modify or make adjustments to the engine
emission system by unauthorized personnel without proper
training could damage the equipment or create an unsafe
condition.
Additionally, modifying the fuel system may adversely affect
evaporative emissions, resulting in fines or other penalties.
Emission Control Label
The emission control label is an integral part of the emission
system and is strictly controlled by regulations.
The label must remain with the engine for its entire life.
If a replacement emission label is needed, please contact
your authorized Kohler Engine Distributor.
 DO NOT pour waste or oil directly onto the ground, down
a drain or into any water source.
 Contact your country's Department of
Public Works or recycling agency in your
area and arrange for proper disposal of
any electrical components, waste or oil
associated with this equipment.
PAGE 10 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
SPECIFICATIONS
Table 1. MVH408DZ Specifications
Centrifugal Force
12,365 lbf (55 kN)
Vibration Frequency
4,400 vpm (73 Hz)
Maximum Traveling Speed
79 ft/min (24 m/min)
Plate Size (W x L)
19.68 x 35.43 in (500 x 900 mm)
Plate Size (W x L) with extension plates
25.59 x 35.43 in (650 x 900 mm)
Max. Forward Speed
82 ft./min (25 m/min)
Operating Weight
899.48 lbs. (408 kg.)
Operating Weight with extension plates
932.55 lbs. (423 kg.)
Table 2. Engine Specifications
Engine Make
Engine Model
Engine Type
Cylinder Bore X Stroke
Displacement
Maximum Ouput
Fuel Tank Capacity
Fuel Type
Oil Capacity
Starting Method
Dry Net Weight
HATZ
1B50T-9-166
Air-cooled, 4 Cycle Diesel Engine
3.66 in. x 2.99 in. (93 mm x 76 mm)
31.55 cu-in (517 cc)
9 BHP (6.7 kW) @ 2500 RPM
Approx. 1.4 U.S. gallons (5.3 liters)
Diesel
1.58 qts (1.5 liters)
Recoil/Electric Start
123.46 lbs (56 Kg.)
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 11
DIMENSIONS
Stored position
Working position
D
C
A
B
F
G
extension plate (option)
Figure 1. Dimensions
Table 3. Dimensions
REF. DES
IN. (MM)
A
19.68 (500)
B
25.59 (650)
C
36.61 (930)
D
47.64 (1210)
E
53.54 (1360)
F
35.43 (900)
G
62.01 (1575)
PAGE 12 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
E
GENERAL INFORMATION
DEFINITION OF PLATE COMPACTOR
FREQUENCY/SPEED
The Mikasa MVH408DZ is a reversible plate compactor
designed for efficient compaction of sand, gravel and
cohesive soils. This plate compactor is a powerful
compacting tool capable of applying a tremendous force
in consecutive high frequency vibrations to a soil surface.
Its applications include compacting for road, embankments
and reservoirs as well as backfilling for gas pipelines, water
pipelines and cable installation work.
The compactor's vibrating plate produces a vibration
frequency of 4,400 VPM (vibrations per minute).
The travel speed of the compactor is approximately
82 ft/minute (25 meters/minute).
VIBRATORY PLATES
The vibratory plates of the compactor produce low
amplitude high frequency vibrations, designed to compact
granular soils and asphalt.
The resulting vibrations cause forward motion. The engine
and handle are vibration isolated from the vibrating plate.
ENGINE
This plate compactor are equipped with a Hatz 1B50
air cooled, 4-cycle diesel engine. The engine drives an
eccentric weight at a high speed to develop a compaction
force.
CONTROLS
Before starting the plate compactor identify and understand
the function of all the controls and components.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 13
COMPONENTS
1
2
4
3
5
8
6
7
10
27
12
Neutral
Reverse
Forward
9
11
(Stored position
13
11
17
(Working position)
14
16
15
Figure 2. Plate Compactor Components
PAGE 14 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
COMPONENTS
Figure 2 shows the location of the basic controls and
components of the MVH408DZ Plate Compactor. The
function of each control is described below:
1. Rubber Cover — Lift this rubber cover to gain access
to the fuel tank.
2. Hour/Tachometer — Displays the cumulative time
that the machine has been in use. During operation it
displays the rpm reading. The tachometer also has a
battery checker that lights red when the charge is low.
3. Handle Bar Height Adjuster — Adjusts the handle
bar to the desired height by loosening the wing nut and
turning the grip clockwise to raise the handle bar and
counterclockwise to lower the handle bar.
4. Breather Plug — Allow pressure to escape to the air
in the form of a gas from heat.
5. Hydraulic Pump (Oil Reservoir) — Regulates
hydraulic oil flow produced by the direction of the
control lever.
9. Vibrating Plate — A flat, open plate made of durable
cast iron construction used in the compacting of soil.
10. Extension Plate — Provides additional area of
vibration to the vibrating plate.
11. Handle Bar — When operating the compactor, this
handle is to be in the downward position. When the
compactor is to be stored, move the handle bar to
the upright position.
12. Direction Control Lever — Push the lever forward to
move compactor in a forward direction. Pull the lever
backwards to move compactor in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
13. Throttle Lever — Controls speed of the plate
compactor. Place straight vertically to start, push fully
counterclockwise for full throttle and fully clockwise to
stop plate compactor.
14. Battery — Provides +12V DC to the electrical system.
6. Hand Grip — When operating the compactor use this
hand grip to maneuver the compactor.
15. Vibrator Oil Drain Plug — Used to drain vibrator oil
from the machine.
7. Cyclone Cleaner — Filters large dust particles to keep
air cleaner from getting clogged easily.
16. Vibration Case Oil Filler — Used to add oil to the
vibration case.
8. Lifting Bale — When lifting of the compactor is
required either by forklift, crane etc., tie rope or chain
around this lifting point.
17. Engine — This plate compactor uses a Hatz 1B50
diesel engine. Refer to the owner’s manual for engine
information.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 15
BASIC ENGINE
Figure 3. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 3) must be checked for proper lubrication
and filled with fuel prior to operation. Refer to the manufacturer’s Engine manual for operating and servicing information.
1. Fuel Filler Cap/Fuel Tank — Pull this latch to add
diesel fuel to the tank. After refueling, always make
sure the fuel cap is latched properly. DO NOT over
fill. For additional information refer to engine owner’s
manual.
.
DANGER
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up, and the area
surrounding the engine is dry.
2. Engine Lifting Straps/Cover — Remove the air
cleaner cover, then lift this cover (the one with decals
on it) to gain access to the engine lifting straps.
3. Air Cleaner/Cover — Prevents dirt and other debris
from entering the fuel system. Remove wing-nut on
side of air filter cover to gain access to filter element.
4. Speed Control Lever — This lever is connected to
the throttle control which is located on the side of the
engine compartment cover. Use this lever to control
engine speed.
5. Dipstick — Remove dipstick to determine if the engine
oil level is low. If low, add oil as specified.
6. Engine Motor Mounts — Attach these engine mounts
to the pump frame. Tighten securely.
7. Oil Filter — Remove this bolt to gain access
(internal) to the engine oil filter. Service the oil filter
as recommended in the maintenance section of this
manual.
8. Oil Drain Plugs —There are two oil drain plugs, one
is underneath the flywheel, the other on the side of the
engine. Remove these plugs to drain engine oil from
the engine crankcase.
9. Crankshaft — Connect this shaft to the input of the
transmission.
10. Muffler — Used to reduce noise and emissions.
11. Nameplate — Contains information about the engine.
NOTICE
Operating the engine without an air filter, with a
damaged air filter, or a filter in need of replacement
will allow dirt to enter the engine, causing rapid engine
wear.
WARNING
Engine components can generate
extreme heat. To prevent bur ns,
DO NOT touch these areas while the
engine is running or immediately after
operating. NEVER operate the engine
with the muffler removed.
PAGE 16 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
INSPECTION
BEFORE STARTING
DANGER
1. Read all safety instructions at the beginning of manual.
EXPLOSIVE FUEL!
2. Clean the compactor, removing dirt and dust,
particularly the engine cooling air inlet, carburetor and
air cleaner.
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt
to refuel the compactor if the engine is
hot or running.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with
dry compressed air.
5. Check fastening nuts and bolts for tightness.
ENGINE OIL CHECK
FUEL CHECK
1. The fuel tank cap is equipped with a lock lever. Unlock
the lever before opening cap (Figure 5).
Lock lever
Fuel tank cap
1. To check the engine oil level, place the compactor on
secure level ground with the engine stopped. If the oil
level is low, add oil (Grade CC or above).
2. Lubrication is done from the top of the engine (Figure 4).
Oil inlet at the top
Put your finger at the lock lever
to pull it up towards you.
Unlock the lock lever.
Figure 4. Adding Engine Oil
NOTICE
Pour oil slowly from the top. Oil might overflow if large
amount of oil is poured right away.
Put your fingers to the tabs at
the two locations of the tank
cap to pull up towards you.
Figure 5. Unlocking Fuel Cap Lever
Table 4. Oil Type
Season
Temperature
Oil Type
Summer
25°C or Higher
SAE 10W-30
Spring/Fall
25°C~10°C
SAE 10W-30/20
Winter
0°C or Lower
SAE 10W-10
1. Visually inspect to see if fuel level is low. If fuel is low,
replenish with unleaded fuel. Fuel inlet is located under
the rubber cover at the front cover top portion.
2. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel
immediately.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 17
INSPECTION
V-BELT COVER REMOVAL
V-BELT TENSION
To inspect the V-belt, remove the three bolts that secure
the belt cover to the frame as shown in Figure 6.
The V-belt tension is proper if the V-belt bends 10 to 15 mm
(Figure 8) when depressed with finger at midway between
the clutch and vibrator pulleys.
REMOVE
VIBRATOR
CORRECT V-BELT
TENSION 10-15 MM
WHEN DEPRESSED
AS SHOWN.
CLUTCH
PULLEY
REMOVE
V-BELT
sa
ika
M
V-BELT
V-BELT COVER
VIBRATOR
PULLEY
Figure 6. V-Belt Cover Removal
V-BELT INSPECTION
Figure 8. V-Belt Tension
Visually examine the V-belt (Figure 7) and determine if it
is full of tiny cracks, frayed, has pieces of rubber missing,
is peeling or otherwise damaged.
Also, examine the belt and determine if it is oil soaked or
"glazed " (hard shiny appearance on the sides of the belt).
Either of these two conditions can cause the belt to run hot,
which can weaken it and increase the danger of it breaking.
If the V-belt exhibits any of the referenced wear conditions
replace the V-belt immediately
OIL SOAKED
VIBRATOR OIL CHECK
1. Place the plate compactor horizontally on a flat surface.
Make sure the compactor is level when checking the
oil in the vibrator assembly.
2. Check vibrator oil level by removing the oil plug (vibrator
oil gauge) as shown in Figure 9. Clean the oil gauge
and re-thread back in. Remove the oil gauge again and
confirm oil level does not exceed the cross hash of the
oil plug. DO NOT OVERFILL!
3. The vibrator holds approximately 20.3 oz. (600 cc).
IMPORTANT, if oil is required, replace using only SAE
10W-30 motor oil.
GLAZED
CORD FAILURE
WORN BACK
COVER
Effective
Oil gauge
(19mm wrench)
BROKEN
MISSING RUBBER
CRACKS
SIDEWALL
WEAR
Figure 7. Drive Belt Inspection
Drain plug
(14mm wrench)
Figure 9. Vibrator Oil Check
PAGE 18 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
INSPECTION
HANDLE BAR
The height of the handle bar can be adjusted for ease of
use. Adjust the handle height as follows. Refer to Figure 10.
1. Loosen the wing nut.
2. Turn the grip clockwise to raise the handle or
counterclockwise to lower the handle.
3. When the handle bar is raised to the desired height,
tighten the wing nut.
Grip
Wing nut
Figure 10. Handle Height Adjustment
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 19
STARTUP
CAUTION
DO NOT attempt to operate the compactor
until the Safety, General Information and
Inspection sections of this manual have
been read and thoroughly understood.
This section is intended to assist the operator with the
initial startup of the compactor. It is extremely important
that this section be read carefully before attempting to use
the compactor in the field.
STARTING THE ENGINE
Electric Start
DIESEL ENGINE TACH &HOUR METER
HRS
"HA" is displayed at the operation position, then
immediately it will change to "Cumulative time".
Figure 13. Hour Tachometer (Cumulative Time)
5. Turn the key further to the "Start" position to start the
engine. When the engine starts, let go of the key. When
the engine revolution increases, the buzzer stops.
6. When the engine is in operation, the Hour Tachometer
display will show the 'rotation number" (Figure 14).
1. Insert the key to the key switch.
2. Move the throttle lever (Figure 11) to the idle position.
Cumulative time
Rotation number
DIESEL ENGINE TACH &HOUR METER
DIESEL ENGINE TACH &HOUR METER
Throttle lever
Idle position
DIESEL ENGINE TACH &HOUR METER
HRS
Handle
RPM
Figure 14. Hour Tachometer (Rotation Number)
7. After the engine has started, warm up the engine at low
speed for 2 to 3 minutes, especially in cold weather.
Stop position
Figure 11. Throttle Lever (Idle Position)
3. Turn the key to the "Run" position (Figure 12). The
buzzer sounds.
CAUTION
When the engine does not start, do not run the cell
motor continuously for more than 5 seconds. Move
the key back to the "Run" position then wait about 10
seconds to restart.
While the engine is running, never turn the key switch
to the "Start" position.
Figure 12. Key Positions
4. After "HA" is displayed on the hour tachometer, the
display will change immediately to "cumulative time"
(Figure 13).
PAGE 20 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
STARTUP
Recoil Start
1. Insert the key to the key switch.
2. Move the throttle lever (Figure 11) to the idle position.
3. Turn the key to the "Run" position (Figure 12). The
buzzer sounds.
4. After "HA" is displayed on the hour tachometer, the
display will change immediately to "cumulative time"
5. Grasp the starter grip (Figure 15) and slowly pull it
out. The resistance becomes the hardest at a certain
position, corresponding the compression point. Rewind
the rope a little from that point and pull out sharply.
Figure 15. Starter Grip
NOTICE
DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling. Allow it
to rewind as slow as possible.
6. When engine starts, release the starter grip and allow
the rope to recoil.
7. After the engine has started, warm up the engine at low
speed for 2 to 3 minutes, especially in cold weather.
8. Before the compactor is placed in to operation, run the
engine for several minutes. Check for fuel leaks, and
noises that would associate with a loose component.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 21
OPERATION
OPERATION
4. When the direction control lever is the neutral position,
the machine vibrates staying at the same location
CAUTION
ALWAYS follow all safety rules in the safety
section of this manual before operating
compactor. Keep work area clear of debris
and other objects that could cause bodily
injury or damage to the compactor.
1. Once the engine has started, move the engine throttle
lever quickly to the operation position (Figure 16).
NEVER stop the engine suddenly while working at
high speeds.
5. Compactor traveling speed may drop on soils which
contain clay, however there may be cases where
traveling speed drops because the compaction plate
does not leave the ground surface easily due to the
composition of the soil. To rectify this problem do the
following:
•Check the bottom plate to see if clay or equivalent
material has been lodge in the plate mechanism. If so,
wash with water and remove.
Operation
position
Idle position
NOTICE
Handle
Throttle lever
Figure 16. Throttle Lever (Operation Position)
2. With the throttle lever in the run position, the engine
speed should be around 2,300 RPM, therefore
engaging the centrifugal clutch.
NOTICE
ALWAYS move the throttle lever quickly without
hesitation, because increasing the engine speed slowly
causes the clutch to slip.
3. Using the direction control lever, move the machine
backward or forward (Figure 17). When the direction
control lever is pushed forward, the machine moves
forward. When pulled backward, the machine moves
backward.
Reverse
Neutral
Forward
•Remember the compactor does not work as efficiently
on clay or soils that have a high moisture content level.
•If the soil has a high moisture level, dry soil to
appropriate moisture content level or carry out
compaction twice.
STOPPING THE ENGINE
Normal Shutdown
1. Move the throttle lever to the idle position (Figure 18)
and run the engine for three minutes at low speed.
Operation
position
Idle position
Handle
Throttle lever
Figure 18. Throttle Lever (Idle)
Direction
control lever
Figure 17. Direction Control Lever
PAGE 22 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
OPERATION
2. Move the throttle lever (Figure 19) to the "Stop" position
to stop the engine. The buzzer will sound.
Throttle lever
Idle position
Handle
Stop position
Figure 19. Throttle Lever (Stop Position)
3. Turn the key to the "Stop" position (Figure 20). The
buzzer will stop.
Figure 20. Key Switch (Stop)
Emergency Shutdown
1. Move the throttle lever quickly to the IDLE position,
and turn the key to the "Stop" position.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 23
MAINTENANCE
GENERAL MAINTENANCE
General Cleanliness
General maintenance practices are crucial to the
performance and longevity of your compactor. This
equipment requires routine cleaning, inspection and
lubrication. Refer to Table 5 and Table 6 for scheduled
engine and compactor maintenance.
Clean the compactor daily. Remove all dust and debris
buildup (mud, clay etc.). If the compactor is steam-cleaned,
ensure that lubrication is accomplished AFTER steam
cleaning.
The following procedures, devoted to maintenance, can
prevent serious compactor damage or malfunctioning.
NOTICE
Refer to HATZ engine manual supplied with your
compactor for more detailed engine maintenance and
troubleshooting.
CAUTION
NOTICE
Inspection and other services should always be carried
out on hard and level ground with the engine shut down.
NOTICE
The inspection intervals listed in the maintenance tables
are for operation under normal conditions. Adjust your
inspection intervals based on the number hours plate
compactor is in use, and particular working conditions.
ALWAYS allow the engine to cool before
servicing. NEVER attempt any maintenance
work on a hot engine.
CAUTION
ALWAYS disconnect the spark plug wire from the spark
plug and secure away from the engine before performing
maintenance or adjustments on the machine.
WARNING
Some maintenance procedures may
require the engine to be run. Ensure
that the maintenance area is well
ventilated. Gasoline engine exhaust
contains poisonous carbon monoxide
gas that can cause unconsciousness
and may result in DEATH.
PAGE 24 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
MAINTENANCE
To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Table 5 and Table 6.
ENGINE MAINTENANCE
Perform engine maintenance as listed in Table 5.
Description (3)
Engine Oil
Air Cleaner
All Nuts and
Bolts
Spark Plug
Cooling Fins
Spark Arrester
Fuel Tank
Fuel Filter
Idle Speed
Valve Clearance
Fuel lines
Operation
Table 5. Engine Maintenance Schedule
Every 6
Every 3
First
Before
Month or Months or Months or
50 hrs
25 hrs
10 hrs
X
X
X
X (1)
CHECK
CHANGE
CHECK
CHANGE
Re-tighten If
Necessary
CHECK-CLEAN
REPLACE
CHECK
CLEAN
CLEAN
CHECK
CHECK-ADJUST
CHECK-ADJUST
CHECK
Every
Year or
100 hrs
Every 2
Years or
200 hrs
X
X
X
X
X
X
X
X (2)
X (2)
Every 2 years (replace if necessary) (2)
1. Service more frequently when used in DUSTY areas.
2. These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient.
Refer to the Hatz Shop Manual for service procedures.
3. For commercial use, log hours of operation to determine proper maintenance intervals.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 25
MAINTENANCE
MACHINE INSPECTION
TIGHTENING TORQUE
Perform machine inspection as listed in Table 6.
Reference Table 7 below (Tightening Torque ), for retightening of nuts and bolts.
Table 7. Tightening Torque (in. kg/cm Diameter)
Table 6. Machine Inspection
Interval
Daily Before Starting
Every 20 Hours
Every 100 Hours
Every 200 hours
Every 300 hours
Every 2 years
Material
6mm
8mm
10mm
12mm
14mm
16mm
18mm
20mm
4T
70
150
300
500
750
1,100
1,400
2,000
Repair fuel leaks.
6-8T
100
250
500
800
1,300
2,000
2,700
3,800
Fuel System for Leaks
Repair fuel leaks.
11T
150
400
800
1,200
2,000
2,900
4,200
5,600
Engine Oil
Add oil if necessary.
*
100 (6mm) 300 ~ 350 (8mm) 650 ~ 700 (10mm)
Vibrator Oil
Add oil if necessary.
**
In case counter-part is of aluminum
Air Cleaner Element
Clean/Replace
Guard Frame
Inspect/deformations
Shock Absorber
Replace if damaged.
Hydraulic pump
Check/Repair Leaks
Hydraulic Pipe System
Check/Repair leaks,
Inspect for wear
Direction Control Lever
Check bolts/nuts,
Inspect for wear
Duct Hose
Check for crack/
damage
Engine Oil/Oil Filter
Replace only after
first 20 hrs.
Engine Oil
Change
Engine Oil Filter
Wash
Vibrator Oil
Check oil level.
Check for leaks/dirt.
Hydraulic Oil
Check oil level.
Check for leaks.
Battery Terminal
Clean
V-Belt
Inspect, replace if
damaged or worn.
Clutch
Inspect, replace if not
working properly.
Engine Bolts
Replace bolts
if deformed or
elongated.
Vibrator Oil
Change
Fuel Filter
Change
Hydraulic Oil
Change
Check
Solution
Machine
Clean if necessary.
Fuel Tank For Leaks
Engine Oil Filter
Change
Fuel Lines
Replace
Bolt threads used with this machine are all right handed
Material and quality of material is marked on each bolt, and screw.
ENGINE AIR CLEANER
DANGER
DO NOT use gasoline or low flash point
solvents for cleaning the air cleaner. The
possibility exists of fire or explosion which
can cause damage to the equipment and
severe bodily harm or even DEATH!
CAUTION
Wear protective equipment such as
approved safety glasses or face shields
and dust masks or respirators when
cleaning air filters with compressed air.
This engine is equipped with a replaceable, high-density
paper air cleaner element. See (Figure 21) for air cleaner
components.
1. Remove the air cleaner cover and foam filter element.
2. Tap the paper filter element several times on a hard
surface to remove dirt, or blow compressed air not
exceeding 30 psi (207 kPa, 2.1 kgf/cm2) through the
filter element from the inside out. NEVER brush off
dirt. Brushing will force dirt into the fibers. Replace the
paper filter element if it is excessively dirty.
PAGE 26 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
MAINTENANCE
2
Lock
Dust exhaust
BLOW COMPRESSED
AIR FROM THE
INSIDE OUT
1
Figure 23. Latching Dust Pot
ENGINE OIL
NOTICE
Drain the engine oil when the oil is warm.
Figure 21. Engine Air Cleaner
3. Clean foam element in warm, soapy water or
nonflammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.
NOTICE
1. Remove the oil drain bolt (Figure 24). and sealing
washer and allow the oil to drain into a suitable
container.
2. Replace engine oil with recommended type oil as listed
in Table 4. For engine oil capacity, see Table 2 (Engine
Specifications). DO NOT overfill.
3. Reinstall drain bolt with sealing washer and tighten
securely.
Operating the engine with loose or damaged air cleaner
components could allow unfiltered air into the engine
causing premature wear and failure.
CYCLONE CLEANER
Always clean the dust pot. A clogged dust pot reduces
cyclone effect with cleaner element wearing easily.
1. Unlatch and remove dust pot (Figure 22).
Engine oil drain
(Drain bolt)
Figure 24. Draining Engine Oil
Latch
Dust exhaust
Dust pot
Figure 22. Unlatching Dust Pot
2. Clean dust pot with water and neutral detergent.
3. Return dust pot to air cleaner and latch securely.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 27
MAINTENANCE
HYDRAULIC OIL
1. With the handle in vertical position, remove the plug
cap from the hydraulic pump (Figure 25).
Breather
plug
7. With the direction control lever at the forward-most
position, secure the guard frame with a rope to
immobilize (Figure 27).
Forward-most position
Plug cap
Guard frame
OIL LEVEL
Direction
control lever
Hydraulic
pump
Figure 25. Removing Plug/Breather Cap
2. Remove the breather plug with a 24 mm wrench at the
top of the hydraulic pump.
3. Remove the hydraulic hose connected to the cylinder
on the vibrator side (Figure 26).
Hydraulic hose
Air releasing plug
Cylinder
Figure 26. Removing Hydraulic Hose
4. Set the run lever to reverse.
5. Drain the hydraulic oil from the pump.
6. After the oil is drained, attach the hydraulic hose again
to the cylinder on the vibrator side.
Figure 27. Direction Control Lever
(Forward Position)
8. Pour hydraulic oil (550cc) to the hydraulic pump
breather plug attachment hole (Figure 25).
9. Remove the air releasing plug of vibrator cylinder. Oil
will then come out from the air releasing plug. After air
bubbles stop coming out, reattach the plug. Tighten
securely (Figure 26).
10. Release the direction control lever and move the lever
forward and reverse several times (until no air bubbles
are seen). Keep the lever at the forward position for
10 seconds every time. (Because the check valve is
opened at the maximum forward position and air bubble
will come out from the oil tank of the hydraulic pump).
11. In case the air bleeding is insufficient, repeat steps 9
and 10.
12. Attach the hydraulic pump breather plug and put on
the plug cap. After making sure the hydraulic oil in the
pump is at OIL LEVEL, attach the breather plug.
CAUTION
Do not exceed OIL LEVEL of hydraulic oil. If the level is
higher, oil will burst out from the breather plug.
PAGE 28 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
MAINTENANCE
SPARK PLUG
SPARK ARRESTER CLEANING
NOTICE
Clean the spark arrester every year or 100 hours.
NEVER use a spark plug of incorrect heat range.
1. Remove and clean spark plug (Figure 28) with a wire
brush if it is to be reused. Discard spark plug if the
insulator is cracked or chipped.
2. Using a feeler gauge adjust spark plug gap to 0.028
~0.031 inch (0.7~0.8 mm).
3. Thread spark plug into cylinder hole by hand to prevent
cross-threading, then tighten securely.
1. Remove the 4 mm screw (3) from the exhaust deflector,
then remove the deflector. See (Figure 30).
2. Remove the 5 mm screw (4) from the muffler protector,
then remove the muffler protector.
3. Remove the 4 mm screw from the spark arrestor, then
remove the spark arrester.
5MM SCREW (4)
GAP
.028 - .031 IN.
(0.7- 0.8 MM.)
DEFLECTOR
MUFFLER
PROTECTOR
Figure 28. Spark Plug Gap
4MM SCREW (3)
4MM SCREW (1)
V-BELT
Visually examine the V-belt (Figure 29) and determine if it
is full of tiny cracks, frayed, has pieces of rubber missing,
is peeling or otherwise damaged.
Also, examine the belt and determine if it is oil soaked or
"glazed " (hard shiny appearance on the sides of the belt).
Either of these two conditions can cause the belt to run hot,
which can weaken it and increase the danger of it breaking.
If the V-belt exhibits any of the above wear conditions
replace the V-belt immediately.
SPARK
ARRESTER
Figure 30. Spark Arrester Removal
4. Carefully remove carbon deposits from the spark
arrester screen (Figure 31) with a wire brush.
WIRE
BRUSH
OIL SOAKED
GLAZED
CORD FAILURE
WORN BACK
COVER
BROKEN
MISSING RUBBER
CRACKS
SIDEWALL
WEAR
Figure 29. V-Belt Inspection
SPARK
ARRESTER
SCREEN
Figure 31. Cleaning The Spark Arrester
5. If the spark arrester is damaged and has breaks or
holes, replace with a new one.
6. Reinstall the spark arrester and muffler protector in
reverse order of disassembly.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 29
MAINTENANCE
BATTERY
2. Loosen the two bolts on each side of the bar connecting
the battery to the side rails (Figure 34)
NOTICE
Battery is not included with this machine.
The standard battery installed is a maintenance-free
battery. It is not necessary to supply battery fluid. In case
of a sudden voltage drop, the battery cannot be charged
quickly, so it has to be replaced with a new one.
SLIDE BAR UPWARD
TO ACCESS
BATTERY
Checking Battery Capacity
1. Check the battery checker on the hour tachometer
(Figure 32).
HOUR TACHOMETER
Battery checker
LOOSEN
BOLT
(4 PLACES)
DIESEL ENGINE TACH &HOUR METER
BATTERY
Figure 32. Battery Check
2. When the battery charge gets low, the battery checker
lights red.
NOTICE
If an old battery is used, even when the battery checker
is not lighted (indicating low charge), the cell starter
might not operate because of low charging level. If that
happens, change the battery with the new one.
Changing the Battery
1. Unlatch the two stoppers at the top portion of the rear
cover to open the rear cover (Figure 33).
Stopper
Figure 34. Raising The Battery
3. Slide the bar up the notches for easy access to the
battery and tighten the bolts.
4. Take off the nuts and remove the battery holder
(Figure 35).
5. After tilting the battery backward, disconnect the
battery terminal. Always disconnect the black terminal
on the negative side first.
6. Pull up the handle on the top of the battery to remove
the battery from the machine.(Figure 35). Make sure
that the battery terminals do not touch the frame.
Rear cover
Figure 33. Opening Rear Cover
PAGE 30 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
MAINTENANCE
Battery holder
STORAGE
1. Wash off dirt and soil from every part with water. While
washing, be careful not to let the water splash on
the electric components such as the battery and the
engine muffler.
Nut
2. Cover the machine to prevent dust and dirt buildup.
Battery
3. Store the machine in a dry area away from direct
sunlight.
4. Do not leave the machine outdoors. Keep it indoors.
5. When not used for a long period of time, drain the fuel
from the fuel tank, and either disconnect the battery
terminals or remove the battery itself.
Handle
6. When the machine is used after a long storage period,
check the level of engine oil and battery capacity before
using.
Figure 35. Removing Battery
7. To install new battery, perform the procedure in reverse.
Make sure that the red terminal (positive side) is
connected first.
8. Loosen the two bolts on each side of the battery bracket
and slide the bracket down to lower the battery to its
original location.
9. Tighten the four bolts.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 31
TROUBLESHOOTING (COMPACTOR)
Symptom
Travel speed low and vibration
weak.
Travels forward or backward but
unable to switch direction.
Troubleshooting (Compactor)
Possible Problem
Clutch slips?
V-belt slips?
Excessive oil in vibrator?
Trouble in vibrator internals?
Aeration in hydraulic oil for for travel
reversing system?
Engine speed incorrect?
Hydraulic pump problems?
Direction Control Lever installation
wrong?
Broken or defective oil hose?
Aeration in hydraulic oil?
Excessive oil in reversing system?
Hydraulic pump clogged with trash?
Cylinder piston bearing failure?
V-belt disengaged or slips?
Clutch slips?
Does not travel in forward or reverse Vibrator locks?
Cylinder piston bearing failure?
Direction Control Lever operating
resistance for reverse is high.
Piston inside hydraulic pump not
moving smoothly?
Vibrator cylinder piston does not move
smoothly
Solution
Adjust or replace clutch.
Adjust or replace V-belt.
Fill to correct level.
Check vibrator assembly for any
worn or defective parts, replace any
defective parts.
Purge air in hydraulic oil. (Bleed plug)
Set engine speed to correct RPM.
Check hydraulic pump.
Correct installation of lDirection
Control Lever.
Replace oil hose.
Purge air in hydraulic oil. (Bleed plug)
Fill to correct level.
Clean valve inside hydraulic pump.
Check piston bearing in cylinder for
leakage.
Engage V-belt, adjust or replace.
Adjust clutch, replace if necessary.
Check vibrator and correct problem.
Check piston bearing in cylinder for
leakage at USH packing.
Adjust or replace.
Adjust or replace.
PAGE 32 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
TROUBLESHOOTING (ENGINE)
Troubleshooting (Engine)
Symptom
Engine will not start or start is delayed,
although engine can be turned over.
At low temperatures engine will not start.
Engine fires but stops soon as starter is
switched off.
Engine stops by itself during normal
operation.
Low engine power, output and speed.
Possible Problem
Solution
No Fuel reaching injection pump?
Add fuel. Check entire fuel system.
Defective fuel pump?
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Faulty fuel supply line?
Replace or repair fuel line.
Compression too low?
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Fuel pump not working correctly?
Repair or replace fuel pump.
Oil pressure too low?
Check engine oil pressure.
Low starting temperature limit exceeded?
Comply with cold starting instructions and
proper oil viscosity.
Defective battery?
Charge or replace battery.
Air or water mixed in fuel system?
Check carefully for loosened fuel line
coupling, loose cap nut, etc.
Engine oil too thick?
Refill engine crankcase with correct type of
oil for winter environment.
Defective battery?
Replace battery.
Fuel filter blocked?
Replace fuel filter.
Fuel supply blocked?
Check the entire fuel system.
Defective fuel pump?
Replace fuel pump.
Fuel tank empty?
Add fuel.
Fuel filter blocked?
Replace fuel filter.
Defective fuel pump?
Replace fuel pump.
Mechanical oil pressure shutdown sensor
stops the engine due to low oil?
Add oil. Replace low oil shutdown sensor if
necessary.
Fuel tank empty?
Replace fuel filter.
Fuel filter clogged?
Replace fuel filter.
Fuel tank venting is inadequate?
Ensure that tank is adequately vented.
Leaks at pipe unions?
Check threaded pipe unions tape and tighten
unions a required.
Speed control lever does not remain in
selected position?
See engine manual for corrective action.
Engine oil level too full?
Correct engine oil level.
Injection pump wear?
Use No. 2-D diesel fuel only. Check the fuel
injection pump element and delivery valve
assembly and replace as necessary.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 33
TROUBLESHOOTING (ENGINE)
Troubleshooting (Engine) - continued
Symptom
Low engine power output and low speed,
black exhaust smoke.
Engine overheats.
Possible Problem
Solution
Air filter blocked?
Clean or replace air filter.
Incorrect valve clearances?
Adjust valves per engine specification.
Malfunction at injector?
See engine manual.
Too much oil in engine crankcase?
Drain off engine oil down to uppermark on
dipstick.
Entire cooling air system contaminated/
blocked?
Clean cooling air system and cooling fin
areas.
Fan belt broken or elongated?
Change belt or adjust belt tension.
Coolant insufficient?
Replenish coolant.
Radiator net or radiator fin clogged with dust? Clean net or fin carefully.
Fan, radiator, or radiator cap defective?
Replace defective part.
Thermostat defective?
Check thermostat and replace if necessary.
Head gasket defective or water leakage?
Replace parts.
PAGE 34 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip
does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO.
1
2%
2%
3
4
PART NO. PART NAME
QTY. REMARKS
12345
BOLT .....................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY
12347
WASHER, 3/8 IN. ..1 .....MQ-45T ONLY
12348
HOSE ..................A/R ...MAKE LOCALLY
12349
BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique symbol
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items. Examples include battery cables, shims,
and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 35
NOTES
PAGE 36 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
SUGGESTED SPARE PARTS
MVH408DZ PLATE COMPACTOR WITH 1B50 DIESEL ENGINE
1 to 3 units
Qty.P/N
Description
4............939010260.............SHOCK ABSORBER
4............939010010.............SHOCK ABSORBER
2............070200463.............V-BELT HDPF-5460
1............50384401...............IGNITION SWITCH W/ KEYS
3............50404900...............KEY, IGNITION SWITCH
3............01542703...............OIL SUCTION FILTER ASSY.
3............01635210...............FUEL FILTER
1............01919702...............FUEL FILTER
3............50484100...............ELEMENT, AIR FILTER
1............01535302...............CAP, FUEL TANK
NOTICE
Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 37
VIBRATING PLATE ASSY.
24
25
22
19
20
23
18
7
19
20
8
6
18
10
9
14
2
3
5
16
4
15
1
12
11
30
32
OPTION
31
PAGE 38 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
VIBRATING PLATE ASSY.
NO.
1
2
3
4
5
6
7
8
9
10 11 12 14 15 16 18 19 20 22 23 24 25 30 31 32 PART NO.
468121200
465460670
953402930
953400270
953405260
939010260
020316130
030216400
001221635
030216400
001221830
58407
939010010
020310080
030210250
468352110
014208020
030208200
467351790
050103250
014208020
030208200
467219050
012218050
58407
PART NAME
QTY.
REMARKS
VIBRATING PLATE 1
OIL GAUGE 1
COPPER PACKING
1
PLUG
1
PACKING
1
SHOCK ABSORBER
4
NUT M16 4
WASHER, LOCK M16 4
BOLT 16X35
4
WASHER, LOCK M16 4
BOLT 18X30
8
WASHER, LOCK M18 .......................................8................REPLACES 030218460
SHOCK ABSORBER
4
NUT M10 4
WASHER, LOCK M10 4
COVER, VIBRATING PLATE 2
BOLT 8X20.........................................................8................REPLACES 001220820
WASHER, LOCK M8
8
COVER, VIBRATOR 1
O-RING
1
BOLT 8X20........................................................18...............REPLACES 001220820
WASHER, LOCK M8 18
EXTENSION PLATE 2
BOLT 18X50.......................................................8................REPLACES 001221850
WASHER, LOCK M18 .......................................8................REPLACES 030218460
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 39
VIBRATOR ASSY.
7
7
6
A
6
5
2
8
23
C
1
3
24
22
41
12
21
20
20
12
4
6
5
B
6
13
34
35
16
36 33
27
29
31
11
14
30
1
C
A
D
1
15
16
D
B
32
28
40
30
42
1
17
49
48
44
43
46
47
51
52
PAGE 40 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
VIBRATOR ASSY.
NO.
1
2
3
4
5
6
7
8
11 12 13 14 15 16 17 20 21 22 23 24 27 28 29 30 31 32 33 34 35 36 40 41 42 43 44 46 47 48 49 51 52 PART NO.
047920120
457212410
951405370
456327150
080200550
468352210
009120301
060105030
456337670
009120302
456337380
456010010
467351910
040006911
953010030
042506000
0080000010
455435051
455010070
080100260
467352540
467219070
954010020
050101050
001720812
953404600
959408880
0105091025
030210250
031110160
465345090
951404970
456437920
012212035
030212300
467351920
014208020
030208200
401450080
468218960
001520856
PART NAME
QTY.
REMARKS
ROLLER BEARING
4
ROTARY SHAFT,DRIVE 1
KEY 15X10X39 1
GEAR, DRIVE 1
STOP RING
2
ECCENTRIC ROTATOR 4
SOCKET HEAD BOLT 16X40
2
OIL SEAL
1
ROTARY SHAFT, DRIVEN 1
SOCKET HEAD BOLT 16X30 2
PISTON ROD 1
KNOCK PIN 10X70 1
GEAR (DRIVEN) 1
BEARING
2
SEAL CAP
1
BEARING 6000ZZSG 2
STOP RING........................................................1................REPLACES 080200100
PISTON
1
PACKING 1
STOP RING
1
BEARING COVER 1
CYLINDER (R) 1
CONNECTOR PT, PF1/4 1
O-RING
2
FLANGE BOLT 8X12 1
COPPER PACKING
1
CLIP 15 (M10) 1
BOLT 10X25.......................................................8................REPLACES 001221025
WASHER, LOCK M10 8
WASHER, FLAT M10 8
PULLEY 1
KEY 12X8X30
1
WASHER, PULLEY 1
BOLT 12X35.......................................................1................REPLACES 001221235
WASHER, LOCK M12 1
GUIDE, BELT COVER 1
BOLT 8X20.........................................................2................REPLACES 001220820
WASHER, LOCK M8 2
WASHER, FLAT M8 ...........................................2................REPLACES 031108160
BELT COVER, LOWER 1
SOCKET HEAD BOLT 8X80
5
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 41
BASE AND ENGINE ASSY.
BASE AND ENGINE (HATZ:1B50)
108
53
52
29
26
95
E
26
102
24
104
D
C
42
107
60 59
62
43
105
106
25
28
41
See “ELECTRIC DEVICE
(HATZ:1B50)”
101 102
31
27
54
51
100
30
110
103
58
25
61
40
D
55
45
108
2
112
49
E
48
47
B
111
56
16
116
A
57
3
4
5
8
F
7
14
15
22
82
35
18
43
42
81
41
17
C
38
19
34
Throttle cable parts
for the engine side
B
39
33
46
F
91
12
92
37
A
1
11
87
85
86
87
88
PAGE 42 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
BASE AND ENGINE ASSY.
NO.
1
2
3
4
5
7
8
11 12 14 15 16 17 18 19 22 24 25 26 27 28 29 30 31 33 34 35 37 38 39 40 41 42 43 45 46 47 48 49 51 52 53 54 55 PART NO.
468121250 918401100 012010030
030210250
031110160
468352230
009120416
468352120
092006010
952408830
468352380
951400110
952408840
012010030
030210250
070200463
954407310
0091720000
0211140020
0401140030
465459390
464457380
014208020
030208200
468218930
468352130
001521056
468352140
001521435
030214350
468121210
001221445
030214350
031114260
468218941
001521435
031114260
030214350
020314110
468466890
467466760
009120424
617465130
030206150
PART NAME
QTY.
REMARKS
BASE 1
ENGINE ASSY. 1B50T-9-166 HATZ
1
BOLT 10X30 ......................................................4................REPLACES 001221030
WASHER, LOCK M10 4
WASHER, FLAT M10 4
BELT COVER, IN 1
SUNK HEAD BOLT 10X25 4
DUST COVER 1
FLAT HEAD SCREW 6X10 6
SPACER 25X31.8X18 1
CLUTCH ASSY.
1
KEY 7X7X35 1
SPECIAL WASHER 1
BOLT 10X30.......................................................1................REPLACES 001221030
WASHER, LOCK M10 1
V-BELT HDPF-5460 1
UNION, DRAIN 1
HOSE CLAMP 2
GASKET 2
PLUG 1
DRAIN HOSE 1
DRAIN JOINT 1
BOLT 8X20 ........................................................1................REPLACES 001220820
WASHER, LOCK M8 1
BELT COVER (OUT) 1
DUST SPONGE (OUT) 1
SOCKET HEAD BOLT 10X80
4
FRONT BUMPER 1
SOCKET HEAD BOLT 14X35
2
WASHER, LOCK M14 2
FRONT COVER 1
BOLT 14X45
4
WASHER, LOCK M14 4
WASHER, FLAT M14 4
CENTER COVER 1
SOCKET HEAD BOLT 14X35
4
WASHER, FLAT M14 4
WASHER, LOCK M14 4
NUT M14 4
RUBBER COVER UPPER 1
STOPPER, COVER 1
SOCKET HEAD BOLT 6X25
3
COLLAR 6.2X7.8X4.5 3
WASHER, LOCK M6 3
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 43
BASE AND ENGINE ASSY. (CONTINUED)
BASE AND ENGINE (HATZ:1B50)
108
53
52
29
26
95
E
26
102
24
104
D
C
42
107
60 59
62
43
105
106
25
28
41
See “ELECTRIC DEVICE
(HATZ:1B50)”
101 102
31
27
54
51
100
30
110
103
58
25
61
40
D
55
45
108
2
112
49
E
48
47
B
111
56
16
116
A
57
3
4
5
8
F
7
14
15
22
82
35
18
43
42
81
41
17
C
38
19
34
Throttle cable parts
for the engine side
B
39
33
46
F
91
12
92
37
A
1
11
87
85
86
87
88
PAGE 44 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
BASE AND ENGINE ASSY. (CONTINUED)
NO.
56 57 58 59 60 61 62 81 82 85 86 87 88 91 92 95 100 101 102 103 104 105 106 107 108 110 111 112 116 PART NO.
022710607
467352720
011208025
030208200
467467580
465459670
DH50001600
468352160
DH03740900
DH05165000
DH50484600
DH50483100
DH50025000
2067550101
011006010
009120420
466218080
468352180
466462850
467466840
009110057
014208020
030208200
0401450080
506010060
467351900
467466850
467466860
2267510103
PART NAME
QTY.
REMARKS
NYLON NUT M6 3
CLEANER STAY 1
BOLT 8X25.........................................................4................REPLACES 001220825
WASHER, LOCK M8 4
PLATE, CLEANER STAY 2
OIL DRAIN 1
JOINT A22X27
1
EXHAUST PIPE
1
PIPE CLIP 1
GUIDE BUSH
1
PRESSURE SPRING
1
CABLE CLAMP
2
HEX SCREW M 4X10/1B40 1
CLAMP COMPLETE
1
BOLT 6X10 ........................................................1................REPLACES 001220610
SOCKET HEAD BOLT 5X10 4
CLEANER, CYCLONE 1
CYCLONE STAY 1
GASKET, AIR INTAKE 2
JOINT, CLEANER 1
SOCKET HEAD BOLT, 5X18 3
BOLT 8X20.........................................................2................REPLACES 001220820
WASHER, LOCK M8 2
WASHER, FLAT M8 ...........................................2................REPLACES 031108160
CLAMP
2
DUCT HOSE 50X390 1
INTAKE PIPE 1
GROMMET, CLEANER 1
CLAMP 2
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 45
ELECTRIC DEVICE ASSY.
35
75
36
51
43
42
53
75A
50
(WHITE)
39
37
15
(BLACK)
18
41
30
(RED)
77
-
21
22
23
+
23
24
24
27
90
40
78
25
54 A
55
56
91
26 25
20
94
92
93
33
96
A
25
24
19
97
28
WHITE
BLACK
32
31
To Engine
(The grounding)
23
RED
GREEN
D
21
15
97
E
99
11
12
(-) BLACK
9
14
30 29
17
(+) RED
50
Engine
3
3
10
Engine
(Starting motor)
F
RED
WHITE
4
5
2
76
GREEN
WHITE
BLACK
BLACK
1
D
81
45
79
E
82
83
F
49
46
47
48
PAGE 46 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
ELECTRIC DEVICE ASSY.
NO.
1
2
3
4
5
9
10 11 12 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37@
39 40 41 42 43 45 46 47 48 49 50 PART NO.
467218920 456447590 456447600 012210020
030210250
464343740
469467170
022710809
0401450080
955301030
955301040
506010070
468121270
467352020
467352030
014208020
011208025
030208200
0401450080
952408780
959408920
959408920
416459340
014210040
030210250
952408740
952408790
467467250
467467090 009120421 467467080 009110073 468352220 939010360 020108060
030208200 009120422 030205130 022710506 467466930 468467110 454010020 PART NAME
QTY.
REMARKS
BATTERY HOLDER 1
RUBBER PLATE 1
RUBBER PLATE
2
BOLT 10X20.......................................................2................REPLACES 001221020
WASHER, LOCK M10 2
HOLDER, BATTERY 1
BOLT, BATTERY 2
NYLON NUT M8 2
WASHER, FLAT M8 ...........................................2................REPLACES 031108160
BATTERY CABLE (+)
1
BATTERY CABLE (-)
1
CLAMP
5
REAR COVER 1
BRACKET, REAR COVER (L) 1
BRACKET REAR COVER (R) 1
BOLT 8X20.........................................................5................REPLACES 001220820
BOLT 8X25.........................................................1................REPLACES 001220825
WASHER, LOCK M8 6
WASHER, FLAT M8 ...........................................6................REPLACES 031108160
COLLAR
6
CLIP 8 (M8) 1
CLIP 8 (M8) 1
RUBBER, VAS HANDLE
2
SOCKET HEAD BOLT 10X40.............................2................REPLACES 001521040
WASHER, LOCK M10 2
WASHER
2
COLLAR
2
RUBBER WASHER
2
CATCH CLIP ......................................................2................INCLUDES ITEM W/ @
SOCKET HEAD BOLT 5X15
4
HOLDER, CATCH CLIP 2
SOCKET HEAD SCREW 5X15 2
BRACKET, STOPPER 1
STOPPER RUBBER
2
NUT M8 ..............................................................2................REPLACES 020308060
WASHER, LOCK M8 2
SOCKET HEAD BOLT 5X20
3
WASHER, LOCK M5 3
NYLON NUT M5 3
RUBBER PLATE, BATTERY 1
STOPPER, RUBBER PLATE 1
CLAMP 9
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 47
ELECTRIC DEVICE ASSY. (CONTINUED)
35
75
36
51
43
42
53
75A
50
(WHITE)
39
37
15
(BLACK)
18
41
30
(RED)
77
-
21
22
23
+
23
24
24
27
90
40
78
25
54 A
55
56
91
26 25
20
94
92
93
33
96
A
25
24
19
97
28
WHITE
BLACK
32
31
To Engine
(The grounding)
23
RED
GREEN
D
21
15
97
E
99
11
12
(-) BLACK
9
14
30 29
17
(+) RED
50
Engine
3
3
10
Engine
(Starting motor)
F
RED
WHITE
4
5
2
76
GREEN
WHITE
BLACK
BLACK
1
D
81
45
79
E
82
83
F
49
46
47
48
PAGE 48 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
ELECTRIC DEVICE ASSY. (CONTINUED)
NO.
51
53
54 55 56 75 75A$
76 77 78 79 81 82 83 90 91 92 93 94 96 97 99 PART NO.
467352050 009110062
952404470 030206150 022710607 50384401 50404900
467352070 50465100 465459680 959026022 001220612 030206150 952404470
009110072
952407930
58151
030205130 022710506 955301020 955407970 959021813 PART NAME
QTY.
REMARKS
PANEL, REAR COVER 1
SOCKET HEAD SCREW 6X20
4
WASHER, LOCK M6 .........................................4................REPLACES 031106100
WASHER, FLAT M6 4
NYLON NUT M6 4
IGNITION SWITCH W/ KEYS.............................1................INCLUDES ITEM W/ $
KEY, IGNITION SWITCH
1
WIRE HARNESS
1
BUZZER
1
RELAY CABLE/BUZZER 1
CORRUGATE TUBE
1
BOLT 6X12
1
WASHER, LOCK M6 1
WASHER, FLAT M6 ...........................................1................REPLACES 031106100
PAN HEAD SCREW 5X35 2
COLLAR
2
WASHER, FLAT M5 ...........................................2................REPLACES 031105080
WASHER, LOCK M5 2
NYLON NUT M5 2
TACH. AND HOUR METER 1
WIRING FIXED BASE 2
SPIRAL TUBE
1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 49
CONTROL ASSY.
CONTROL
57
52
58
50
56
58
57
70
48
76
72
83
46
55
73
82
80
47
74
49
73
81
61
84
60
62
43
59
45
44
53
67
16
78
77
63
12
1
64
13
3
7
36
37
40
38
39
51
71
19
18
21
85
28
25
26
11
29
8
10
3
9
27
35
34
69
68
20
9 10
4
5
75
4
5
7
2
23
22
8
11
13
14
15
PAGE 50 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
CONTROL ASSY.
NO.
1
2
3
4
5
7
8
9
10 11 12 13 14 15 16 18 19 20 21 22 23 25 26 27 28 29 34 35 36 37 38 39 40 43 44 45 46 47 48 49 50 PART NO.
467351950 467351960 012212035
030212300
031112230
456336400
456449940
025306016
456449930
032124400
001221681
0401450160
020316130 020416100 467121170 455434950 455010030 020412070 022411635 939010060 020310080
959408930
011206020
030206150
952404470
020106050
501402870
501402880
959403460
020310080
456449980 953405260 031110160 467351970 467467340 467467350 0105050616
030206150
952404470
464457930 468219160 PART NAME
QTY.
REMARKS
HANDLE BRACKET (R) 1
HANDLE BRACKET (L) 1
BOLT 12X35.......................................................4................REPLACES 001221235
WASHER, LOCK M12 4
WASHER, FLAT M12 4
RUBBER COUPLING 2
SHOCK ABSORBER 2
SPRING PIN 6X16 .............................................2................REPLACES 025406016
RUBBER PLATE 2
CONICAL SPRING WASHER M24 2
BOLT 16X250
1
WASHER, FLAT M16 .........................................2................REPLACES 031116260
NUT M16 1
NUT M16 1
COLUMN, HANDLE BAR 1
SPINDLE 1
KNOB 1
NUT M12
1
WING NUT M16 1
SHOCK ABSORBER
1
NUT MI0..............................................................1................REPLACES 020410060
CLIP 15
1
BOLT 6X20.........................................................1................REPLACES 001220620
WASHER, LOCK M6 1
WASHER, FLAT M6 ...........................................1................REPLACES 031106100
NUT M6 ..............................................................1................REPLACES 020306050
HANDLE STOPPER
1
SPRING/HANDLE
1
BALL GRIP
1
NUT M10 ............................................................1................REPLACES 020410060
RUBBER PACKING
1
PACKING 1/4
1
WASHER, FLAT M10 1
HANDLE COVER 1
PACKING (L), HANDLE 1
PACKING (R), HANDLE 1
BOLT 6X15.........................................................6................REPLACES 001220615
WASHER, LOCK M6 6
WASHER, FLAT M6 ...........................................6................REPLACES 031106100
RUBBER PIECE
1
HYDRAULIC PUMP
1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 51
CONTROL ASSY. (CONTINUED)
CONTROL
57
52
58
50
56
58
57
70
48
76
72
83
46
55
73
82
80
47
74
49
73
81
61
84
60
62
43
59
45
44
53
67
16
78
77
63
12
1
64
13
3
7
36
37
40
38
39
51
71
19
18
21
85
28
25
26
11
29
8
10
3
9
27
35
34
69
68
20
9 10
4
5
75
4
5
7
2
23
22
8
11
13
14
15
PAGE 52 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
CONTROL ASSY. (CONTINUED)
NO.
51 52 53 55 56 57 58 59 60 61 62 63 64 67 68 69 70 71 72 73 74 75 76 77 78 80 81 82 83 84 85 PART NO.
954003110 458451630 959021813 464216630 464457400 012010030
030210250 467218900 030210250 031110160 020310080 0105091025
030210250 467467380 959403840 464457420 468467070 014208020
0401450160
458450660
033910080
464457440
464010010
011606025
020106050
464010020
001520520
58151
020305040 956100069 454010020 PART NAME
QTY.
REMARKS
OIL HOSE
1
BREATHER CAP 1
SPIRAL TUBE
1
TRAVEL LEVER 1
HANDLE BOSS 1
BOLT 10X30.......................................................2................REPLACES 001221030
WASHER, LOCK M10 2
HANDLE W/ RUBBER GRIP 1
WASHER, LOCK M10 2
WASHER, FLAT M10 2
NUT M10 2
BOLT 10X25.......................................................2................REPLACES 001221025
WASHER, LOCK M10 2
THROTTLE LEVER 1
BAR GRIP
1
COVER, THROTTLE LEVER
1
ARM, THROTTLE
1
SOCKET HEAD BOLT 8X20...............................1................REPLACES 001520820
WASHER, FLAT M16 .........................................1................REPLACES 031116260
WASHER 2
CONICAL WASHER, LOCK
3
STEEL BALL
1
DRY BUSHING
1
BOLT 6X25.........................................................2................REPLACES 001220625
NUT M6 ..............................................................2................REPLACES 020306050
ROD END M5
1
SOCKET HEAD BOLT 5X20 1
WASHER, FLAT M5 ...........................................1................REPLACES 031105080
NUT M5 1
THROTTLE WIRE
1
CLAMP
1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 53
NAMEPLATE AND DECALS ASSY.
18
20
6
8
21
2
19
15
3
23
17
16
22
7
19
4
1
13
14
12
5
PAGE 54 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
NAMEPLATE AND DECALS ASSY.
NO. PART NO.
1
920204580
2
920203330
3
920211060
4
920211090
5
920201950
6
920106760
7
920214200
8
920214100
12
920217130
13
920217110
14
920201580
15
920218390
16
920217690
17
920218150
18
920217880
19
920217770
20
920217780
21
22
920214740
23
920214730
PART NAME
QTY.
REMARKS
DECAL, FULL THROTTLE
1
EAR PROTECTION LABEL
1
DECAL, CAUTION LEVER
1
DECAL, SHELL TELLUS OIL 32
1
DECAL, OIL SAE 10W-30
1
DECAL, STOP-RUN-START
1
DECAL, CAUTION CYCLONE
1
DECAL ,E/G FIRE WARNING
1
DECAL, MlKASA MARK (W) 200L
2
DECAL, MIKASA MARK 35X70
2
DECAL, MQ MARK 71X55
1
DECAL, CAUTION
1
DECAL, V-BELT HDPF-5460
1
DECAL, E/G RPM 2400
1
DECAL, MODEL, MVH-408
1
DECAL, MODEL (R)
2
DECAL, MODEL (L)
1
PLATE, SERIAL NO............................................1................CONTACT MQ PARTS DEPT.
DECAL, LIFTING POSITION
1
DECAL, DO NOT LIFT
1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 55
HATZ 1B50 ENGINE — SPARE PARTS KITS ASSY.
2
3
1
AL
N
ER
T
IN
AL
N
ER
T
IN
4
AL
N
ER
T
IN
5
6
PAGE 56 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — SPARE PARTS KITS ASSY.
NO.
1
2
3
4
5
6
PART NO.
01940002 01679303 01679400 02265600 02268200 02269300 PART NAME
GASKET SET, CYLINDER HEAD GASKET SET, CRANKCASE MAINTENANCE KIT FILTER KIT/INT. LIGHT FILTER KIT/INT. MED. FILTER KIT/INT. HEAVY QTY.
1
1
1
1
1
1
REMARKS
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 57
HATZ 1B50 ENGINE — ACCESSORIES ASSY.
1
2
8 - 15
0
14
-10
-4
-20
-22
-30
-40
-40
40
10
32
30
20
50
15W/40
30
68
10W/40
86
OIL: SAE...
10W/30
40
5W/40
˚C
50
104
10W
0.004 "
˚F
122
5W/30
IN
0.1 mm
3
250
OIL
OIL
500
4
A
B
LOCTITE
ACTIVATOR N
LOCTITE 574
D
051 300 00
LOCTITE 221
E
LOCTITE 648
C
LOCTITE 601
F
TECHNICAL
ADHESIVE 8058
FA
G
TECHNICAL
CLEANER
LOCTITE 407
J
K
L
HIGH TEMP.
PASTE
HIGHT TEMP
FETT 400G
SILICON
SEALER
H
TEROSON
TEROSTAT 63
M
GRINDING
PASTE 80 ML
PAGE 58 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — ACCESSORIES ASSY.
NO.
A
B
C
D
E
F
FA
G
H
J
K
L
M
1
2
3
4
PART NO.
50223001 50223101 50223200 50223300 50223400 50223800 50223900 50256501 70018944 50283004 50342601 50256600 50485100 01329701 01330901 05110406 05130002 PART NAME
LOCTITE ACTIVATOR N LOCTITE 574 LOCTITE 601 LOCTITE 221 LOCTITE 648 TECHNICAL ADHESIVE 8058 TECHNICAL CLEANER LOCTITE IS 407 TEROSON TEROSTAT 63 HIGH TEMPERATURE PASTE HIGH TEMPERATURE FETT 400G SILICON SEALER GRINDING PASTE 80ML ACCESSORIES KIT TOOLS STICKER LABEL STICKER LABEL "START" QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 59
HATZ 1B50 ENGINE — CRANKCASE ASSY.
32
SEALING AND BONDING
ADHESIVES
33
DH
1
14
20
H
19
21
D 15
13
D 31
8
7
17
9
30
16
30
19
20
D 31
4
5
6
21
5
25
26
22
24
27
26
29
36
37
38
※35
23
NOT SOLD SEPARATELY
PAGE 60 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — CRANKCASE ASSY.
NO. PART NO.
D
50223300 H
70018944 1
01946500 2$
3$
4$
04141600 5$
40002600 6$ 01336410 7$ 50502801 8$ 50440300 9$ 50249102 12$
13$ 40022300 14 50479000 15 04198800 16 01342800 17@ 04125000 18@
19 50208500 20 04219500 21 04144701 22 04141500 23 01542703 24 50373100 25 50001600 26 05036900 27 04163000 29 50478900 30 04133800 31 50564200 32 01555800 33 03568701 35#
36# 50475901 37# 05148200 38# 50170700
PART NAME
QTY.
REMARKS
LOCTITE 221 1
TEROSON TEROSTAT 63 1
CRANKCASE ASSY............................................1................INCLUDES ITEMS W/ $
CRANKCASE......................................................1................NOT SOLD SEPARATELY
PLUG....................................................................................NOT SOLD SEPARATELY
COVER SHEET 1
BLIND RIVET 1
COVER SHEET, SIDE 4
CYLINDER PIN 8 M6X24 1
O-RING 8X1.5 1
Z-CYLINDER PIN 8 M6X20 1
PLUG..................................................................2................NOT SOLD SEPARATELY
O-RING 8X2 1
OIL SEAL 45X60X8 1
GRUB SCREW CARB 1
DIPSTICK ASSY. ...............................................1................INCLUDES ITEMS W/ @
SEALING RING, DIPSTICK 1
DIPSTICK...........................................................1................NOT SOLD SEPARATELY
WASHER, LOCK 8
ALLEN SCREW M8X40 8
ENGINE BRACKET 4
TUBE, OIL FILTER 1
OIL SUCTION FILTER ASSY..............................1................INCLUDES ITEMS W/ #
DRAIN PLUG, MAGNETIC M22 1
GASKET 1
HOSE CLIP 2
T-PIECE 1
GROOVE BALL BEARING 6310 1
PLATE 3
ALLEN SCREW M6X18 6
COVER 1
OIL SUPPLEMENT PLUG 1
OIL SUCTION FILTER........................................1................NOT SOLD SEPARATELY
O-RING 20X4 1
PLATE SPRING 2
ALLEN SCREW M6X16
1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 61
HATZ 1B50 ENGINE — CRANKSHAFT ASSY.
5
4
3
21
19
NOT SOLD SEPARATELY
PAGE 62 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — CRANKSHAFT ASSY.
NO. PART NO.
3$ 50529700 4
50481400 5
50021800 19 01896210 20$
21 05306100 PART NAME
QTY.
REMARKS
COVER 1
SUPPORTING DISC 50X62X3.0 1
CIRCLIP 50X2 1
CRANKSHAFT ASSY. ........................................1................INCLUDES ITEMS W/ $
CRANKSHAFT....................................................1................NOT SOLD SEPARATELY
KEY 7X7X35 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 63
HATZ 1B50 ENGINE — CAMSHAFT ASSY.
1
4
7
6
4
6
3
5
9
10
11
12
13
14
NOT SOLD SEPARATELY
PAGE 64 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — CAMSHAFT ASSY.
NO.
1
3$ 4$ 5$ 6$ 7$ 9
10 11 12 13 14 PART NO.
01345010 01326401 50123200 01326600 50255300 01326501 04121700 04112100 04112200 04112300 04125100 04125200 PART NAME
QTY.
REMARKS
CAMSHAFT ASSY. ............................................1................INCLUDES ITEMS W $
CAMLEVER 1
SHIM 5X10X0.5 1
FLYWEIGHT 1
WASHER, LOCK 1
FLYWEIGHT HAND-START 1
SHIM 23X38X0.9 ...............................................1................SELECT 0-1
SHIM 23X38X1.0 ...............................................1................SELECT 0-1
SHIM 23X38X1.1 ...............................................1................SELECT 0-1
SHIM 23X38X1.2 ...............................................1................SELECT 0-1
SHIM 23X38X1.3 ...............................................1................SELECT 0-1
SHIM 23X38X1.4 ...............................................1................SELECT 0-1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 65
HATZ 1B50 ENGINE — PISTON, CONROD, CYLINDER ASSY.
5
1
3 4
3
9
12
13
11
NOT SOLD SEPARATELY
PAGE 66 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — PISTON, CONROD, CYLINDER ASSY.
NO. PART NO.
1
01384320 2$
3$ 50482300 4$ 50566400 5$ 01384410 9
01343500 10%
11% 04100500 12 01679800 13 01692700 PART NAME
QTY.
REMARKS
PISTON ASSY. 93MM ........................................1................INCLUDES ITEMS W/ $
PISTON...............................................................1................NOT SOLD SEPARATELY
CIRCLIP 22X1 2
GUDGEON PIN 22X13X60 1
PISTON RING SET 93MM 1
CONNECTING ROD ASSY.................................1................INCLUDES ITEMS W/ %
CONNECTING ROD.............................................................NOT SOLD SEPARATELY
SCREW, CONNECTING ROD 2
BIG END BEARING 1
BIG END BEARING US -0.5 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 67
HATZ 1B50 ENGINE — CYLINDER HEAD ASSY.
30
32
16 17
18
28
28
31
47
49
16
19
20
50
15
15
49
51
14
23
13
44
21
45
46
7
29
29
12
11
3
18
22
21
16
19
21
5
17
16
15
14
20
44
21
45
46
7
1
13
12
11
3
5
43
6
42
37 38 39
6
10
37
38
39
9
NOT SOLD SEPARATELY
PAGE 68 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — CYLINDER HEAD ASSY.
NO. PART NO.
E
50223400 1
01850902 2$
3$
05209700 5
04253010 6
04253110 7
01374000 9
05145100 10 05145200 11 50631000 12 04147100 13 04146900 14 04147000 15 02252500 16 50445100 17 05091101 18 50513100 19 05054700 20 05146701 21 05099300 22 50396600 23 05156401 28 50081200 29 50374900 30 04117701 31 04126100 32 40028600 37 04235230 38 04235330 39 04235430 42 04174500 43 04106501 44 50396600 45 04243700 46 50563900 47 01936500 48%
49% 05278401 50 05321100 51 05256800 PART NAME
QTY.
REMARKS
LOCTITE 648 1
CYLINDER HEAD ASSY.....................................1................INCLUDES ITEMS W/ $
CYLINDER HEAD...............................................1................NOT SOLD SEPARATELY
VALVE GUIDE 2
STUD CYLINDER HEAD 2
STUD CYLINDER HEAD 2
PUSHROD 2
VALVE, INLET 1
VALVE EXHAUST 1
VALVE STEM SEAL CAP 2
WASHER 2
VALVE SPRING 2
SPRING PLATE/RETAINER 2
COLLET (COTTER) 2
SUPPORT DISC 6X12X1.2 1
SLIDER 2
GRUB SCREW M8X10 2
NUT, ROCKER ARM 2
ROCKER ARM 2
WASHER 10.1X24X3 4
HEXAGON NUT M10 2
GASKET, CYLINDER HEAD 1
WASHER, LOCK A6 3
ALLEN SCREW M6X35 3
LIFTING STRAP 1
PROTECTION HOSE 2
HEXAGON NUT M10 2
GASKET, CYLINDER HEAD 0.7 1
GASKET, CYLINDER HEAD 0.8 1
GASKET, CYLINDER HEAD 0.9 1
CENTER BUSHING 2
SEALING RING, TIMING COVER 2
HEXAGON NUT M10 2
DISC 8.1X12X2.0 2
O-RING 10X2.5 2
CAP SCREW, CYL. HD. COVER .......................1................INCLUDES ITEMS W/ %
CAP SCREW......................................................1................NOT SOLD SEPARATELY
SEALING RING 26X35X4 2
CONNECTING PIECE 1
COVER CYLINDER HEAD/F. CAP 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 69
HATZ 1B50 ENGINE — OIL PUMP, GOVERNOR ASSY.
1
DHM
3
46
54
H
12
53
46
H
6
9
38
11
39
41
35
13
34
10
8
19
40
48
15
15
7
14
18
16
9
56
45
51
50
52
55
M
17
17
17
42
20
43
21
22
23 D
31
NOT SOLD SEPARATELY
PAGE 70 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — OIL PUMP, GOVERNOR ASSY.
NO. PART NO.
D
50223300 H
70018944 M
50485100 1
01344510 2$
3$ 04210910 4$
5$
6
05078110 7
05097100 8
50447900
9
50429400
10 05097300
11 01346000 12 04153400 13 40002600 14 05078600 15 50434800 16 04208300 17% 50422400 18 01530404 19 50125800
20 04290100
21 05130800 22 05079800 23 50465300 31 50092700 32%
34 50563400 34A 04000200 35 40022401 38 50475700 39 05178810 40 05178400 41 50492300 42 50216300 43 50492200 44#
45# 50094300 46 05079611 48 05078502 50 05154010 51 05179000 52 50400600 53 05307300 54 50574600 55 01981000 56 02340300 PART NAME
QTY.
REMARKS
LOCTITE 221 1
TEROSON TEROSTAT 63 1
GRINDING PASTE 80ML 1
OIL PUMP ASSY. ...............................................1................INCLUDES ITEMS W/ $
HOUSING, OIL PUMP........................................1................NOT SOLD SEPARATELY
CIRCLIP 1
GEAR, OIL PUMP...............................................1................NOT SOLD SEPARATELY
SPACER, OIL PUMP..........................................1................NOT SOLD SEPARATELY
COVER, OIL PUMP
1
RETAINING STRAP
1
BALL 3.5MM 1
ALLEN SCREW M5X12
4
FLAT SPRING 0.4
1
TUBE, OIL SUCTION
1
FISHPLATE 1
BLIND RIVET 3.2 K44311 2
SHAFT 1
CIRCLIP 1.9
2
LEVER 1
SHIM 8X14X1 2
GOVERNOR LEVER 1
DISC 8X14X0.5 1
GOVERNOR SPRING .......................................1................SELECT 0-1
STOP 1
INTERMEDIATE PLATE .....................................1................SELECT 1-5
ALLEN SCREW M3X8 2
CIRCLIP 7
4
SHAFT................................................................1................NOT SOLD SEPARATELY
TENSION SPRING ............................................1................SELECT 0-1
TENSION SPRING ............................................1................SELECT 0-1
O-RING 8X2 GRAY 1
GRUB SCREW M10X10 1
ECCENTRIC SCREW 2
PLATE 1
FILLISTER HEAD SCREW M5X12 1
WASHER 5.3 1
ALLEN SCREW M5X25 1
STOP..................................................................1................NOT SOLD SEPARATELY
HEXAGON NUT M5 1
CENTRIFUGAL WEIGHT ..................................1................SELECT 0-4
GOVERNOR SLEEVE 1
SPRING .............................................................1................SELECT 0-1
BUSH .................................................................1................SELECT 0-1
GRUB SCREW M5X10 ......................................1................SELECT 0-1
PLUG 4.5X3 1
THREADED PIN M6X10 1
SHAFT W/ SHIMS..............................................1................INCLUDES ITEM W/ %
STOP W/ NUT ....................................................1................INCLUDES ITEM W/ #
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 71
HATZ 1B50 ENGINE — TIMING COVER ASSY.
46
48
45
12
42
46
42
43
13
1
47
44
12
42
13
51
11
10
40
39
9
41
3
49
38
37
7
36
4
5
23
8
15
35
29
33
53
24
34
25
32
26
30
27
31
28
DE HK
NOT SOLD SEPARATELY
PAGE 72 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — TIMING COVER ASSY.
NO. PART NO.
D
50223300 E
50223400 H
70018944 K
50342601 1
02262600 2$
3$
04185800 4$ 50464100 5$ 04185700 7$ 01344600 8$ 04148801 8
04220801 9$ 50530600 10$ 50479500 11$ 50400600 12 03794201 13 50457900 15$ 01346720 16%
17%
18%
19%
20%
21%
22%
23$ 04096830 24$ 50561800 25 04094700 26 04095700 27 04133900 28 04094802 29 05095210 30 50499300 31 020106050
32 50499400 33 50384200 34 04095210 35 50463000 36 50162900 37 50001600 38 50373100 39 50397100 40 01351700 PART NAME
QTY.
REMARKS
LOCTITE 221 1
LOCTITE 648 1
TEROSON TEROSTAT 63 1
HIGH TEMPERATURE FETT 400G 1
TIMING COVER ASSY. ......................................1................INCLUDES ITEMS W/ $
TIMING COVER..................................................1................NOT SOLD SEPARATELY
CLOSING PLUG
1
O-RING 2X1 1
CLOSING PLUG 4X15
1
BOLT, GOVERNOR HOUSING 1
MAIN BEARING, STANDARD 1
MAIN BEARING, US -0.5
1
GRUB SCREW M8X10 4
OIL SEAL 35X47X7 1
GRUB SCREW M5X10 2
CAM FOLLOW SPINDLE 2
ALLEN SCREW M6X25 2
ROCKER LEVER ASSY......................................1................INCLUDES ITEMS W/ %
ROCKER LEVER................................................1................NOT SOLD SEPARATELY
BUSHING............................................................2................NOT SOLD SEPARATELY
BOLT. ROCKER LEVER.....................................1................NOT SOLD SEPARATELY
BOLT, ROCKER LEVER.....................................1................NOT SOLD SEPARATELY
CLAMP, LOWER.................................................1................NOT SOLD SEPARATELY
CLAMP, UPPER..................................................1................NOT SOLD SEPARATELY
BUSHING............................................................1................NOT SOLD SEPARATELY
CAM FOLLOW SPINDLE
1
COUNTERSUNK SCREW M6X40 1
DRAW ROD
1
PRESSURE SPRING
1
DISC 10.7X19X0.5
1
CUP
1
SPRING, GOVERNOR
1
GRUB SCREW M6X35
1
HEXAGON NUT M6............................................1................REPLACES 50144400
GRUB SCREW M4X25
1
ALLEN SCREW M6X12
1
COVER
1
ALLEN SCREW M8X130
2
JOINT A8X14
2
GASKET
1
DRAIN PLUG MAGNT. M22
1
ALLEN SCREW M4X10
4
COVER
1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 73
HATZ 1B50 ENGINE — TIMING COVER ASSY. (CONTINUED)
46
48
45
12
42
46
42
43
13
1
47
44
12
42
13
51
11
10
40
39
9
41
3
49
38
37
7
36
4
5
23
8
15
35
29
33
53
24
34
25
32
26
30
27
31
28
DE HK
NOT SOLD SEPARATELY
PAGE 74 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — TIMING COVER ASSY. (CONTINUED)
NO.
41 42 43 44 45 46 47 48 49 51 53 PART NO.
50329000 50095100 50288800 50177500 50392900 03794100 04146600 04146000 05127100 50262400 04189500 PART NAME
O-RING 9.5X2.5 WASHER, LOCK A8 ALLEN SCREW M8X55 ALLEN SCREW M8X40 ALLEN SCREW M8X50 WASHER CAM FOLLOWER CAM FOLLOWER LEVER THREADED PIN M6X10 CUP QTY.
1
15
11
2
2
2
1
1
1
1
1
REMARKS
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 75
HATZ 1B50 ENGINE — BLOWER, FLYWHEEL ASSY.
6
7
1
8
4
2
3
D
10
5
M
PAGE 76 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — BLOWER, FLYWHEEL ASSY.
NO. PART NO.
D
50223300 M
50485100 1$
2$ 50003400 3$ 50327300 4
04234700 5
04288200 6
04155101 7
50502501 8
01390800 10 01934300 PART NAME
QTY.
REMARKS
LOCTITE 221 1
GRINDING PASTE 80ML 1
BLOWER RING..................................................1................NOT SOLD SEPARATELY
WASHER, LOCK A4 6
ALLEN SCREW M4X20 6
FLYWHEEL 1
BUSH 1
PLATE 1
ALLEN SCREW M8X35 6
PLATE 1
BLOWER RING W/ WASHER AND SCREW......1 ...............INCLUDES ITEMS W/ $
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 77
HATZ 1B50 ENGINE — INJECTION EQUIPMENT ASSY.
72
71
70
69
66
D
52
3
50
53
54
55
68
54
48
46
45
1(8-34)
35
8 27
73
62
43
63
60
37 38 39 40 41
64
65
61
32
34
57
58
59
36
56
NOT SOLD SEPARATELY
37
38
39
40
41
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PAGE 78 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — INJECTION EQUIPMENT ASSY.
NO. PART NO.
D
50223300 1
01399510 3
02022901 5$
8$ 50436400 9
50436500 10 50436600 11 50436700 12 50436800 13 50436900 14 50437000 15 50437100 16 50437200 17 50437300 18 50437400 19 50437500 20 50437600 21 50437700 22 50437800 23 50437900 24 50438000 25 50438100 26 50438200 27 50438300 29$
30$
31$
32$ 50577410 33$
34$ 05070500 35 01680820 36% 01330801 37% 04096300 38 04096400 39 04096500 40 04096600 41 04096700 42%
PART NAME
QTY.
REMARKS
LOCTITE 221 1
INJECTOR ASSY. ..............................................1................INCLUDES ITEMS W/ $
FUEL PRESSURE PIPE 1
HOUSING, INJECTOR.......................................1................NOT SOLD SEPARATELY
SHIM 1.0 ............................................................1................SELECT 0-1
SHIM 1.04 ..........................................................1................SELECT 0-1
SHIM 1.10 ..........................................................1................SELECT 0-1
SHIM 1.14 ..........................................................1................SELECT 0-1
SHIM 1.20 ..........................................................1................SELECT 0-1
SHIM 1.24 ..........................................................1................SELECT 0-1
SHIM 1.30 ..........................................................1................SELECT 0-1
SHIM 1.34 ..........................................................1................SELECT 0-1
SHIM 1.40 ..........................................................1................SELECT 0-1
SHIM 1.44 ..........................................................1................SELECT 0-1
SHIM 1.50 ..........................................................1................SELECT 0-1
SHIM 1.54 ..........................................................1................SELECT 0-1
SHIM 1.60 ..........................................................1................SELECT 0-1
SHIM 1.64 ..........................................................1................SELECT 0-1
SHIM 1.70 ..........................................................1................SELECT 0-1
SHIM 1.74 ..........................................................1................SELECT 0-1
SHIM 1.80 ..........................................................1................SELECT 0-1
SHIM 1.84 ..........................................................1................SELECT 0-1
SHIM 1.90 ..........................................................1................SELECT 0-1
SHIM 1.94 ..........................................................1................SELECT 0-1
SPRING, INJECTOR..........................................1................NOT SOLD SEPARATELY
GUIDE, INJECTOR SPRING..............................1................NOT SOLD SEPARATELY
HOLDER, GUIDE................................................1................NOT SOLD SEPARATELY
NOZZLE 1
BODY, INJECTOR...............................................1................NOT SOLD SEPARATELY
JOINT WASHER INJECTOR 1
INJECTION PUMP ASSY. ..................................1................INCLUDES ITEMS W/ %
CONTROL SLEEVE 1
SHIM 14X18X0.2 ...............................................1................SELECT 0-1
SHIM 14X18X0.3 ...............................................1................SELECT 0-1
SHIM 14X18X0.4 ...............................................1................SELECT 0-1
SHIM 14X18X0.5 ...............................................1................SELECT 0-1
SHIM 14X18X0.6 ...............................................1................SELECT 0-1
VALVE, INJECTION PUMP.................................1................NOT SOLD SEPARATELY
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 79
HATZ 1B50 ENGINE — INJECTION EQUIPMENT ASSY. (CONTINUED)
72
71
70
69
66
D
52
3
50
53
54
55
68
54
48
46
45
1(8-34)
35
8 27
73
62
43
63
60
37 38 39 40 41
64
65
61
32
34
57
58
59
36
56
NOT SOLD SEPARATELY
37
38
39
40
41
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PAGE 80 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — INJECTION EQUIPMENT ASSY. (CONTINUED)
NO. PART NO.
43% 04165200 44%
45% 50476900 50% 50489200 51%
52$ 04282000 53$ 04281900 54$ 50110800 55$ 05129000 56 04161800 57 50476000 58 50330100 59 04097710 60 01756800 61 50154300 62 05390700 63 50323900 64 50596500 65 04281801 66 05267901 68$ 50577900 69 04282700 70 04282600 71 50144500 72 50528100 73 50547000 PART NAME
QTY.
REMARKS
SEALING WASHER 1
VALVE COMPONENTS......................................1................NOT SOLD SEPARATELY
JOINT WASHER 1
O-RING 17X2 1
HOUSING, INJECTION PUMP...........................1................NOT SOLD SEPARATELY
HOSE 2.5X245 1
ALLEN SCREW M4X14 1
JOINT A 4X8 2
CONNECTING NIPPLE 1
HOLDING SPRING 1
DISC 1
O-RING 4X1.2 1
ECCENTRIC PIN 1
NIPPLE 1
O-RING 7.5X10.5X1.5 1
SUPPORT 1
ALLEN SCREW M6X30 1
BALL DISC 1
FORK, INJECTOR 1
INSULATION HOSE 185MM 1
CLAMP 1
PROTECTION HOSE 1
SUPPORT
1
WASHER, FLAT 6.4 1
ALLEN SCREW M6X16 1
ALLEN SCREW M5X25 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 81
HATZ 1B50 ENGINE — RECOIL STARTER ASSY.
SEALING AND BONDING
ADHESIVES
DK
23
20
22
2
4
7
11
13
15 16
9
5
14
12
18
17
6
21
1
24
19
NOT SOLD SEPARATELY
PAGE 82 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
8
HATZ 1B50 ENGINE — RECOIL STARTER ASSY.
NO. PART NO.
D
50223300 K
50342601 1
02319100 2$ 01497800 3$%
4$% 03665200 5$ 05045202 6$ 02308100 7
50081200 8
50062700 9$ 01929000 10$@
11$ 05044901 12$ 05045001 13$ 50146300 14$ 50390701 15 $@ 05044800 16$ 05061300 17 50062700 18 50170900 19 04155000 20$ 05109103 21$ 01548800 22$ 50514600 23$ 05333801 24 05188600 PART NAME
QTY.
REMARKS
LOCTITE 221 1
HIGH TEMP. FETT 400G 1
RECOIL-STARTER ASSY...................................1................INCLUDES ITEMS W/ $
STARTER KNOB ASSY. .....................................1................INCLUDES ITEMS W/ %
KNOB, STARTER................................................1................NOT SOLD SEPARATELY
RUBBER SLEEVE 1
SPIRAL SPRING 1
CASE RECOIL-STARTER 1
WASHER, LOCK A6 4
ALLEN SCREW M6X10 4
ROPE, RECOIL 1
REEL...................................................................1................NOT SOLD SEPARATELY
BRAKE SPRING 1
BRAKE DISC 1
HEXAGON SCREW M6X18 1
CON. WASHER, LOCK 6 1
RATCHET, RECOIL STARTER 1
RETURN SPRING 1
ALLEN SCREW M6X10 3
WASHER, LOCK 6 3
STARTER PULLEY 1
STICKER LABEL 1
REEL WITH RATCHET, RECOIL .......................1................INCLUDES ITEMS W/ @
WASHER 5.3 1
STICKER 1
SPACER BUSH 7X12X7
3
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 83
HATZ 1B50 ENGINE — AIR DUCTING A ASSY.
1
3
13
12 24
15
4
23
26
6
26
9
10
25
23
16
11
8
11
10
9
NOT SOLD SEPARATELY
PAGE 84 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — AIR DUCTING A ASSY.
NO. PART NO.
1
01911801 2$
3$
05152100 4
01345410 5%
6% 04144210 8% 50334800 9
50445401 10 50441600 11 50163801 12 50528100 13 01345310 14@
15@ 04144210 16 50495000 22 03577200 23 50144500 24 04060600 25 05001200 26 50474200 PART NAME
QTY.
REMARKS
HOOD ASSY. .....................................................1................INCLUDES ITEMS W/ $
HOOD.................................................................1................NOT SOLD SEPARATELY
SPRING CLIP
1
COOLING AIR DUCTING ..................................1................INCLUDES ITEMS W/ %
DUCT..................................................................1................NOT SOLD SEPARATELY
SEALING STRIP 93MM 1
RUBBER SLEEVE 1
FILLISTER HEAD SCREW M4X10 4
WASHER 4.3 4
RUBBER SLEEVE 4
ALLEN SCREW M6X16 1
COOLING AIR DUCTING 2 ...............................1................INCLUDES ITEMS W/ @
DUCT 2...............................................................1................NOT SOLD SEPARATELY
SEALING STRIP 93MM 1
CHEESE-HEX HEAD SCREW M6X12 1
SEALING STRIP 1
WASHER, FLAT 6.4 2
WASHER 6.4X16X1.5 1
CLIP 1
ALLEN SCREW M6X16 2
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 85
HATZ 1B50 ENGINE — AIR DUCTING B ASSY.
SEALING AND BONDING
ADHESIVES
1
3
43
12 10
F
89
44
39 38
4
7
6
29
11 10
24
28
36
30
24
16 22
29
F 17
16
28
12
27
26
24
28
21
24
10
10
35
34
16
17 F
11
32
33
23
11
5
34
24
31
16
37
16
20
16
F
17
17 F
14
NOT SOLD SEPARATELY
PAGE 86 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — AIR DUCTING B ASSY.
NO. PART NO.
F
50223800 1
01831301 2$
3$ 01331300 4$ 50453300 5$ 05401600 6$ 05401500 7$ 05401400 8
020106050
9
50170900 10 020106050 11 50170900 12 50120000 14 01347600 15%
16% 01378300 17% 03575500 20% 04215200 21 50458100 22 50114300 23 50464401 24 04042000 26 05188600 27 50328300 28 04139000 29 04098400 30 05184000 31 50026400 32 01669400
33 020106050
34 50170900 35 50170700 36 01683300 37% 04099500 38 05140900 39$ 50392610 43 05314300 44$ 05401300 PART NAME
QTY.
REMARKS
TECHNICAL ADHESIVE 8058 1
BLOWER DUCTING ASSY. ...............................1................INCLUDES ITEMS W/ $
HOUSING, BLOWER DUCT...............................1................NOT SOLD SEPARATELY
SUPPORT 2
RUBBER SLEEVE 1
SEALING STRIP 715MM 1
SEALING STRIP 555MM 1
SEALING STRIP 57MM 1
HEXAGON NUT M6 ...........................................2................REPLACES 50144400
WASHER, LOCK 6 2
HEXAGON NUT M6 ...........................................7................REPLACES 50144400
WASHER, LOCK 6 8
DISC A 6.4 3
PROTECTION SHIELD.......................................1................INCLUDES ITEMS W/ %
SHIELD, PROTECTION......................................1................NOT SOLD SEPARATELY
SPACER BUSHING
4
RUBBER SEAL RING 4
CLOSING COVER 1
STUD M6X45 2
DISC 6.4 2
STUD M6FOX35 2
WASHER 6.5X22.5X1 7
SPACER BUSH 7X12X7 2
HEXAGON NUT VM6 2
SPACER TUBE 6.5X12X18 4
SPACER TUBE 7X12X16.3 2
HEXAGON NUT M6X17 1
HEXAGON SCREW M6X35 1
SUPPORT 1
HEXAGON NUT M6 ...........................................1................REPLACES 50144400
WASHER, LOCK 6 2
ALLEN SCREW M6X16 1
SUPPORT 1
SEALING RING 1
WASHER 1
RUBBER BUSHING ...........................................1................SELECT 0-4
STICKER 1
PROTECTION 58MM 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 87
HATZ 1B50 ENGINE — CRANKCASE BREATHING SYSTEM ASSY.
SEALING AND BONDING
ADHESIVES
E F H
4 F
1
3
5
8
H 7
E
6
NOT SOLD SEPARATELY
PAGE 88 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — CRANKCASE BREATHING SYSTEM ASSY.
NO. PART NO.
E
50223400 G
50256501 H
70018944 1
01885800 2%
3% 05102900 4% 05098100 5% 05197200 6% 05196000 7
01626900 8
50456800 PART NAME
QTY.
REMARKS
LOCTITE 648 1
LOCTITE IS 407 1
TEROSON TEROSTAT 63 1
CRANKCASE BREATHER ASSY. .....................1................INCLUDES ITEMS W/ %
HOUSING, CRANKCASE BREATHER...............1................NOT SOLD SEPARATELY
FILTER BREATHING SYSTEM 1
PLUG 1
FUEL PIPE LW 7X35 1
NIPPLE 1
SUCTION PIPE 1
CLAMP 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 89
HATZ 1B50 ENGINE — FUEL ASSY.
2
※5 6
81
D
3
83
84
8
7
10
15
82
30
31
32
13
28
33
29
12
77
27 27
29
16
32
37
41
42
26 18
52
45 69
50
70
46 67
20
67
43
D
6
19
52
76
72
NOT SOLD SEPARATELY
67
23
48
24
48
86
85
78
79
15
68
52
49
67
25
66
67
22
71
11 10
17
36
29
40 39 38
1
9
47
65
50
21
67
52
64
63
60
75
64
74
75
80
61
62
61
PAGE 90 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — FUEL ASSY.
NO. PART NO.
D
50223300 1
02221000 2$ 01535302 3$ 01635210 4$%
5$%
6$% 50440901 7$ 05189001 8$ 01628900 9$ 50500800 10$ 05311100 11$ 50399801 12$ 05084010 13$ 01534900 15$ 50440800 16$ 05130400 17$ 05184400 18$ 05189700 19# 05289300 20# 05175602 21 04282000 22# 03664210 23# 01534601 24# 05366400 25# 05347600 26 05141800 27 50120000 28 01331300 29 05110010 30 020108060
50148100 31 32 05109810 33 01655800 34@
35@
05170110 36 37 50231900 38 01557000 39 50170900 40 50144000 41 50120000 42 50170900 43 50149100 PART NAME
QTY.
REMARKS
LOCTITE 221 1
FUEL TANK ASSY., 5L .......................................1................INCLUDES ITEMS W/ $
CAP, FUEL TANK 1
FUEL FILTER ASSY............................................1................INCLUDES ITEMS W/ %
FUEL FILTER......................................................1................NOT SOLD SEPARATELY
BUSHING............................................................1................NOT SOLD SEPARATELY
RUBBER SLEEVE 2
CONNECTING NIPPLE 1
ROPE 1
CIRCLIP 8 1
FUEL HOSE 3.5X340 1
CLAMP 11.3 1
CONNECTING NIPPLE 1
FUEL VENTING VALVE 1
RUBBER SLEEVE 2
RUBBER SLEEVE 1
CONNECTING NIPPLE 1
BREATHER HOSE 1
FUEL HOSE 5.0X50 1
HOSE NIPPLE T 1
HOSE 2.5X245 1
HOSE 5X130 1
FUEL VENTING VALVE 1
FUEL PIPE 6X40 1
FUEL HOSE 3.5X215 1
TUBE 2X0.3X25 1
DISC A 6.4 4
SUPPORT 2
DISC 7.1X17.9X2 10
HEXAGON NUT M8 ...........................................2................REPLACES 40028400
WASHER, FLAT 8.4 2
DISC 8.20X22X2 4
INSULATING TUBE ASSY..................................2................INCLUDES ITEMS W/ @
TUBE..................................................................1................NOT SOLD SEPARATELY
INSULATION.......................................................1................NOT SOLD SEPARATELY
SUPPORT 1
STUD M8X25 2
HEXAGON SCREW M6X16 4
WASHER, LOCK 6 2
HEXAGON SCREW M8X40 2
DISC A 6.4 4
WASHER, LOCK 6 4
ALLEN SCREW M6X12 4
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 91
HATZ 1B50 ENGINE — FUEL ASSY. (CONTINUED)
2
※5 6
81
D
3
83
84
8
7
10
15
82
30
31
32
13
28
33
29
12
77
27 27
29
16
32
37
41
42
26 18
52
45 69
50
70
46 67
20
67
43
D
6
19
52
76
72
NOT SOLD SEPARATELY
67
23
48
24
48
86
85
78
79
15
68
52
49
67
25
66
67
22
71
11 10
17
36
29
40 39 38
1
9
47
65
50
21
67
52
64
63
60
75
64
74
75
80
61
62
61
PAGE 92 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — FUEL ASSY. (CONTINUED)
NO.
45 46 47 48# 49# 50# 52# 60# 61# 62# 63# 64# 65# 66# 67# 68# 69# 70# 71# 72# 74# 75# 76 77$ 78# 79# 80 81$ 82$ 83$ 84$ 85# 86#
PART NO.
04042000 50453300 05213010 50570900 00805502 50590000 50399801 01919702 50441600 50446900 05279500 50501600 03663610 03663610 50570900 05289300 05122701 03663710 40021500 40021400 05285400 50556600 50358400 05235602 01756800 50154300 02299400 05253400 05188200 50313100 03613600 05390700 50547000 PART NAME
QTY.
REMARKS
WASHER 6.5X22.5X1 2
RUBBER SLEEVE 1
INSULATING HOSE 25MM 1
CLAMP 12.8 2
VENT VALVE
1
CLAMP 12.0
1
CLAMP 11.3
4
FUEL FILTER, EXTERNAL MTG. 1
WASHER 4.3 2
ALLEN SCREW M4X16
2
SUPPORT
1
HEXAGON NUT M4
2
FUEL HOSE 5X330
1
FUEL HOSE 5X330
1
CLAMP 12.8
5
FUEL HOSE 5.0X50
1
HOSE NIPPLE T
1
FUEL HOSE 5.0X50
1
SEAL WIRE 0.5-0.3
1
LEAD SEAL 8MM
1
SUPPORT
1
RUBBER SLEEVE
2
STRAP 2
STICKER DIESEL
1
NIPPLE
1
O-RING 7.5X10.5X1.5 1
FUEL PIPE ASSY. (INCLUDES FILTER) ...........1................INCLUDES ITEMS W/ #
SUPPORT FUEL FILTER 1
CONNECTING NIPPLE 1
JOINT A6X10 1
VENT SCREW M6 1
SUPPORT 1
ALLEN SCREW M5X25 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 93
HATZ 1B50 ENGINE — AIR FILTER ASSY.
16
17
16
1
2
5
6
4
39
7
38
8
5
6
3
41
42
37
18
12
10
13
9
NOT SOLD SEPARATELY
PAGE 94 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — AIR FILTER ASSY.
NO. PART NO.
1
01637410 2$
3$ 05167700 4$ 05166200 5
50095100 6
50171500 7$ 50484100 8
50454300 9
01822001 10% 05158000 11%
12 50435800 13 50452200 16 05149900 17 05149801 18 04215200 37 04215300 38 05309300 39 05098100 41 50591500 42 50591600 PART NAME
QTY.
REMARKS
AIR FILTER HOUSING ASSY.............................1................INCLUDES ITEMS W/ $
HOUSING, AIR FILTER......................................1................NOT SOLD SEPARATELY
SEALING STRIP 665MM 1
RUBBER SHELL 32MM 1
WASHER, LOCK A8 3
ALLEN SCREW M8X25 3
AIR FILTER ELEMENT 1
KNURLED NUT M6 1
COVER, AIR FILTER ASSY. ..............................1................INCLUDES ITEMS W/ %
SEALING STRIP 1
COVER, AIR FILTER..........................................1................NOT SOLD SEPARATELY
RUBBER SLEEVE 1
WING NUT M6 1
GASKET AIR FILTER 2
INSULATING FLANGE 1
CLOSING COVER
1
CLOSING COVER
1
BREATHER TUBE 1
PLUG 1
SHIM 9X15X1.0 1
TUBE RIVET A8X0.5X12 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 95
HATZ 1B50 ENGINE — EXHAUST SILENCER ASSY.
Z03b EXHAUST SILENCER / エキゾーストサイレンサー
14
13
5
4
14
7
15
16
17
26
20
3
8
25
22
23
24
18
NOT SOLD SEPARATELY
PAGE 96 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — EXHAUST SILENCER ASSY.
NO.
2$
3$ 4$ 5
7
8
13 14 15 16 17 18 20$ 22 23 24 25 26 PART NO.
01872502 01732701 50403900 01701601 50474200 50114300 01629001 50422501 50114300 50170900 50177100 01883502 50208500 468352160 03740900 50380000 50148100 020108060
PART NAME
QTY.
REMARKS
EXHAUST SILENCER 1
GASKET MUFFLER 1
ALLEN SCREW M8X25 3
EXHAUST SILENCER ASSY. ............................1................INCLUDES ITEMS W/ $
ALLEN SCREW M6X16 1
DISC 6.4 1
PROTECTION GUARD EXHAUST 1
COUNTERSUNK SCREW M6X12 2
DISC 6.4 1
WASHER, LOCK 6 1
HEXAGON SCREW M6X16 1
INSULATION, EXHAUST SILENCER 1
WASHER, LOCK 8 3
EXHAUST PIPE 1
PIPE CLIP 1
HEXAGON SCREW M8X50 1
WASHER, FLAT 8.4 1
HEXAGON NUT M8 ...........................................1................REPLACES 40028400
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 97
HATZ 1B50 ENGINE — STARTER, ALTERNATOR ASSY.
1
2
1
D
4
3
17
23
17 16
19
26
28 27
22
25
21
36
24
5
20
3
17
29
33
32
18
14
15
12
31
13
35
7
8
9
NOT SOLD SEPARATELY
PAGE 98 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — STARTER, ALTERNATOR ASSY.
NO. PART NO.
50223300 1
50402300 2
50170900 3
50144500 4
04099100 5
50483500 7
04234700 8
04151100 9
01926100 10$
11$
12 50081900 13 50547000 14 50236600 15 50081200 16 50183000 17 50148100 18 02270800 19 01663000 20 05182912 21 50602400 22 50439500 23 50344700 24 50025400 25 50120000 26 03714100 27 50095100 28 50392900 29 50402100 31 01390800 32% 50327300 33% 50003400 34%
35 01934300 36 50514100 PART NAME
QTY.
REMARKS
LOCTITE 221 1
ALLEN SCREW M6X70
2
WASHER, LOCK 6 4
WASHER, FLAT 6.4 3
RETAINING BRACKET 1
ELECTRIC STARTER 12V 1.0 KW 1
FLYWHEEL 1
GEAR RING 1
ALTERNATOR 12V 200W ..................................1................INCLUDES ITEMS W/ $
INDUCTOR RING, ALTERNATOR......................1................NOT SOLD SEPARATELY
STATER...............................................................1................NOT SOLD SEPARATELY
WASHER, LOCK A5 4
ALLEN SCREW M5X25 4
ALLEN SCREW M6X25 5
WASHER, LOCK A6 5
ALLEN SCREW M8X35 2
WASHER, FLAT 8.4 6
TENSION REGULATOR 12V 1
SUPPORT 1
SUPPORT 1
HEXAGON NUT M6 2
STRAP 2.6X200 3
HEXAGON NUT M8 1
HEXAGON SCREW M6X10 1
DISC A 6.4 2
SPACER BUSHING 1
WASHER, LOCK A8 1
ALLEN SCREW M8X50 1
PLUG SLEEVE HOUSING 1
PLATE 1
ALLEN SCREW M4X20 6
WASHER, LOCK A4 6
BLOWER RING..................................................1................NOT SOLD SEPARATELY
BLOWER RING W/ WASHER AND SCREW......1................INCLUDES ITEMS W/ %
HEXAGON NUT M8 2
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 99
HATZ 1B50 ENGINE — ELECTRIC EQUIPMENT, WIRINGS ASSY.
4
1
3
2
24
22
1
5 6
3
2
0
1
3
2
24
0
22
8
4
4
7
10
22
※19
※20
15
14
21
D
NOT SOLD SEPARATELY
PAGE 100 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — ELECTRIC EQUIPMENT, WIRINGS ASSY.
NO. PART NO.
1
01667001 2
01548300 3
50373600 4
50373700 5
50374100 6
50373900 7
50469101 8
01548000 10 50384401 11$
12$
13$
14$ 50404900 15 05126402 19%
20%
21 50465100 22 05131801 PART NAME
QTY.
REMARKS
WIRING HARNESS 1
ELECTRIC WIRE 220MM 1
PIN TERMINAL HOUSING 6-WAY 1
PLUG SLEEVE HOUSING 1
PIN, TERMINAL 0.5-1 5
SLEEVE 1.5-2.5 6
OIL PRESSURE SWITCH 1
ELECTRIC WIRE 1
SWITCH, KEY ASSY. .........................................1................INCLUDES ITEMS W/ $
SWITCH, IGNITION............................................1................NOT SOLD SEPARATELY
NUT, RETAINING................................................1................NOT SOLD SEPARATELY
COVER, SWITCH...............................................1................NOT SOLD SEPARATELY
IGNITION SWITCH KEY 2
PROTECTION CAP 1
NUT, RETAINER.................................................1................NOT SOLD SEPARATELY
BUZZER..............................................................1................NOT SOLD SEPARATELY
BUZZER 12/24V W/ NUT...................................1................INCLUDES ITEMS W/ %
FASTENING PLATE 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 101
HATZ 1B50 ENGINE — SPEED CONTROL BOWDENCABLE ASSY.
Z09b SPEED CONTROL BOWDENCABLE / 調速関係
1
50
52
51
2
5
18
7
16
15
6
17
14
6
20 19
8
22
21
13
12
9
10
11
10
PAGE 102 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — SPEED CONTROL BOWDENCABLE ASSY.
NO.
1
2
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 50 51 52 PART NO.
05141200 020406040 50511900 50216300 05117700 50094300 50483200 50483100 50025000 50342400 50148100 05189600 03599600 50328300 50208500 05117610 50423900 50380800 03292900 05165000 05154010 05179000 50400600 PART NAME
ADJUSTING SCREW NUT M6, H=4.2 ALLEN SCREW M5X30 WASHER 5.3 LEVER HEXAGON NUT M5 PRESSURE SPRING CABLE CLAMPING 2.2MM
HEXAGON SCREW M4X10 ALLEN SCREW M8X50 WASHER, FLAT 8.4 PLATE, SPEED CONTROL SPACER BUSHING HEXAGON NUT VM6 WASHER, LOCK 8 CONSOLE COUNTERSUNK SCREW M6X20 COUNTERSUNK SCREW M6X10 SPACER TUBE GUIDE BUSHING SPRING BUSHING GRUB SCREW M5X10 QTY.
1
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 103
HATZ 1B50 ENGINE — SPEC. EQUIPMENT EPA ASSY.
3
4
5
2
1
6
PAGE 104 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
HATZ 1B50 ENGINE — SPEC. EQUIPMENT EPA ASSY.
NO.
D
1
2
3
4
5
6
PART NO.
50223300 04198800 04150500 04170600 50495000 04185301 05201500 PART NAME
LOCTITE 221 GRUB SCREW CARB CLOSING PLUG 6 CARB PLUG 4.15 CHEESE-HEX SCREW M6X12 GUARD CLOSING PLUG QTY.
1
1
1
1
1
1
1
REMARKS
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 105
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5.
Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
6.
The following items are not returnable:
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
a.
SPECIAL EXPEDITING SERVICE
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
b.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
1.
A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
2.
Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
c.
Any line item with an extended
dealer net price of less than
$5.00.
d.
Special order items.
e.
Electrical components.
f.
Paint, chemicals, and lubricants.
g.
Decals and paper products.
h.
Items purchased in kits.
7.
The sender will be notified of any material
received that is not acceptable.
To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
8.
Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
a.
The parts numbers and descriptions
must match the current parts price
list.
9.
b.
The list must be typed or computer
generated.
Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
c.
The list must state the reason(s)
for the return.
d.
The list must reference the sales
order(s) or invoice (s) under
which the items were originally
purchased.
e.
The list must include the name
and phone number of the person
requesting the RMA.
3.
A copy of the Return Material Authorization
must accompany the return shipment.
4.
Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
Effective: February 22, 2006
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
PAGE 106 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
NOTES
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 107
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
United StateS
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
Contact: mq@multiquip.com
MQ Parts Department
Tel. (800) 421-1244
Fax (310) 537-3927
Service Department
800-421-1244
310-537-3700
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Warranty Department
Fax: 310-537-4259
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
Fax: 310-943-2238
Canada
United Kingdom
Multiquip
Multiquip (UK) Limited Head Office
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: jmartin@multiquip.com
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate,
Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: sales@multiquip.co.uk
Tel: 0161 339 2223
Fax: 0161 339 3226
© COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks
are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
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