Model 820-16
820-16 TRUCK FEED MIXER
OPERATION AND PARTS MANUAL
ROTO-MIX
P.O. Box 1724
2205 E. Wyatt Earp Blvd.
Dodge City, Kansas 67801
(620) 225-1142
© ROTO-MIX LLC 2006
SERIAL NO. _______________
441948
09/2014
Printed in U.S.A.
2
TABLE OF CONTENTS
DESCRIPTION
PAGE NO.
WARRANTY ................................................................................................................. 4
SCALES WARRANTY & SERVICE POLICY.................................................................... 5
OPERATOR QUALIFICATIONS .................................................................................... 6
SAFETY INFORMATION ............................................................................................ 7-20
CHAIN TENSIONING & LOADING INSTRUCTIONS................................................. 21-22
LUBRICATION............................................................................................................. 23
PLANETARY GEARBOX & HYDROSTAT ...................................................................... 24
820-16 TRUCK DIMENSIONS ..................................................................................... 25
820-16 TRUCK MOUNTING DIMENSIONS ................................................................. 26
SPECIFICATIONS ....................................................................................................... 27
REPAIR PARTS TABLE OF CONTENTS ......................................................................... 29
3
Limited Warranty Statement
ROTO-MIX LLC warrants to the original purchaser all products manufactured by it to be free from defects in material and
workmanship under normal use and service.
ROTO-MIX’s obligation under this warranty is limited to repairing or replacing, as the company may elect, free of charge
and without charge for installation, at the place of business of a dealer or distributor authorized to handle the equipment
covered by this warranty or at a ROTO-MIX plant, any parts that prove, in the company’s judgment, to be defective in
material or workmanship within one (1) year after delivery to the original purchaser, and still owned by the original
purchaser. This warranty shall in no way make ROTO-MIX liable to anyone for personal injuries or damages, loss of time,
or expense of any kind either direct or indirect resulting from part failure or defect. This warranty is subject to acts of God,
fire and existing conditions of supply and demand, or production, or ability or inability to deliver, or for any other valid
reason beyond the reasonable control of ROTO-MIX, to obtain materials, manufactured replacement parts, or make
delivery thereof. No distributor, dealer, agent, or ROTO-MIX employee (other than the CEO or President in writing) is
authorized to extend any other or further express or implied warranty or incur any additional obligation on ROTO-MIX’s
behalf in connection with the sale of this product.
Customer Responsibility
Product Registration - It is a condition of this warranty that the original purchaser must fill out the warranty card
furnished by ROTO-MIX and that it be returned to ROTO-MIX and be recorded in ROTO-MIX’s owner file for this
warranty to be valid. In the event an owner’s card is not on file at the ROTO-MIX office, the warranty period will extend
only from date equipment was picked up or shipped from the ROTO-MIX plant.
Maintenance - It is the customer’s responsibility to maintain their equipment in accordance with the instructions provided
in the Operator’s Manual. ROTO-MIX recommends that you keep records and receipts; you may be asked to prove that
maintenance instructions have been followed.
Operation - It is the customer’s responsibility to operate the equipment only for the purpose for which it was designed and
in accordance with all safety and operational recommendations contained in the Operators Manual. If a defect in
materials or workmanship occurs, it is the customer’s responsibility to cease operating the equipment until authorized
repairs are made. Damage, which occurs from continued operation, may not be covered by this warranty.
What this Warranty Covers
This warranty covers failures caused by defects in materials or workmanship only.
This Warranty does not cover failures caused by:
- Unauthorized repairs
-Improper operation
- Use of Non ROTO-MIX parts
- Natural calamities
- Unauthorized modifications
- Usage contrary to the intended
purpose of the product
- Neglected maintenance
This Warranty does not cover replacement of Wear or Maintenance Items (unless defective) including, but not
limited to.
- Lubricants
- Filters
- Hoses
- Tires
- Augers
- Wipers
- Chains
- Idlers
- Blades
- Belts
This Warranty does not cover:
- Products that have been declared a total loss and
subsequently salvaged
- Pickup and delivery of the equipment
- Service Calls or Travel Time to and from sites
- Overtime labor charges
- Rental of replacement equipment during repair period
Right to Make Changes
ROTO-MIX reserves the right to make any changes to a ROTO-MIX product at any time without incurring any obligation
with respect to any product previously ordered, sold or shipped, with or without notice.
Parts Warranty
ROTO-MIX warranties replacement parts against defects in materials or workmanship for a period of 90 days or the
remainder of the product warranty, whichever is longer. Remedy for defective replacement parts for units that are beyond
the original product warranty, will be limited to replacement of the failed part. Failures that are due to damage, improper
installation, lack of maintenance or improper operation will not be covered.
ROTO-MIX
2205 East Wyatt Earp Blvd., Dodge City, KS 67801
4
(620) 225-1142 Fax: (620) 225-6370
SCALES WARRANTY & SERVICE POLICY
DIGI-STAR SCALE SYSTEMS
Digi-Star, LLC warrants for a period of one year from date of installation, to
correct by repair or replacement, at Digi-Star’s option, any defect in material or
workmanship in any part of this product. In the event of replacement, Digi-Star’s
sole obligation shall be to provide replacement products or parts. F.O.B. Digi-Star,
LLC, W5527 Hwy 106, Fort Atkinson, WI 53538 USA.
WEIGH-TRONIX SCALE SYSTEMS
WEIGH-TRONIX warrants for a period of one year from date of installation, to
correct by repair or replacement, at Weigh-Tronix’s option, any defect in material
or workmanship in any part of this product. In the event of replacement, WeighTronix’s sole obligation shall be to provide replacement products or parts. F.O.B.
Avery Weigh-Tronix, 1000 Armstrong Drive, Fairmont, MN 56031-1439 USA.
5
OPERATOR QUALIFICATIONS
Operation of this mixer/feeder shall be limited to competent and
experienced persons. In addition, anyone who will operate or work around a
mixer/feeder must use good common sense. In order to be qualified, he or she
must also know and meet all other qualifications, such as:
1. Some regulations specify that no one under the age of sixteen (16) may
operate power machinery. It is your responsibility to know what these
regulations are in your area and/or situation.
2. Current OSHA regulations state in part: At the time of initial assignment
and at least annually thereafter, the employer shall instruct EVERY
employee in the safe operation and servicing of all equipment with
which the employee is, or will be involved.
3. Unqualified persons are to STAY OUT OF THE WORK AREA.
4. A person who has not read and understood all operating and safety
instructions is not qualified to operate the machinery.
FAILURE TO READ THIS MIXER/FEEDER MANUAL AND ITS SAFETY
INSTRUCTIONS IS A MISUSE OF THE EQUIPMENT.
SAFETY
SAFETY
SAFETY
READ BEFORE
YOU FEED
READ BEFORE
YOU FEED
READ BEFORE
YOU FEED
6
SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED
TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY
AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT
IN INJURY OR DEATH.
THIS SYMBOL MEANS
-ATTENTION!
-BECOME ALERT!
-YOUR SAFETY IS INVOLVED!
SIGNAL WORDS: Note the use of the signal words DANGER, WARNING, and
CAUTION with the safety messages. The appropriate signal word for each has been
selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided,
will result in serious injury or death. This signal word is to be limited to the most
extreme situations typically for machine components which, for functional
purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided,
will result in serious injury or death, and includes hazards that are exposed
when guards are removed. It may also be used to alert against unsafe
practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided,
may result in minor or moderate injury. It may also be used to alert against
unsafe practices.
If you have questions not answered in this manual or require additional copies or
the manual is damaged, please contact your dealer or ROTO-MIX, 2205 E. Wyatt
Earp, Dodge City, Kansas, 67801. (Telephone) 620-225-1142 (Fax) 620-225-6370
7
SAFETY FIRST
REMEMBER: The careful operator is the best operator. Most accidents are caused
by human error. Certain precautions must be observed to prevent the possibility
of injury or death.
DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE
MACHINE.
NEVER START MACHINE UNTIL ALL GUARDS AND SAFETY SHIELDS ARE IN
PLACE.
DO NOT CLEAN, ADJUST OR LUBRICATE THE MACHINE WHILE IT IS IN MOTION.
BEFORE STARTING ENGINE, BE SURE PTO SHIELDS TURN FREELY.
LOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY THE OPERATOR.
OPERATING PRECAUTIONS & INSTRUCTIONS:
A. Check to see that no obstructions are present in the mixer prior to start up.
B. Before loading, run the mixer empty and check all operations.
C. Do not overload the mixer, as the mixing efficiency may be reduced and
unit damage may occur. (See loading instructions).
D. Remove all moisture drain plugs if the mixer is going to set in the rain or
snow.
E. Be sure all shields are in place before operation.
F. Use common sense when operating.
8
SAFETY
READ BEFORE
YOU FEED
EQUIPMENT SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and
developing a new piece of equipment. Designers and manufactures build in
as many safety features as possible. However, every year many accidents
occur which could have been avoided by a few seconds of thought and a
more careful approach to handling equipment. You, the operator, can
avoid many accidents by observing the following precautions in this section.
To avoid personal injury, study the following precautions and insist those
working with you, or for you, follow them.
In order to provide a better view, certain photographs or illustrations in this
manual may show an assembly with a safety shield removed. However,
equipment should never be operated in this condition. Keep all shields in
place. If shield removal becomes necessary for repairs, replace the shield
prior to use.
Replace any CAUTION, WARNING, DANGER or instruction safety decal
that is not readable or is missing. Location of such decals are indicated in
this manual.
Do not attempt to operate this equipment under the influence of drugs or
alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its
operation. The operator should be a responsible adult familiar with farm
machinery and trained in this equipment’s operations. Do not allow persons
to operate or assemble this unit until they have read this manual and have
developed a thorough understanding of the safety precautions and of how it
works.
Do not paint over, remove or deface any safety signs or warning decals
on your equipment. Observe all safety signs and practice the instructions on
them.
Never exceed the limits of a piece of machinery, in its ability to do a job,
or to do so safely, if in question - DON’T TRY IT.
LIGHTING AND MARKING
It is the responsibility of the customer to know the lighting and marking
requirements of the local highway authorities and to install and maintain the
equipment to provide compliance with the regulations. Add extra lights
when transporting at night or during periods of limited visibility.
9
SAFETY
READ BEFORE
YOU FEED
KEEP ALL SHIELDS IN PLACE
Do not operate mixer/feeder without safety shields
in place.
Rotating parts can crush or dismember causing
personal injury or death.
Disconnect PTO driveline before removing shields for
adjustment or service.
OPERATE MIXER/FEEDER SAFELY
Rotating parts can entangle or strike people,
resulting in personal injury or death.
Never enter a mixer/feeder while in operation.
Operate the mixer/feeder from the operator’s seat
only.
Do not exceed load capacity of the mixer/feeder.
(See loading instructions).
Reduce speed when turning or traveling on rough
terrain.
Avoid traveling over loose fill, rocks, ditches or holes.
Keep transmissions in gear when traveling downhill.
KEEP RIDERS OFF MIXER/FEEDER
Keep riders off.
Riders are subject to injury such as being struck by
foreign objects and being thrown off. Riders also
obstruct the operator’s view resulting in the
machine being operated in an unsafe manner.
10
SAFETY
READ BEFORE
YOU FEED
PREVENT BATTERY EXPLOSIONS
Keep sparks, lighted matches, and open flame
away from the top of battery. Battery gas can
explode.
Never check battery charge by placing a metal
object across the posts. Use a volt-meter or
hydrometer.
Do not charge a frozen battery; it may explode.
Warm battery to 60F (16C) before charging.
AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the
skin causing serious injury or death.
Avoid the hazard relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
Search for leaks with a piece of cardboard.
Protect hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be surgically
removed within a few hours or gangrene may
result. Doctors unfamiliar with this type of injury
should reference a knowledgeable medical
source.
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SAFETY SIGNS
12
SAFETY SIGNS
13
SAFETY SIGNS
14
SAFETY
READ BEFORE
YOU FEED
SAFETY DECAL CARE
Keep safety decals and signs clean and legible at all times.
Replace safety decals and signs that are missing or have become
illegible.
Replaced parts that displayed a safety sign should also display the current
sign.
Safety decals or signs are available from your dealer or the ROTO-MIX
manufacturing plant.
How to Install Safety Decals:
Be sure that the installation area is clean and dry.
Decide on the exact position before you remove the backing paper.
Remove the smallest portion of the split backing paper.
Align the decal over the specified area and carefully press the small
portion with the exposed sticky backing in place.
Slowly peel back the remaining paper and carefully smooth the
remaining portion of the decal in place.
Small air pockets can be pierced with a pin and smoothed out using the
piece of decal backing paper.
PRACTICE FIRE PREVENTION
Keep fire extinguishers accessible at all times. Use the extinguisher
recommended for the material being processed. It should be rated safe
for use on electrical fires.
Never smoke close to combustible material.
Clean the area before welding or other activities which may make sparks.
Keep all components that generate excessive heat clear of oil and other
combustible materials.
15
SAFETY
READ BEFORE
YOU FEED
REMEMBER
Your best assurance against accidents is a careful and responsible
operator. If there is any portion of this manual or function you do not
understand, contact your dealer or the ROTO-MIX plant.
BEFORE OPERATION:
Carefully study and understand this manual.
Do not wear loose-fitting clothing which may catch in moving parts.
Always wear protective clothing and substantial shoes.
Keep wheel lug nuts or bolts tightened to specified torque.
Assure that agricultural implement tires are inflated evenly.
Give the unit a visual inspection for any loose bolts, worn parts or cracked
welds, and make necessary repairs. Follow the maintenance safety
instructions included in this manual.
Be sure that there are no tools lying on or in the mixer/feeder.
Do not use the unit until you are sure that the area is clear, especially
children and animals.
Because it is possible that this mixer/feeder may be used in dry areas or
the presence of combustibles, special precautions should be taken to
prevent fires and fire fighting equipment should be readily available.
Don’t hurry the learning process or take the unit for granted. Ease into it
and become familiar with your new mixer/feeder.
Practice operation of your mixer/feeder and its attachments.
Completely familiarize yourself and other operators with its operation
before using.
16
SAFETY
READ BEFORE
YOU FEED
DURING OPERATION:
Beware of bystanders, particularly children! Always look around to make
sure that it is safe to start the engine of the vehicle or move the unit. This is
particularly important with higher noise levels and quiet cabs, as you may
not hear people shouting.
NO PASSENGERS ALLOWED - Do not carry passengers anywhere on, or in,
the equipment, except as required for operation.
Keep hands and clothing clear of moving parts.
Do not clean, lubricate or adjust your mixer/feeder while it is moving.
Be especially observant of the operating area and terrain - watch for
holes, rocks or other hidden hazards. Always inspect the area prior to
operation.
Do not operate near the edge of drop-offs or banks.
Do not operate on steep slopes as overturn may result.
Operate up and down (not across) intermediate slopes. Avoid sudden
starts and stops.
Pick the levelest possible route when transporting across fields. Avoid the
edges of ditches or gullies and steep hillsides.
Be extra careful when working on inclines.
Periodically clear the equipment of brush, twigs or other materials to
prevent buildup of dry combustible materials.
Maneuver the vehicle at safe speeds.
Avoid overhead wires or other obstacles. Contact with overhead lines
could cause serious injury or death.
Avoid loose fill, rocks and holes; they can be dangerous for equipment
operation or movement. Allow for unit length when making turns.
Do not walk or work under raised components or attachments unless
securely positioned and blocked.
Keep all bystanders, pets and livestock clear of the work area.
Operate the vehicle from the operator’s seat only.
Never stand alongside of the unit with engine running. Never attempt to
start engine and/or operate machine while standing alongside of unit.
17
SAFETY
READ BEFORE
YOU FEED
DURING OPERATION (CONT.)
Never leave running mixer/feeder unattended.
As a precaution, always recheck the hardware on mixer/feeder following
every 100 hours of operation. Correct all problems. Follow the
maintenance safety procedures.
FOLLOWING OPERATION:
Following operation, set the brakes, disengage the PTO and all power
drives, shut off the engine and remove the ignition keys.
Store the unit in an area away from human activity.
Do not park equipment where it will be exposed to livestock for long
periods of time. Damage and livestock injury could result.
Do not permit children to play on or around the stored unit.
Make sure parked machine is on a hard, level surface and engage all
safety devices.
Wheel chocks may be needed to prevent unit from rolling.
HIGHWAY AND TRANSPORT OPERATIONS:
Adopt safe driving practices:
Always drive at a safe speed relative to local conditions and ensure
that your speed is low enough for an emergency stop to be safe and
secure. Keep speed to a minimum.
Reduce speed prior to turns to avoid the risk of overturning.
Avoid sudden uphill turns on steep slopes.
Always keep the vehicle in gear to provide engine braking when going
downhill. Do not coast.
Do not drink and drive.
18
SAFETY
READ BEFORE
YOU FEED
HIGHWAY AND TRANSPORT OPERATIONS (CONT.):
Comply with state and local laws governing highway safety and
movement of farm machinery on public roads.
Use approved accessory lighting, flags and necessary warning devices to
protect operators of other vehicles on the highway during daylight and
nighttime transport.
The use of flashing amber lights is acceptable in most localities. However,
some localities prohibit their use. Local laws should be checked for all
highway lighting and marking requirements.
When driving the mixer/feeder on the road or highway under 20 MPH (40
KPH) at night or during the day, use flashing amber warning lights and a
slow moving vehicle (SMV) identification emblem.
Plan your route to avoid heavy traffic.
Be a safe courteous driver. Always yield to oncoming traffic in all
situations, including narrow bridges, intersections, etc.
Be observant of bridge loading ratings. Do not cross bridges rated lower
than he gross weight at which you are operating.
Watch for obstructions overhead and to the side while transporting.
Always operate mixer/feeder in a position to provide maximum visibility at
all times. Make allowances for increased length and weight of the mixer/
feeder when making turns, stopping the unit, etc.
PERFORMING MAINTENANCE:
Good maintenance is your responsibility. Poor maintenance is an
invitation to trouble.
Make sure there is plenty of ventilation. Never operate the engine of the
vehicle in a closed building. The exhaust fumes may cause asphyxiation.
Before working on the mixer/feeder, stop the vehicle, set the brakes,
disengage the PTO and all power drives, shut off the engine and remove
the ignition keys.
Be certain all moving parts on attachments have come to a complete
stop before attempting to perform maintenance.
Always use a safety support and block the wheels. Never use a jack other
than the one supplied with the unit to support the machine.
19
SAFETY
READ BEFORE
YOU FEED
PERFORMING MAINTENANCE (CONT.):
Always use the proper tools or equipment for the job at hand.
Use extreme caution when making adjustments.
Never use our hands to locate hydraulic leaks on attachments. Use a
small piece of cardboard or wood. Hydraulic fluid escaping under
pressure can penetrate the skin.
When disconnecting hydraulic lines, shut off hydraulic supply and relieve
all hydraulic pressure.
Openings in the skin and minor cuts are susceptible to infection from
hydraulic fluid. If injured by escaping hydraulic fluid, see a doctor at
once. Gangrene can result. Without immediate treatment, serious
infection and reactions can occur.
Replace all shields and guards after servicing and before moving.
After servicing, be sure all tools, parts and service equipment are
removed.
Do not allow grease or oil to build up on any step or platform.
Never replace hex bolts with less than grade five (5) bolts unless
otherwise specified. In some locations a grade 8 fastener may be
required, consult your local Roto-Mix Dealer or Roto-Mix Service
Department for more information.
Where replacement parts are necessary for periodic maintenance and
servicing, genuine factory replacement parts must be used to restore
your equipment to original specifications. ROTO-MIX will not claim
responsibility for use of unapproved parts and/or accessories and other
damages as a result of their use.
If equipment has been altered in any way from original design, ROTO-MIX
does not accept any liability for injury or warranty.
A fire extinguisher and first aid kit should be kept readily accessible while
performing maintenance on this mixer/feeder.
20
READ THE FOLLOWING BEFORE WELDING ON THIS MIXER/FEEDER
When welding on your mixer/feeder, do not allow the current to flow through the
ball bearings or the roller chains. Ground directly to the item being welded.
Always disconnect the scale instrumentation from the weigh bars or load cells and
the power source. Be sure the current does not pass through weigh bars or load
cells or scale indicator. The alternator should always be disconnected from the
mixer/feeder vehicle.
CHAIN TENSION
All the single roller chain should be tightened to the point of .042” (1 mm) (dime)
clearance is reached between the coils of the 1-1/4” idler tension springs
and .068” (1.7 mm) (nickel) clearance is reached between the coils of the 13/4” idler tension springs.
LOADING INSTRUCTIONS & PRECAUTIONS
A. Do not add side board extensions to the mixer.
B. Do not overload the mixer. Mixer capacity can be reached by weight or
volume. By volume, the rotor bars and wipers should always be visible at the
peak of the rotor cycle. If the rotor is completely submerged under the mix,
mixing efficiency may be reduced, spillage may occur, and damage to the
mixer may result. Maximum capacity by weight can be calculated by
multiplying 28 pounds times mixer cubic foot capacity.
C. Load molasses and/or liquid protein supplements first with mixer not running,
then add one (1) commodity ingredient before starting the mixer. For the
shortest mixing time and maximum mixing efficiency, these items should be
added at the first of the loading process.
D. When adding minute supplements or medication in non-liquid form, these
ingredients should be loaded in the middle of the loading sequence.
E. RATIONS WITH GROUND HAY:
1. Load molasses (or liquids) first with the mixer not running.
2. Load one (1) commodity ingredient and start mixer.
3. Finish loading commodities, silage, or ground hay. Loading ground hay after
mixing liquids with another commodity will prevent molasses hay balls.
NOTE: These procedures may not work on all rations. Loading sequences may
be changed to give best possible mix.
ATTENTION:
F. Never load the mixer from the right side (side opposite the discharge) with a
front end loader while the mixer is running.
21
OPERATION:
Drain rain water out of mixer before use. 1” of rain in a 820-16 equals (90 gal) 751
lbs. of water which will increase the moisture in 1000 lbs. of dry hay (@ 12%) to 52%
moisture or 500 lbs. of dry hay (@ 12%) to 67% moisture.
ROTO-MIX will not warranty bent or broken rotor tubes, bent or broken augers
caused from misuse, wet hay, foreign objects, and/or overloading.
CAUTION: Do not engage the rotor without first starting the augers.
CAUTION: When turning on the rotor, idle the truck down to 1000 RPM or less.
22
LUBRICATION
DISENGAGE PTO & SHUT OFF POWER BEFORE LUBRICATING THE MACHINE.
LOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY THE OPERATOR.
OIL BATH: Fill the oil bath with 30 weight motor oil to sight plug level.
GREASE BANK: Grease every 10 hours.
FRONT END BEARINGS: Grease every 10 hours.
INPUT BEARINGS: One (1) on input shaft beneath mixer/feeder. Grease every 10
hours.
PTO SHAFTS & U-JOINTS: Grease every 10 to 20 hours.
HYDRAULIC PUMP DRIVE LINE: Inspect and grease every 10 hours.
2:1 GEARBOX: Prior to operation, remove the uppermost plug and replace with
vent plug provided. After the first 100 hours of operation, drain the
initial oil, preferably warm. Flush the gear case with an approved
non-flammable, non-toxic solvent and refill with oil. Thereafter oil
should be changed every 2000 hours or every 12 months,
whichever occurs first. Fill the gearbox with 1-1/2 pints (1.75 liters) of
(Synthetic Gear Lube 75W-90).
CHECK OIL LEVEL HERE
MIXER DOOR CYLINDER HYDRAULICS (TRUCK): Replace hydraulic filter after first 100
hours of operation then every 500 hours of operation with 10 micron
element. Replace fluid every 2000 hours of operation or every year,
which ever occurs first, with approximately 1 gallon (3.7 liters) of
[Transgard HDT-10w (Citgo #633321001 or Equivalent)].
SAFETY
SAFETY
SAFETY
READ BEFORE
YOU FEED
READ BEFORE
YOU FEED
READ BEFORE
YOU FEED
23
TRUCK OIL SIGHT PLUG LEVEL
ROTOR GEAR BOX SIGHT PLUG
PLANETARY GEARBOXES
Prior to operation, check oil level - oil should be visible in sight gauge - if not
add to sight gauge level.
After the first 100 hours of operation, drain initial oil, preferably warm. Flush the
gear case with an approved non-flammable, non-toxic solvent. Flush gear case
with compressed air before refilling. Thereafter oil should be changed every 2000
hours of operation or 12 months, which ever occurs first. Fill the gearbox with
approximately 1 gallon (3.7 liters) of (Synthetic Gear Lube 75W-90) to sight plug or at
centerline of gearbox.
HYDROSTAT MAINTENANCE
The hydraulic system operating the mixing augers is a high pressure closed loop
design. Keep oil level in the reservoir visible in sight gauge . The sight gauge is also
equipped with a thermometer for registering reservoir oil temperature. Oil
temperature in reservoir should not exceed 190° F. The hydraulic filter should be
changed the first 100 hours of operation then every 500 hours of operation and
with every fluid change. Replace with 10 micron filter element only. The reservoir
fluid should be changed every 2000 hours of operation or every 12 months, which
ever occurs first. Fill the reservoir to sight gauge with 10 weight T04 hydraulic fluid.
Approximately 28 gallons (106 liters). Visually check daily for any fluid leakage. Do
not operate hydraulic system low or without fluid as it could damage system
beyond repair.
24
820-16 TRUCK DIMENSIONS
122 3/4”
SPOUT UP
118 3/4”
116 1/2”
HEIGHT DIMENSIONS BASED ON
40” TRUCK FRAME
24” SPOUT STANDARD
APPROX. WEIGHT
820-18 ON TRUCK—18,500 LBS.
134”
60 1/2”
45” 38”
29 3/4”
36 3/4”
96”
232 1/2”
21 3/4”
216”
46 1/4”
16”
9 1/4”
54”
156” CC
156” C.T.
All Dimensions & Specifications are Approximate and Subject to Change Without Notice
25
820-16 TRUCK MOUNTING DIMENSIONS
C
L OF MIXER
C
L OF TRUCK
5” REF
C
L OF INPUT SHAFT
7 1/2”
SIDE OF PEDESTAL
AUGER SIDE
17”
17”
14”
96” (TRUCK)
All Dimensions & Specifications are Approximate and Subject to Change Without Notice
26
820-16 SPECIFICATIONS
Capacity (Cu. ft.)
820
Struck level capacity (Cu. ft.)
920
Top Auger Bearing (Front)
PLANETARY GEARBOX
Top Auger Bearing (Rear)
3-1/2” 4-Bolt
Bottom Auger Bearing (Front)
2-1516” 4-Bolt
Bottom Auger Bearing (Rear)
3-1/2” 4-Bolt
Rotor Bearing (Front)
3-7/16” 4-Bolt
Rotor Bearing (Rear)
Nylatron Sleeve
Top Auger Sprockets
100 B 54 & 140 A 22H
Bottom Auger Sprocket
140 C 45
Rotor Sprocket
180 A 85
Heavy Rotor Drive Sprocket
180 A 102
Rotor Drive Sprocket
180 C 11H
Top Auger Flighting
3/8” x 24”OD RH 14” Pitch
Bottom Auger Flighting
1/2” x 24”OD RH & LH Full Pitch
Tub Bottom Construction
1/4” Steel
Auger Bottom Construction
3/8” Steel
Right Side Sheet Construction
7 GA (3/16”) Steel
Left Side Sheet Construction
7 GA (3/16”) Steel
Front End Sheet Construction
1/4” Steel
Rear End Sheet Construction
1/4” Steel
Rotor Drive PTO
Min. 200 Ft. Lb. Rating
653 Transmission
113% Engine Rotation
WT Transmission
103% Engine Rotation
All Dimensions & Specifications are Approximate and Subject to Change Without Notice
27
THIS PAGE IS INTENTIONALY LEFT BLANK
28
REPAIR PARTS
TABLE OF CONTENTS
DESCRIPTION
PAGE NO.
WIRING SCHEMATIC FOR DISCHARGE DOOR ......................................................... 30
PUSH BUTTON SWITCH PANEL ASSEMBLY .................................................................. 31
JOYSTICK ASSEMBLY .................................................................................................... 32
DOUBLE HYDRAULIC VALVE ....................................................................................... 33
HYDRAULIC PUMP, TRUCK ......................................................................................... 34
OIL RESERVOIR ASSEMBLY .......................................................................................... 35
HYDRAULIC SCHEMATIC STRAIGHT DOOR ............................................................... 36
DISCHARGE DOOR ASSEMBLY ................................................................................... 37
SPOUT ASSEMBLY ......................................................................................................... 38
TRUCK HYDROSTAT DRIVELINE ASSEMBLY ................................................................. 39
HYDROSTAT ELECTRIC DISPLACEMENT CONTROL &
MANUAL CONTROL ENGINE DRIVEN PUMP ............................................................. 40
HYDROSTATIC ASSEMBLY ............................................................................................ 41
TOP AUGER ASSEMBLY ................................................................................................ 42
BOTTOM AUGER ASSEMBLY ........................................................................................ 43
STAGGERED ROTOR ASSEMBLY.................................................................................. 44
FRONT END ASSEMBLY................................................................................................. 45
TRUCK DRIVELINE ASSEMBLY ................................................................................... 46-47
2:1 GEARBOX ASSEMBLY ............................................................................................ 48
REAR LUBRICATION ASSEMBLY ................................................................................... 49
OIL BATH DOOR GROUP ASSEMBLY ........................................................................ 50-51
TRUCK SCALE FRAME & LOAD CELL ASSEMBLY .................................................... 52-53
TRUCK FENDERS & MUD FLAPS ................................................................................... 54
TRUCK PLATFORM ASSEMBLY ..................................................................................... 55
CROSS-OVER SUPPORT ASSEMBLY & HAY SHEAR TUBE ASSEMBLY ........................ 56
TOP AUGER ASSEMBLY SETUP ..................................................................................... 57
ROTOR ASSEMBLY SETUP ............................................................................................. 58
BOTTOM AUGER ASSEMBLY SETUP ............................................................................. 59
DRIVE LINE ASSEMBLY SETUP ....................................................................................... 60
DRIVE ASSEMBLY CHAIN & TIGHTENER SETUP ........................................................... 61
29
WIRING SCHEMATIC FOR STRAIGHT DOOR
YELLOW
RED
JOYSTICK ASSY
GREEN
1
3
TO 12 VOLT
BROWN
RED
RED
YELLOW
2
GREEN
BROWN
REF #
1
A
B
2
3
PART #
780080
780081
781055
780123
DESCRIPTION
QTY
PUSH B UTT ON S WITCH PANEL AS S E MBLY
JOYS T ICK S WITCH PANEL AS S E MBLY
T RU CK T O MIX E R WIRE AS S E MBLY
HY DRAULI C CONTROL VALVE
30
1
1
1
PUSH BUTTON SWITCH PANEL ASSEMBLY
4
1
2
3
REF #
1
2
3
4
PART #
781056
357702
183392
781055
DESCRIPTION
SWITCH WIRE ASSEMBLY
PUSH BUTTON SWITCH
SWITCH PANEL
TRUCK TO MIXER WIRE ASSEMBLY
31
QTY
1
4
1
1
JOYSTICK ASSEMBLY
BOTTOM SIDE
TOP SIDE
TO 12 VOLT
3
2
GREEN
BROWN
YELLOW
RED
RED
BROWN
YELLOW
1
REF #
1
2
3
PART #
781056
185575
357705
DESCRIPTION
SWITCH WIRE ASSEMBLY
JOYSTICK BRACKET
JOYSTICK SWITCH
32
QTY
1
1
1
DOUBLE HYDRAULIC VALVE
#780123
2
4
4
OUTLET
1
3
INLET
ITEM #
PART #
1
2
3
4
362209
368024
368115
453146
BUILT IN PRESSURE
RELIEF PRESET TO 1500 PSI
DESCRIPTION
HYD VALVE 12V DOUBLE, BUCHER
HYD SWIVEL 9/16"MOR x 3/8"FPS 45º
STRAIGHT ADAPTER 9/16 MOR x 3/8 FPS
DIN CONNECTOR
33
QTY.
1
4
2
48
HYDRAULIC PUMP, TRUCK (780064)
7
6
5
4
3
1
2
REF #
1
2
3
4
5
6
7
PART #
336008
324040
189053
362017
368050
368512
368040
DESCRIPTION
BUSHING, SH1/2” QD
SHEAVE, 1B 4.0” V-BELT
HYDRAULIC PUMP BRACKET
HYDRAULIC PUMP (D17AA2A)
FITTING, 7/8” MOR x 3/4” FPSW 90°
FITTING, 3/4” MP x 3/4” PUSH LOCK BARB
FITTING, 3/4” MOR x 3/8” FPSW 90°
34
QTY
1
1
1
1
1
1
1
OIL RESERVOIR ASSEMBLY (780205)
4
7
3
1
2
5
6
ITEM #
1
2
3
4
5
6
7
PART #
362403
362440
362504
362550
368512
368612
870477
DESCRIPTION
FILTER HEAD 3/4", ZAF-07-25-0
FILTER ELEMENT - AE-10
SUCTION SCREEN
FILLER CAP ASSY. FLOE EZY - AB1000-3
PUSH LOCK HOSE BARB (3/4)x 3/4" MP
STEEL BUSHING 3/4" MP to 3/8" FP
OIL RESERVOIR W.A.
35
QTY.
1
1
1
1
1
1
189
HYDRAULIC SCHEMATIC
STRAIGHT DOOR
2
NOTE (C)
NOTE (A)
10
5
9
NOTE (B)
1
7
8
4
NOTE (D)
6
3
NOTE A: CONNECT TO SPOUT CYLINDER BASE
NOTE B: CONNECT TO SPOUT CYLINDER ROD END
NOTE C: CONNECT TO DOOR CYLINDER BASE
NOTE D: CONNECT TO DOOR CYLINDER ROD END
REF #
1
2
3
4
5
6
7
8
9
10
PART #
780064
780205
780123
781059
184291
781073
781066
781069
781061
781098
DESCRIPTION
HYDRAULIC PUMP ASSEMBLY
RESERVOIR ASSEMBLY
HYDRAULIC VALVE ASSEMBLY
HYD. HOSE ASSY. 3/8” x 20” w/3/8” MP ENDS
HYD. HOSE ASSY. 3/4” x 144” (SUCTION LINE)
HYD. HOSE ASSY. 3/8” x 144” w/3/8” MP ENDS
HYD. HOSE ASSY. w/3/8” MP & 1/4” MP ENDS
HYD. HOSE ASSY. w/3/8” MP & 1/4” MP ENDS
HYD. HOSE ASSY. w/3/8” MP ENDS
HYD. HOSE ASSY. w/3/8” MP ENDS
36
QTY
1
1
1
1
1
1
1
1
1
1
DISCHARGE DOOR ASSEMBLY
4
3
2
8
6
7
1
5
REF #
1
2
3
4
5
6
7
8
9
PART #
872247
872248
872258
872328
780109
184267
184259
402518
404000
DESCRIPTION
DISCHARGE DOOR LEVER ARM WELDMENT
DISCHARGE DOOR ARM WELDMENT
PIVOT PIN PLATE WELDMENT
DISCHARGE DOOR PLATE WELDMENT
DISCHARGE DOOR CYLINDER ASSEMBLY 2” x 8”
DOOR CYLINDER MARKER CLAMP
MARKER PLATE
FLAT WASHER 1-1/8” SAE
COTTER PIN 1/4” x 1-1/2” (NOT SHOWN)
37
QTY
1
1
1
1
1
1
1
3
4
820-16 SPOUT ASSEMBLY
1
11
12
9
13
14
4
2
15
7
17
1
2
6
16
3
5
7
8
REF #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART #
872284
872283
375005
182238
872237
189079
183145
183160
183152
873034
187091
873072
185309
185896
368011
781066
781069
364040
DESCRIPTION
24” SPOUT WELDMENT (SHOWN)
14” SPOUT WELDMENT (NOT SHOWN)
AM 2200 ARCO MAGNET
SPOUT HINGE SHAFT
SPOUT HINGE ADJUSTMENT WELDMENT
SPOUT MAGNET GUARD
SPOUT RUBBER
BACK-UP STRAP
BACK-UP ANGLE 47”
SPOUT HINGE WELDMENT
SPOUT HINGE LEFT HAND SIDE
SPOUT HINGE RIGHT HAND SIDE WELDMENT
SPOUT CYLINDER BRACKET
SPOUT CYLINDER BAR
HYD. ADAPTER 1/4”MP x 1/4” FPSW 90° 1/16”
HYD. HOSE 3/8” x 60” (3/8”MP x 1/4”MP)
HYD HOSE 3/8” x 76” (3/8”MP x 1/4”MP)
HYDRAULIC CYLINDER 1 1/2” x 16”
38
QTY
1
1
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
758&.+<'5267$7'5,9(/,1(
)521702817('3803
2
1
4
6
3
6
8
5
7
REF #2, PART #189585 VARIES
WITH EACH APPLICATION.
REF #7, PART #781401 IS CUT TO
LENGTH AND BALANCED AT INSTALLATION.
5()
3$57
'(6&5,37,21
1
189216
LONG PUMP BOX COVER 22-1/4"
1
2
189585
ENGINE DRIVE FLANGE
1
3
338413
U-STRAP & BOLT KIT 1350
2
4
338415
SPICER YOKE 1350 1-1/2" TAPER
1
5
338429
SPICER FLANGE YOKE 3-2-119 1350
1
6
338436
CROSS KIT, SPICER 1350 5-178X
2
7
872388
LONG PUMP BOX 22-1/4"
1
8
338054
SPICER DRIVE SHAFT ASSY 7703-5204
1
47<
TRUCK HYDROSTAT ELECTRIC DISPLACEMENT
CONTROL & MANUAL CONTROL ENGINE DRIVEN PUMP
1
6
GREEN WIRE TO
'B' TERMINAL
BLACK
- 'B' 'A' +
WHITE WIRE TO
'A' TERMINAL
RED
WHITE
GREEN
RED
RED
BLACK
BLACK
GREEN
RED
WHITE
BLACK
BLACK
GROUND
NOTE: USE 18-22 GA #6 SPADE
CONNECTOR ON ALL
CONNECTIONS INSIDE
JUNCTION BOX HOUSING.
1
5
1 AMP FUSE
3
4
RED TO
BATTERY
RED WIRE TO
'B' CONNECTOR
8
BLACK WIRE TO
'A' CONNECTOR
7
PACKARD CONNECTOR
SUPPLIED WITH PUMP
'A' POST TO 'A' POST
& 'B' POST TO 'B' POST
PUMP
REF #
1
2
3
4
5
6
7
8
PART #
357710
358235
453326
453314
455122
453717
189267
370304
DESCRIPTION
MECHANICAL CONTROL HANDLE
SPADE CONNECTOR 18-22 GA #6
ELECTRICAL WIRE 1174C - 22 GA
ELECTRICAL WIRE 1172 - 22 GA
INLINE FUSE HOLDER
JUNCTION BOX SHELL JB 2010
T-LOCK CABLE BRACKET
T-LOCK CABLE WITH 1/4" CLEVIS 10'
40
QTY
1
8
4 FT
15 FT
1
1
1
1
820-16 TRUCK HYDROSTATIC ASSEMBLY
17
10 11
16
13 12 18
16
19
17
7
10 11
14
3
16
1
2
7
9
7
9
13
2
7
10 11
10 11
4
15
8
2
2
5
1
6
17
16
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART #
310841
310844
360101
362099
362404
362442
367104
367128
367129
367130
367415
368045
368057
368122
368420
368450
368451
368620
781427
1
9
DESCRIPTION
ELBOW 1-1/4" MP x 1-1/4" FP
BUSHING 1-1/4" MP x 1" FP
HYDRAULIC MOTOR, SUNDSTRAND 100cc
HYDRAULIC PUMP, SUNDSTRAND 100cc EDC
FILTER HEAD, 1-1/4" FP
FILTER ELEMENT SE-10
HOSE STEM, 3/4" x 3/4"MP 12G-12MP MEGA
HOSE STEM, 1" x 1"MP 16G-16MP MEGA
HOSE STEM, 1" x 1"MPX 16G-16MPX MEGA
HOSE STEM, 1" x 1"FJX 16GS-16FJX
FERRULE, 16GS1F-4
ELBOW SWIVEL, 1"MP x 3/4"FP 90º
ELBOW SWIVEL, 1-1/16"MOR x 3/4"FPS 90º
STR ADAPTER, 1" MP x 3/4" FPS 1404-16-12
ELBOW, 1-5/8"MOR x 1-1/4"FP 90º
FLANGE ADAPTER 16FLH-16MJ90 CODE 62
FLANGE SET 16 FHH SPLIT C62 (1")
STREET TEE 1" MP x 1" FP x 1" FP 5602-16
HYDROSTAT RESERVIOR ASSEMBLY
41
QTY
3
4
1
1
1
1
4
1
3
4
4
1
2
1
1
4
4
1
18
820-16, 24" TOP AUGER ASSEMBLY
2
5.2
5.1
2
ITEM #
1
2
3
4
5
5.1
5.2
PART #
400912
405781
872579
872911
873222
185708
382424
DESCRIPTION
HEX CROWN LOCK NUT 3/4"-10 #5 PLTD
HHCS 3/4"-10 x 2-1/2" #5 PLTD
920 TOP AUGER FLANGE, 3-1/2" SPLINE
AUGER 14" DR FLANGE WA
820 - 24" TOP AUGER WA
24" TOP AUGER PADDLE - 6" x 9 5/8"
FLIGHT 24"OD x 6 5/8"ID x 3/8" RH 2/3 PITCH
42
5
1
1
QTY.
4
4
1
1
1
3
9
820-16 BOTTOM AUGER ASSEMBLY
4.1
4.2
4.3
4
4.4
2
ITEM #
1
2
3
4
4.1
4.2
4.3
4.4
PART #
400914
405806
872578
873223
382454
189269
382455
382427
DESCRIPTION
HHCS CROWN LOCK 7/8"-9 GRD 5 PLTD
HHCS 7/8"-9 x 3" #5 PLTD
BOTTOM AUGER DRIVE FLANGE, 3-1/2" SPLINE
820 BTM AUGER 3/4" FLIGHT, LH DISCH
24" OD x 8-5/8" ID x 3/4" RH FULL PITCH
24" AUGER KICKER 4-7/16" x 9-7/16"
24" OD x 8 5/8" ID x 3/4" LH FULL PITCH
24" OD x 8 5/8" ID x 1/2" LH FULL PITCH
3
1
QTY.
4
4
1
1
1
2
2
4
820-16 STAGGERED ROTOR ASSEMBLY
4
3
7
5 6
2
1
8
ITEM #
1
2
3
4
5
6
7
8
PART #
190339P
190770
400107
400910
DESCRIPTION
PLASTIC WIPER
WIPER CHANNEL 5/8 BOLTS
HEX NUT, 3/8"-16 SERRATED FLANGE #5
HEX CROWN LOCNUT 5/8"-11 #9 PLTD
QTY.
18
18
108
72
402406
405654
407130
872886
FLAT WASHER 3/8" PLTD
HHCS 3/8"-16 x 1-1/4" #5 PLTD
CHCS 5/8"-11 x 2" #8 PLTD
820-16 STAGGERED ROTOR WA
108
108
72
1
820-16 FRONT END ASSEMBLY
6 8
11
4
5
1
9 7
3 13
8 10
12
7 9
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
PART #
185258
340447
340555
344121
360101
400210
400212
402010
402012
405752
405756
405779
405781
2
DESCRIPTION
ROTOR PLATE INDICATOR, 15/16" OD
BEARING, 4-BOLT-FLANGE, 2-15/16"
4-BOLT-FLANGE BEARING 3-7/16"
GEARBOX, BREVINI
HYDRAULIC MOTOR, SUNDSTRAND 100cc
HEX NUT 5/8"-11 #5 PLTD
HEX NUT 3/4"-10 #5 PLTD
SPRING LOCK WASHER 5/8" PLTD
SPRING LOCK WASHER 3/4" PLTD
HHCS, 5/8"-11 x 1-1/2" #5 PLTD
HHCS, 5/8"-11 x 2-1/2" #5 PLTD
HHCS 3/4"-10 x 2" #5 PLTD
HHCS 3/4"-10 x 2-1/2" #5 PLTD
QTY.
1
1
1
1
1
10
8
11
8
1
10
4
4
820-16 TRUCK DRIVELINE ASSEMBLY
#'s 11,22,23,24,25,29 & 30 REPLACE #10
WHEN A 1350 BALANCER KIT IS NEEDED
28
30
11
25 23
29
22 24
30
JACKSHAFT LENGTH VARIES
PER TRUCK SETUP.
PICK THE LENGTH APPROPRIATE
FOR YOUR SETUP.8
2
29
9
13
19
8
4
7
12
8
13
11
1
17
6
1
2
17
10
7
8
13
10
13
7
8
13
10
2
18
20
46
5
3
18
13
8
5
4
10
16
14
2
15
4
21
820-16 TRUCK DRIVELINE ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART #
183319
185483
187306
188043
189461
190493
185504
183327
338054
338413
338423
338424
338429
338432
338436
338441
338456
338477
340222
340224
344022
344040
344120
402006
402007
405653
405675
780017
780488
780496
872727
873149
DESCRIPTION
TRUCK JACKSHAFT BRACKET
KEY 5/16" SQ x 1-1/4" LG.
TRUCK DRIVELINE x 68"
3/8" SQ. X 1 7/16" KEY
920 INPUT BEARING HANGER
JACKSHAFT, 920 TRK, 1-3/8" x 54" (PICK YOUR LENGTH)
JACKSHAFT, 720 TRK, 1-3/8" x 48" (PICK YOUR LENGTH)
JACKSHAFT, TRUCK, 1-3/8" x 32" (PICK YOUR LENGTH)
DRIVE SHAFT ASSY SPICER 1350, 7703-5204
U-STRAP & BOLT KIT 1350
END YOKE 1 1/4"
YOKE 1-3/8" SPICER 3-4-613
SPICER FLANGE YOKE 3-2-119 1350
1350 COMPANION FLANGE, 1-3/4"
CROSS KIT, SPICER 1350 5-178X
CROSS KIT 2300
YOKE W2300 1-1/2" RB
SHEAR PIN YOKE - 1-1/2" W2300
BEARING, 1 3/8" 2-BOLT FLANGE VCJT
BEARING, 1-1/2" - 2 BOLT FLANGE VCJT
GEARBOX 2:1, HUB CITY (STANDARD GEARBOX)
WEASLER 2:1 GEARBOX (OPTIONAL GEARBOX)
GEARBOX, BREVINI
WASHER SPRING LOCK 3/8" MED PLTD
SPRING LOCK WASHER 7/16" PLTD
HHCS 3/8"-16 x 1" #5 PLTD
7/16" - 14 x 3/4" HHCS USS # 5 PLTD
1350 DRIVELINE BALANCER KIT
1350 DRUVE SGAFT ASSEMBLY 1-1/4" x 1-3/8"
1350 DRIVE SHAFT ASSEMBLY 1-3/8" x 1-3/8"
DRIVELINE BALANCER
BALANCER HUB WA (1350)
47
QTY.
2
4
1
3
2
1
1
1
3
10
1
4
2
1
6
1
1
1
2
2
1
1
1
6
4
6
4
1
1
1
1
18
2:1 GEARBOX ASSEMBLY (HUB CITY) #344022
19
17
7
18
20
10
11
8
15
16
4
9
13
5
5
6
8
6
4
21
9
14
5
5
6
6
1
3
2
15
16
10
12
19
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
3
20
PART #
310710
310718
310798
344209
344210
344211
344212
344213
344214
344215
344216
344217
344218
344223
344267
344268
344269
344270
400205
405637
405653
DESCRIPTION
PIPE BUSHING, 1/2" x 1/8" GALV
BREATHER PLUG, 1/8" PIPE
PIPE PLUG, 1/2" INTERNAL HEX
GEARBOX SEAL 1-3/4" CR 18039
BEARING CONE 1-13/16" ID 18690
BEARING CUP 3-1/8" OD 18620
CENTER CASE GASKET DC
OPEN END CAP HUB CITY
CLOSED END CAP HUB CITY
CAP GASKET HC .002
HIGH SPEED HELICAL GEAR 20T
LOW SPEED HELICAL GEAR 40T
HIGH SPEED SHAFT 1-3/8" HC 2:1
LOW SPEED SHAFT 1-3/4" HC 2:1
SPACER HUB CITY GEARBOX
GEARBOX KEY 3/8"sq x 1-7/16" HC
HOUSING HALF W/PIPE PLUGS HC
HOUSING HALF WO/PIPE PLUGS HC
HEX NUT 5/16"-18 #5 PLTD
HHCS 5/16"-18 x 3-1/4" #5 PLTD
HHCS 3/8"-16 x 1" #5 Pltd
48
QTY
1
1
2
2
4
4
1
2
2
4
1
1
1
1
4
2
1
1
10
10
16
820-16 LUBRICATION ASSEMBLY
7
2
7
8 4
3
1
5
6
TOP AUGER BEARING
BOTTOM AUGER BEARING
ROTOR BEARING
ITEM #
1
2
3
4
5
6
7
8
PART #
185339
185340
185341
310708
310750
356001
356004
368649
DESCRIPTION
3/16" COPPER LINE x 108" (ROTOR BEARING)
3/16" COPPER LNE x 84" (TOP AUGER)
3/16" COPPER LINE x 48" (BOTTOM AUGER)
PIPE ELBOW 1/8" 90º GALV
GREASE ZERK PLTD 1/8"
COMPRESSION FITTING 1/8"MP x 3/16", 90º
COMP STR. FITTING 1/4" MP x 3/16" TUBE
LONG PIPE NIPPLE, 1/8"MP x 3-1/2"LG
49
QTY
1
1
1
2
3
3
2
28
820-16 OIL BATH DOOR GROUP ASSEMBLY
15 18 21 25
16 19
22
27
31
14 17 23 20
4
13 26
1
18 24
B
12
30
29
28
7
DETAIL B
32
2
5
11
6
12
8
9
11
15 25
10 15 18 25
9
25 18 15
50
3
8
5
820-16 OIL BATH DOOR GROUP ASSEMBLY
REF #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART #
189336
189503
190472
190713
351056
370316
370317
370319
370320
370321
370322
370323
400106
400205
400206
401104
402005
402006
402404
402405
402406
405602
405628
405652
405655
407020
872593
872594
872595
872596
872909
872986
DESCRIPTION
INSPECTION HOLE COVER 9-1/2" SQ
CAM ROD SPACER
OIL WIPER
OB DOOR SUPPORT PLATE - WIDE
RUBBER BULB SEAL 5/32"
CAM LOCK TOP PLATE
CAM LOCK BOTTOM PLATE
CAM LOCK HANDLE
HANDLES CAM LOCK
CAM LOCK BUSHING
HANDLE STOP
LEVELING PAD
HEX NUT, 5/16"-18 SERRATED FLANGE #5 PLTD
HEX NUT 5/16"-18 #5 PLTD
HEX NUT 3/8"-16 #5 PLTD
HEX NUT NYLOC 1/4"-20 #5 PLTD
SPRING LOCK WASHER 5/16" MED PLTD
WASHER SPRING LOCK 3/8" MED PLTD
FLAT WASHER 1/4" PLTD
FLAT WASHER 5/16" MED PLTD
FLAT WASHER 3/8" PLTD
HHCS 1/4" -20 x 3/4" USS #5 PLTD.
HHCS 5/16"-18 x 1" #5 PLTD
HHCS 3/8"-16 x 3/4" #5 PLTD
HHCS 3/8"-16 x 1 1/2" #5 PLTD
CHCS 5/16"-18 x 3/4" #5 PLTD
920 OIL BATH CENTER CHANNEL
920 OIL BATH DOOR WA LH SIDE
LEFT HAND CAM ROD
RIGHT HAND CAM LOCK
920 CHAIN OILER
920 OIL BATH DOOR WA RH SIDE
51
QTY
1
6
1
2
2
6
6
2
2
2
2
6
4
2
36
2
2
38
2
2
18
2
2
4
36
4
1
1
1
1
1
1
820-16 TRUCK LOAD CELL SCALE FRAME ASSEMBLY
22
12
25
12
25
18
10 10 14
18
9 13
6
1
20
15
7
2
17
5
18
4
4
16
2
13 9
26
8
11
19
21
23
3
52
12
18
24
22
25
12
820-16 TRUCK LOAD CELL SCALE FRAME ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART #
182881
182915
182998
185997
190075
190791
190792
351990
400210
400212
400909
400912
402010
402412
405707
405756
405758
405783
406492
450744
780127
870519RH
873227
873228
874066
W156722
DESCRIPTION
SCALE MOUNT MIXER PLATE
LOAD CELL CAGE PLATE
TRUCK FRAME BRACKET 8"
SCALE PAD
DIGI-STAR LOAD CELL SUPPORT PT
920 GEARBOX PLATE - NEW
920 GEARBOX PLATE ANGLE
TRANS. MOUNT GROMMET 2-2133
HEX NUT 5/8"-11 #5 PLTD
HEX NUT 3/4"-10 #5 PLTD
HEX CENTER LOCKNUT 1/2"-13 #8
HEX CROWN LOCK NUT 3/4"-10 #5 PLTD
SPRING LOCK WASHER 5/8" PLTD
FLAT WASHER 3/4" PLTD
HHCS 1/2"-13 x 2-1/2" #5 PLTD
HHCS, 5/8"-11 x 2-1/2" #5 PLTD
HHCS 5/8"-11 x 3" #5 PLTD
HHCS 3/4-10 x 3" #5 PLTD
HHCS 3/4"-10 x 8" #8 Pltd
LOAD CELL 1/10 OF 1% 50K CT-TC
FLOATER KIT
MIXER SCALE CHECK W.A. (RH DISCH)
820 TANDEM AXLE SCALE FRAME WA
820 OFFSET CHECK ROD WA
SCALE CHECK ROD WA
AUGER GUSSET
53
QTY.
4
8
2
8
4
1
2
4
16
8
4
8
16
8
4
8
8
8
4
4
1
2
1
1
3
3
820-16 TRUCK FENDERS & MUD FLAPS
3
5
3
6
5
4
6
4
2
2
3
3
2
1
2
1
REF #
1
2
3
4
5
6
PART #
354391
354392
183087
370200
370202
872130
DESCRIPTION
POLY FENDER, DAUL, BUYERS# 8590245
POLY FENDER MOUNTING KIT, TANDEM DUALS
MUD FLAP STRAP
ROTO-MIX MUD FLAP 24" x 30"
ROTO-MIX MUD FLAP 24" x 18-1/2"
TANDEM FENDER WA
54
QTY
2
4
4
2
2
2
820-16 TRUCK PLATFORM ASSEMBLY
3
2
4
7 6 8
1
5
5 8
REF #
1
2
3
4
5
6
7
8
PART #
872607
872608
872745
872273
405703
402008
400208
402408
DESCRIPTION
TRUCK PLATFORM W.A.
HANDRAIL W.A.
END HAND RAIL W.A.
TRAILOR LADDER W.A.
HHCS 1/2"-13 x 1-1/2" #5 PLTD
SPRING LOCK WASHER 1/2" PLTD
HEX NUT 1/2"-13 #5 PLTD
FLAT WASHER, 1/2" ID x 1-3/8" OD
55
7 6 8
QTY
1
1
1
1
10
10
10
14
820-16 CROSS-OVER ASSEMBLY
& HAY SHEAR TUBE ASSEMBLY
11
6
10
7
3 4
2 3
11
7
2 3
3 4
8
2
9
1
1
3 5
9
2
1
5 3
ITEM #
1
2
3
4
5
6
7
8
9
10
11
PART #
400114
400908
402408
405713
405717
407109
407113
407118
872597
873163
873231
1
DESCRIPTION
HEX NUT, 1/2-13 SERRATED FLANGE #5
HEX CROWN LOCNUT 1/2"-13 #9
FLAT WASHER 1/2" MED PLTD
HHCS 1/2"-13 x 4" #5 PLTD
HHCS 1/2"-13 x 6" #5 PLTD
CHCS 1/2"-13 X 3-1/2" #5 PLTD
CARR BOLT 1/2"-13 x 4-1/2" #5 PLTD
CHCS 1/2"-13 x 1-1/2" #8 PLTD
920 CROSS-OVER BAR
920 HAY SHEAR TUBE CTR 69-1/2"
820 HAY SHEAR TUBE END
QTY.
8
12
16
4
4
2
8
2
2
1
2
820-16 TOP AUGER SETUP
3
22
4
20 14 10
2
21
24
23
5
9 13 19
5 5
6
7
13 18
1
1 18
16 12 8
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART #
185261
185871
190478
342156
344121
344238
360101
400208
400210
400212
400912
402008
402010
402012
402408
405703
405704
405754
405756
405781
872579
872603
872911
873222
11 20
DESCRIPTION
12 15 17
WASHER 5 1/2" O.D.
620/920 TOP AUGER BEARING PLATE
SPROCKET, 140A26H 4.505" BORE
BEARING, 3-1/2", ROUND FLANGE
GEARBOX, BREVINI
ADAPTER KIT, "SAE C" FLANGE (MOTOR INPUT)
HYDRAULIC MOTOR, SUNDSTRAND 100cc
HEX NUT 1/2"-13 #5 PLTD
HEX NUT 5/8"-11 #5 PLTD
HEX NUT 3/4"-10 #5 PLTD
HEX CROWN LOCK NUT 3/4"-10 #5 PLTD
SPRING LOCK WASHER 1/2" PLTD
SPRING LOCK WASHER 5/8" PLTD
SPLIT LOCK WASHER 3/4" PLTD
FLAT WASHER 1/2" MED PLTD
HHCS 1/2"-13 x 1-1/2" #5 PLTD
HHCS 1/2"-13 x 1-3/4" #5 PLTD
HHCS 5/8"-11 x 2" #5 PLTD
5/8"-11 x 2-1/2" HEX BOLT #5 PLTD
HHCS 3/4"-10 x 2-1/2" #5 PLTD
920 TOP AUGER FLANGE, 3-1/2" SPLINE
SPACER 3-1/2" SPLINED BORE
AUGER 14" DR FLANGE WA
820 HVY 24" TOP AUGER WA (Shown without Flighting)
57
QTY
2
1
1
1
1
1
1
20
32
16
8
24
41
17
4
20
4
8
32
20
1
1
1
1
820-16 ROTOR ASSEMBLY SETUP
2
8 14
12 6 9
16
5
1
10 13
4
9 11
15
7 10 13
3
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART #
185258
185270
189481
189580
340555
400210
400212
401014
402010
402012
405752
405756
405781
406792
872037
872872
DESCRIPTION
ROTOR PLATE INDICATOR, 15/16" OD
ROTOR BEARING PLATE
SPROCKET 180A85
ROTOR SPROCKET DISC 14-3/4"
4-BOLT-FLANGE BEARING 3-7/16"
HEX NUT 5/8"-11 #5 PLTD
HEX NUT 3/4"-10 #5 PLTD
HEX CENTER LOCK NUT 7/8"-14 SAE
SPRING LOCK WASHER 5/8" PLTD
SPLIT LOCK WASHER 3/4" PLTD
HHCS 5/8"-11 x 1-1/2" #5 PLTD
5/8"-11 x 2-1/2" HEX BOLT #5 PLTD
HHCS 3/4"-10 x 2-1/2" #5 PLTD
HHCS 7/8"-14 x 3" #8 PLTD
NYLATRON BEARING ASSY 9 3/4"
820-16 STAGGERED ROTOR GEN 2 (Shown without Arms)
58
QTY
1
2
1
1
1
32
16
8
41
17
1
32
20
8
1
1
820-16 BOTTOM AUGER SETUP
2
4
8 11
10 5 2
15
17
3
1
16
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART #
185261
189412
340447
342056
400208
400212
400914
402010
402012
405703
405754
405779
405781
405806
872578
872590
873223
13 9 6
7 14
DESCRIPTION
WASHER 5 1/2" O.D.
920 BTM AUGER BEARING PLATE
4-BOLT-FLANGE BEARING 2-15/16 RCJ
BEARING, 3-1/2", 4-BOLT FLANGE
HEX NUT 1/2"-13 #5 PLTD
HEX NUT 3/4"-10 #5 PLTD
HHCS CROWN LOCK 7/8"-9 GRD 5 PLTD
SPRING LOCK WASHER 5/8" PLTD
SPLIT LOCK WASHER 3/4" PLTD
HHCS 1/2"-13 x 1-1/2" #5 PLTD
HHCS 5/8"-11 x 2" #5 PLTD
3/4"-10 x 2" HHCS #5 PLTD
HHCS 3/4"-10 x 2-1/2" #5 PLTD
HHCS 7/8"-9 x 3" #5 PLTD
BOTTOM AUGER DRIVE FLANGE, 3-1/2" SPLINE
SPROCKET 140C45 3-1/2" 24T SPLINED HUB
820-16 HVY BTM AUGER (Shown without Flighting)
59
6 9 12
QTY
2
1
1
1
20
16
4
41
17
20
8
4
20
4
1
1
1
820-16 DRIVE ASSEMBLY DRIVE LINE SETUP
5
11 9 8
10 12
7 13
6
14
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART #
187306
338441
338456
338477
344120
344319
400008
400210
402010
402506
405756
407805
407814
872586
3
2
4
1
DESCRIPTION
TRUCK DRIVELINE x 68"
CROSS KIT 2300
YOKE W2300 1-1/2" RB
SHEAR PIN YOKE - 1-1/2" W2300
GEARBOX, BREVINI
SHAFT COVER
HEX NUT M8 x 1.25 TOP LOCK 8.8
HEX NUT 5/8"-11 #5 PLTD
SPRING LOCK WASHER 5/8" PLTD
FLAT WASHER 3/8" SAE PLTD
5/8"-11 x 2-1/2" HEX BOLT #5 PLTD
HHCS 10mm x 1.5 x 25mm PRP CLS 8.8
HHCS 8M x 1.25 x 45MM CLS 8.8
SPROCKET 180C11 3" 36T SPLINED BORE
60
QTY
1
1
1
1
1
1
1
32
41
3
32
3
1
1
820-16 DRIVE ASSEMBLY
CHIAN TENSION:
All roller chains should be tightened until the gap between the coils of the 1-3/4" idler
tension springs are .068" [1.7mm] or the width of a nickel.
1.7mm
.068in
61
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